MB05

MOUNTED
HYDRAULIC
BREAKER

Safety, Operation and Maintenance

SERVICE MANUAL

© 2011 Stanley Black & Decker, Inc.

New Britain, CT 06053
U.S.A.
70796 3/2012 Ver. 5
 DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY
0B

ÜBEREINSTIMMUNGS-ERKLARUNG
DECLARATION DE CONFORMITE CEE
DECLARACION DE CONFORMIDAD
Hydraulic Tools
DICHIARAZIONE DI CONFORMITA
______________________________________________________________________
I, the undersigned:
Ich, der Unterzeichnende:
Weisbeck, Andy
Je soussigné: Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome
El abajo firmante:
lo sottoscritto:

hereby declare that the equipment specified hereunder:

bestätige hiermit, daß erklaren Produkt genannten Werk oder Gerät:
déclare que l’équipement visé ci-dessous:
Por la presente declaro que el equipo se especifica a continuación:
Dichiaro che le apparecchiature specificate di seguito:

1. Category: Hydraulic Hammer Breaker

Kategorie:
Catégorie:
Categoria:
Categoria:

2. Make/Marke/Marque/Marca/Marca Stanley
3. Type/Typ/Type/Tipo/Tipo: MB05
4. Serial number of equipment:
Seriennummer des Geräts:
Numéro de série de l’équipement:
Numero de serie del equipo:
All
Matricola dell´attrezzatura:

5. Mass/Masse/Masse/Masa/Massa 480 lbs / 217 kg

Has been manufactured in conformity with

Wurde hergestellt in Übereinstimmung mit
Est fabriqué conformément
Ha sido fabricado de acuerdo con
E’ stata costruita in conformitá con

Directive/Standards No. Approved body

Richtlinie/Standards Nr Prüfung durch
Directives/Normes Numéro Organisme agréé
Directriz/Los Normas No Aprobado
Direttiva/Norme n. Collaudato

EN 12100-1:2009 Self
EN 12100-2:2009 Self
EN 982:2008 Self
Noise Directive 2000/14/EC:2005 Self
Machinery Directive 2006/42/EC:2006 Self

6. Special Provisions: None 7. Measurements: Measured Sound Power Level 126 LwA
Spezielle Bestimmungen: Messungen Guaranteed Sound Power Level 129 LwA
Dispositions particulières: Mesures Measured in accordance to Directive 2000/14/EC,
Provisiones especiales: Mediciones
Disposizioni speciali: Misurazioni

8. Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione

Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA
U UDate/Datum/le/Fecha/Data 2-28-11

Signature/Unterschrift/Signature/Firma/Firma

Position/Position/Fonction/Cargo/Posizione Engineering Manager

U

2/28/2011

2 ► MB05 Service Manual

 TABLE OF CONTENTS

DECLARATION OF CONFORMITY...........................................................................................................................2
SAFETY SYMBOLS...................................................................................................................................................4
SAFETY PRECAUTIONS...........................................................................................................................................5
TOOL STICKERS & TAGS.........................................................................................................................................8
OPERATION...............................................................................................................................................................9
TROUBLESHOOTING.............................................................................................................................................15
MAINTENANCE.......................................................................................................................................................16
CHARGING THE ACCUMULATOR..........................................................................................................................17
WEAR TOLERANCES.............................................................................................................................................18
PROPER CARE OF TOOL BITS..............................................................................................................................19
FLOW TEST PROCEDURES...................................................................................................................................23
DEFINITION OF TERMS..........................................................................................................................................25
SPECIFICATIONS....................................................................................................................................................26
ACCESSORIES.......................................................................................................................................................27
MB05 POWER CELL ILLUSTRATION.....................................................................................................................28
MB05 POWER CELL PARTS LIST..........................................................................................................................29
MB05 HOUSING PARTS..........................................................................................................................................30
MB05 SKID STEER MOUNTING BRKT...................................................................................................................31
MB05S04 C&P027 TOP SKID STEER.....................................................................................................................32
MB05S05 SKID STEER XCHANGE TOP................................................................................................................33
SERVICE..................................................................................................................................................................34

IMPORTANT

To fill out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).

For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this
manual and ask for a Customer Service Representative.

MB05 Service Manual ◄ 3

 SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac-
tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
This safety alert and signal word indicate an imminently hazardous situation
DANGER which, if not avoided, will result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
WARNING which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation
CAUTION which, if not avoided, could result in death or serious injury.

This signal word indicates a potentially hazardous situation which, if not avoid-
CAUTION ed, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in damage
NOTICE to the equipment.

This signal word indicates a situation which, if not avoided, may result in dam-
IMPORTANT age to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-
nance personnel.

4 ► MB05 Service Manual

 SAFETY PRECAUTIONS

SERVICING THE STANLEY HYDRAULIC BREAKER. This manual contains safety, operation, and routine mainte-
nance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other than routine main-
tenance, must be performed by an authorized and certified dealer. Please read the following warning.

WARNING
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR
SERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN
AUTHORIZED AND CERTIFIED DEALER.

WARNING
WARNING
Do not operate the breaker unless the
following safety instructions have been
thoroughly read and understood! Read this
manual before installing, operating or
maintaining this equipment.
Read the Manual
• A flying projectile from the breaker, breaker
tool, rock or other material may enter the
operator's compartment and cause serious
or fatal injury to the operator. Personal
protection equipment must be used.

• A flying projectile from the breaker, breaker

tool, rock or other material may cause Wear Breathing
serious or fatal injury to bystanders. Never Protection
operate the breaker when bystanders are in
the work area.

• On some machines/carriers, the breaker

can enter the operator's compartment if it
breaks loose and swings toward the
operator. Make sure that suitable impact
shields are used when operating the Wear Hearing
breaker with this type of equipment. Protection

• Do not operate the breaker unless all safety

decals described in this manual are in
place. The decals must be inspected
periodically to ensure that all wording is
legible. The decals must be replaced if
illegible. Replacement decals can be
obtained from your authorized Stanley Wear Eye
Distributor. Protection

• When operating the breaker you must use

ear protection, eye protection, and
breathing protection.

MB05 Service Manual ◄ 5

 SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety pre-
cautions given in this manual and on the stickers and tags attached to the tool and
hose.
These safety precautions are given for your safety. Review them carefully before oper-
ating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specific
work area and local safety regulations. If so, place the added precautions in the space
provided in this manual.
The MB05 Mounted Hydraulic Breaker will provide safe and dependable service if op-
erated in accordance with the instructions given in this manual. Read and understand
this manual and any stickers and tags attached to the tool and hoses before operation.
Failure to do so could result in personal injury or equipment damage.
Check the rules and regulations at your location. The rules might include an employer's
work safety program. Regulations may identify hazards such as working around utility
supply lines or hazardous slopes.
BE THOROUGHLY TRAINED BEFORE OPERATING THE UNIT ALONE
• Operator training must start in an area without bystanders and use all the controls until he/she can control the
machine fully under the conditions of the work area.
• When learning to operate a machine, do so at a slow pace.
KNOW THE WORK CONDITIONS
• The operator must know any prohibited uses or work areas for the machine. For example, excessive slopes and
poor or dangerous terrain conditions must be avoided.
OBEY SAFETY RULES
• Operate the breaker in accordance with all laws and regulations which affect you, your equipment, and the
worksite.
• Do not operate the breaker until you have read this manual and thoroughly understand all safety, operation and
maintenance instructions.
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain
conditions.
• Do not operate the breaker until you have read the carrier equipment manual and thoroughly understand all
safety, operation and maintenance instructions. The word “carrier”, as used in this manual, means a backhoe
or excavator or similar equipment used to operate the breaker.
• Ensure that all maintenance procedures recommended in this manual are completed before using the equip-
ment.
• The operator must not operate the breaker or carrier if any people are within the area where they may be injured
by flying debris or movement of the equipment.
• Know the limits of your equipment.
• Establish a training program for all operators to ensure safe operation.

6 ► MB05 Service Manual

 SAFETY PRECAUTIONS

• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
• Become familiar with the carrier controls before operating the carrier and the breaker.
• When operating the breaker you must use ear protection, eye protection, and breathing protection.
• While learning to operate the breaker and carrier, do so at a slow pace. If necessary, set the carrier mode selec-
tor to the slow position.
• Make sure all controls (levers and pedals) are in the NEUTRAL position before starting the carrier.
• While operating the breaker and carrier, keep hands and feet on the controls at all times.
• Before leaving the carrier, always lower the boom and insure the carrier is stable. Never leave the machine with
the engine running. ALWAYS ENGAGE THE PARKING BRAKE.
• Stop the engine before attempting to make any repairs, adjustments or servicing to either the carrier or the
breaker.
• Do not operate the tool at oil temperatures above 190 °F/88 °C. Operation at higher temperatures can damage
the internal components of the breaker and carrier and will result in reduced breaker performance.
• Do not operate a damaged, leaking, improperly adjusted, or incompletely assembled breaker.
• Do not modify the breaker in any manner.
• Use only tool bits supplied by Stanley Hydraulic Tools. Use of tool bits supplied by another manufacturer may
damage the breaker and will void the warranty.
• To avoid personal injury or equipment damage, all breaker repair, maintenance and service must only be per-
formed by authorized and properly trained personnel.
• If you do not understand how to safely operate your breaker, contact an authorized Stanley Dealer for assis-
tance.
• Keep this manual with the breaker.
• Do not operate this equipment if you are taking medication which may affect your mental judgement or physical
performance.
• Do not operate this equipment if you are under the influence of drugs or alcohol.

