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Instructions

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Instructions

MRP Add-in
http://www.me.utexas.edu/~jensen/ORMM/omie/computation/unit/mrp_add/mrp.html

Instructions
This workbook includes the sheet MRP with an example problem. Experiment with
changing the data and parameters. Use the menu commands to solve the problem.

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PQR

A B C D E F G H IJKL
MN
OP Q R S
1 Materials Requirements Planning
2 Name: PQR
3 Horizon: 12 Master Production Schedule
4 MPS: 3 Independent Demand 1 2 3 ###
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### 12 Demand
5 Parts: 12 P-400 120 70 70 ###
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###150 P-400 105
6 Interest: 0.001 Q-450 0 10 70 ###
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### 10 Q-450 41.6667
7 R-250 40 90 10 ###
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###110 R-250 62.5
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9 Part No. P-400 Period 1 2 3 ###
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### 12 Part P-400
10 Level 0 Gross Requirements 120 70 ###
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70
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### 150 Demand Rate 105
11 BOM Parts PP 1 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 200
12 300 1 Projected On-hand 130 10 0 ###
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0### 0 Holding Cost 0.205
13 350 1 Net Requirements 0 60 ###
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70
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### 150 Avg. WIP & OH 190
14 Lead Time 1 Planned Order Receipts 0 310 ###
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0### 0 Avg. Setups 0.33333
15 Lot Method FOP 3 Planned Order Releases 0 310 0 ###
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0### 0 Inv. Cost 105.617
16 Cost Added 0 Inventory On Hand 130 10 250 180
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### 0 EOQ 453
17 Unit Cost 205 Work in Process 0 310 0 ###
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0### 0 EOP 4
18
19 Part No. Q-450 Period 1 2 3 ###
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### 12 Part Q-450
20 Level 0 Gross Requirements 0 10 ###
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70
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### 10 Demand Rate 41.6667
21 BOM PartsR-250 1 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
22 350 1 Projected On-hand 100 100 90 ###
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20
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### 0 Holding Cost 0.26
23 Net Requirements 0 0 ###
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0### 10 Avg. WIP & OH 79.1667
24 Lead Time 1 Planned Order Receipts 0 0 ###
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0### 0 Avg. Setups 0.25
25 Lot Method FOP 3 Planned Order Releases 0 0 0 160
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### 0 Inv. Cost 45.5833
26 Cost Added 0 Inventory On Hand 100 100 90 ###
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20
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### 0 EOQ 179
27 Unit Cost 260 Work in Process 0 0 0 160
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### 0 EOP 4
28
29 Part No. R-250 Period 1 2 3 ###
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### 12 Part R-250
30 Level 1 Gross Requirements 40 90 170
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### 110 Demand Rate 104.167

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PQR

A B C D E F G H IJKL
MN
OP Q R S
31 BOM Parts 200 2 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
32 150 1 Projected On-hand 150 110 20 ###
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0### 0 Holding Cost 0.2
33 Net Requirements 0 0 150
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### 110 Avg. WIP & OH 147.5
34 Lead Time 1 Planned Order Receipts 0 0 230
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### 110 Avg. Setups 0.33333
35 Lot Method FOP 3 Planned Order Releases 0 0 230 ###
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0### 0 Inv. Cost 62.8333
36 Cost Added 0 Inventory On Hand 150 110 20 ###
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80
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### 0 EOQ 323
37 Unit Cost 200 Work in Process 0 0 230 ###
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0### 0 EOP 3
38
39 Part No. PP Period 1 2 3 ###
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### 12 Part PP
40 Level 1 Gross Requirements 310 0 ###
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0### 0 Demand Rate 105
41 BOM Parts Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 500
42 Projected On-hand 310 0 0 ###
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0### 0 Holding Cost 0.005
43 Net Requirements 0 0 ###
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0### 0 Avg. WIP & OH 68.3333
44 Lead Time 1 Planned Order Receipts 0 0 ###
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0### 0 Avg. Setups 0.25
45 Lot Method LFL 1 Planned Order Releases 0 0 0 370
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### 0 Inv. Cost 125.342
46 Cost Added 5 Inventory On Hand 310 0 0 ###
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0### 0 EOQ 4583
47 Unit Cost 5 Work in Process 0 0 0 370
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### 0 EOP 44
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49 Part No. 300 Period 1 2 3 ###
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### 12 Part 300
50 Level 1 Gross Requirements 310 0 ###
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0### 0 Demand Rate 105
51 BOM Parts 100 2 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
52 200 1 Projected On-hand 400 90 90 ###
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90
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### 0 Holding Cost 0.14
53 Net Requirements 0 0 ###
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0### 0 Avg. WIP & OH 83.3333
54 Lead Time 1 Planned Order Receipts 0 0 ###
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0### 0 Avg. Setups 0.25
55 Lot Method LFL 1 Planned Order Releases 0 0 0 280
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### 0 Inv. Cost 36.6667
56 Cost Added 0 Inventory On Hand 400 90 90 ###
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90
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### 0 EOQ 387
57 Unit Cost 140 Work in Process 0 0 0 280
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### 0 EOP 4
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59 Part No. 350 Period 1 2 3 ###
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### 12 Part 350
60 Level 1 Gross Requirements 310 0 160
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### 0 Demand Rate 146.667

