Professional Documents
Culture Documents
SERVICE MANUAL
8050/CF5001
C500
8150
2004. 12
Ver. 3.0
SAFETY AND IMPORTANT WARNING ITEMS
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to
the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that
all servicing be performed only by KMBT-trained service technicians.
Changes may have been made to this copier to improve its performance after this Service Manual was printed.
Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service
Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while ser-
vicing the copier for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the copier properly.
Keep this Service Manual also for future service.
Symbols used for safety and important warning items are defined as follows:
:Precaution when using the copier. General precaution Electric hazard High temperature
S-1 1
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY WARNINGS
PROHIBITED ACTIONS
DANGER
• Using any fuse or thermostat not specified by KMBT. Safety will not be
assured, leading to a risk of fire and injury.
• Disabling fuse functions or bridging fuse terminals with wire, metal clips, sol-
der or similar object.
• Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.
1 S-2
SAFETY AND IMPORTANT WARNING ITEMS
2. CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met,
in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily
use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability,
the CE must perform regular safety checks.
WARNING
• Check that mains voltage is as specified. Plug the power cord into the dedi-
cated wall outlet with a capacity greater than the maximum power consump-
tion.
If excessive current flows in the wall outlet, fire may result. kw
• If two or more power cords can be plugged into the wall outlet, the total load
must not exceed the rating of the wall outlet.
If excessive current flows in the wall outlet, fire may result.
• Connect power plug directly into wall outlet having same configuration as the
plug.
Use of an adapter leads to the product connecting to inadequate power
supply (voltage, current capacity, grounding), and may result in fire or elec-
tric shock.
If proper wall outlet is not available, advice the customer to contact quali-
fied electrician for the installation.
• Make sure the power cord is plugged in the wall outlet securely.
Contact problems may lead to increased resistance, overheating, and the
risk of fire.
Ground Lead
WARNING
• Check whether the copier is grounded properly.
If current leakage occurs in an ungrounded copier, you may suffer electric
shock while operating the copier. Connect the ground lead to one of the
following points:
a. Ground terminal of wall outlet
b. Ground terminal for which Class D work has been done
S-3 2
SAFETY AND IMPORTANT WARNING ITEMS
Ground Lead
WARNING
• Pay attention to the point to which the ground lead is connected.
Connecting the ground lead to an improper point such as the points listed
below results in a risk of explosion and electric shock:
a. Gas pipe (A risk of explosion or fire exists.)
b. Lightning rod (A risk of electric shock or fire exists.)
c. Telephone line ground (A risk of electric shock or fire exists in the case
of lightning.)
d. Water pipe or faucet (It may include a plastic portion.)
WARNING
• For the products that use the power cord set (inlet type), be sure to follow the
directions given below.
When securing measure is provided, secure the cord with the fixture prop-
erly.
a. Be sure to check to see if the power cord is securely inserted into the
main body side inlet.
b. When the fixing of the cord is indicated in the installation instructions,
be sure to fix it securely by using the fixing materials provided in the
same package.
c. When the power cord is damaged with its sheath broken, be sure to
replace it with the specified power cord set.
When the power cord is not securely inserted, an abnormal heat may gen-
erates due to a poor contact of the cord, thus resulting in a fire.
• Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
• Check whether the power cord is damaged. Check whether the sheath is
damaged.
If the power plug, cord, or sheath is damaged, replace with a new power
cord (with plugs on both ends) specified by KMBT. Using the damaged
power cord may result in fire or electric shock.
2 S-4
SAFETY AND IMPORTANT WARNING ITEMS
WARNING
• Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.
• Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.
• When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.
Wiring
WARNING
• Never use multi-plug adapters to plug multiple power cords in the same out-
let.
If used, the risk of fire exists.
WARNING
• Do not place the copier near flammable materials such as curtains or volatile
materials that may catch fire.
A risk of fire exists.
• Do not place the copier in a place exposed to water such as rain water.
A risk of fire and electric shock exists.
S-5 2
SAFETY AND IMPORTANT WARNING ITEMS
WARNING
• When the copier is not used over an extended period of time (holidays, etc.),
switch it off and unplug the power cord.
Dust collected around the power plug and outlet may cause fire.
Ventilation
CAUTION
• The copier generates ozone gas during operation, but it is not sufficient to be
harmful to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the copier is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple copiers at the same time
Fixing
CAUTION
• Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the copier may slide, leading to a
injury.
CAUTION
• Before conducting an inspection, read all relevant documentation (service
manual, technical notices, etc.) and proceed with the inspection following the
prescribed procedure in safety clothes, using only the prescribed tools. Do
not make any adjustment not described in the documentation.
If the prescribed procedure or tool is not used, the copier may break and a
risk of injury or fire exists.
2 S-6
SAFETY AND IMPORTANT WARNING ITEMS
CAUTION
WARNING
• Take every care when making adjustments or performing an operation check
with the copier powered.
If you make adjustments or perform an operation check with the external
cover detached, you may touch live or high-voltage parts or you may be
caught in moving gears or the timing belt, leading to a risk of injury.
• Take every care when servicing with the external cover detached.
High-voltage exists around the drum unit. A risk of electric shock exists.
Safety Checkpoints
WARNING
• Check the exterior and frame for edges, burrs, and other damages.
The user or CE may be injured.
• Be careful not to drop metal chips such as a clip, staple and/or a screw into
the inside of the product or its gaps.
A short circuit may occurs inside the product, thus resulting in an electric
shock and/or a fire.
• Carefully remove all toner remnants and dust from electrical parts and elec-
trode units such as a charging corona unit.
Current can leak, leading to a risk of copier trouble or fire.
• Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.
S-7 2
SAFETY AND IMPORTANT WARNING ITEMS
Safety Checkpoints
WARNING
• Before disassembling or adjusting the write unit incorporating a laser, make
sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• Do not remove the cover of the write unit. Do not supply power with the write
unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• When replacing a lithium battery, replace it with a new lithium battery speci-
fied in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.
• After replacing a part to which AC voltage is applied (e.g., optical lamp and
fixing lamp), be sure to check the installation state.
A risk of fire exists.
• Check the interlock switch and actuator for loosening and check whether the
interlock functions properly.
If the interlock does not function, you may receive an electric shock or be
injured when you insert your hand in the copier (e.g., for clearing paper
jam).
• Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
• Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the orig-
inal location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of copier trouble, electric shock, and fire exists.
2 S-8
SAFETY AND IMPORTANT WARNING ITEMS
Consumables
WARNING
• Toner and developer are not harmful substances, but care must be taken not
to breathe excessive amounts or let the substances come into contact with
eyes, etc. It may be stimulative.
