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September 2005
Diagnostic Code Listing
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6 HEUI Injectors Engine Cab Diagnostic Connector P ID -F MI D es cr ip ti on P ID -F MI D es cr ip ti on
Control Codes Codes
Module 00-00 No Detected Faults 55 0 10 5- 03 IntakeManifoldAirTemperaturevoltagehigh 38
Injection Actuation Pressure Control Valve Ignition Key Switch 0043-02 Key Switch Fault 71 0 12 8- 03 SecondaryFuelLevelvoltagehigh
(IAPCV)
0064-02 SecondaryEngineSpeedlossofsignal 34 0 12 8- 04 SecondaryFuelLevelvoltagelow
Clutch and Service Brake Switches
0064-11 SecondaryEngineSpeednopattern 34 0 16 4- 00 ExcessiveInjectionActuationPressure 17
15
5
0
3 5
MPH
45
5 5
85
65
75 5
10
15
20
RPMX 1000
30
25
Electrical System 0084-10
0091-08
VehicleSpeedsignalrateofchange
ThrottlePositionInvalid
36
32
0 22 4- 11
0 22 4- 14
Theft Deterrent Active
Theft Deterrent Active with Engine Cranking
0091-13 ThrottlePositionoutof calibration 28 0 23 1- 02 J1939DataIncorrect 58
0100-04
OilPressurevoltagehigh 24
24
0 23 2- 03
0 23 2- 04
5VoltSupplyvoltagehigh 21
21
(Specific Ratings Only) OilPressurevoltagelow 5 Volt Supply voltage low
Vehicle Speed
Sensor 1AJ1-UP 0100-11 Very Low Oil Pressure 46 0 24 6- 11 Brake Pedal Switch #1 Fault
Receptacle
Wedge
0102-03 BoostPressurevoltagehigh 25 0 24 7- 11 Brake Pedal Switch #2 Fault
Plug Wedge
Oil Pressure Sensor
PTO Accelerator 8YL1-UP 0102-04 BoostPressurevoltagelow 25 0 25 2- 11 EngineSoftwareIncorrect 59
Position Sensor
(Optional) Fast Idle Enabled Lamp
CKM1-UP 0102-07 BoostPressurenot responding 0253-02 Check Customer or System Parameters 56
A
RENR1368-05
8 Page
L983-WH 12
ENGINE HARNESS CONNECTOR
L983-WH 11
ENGINE CONTROLMODULE
L984-OR 10
P2 J2
L984-OR 9
L985-YL 8 L983-WH 44 INJECTOR RETURN CYLINDERS 1 & 2
L985-YL 7 L984-OR 45 INJECTOR RETURN CYLINDERS 3 & 4
L985-YL 46 INJECTOR RETURN CYLINDERS 5 & 6
J301 P301 J302 P302 J303 P303 J304 P304 J305 P305 J306 P306 A706-GY 6 A706-GY 55 INJECTOR CYLINDER 6
B B B B B B 5 A705-BU 54 INJECTOR CYLINDER 5
A A A A A A 4 A704-GN 39 INJECTOR CYLINDER 4
3 A703-BR 38 INJECTOR CYLINDER 3
2 A702-PU 37 INJECTOR CYLINDER 2
1 A701-GY 36 INJECTOR CYLINDER 1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 47
P300 J300
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 67
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 68
A705-BU 1
A704-GN 63
A703-BR 64
A702-PU 4
A701-GY 5
INJECTIONACTUATION A G854-PK 61 IAP CONTROLVALVE
PRESSURE CONTROLVALVE B G855-PU 62 IAP CONTROLVALVE RETURN
(IAPCV) J500 P500 70
ENGINE BOOST PRESSURE C A746-PK A746-PK 40 ENGINE BOOST PRESSURE