WARNING
Exposure to crystalline Silica (sometimes called “silica dust”) as a result of breaking,
drilling, or hammering of rock, concrete, asphalt or other materials may cause
Silicosis (a serious lung disease), silicosis-related illnesses, cancer, or death.
Respiratory protection is highly recommended when working with materials
containing Silica Dust.
Always wear a respirator approved for protection against crystalline silica.

MB05 Service Manual ◄ 7

 TOOL STICKERS & TAGS

Refer to the Parts Illustration page in this manual for proper placement of stickers.

MB05
70753
Model Number Sticker

70756

USA
Made in
CE Specification Plate
66218
Sound Power Sticker

of Global Components

66764
Made in USA Sticker

70752
Stanley Logo Sticker

47351
Composite Warning Sticker

47352
Lift Point Sticker

70754
Nitrogen Sticker 200-PSI

72074
Grease Sticker

8 ► MB05 Service Manual

 OPERATION

PRE-INSTALLATION INSTRUCTIONS PRE-OPERATION PROCEDURES

CARRIER SIZE NITROGEN CHARGE
Check the Specifications section of this manual to de- The breaker has been properly charged with nitrogen at
termine correct carrier size, hydraulic flow and pressure the factory and is ready to use.
requirements.
TOOL BIT LUBRICATION
If hydraulic pressure, hydraulic back-pressure, hydraulic
Grease the top 250 mm / 10 in. of the breaker tool bit be-
flow or excavator weight class are exceeded, the tool
fore installing. During operation, the tool can be greased
warranty is void.
through the grease fitting. Grease is required.
EXISTING EQUIPMENT HYDRAULICS VS. Make sure the tool bit is against the piston by placing the
APPLICATION ATTACHING KITS tool bit against the ground and then putting down pres-
Using existing equipment hydraulic auxiliary systems sure on the breaker. See the illustrations below.
for operating hydraulic tools could cause problems for
the hydraulic tool and the hydraulic system if not set up
properly. Simply plugging into the hydraulic system with-
out confirming pressure and flow to the hydraulic tool is
not a good practice. Spare spool valves, dipper circuits,
etc., are just a few examples of easily accessible hy- Grease
draulic circuits which could prove to cause problems for This Area
of Bit
hydraulic tool usage.
Stanley Hydraulic Tools has for many years developed
ATTACHING KITS for adapting to existing hydraulic sys-
tems of many popular carriers.
250 mm/10 in.
If your equipment does not contain an attaching kit, ask
your Stanley dealer for information, installation, and
pricing on a kit which matches your equipment needs. Tool Bit

TEST THE HYDRAULIC SYSTEM

1. Have your Stanley dealer test the carrier hydraulic
system to make sure the system is operating at the
manufacturers specified capacity and pressure rat-
ings.
2. Be sure the fluid in the hydraulic system is clean.
3. Check the hydraulic filter. Replace the filter if dirty or
deteriorated.
4. Have your Stanley dealer test the circuit to which
the breaker will be connected to make sure that the
circuit is supplying the specified flow and pressure
rating for the breaker. See the Specifications section
of this manual.
Grease Fitting

MB05 Service Manual ◄ 9

 OPERATION

WARNING WARNING
Greasing the tool bit without down pressure on the Always wear eye protection when installing or
breaker results in grease filling the space between removing the tool retaining pin.
the piston and the tool bit. When the breaker is next
activated, the piston will strike the grease at a speed
which will pressurize the grease resulting in seal and LOW TEMPERATURE WARM-UP
grease zerk failure. PROCEDURE
1. After starting the carrier, warm-up the hydraulic sys-
tem at engine idle until hydraulic lines are warm to
Piston in Down Position
Against Tool Bit
the touch.
2. With the carrier at idle and the breaker suspended
in the air or with minimal down pressure, turn on the
Tool Stop breaker to gradually warm up its internal compo-
nents.
Lower Bushing 3. When the hydraulic system and breaker are warm,
proceed with operation.
Tool Bit
LONG TERM STORAGE
1. Remove the tool bit, clean the tool stop and the low-
er bushing. Thoroughly coat the surfaces of the tool
Piston not against
stop and the lower bushing with grease.
Grease Will Fill
This Space Tool Bit leaving space 2. If hoses are attached to the breaker, install plugs
between the Piston and on the hose ends. If hoses are removed from the
Bit.
breaker, install plugs on the hose ends and install
Tool Stop plugs in the breaker IN and OUT ports.
3. Store the breaker in a vertical position. Do not store
Lower Bushing
the breaker horizontally for extended periods.

Tool Bit

SECURING THE TOOL BIT

1. The tool retainer is shipped installed in the breaker.
2. Remove the stop pin and plug.
3. Drive out the tool retainer.
4. Grease the top area of the tool bit as shown in the
illustration on page 9.
5. Install the tool bit making sure the notch is aligned
with the lower body retainer pin holes.
6. Install the tool retainers.

10 ► MB05 Service Manual

 OPERATION

OPERATING THE BREAKER EXCAVATORS

PREPARATION FOR USE With the breaker tool in place on the material to be
worked, position the excavator so the dipper is at ap-
Read the section in this manual titled Pre-Operation Pro- proximately 45° and the breaker is almost vertical. The
cedures before operating a breaker. Failure to follow the tracks of the excavator should be in line with the boom
preparation instructions can result in severe damage to and the breaker.
the breaker and carrier and void the warranties of both.
POSITIONING THE CARRIER
BACKHOES
With the breaker tool in place on the material to be
worked, position the backhoe so the boom is halfway up
(45°) and the dipper holds the breaker almost vertical.
Lower the loader bucket until the weight is off the front
tires.

Apply down force.

POSITIONING THE BREAKER TOOL ON

THE WORK MATERIAL
Position the tool bit near the edge of the work material,
not in the center or far from the edge. Position the tool 6
– 18 inches (depending on the material) from the edge.
Breaking off smaller pieces of rock or concrete usually
accomplishes more than trying to break larger pieces.
Apply down pressure.

Apply down force to the boom/dipper until the rear of the

backhoe is raised off the ground. Rear tires and stabiliz-
ers should be off the ground so the total rear weight of
the backhoe is on the breaker tool. The breaker is more
efficient when adequate down force is applied.

Break near the edge.

On flat material or rock, the breaker should be vertical

or “curled” back slightly to direct the impact force down-
ward and toward the backhoe. This directs the force
back toward the edge of the work material. If the tool
is positioned in the center of the work, or too far from
the edge, the energy will be absorbed into the material
without cracking it. Do not run the breaker longer than

MB05 Service Manual ◄ 11

 OPERATION

15 – 20 seconds. If breakout does not occur within this

time, move the breaker to another position.
On flat material such as concrete runways, starting to
break in the middle of the material may cause vibrations
to be transmitted throughout the breaker and excavator
because the material has no place to break to. Always
try to start at a point which will permit the material to
break out.
MAINTAIN DOWN PRESSURE
Maintaining hard contact with the surface of the material
to be broken in addition to maintaining adequate “down Do not break continuously
force” is very important. Always keep “down pressure” in one place.
or “down force” on the point of the breaker by lifting the
wheels, tracks, or stabilizers slightly above the ground.
This method takes the “slack” out of the bracket and
boom pivots, and reduces the impact on the pivots in
the boom. CAUTION
The operator needs to be constantly aware of the amount
of down pressure being applied and be able to adjust it Continuous penetration in the same area for lengthy
if necessary. Not enough down pressure results in low periods will create excessive temperatures at the tip
production and accelerates wear and tear on the equip- of the tool bit resulting in loss of temper (hardness)
ment. Too much down pressure may cause the breaker of the bit, mushrooming of the tip of the bit and may
housing to violently crash into the broken material when lead to failure of the bit.
“break-through” occurs.
In any breaking job, the operator should make every ef-
fort to “follow” the breaker with “down pressure” as the Use a “scoring” method of breaking when cracking
machine breaks farther into the material. The breaker the material becomes difficult. This technique involves
should be stopped as soon as “break-through” occurs or striking the rock or concrete at several places along a
if it is apparent that good solid blows are not occurring. line where you want the crack to occur. Most materials
break sooner when struck several places along a line
BREAKING than when struck repeatedly in one location. On each
The operator should note the sound of the blow when line, the breaker tool should be continually repositioned.
the breaker is running. With experience, the operator will Practice determines the best length of time to stay in
be able to tell the difference between a good solid blow one spot. (15 – 20 seconds) and how far to move the
and a hollow sounding blow. A hollow blow means that breaker tool.
solid blows are not occurring and breaker should be re-
positioned.
Continuous tool penetration usually does not do much
good. If the material does not break with 3 – 6 inches of
tool penetration, it usually won’t break with full penetra-
tion. The time used for additional penetration could be
better used to strike blows in another place.
Many materials do not respond well to continued ham-
mering in one place. The breaker tool should be repo-
sitioned on the work each time the tool penetrates but
does not crack the material.
Scoring with the breaker

