INTERACTIVE SCHEMATIC

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 RENR8731-02
May 2008

930G Wheel Loader

Hydraulic System
TWR1-UP
TFW1-UP

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake 140-9251 1 C-8
Accumulator Gp - Pilot 243-4398 2 C-6
Accumulator Gp - Ride Control 223-9698 3 D-5
Connector - Orifice 112-2628 4 C-7
Connector - Orifice 309-5128 5 B-3
Cooler - Heavy Duty 239-7395
6 B-8
- Standard 239-7394
Cooler As - Dual Disc Axle Oil 205-3652 7 B-8
Cylinder Gp - Coupler, Standard 190-3085
8 E-7
- Coupler, Wide 188-0982
Cylinder Gp - Lift 235-6823 9 C-5
Cylinder Gp - Steering 237-9271 10 E-8, C-3
Cylinder Gp - Tilt 235-6824 11 C-6
Filter Gp - (Element: 126-1818) 209-3149 12 B-8
Pump Gp - Hand Metering Unit Dual Mode 223-8333 13a C-3
Pump Gp - Hand Metering Unit W/ Thermal Bleed 242-8360 13b D-8
Manifold Return 242-0265 14 D-7
Motor Gp - Axle Oil Cooler 205-5268 15 B-8
Motor Gp - Rad / Hyd Fan 205-3669
16 B-8
- Reversing Fan 205-3668
Pump Gp - Brake / Fan / Filter 262-2875 17 B-7
Pump Gp - Imp / Str 237-0292 18 C-7
Pump Gp - Supplementary Steering 205-5266 19 C-8, B-3
Screen As 247-8298 20 B-8
Sensor Gp - Brake 224-4536 21 B-7
Sensor Gp - Tramsmission Neutralizer 290-5825 22 C-8
Switch As - Axle Cooler (Pressure) 3E-7690 23 B-8
Switch As - Ride Control Disable 126-6916 24 B-5
Switch As - Secondary Steering 230-5771 25 C-7
Tank Gp- Hydraulic 205-5408 26 A-7
Valve As - Foot Brake 144-8521 27 C-8
Valve Gp - 3rd Function Integrated Cont Flow 262-9706 28 E-2
Valve Gp - Check 263-8476 29 D-8
Valve Gp - Mnt, Dual Mode Steering Control 247-4503 30 C-3
 COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Valve Gp - Shuttle Ride Control 141-1481 31 D-5
Valve Gp - 2 Joystick, 2 EH Function 247-0841
- Joystick 212-1302
32 A-5
- Joystick and 2 Aux 212-1307
- Joystick and Aux 212-1305

Valve Gp - 3rd Function Cont. Flow 243-0651 33 B-5

Valve Gp - 5th & 6th Function 242-0117 34 E-6
Valve Gp - Ball Dead Eng Lwr 191-9783 35 D-7
Valve Gp - Check 9T-1013 36 D-8, D-5, B-3
Valve Gp - Check, Back Press 294-0932 37 D-7
Valve Gp - Check, Str Bk Press 192-2684 38 D-7
Valve Gp - Combination - Relief And Diverter 173-4032 39 C-6
Valve Gp - Coupler Control 233-2549 40 D-7
Valve Gp - Implement 2 Section 280-1996
- Implement 3 Section 280-1997 41 C-5
- Implement 4 Section 280-1998
Valve Gp - Priority Steering 281-7276 42 C-7
Valve Gp - Relief 243-6627 43 D-8, B-3
Valve Gp - Resolver (Load Sense) 8J-6875 44 C-7
Valve Gp - Solenoid Ride Control 297-1209 45 D-5
Valve Gp - Shutoff Hydraulic Drain 6V-7238 46 C-7