If the substances get in the eye, rinse with plenty of water immediately.
When symptoms are noticeable, consult a physician.
• Do not replace the cover or turn the copier ON before any solvent remnants
on the cleaned parts have fully evaporated.
A risk of fire exists.
• Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
A risk of fire exists.
S-9 2
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar-
keted in the United States.
S-10
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY CIRCUITS
This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents.
These safety circuits are described below to provide the service engineer with a renewed awareness of them in order to pre-
vent servicing errors that may impair their functions.
CBR1
NF
CBR2
8050sf001
CAUTION:
The CBR1 and CBR2 functions must not be deactivated under any circumstances.
S-11
SAFETY AND IMPORTANT WARNING ITEMS
2. Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating
prevention circuit
PRCB ACDB
TH1 L2 TS1
TH3 AC driver L3
FHCB
Control section
TH2 section
TS2
L4
TH4
RL1
RL1 8050sf002e
CAUTION:
• The clearance between the fixing upper roller and TH1 and the clearance between the fixing
lower roller and TH2 must not be changed. When replacing them, make sure to comply with
the specified clearances.
• The RL1 function must not be deactivated under any circumstances.
CAUTION:
• The clearance between the fixing upper roller and TH1 and the clearance between the fixing
lower roller and TH2 must not be changed. When replacing them, make sure to comply with
the specified clearances.
• Periodically check the contact between the fixing upper roller and TH3 and the contact
between the fixing lower roller and TH4, and replace them if any abnormality is detected.
• The RL1 function must not be deactivated under any circumstances.
CAUTION:
Do not use any other electrical conductor in place of TS1 and TS2.
S-12
SAFETY AND IMPORTANT WARNING ITEMS
8050sf003e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-13
SAFETY AND IMPORTANT WARNING ITEMS
8050sf004e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-14
SAFETY AND IMPORTANT WARNING ITEMS
8050sf005e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-15
SAFETY AND IMPORTANT WARNING ITEMS
8050sf006e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
2 S-16
SAFETY AND IMPORTANT WARNING ITEMS
8050sf007e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
PS
8050sf008e
S-17 1
SAFETY AND IMPORTANT WARNING ITEMS
8050sf009
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
2 S-18
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 CONTENTS
CONTENTS
I OUTLINE
SAFETY AND IMPORTANT WARNING ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
II UNIT EXPLANATION
IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-10
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Composition of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Notation of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
III DIS./ASSEMBLY
Measures to take in case of an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
List of major differences between the old type and the new type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
I OUTLINE
1. OUTLINE OF SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. 8050/CF5001/C500/8150 PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
3. CENTER CROSS SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4. PAPER PATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
5. DRIVE SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
5.1 Drum drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
5.2 Transfer belt conveyance/pressure drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
5.3 Developing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
5.4 Toner supply drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
5.5 Toner collection drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
5.6 Fixing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
5.7 Paper feed drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5.7.1 Paper feed tray /1 to /3 drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
5.7.2 Vertical conveyance drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
5.8 ADU drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
5.8.1 Bypass tray drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
5.8.2 Registration drive/loop drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5.8.3 ADU conveyance drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
5.8.4 Reverse paper exit drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
5.9 Main body paper exit drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
5.10 Scanner drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23
6. IMAGE CREATION PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
6.1 Image creation flow and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
6.2 Charging process (Step 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
i 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
II UNIT EXPLANATION
1. SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
1.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
1.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
1.2.1 Home position search in the exposure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
1.2.2 Shading correction reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
III DIS./ASSEMBLY
ii
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 CONTENTS
5.2.5 Control for the prevention of the flipping of the belt cleaning blade . . . . . . . . . . . . . . . . . . 2-34
5.2.6 Control against belt filming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
6. TONER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
I OUTLINE
6.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
6.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
6.2.1 Toner supply control to the toner hopper section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
6.2.2 Toner supply control to the developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
6.2.3 Copy/print operation stop control due to no toner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37
7. TONER COLLECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
II UNIT EXPLANATION
7.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
7.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
7.2.1 Toner collection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
7.2.2 Waste toner full detection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39
8. PAPER FEED TRAY /1 TO /3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
8.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
8.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
8.2.1 Paper feed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
8.2.2 Up/down plate control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43
8.2.3 Remaining paper detection control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
III DIS./ASSEMBLY
8.2.4 Paper size detection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
9. BYPASS FEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
9.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
9.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
9.2.1 Tray up drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
9.2.2 Paper feed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
9.2.3 Paper size detection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47
10. VERTICAL CONVEYANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
10.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
10.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
10.2.1 Vertical conveyance control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
11. REGISTRATION/ADU/REVERSE/PAPER EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
11.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49
11.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53
11.2.1 Switching control of the paper exit/ADU conveyance path. . . . . . . . . . . . . . . . . . . . . . . . . 2-53
11.2.2 Reverse/exit control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57
11.2.3 ADU conveyance control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
11.2.4 Paper reverse control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59
11.2.5 ADU pre-registration control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
11.2.6 Registration control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
11.2.7 2nd transfer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
11.2.8 Paper exit full detection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63
12. FIXING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
12.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64
12.2 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
12.2.1 Fixing drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
12.2.2 Pressure/release control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67
12.2.3 Web control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
iii 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
III DISASSEMBLY/ASSEMBLY
1. EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.1 Replacing the dust filter /2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.2 Replacing the dust filter /1 and the ozone filter /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
1.3 Replacing the toner collection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
1.4 Angle adjustment of the operation board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
1.5 Removing and reinstalling the main board unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
2. SCANNER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
2.1 Screws that must not be removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