12 ► MB05 Service Manual


Breaker tool binding can cause erratic breaker opera-
tion and premature wear on the tool shank. Breaker tool
binding is caused by failure to direct the down force in
the direction of the tool bit.
Breaker tool bit binding
CAUTION
Do not pry with bit and breaker. The tool bit may
break causing injury.
Excessive side force cocks the tool in its bore, prevents
proper movement and causes premature tool shank
and bushing wear. Since the breaker tool bit must be
pushed up into the breaker to operate, a binding tool
prevents the breaker from operating correctly. Binding
also causes the tool bit and tool bushings to seize and
often results in breakage of one or more breaker com-
ponents.
Always direct the down pressure force in a line toward
the point of tool contact with the work.
Moving rocks with the tool bit is another method of bind-
ing the tool bit. This practice should be avoided as it may
cause tool bit failure.
Rebar reinforced concrete introduces the problem of
concrete chunks being held together by the rebar after
the concrete has been broken. The best approach to this
problem is to use a chisel point tool which permits cut-
ting the rebar with the breaker. Another method is to pe-
riodically cut the rebar with an oxy-acetylene torch
OPERATION
BLANK FIRING
To understand “Blank Firing”, the operator needs to be
aware that the tool bit is able to drop down in the lower
body cavity, far enough so that the piston cannot strike it,
when the tool bit is not in contact with the work surface.
“Blank Firing” occurs whenever the breaker is operating
and the piston is not able to strike the tool bit solidly or
not strike the tool bit at all. “Blank Firing” accelerates
wear and tear on breaker and carrier components and
may result in failure of one or more components. Exces-
sive “Blank Firing” may be considered equipment abuse
and may result in voiding warranties.
Break-through or difficult surface contact results in
“Blank Firing” when the material being broken fractures
and the tool bit is no longer in “hard contact” with the
material but is still pushed high enough in the lower body
cavity so that the piston can strike it. In this position, the
piston strikes the tool bit and the tool bit, in turn, is driven
against the retaining pins because it is not in sufficient
contact with the material to be broken. The energy is ab-
sorbed by the retaining pins, other breaker components,
and the carrier boom components. “Blank Firing” of this
type can be experienced in trench work where obtain-
ing striking contact with the work surface is difficult or
the wrong tool bit is used, or in flat rock work where the
operator fails to stop operation of the breaker when slip-
page, fracturing or material break-through occurs.
“Blank Firing” as a result of operator error occurs when
the tool bit is not in contact with the work surface to be
broken and is allowed to drop down in the lower body
cavity so that the piston is not able to strike it. Instead,
the downward movement of the piston will be stopped
by an internal oil cushion located at the bottom of the
piston’s stroke and the energy of the piston will be ab-
sorbed by breaker components and excavator boom
components. “Blank Firing” of this type can be experi-
enced when the operator fails to stop operation of the
breaker when the material fractures or material break-
through occurs, or during re-positioning of the breaker.
While “Blank Firing” cannot always be avoided, it can be
kept to a minimum by avoiding the above conditions as
much as possible.
MB05 Service Manual ◄ 13
 OPERATION

UNDERWATER USAGE GREASE THE BIT

Underwater usage of the breaker will cause damage
to internal components. Even if the breaker is partially
submerged, water is introduced to an area between the
tool bit and piston. On the piston down cycle, the water
becomes compressed and damages adjacent compo-
nents.
Grease should be applied to the upper end of the break-
er tool bit each time it is installed. Thereafter, the tool
should be greased at the fitting to reduce wear in the
lower body and bushings of the tool. See Greasing The
Tool Bit in the sections titled Pre-Operation Procedures.

Do notDO NOT USE

use underwater UNDERWATER
without supplying air to breaker.

CAUTION
No part of the breaker may be submerged in water.
Underwater usage of the breaker will cause
internal damage to the breaker. Consult Stanley for
modifications and specific warranty coverage if you
have an underwater requirement.

14 ► MB05 Service Manual

 TROUBLESHOOTING

This section describes how to find and resolve problems users may experience. If a situation occurs that is not
covered, call your Stanley Customer Service representative for assistance.

WARNING
Inspecting the tool or installing parts with the hydraulic hoses connected can result in severe personal injury
or equipment damage. To prevent accidental startup, disconnect the hydraulic power before beginning any
inspection or installation task.

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the tool, always check that the hydraulic power source is supplying the
correct hydraulic flow and pressure to the tool as listed in the table below. Use a flowmeter known to be accurate.
Check the flow with the hydraulic oil temperature at least 80 °F/27 °C.

PROBLEM CAUSE SOLUTION

Breaker will not fire.
Breaker runs slowly.
Breaker runs erratically.
Breaker runs but at reduced power.
Breaker leaks oil around tool bit and
tool bushing.
Hydraulic system overheats.
Low hydraulic oil level.
No flow to breaker.
Main relief set low.
Internal damage.
Damaged quick couplers.
Low hydraulic flow
Excessive heat build up.
Excessive nitrogen pressure.
Internal leakage.
Low or excessive back-pressure.
Damaged switch or connection.
Relief set too low.
Internal damage.
Tool binding.
Low accumulator charge.
Excessive back-pressure.
Relief set too low.
Lower seals failed.
Main relief set low.
Insufficient cooling capability in
hydraulic circuit.
Line/hose size too small.
Excessive back-pressure.
Fill reservoir.
Have hydraulic circuit tested by
authorized dealer/distributor per
approved procedure.
Have unit serviced by an authorized
dealer/distributor.
Replace.
Have hydraulic circuit tested by an
authorized dealer/distributor per
approved procedure.
Have unit serviced by an authorized
dealer/distributor.
Have carrier serviced by an
authorized dealer/distributor.
Add grease to tool shank. Do not
pry while operating.
Have unit serviced by an authorized
dealer/distributor.
Have unit serviced by an authorized
dealer/distributor.
Have unit serviced by an authorized
dealer/distributor.

MB05 Service Manual ◄ 15

 MAINTENANCE

DAILY MAINTENANCE CHECKS

Check for loose or missing fasteners. Tighten or replace
as needed.
Inspect tool retaining pins and pockets for wear.
Check for hydraulic leaks at all fittings and hoses. Re-
place any defective hoses.
Apply grease to the grease fitting in the lower body each
morning. Grease as needed throughout the work day.
TOOL STOP AND LOWER BUSHING
Inspect the tool stop and lower bushing for excessive
galling and metal pickup on the tool bit. Also check for
cracks. If cracks are present, the part must be replaced. 18 inches
The extent of wear of the tool stop and lower bushings
and the tool bit can be checked by moving a NEW tool
bit back and forth and measuring the gap between the
tool bit and the lower bushing. If the gap is more than
.250 in./6 mm, the upper bushing, lower bushing and
tool bit should be replaced. A gap in excess of .250 in./6 1/4 in. max.
mm will cause damage to the piston. Do not just replace
the tool bit or the lower bushing individually as this will
result in premature wear of the replaced component. It is
Move the tool bit back and forth and measure the
recommended to replace ALL worn components.
gap between tool bit and lower bushing. (Use a new
tool bit.)

16 ► MB05 Service Manual

 CHARGING THE ACCUMULATOR
The tools required to charge the breaker accumulators
are the 505232 charge hose assy and the 28257 accu-
mulator tester which are used with other Stanley model
breakers. When charging the accumulators, make sure
the tools and charge valves are clean. Dirt can contami-
nate the charge valves and cause leakage.
1. Remove the protective plug from the accumulator
charge valve. NOTE: There is one accumulator on
this breaker; the upper accumulator.
2. Hold the chuck end of the tester and turn the gauge
fully counter clockwise to ensure the plunger inside
the chuck is completely retracted.
3. Screw the tester into the breaker charge valve by
turning the chuck. Do not use the gauge for turn-
ing as this will advance the plunger in the chuck.
Tighten the chuck lightly against the breaker charge
valve.
4. Turn the gauge clockwise to advance the plunger
until a pressure is indicated on the gauge. Do not
overtighten.
Upper Accumulator
5. If the pressure is correct, unscrew the gauge to re-
tract the plunger. Then, loosen and remove the tes-
ter from the charge valve. If the pressure is not cor-
rect, proceed to Step number 6.
NOTE:
When disengaging the tester a "POP" of nitrogen is
normal.
6. Connect the charge hose assembly to the charg-
ing valve on the tester. Make sure the valve on the
charge hose assembly is closed. Open the valve on
the nitrogen bottle.
7. Very slowly open the valve on the charge hose as-
sembly and slowly meter the nitrogen into the break-
er charge valve until the tester reads the correct
charge pressure (200 psi).
8. When the correct pressure is obtained, close the
valve on the charge hose assembly and on the nitro-
gen bottle. Unscrew the gauge to retract the plung-
er. Loosen and remove the tester from the charge
valve. Before replacing the protective plug, inspect
the plug o-ring. If damaged or deformed, replace the
plug. Apply Loctite™ 242 to plug and cap.
CHARGE PRESSURE SPECIFICATION
Upper Accumulator: 200 PSI +/- 10 PSI
13.7 BAR +/- .7 BAR
Nitrogen Bottle
(locally obtained)
Charge Hose Assembly
P/N 505232
(Includes Gauge, Valve, Hose
and Charge Valve Adapter)
Tester
P/N 28257
MB05 Service Manual ◄ 17
 WEAR TOLERANCES

