Component Locations KENR6122-06

Description
Part Machine Schematic October 2008 FLUID POWER SYMBOLS
Number Location Location
Quick Coupler Attachment 3 BASIC COMPONENT SYMBOLS

Connector As - Quick Coupler 148-8321 1 E-2

MAIN AUX.
Valve Gp - Check (Quick Coupler) 123-4750 2 B-2 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
(FIXED)
Valve Gp - Shuttle (Quick Coupler) 123-2549 3 C-5
Valve Gp - Quick Coupler
Valve Gp - Solenoid (Quick Coupler) 258-6749
254-3080 4
5
E-2
E-2
LL SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
VARIABILITY
COMPENSATION VARIABLE and PRESSURE
Standard Machine (ADJUSTABLE) (VARIABLE) ENERGY TRIANGLES
COMPENSATED

Accumulator Gp Note B 20 A-4 VALVES

Block Note B 21 D-7 32 VALVE ENVELOPES VALVE PORTS

Cylinder Gp - Boom Note A 22 E-6

Cylinder Gp - Bucket Note A 23 E-7 MM ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Cylinder Gp - Stick Note A 24 E-7
CONTROL VALVES CHECK VALVES
Filter Gp - Case Drain Note B 25 A-6
AB AB
Filter Gp - Pilot Hydraulic Note B 26 A-3
Filter Gp - Return Oil Note B 27 A-6 P T P T
BASIC SPRING SHUTTLE PILOT
Manifold Gp - Control Note B 28 B-4 , B-5 FWD NORMAL POSITION SHIFTED POSITION INFINITE POSITION

Motor Gp - Swing Note B 29 F-5 45 38 FLUID STORAGE RESERVOIRS

SYMBOL LOADED CONTROLLED

Motor Gp - Travel Left Note B 30 F-4

Motor Gp - Travel Right Note B 31 F-3 EE
Pump GP - Main Hydraulic Note B 32 B-2 2 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Sensor As - Left Pump Pressure Note B 33 B-3 MEASUREMENT ROTATING SHAFTS

Sensor As - Right Pump Pressure
Switch As - LH Travel Pressure
Note B
Note B
34
35
A-3
D-7 320D, 321D, 323D, 324D, 325D,
Switch As - Pilot Pressure
Switch As - RH Travel Pressure
Note B
Note B
36
37
B-7
D-6
LL 329D, 330D, and 336D Excavator PRESSURE TEMPERATURE FLOW

COMBINATION CONTROLS
UNIDIRECTIONAL BIDIRECTIONAL

Swivel Gp Note B 38 E-4 MM

Tank Gp - Hydraulic Oil
Valve Gp - Cooler Bypass
Note B
Note B
39
40
A-4
B-7
Hydraulic System - Attachment
Valve Gp - Heavy Lift Solenoid Note B 41 B-3 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
320D: 323D: 324D: 329D: 330D: 336D: or MANUAL and PILOT PILOT or MANUAL
Valve Gp - LH Joystick
Valve Gp - Load Control Boom Cylinder
Note B
Note B
42
43
C-7
D-2
5 A6F1-UP RAC1-UP EJC1-UP BFC1-UP GGE1-UP JBF1-UP MANUAL CONTROL SYMBOLS

Valve Gp - Load Control Stick Cylinder Note B 44 D-5 A8F1-UP SDC1-UP T2D1-UP WDK1-UP B6H1-UP KDJ1-UP
Valve Gp - Main Control Note B 45 C-2 thru C-5 32 2 EE 28 3 4 A9F1-UP WGC1-UP JJG1-UP TPM1-UP THJ1-UP MYP1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Pilot Travel Note B 46 D-6, D-7
KGF1-UP CYD1-UP SYM1-UP SCY1-UP LRM1-UP DTS1-UP PILOT CONTROL SYMBOLS
Valve Gp - Press Reducing Boom/Swing
Valve Gp - Press Reducing Boom/Swing
Note B
Note B
47
48
B-3
B-4
QUICK COUPLER CIRCUIT MCH1-UP SED1-UP ERN1-UP WET1-UP
RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Valve Gp - RH Joystick Note B 49 C-6

FAL1-UP YSD1-UP 325D: JLP1-UP
Valve Gp - Shuttle Note B 50 C-6, C-7 LOCK
Valve Gp - Swing Cushion Note B 51 E-5
SOLENOID WBN1-UP NDE1-UP GPB1-UP MWP1-UP
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve Gp - Travel LT Counterbalance Note B 52 E-4 PHX1-UP JLG1-UP PKE1-UP RAS1-UP ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
SWING
Valve Gp - Travel RT Counterbalance Note B 53 E-3
TRAVEL
SOLENOID BYM1-UP LAL1-UP EDX1-UP
NOTE A: Check the parts manual for the correct cylinder part number.
NOTE B: Check the parts manual or the Standard Machine Hydraulic Schematic for
SPEED
SOLENOID 321D: PBM1-UP MCL1-UP T2Y1-UP SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

specific part numbers that match the effectivity of the machine.