2.2 Removing and reinstalling the platen glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
2.3 Removing and reinstalling the CCD unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
2.4 Removing and reinstalling the exposure unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
2.5 Removing and reinstalling the exposure lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
2.6 Removing the scanner wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
2.7 Reinstalling the scanner wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3. WRITING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
3.1 Screw that must not be removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
3.2 Removing and reinstalling the write unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
4. PROCESS UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
4.1 Flow of the disassembly of the process unit section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
iv
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 CONTENTS
I OUTLINE
4.4 Pulling out the process unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
4.5 Removing and reinstalling the transfer belt unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
4.6 Replacing the belt cleaning roller unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
4.7 Replacing the belt cleaning blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
4.8 Replacing the toner collection sheet /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
4.9 Replacing the belt separation claw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
4.10 Replacing the transfer belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
II UNIT EXPLANATION
4.11 Replacing the 1st transfer roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45
4.12 Replacing the 2nd transfer roller /U. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
4.13 Replacing the drum cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-47
4.14 Removing and reinstalling the drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
4.15 Replacing the developing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
4.16 Replacing the developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
4.17 Replacing the belt separation claw solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
4.18 Removing and reinstalling the process unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
4.19 Removing and reinstalling the image correction unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
III DIS./ASSEMBLY
5. TONER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
5.1 Opening and closing the toner supply section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-57
5.2 Replacing the charging dust filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58
6. TONER COLLECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59
6.1 Cleaning of the belt collection pipe/vertical/horizontal/conveyance pipe . . . . . . . . . . . . . . . . . . . 3-59
7. PAPER FEED TRAYS /1 to /3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
7.1 Removing and reinstalling the paper feed unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73
7.2 Removing and reinstalling the paper feed trays /1 to /3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75
7.3 Replacing the paper feed roller and the feed rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
7.4 Replacing the double feed prevention rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
7.5 Replacing the paper feed clutch and the pre-registration clutch . . . . . . . . . . . . . . . . . . . . . . . . . 3-79
7.6 Removing and reinstalling the tray up/down wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-80
8. BYPASS TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-84
8.1 Replacing the paper feed roller and the feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-84
8.2 Replacing the double feed prevention roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-86
8.3 Replacing the paper feed clutch /BP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-87
9. VERTICAL CONVEYANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89
9.1 Removing and reinstalling the vertical conveyance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89
9.2 Replacing the intermediate conveyance clutch /1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-92
10. FIXING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93
10.1 Screws that must not be removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93
10.2 Removing and reinstalling the fixing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94
10.3 Replacing the fixing upper heater lamps /1 and /2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-95
10.4 Replacing the fixing lower heater lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-97
10.5 Replacing the fixing roller /U, ball bearing /U and the heat insulating sleeve /U . . . . . . . . . . . . 3-100
10.6 Replacing the fixing roller /L, ball bearing /L and the heat insulating sleeve /L . . . . . . . . . . . . . 3-102
10.7 Replacing the fixing temperature sensor /3, and removing and
reinstalling the fixing temperature sensor /1 and the thermostat /1 . . . . . . . . . . . . . . . . . . . . . . 3-104
v 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
10.8 Replacing the fixing temperature sensor /4, and removing and
reinstalling the fixing temperature sensor /2 and the thermostat /L . . . . . . . . . . . . . . . . . . . . . . 3-109
10.9 Replacing the fixing drive gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-114
I OUTLINE
11.4 Replacing the transfer ground plate unit and the 2nd transfer roller /L . . . . . . . . . . . . . . . . . . . 3-126
11.5 Replacing the registration roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-127
11.6 Replacing the intermediate conveyance clutches /2 and /3. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133
11.7 Replacing the ADU conveyance clutches /1 and /2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-134
11.8 Replacing the ADU pre-registration clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-135
11.9 Replacing the decurler roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-136
11.10Replacing the paper exit guide roller /2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-138
11.11 Replacing the paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143
11.12Replacing the paper presser roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-146
III DIS./ASSEMBLY
2 vi
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 Introduction
Introduction
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement
of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be issued
with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, show to the left of the revised section.
A number within represents the number of times the revision has been made.
• To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
Note:
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
• The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
• The revision marks for Ver. 2.0 are left as they are.
vii
Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
The contents of * are described only in the service manual of the main body.
viii
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 Introduction
1. Product name
In this manual, each of the products is described as follows:
(1) IC board: Standard printer
(2) KonicaMinolta 8050/CF5001/bizhub PROC500/8150:
Main body or this machine
(3) Microsoft Windows 95: Windows 95
Microsoft Windows 98: Windows 98
Microsoft Windows Me: Windows Me
Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT
Microsoft Windows 2000: Windows 2000
Microsoft Windows XP: Windows XP
When the description is made in combination of the OS's mentioned above:
Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/ NT/2000/XP
2. Brand name
The company names and product names mentioned in this manual are the brand name or the registered
trademark of each company.
ix
Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
D2
D3
D4
DRV A
DRV Ā
Drive signals (control signals) of four kinds
DRV B
Motor, phases A and B control signals
DRV B̄
A
Motor M
/A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S
Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
Others TH1.S, ANG Analog signal
SG, S.GND, S_GND Signal ground
Ground
PG, P.GND Power ground
DCD Data carrier detection
SIN Serial input
SOUT Serial output
DTR Data terminal operation available
GND Signal ground (earth)
Serial
DSR, DSET Data set ready
communication
RTS Transmission request signal
CTS Consent transmission signal
RI Ring indicator
TXD Serial transmission data
RXD Serial reception data
x
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 Measures to take in case of an accident
1. If an accident has occurred, the distributor who has been notified first must immediately take emer-
gency measures to provide relief to affected persons and to prevent further damage.
2. If a report of a serious accident has been received from a customer, an on-site evaluation must be car-
ried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded through direct on-
site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations given in "Serious Acci-
dent Report/Follow-up Procedures."
xi
List of major differences KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
List of major differences between the old type and the new type
*1 For the old type, the paper exit roller is replaced only when it is provided with a kit against uneven wax.
The discrimination of the old type from the new type is made according to the list of product numbers as
shown below. The judgement is made based on the upper 4-digit alphanumeric characters of the serial num-
ber.
And also in this manual the model name is not given, but only "Old type" and "New type" given.