ENGINE BOOST ENGINE PRESSURE SENSOR RETURN B G829-GN G849-BR 27 ENGINE INJECTIONACTUATION PRESSURE
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 6
SENSOR 7
C200
A747-GY 14 ENGINEATMOSPHERIC PRESSURE
G829-GN 3 ENGINE PRESSURE SENSOR RETURN
G828-WH 2 ENGINE PRESSURE SENSOR +5V
ENGINE INJECTION ENGINE INJECTIONACTUATION PRESSURE C G849-BR 15
ACTUATION ENGINE PRESSURE SENSOR RETURN B G829-GN 16
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 17
SENSOR 994-GY 24 ENGINE OILPRESSURE SENSOR
C204
G827-BU 42 ENGINE OILPRESSURE SENSOR RETURN
G826-BR 41 ENGINE OILPRESSURE SENSOR +5V
ENGINEATMOSPHERIC ENGINEATMOSPHERIC PRESSURE C A747-GY 25
PRESSURE ENGINE PRESSURE SENSOR RETURN B G829-GN 51
ECM GROUND STRAP
SENSOR ENGINE PRESSURE SENSOR +5V A G828-WH 52
NOTEA 53 TO ECM
C203 MOUNTING
G883-GN 60 INPUT #16
G458-GY 33 ENGINE OILLEVEL SWITCH BOLT
995-BU 32 ENGINE COOLANTTEMPERATURE
ENGINE OIL C967-BU 35 ENGINE INTAKE MANIFOLDAIR TEMPERATURE
ENGINE OILPRESSURE SENSOR C 994-GY
PRESSURE 9
ENGINE OILPRESSURE SENSOR RETURN B G827-BU
SENSOR 34
ENGINE OILPRESSURE SENSOR +5V A G826-BR
NOTEA
26
C201
G833-PK 18 ENGINE TEMPERATURE SENSOR RETURN
TOP CAMSHAFT ENGINE 10
SPEED/TIMING SENSOR 11
1 G458-GY 12
ENGINE OILLEVEL ENGINE OILLEVEL
TOP CAMSHAFT SPEED/TIMING- A E963-BK 49 TOP CAMSHAFT SPEED/TIMING-
SWITCH ENGINEOILLEVELRETURN 2 G829-GN
TOP CAMSHAFT SPEED/TIMING+ B E964-WH 48 TOP CAMSHAFT SPEED/TIMING+
NOTEA J802 P802
J401 P401 13
50
19
BOTTOM CAMSHAFT SPEED/TIMING- A E965-BU 59 BOTTOM CAMSHAFT SPEED/TIMING-
ENGINE COOLANT ENGINE COOLANTTEMPERATURE 1 995-BU BOTTOM CAMSHAFT SPEED/TIMING+ B E966-YL 58 BOTTOM CAMSHAFT SPEED/TIMING+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK 28
J402 P402
SENSOR J100 P100 BOTTOM CAMSHAFT ENGINE
29
SPEED/TIMING SENSOR
30
31
ENGINE INTAKE 43
MANIFOLDAIR ENGINE INTAKE MANIFOLDAIR TEMPERATURE 1 C967-BU ENGINE TIMING CALIBRATION PROBE+ A G856-WH 22 ENGINE TIMING CALIBRATION PROBE+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK ENGINE TIMING CALIBRATION PROBE- B G857-YL 23 ENGINE TIMING CALIBRATION PROBE-
SENSOR NOTEA 56
J103 P103 J400 P400
57
65
66
(+) BATTERY K995-OR 69
(+) BATTERY SWITCHED J501 P501 20
1 C987-RD 21
STARTING CIRCUIT G850-BU INTAKEAIR HEATER RELAY
2 G850-BU 8
(-) BATTERY / SENSOR RETURN
TO ENGINE CYLINDER HEAD N/O
SENSOR / ACTUATOR SUPPLY RELAY
(NOT CYLINDER HEAD GROUND STUD)
SIGNAL PLUS TO ECM INTAKEAIR
SIGNAL MINUS TO ECM HEATER P648
CONTROL PLUS FROM ECM COMPONENTSARE SHOWN WITH THE KEY OFF B G850-BU
CONTROL MINUS FROM ECM UNLESS OTHERWISE SPECIFIED: A C987-RD
DATA LINK PLUS ALLWIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
DATA LINK MINUS OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.