NEW REJECT LIMIT

LOWER BUSHING (Item 32) Measure at Center

2.650 in. / 67.3 mm 2.760 in. / 70.1 mm

LOWER BUSHING

TOOL STOP (Item 31)

A) 2.650 in. / 67.3 mm A) 2.760 in. / 70.1 mm A Wear Areas

Inside Diameter Inside Diameter

B) .400 in. / 10.1 mm Depth B) .280 in. / 7.1 mm Depth C = Measure at 1.2in./30mm C

TOOL STOP

RETAINER PIN (Item 35)

1.595 in. / 40.5 mm Out- 1.510 in. / 38.3 mm Outside Measure Diameter

side Diameter Diameter

PISTON
(Item 18) RETAINER PIN

.450 in. / 11.4 mm Depth .410 in. / 10.4 mm

Wear
Wear Limit
Limit
New
NewPart
Part

PISTON

IMPORTANT
LOWER BUSHING
To increase the life of the lower bushing, remove the bushing after normal wear has devel-
oped and rotate the bushing 90° and lock into the second slot. Normal wear on the bushing
is usually found from front to back, by rotating the bushing 90° will add additional life to the
bushing. In addition to rotating the bushing, it is also symmetrical and can be flipped end 90° SLOT ROTATION
to end and again rotated 90° resulting in even longer life.
TOOL STOP
To increase the life of the tool stop, remove the tool stop after normal wear has developed
and rotate the tool stop 90° and lock into the second slot. Note: the tool stop is not sym-
metrical and can not be flipped from end to end.

18 ► MB05 Service Manual

 PROPER CARE OF TOOL BITS

Tool bits are made and heat treated to specification. METAL-TO-METAL CONTACT
Tool bits, however well made, are wear parts, and are Extreme caution should be used to avoid scratches or
used in the most destructive applications. Even when gouges on the surface of the tool. These areas create a
the hydraulic breaker is used properly, and the operator stress concentration Metal-to-Metal Contact point, thus
is an experienced one, a tool bit may become damaged. weakening the tool.
When a tool bit has been damaged, it is useful to de-
Another form of metal-to-metal contact is galling, which
termine the cause immediately in order to prevent the
usually occurs from the lack of lubrication. Special care
damage from occurring again.
should be taken to keep the tool shank lubricated every
All Stanley tool bits are machined and hardened for two (2) to three (3) hours.
maximum performance. Care must be taken to maintain
Steel failures that were caused by surface damage take
the tools original condition for optimum productivity and
two main forms. The simplest form is caused by deep
life expectancy. It is not uncommon for an operator who
scratches on working steel surface. The broken surface
is unfamiliar with using a hammer to break a point. This
has a shell pattern around the starting point of failure,
is part of the learning experience.
similar to the one in the fatigue failure. The other parts of
Listed below are several methods to determine tool fail- the broken surface are brittle. These failures work slowly
ure and will quickly aid in warranty determination. through the steel until it suddenly parts completely.
TOOL FAILURE NOT COVERED The second form of failure caused by surface damage
occurs when there are deep scratches on working steel
UNDER WARRANTY surface and there was also excessive bending stress.
BLANK FIRING OR FREE RUNNING The broken surface also shows the shell pattern, but the
other parts of the broken surface are brittle and usually
This occurs when the tool is not in proper contact with
have a “lip” like that in a stress failure.
the work, thus causing the energy produced by the ham-
mer to be concentrated on the tool retainer(s) and the
retainer slot(s) on the tool itself. Caution should be used
to prevent the hammer from sliding off slanted surfaces
or when breaking through thin material.
The illustration below is typical of the kind of breakage
that occurs from excessive blank firing.

WORN-OUT FRONT BUSHING(S) OR

RETAINER PIN(S)
Worn-out front bushing(s) will cause the tool to become
misaligned inside the hammer. This misalignment will
cause uneven contact between the piston and tool, thus
causing stress to concentrate on one particular area of
the tool. This can also cause the tool to bind inside the
hammer. Call your dealer for acceptable wear allow-
ances.
Worn-out retainer pin(s) will cause uneven loading on
the pin(s) themselves, causing failure of the tool or re-
tainer pin(s). This will also cause excessive wear to the
front bushing(s).

MB05 Service Manual ◄ 19

 PROPER CARE OF TOOL BITS

In its most extreme forms, the combination of surface

damage and severe bending can quickly break even the
best working steels.
The illustrations below show examples of severe stress
breaks.

PRYING
This is the most common cause of tool failure. Even
when there is no surface damage, the stress from pry-
ing can easily break a working steel. This kind of failure
generally results from any type of side pressure such as
an incorrect breaking angle or from using the tool to re-
position material. The tool should not be used as a pivot
point when repositioning the carrier. The power gener-
ated by the carrier will far exceed the strength of the tool.
CORROSION
Tools should be greased and stored out of the weather.
Corrosion tends to accelerate the fatigue fractures of the
tool.
MUSHROOMING
Driving the tool into a hard material for a long period of
time generates an intense heat, indicated by a blue tone
just above the point. This will soften the steel and cause
the point to fold over or mushroom the end of the tool.
Avoid hammering in one location for too long. If material
does not break after a short period (approximately 15 to
20 seconds), reposition the tool.

If the overheated steel is suddenly cooled by being

dipped in standing water, for example, the metal will
harden and become brittle. These are some examples
of failure caused by temper changes occurring on the
Similar failures can also occur when the steel is used
job.
with extreme down pressure, and the steel repeatedly
slips off the work at an angle, or the material, itself
moves from under the working steel.

As the next illustration shows, fatigue failures take many

forms, but they all exhibit similar features. Generally, the
broken surface is brittle and has a “lip” like that in the
bending failure, even though, in some cases, the lip has
been broken.

20 ► MB05 Service Manual

 PROPER CARE OF TOOL BITS

TOOL FAILURE COVERED UNDER

WARRANTY • Failures in this area are usually the result
of blank firing, worn bushing(s), worn re-
INTERNAL MATERIAL FLAW tainer pin(s) or the lack of lubrication.

This failure occurs when a foreign material is rolled into
the steel during the manufacturing process, causing an
imperfection in the internal material flaw grain. The re-
sult is an inherent weakness in the tool shank and even-
tual breakage.
The fatigue failure is started by the defects within the tool
bit. The broken surface exhibits a shell pattern around
the starting point of failure, like that in the fatigue failure.
The other parts of the broken surface are brittle.
This is the only kind of tool bit failure that is always
covered under warranty.
• Failures in this area are usually the result
of worn retainer pin(s) or blank firing.
• Failures in this area are usually the result
of prying, metal-to-metal contact or corro-
sion. Prying failures often exhibit a shell-
like formation near the edge of the steel
diameter where the break began, and a
“tail” opposite that where the remaining
steel bent and tore.
• Failures in this area are usually the result
of heat build-up, mushrooming, or improp-
er contact with the work.

As a rule, working steel failures can be diagnosed by

looking at the break itself, and at the place on the steel
where the break occurred. Discoloration, like “rainbow”
effects or blue bands, is the result of extreme heat.
Look for surface cracks, galling, or gouge marks. Breaks
that start as surface damage have a “sea shell” pattern,
with the damaged spot at the center. A large “sea shell”
indicates a slow growing break; a small one indicates
one compounded by side stress.
Stress failures start small, and spread into the center
of the steel. In a stress failure, the coarser the grain,
the greater the stress was, and the more rapid was the
failure.

MB05 Service Manual ◄ 21

 PROPER CARE OF TOOL BITS

Stanley Breakers are available with several different

types of tool bits. The most common are the moil, chisel
and the blunt. Each of these working steels has its own
purpose as described below:
To obtain the maximum production from the breaker, it
is important to select the proper working steel. Consult
your Stanley representative for assistance in selecting
the proper working steel for your application.

MOIL
This is by far the most popular
working steel. It is a general
purpose point used to break
anything from concrete to hard
rock. Its pencil-type point is
used to fracture the material.
The tool is best where penetra-
tion speed is important.

CHISEL
This style of point is used gen-
erally used for trench work,
where a controlled break is re-
quired, and for rock breaking
on materials with a definite line
of cleavage. A chisel bit also
works well in softer concretes
where a moil might penetrate
quickly, but not cause a frac-
ture line.

BLUNT
This flat type of point is used to
break softer material such as
coal or shale. A moil or chisel
will tend to punch holes in this
type of material, where a flat
blunt will shatter the material.
It is also useful when break-
ing irregularly shaped material
where its broad tip makes it
easier to position.

