D.

Keffer - ChE 240: Heat Transfer and Fluid Flow

Homework Assignment Number Five

Assigned: Wednesday, February 10, 1999
Due: Wednesday, February 17, 1999 BEFORE LECTURE STARTS.

Problem 1. Geankoplis, problem 2.10-3, page 111

kg − 3 kg m
ρ = 801 , µ = 1.49 ⋅10 , v = 4.57
m3 m ⋅s s

D = 1.5′
′@ schd 40 = 0.04089 m , L = 61m

Dvρ
NRe = = 100467 therefore flow is turbulent
µ

ε 4.6 ⋅10 − 5
(a) = = 0.00112
D 0.04089
from table on page 88 of Geankoplis f = 0.006

4fL v 2 J
Ff = = 373 .9
D2 kg
(b)
from table on page 88 of Geankoplis f = 0.004

4 fLv 2 J
Ff = = 249 .3
D2 kg
percent reduction:

373 .9 − 249 .3
= 0.333
373 .9
Problem 2. Geankoplis, problem 2.10-5, page 112

ft 3 lb − 4 lb m
q = 0.223 ρ = 60.52 m , µ = 2.33 ⋅10 ,
s ft 3 ft ⋅s

D1.5 = 1.5′
′@ schd 40 = 0.1342 ft , A1.5 = 0.01414 ft 2
D 2.5 = 2.5′
′@ schd 40 = 0.2058 ft , A 2.5 = 0.03322 ft 2

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

q ft q ft
v1.5 = = 15.77 and v2.5 = = 6.71
A1.5 s A 2.5 s
D v ρ
NRe,1.5 = 1.5 1.5 = 549702 therefore flow is turbulent in 1.5 inch pipe
µ

D 2.5 v2.5 ρ
NRe,2.5 = = 358683 therefore flow is turbulent in 2.5 inch pipe
µ
ε 0.00015 ε 0.00015
= = 0.00112 and = = 0.00073
D1.5 0.1342 D 2.5 0.2058
from table on page 88 of Geankoplis f1.5 = 0.0048 , f2.5 = 0.0045

L1.5 = 20 ft , L 2.5 = 125 + 10 + 50 = 185 ft

(a) Contraction loss at tank:

 A 1.5  v12.5 ft ⋅lb f

K c = 0.55
1 − A  = 0.55 , h f ,c = K c 2g = 2.12 lb
 1  c m
(b) skin friction in 1.5 inch pipe:

4 f1.5L1.5 v1.5 2 ft ⋅lb f

Ff,1.5 = = 11 .05
D1.5 2 lbm
(c) friction in 1.5 inch elbow:
v12.5 v12.5 ft ⋅lb f
h f,L,1.5 = K L = (0.75 ) = 2.90
2gc 2gc lbm
(d) Expansion loss in pipe:

2
 A 1.5  v12.5 ft ⋅lb f
Kx = 
1 − A   = 0.33 , h f ,x = K x 2g = 1.27 lb
 2.5  c m
(e) skin friction in 2.5 inch pipe:

4f2.5L 2.5 v2.5 2 ft ⋅lbf

Ff ,2.5 = = 11 .31
D 2 .5 2 lbm
(f) friction in two 1.5 inch elbows:
v22.5 v 22.5 ft ⋅lb f
h f ,L,2.5 = K L = (0.75 ) = 0.52
2gc 2gc lbm

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

ft ⋅lb f
2hf ,L,2.5 = 1.05
lbm

ft ⋅lb f
∑ F = h f,c + Ff ,1.5 + h f,L,1.5 + hf ,x + Ff,2.5 + 2h f,L,2.5 = 29.7
lbm

∆ p 1 ∆ v2 g
0= +
ρ gc 2α gc
+ ∆z + Ŵs + ∑ F̂
6.712 1
0=0+ + ∆z + 0 + 29.7
2 32.2

∆z = − 30.4ft
Problem 3. Geankoplis, problem 2.10-8, page 112

PMW 101325 ⋅0.0288 kg

(a) ρ= = = 1.24 3
RT 8.314 ⋅283 m
kg m
µ = 0.0225 ⋅10 − 3 , v=2
m ⋅s s
D = 0.012m
Dvρ
NRe = = 1323 therefore flow is laminar
µ
L e = 0.0575DNRe = 0.91m

kg
(b) ρ == 1000
m3
kg m
µ = 1.307 ⋅10 − 3 , v=2
m ⋅s s
D = 0.012m
Dvρ
NRe = = 18363 therefore flow is turbulent
µ
L e = 50D = 0.6m
Problem 4. Geankoplis, problem 2.10-9, page 112
3
−3m kg kg
q = 3.494 ⋅10 ρ = 833 3 , µ = 3.3 ⋅10 − 3 ,
s m m ⋅s

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

p1 = 101325 + 345000 = 446325 Pa

D1 = 0.07792m , A1 = 0.00477m2
q m
v1 = = 0.7325
A1 s
& = ρv1A1 = 2.91 kg
m
s
Dvρ
NRe,1 = 1 1 = 14407 therefore flow is turbulent
µ

ε 4.6 ⋅10 − 5
= = 0.0006
D1 0.07792
from table on page 88 of Geankoplis f1 = 0.007

L1 = 120m
(a) Contraction loss at tank:

 A 1.5  v12.5 J
K c = 0.55
1 −  = 0 . 55 , h f ,c = K c = 0 .148
 A1 
 2 kg
(b) skin friction in pipe:

2
4f L v J
Ff,1.5 = 1 1 1 = 11 .78
D1 2 kg
(c) friction in elbows:
v12 v12 J
h f ,L,1 = K L = (0.75 ) = 0.201
2 2 kg
J
2h f ,L,1 = 0.403
kg
(d) valve
v12 v12 J
h f ,v = Kv = (9.5 ) = 2.55
2 2 kg
(e) Expansion loss:

2
 A1  v12 J
Kx = 
1 − A 
 = 1, h f,x = K x 2 = 0.27 kg
 tan k 

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

J
∑ F = h f,c + Ff ,1 + 2h f ,L,1 + h f,v + h f,x = 15 .15
kg

∆ p 1 ∆ v2 g
0= +
ρ gc 2α gc
+ ∆z + Ŵs + ∑ F̂
∆ p ∆ v2
0=
ρ
+
2α
+ g∆z + Ŵs + ∑ F̂

446325 − 101325 0.7325 2

0= + + 9.8( − 20) + Ŵs + 15.15
833 2
J
Ŵs = − 218.2
kg
W& = Ŵ m
s s
& = − 218.2 ⋅2.91 = − 635.0 J
s
&
W& = − Ws = 635 = 977 W = 1.0kW
p
η 0.65

Problem 5. Geankoplis, problem 2.10-10, page 112

m3
q = 2.90 ⋅10 − 3 , L = 30m
s

D1 = 1.0′
′@ schd 40 = 0.02664 m , A1 = 0.000557 m2
D 2 = 2.0′
′@ schd 40 = 0.05250 m , A 2 = 0.002165 m2
cross-sectional area: A = A 2 − A1 = 0.001608 m2
wetted perimeter = wp = πD1 + πD 2 = 0.24863 m
q m
v = = 1.804
A s
kg
density of water at T = 45 C from appendix ρ = 990 .16
m3
kg
viscosity of water at T = 45 C from appendix µa = 0.599 ⋅10 − 3
m ⋅s
− 3 kg
viscosity of water at T = 49 C from appendix µ w = 0.559 ⋅10
m ⋅s
cross − sec tional − area
d = 4rH = 4 = 0.02587 m
wetted − perimeter

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

Dvρ
NRe = = 7.71⋅10 4 therefore flow is turbulent
µ
ε 4.6 ⋅10 − 5
= = 1.77 ⋅10 − 3
D1 0.02587

from page 88 f == 0.0057

0.17
0.599 ⋅10 − 3 
ψ = 
0.559 ⋅10 − 3  = 1.0118
 
2
4 fLv J
Ff = = 42 .52
ψ D2 kg
∆ p 1 ∆ v2 g
0= +
ρ gc 2α gc
+ ∆z + Ŵs + ∑ F̂
∆p
0= + 0 + 0 + 0 + 42.52
ρ
∆p = 42103Pa

Problem 6. Frymier, Assignment 5, problem 4 (SP.6) located at

http://flory.engr.utk.edu/~frymier/che240/hw_list.html

gal m3 kg kg
q = 810 = 0.0511 ρ = 1180 3 , µ = 1.2 ⋅10 − 3 ,
min s m m ⋅s
D1 = 6.0′
′@ schd 40 = 0.1541m , A1 = 0.01865m2
q m
v1 = = 2.740
A1 s
kg
& = ρv1A 1 = 60 .30
m
s
Dvρ
NRe,1 = 1 1 = 415189 therefore flow is turbulent
µ

ε 4.6 ⋅10 − 5
= = 0.0003
D1 0.1541
from table on page 88 of Geankoplis f1 = 0.0035

L1 = 700 ft = 213 .36m

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

(a) Contraction loss at tank:

 A1  v12 J
K c = 0.55
1 − A 
 = 0.55 , h f,c = K c 2 = 2.06 kg
 tan k 
(b) skin friction in pipe:

2
4f L v J
Ff,1.5 = 1 1 1 = 72 .76
D12 kg
(c) friction in elbows:
v12 v2 J
h f ,L,1 = K L = (0.75 ) 1 = 2.82
2 2 kg
J
4h f ,L,1 = 11 .26
kg
(d) valves
v12 v12 J
h f,v = K v = (0.17 ) = 0.64
2 2 kg
J
2h f ,v = 1.28
kg
(d) tees
v12 v12 J
h f ,T = K T = (1.0 ) = 3.75
2 2 kg
J
4h f ,T,1 = 15.02
kg
(f) Expansion loss:

2
 A1  v12 J
Kx = 1
 A− 
 = 1 , h f,x = K x = 3 .75
 tan k  2 kg
J
∑ F = h f,c + Ff ,1 + 4h f ,L,1 + 2h f,v + 4h f,T,1 + h f,x = 106 .13
kg

∆ p 1 ∆ v2 g
0= +
ρ gc 2α gc
+ ∆z + Ŵs + ∑ F̂

∆p = ρgH = 1180 ⋅9.8 ⋅(200 ⋅0.3048 )= 704941Pa

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 D. Keffer - ChE 240: Heat Transfer and Fluid Flow

704941Pa
0= + 0 + 0 + Ŵs + 106.13
1180
J
Ŵs = − 703.5
kg
& = Ŵ m J
Ws s
& = − 703.5 ⋅60.30 = − 42423
s
&
& = − Ws = 42423 = 70705 W = 94.8hp
Wp
η 0.6

(b)
0.56$
cost rate = −
kW − hr
time = 24 hours
cost = rate*power*time

cost = 0.056 ⋅70.705kW ⋅24hr = $95.03