WELDING PROCEDURE SPECIFICATION

Applicable Codes: ASME SEC IX 2010 Summary: GTAW / 6G / A 312 / φ ≥ 25.4mm OD

Welding Process(es):
GTAW Type: Manual
Automatic, Manual, or Semi Auto)
JOINT DESIGN(QW-402): Joint Details
Single V Groove 37.50± 2.50.
1.6mm±0.8
Single bevel Branch 2-4 mm
PQR 2" Dia-5.54mm THK
Socket Note: Applicable to all Groove configurations
Backing(Yes/No): NO Backing Material:
Metal Nonfusing Metal Nonmetallic Other

BASE METAL(QW-403):
P.No. 8 Group No. 1,2,3,4 To P.No. 8 Group No.
OR
Specification,type, and grade : A 312 Gr.TP316L and Equivalent to Specification type, and grade : A 312 Gr.TP316L and Equivalent OR
Chemical Analysis,and Mechanical properties : NA to Chemical Analysis,and Mechanical properties : NA Thickness Range Qualified:
Base Metal: Groove- 1.5 to 11.08 mm Fillet - All
Base Metal Range:
Base metal Qualified: P.No.: 8 or Equivalent, ASTM A312 Gr.TP316L or Equivalent Others: Pipe Dia. Range: Groove- All

FILLER METALS(QW-404):
Root + Others
Spec. No.(SFA) SFA - 5.9
AWS No.(Class) ER 316L
F.No. 6
A.No. 8
Size of Filler Metals 2 / 2.4 mm dia
Weld Metal 5.54 mm + Reinforcement
Thickness Groove 11.08 mm
Range
Fillet All
Electrode Flux (Class) NA
Flux Trade Name NA
Consumable Insert NA
Brand ESAB - OK 16.30

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1, 2, 3,4

: A 312 Gr.TP316L and Equivalent OR

NA Thickness Range Qualified:

Groove- All Fillet - All

APPROVED BY
 WELDING PROCEDURE SPECIFICATION

Applicable Codes: ASME SEC IX 2010 Summary: GTAW / 6G / A 312 / φ ≥ 25.4mm OD

POSITIONS(QW-405): POST WELD HEAT TREATMENT(QW-407):
Position of Groove - 6G & ALL Heating Rate - NA
Welding Progression - UPHIL Holding Temperature Range - NA
Position of Fillet - All Holding Time Range - NA
Others Cooling Rate - NA
Others -

PREHEAT(QW-406): GAS(QW-408): Percent composition Gas(es)

%Comp. of
Preheat Temperature(Min.) -100 C Min Interpass 1500C Max Shielding ARGON 99.995 %
Temperature(Max.) - Preheat Maintenance - Trailing NA NA
Yes Backing ARGON 99.995 % Gas : Single

ELECTRICAL CHARACTERISTICS(QW-409):
Current AC or DC: DC Polarity : Straight for GTAW (Negative- Ampere
75 - 120 Amps Range:
DCEN)
Tungeston Electrode Size and Type - Mode of Metal 2.4 mm and 2% Thoriated NA
transfer for GMAW - Electrode/Wire feed speed range - NA

TECHNIQUE(QW-410):
Stringe or Weave Bead - String / Weaving shall not exceed 2.5 times of electrode dia.
Orifice or Gas Cup Size - 5 -8 mm OD
Initial and Interpass Cleaning(Brushing,Grinding,etc.) - Grinding & Brushing (Use Stainless steel special tools) Method of Back Gouging -
Oscillation - NA
Contact Tube to Work Distance - NA
Multiple or Single Pass(per side): Multiple
Multiple or Single Electrode - Single Travel Speed Range - 0.8 - 1.5 mm/sec Peening -
Closed to out chamber : NA
Use of thermal Process : NIL Others -

Weld Filler Metal Current Voltage Travel Speed

Weld Layer Process Class Diameter Type & Ampere Range(V) Range
mm Polarity Range(A)
Root+ Hot GTAW ER 316L 2 / 2.4 mm DCEN 75 - 100 09 - 15 0.8 - 1.5 mm/sec

Filler/ Capping GTAW ER 316L 2 / 2.4 mm DCEN 95-120 09- 15 0.8 - 1.5 mm/sec

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W-407):
NA
NA
NA
NA

Percent composition Gas(es) Flow Rate 8 to 15 LPM

NA
99.995 % 8 to 15 LPM
NA
99.995 % Gas : Single

Voltage Range: 09 - 15 Volts

Method of Back Gouging - NA

- NA

REMARKS

APPROVED BY