INTAKEAIR B
HEATER LAMP A
C987-RD J648
R
H795-PK C977-BU C977-BU 22 CLUTCH PEDALPOSITION SWITCH
(PEDALRELEASED POSITION) 23
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
NOTEA
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVELNORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRALSWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVELLOW
(TRANSMISSION IN GEAR)
E
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
NOTEA
24
NOTEA
H795-PK E971-GN E971-GN 41 INPUT #11
69
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
8 N
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THISAREAARE CATERPILLAR PROVIDED SENSOR
G845-PU 68 INPUT #8 (REMOTEACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 5 AP SENSOR/SWITCH SENSOR RETURN
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
J403 P403 G837-YL 11 OUTPUT #5
SENSORACCELERATOR COOLING FAN SOLENOID
a R
FLYBACK
NOTEA
P
PEDALPOSITION DIODE P1 J1
g
e 1
,
C 3
l 6
o
o
r 8
2
-
0
5 TOP VIEW
INLET AIR
TEMPERATURE
INJECTION ACTUATION SENSOR
PRESSURE SENSOR ATMOSPHERIC
INLET AIR HEATER PRESSURE
SENSOR
BOOST
PRESSURE
INJECTOR HARNESS SENSOR
GROMMET
ENGINE GROUND
STUD CONNECTION
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
INLET AIR
HEATER
RELAY
ENGINE GROUND
STUD CONNECTION
3126B & 3126E ENGINE ELECTRICAL SCHEMATIC INJECTOR HARNESS GROMMET
L983-WH 12
ENGINE HARNESS CONNECTOR
L983-WH 11
ENGINE CONTROLMODULE
L984-OR 10
P2 J2
L984-OR 9
L985-YL 8 L983-WH 44 INJECTOR RETURN CYLINDERS 1 & 2
L985-YL 7 L984-OR 45 INJECTOR RETURN CYLINDERS 3 & 4
L985-YL 46 INJECTOR RETURN CYLINDERS 5 & 6
J301 P301 J302 P302 J303 P303 J304 P304 J305 P305 J306 P306 A706-GY 6 A706-GY 55 INJECTOR CYLINDER 6
B B B B B B 5 A705-BU 54 INJECTOR CYLINDER 5
A A A A A A 4 A704-GN 39 INJECTOR CYLINDER 4
3 A703-BR 38 INJECTOR CYLINDER 3
2 A702-PU 37 INJECTOR CYLINDER 2
1 A701-GY 36 INJECTOR CYLINDER 1
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 47
P300 J300
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 67
NO.1 NO.2 NO.3 NO.4 NO.5 NO.6 68
A705-BU 1
A704-GN 63
A703-BR 64
A702-PU 4
A701-GY 5
INJECTIONACTUATION A G854-PK 61 IAP CONTROLVALVE
PRESSURE CONTROLVALVE B G855-PU 62 IAP CONTROLVALVE RETURN
(IAPCV) J500 P500 70
ENGINE BOOST PRESSURE C A746-PK A746-PK 40 ENGINE BOOST PRESSURE
ENGINE BOOST ENGINE PRESSURE SENSOR RETURN B G829-GN G849-BR 27 ENGINE INJECTIONACTUATION PRESSURE
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 6
SENSOR 7
C200
A747-GY 14 ENGINEATMOSPHERIC PRESSURE
G829-GN 3 ENGINE PRESSURE SENSOR RETURN
G828-WH 2 ENGINE PRESSURE SENSOR +5V
ENGINE INJECTION ENGINE INJECTIONACTUATION PRESSURE C G849-BR 15
ACTUATION ENGINE PRESSURE SENSOR RETURN B G829-GN 16
PRESSURE ENGINE PRESSURE SENSOR +5V A G828-WH 17
SENSOR 994-GY 24 ENGINE OILPRESSURE SENSOR
C204
G827-BU 42 ENGINE OILPRESSURE SENSOR RETURN
G826-BR 41 ENGINE OILPRESSURE SENSOR +5V
ENGINEATMOSPHERIC ENGINEATMOSPHERIC PRESSURE C A747-GY 25
PRESSURE ENGINE PRESSURE SENSOR RETURN B G829-GN 51
ECM GROUND STRAP
SENSOR ENGINE PRESSURE SENSOR +5V A G828-WH 52
NOTEA 53 TO ECM
C203 MOUNTING
G883-GN 60 INPUT #16
G458-GY 33 ENGINE OILLEVEL SWITCH BOLT
995-BU 32 ENGINE COOLANTTEMPERATURE
ENGINE OIL C967-BU 35 ENGINE INTAKE MANIFOLDAIR TEMPERATURE
ENGINE OILPRESSURE SENSOR C 994-GY
PRESSURE 9
ENGINE OILPRESSURE SENSOR RETURN B G827-BU