PBD1-UP DKW1-UP AZP1-UP HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Tap Locations NAS1-UP SBZ1-UP A3R1-UP FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Pressure, Sampling, and Sensor
Tap Schematic
GBR1-UP DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

Description
Number Location T2S1-UP UNIDIRECTIONAL UNIDIRECTIONAL
EE Left Pump Delivery Pressure B-2
FF Right Pump Delivery Pressure A-2 CYW1-UP FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
GG Pilot Pump Delivery Pressure A-3 BIDIRECTIONAL BIDIRECTIONAL
HH Left Pump Power Shift Pressure B-2
Universal Quick Coupler
JJ
KK
Case Drain Pressure
Right Pump Power Shift Pressure
B-2
A-2
28
LL Quick Coupler Unlock Pressure E-3
© 2008 Caterpillar Printed in U.S.A.
MM Quick Coupler Lock Pressure E-2 CONTROL MANIFOLD All Rights Reserved
SOS Hydraulic Oil Sampling Port A-3

30 52 40 38 49 42 21 36 Electrical Symbols Table

Hydraulic Symbols (Electrical)
50 35
43 37 46 G M
Transducer Transducer
44 45 (Fluid) (Gas / Air)
Generator Electric Motor

(Dimensions: 34 inches x 28 inches)

22 24
27

KENR6122-06
3 20 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

28 41
Electrical Symbols (Electrical)
47 48 22 23
KK 32 JJ EE T

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

2 32 Wire Number Identification Codes

33 34 31 25 26 29 1 4 Electrical Schematic Example Hydraulic Schematic Example

53 27 39 51 5 Current Standard
Harness identification code
Current Standard

This example indicates

wire 135 in harness "AG". Wire

24 Page
Circuit Number Wire Color
Identification

325-AG135 PK-14
40 43 1 42 Circuit Identification
325-PK
Wire Color Wire Gauge
Number

44 45 4 5 49 GG
3 20 Previous Standard
Wire Color
Wire

28 41 325-PK-14
24
47 48 Circuit Number Wire Gauge
B A

FF 34 HH 33 26 SOS Identification (EXAMPLE VALVE)

2 32 22
33 34

L
VE
NT

RA
ME

(R)

)
L (L
(1)

(2)
RT

(1)
(2)

ET

CH

EL

ING
E
OM

OM
ICK
ICK

CK

ST
AV

AV
TA

SW
BO

BO
BU

AT

TR

TR

ST
ST
25
23
26 27

30 31 29 21 35
52 53 39 51 38 36 50 37 46 45

MACHINE COMPONENT LOCATIONS MAIN PUMP and FILTER CIRCUITS MAIN CONTROL VALVE
 7 6 5 4 3 2 1

SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP
TRAVEL LEFT

MOTOR GP
TRAVEL RIGHT
F F
PG MOTOR GP
SWING

DR

VALVE GP
QUICK COUPLER
MU UNLOCK LOCK 254-3080
Pp3 Pp3
B A
BOOM BOOM
STICK CYLINDER BUCKET CYLINDER CYLINDER CYLINDER b a
LL MM
VALVE GP
B1 DR A1 T SOLENOID
T (QUICK COUPLER)
VALVE GP
TRAVEL LT 258-6749
COUNTERBALANCE
FINE
SWING
VALVE GP A
SWING
CUSHION

AL3 BL3 dr2

AR3 BR3 AR4 BR4
dr
E E
P
VALVE GP P T dr1 Pp
TRAVEL RT
A B B A COUNTERBALANCE
B A
VALVE GP BL2 AL2 CONNECTOR AS.
PILOT TRAVEL 148-8321
TP TT
TRAVEL(L) TRAVEL(R) BL1 AL1 BR1 AR1