Note: Refer to Parts Manual for your specific machine

TAP LOCATION

Tap Schematic
Description
Number Location
PT1 PUMP LOAD SENSE PRESSURE C-7, A-2
PT2 IMPLEMENT PRESSURE C-6
PT3 PILOT SUPPLY PRESSURE C-6
PT4 FRONT BRAKE PRESSURE C-8
PT5 TILT CYLINDER HEAD END PRESSURE C-6
PT6 TILT CYLINDER ROD END PRESSURE C-6
PT7 REAR AXLE COOLER CIRCUIT PRESSURE B-8
PT8 HYDRAULIC OIL SAMPLING PORT A-8
PT9 STEERING PRESSURE C-7, B-2
PT10 RETURN PRESSURE (TANK) C-6
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(28) VALVE GP
3RD FUNCTION FRONT REAR/DETENT
INTEGRATED
C1 C2
CONT. FLOW
262-9706

(8) CYLINDER GP
COUPLER (34) VALVE GP
STANDARD 190-3085 5TH AND 6TH FUNCTION TO FOURTH FUNCTION
E (10) CYLINDER GP WIDE 188-0982 242-0117
STEERING E
237-9271

b
FLOAT

DUMP LOWER

(3) ACCUMULATOR GP (31) VALVE GP HOLD HOLD OPEN/RAISE OPEN/RAISE

RIDE CONTROL SHUTTLE

223-9698 RIDE CONTROL RACK HOLD HOLD

S2 S3
141-1481 BACK RAISE

CLOSE/LOWER CLOSE/LOWER

(40) VALVE GP
COUPLER CONTROL
233-2549

T LS P
S1
(36) VALVE GP
CHECK
9T-1013 D
D (13b) PUMP GP (37) VALVE GP
HAND METERING UNIT (35) VALVE GP (45) VALVE GP
CHECK BACK PRESS BALL SOLENOID
W/ THERMAL BLEED 294-0932
(29) VALVE GP DEAD ENG LWR RIDE CONTROL
243-8360
CHECK (38) VALVE GP G 191-9783 297-1209
263-8476 CHECK STR BK PRESS
192-2684 H

(14) MANIFOLD J
N1

(43) VALVE GP (36) VALVE GP RETURN

RELIEF 242-0265 WIRED TO CONTROLLER
CHECK
243-6627 9T-1013 (46) VALVE GP
SHUTOFF D (9) CYLINDER GP
HYDRAULIC DRAIN (11) CYLINDER GP LIFT
235-6823 DUMP RACKBACK LOWER / RAISE
6V-7238 TILT FLOAT
(19) PUMP GP (39) VALVE GP PT5 235-6824
K
SUPPLEMENTARY STEERING (44) VALVE GP COMBINATION
205-5266 RESOLVER L
RELIEF
(LOAD SENSE) AND DIVERTER
M (4) CONNECTOR
8J-6875 173-4032
(41) VALVE GP
INTEGRATED 3RD FUNCTION
E
ORIFICE IMPLEMENT
(22) SENSOR GP F (2) ACCUMULATOR GP
112-2628 2 SECTION 280-1996
TRANSMISSION NEUTRALIZER PILOT
PT6
290-5825 PT9 243-4398 3 SECTION 280-1997
4 SECTION 280-1998
PT3
(42) VALVE GP TO THIRD FUNCTION TO FOURTH FUNCTION
PRIORITY (10) CYLINDER GP
STEERING (25) SWITCH AS STEERING
281-7276 SECONDARY STEERING 237-9271 C
C (1) ACCUMULATOR GP 230-5771
TO REAR BRAKES BRAKE (13a) PUMP GP
140-9251 HAND METERING UNIT
(27) VALVE AS PT10
PT1 DUAL MODE
FOOT BRAKE
223-8333
144-8521
(30) VALVE GP
PT4 (18) PUMP GP MNT DUAL MODE
IMP / STR PV
STEERING CONTROL
237-0292 FLOAT 247-4503
TO FRONT BRAKES
PT2 DUMP LOWER