Product number
Model name
Old type New type
8050 65AE, 65AJ, 65AF, 65AN, 65AK, 65AT, 65AP 65LT, 65LU
CF5001 65BE, 65BF 65LQ
C500 — 65LE, 65LF, 65LJ, 65LN, 65LG
8150 — 65LK, 65LP
2 xii
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 OUTLINE OF SYSTEM
I OUTLINE
I OUTLINE
1. OUTLINE OF SYSTEM
[13]
[14]
[12]
[1]
[11]
[2] [3]
[10]
[12] [5]
[11]
[15] [4]
[6]
[16]*
[8] [9]
[7]
[17]*
8050ma1001
[1] Main body [10] Finisher (New type: FS-513, Old type: FS-
[2] LCT (LT-211/C-208) 115/FN-120)
[3] Printer controller (IP-901) [11] Puncher (New type: PK-507/508, Old type:
[4] Hard disk (HD-106) PK-120/PK-5)
[5] Expansion memory (MU-412: 256MB x 4) [12] Cover sheet feeder (PI-110)
[6] Key counter [13] RADF (DF-319/AFR-20)
[7] TU-109 Connection kit (TU-109 A KIT) [14] Platen cover (CV-131)
[8] Trimmer (TU-109/TMG-3) [15] Built-in printer controller (IP-921)
[9] Finisher [16]* Hard disk (for IP-921)
(New type: FS-606, Old type: FS-215/FN-9) [17]* DC power for printer controller (for IP-921)
1-1 2
PRODUCT SPECIFICATIONS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Functions
Original to be copied: Sheet, book, solid object
Maximum original size: A3, or 11 x 17 (303 x 438 mm for non standard)
Copy size (for metric area): Tray 1 to 3: A3, B4, A4, A4R, B5, B5R, A5R, 8.5 x 11, 8.5 x
14, 11 x 17, 12 x 18, 13 x 19, wide paper *1
Bypass feed: A3, B4, A4, A4R, B5, B5R, A5R, 8.5 x 11, 8.5 x
11R, 11 x 17, 12 x 18, 13 x 19,
wide paper *1
ADU: A3, B4, A4, A4R, B5, B5R, A5R, 8.5 x 11, 8.5 x
11R, 11 x 17, 12 x 18, 13 x 19,
wide paper *1
Copy size (for inch area): Tray 1 to 3: 5.5 x 8.5R, 8.5 x 11, 8.5 x 11R, 8.5 x 14,
11 x 17, 12 x 18, 13 x 19, A3, B4, A4, B5, B5R,
wide paper *1
Bypass feed: 5.5 x 8.5R, 8.5 x 11, 8.5 x 11R, 8.5 x 14,
11 x 17, 12 x 18, 13 x 19, A3, B4, A4, B5, B5R,
wide paper *1
ADU: 5.5 x 8.5R, 8.5 x 11, 8.5 x 11R, 8.5 x 14,
11 x 17, 12 x 18, 13 x 19, A3, B4, A4, B5, B5R,
wide paper *1
*1 Wide paper is available up to 330 x 487 mm.
2 1-2
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PRODUCT SPECIFICATIONS
I OUTLINE
Fixed magnification (for inch area):
x 1.000, x 2.000, x 1.545, x 1.294, x 1.214,
x 0.786, x 0.773, x 0.647, x 0.500
Special ratio magnification:
3 types
Zoom magnification: x 0.250 to x 4.000 (graduated at increment of
0.1%)
Vertical magnification: x 0.250 to x 4.000 (graduated at increment of
0.1%)
Horizontal magnification: x 0.250 to x 4.000 (graduated at increment of
0.1%)
Warm-up time (for metric area): Less than 420 sec. (at room temperature of 20°C with rated voltage)
Warm-up time (for inch area): Less than 390 sec. (at room temperature of 20°C with rated voltage)
First copy time: Full color: Less than 7.6 sec. (platen mode, life size,
manual density, paper feed tray /1 to /3, plain
paper, without gloss, face up paper exit, A4 or
8.5 x 11)
Monochrome: Less than 7.6 sec. (platen mode, life size,
manual density, paper feed tray /1 to /3, plain
paper, without gloss, face up paper exit, A4 or
8.5 x 11)
Black-and-white: Less than 6.0 sec. (platen mode, life size,
manual density, paper feed tray /1 to /3, plain
paper, without gloss, face up paper exit, A4 or
8.5 x 11)
1-3 2
PRODUCT SPECIFICATIONS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
tor, parallel port (based on IEEE 1284), Video interface for IP-901
No. of originals in memory: Full color: Priority in high resolution: 18 faces or more
Priority in smooth tone: 18 faces or more
Priority in high compression: 38 faces or more
Conditions: Original: KC #101/A3 (color)
Density: Manual 5
Mode: Character/picture, printed
original, life size
Memory capacity: Standard 128
MB only loaded
Black-and-white/monochrome:
Priority in high resolution: 101 faces or more
Priority in smooth tone: 101 faces or more
Priority in high compression: 318 faces or more
Conditions: Original: Image electronic insti-
tute FAX #4 chart/A4
Density: Manual 5
Mode: Character/picture, printed
original, life size
Memory capacity: Standard 128
MB only loaded
Job: Job in the mode in which job
memory is not used.
*2 Standard 128MB memory is packaged on the board. So, it cannot be changed for a new one.
Four slots are provided for expansion, and it is possible to install MU-412 (set of 4 256MB).
2 1-4
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PRODUCT SPECIFICATIONS
C. Copy paper
Standard specified paper: For full color: KonicaMinolta Color Paper 81.4 g/m2
I OUTLINE
Hammermill Tidal 75 g/m2
For black-and-white: KonicaMinolta J Paper 64 g/m2
Hammermill Laser Color Copy Photo White/
Brightness 96 105 g/m2
Ordinary paper: High quality paper, coated paper and recycled paper of 64 g/m2 to 105 g/m2
Special paper *1 Label paper, High quality paper, coated paper and recycled paper of 106
g/m2 to 256 g/m2
*1 Label paper should be fed one at a time by the bypass feed method.
106 g/m2 to 256 g/m2 high-quality paper should be fed one sheet at a time with bypass feed method.
And it should also be fed from the LT-211 (optional). (For coated paper, sheets of 120 g/m2 or more are
recommended.)
For special paper other than 106 g/m2 to 256 g/m2 high-quality paper, coated paper and recycled
paper, double sided copy is not allowed.
D. Machine data
Power source (for metric area): 230 VAC -14% to 10.6% 50 Hz
Power source (for inch area): 208 ~ 240 VAC ± 10% 60 Hz
Power consumption (for metric area): 3450 W max. (Full option)
Power consumption (for inch area): 3600 W max. (Full option)
Weight: Approx. 313kg
Dimensions: 786 mm (W) x 889 mm (D) x 1056 mm (H) with platen cover pro-
vided
F. Consumables
Developer: Exclusively for the new type, exclusively for the old type
Toner: Exclusively for the new type, exclusively for the old type
Drum: Common to the new type and the old type (φ60)
G. Operating environment
Temperature: 10°C to 30°C
Humidity: 10% RH to 80% RH
Note:
• The information herein may be subject to change for improvement without notice.