SENSOR 34
ENGINE OILPRESSURE SENSOR +5V A G826-BR
NOTEA
26
C201
G833-PK 18 ENGINE TEMPERATURE SENSOR RETURN
TOP CAMSHAFT ENGINE 10
SPEED/TIMING SENSOR 11
1 G458-GY 12
ENGINE OILLEVEL ENGINE OILLEVEL
TOP CAMSHAFT SPEED/TIMING- A E963-BK 49 TOP CAMSHAFT SPEED/TIMING-
SWITCH ENGINEOILLEVELRETURN 2 G829-GN
TOP CAMSHAFT SPEED/TIMING+ B E964-WH 48 TOP CAMSHAFT SPEED/TIMING+
NOTEA J802 P802
J401 P401 13
50
19
BOTTOM CAMSHAFT SPEED/TIMING- A E965-BU 59 BOTTOM CAMSHAFT SPEED/TIMING-
ENGINE COOLANT ENGINE COOLANTTEMPERATURE 1 995-BU BOTTOM CAMSHAFT SPEED/TIMING+ B E966-YL 58 BOTTOM CAMSHAFT SPEED/TIMING+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK 28
J402 P402
SENSOR J100 P100 BOTTOM CAMSHAFT ENGINE
29
SPEED/TIMING SENSOR
30
31
ENGINE INTAKE 43
MANIFOLDAIR ENGINE INTAKE MANIFOLDAIR TEMPERATURE 1 C967-BU ENGINE TIMING CALIBRATION PROBE+ A G856-WH 22 ENGINE TIMING CALIBRATION PROBE+
TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN 2 G833-PK ENGINE TIMING CALIBRATION PROBE- B G857-YL 23 ENGINE TIMING CALIBRATION PROBE-
SENSOR NOTEA 56
J103 P103 J400 P400
57
65
66
(+) BATTERY K995-OR 69
(+) BATTERY SWITCHED J501 P501 20
1 C987-RD 21
STARTING CIRCUIT G850-BU INTAKEAIR HEATER RELAY
2 G850-BU 8
(-) BATTERY / SENSOR RETURN
TO ENGINE CYLINDER HEAD N/O
SENSOR / ACTUATOR SUPPLY RELAY
(NOT CYLINDER HEAD GROUND STUD)
SIGNAL PLUS TO ECM INTAKEAIR
SIGNAL MINUS TO ECM HEATER P648
CONTROL PLUS FROM ECM COMPONENTSARE SHOWN WITH THE KEY OFF B G850-BU
CONTROL MINUS FROM ECM UNLESS OTHERWISE SPECIFIED: A C987-RD
DATA LINK PLUS ALLWIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
DATA LINK MINUS OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.
INTAKEAIR B
HEATER LAMP A
C987-RD J648
R
H795-PK C977-BU C977-BU 22 CLUTCH PEDALPOSITION SWITCH
(PEDALRELEASED POSITION) 23
DIAGNOSTIC ENABLE SWITCH
G879-OR 2 +5V
NOTEA
H795-PK G844-PK G844-PK 46 INPUT #7
C983-WH 49 ENGINE COOLANT LEVELNORMAL
N/O MOMENTARY SWITCH TRANSMISSION NEUTRALSWITCH N/O
+BAT. C984-YL 54 ENGINE COOLANT LEVELLOW
(TRANSMISSION IN GEAR)
E
A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR 62 INPUT #12
NOTEA
24
NOTEA
H795-PK E971-GN E971-GN 41 INPUT #11
69
PASSIVE MAGNETIC
G808-BU 1 G808-BU 32 VEHICLE SPEED IN POSITIVE
VEHICLE SPEED
8 N
G809-GN 2 G809-GN 33 VEHICLE SPEED IN NEGATIVE
COMPONENTS WITHIN THISAREAARE CATERPILLAR PROVIDED SENSOR
G845-PU 68 INPUT #8 (REMOTEACCELERATOR)
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN BK B H795-PK H795-PK 5 AP SENSOR/SWITCH SENSOR RETURN
+8 V RD A C985-BU C985-BU 4 +8V
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 66 ACCELERATOR PEDAL POSITION
J403 P403 G837-YL 11 OUTPUT #5
SENSORACCELERATOR COOLING FAN SOLENOID
a R
FLYBACK
NOTEA
P
PEDALPOSITION DIODE P1 J1
g
e 1
,
C 3
l 6
o
o
r 8
2
-
0
5 TOP VIEW
INLET AIR
TEMPERATURE
INJECTION ACTUATION SENSOR
PRESSURE SENSOR ATMOSPHERIC
INLET AIR HEATER PRESSURE
SENSOR
BOOST
PRESSURE
INJECTOR HARNESS SENSOR
GROMMET
ENGINE GROUND
STUD CONNECTION
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
INLET AIR
HEATER
RELAY
ENGINE GROUND
STUD CONNECTION
VEHICLE HARNESS
CONNECTOR
J1/P1
INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)
ENGINE SPEED/TIMING
SENSORS
OIL LEVEL
COOLANT
OIL PRESSURE SWITCH
TEMPERATURE
SENSOR (OPTIONAL)
SENSOR
(OPTIONAL)
ENGINE
CONTROL
MODULE