22 ► MB05 Service Manual


The correct performance of this procedure will verify if
the auxiliary circuit of the carrier is adequate to properly
operate a Stanley attachment.
This procedure is generic in form. It is the end users
responsibility to ensure that this procedure will work with
his specific type of equipment.
If an adequate flow meter is not available contact your
Stanley Hydraulic Distributor for assistance.
TEST PROCEDURE
1. With the auxiliary circuit (or kit) completely installed
connect the flow meter between the tool inlet and
outlet hoses.
NOTE:
Always use the hoses that are supplied for the at-
tachment and make sure the machine hydraulic
oil is between 90 to 120 °F. This will assure correct
readings and adjustments.
2. With the machine setting at the mode that’s going to
be used to operate the attachment record the GPM
_____.
Locate the correct flow for the attachment in the
manual under the specification section. Adjust the
machine to the correct GPM.
NOTE:
If possible, always set the machine to the highest
GPM output mode. This will prevent the operator
from over flowing the attachments.
3. Once the correct GPM flow is achieved fully open
the restrictor on the flow meter.
4. With the machine in the attachment mode set in
step 2 record the back-pressure. At this point the
pressure reading on the pressure gauge is the back-
pressure in the circuit. This pressure must not ex-
ceed 200 psi/13.5 bar.
Excessive back-pressure will slow the attachments
operation and lead to premature seal failures and
over heating.
Record the back-pressure psi.
FLOW TEST PROCEDURES
5. Close the restrictor valve on the flow meter until the
attachment relief starts to crack or open. The relief
valve opens when the flow rate (GPM), indicated on
the flow meter begins to decline rapidly. Locate the
tools operating system relief pressure in the specifi-
cation section in the manual. Adjust attachment re-
lief to specification.
NOTE:
The relief valve pressure must be greater than the
operating pressure of the attachment and three
times the back-pressure. Never use the relief valve
to control the flow rate in the circuit. Cracking pres-
sure means the loss of 4 or more GPM.
Record the relief cracking pressure psi.
Example:
Operation pressure of a breaker is 2700 psi. Back-pres-
sure is 150 psi. A good rule to follow when setting the
relief, multiply the back pressure by 3 then add this num-
ber to the operation pressure of the attachment.
Operating Pressure 2700 psi
Back-pressure 450 psi
Operating pressure of the tool 3150 psi
The relief valve setting must be greater than the estimat-
ed operating pressure of the tool. If the setting is lower,
damage to the circuit may occur. Excess heat will be
generated in the circuit which will damage the attach-
ment and carrier.
MB05 Service Manual ◄ 23
 FLOW TEST PROCEDURES

HEAT LOAD TEST TROUBLESHOOTING

With the installation kit properly installed and adjusted If adequate pump flow is available from the carrier
per the above procedure, conduct the heat load test as pump(s) but is not getting to the attachment, consult
follows. your service representative and review the following:
1. Connect the flow meter between the tool inlet and 3. Attachment valve(s) are not actuating. Review all
outlet hoses. electrical connections that are part of the attach-
ment kit.
2. With the carrier set in the attachment mode, re-
strict the flow meter until a pressure of 1000 psi 4. Ensure proper voltage to the valve(s).
is achieved. This pressure must be maintained 5. Ensure the REG port of the valve is not blocked.
throughout the heat test.
6. Check to make sure the carriers main relief is set
NOTE: to the manufacturers recommendation and that this
Closing of the restrictor may be required as the tem- value is equal or greater than the attachment circuit
perature increases. relief.
Monitor the oil temperature from the flow meter until 7. If the valve will not turn off, check the drain (tank)
no change is noted. Record the time required for oil to line of the valve to ensure that the pressure is 50
stabilize. Record the surrounding temperature (ambi- psi or less.
ent temperature). Record the time required to stabilize
minutes.
Record the stabilized oil temperature °F.
Record the ambient temperature °F.
The “heat rise” is calculated as the stabilized tempera-
ture minus the ambient temperature.
Example:
Stabilized Temperature 160°
Ambient Temperature -80°
Heat Rise 80°
The normal operating temperature range of this circuit
will be the typical ambient temperature range for the
geographical area plus the heat rise calculated above.
Ensure that the operating temperature range is lower
than 180° for optimum operation of the attachment.

24 ► MB05 Service Manual

 DEFINITION OF TERMS

Tool: The hydraulic attachment that the auxiliary circuit is intended to power. These
may include hydraulic breakers, compactors, shears, etc.

Operating Pressure: That pressure at which the tool will naturally operate without influence of out-
side pressure relief mechanisms. This pressure is an operating characteristic
of the tool and cannot be altered by the end user without changing the tool
design.

Relief Pressure: The relief pressure is that pressure at which the circuit will dump fluid in order
to protect itself from damage.

Back Pressure: The pressure at the tool’s connection to the return circuit of the carrier.

Flow Meter: Instrument for testing the operating characteristics of a hydraulic circuit. The
data usually available from this device are pressure (psi/bar), flow (gpm/lpm)
and temperature (°F/°C).

Restrictor Valve: A valve on the flow meter which allows the user to simulate an operating tool
by adding a pressure load (through restriction) to the circuit. This feature is
used to evaluate relief settings and flow ratings at pressure.

V60/V65/V100 Valves: A priority flow control valve manufactured by Stanley Hydraulic Tools. Allows
for optimum operation of any attachment by providing the proper amount of
flow for operation of the tool the “priority” aspect allows the attachment to func-
tion properly if another control function is activated.

Inlet Flow: The hydraulic oil supplied to the IN port of the tool or valve.

Regulated Flow: The flow of oil supplied to the tool by the V60/V100 valve.

By-Pass Flow: The oil flow that is supplied by the carriers pump, but not used in the opera-
tion of the attachment. By-pass flow equals inlet flow (to the valve) minus the
regulated flow.

Pressure Line: The hydraulic line(s) that supply pressurized oil from the pump to the valve or
tool.

Return Line: The hydraulic line that connects the OUT port of the tool to the tank circuit of
the carrier.

Cracking Pressure: The pressure at which the relief valve starts to open. Can be seen by a drop in
the flow rate as shown by the flow meter.

Full Open Pressure: The pressure at which the relief valve is completely open dumping all system
flow to the tank.

Ambient Air Temperature: The temperature of the outside air.

Stabilized Temperature: The temperature at which the carrier hydraulic system temperature will stop
rising during testing or operation.

MB05 Service Manual ◄ 25

 SPECIFICATIONS

Impact Energy Class ft-lb 500 Length Excavator inch 53

J 680 (with Tool) mm 1350
Blows Per Minute bpm 650 – 1550 Tool Diameter inch 2.6
Flow Range gpm 10 – 22 mm 67
lpm 38 – 83 Tool Working Length inch 15
Hydraulic Operating psi 1500 – 2000 mm 381
Pressure bar 100 – 140 Main Accumulator psi 200 +/- 10
System Relief Pressure psi 3000 Charge Pressure bar 13.8 +/- 0.7
(min. cracking) bar 206 Sound Power Level (LW) dBA 126
Oil Temperature (Max) °F 190 Carrier Size – lb 4500 – 7000
°C 88 Skid steer kg 2045 – 3182
Hose Diameter (min) inch 3/4 CarrierSiize- lb 5000 – 13500
mm 19 Mini-Excavator kg 2273 – 6075
Adapter fitting size and Male JIC 37° Flare Carrier Size – lb 5000 – 13500
type 1-1/16x12 UNF Backhoe kg 2273 – 6075
Weight Skid Steer (with lb 810
Tool) kg 368
Weight Excavator (with lb 480
Tool) kg 218

TORQUE TABLE
Item No. Illustration Description Apply Ft/Lb Nm
16 Power Cell Charge Valve Loctite™ 242
40 Power Cell Hollow Hex Plug -12 SAE Loctite™ 242
* 37 Power Cell Tie Rod Kopr Kote™ 500 678
** 8 Power Cell Washer Kopr Kote™ N/A N/A
25 Power Cell Valve Cap Kopr Kote™
39 Power Cell Plug Kopr Kote ™
2 Housing Nut Kopr Kote™ 280 379
31 Cradle Nut Kopr Kote™ 60 81

* Tighten in a cross pattern and thread tie rod into lower body by hand, use Kopr Kote™ anti-seize on tie rod
threads and the underside of the tie rod flange.
** Coat both sides or ID/OD with Kopr Kote™ anti-seize.
Use Loctite™ to prevent plug from falling out. If plug falls out, the housing will fill with grease. The power cell
must be removed to repair.

NOTE:
Weights, dimensions and operating specifications listed on this sheet are subject to change without notice.
Where specifications are critical to your application, please consult the dealer.

26 ► MB05 Service Manual

 ACCESSORIES

DESCRIPTION PART NO.