SWIVEL GP

μ μ μ μ

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 VALVE GP
LOAD CONT. aL2
aL1 bL1 bR1 aR1 STICK CYL. VALVE GP
AR1 aR4 AR4 LOAD CONT.
BOOM CYL.
AL2 AL1 aL1 aR3
AL3 BR1
D SWITCH AS.
BL3 BL2 BL1
Di4 Pi4
aR1 aR2 BR2 AR2 BR3 AR3 BR4
AR5
D
SWITCH AS. AL4 SP3 SPi aL3 Pi1 BP3 BDr BPi BR5 aR5 R3
LH TRAVEL RH TRAVEL T
PRESSURE PRESSURE VALVE GP
aL4 (UP) SDr (IN) (L) (REV) (REV) (CLOSE) (DOWN) BP2 MAIN CONTROL

BLOCK

VALVE GP VALVE GP
LH JOYSTICK RH JOYSTICK

JLP JLT JRP JRT

STICK SWING BUCKET BOOM
(Dimensions: 34 inches x 28 inches)

μ μ μ μ μ μ μ μ
KENR6122-06

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

C C

TRAVEL(R)

BOOM(1)

STICK(2)
BUCKET
ATCH
TRAVEL(L)
BOOM(2)

STICK(1)

SWING
A1 A2 A3 A4 A5 A6 A7 A8
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
VALVE GP
SHUTTLE HL Pi3 Di3 PL PR HR
Di2 Pi2 DST Pi5 bR2 Di1 bR5
bL1 bR1 bR3 bR4
bL3 bL2
bL4

B1 B2 B3 B4 B5 B6 B7 B8
VALVE GP
SHUTTLE (QC)
123-2549
EE VALVE GP PUMP GP
CHECK (QC) MAIN HYD.
aR4 bR3 bR4 bL2 bL4 aL2 123-4750
G2 M2
24 Page,

SWITCH AS.
A
PILOT PRESS RR SENSOR AS
VALVE GP LEFT PUMP
P2 Pi1 P-IN PSA2 DR1 PSA1 PRESS REDUCING PRESSURE Pn2
(BOOM UP PRIORITY)
U
FR
Ps2 HH HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
T-OUT2 DR2 aR3 B1 A1 B2 A2 T P A2 PsM2 RIGHT MAIN PUMP OUTPUT
PILOT PUMP OUTPUT
(TRAVEL)

G2
(SWING)

LEFT MAIN PUMP OUTPUT

B VALVE GP
TRAVEL SPEED CONTROL CIRCUIT B
C bL3
NO.1

NO.2

HEAVY LIFT SUPPLY LINE

(LOCK)

SOLENOID DRAIN / RETURN LINE

S3
NO.3

B G B1 A1 B2 A2 Dr2 JJ LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT

ATTACHMENT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT
A T S1 Dr1 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
P1 P2 LEFT TRAVEL MOTOR CONTROL CIRCUIT
D E F SWING MOTOR CONTROL CIRCUIT
P1 BOOM CYLINDER CONTROL CIRCUIT

VALVE GP
MANIFOLD GP G3 BUCKET CYLINDER CONTROL CIRCUIT
CONTROL T STICK CYLINDER CONTROL CIRCUIT
COOLER BYPASS PsM1
FILTER GP VALVE GP SWING BRAKE CONTROL CIRCUIT
RETURN OIL P1 P2 PRESS REDUCING Ps1
DR3 DR4 BOOM/SWING
Pi2 DR5 T-OUT1 DR6 PRIORITY LINE PATTERNS
ACCUMULATOR GP A1
KK
OUT IN Pressure Line

Pilot / Load Sensing Pressure

A3
Pn1
T Drain / Return Lines
FILTER GP VALVE GP PG PC Pi Component Group
CASE DRAIN TANK GP PRESS REDUCING
HYDRAULIC BOOM/SWING
OIL SENSOR AS
PRIORITY RIGHT PUMP Attachment
PRESSURE G1 M1
FILTER GP GG SOS Pm
Air Line
PILOT HYDRAULIC
FF CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)
A A
52 Components (By number)

THIS SCHEMATIC IS FOR THE 320D, 321D, 323D, 324D,

325D, 329D, 330D, and 336D EXCAVATOR
HYDRAULIC SYSTEM
ATTACHMENT: UNIVERSAL QUICK COUPLER
MEDIA NUMBER: KENR6122-06
PART NUMBER: 262-3421, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1