1-5 2
CENTER CROSS SECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[20]
[3]
[19] [4]
[18]
[5]
[7]
[6]
[8]
[9]
[17]
[16]
[15]
[10]
[14]
[13]
[12]
[11] 8050ma1002
1-6
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER PATH
4. PAPER PATH
Front side
I OUTLINE
8050ma1029
1-7
PAPER PATH KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Back side
I OUTLINE
8050ma1030
1-8
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[2]
[1] 8050ma1003
[1] Drum motor /Y, /M, /C, /K (M14, M15, M16, M17) [2] Drum
1-9
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[9]
[8]
[1]
A
[2]
[3]
[7]
[4]
[6]
[15] [16]
[14]
[13]
8050ma1004
1-10
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[1]
[7]
1-11
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
[12]
[2]
[13]
[11]
[3] C
[10]
[9]
[8]
[7] [4]
[5]
D
B
[6]
[14]
8050ma1006e
[1] Toner supply gear /A (Same shaft as C) [8] Toner supply motor /C (M51)
[2] Toner bottle clutch /Y (MC14) [9] Toner bottle motor (M53)
[3] Toner bottle clutch /M (MC15) [10] Toner supply motor /M (M50)
[4] Toner bottle clutch /C (MC16) [11] Toner supply motor /Y (M49)
[5] Toner supply gear /A (Same shaft as D) [12] Toner bottle drive gear
[6] Toner bottle clutch /K (MC17) [13] Toner conveyance screw
[7] Toner supply motor /K (M52) [14] Toner supply screw
1-12
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[7]
[8]
[6]
[1]
[2] [3]
[5]
[4]
8050ma1007
[1] Drum waste toner receiving port [5] Vertical conveyance pipe
[2] Horizontal conveyance screw [6] Belt collection screw
[3] Horizontal conveyance pipe [7] Transfer belt motor (M18)
[4] Paper feed motor (M41) [8] Belt collection drive cam
1-13
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
[1]
[2]
FRONT
[7]
[6]
[5]
1-14
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[17] [19] [18] [27] [21] [20]
[3] [1]
[6] [4] [2]
[14] [13] [12] [11] [9] [10] [8] [7] [5] 8050ma1009
1-15
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
1-16
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[4]
[1]
[3]
[2]
8050ma1010
1-17 1
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
[5] [3]
[4]
8050ma1011
1-18
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[4] [1]
1-19
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[11]
[15]
[6][7] [8] [9][10] [12] A [13] [14]
[1] [2]
[4] [5]
[18] [16]
[17] [3]
A
8050ma1013
1-20
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[1]
[5]
[3]
[4]
[2] 8050ma1014
1-21
DRIVE SYSTEM DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[6]
[1]
[2]
[5]
1-22
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRIVE SYSTEM DIAGRAM
I OUTLINE
[5]
[4] [1]
FRONT
1-23
IMAGE CREATION PROCESS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[11] [1]
Step 3
Sub step 3 [2]
[12] [4] [3]
Step 2
Step 4
Step 1
Sub step 1
[10]
Sub step 2
[9]
[8]
Step 6 [5]
[6]
2 1-24
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 IMAGE CREATION PROCESS
I OUTLINE
atively charge the surface of the photosensitive drum by wire discharge. The charging corona is provided
with a charging control plate to make charges on the surface of the photosensitive drum uniform. Photo-
sensitive drums are provided for the four colors of Y, M, C and K.
[1]
[2]
[4]
[3]
[1]
[2] 8050ma1019
1-25
IMAGE CREATION PROCESS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
and the image section is neutralized. When toner, that is, negatively charged is brought close to the photo-
sensitivity drum, toner is attracted to the image section on the drum by the potential difference with the
developing bias and becomes visible. This process is called developing.
[1]
8050ma1020
1 1-26
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 IMAGE CREATION PROCESS
I OUTLINE
colors. This movement of toner from the drum to the transfer belt is referred to as the 1st transfer, where
the transfer of toner is carried out sequentially in the order of Y, M, C and K.
While in the 1st transfer, the 1st transfer roller provided at the rear of the transfer belt is applied with a high
DC bias voltage (positive). As a result, a positive potential on the surface of the transfer belt is higher than
that of the surface of each drum, and toner moves from the drum to the transfer belt.
[2]
[1]
[8] [5]
[7]
[6]
8050ma1021
1-27
IMAGE CREATION PROCESS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
the 2nd transfer. While in the 2nd transfer, the 2nd transfer roller /L provided at the lower section of the
transfer belt conveys paper while pressing it against the transfer belt. At this time, the 2nd transfer roller /U
provided at the rear of the transfer belt is applied with a high DC bias voltage (negative). Toner on the
transfer belt is shifted toward the paper by the electric field formed between the 2nd transfer roller /U and
the 2nd transfer roller /L.
[1]
[4]
[2]
[3] 8050ma1022
[1]
[2]
1-28
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 IMAGE CREATION PROCESS
I OUTLINE
cess. The process to remove toner is referred to as drum cleaning.
Drum cleaning is made by scraping toner adhered to the drum surface with the edge of a plate called a
blade that is made of urethane rubber.
[3] [1]
[2] 8050ma1024
[1]
[3]
[2] 8050ma1025
1-29
IMAGE CREATION PROCESS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
transfer process. The process to remove toner is referred to as a transfer belt cleaning.
A transfer belt cleaning is made by scraping toner adhered to the drum surface with the edge of a plate
called a blade that is made of urethane rubber.
[3] [1]
[2]
8050ma1026
[1]
[3]
[2]
1-30
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 IMAGE CREATION PROCESS
I OUTLINE
the toner collection box through the toner collection screw.
[2]
[3]
[4]
[5]
[6]
[1]
8050ma1028
1-31 2
IMAGE CREATION PROCESS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
I OUTLINE
Blank page
1-32
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
II UNIT EXPLANATION
1. SCANNER
1.1 Composition
II UNIT EXPLANATION
U
V
W
DRIVE
EM
M2
[1]
SCDB
[2]
2-1
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
1.2 Operation
II UNIT EXPLANATION
The exposure units searches for the home position when the sub power switch (SW2) is turned on. The
operation may different depending on the state of the scanner HP sensor.
8050ma2002
B. When PS1 is on
8050ma2003
1 2-2
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
The exposure unit starts the shading correction with the white standard board attached to the platen glass
once it completes the home position search.
In the shading correction operation, the white correction is performed twice and the black correction once.
In the white correction, the white standard board is read while the exposure lamp (L1) is turned on. In the
black correction, the board is read while the lamp is off.
Data for each CCD sensor is read during the both white corrections and each pixel is compared its bright-
ness. The brighter data is regarded as the white correction data.
II UNIT EXPLANATION
The shading correction reading operation may differ between when the sub power switch (SW2) is turned
on and when the start button is turned on.
[4]
[5]
[6]
*1 *2
[7] 8050ma2004
*1 If the platen cover or ADF is closed, the exposure unit stops at the home position.
*2 If the platen cover or ADF is opened, the exposure unit stops at the platen APS position.
2-3 1
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
There are two original reading modes, the platen mode and the DF mode. The original reading is a com-
mon operation.
