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Seal faces: one rotating with the shaft and one stationary in the pump casing, cover or
flange.
Secondary seals: one to seal the rotating face to the shaft and one to seal the stationary
face to the pump cover or flange.
Metal parts: to transmit torque and to provide an axial mechanical force to load the faces.
Normal leak rates range between immeasurably small to steady drips or temporary
to even small steams. Some seals leak some of the time, some seals never leak
(measurably), and some leak all the time. Leakage patterns can be constant,
progressive or erratic in nature.
Successful contacting seals tend to have very low wear rates and low leakage rates.
Some forms of contact is necessary for low leakage rates. Non-contacting or “full lift
off” seals (hydrostatic or hydrodynamic tend to have visible, sizeably larger leakage
rates.
The large majority of mechanical seals never wear out and are removed from service
for some other reason.
Seal failures occur for a wide range of reasons. Some failures occur as an
interaction with the tribology of the interface.
The leak rate of a contacting seal is also influenced by other pump related factors
such as run outs and vibration levels.
The key is to maintain the gap profile as parallel as possible, i.e.minimize distortions.
It is the ratio (k) of 2 geometric areas: the closing (Ah) and opening area (Ac)