TOOL BITS
Conical...............................................................................................................................................................69863
Chisel, Cross Cut...............................................................................................................................................69864
4 3
2 1

Chisel, Line Cut..................................................................................................................................................69865

REV. BY DATE PCRN# DESCRIPTION

Blunt...................................................................................................................................................................69866
1 GDT 7-9-08 27554 RELEASED

Tamping Pad......................................................................................................................................................69867

MISCELLANEOUS D

Attaching Kits....................................................................................................................................... Consult Dealer

Charge Hose Assy (Incl Valve and Hose for Nitrogen Tank & Charge Valve Connections)............................. 505232
10.520

Charge Kit Assembly (Includes p/n 505232, 28257 and 372047 Charge Kit Box)............................................. 34892
10.480

Accumulator Tester.............................................................................................................................................28257
.800
.700
.530
.462
THICK R
.800
.700
(4) PLACES
Service Kit (For Rebuild MB556, 656, 856, 956, 10...........................................................................................40373
.800
.700

2 1
5 4 3

SERVICE TOOLS 1.770 REV. BY DATE PCRN# DESCRIPTION

1.730

MB05 Service Kit (Note: kit does not include “Piston Sleeve Removal Tool”.....................................................
1 GDT 7-9-08 27554 72742
RELEASED

Service Kit Includes the following: 72574 Valve Sleeve Puller Kit, 72582 Piston Sleeve Removal Pin, 72587 Valve
6.020
5.980

Sleeve Cap Puller and Capscrew 32412. C

10.270
10.230
Piston Sleeve Removal Tool...............................................................................................................................29565
12.020
11.980
13.550
13.450

10.520
10.480

BASE PLATE BOLT PATTERN .800 .530 .800

THICK R
.700 .462 .700
(4) PLACES
.800
.700

.680
.660 B
12.050
(10) PLACES
11.950

1.770
1.730

6.020
5.980

10.270
10.230
12.020 13.550
11.980 13.450

CONFIDENTIAL - This document and all information

contained herein is the property of The Stanley Works A
and may not be disclosed to unauthorized persons or
R
reproduced by any means, or used for any purpose other
than that submitted without express written permission
HYDRAULIC TOOLS from The Stanley Works.
Designed by: Drawn by: Date: Scale: (except as noted)
GDT GDT 07/09/08 0.500
Note: All dimensions are given in Material:
inches and define the finished part. (C4 ) ASTM A36
Tolerances and Surface Roughness is
specified below (except as noted): Title:
Decimals: +/-.020
Angles: +/-1°0' BASE PLATE
Break all sharp edges: .010 R. max
OR .010 x 45°
Part Number: Drawing Size: Rev: Sheet:
Surface Roughness: 125
69655_TEMPLATE D 1 1 OF 1

4 3 2 1

.680
.660
12.050
(10) PLACES
11.950

MB05 Service Manual ◄ 27

 MB05 POWER CELL ILLUSTRATION

7 6 5 4

11
36
11

19

37 25

40
22

23 9

8 24

38

16
27

26

10 21 5
41

6 12
39
10

7
10
4

20 3

21 34
33

21
34

30

35

18 31

32

28 ► MB05
jnm Service Manual
IN INCHES AND WEIGHT: LBS SCALE: DRAWN BY: COATING CODE: MATERIAL CODE:
ANCES AND SURFACE
EXCEPT AS NOTED):
0.250
210.6 C4
POWER CELL
TITLE:

MB05
SHEET: SIZE: DATE: REVISION: PART NUMBER:
25
1 OF 1 D 09/30/10 2MB05EXPLODED
 MB05 POWER CELL PARTS LIST

ITEM P/N QTY DESCRIPTION

1 01605 1 O-RING
SEAL KIT
70984
2 03709 1 HOLLOW HEX PLUG
3 09728 2 PIN RETAINER SPRING • DESIGNATES
4 09764 2 PIN RETAINER PARTS INCLUDED IN
5 16549 1 DOWEL PIN SEAL KIT
6 19095 1 O-RING •
7 22980 2 RETAINER SPRING
8 22993 4 TIE ROD WASHER
9 22998 2 O-RING •
10 24112 3 O-RING •
11 24117 2 O-RING •
12 25008 1 ROD WIPER •
13 32162 1 CHARGE VALVE BODY
14 32163 1 POPPET
15 32164 1 INSERT
16 32165 1 CHARGE VALVE ASSY
17 32463 1 O-RING
18 69839 1 PISTON
19 69840 1 PISTON SLEEVE
20 69841 1 SEAL CARRIER
21 69843 3 ROD SEAL •
22 69844 1 O-RING •
23 69846 1 VALVE SPOOL
24 69847 1 VALVE SLEEVE
25 69849 1 VALVE CAP
26 69850 1 UPPER ACCUMULATOR
27 69852 1 MAIN BODY ASSY (INCL ITEMS
24, 38 & 40)
69855 1 LOWER BODY ASSY (INCL ITEMS
3, 4, 7, 30-34, 39, 41)
30 69856 1 LOWER BODY
31 69858 1 BUSHING - TOOL STOP
32 69859 1 BUSHING - LOWER TOOL
33 69860 2 DOWEL PIN
34 69861 4 ROLL PIN
35 69862 1 RETAINER PIN - TOOL
36 69869 1 POWER CELL
37 69879 4 TIE ROD
38 71094 1 VALVE STRIKE PLATE
39 350223 2 HOLLOW HEX PLUG
40 350237 2 HOLLOW HEX PLUG
41 372003 1 GREASE FITTING

MB05 Service Manual ◄ 29

 MB05 HOUSING PARTS
8 7 6 5 4 3

REV. BY DATE PCRN# DESCRIPTION

1 INITIAL RELEASE

22
70768
15 70766
MB05E05
D

MB05E04
5

4 16

11

10

12 13
3

18
C

2
21

19
11

18
14

7
1
12

19

B
9

20

18

2
17 19

NOTES:
PART PART
ITEM NO.
NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND
QTY WEIGHT: LBS
DESCRIPTION
SCALE: DRAWN BY: COATING CODE: MATERIAL CODE:
ITEM NO. QTY DESCRIPTION
HYDRAULIC
TOOLS
DEFINE THE FINISHED PART. TOLERANCES AND SURFACE
560.5 0.200 jnm

1 02773 2 ADAPTER 12 70753 2 DECAL, “MB05”

ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED):
CONFIDENTIAL - THIS DOCUMENT AND ALL DECIMALS +/-.020
MB05e05
TITLE:

INFORMATION CONTAINED HEREIN IS THE

ANGLES +/-1°0'
FINAL ASSEMBLY
PROPERTY OF THE STANELY WORKS AND MAY
NOT BE DISCLOSED TO UNAUTHORIZED BREAK ALL SHARP EDGES:
PERSONS OR REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE OTHER THAN THAT .010 R. MAX OR .010 x 45° SHEET: SIZE: DATE: REVISION: PART NUMBER:

2 72499
SURFACE ROUGHNESS: 125
4 1 OF 1 D NYLOCK
10/22/10 NUT
370768EXPLODED 13 70754 1 DECAL, NITROGEN 200 PSI
SUBMITTED WITHOUT EXPRESS WRITTEN
PERMISSION FROM THE STANLEY WORKS.

8 7 6 5 4 3
3 20876 20 WASHER 14 70756 1 DECAL, “CE” SPECIFICATION
4 47351 1 DECAL, COMPOSITE WARNING 15 70762 1 X-CHANGE TOP
5 47352 1 DECAL, LIFT POINT 16 71443 1 SIDE PLATE, LEFT
6 66218 1 GUARANTEED SOUND POWER 17 71444 1 SIDE PLATE, RIGHT
7 66764 1 DECAL, USA ORIGIN 18 71457 4 SIDE PLATE BOLT
8 69863 1 TOOL BIT, CONICAL 19 71458 4 WASHER
9 69869 1 POWER CELL 20 72074 1 DECAL, GREASE
10 70749 10 CAPSCREW 21 371507 10 NYLOCK NUT
11 70752 2 DECAL, “STANLEY” 22 70760 1 C&P027 MOUNTING BRKT

30 ► MB05 Service Manual

 MB05 SKID STEER MOUNTING BRKT

7 6 5 4 3

ITEM

8 1
23 1 5 2
4 3
14 4
5
6
13 7
8
9
10
11
12
13
22
14
32 15
16
30
17
18
19
20
31
21
15 22
23
24
24
25
26
27
28
29
30
16 32 31
31
32

30
15

24

16

PART
ITEM NO. QTY DESCRIPTION
1 02773 2 ADAPTER
3 05967 2 STRAIGHT THREAD ELBOW
4 20850 4 NON-SKID
5 40092 1 COUPLER MALE
8 65811 1 COUPLER FEMALE
13 70476 1 DECAL, “STANLEY”
14 70728 1 BOOM PIN - MB05
15 70729 2 PIVOT PIN
16 70742 2 BUSHING
22 70759 2 HOSE
23 70804 1 SKID STEER MOUNTING BRKT
24 70911 2 CAPSCREW
30 371054 2 WASHER
31 371500 2 NYLOCK NUT
32 372089 2 LYNCH PIN
WEIGHT: LBS
800.3
SCALE:
0.200
DRAWN BY:
jnm
COATING CODE: MATERIAL CODE:
70983 1 CRADLE ASSEMBLY (INCL ITEMS
MB05s02 14 THRU 16, 23-24 AND 30 THRU 32
TITLE:

FINAL ASSEMBLY
SHEET: SIZE: DATE: REVISION: PART NUMBER:
1 OF 1 D 10/21/10 570765EXPLODE
7 6 5 4 3

MB05 Service Manual ◄ 31

 7 6 5 4 3

MB05S04 C&P027 TOP SKID STEER

15

16 10

11

21
30

29
21

12
31

16

23
5

30

PART
ITEM NO. QTY DESCRIPTION
4 20850 2 NON-SKID 2” X 9”
5 20876 40 WASHER
10 68032 1 BACKING PLATE ASSY
11 69664 1 C & P 027 FEMALE SS BRKT
12 69666 1 CP027 PIN SHAFT
15 70476 1 DECAL, “STANLEY”
16 70749 20 CAPSCREW
21 70759 2 HOSE
23 70760 1 C & P 027 MOUNTING BRKT
29 371074 1 WASHER
30 371507 20 NYLOCK NUT
31 372089 1 LYNCH PIN
SCALE: DRAWN BY: COATING CODE: MATERIAL CODE:
0.150 jnm
MB05s04
FINAL ASSEMBLY
SIZE: DATE:
32 ► MB05 Service Manual
REVISION: PART NUMBER:

D 12/13/10 70767EXPLODED2
3
7 6 5 4 3
 MB05S05 SKID STEER XCHANGE TOP
8 7 6 5 4

REV. BY DATE PCRN# DESCRIPTION

1 INITIAL RELEASE

14

22

9
C

8
1
21

15
21

28

70769 70768
MB05S05 MB05E05

NOTES:
NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND WEIGHT: LBS SCALE: DRAWN BY: COATING CODE: MATERIAL CODE:
HYDRAULIC
TOOLS
DEFINE THE FINISHED PART. TOLERANCES AND SURFACE
ROUGHNESS IS SPECIFIED BELOW (EXCEPT AS NOTED):
857.2 0.200 jnm
CONFIDENTIAL - THIS DOCUMENT AND ALL DECIMALS +/-.020
MB05s05
TITLE:

INFORMATION CONTAINED HEREIN IS THE

ANGLES +/-1°0'
FINAL ASSEMBLY
PROPERTY OF THE STANELY WORKS AND MAY
NOT BE DISCLOSED TO UNAUTHORIZED BREAK ALL SHARP EDGES:
PERSONS OR REPRODUCED BY ANY MEANS, OR
USED FOR ANY PURPOSE OTHER THAN THAT .010 R. MAX OR .010 x 45° SHEET: SIZE: DATE: REVISION: PART NUMBER:
SURFACE ROUGHNESS: 125
1 OF 1 D 12/13/10 370769EXPLODED
SUBMITTED WITHOUT EXPRESS WRITTEN
PERMISSION FROM THE STANLEY WORKS.

PART8 7 6 5 4

ITEM NO. QTY DESCRIPTION

1 02773 2 ADAPTER
3 05967 2 STRAIGHT THREAD ELBOW
4 20876 20 WASHER
5 40092 1 COUPLER F.F. MALE
8 60688 1 EXCHANGE BRACKET KIT
9 65811 1 COUPLER F.F. FEMALE
14 70476 1 DECAL, STANLEY
15 70749 10 CAPSCREW
21 70759 2 HOSE
22 70762 1 X-CHANGE TOP
28 371507 10 NYLOCK NUT

MB05 Service Manual ◄ 33

 SERVICE

DISASSEMBLY
Charge Valve
Removing the Main Body Assembly, Seal Carrier, Piston
Lifting Eye
and Piston Sleeve from the Lower Body.
Refer to “Housing Parts Illustration” for Step 1 & 2
Upper Accumulator
1. Lay the breaker on its side and remove the tool bit
by driving out the tool retainer (35) using a punch
and hammer.
Piston
2. Stand the breaker upright, using an overhead crane
safely fasten both side plates so that they will not
Piston Sleeve
fall when removing the side plate bolts. Unscrew the
four bolts (18). Remove them and the washers (19)
and nuts (2) then lift off the left and right side plates
(16 and 17) and set aside.
3. 3. Install a lifting eye into the top of the Upper Ac-
cumulator (26). Attach an overhead crane to the lift-
ing eye to keep the power cell from falling over. See
Figure 1.

IMPORTANT Figure 1.
7. Install the 1/2 - 13 UNC lifting eye into the top of the
Do not disassemble the breaker while it is piston (18). Pull the piston and seal carrier (20) out
laying on its side. of the piston sleeve (19). Slide the seal carrier off
of the piston. Remove and discard the o-rings and
seals. See Figure 2.
4. Remove the protective plug from the charge valve
(16) using a 3/16 inch hex wrench. Release the ni-
trogen charge by depressing the charge valve pop-
pet with a #2 Phillips screwdriver or other appropri-
ate blunt tool. Loosen and remove the charge valve
if necessary.
5. Loosen and remove the four tie rods (37) and wash-
ers (8). Do not use an impact wrench.
When handling the tie rods, be careful to protect the
threads from damage.
6. Using the lifting eye in the hole on top of the upper
accumulator, lift off the upper accumulator assembly
(26). Care should be taken as the seal carrier and
piston sleeve might be lifted out with the upper ac-
cumulator. If this happens, the parts may fall out of
the upper accumulator once the upper accumulator
is lifted free of the main body. Precautions should be
taken to protect the seal carrier and other breaker
parts if the seal carrier and piston sleeve are lifted
out with the main body. Remove and discard the o-
ring (10) and (6) from the bottom of the upper accu-
mulator. See Figure 1.
Figure 2.

34 ► MB05 Service Manual

 SERVICE
8. Using the piston sleeve removal pin (included in ser- 11. Lift the main body off the lower body using an over-
vice kit p/n 72742), remove the piston sleeve (19) head crane with lifting straps and hooks by hooking
from the main body (27). DO NOT HAMMER on the the tie rod holes on opposite sides. Lift off and set it
top face of the main body. Remove and discard the down laying the main body on its side. Remove the
4 o-rings (11 & 9). See Figure 3. rod wiper (12) and rod seal (21) and discard.
LOWER BODY COMPONENTS
PISTON SLEEVE
Lower Bushing and Tool Stop
REMOVAL TOOL 29565
1. The lower bushing (32) and tool stop (31) may be
removed without removing the power cell from the
housing.
PISTON SLEEVE
REMOVAL PIN 2. The tool stop and lower bushing are removed by
72582
driving out the roll pins (34) and the dowel pins (33)
using a punch and hammer.
3. Slide out the lower bushing and the tool stop.
LOWER BODY DISASSEMBLY
1. Lay the lower body on its side and remove the lower
tool bushing (32) by driving out the dowel pin (33)
and roll pins (34) (closest to the bottom of the break-
er) using a punch and hammer.
Also remove the bushing tool stop (31) by driving out
the dowel pin (33) and roll pins (34) using a punch
and hammer. See Figure 5.
Figure 3.
9. Remove the valve cap (25) from the main body and
discard the o-ring (22). Remove the valve spool
(23). See Figure 4.
VALVE SLEEVE CAP INSERT 1/4-
PULLER P/N-72587 20 X 1.125
CAPSCREW TO
PRY AGAINST
VALVE CAP

O-RING

VALVE SPOOL

MAIN BODY

Figure 4.
Figure 5.
10. The valve sleeve (24) is pressed into the main body
2. The pin retainers (4) and retainer springs (3 & 7) are
NOTE: The valve sleeve is a “press fit” part. Do not removed by first removing the SAE hex plugs (39)
remove it unless it is damaged. If removal is neces- and then prying out the retainer springs and pins.
sary use “Valve Sleeve Puller P/N-72574”.

MB05 Service Manual ◄ 35

 SERVICE

NOTE: Tool Stop and Tool Bushing

Prying during operation of the breaker will create Inspect the tool stop and lower bushing for excessive
a non-round lower bushing, making disassembly galling and metal pickup on the tool bit. Also check for
more difficult. cracks. If cracks are present, the parts must be replaced.

INSPECTION OF PARTS The extent of wear of the tool stop and lower bushing
can be checked by installing a new tool bit and measur-
ing the side to side movement of the bit. If there is more
than 1/4 inch movement, the tool stop or lower bushing
IMPORTANT or both should be replaced. See Figure 5A.

REFURBISHING OF PARTS SHOULD ONLY BE

ACCOMPLISHED BY AN ADEQUATELY EQUIPPED
MACHINE SHOP. PARTS SHOULD NEVER BE
POLISHED OR BUFFED WITHOUT THE USE OF A
TURNING LATHE.

SEAL CARRIER, PISTON AND PISTON

SLEEVE
Inspect the surface of the bore of the seal carrier and
piston sleeve and the surface of the piston for wear, gall-
ing, and cracks. A light scuffing or burnishing of surfaces
is normal. Check especially for freedom of movement of
the parts and that the piston does not stick or bind as it
is moved in the seal carrier and piston sleeve. Coat the
parts with hydraulic oil for this test.
If small burrs are found, remove them with 220 grit em- Figure 5A.
ery cloth. Tie Rods and Nuts
If galling is present, determine if the part may be re- Inspect the tie rods (37) for wear and cracks.
worked.
When clean and coated with anti-seize, the nuts should
If cracks are present, the part must be replaced. thread onto the tie rods without any effort. If some resis-
Valve Sleeve and Valve Spool tance is encountered, check the threads for dirt particles
or damage.
Inspect the surface of the bore of the valve sleeve and
the surface of the valve spool for wear, galling, and NOTE:
cracks. A light scuffing or burnishing of surfaces is nor- If a tie rod is found to be broken, all 4 tie rods must
mal. Check especially for freedom of movement of the be replaced.
valve spool in the valve sleeve.
If small burrs are found, remove them with 220 grit emery
cloth. Do not break the sharp edges of the valve sleeve
or valve spool as this will cause the valve to malfunction.
If galling is present, the part should be replaced.
If cracks are present, the part must be replaced.