[4]
[5]
[6]
[7] 8050ma2005
[4]
[5]
[6]
[7]
[8] 8050ma2006
2-4
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
The reflection from the exposed original reaches to the CCD sensor through the lens. The CCD sensor
outputs an electric signal (analog) proportional to the amount of light and then the analog signal is con-
verted to a digital signal in the CCD board (CCDB) according to directions from the overall control board
(OACB).
The CCD sensor includes three separate photo receivers for the 1st colors R, G, and B. The A/D converter
signals for each color are also created separately.
II UNIT EXPLANATION
A. Original reading timing
The original reading timing is same in the platen mode and in the DF mode when AE/ACS has not been
set; however, it is different when AE/ACS has been set.
(1) When AE/ACS has not been set
[4]
[5]
[6]
[7] 8050ma2051
2-5
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[4]
[5]
[6]
II UNIT EXPLANATION
[7]
[8] 8050ma2052
2-6
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
[4]
[5]
II UNIT EXPLANATION
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14] 8050ma2053
2-7
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
The APS control is performed in the printer control board (PRCB) with signals read by the APS sensor /S
(PS3), the APS sensor /L (PS4), and the CCD sensor when the platen cover or RADF is opened/closed.
The signal is sent via the scanner drive board (SCDB) and the overall control board (OACB) (see the DF-
319/AFR-20 service manual for more detailed information on the APS control by DF-319).
A. APS operation
The APS sensor /S (PS3) and the APS sensor /L (PS4) detect the original size in the sub-scan direction
II UNIT EXPLANATION
and the CCD sensor detects the original size in the main scan direction.
B4 257 ON ON
A3 297 ON ON
8.5 x 14 215.9 ON ON
11 x 17 279.4 ON ON
2 2-8
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
[1] [2]
II UNIT EXPLANATION
APS timing sensor (PS2)
[1] 1st original size detection [2] 2nd original size detection
(main scan direction, sub-scan direction) (main scan direction)
2-9
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
1.2.6 AE control
The CCD sensor installed on the A/D converter board (ADB) reads the copy density during the AE scan, it
performs the process responsive to the read density on the overall control board (OACB), and then it
selects the most favorable γ correction curve. The CPU on the image processing board (IPB) performs the
selection.
[1]
[2]
[1]
C. Shading correction
(1) Types of the shading correction
• White correction
• Black correction
(2) Execution timing
• At the sub power switch (SW2) ON
• At the start of scan job
1 2-10
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
II UNIT EXPLANATION
(9) Screen processing
2-11
WRITE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2. WRITE
2.1 Composition
A
A
B
B
CONT
CLOCK
II UNIT EXPLANATION
LOCK
TEMP.ER
PRCB
[1]
[22] [21] [20] [19]
[18] [17] [16] [2]
[15] [6][5][4][3]
[14] [13] [12] [11]
[10] [9] [8] IPB
[7] 8050ma2010
2-12
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 WRITE
II UNIT EXPLANATION
[19] Write unit /K Write unit for black
[20] Write unit /C Write unit for cyan
[21] Write unit /M Write unit for magenta
[22] Write unit /Y Write unit for yellow
[23] dust-proof glass Keeps dust out from the write unit
[24] fθ lens Makes the laser scan speed uniform against the laser expo-
sure surface on the drum
[25] Cylindrical lens 2 Corrects the laser path against the angle error in the polygon
mirror
[26] Index mirror Reflects the laser light to the index sensor boards /Y, /M, /C, /
K (INDX SB Y, M, C, K)
[27] Laser drive board /Y (LDB Y) Laser light (write unit /Y)
1 chip 1 beam method, 7mW 650nm
[28] Laser drive board /M (LDB M) Laser light (write unit /M)
1 chip 1 beam method, 7mW 650nm
[29] Laser drive board /C (LDB C) Laser light (write unit /C)
1 chip 1 beam method, 7mW 650nm
[30] Laser drive board /K (LDB K) Laser light (write unit /K)
1 chip 1 beam method, 7mW 650nm
[31] Collimator lens Collimates the diffusing laser light
2-13
WRITE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2.2 Operation
2.2.1 Image writing
The RGB image data from the CCD sensor is converted into digital data, individually, in the A/D converter
board (ADB) and then, it is sent to the overall control board (OACB). The OACB converts RGB signals to
YMCK signals with the image processing board (IPB). The converted YMCK signals are divided to the
laser drive board /Y, /M, /C, /K (LDB Y, M, C, K) by the IPB. They are written on the drums for each color
with laser light from the each laser drive board.
II UNIT EXPLANATION
[1] [2]
[3]
8050ma2065
In a black-and-white copier, a transfer image formed on its drum is transferred onto paper directly; how-
ever, in this machine, a color image is split into 4 colors, yellow (Y), magenta (M), cyan (C), and black (K),
the images for each color are formed on each dedicated drum, they are combined on the transfer belt (1st
transfer), and then the combined image is transferred onto paper (2nd transfer). At the 1st transfer, the
transfer locations for each color must be matched to prevent the color drift. This control is called the color
registration correction control.
2-14
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 WRITE
Drift in the main Adjusts the write start timing in the main scan direction
scan direction
II UNIT EXPLANATION
Drift in the sub- Adjusts the write start timing in the sub-scan direction
scan direction
2-15
WRITE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[13]
[1]
[2]
[12] [3]
[4]
[11]
[5]
[6]
[7]
[10]
[8]
[9]
8050ma2055
2-16
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 WRITE
II UNIT EXPLANATION
[7]
[1]
[2]
[3]
[4]
2-17
WRITE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[4] [5]
[1]
II UNIT EXPLANATION
[3]
[2] 8050ma2057
[1] Direction of the edge detection (direction of [4] Color registration sensor /F, /R (PS8, PS9)
image) [5] Color registration mark
[2] Binarized digital signals
[3] Detection signal of the color registration sen-
sor /F, /R (PS8, PS9) (analog signal)
2-18
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 WRITE
[1]
II UNIT EXPLANATION
[5]
0 1 2 3 4 5 6 7 8 [2]
[4]
150 300
[3]
180 330 8050ma2058
[1] Direction of the edge detection (direction of image) [4] Clock signal
[2] Address number of the detected edge [5] Binarized digital signals
[3] Clock signal count value corresponding to
the address for each detected edge
The passage time differences between black (K) and each color are determined from the passage times
detected at above. The time difference is called the color drift amount due to the image write timing. It also
determines the difference between the edge detection timing difference for black (K) and the edge detec-
tion timing differences for each color. It is called the color drift amount due to the angle of the write unit.
The determined value is compared with the set point and then it is corrected to meet the set point.
2-19
WRITE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
• Operation condition 3
The specified number of page is copied/printed.
• Operation condition 4
The copy/print operation has not been performed for a certain time.