A
(7) COOLER AS HOLD HOLD OPEN/RAISE OPEN/RAISE

DUAL DISC AXLE OIL

205-3652
(21) SENSOR GP RACK
BACK
HOLD HOLD

RAISE

(20) SCREEN AS BRAKE CLOSE/LOWER

CLOSE/LOWER

247-8298 (16) MOTOR GP 224-4536

A1 A2
AXLE OIL RAD/ HYDR 205-3669 T LS P

REVERSING 205-3668
G

(5) CONNECTOR J
ORIFICE
PT7 309-5128 D

See location
B (36) VALVE GP D-6 B
K
REVERSING FAN OPTION CHECK LINES GROUP COLOR DESCRIPTIONS
(43) VALVE GP L
(33) VALVE GP 9T-1013 MAIN PUMP OUTPUT
(23) SWITCH AS 3RD FUNCTION RELIEF PILOT
(24) SWITCH AS
AXLE COOLER (PRESSURE) CONT. FLOW 243-6627 E BRAKE / FAN / FILTER - PUMP
RIDE CONTROL
3E-7690 243-0651 LOAD SENSING
0 DISABLE F SIXTH FUNCTION
(17) PUMP GP T 126-6916 (19) PUMP GP LOAD SENSING
BRAKE/ FAN/ FILTER SUPPLEMENTARY SUPPLY LINE
PT9
(15) MOTOR GP 262-2875 STEERING DRAIN / RETURN LINE
AXLE OIL COOLER (12) FILTER GP EF 205-5266 AXLE OIL
205-5268 (ELEMENT: 126-1818)
STEERING CIRCUIT

209-3149 WIRED TO CONTROLLER LIFT CYLINDERS

M COUPLER CYLINDER
FOURTH FUNCTION
B FIFTH FUNCTION
C THIRD FUNCTION
DUMP RACKBACK LOWER / RAISE BACK FORWARD
(6) COOLER GP FLOAT TILT CYLINDERS
PT1 SECONDARY STEERING PUMP
STANDARD 239-7394 PT8
HEAVY DUTY 239-7395

LINE PATTERNS
(32) VALVE GP PV Pressure Line
JOYSTICK 212-1302 Pilot / Load Sensing Pressure
1
JOYSTICK AND AUX 212-1305
(26) TANK GP JOYSTICK AND 2AUX 212-1307 A Drain / Return Lines
HYDRAULIC See location C-7
2 JOYSTICK EH FUNCTION 247-0841
205-5408 Component Group
B
A A
MAIN SCHEMATIC See location A-7 C Attachment

Air Line
with Standard Steer
CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

QUICK STEER WITH SEC. STEERING

THIS SCHEMATIC IS FOR THE 930G WHEEL LOADER
PART NUMBER: 235-6836, CHANGE: 03, VERSION: (-)
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT AND TAP LOCATIONS
VIEW ALL CALLOUTS

2 1 43 26 PT9 33 24 32 22 PT4 30 36 4 5 29 9

PT7

16

17

21

23

15

20 44 10 37 14 3 46 38 35 45 31 27 11 8 40
COMBINATION VALVE
VIEW ALL CALLOUTS

39 PT6

PT5
HYDRAULIC OIL COOLER
VIEW ALL CALLOUTS

PT8

6 12
MAIN CONTROL VALVE FIFTH AND SIXTH
FUNCTION

34
The main control valve (fifth function and sixth function) (41) is located on the left side of the
machine below the platform behind the articulation joint.

The main control valve (fifth function and sixth function) (41) supplies oil to work tools. The main
control valve (fifth function and sixth function) is a one-piece valve body that contains two valves.
The two control valves are actuated by electricity. The electronic signal that actuates the control
valves does not go through the ECM.
SECONDARY STEERING PRESSURE SWITCH

25
STEERING
VIEW ALL CALLOUTS
PT2 PT3
42

PT1

The pressure tap for pump outlet pressure

(PT2), pilot pressure (PT3) and return
pressure (PT10) is behind the side panel
on the right side of the machine. PT10
19

18 41

42

CAB

The machine has an optional secondary

steering circuit. The secondary steering
pump, secondary steering motor (20),
and secondary steering relief valve (7)
are beneath the fuel tank.

Oil for the pilot hydraulic system starts in the tank The oil flows from the
tank to the piston pump (2). Oil from the piston pump flows to the steering
priority valve (42). The steering priority valve ensures that the steering
system has oil. From the steering priority valve, the oil flows to the inlet for
the main control valve (3). The metering pump (19) is located under

41
the floor of the operator’s platform above
13a 13b the upper hitch pin. The steering wheel is
connected to the metering pump (19) by
the steering column.