36 ► MB05 Service Manual


BRACKETS AND HOUSING
ASSEMBLY
Inspect the bracket for cracks. Inspect the pin bosses (if
equipped) for wear and egg shaping.
If cracks are present, have a certified welder perform
repairs.
If the pin bosses are severely worn or egg shaped have
them rebuilt by a machine shop or replace the cap weld-
ment.
Make sure all decals and stickers are legible.
HOUSING ASSEMBLY
Inspect the housing for cracks on the outside and on the
inside. If cracks are present, have a certified welder per-
form repairs. After repairs, the housing must be stressed
relieved.
Make sure all decals and stickers are legible.
ASSEMBLY
Before assembly, thoroughly clean all components
with a degreasing solution and then blow dry with com-
pressed air to thoroughly clean oil passage ways in the
main body and lower body.
When assembling internal metal parts, always coat them
thoroughly with hydraulic fluid. Seals and o-rings should
be lubricated with grease.
Handle machined parts carefully to ensure they are not
damaged during the assembly process. Do not force
parts together. If difficulty is encountered in assembling
parts, inspect each part for burrs, nicks, or galling before
proceeding any further.
An MB05 seal kit (70984) will be required to replace
seals that have been discarded during the disassembly
process.
LOWER BODY COMPONENTS
Tool Stop
1. Install one roll pin (34) into one side of the upper re-
tainer pin hole in the lower body as shown in Figure
6. Tap the roll pin in until it is flush with the side of
the lower body.
SERVICE
Lower Body
Upper Retainer
Pin Hole
Roll Pin
Roll Pin
Dowel Pin
Tool Stop
Lower Tool Bushing
Figure 6.
2. Lay the lower body on its side so that the other side
of the hole is exposed and install the tool stop (31)
being careful to align the slot in the tool stop with the
retainer pin hole.
3. Install the retainer pin (33) and then install the other
roll pin (34), tapping it flush with the side of the lower
body.
4. Install the lower tool bushing (32) in the same manor
as the tool stop in above steps.
RETAINER PINS
1. Install the 2 pin retainer springs (with rounded ends)
(3) onto an end of each of the retainer pins (4). Install
the other two pin retainer springs (with flat ends) (7)
onto the other end of each of the retainer pins.
2. Install each retainer pin assembly into the angled
holes in the lower body (rounded end retainer spring
first) as shown in the parts drawing.
3. Apply Loctite™ 242 and install the 2 SAE plugs (39)
and tighten to 150 ft. lbs./203 Nm. NOTE: o-rings
are not required on these parts.
4. Install the dowel pin (5) in the hole on top of the
lower body (30). Apply Kopr-Kote™ anti-seize com-
pound to all female thread surfaces of the tie rods
holes before setting on the main body.
MB05 Service Manual ◄ 37
 SERVICE
MAIN BODY ASSEMBLY
1. Lay the main body on its side and install the rod seal
(21) and rod wiper (12). See Figure 6A for correct
seal orientation.
Main Body
Rod Seal
Rod Wiper
Figure 6A.
2. Stand the main body up and lift it using an overhead
crane with lifting straps and hooks by hooking the
tie rod holes on opposite sides. Lift and set it down
on top of the lower body making sure both surfaces
are clean and that it aligns with the dowel pin (5) that
was inserted in the top of the lower body.
PISTON SLEEVE, PISTON, SEAL CARRIER
AND SEALS
NOTE:
Do not use tool bit grease for installation of compo-
nents exposed to hydraulic system fluid.
PISTON SLEEVE
1. Apply grease and install the two upper o-rings (Item
# 11) into the piston sleeve then the lower o-rings
(item # 9). Set aside, See Figure 7 below.
Piston Sleeve
Location of O-Rings
Figure 7.
38 ► MB05 Service Manual
SEAL CARRIER
2. Apply grease and install two o-rings (10) into the
grooves on the seal carrier. Apply grease and Install
the two rod seals (21) and set the seal carrier aside.
Note the seal orientation before installing seals. See
Figure 8 for the correct locations.
O-Ring in Upper
Accumulator Upper Accumulator
O-Ring Rod Seal
Rod Seal
Seal Carrier
Figure 8.
3. Lubricate the bore of the main body and the bore
and outer surfaces of the piston sleeve with hydrau-
lic fluid and install the piston sleeve into the bore of
the main body.
4. Lubricate the outer surfaces of the piston (18) and
install the piston into the bore of the piston sleeve
so that the threaded hole in the end of the piston
faces up.
5. Apply grease to the bore and outside of the seal car-
rier and install onto the piston. Push it down until it
contacts the top of the piston sleeve.
6. Install the two hex plugs (40) if removed during dis-
assembly.
VALVE SPOOL ASSEMBLY
1. Apply grease and install the o-ring (22) onto the
valve cap (25).
2. Lubricate with hydraulic oil the bore of the valve
sleeve (24) that is pressed into the main body, and
also lubricate the outside diameter of the valve spool
(23) and install it into the valve sleeve.
3. Install the valve cap (25).
 SERVICE

VALVE SLEEVE
VALVE SLEEVE AND SPOOL ASSEMBLY
NOTE:
If valve sleeve was removed during disassembly fol-
low this procedure to re-assemble.
1. Insert item (38) valve strike plate with the chamfer
down into the top of the main body as shown in the
power cell illustration. Freeze the valve sleeve (24)
for ten minutes in liquid CO2 and then slip the sleeve
into the main body. Allow the assembly to warm be-
fore continuing.
2. Lubricate the spool (23) with hydraulic fluid and in-
stall it into the valve sleeve.
3. Apply grease to the o-ring (22) and install it onto the
valve cap (25).
4. Install the valve cap onto the main body as shown in
the parts illustration.
IMPORTANT
Hand thread each tie rod onto the lower body to test
the thread contact. The tie rods should thread in with
very little resistance. Significant resistance indicates
a problem with the threads or dirt contamination.
If significant resistance is encountered, thoroughly
clean and inspect the threads. Do not force the tie
rod into the lower body.
DO NOT USE AN IMPACT WRENCH!
2. Insert the washers (8) onto the tie rods and lower
the tie rods (37) down through the upper accumula-
tor and through the main body into the lower body.
See Figure 9.

UPPER ACCUMULATOR ASSEMBLY

1. Lay the upper accumulator on its side and apply
Tie Rod
grease and install the o-ring (10) and (6).
2. Apply grease to the o-ring and install the charge
valve assembly (16) if removed during the disas-
sembly process into the upper accumulator as
shown on the parts drawing and tighten securely.
3. Stand the upper accumulator up and make sure the
under side is clean. Install a lifting eye in the hole
provided in the top of the upper accumulator and lift
and set the upper accumulator on top of the main
body. Note the orientation of the upper accumulator, Lower Body
the charge valve should be on the opposite side of
the “in” and “out” ports on the main body.
4. Lubricate the o-ring (10) on the upper accumulator Figure 9.
and the seal carrier on the main body with hydraulic 3. Carefully lower the tie rod into the lower body and
fluid and carefully install the upper accumulator over hand thread each tie rod into the lower body. Repeat
the seal carrier and onto the main body. this process until all four tie rods are in place and
finger tight.
TIE RODS
4. Torque the tie rods first to 150 ft lb/203 Nm in an
1. Apply Kopr-Kote™ anti-seize compound to all thread
alternating pattern, then torque the tie rods to final
surfaces of the tie rods (37) and to the underside of
500 ft lb/678 Nm.
the tie rod flange (head) also apply anti-seize to both
sides of the tie rod washers (8).

MB05 Service Manual ◄ 39

 SERVICE

NITROGEN CHARGING SERVICE TOOLS

Charge the upper accumulator with 200 psi nitrogen. MB05 Service Kit P/N-72742 (Note: kit does not include
See NITROGEN CHARGING THE BREAKER in this “Piston Sleeve Removal Tool”.
manual. Service Kit Includes the following: 72574 Valve Sleeve
Puller Kit, 72582 Piston Sleeve Removal Pin, 72587
SIDE PLATE ASSEMBLY Valve Sleeve Cap Puller and Capscrew 32412.
1. Stand the power cell upright.
2. Using an overhead crane safely fasten both side Piston Sleeve Removal Tool p/ n-29565
plates so that they will not fall when installing the
side plate bolts (18) (see Housing Parts Illustration).
Align the four side plate bolts with the holes in the
lower body. Apply Kopr-Kote™ anti-seize compound
to the threads of the side plate bolts (18) and Install
the bolts, washers (19) and nuts (2).
3. Torque the side plate bolts (18)/nylock nut (2) to 280
ft lb/379.6 Nm.
TESTING FOR OPERATION AND
PERFORMANCE
1. Connect the breaker to a Bobcat or backhoe. The
bobcat or backhoe should have a known good hy-
draulic circuit which is set to at least 16 gpm/60 lpm
at 1800 psi/124 bar and have a 2500 psi/172.4 bar
relief setting. Use Stanley’s recommended test pro-
cedures for this verification test.
2. Continue testing until the hydraulic fluid temperature
reaches its normal operating range (not to exceed
93 °C/200 °F). NOTE: Hydraulic oil temperature
must never exceed 88 °C/190 °F. If the breaker
does not perform correctly, refer to the TROUBLE-
SHOOTING section of this manual.
3. If the breaker is going to be stored, ensure it is
stored in an upright position. Refer to the STORAGE
section of this manual.

40 ► MB05 Service Manual

 Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
(503) 659-5660 / Fax (503) 652-1780
www.stanleyhydraulic.com

IMPORTANT

To fill out a Product Warranty Recording form, and for information on your warranty,
visit Stanleyhydraulic.com and select the Warranty tab.
(NOTE: The warranty recording form must be submitted to validate the warranty).