• Operation condition 5
A certain change in temperature is detected from the temp detection board (TDB).
Note:
• In case of Operation condition 3, job is temporarily interrupted before the operation.
However, it can be executed after a job by changing the 25 mode dipswitch setting.
• In case of Operation conditions 4 and 5, the operation is executed when the first copy/print is
started after the operation condition is met.
1 2-20
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRUM UNIT
3. DRUM UNIT
3.1 Composition
[26] U
M14 V
[25] W
[23] [2]
PS61 DRDB/Y
II UNIT EXPLANATION
[22] M15
1
2
3
PS62
[3]
PS63 DRDB/M
[4]
1
M16 2
3
PS64
PS65 DRDB/C
1
M17 2
[21] 3
[5] [6] [7] [8]
PS66
[27] [28] [29] [30]
[9] [10] [11] [12] PS67 DRDB/K
2-21
DRUM UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2-22
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRUM UNIT
II UNIT EXPLANATION
M14 Drum motor /Y Drives the drum /Y
M15 Drum motor /M Drives the drum /M
M16 Drum motor /C Drives the drum /C
M17 Drum motor /K Drives the drum /K
PS60 Encoder sensor /Y1 Detects the rotation of the encoder for the drum /Y
Manages the drive of the drum motor /Y (M14)
There are two sensors, PS 60 and PS61, at opposite of the
encoder to cancel the rotational fluctuations due to the eccen-
tricity of the encoder
PS61 Encoder sensor /Y2 Detects the rotation of the encoder for the drum /Y
Manages the drive of the drum motor /Y (M14)
There are two sensors, PS 60 and PS61, at opposite of the
encoder to cancel the rotational fluctuations due to the eccen-
tricity of the encoder
PS62 Encoder sensor /M1 Detects the rotation of the encoder for the drum /M
Manages the drive of the drum motor /M (M15)
There are two sensors, PS 62 and PS63, at opposite of the
encoder to cancel the rotational fluctuations due to the eccen-
tricity of the encoder
PS63 Encoder sensor /M2 Detects the rotation of the encoder for the drum /M
Manages the drive of the drum motor /M (M15)
There are two sensors, PS 62 and PS63, at opposite of the
encoder to cancel the rotational fluctuations due to the eccen-
tricity of the encoder
PS64 Encoder sensor /C1 Detects the rotation of the encoder for the drum /C
Manages the drive of the drum motor /C (M16)
There are two sensors, PS 64 and PS65, at opposite of the
encoder to cancel the rotational fluctuations due to the eccen-
tricity of the encoder
PS65 Encoder sensor /C2 Detects the rotation of the encoder for the drum /C
Manages the drive of the drum motor /C (M16)
There are two sensors, PS 64 and PS65, at opposite of the
encoder to cancel the rotational fluctuations due to the eccen-
tricity of the encoder
2-23
DRUM UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2-24
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DRUM UNIT
3.2 Operation
3.2.1 Image formation timing
II UNIT EXPLANATION
Drum motor /K (M17)
Transfer belt motor (M18)
1st transfer pressure/release motor (M19)
2nd transfer pressure/release motor (M34)
Developing motor /Y (M20)
Developing motor /M (M21)
Developing motor /C (M22)
Developing motor /K (M23)
Pre-charging exposure lamp /Y (PCL Y)
Pre-charging exposure lamp /M (PCL M)
Pre-charging exposure lamp /C (PCL C)
Pre-charging exposure lamp /K (PCL K)
Charging /Y (HV1)
Charging /M (HV1)
Charging /C (HV1)
Charging /K (HV1)
Developing bias /Y (DC) (HV1)
Developing bias /M (DC) (HV1)
Developing bias /C (DC) (HV1)
Developing bias /K (DC) (HV1)
Developing bias /Y (AC) (HV1)
Developing bias /M (AC) (HV1)
Developing bias /C (AC) (HV1)
Developing bias /K (AC) (HV1)
1st transfer /Y (HV2)
1st transfer /M (HV2)
1st transfer /C (HV2)
1st transfer /K (HV2)
2nd transfer (HV2)
Separation (HV2)
Guide plate (HV2)
Drum separation claw solenoid (SD1)
V TOP
Paper exit sensor (PS13)
2-25
DEVELOPING UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
4. DEVELOPING UNIT
4.1 Composition
DRIVE
CLOCK
M20 CW
LOCK
H/L
DRIVE
CLOCK
M21 CW
II UNIT EXPLANATION
LOCK
H/L
DRIVE
CLOCK
M22 CW
LOCK
H/L
DRIVE
CLOCK
M23 CW
LOCK
H/L
HV1
[12][13][14][15] [16]
[3]
[4] [5] [6] [7] PRCB
8050ma2013
2-26
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DEVELOPING UNIT
II UNIT EXPLANATION
DC output range by constant voltage method: -250 to -650 V
[13] Developing sleeve /M Conveyance of developer to the drum /M surface by means of
magnetic force
Two-component developing method (magenta toner + carrier
Developing bias applied (AC + DC)
DC output range by constant voltage method: -250 to -650 V
[14] Developing sleeve /C Conveyance of developer to the drum /C surface by means of
magnetic force
Two-component developing method (cyan toner + carrier
Developing bias applied (AC + DC)
DC output range by constant voltage method: -250 to -650 V
[15] Developing sleeve /K Conveyance of developer to the drum /K surface by means of
magnetic force
Two-component developing method (black toner + carrier
Developing bias applied (AC + DC)
DC output range by constant voltage method: -250 to -650 V
[16] Developing regulation plate Regulation of the spiking amount of developer on the develop-
ing sleeve
Regulation plate method
[17] Scraper magnet roller Scraping of developer on the developing sleeve
Magnetic adsorption method
HV1 High voltage unit /1 Generation of developing vias /Y, /M, /C and /K
M20 Developing motor /Y Driving of the developing unit /Y
M21 Developing motor /M Driving of the developing unit /M
M22 Developing motor /C Driving of the developing unit /C
M23 Developing motor /K Driving of the developing unit /K
2-27 2
DEVELOPING UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
4.2 Operation
4.2.1 Flow of developer
Developer in the developing unit, after being agitated by the agitator screw, is supplied to the developing
sleeve by the conveyance screw. At this time, the bristles amount of the developer on the developing
sleeve is regulated by the developing regulation plate. After completion of developing, the developer on
the developing sleeve is collected by the scraper magnet roller to prevent the developer immediately after
completion of developing from mixing with a new developer. This secures the developing follow-up at a
II UNIT EXPLANATION
high rate of printing. Collected developer is returned to the agitator screw by the collection screw. This
allows developer to make a circulation along a defined path.