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PQR

A B C D E F G H IJKL
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61 BOM Parts 200 1 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
62 Projected On-hand 350 40 40 ###
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0### 0 Holding Cost 0.06
63 Net Requirements 0 0 120
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### 0 Avg. WIP & OH 173.333
64 Lead Time 1 Planned Order Receipts 0 0 490
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### 0 Avg. Setups 0.25
65 Lot Method FOP 2 Planned Order Releases 0 0 490 ###
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0### 0 Inv. Cost 35.4
66 Cost Added 0 Inventory On Hand 350 40 40 370
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### 0 EOQ 699
67 Unit Cost 60 Work in Process 0 0 490 ###
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0### 0 EOP 5
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69 Part No. 100 Period 1 2 3 ###
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### 12 Part 100
70 Level 2 Gross Requirements 0 0 560
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### 0 Demand Rate 210
71 BOM Parts RM1 1 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
72 RM2 1 Projected On-hand 150 150 150 ###
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0### 0 Holding Cost 0.04
73 RM3 0 Net Requirements 0 0 410
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### 0 Avg. WIP & OH 134.167
74 Lead Time 1 Planned Order Receipts 0 0 410
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### 0 Avg. Setups 0.25
75 Lot Method LFL 1 Planned Order Releases 0 0 410 ###
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0### 0 Inv. Cost 30.3667
76 Cost Added 0 Inventory On Hand 150 150 150 ###
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0### 0 EOQ 1025
77 Unit Cost 40 Work in Process 0 0 410 ###
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0### 0 EOP 5
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79 Part No. 200 Period 1 2 3 ###
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### 12 Part 200
80 Level 2 Gross Requirements 0 950 280
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### 0 Demand Rate 460
81 BOM Parts RM1 1 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
82 RM2 1 Projected On-hand 1000 ### 50 ###
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0### 0 Holding Cost 0.06
83 RM3 1 Net Requirements 0 0 230
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### 0 Avg. WIP & OH 367.5
84 Lead Time 1 Planned Order Receipts 0 0 230
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### 0 Avg. Setups 0.33333
85 Lot Method FOP 2 Planned Order Releases 0 0 230 ###
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0### 0 Inv. Cost 55.3833
86 Cost Added 0 Inventory On Hand 1000 ### 50 ###
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0### 0 EOQ 1238
87 Unit Cost 60 Work in Process 0 0 230 ###
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0### 0 EOP 3
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89 Part No. 150 Period 1 2 3 ###
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### 12 Part 150
90 Level 2 Gross Requirements 0 230 ###
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0### 0 Demand Rate 104.167

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PQR

A B C D E F G H IJKL
MN
OP Q R S
91 BOM Parts RM1 0 Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 100
92 RM2 1 Projected On-hand 100 100 0 ###
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0### 0 Holding Cost 0.08
93 RM3 3 Net Requirements 0 130 ###
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0### 0 Avg. WIP & OH 83.3333
94 Lead Time 1 Planned Order Receipts 0 130 ###
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0### 0 Avg. Setups 0.33333
95 Lot Method LFL 1 Planned Order Releases 0 130 0 ###
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0### 0 Inv. Cost 40
96 Cost Added 0 Inventory On Hand 100 100 0 ###
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0### 0 EOQ 510
97 Unit Cost 80 Work in Process 0 130 0 ###
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0### 0 EOP 5
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99 Part No. RM1 Period 1 2 3 ###
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### 12 Part RM1
100 Level 3 Gross Requirements 0 640 ###
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0### 0 Demand Rate 670
101 BOM Parts Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 500
102 Projected On-hand 1000 ### 360 360###
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### 0 Holding Cost 0.02
103 Net Requirements 0 0 ###
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0### 0 Avg. WIP & OH 486.667
104 Lead Time 1 Planned Order Receipts 0 0 ###
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0### 0 Avg. Setups 0.25
105 Lot Method FOP 3 Planned Order Releases 0 0 0 1240
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### 0 Inv. Cost 134.733
106 Cost Added 20 Inventory On Hand 1000 ### 360 360###
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### 0 EOQ 5788
107 Unit Cost 20 Work in Process 0 0 0 1240
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### 0 EOP 9
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109 Part No. RM2 Period 1 2 3 ###
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### 12 Part RM2
110 Level 3 Gross Requirements 130 640 ###
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0### 0 Demand Rate 774.167
111 BOM Parts Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 500
112 Projected On-hand 200 70 0 ###
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0### 0 Holding Cost 0.02
113 Net Requirements 0 570 ###
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0### 0 Avg. WIP & OH 990.833
114 Lead Time 1 Planned Order Receipts 0 ### ###
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0### 0 Avg. Setups 0.25
115 Lot Method FOP 3 Planned Order Releases 0 ### 0 ###
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0### 0 Inv. Cost 144.817
116 Cost Added 20 Inventory On Hand 200 70 ### 1470
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### 0 EOQ 6222
117 Unit Cost 20 Work in Process 0 ### 0 ###
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0### 0 EOP 8
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119 Part No. RM3 Period 1 2 3 ###
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### 12 Part RM3
120 Level 3 Gross Requirements 390 230 ###
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0### 0 Demand Rate 772.5

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PQR

A B C D E F G H IJKL
MN
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121 BOM Parts Scheduled Receipts 0 0 ###
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0### 0 Setup Cost 500
122 Projected On-hand 400 10 0 ###
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0### 0 Holding Cost 0.02
123 Net Requirements 0 220 ###
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0### 0 Avg. WIP & OH 783.333
124 Lead Time 1 Planned Order Receipts 0 ### ###
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0### 0 Avg. Setups 0.25
125 Lot Method FOP 3 Planned Order Releases 0 ### 0 ###
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0### 0 Inv. Cost 140.667
126 Cost Added 20 Inventory On Hand 400 10 ### 2090
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### 0 EOQ 6215
127 Unit Cost 20 Work in Process 0 ### 0 ###
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0### 0 EOP 8

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