For details of each operation timing related to developing, see "Image formation timing" in "3. Drum unit."
Each of the TDS Y, M, C and K (toner density sensors /Y, /M, /C and /K) uses the L detection method (per-
meability detection of the developer) to detect the toner density of the developer. A value thus obtained is
compared with the reference value of the toner density stored in the CPU on the printer control board
(PRCB) to check to see if the toner needs to be supplied. (For toner supply operation, see "6. Toner sup-
ply.")
2-28
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 DEVELOPING UNIT
A. Control path
The developing bias /Y, /M, /C and /K are supplied from the high voltage unit /1 (HV1) and controlled by the
printer control board (PRCB). Each developing bias is supplied with AC + DC to secure the uniformity of
developing.
II UNIT EXPLANATION
A. Concept of the durability of the developer
The durability (deterioration) of the developer depends on the developing sleeve drive distance (the mov-
ing distance of the developing sleeve surface) in the developing unit.
The developing sleeve drive distance includes the distance at idle time (the time when the developing
sleeve does not perform the developing operation but rotates) and the job output pattern has a significant
effect on it.
The idle time has a significant effect on the drive distance in such cases as followings.
• Continuous copy count in a job: the rate of the idle time increases if the continuous copy count is
small.
• Switching the processing speed in a job: There is the idle time at switching the processing speed.
• Switching mode in ACS: There is the idle time at switching between the color mode and the black and
white mode.
• The color mode operation of the black and white original in ACS: There is the idle time for the color
developing sleeves when the black and white original is printed in the color mode.
• Double-sided operation: The operation is circulated in set of 4 sheets if the paper size is A4 If the copy
count is not an integral multiple of 4, for example if it is 9, only 1 sheet is circulated for the operation,
so the idle time is increased.
The relationship between the drive distance and actual copy/print count is affected by those output pat-
terns and it is hard to be defined. The count could be significantly different even if the drive distance is
same.
2-29
TRANSFER BELT UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
DRIVE
CLOCK
M18 CW
LD
[8]
H/L
PS69
[9]
[7] [1] PS68
II UNIT EXPLANATION
[10]
[11] C REG/1
[2] C REG/2
PS15
[3] A
M19 A
[6] B
B
[12] HV2
[13]
SD1 DRIVE
PRCB
[6] [5] [14] [5] [4] 8050ma2015
2-30
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TRANSFER BELT UNIT
II UNIT EXPLANATION
solenoid (SD1)
[13] 2nd transfer roller /U Toner transfer from the transfer belt to paper
Constant current DC bias applied roller method
DC output range by constant current method: +30 to -120µA
[14] 2nd transfer roller /L Toner transfer from the transfer belt to paper
(Provided on ADU side) Pressure/release mechanism by means of cam
Driven idly by the transfer belt
M18 Transfer belt motor Driving of the transfer belt
DC brushless motor, PLL control
M19 1st transfer pressure/release Pressure/release of the 1st transfer roller /Y, /M, /C, /K
motor Stepping motor
SD1 Transfer belt separation claw Pressure/release of the separation claw
solenoid 24VDC drive
PS15 1st transfer HP sensor Pressure/release mechanism of the 1st transfer roller /Y, /M, /C, /K
Home position detection
PS68 Encoder sensor/belt 1 Detection of the rotation of encoder for the transfer belt drive
shaft
Drive control of the transfer belt motor (M18)
2 sensors of the PS68 and PS69 are provided at the opposite
position of the encoder to cancel the change of rotation
caused by the eccentricity of the encoder.
PS69 Encoder sensor/belt 2 Detection of the rotation of encoder for the transfer belt drive
shaft
Drive control of the transfer belt motor (M18)
2 sensors of the PS68 and PS69 are provided at the opposite
position of the encoder to cancel the change of rotation
caused by the eccentricity of the encoder.
2-31 2
TRANSFER BELT UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
5.2 Operation
5.2.1 Transfer belt pressure/release mechanism
The 1st transfer roller that presses the transfer belt against the drum is made up of the 1st transfer rollers /
Y, /M and /C for the drums /Y, /M and /C and the 1st transfer roller /K for the drum /K. The 3 1st transfer
rollers /Y, /M and /C of these rollers operate as a unit (color 1st transfer roller assembly).
When the 1st transfer is made from the drum to the transfer belt, the color 1st transfer roller assembly and
the 1st transfer roller /K push out the transfer belt from the inside and press it against the drum, by means
II UNIT EXPLANATION
of the cam that is driven by the 1st transfer pressure/release motor (M19).
The form of pressure varies with the copy mode. In the full color mode, both of the color 1st transfer roller
assembly and the 1st transfer roller /K are pressed. However in the black-and-white mode, only the 1st
transfer roller /K is pressed.
The release condition is detected by the 1st transfer HP sensor (PS15). The cam drive postion which var-
ies with the copy mode is controlled by the drive amount of the M19 which starts when the PS15 turns off.
[18] [8]
[9]
[10]
[17]
[16]
[15]
[11]
[6] [7]
[14]
[5]
[12] [4]
2-32
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TRANSFER BELT UNIT
A. Composition
II UNIT EXPLANATION
[4] [3] [2] [1]
DRIVE
DRIVE
PRCB
8050ma2017
B. Shutter mechanism
The image correction unit is provided with a shutter mechanism that allows the sensor to be exposed only
when necessary to prevent the contamination of various types of sensors.
The color registration sensor shutters /F and /R that protect the color registration sensors /F and /R (PS8
and PS9) are opened and closed by the color registration shutter solenoid (SD2). And also, the image den-
sity sensor shutter that protects the gamma sensor (PS11) is opened and closed by the image density sen-
sor shutter solenoid (SD3).
2-33
TRANSFER BELT UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Toner on the drum is transferred onto the transfer belt side by a bias value applied on the 1st transfer roller
provided inside the transfer belt.
The DC bias value of the 1st transfer roller changes according to the following conditions:
• Process speed
• Black-and-white mode or color mode
• Humidity
• No. of use counts of the 1st transfer roller
II UNIT EXPLANATION
For each operation timing of the 2nd transfer control, see "Image formation timing" in "3. Drum unit."
For each operation timing of the 2nd transfer control, see "Image formation timing" in "3. Drum unit."
5.2.5 Control for the prevention of the flipping of the belt cleaning blade
As countermeasures against the flipping of the belt cleaning blade and the occurrence of white stripes, the
toner band is periodically created on the transfer belt.
When the DIPSW 20-4 is set to "1" for the creation of the toner band, the control is made so that more
toner is supplied at both end of the belt cleaning blade.
2 2-34
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER SUPPLY
6. TONER SUPPLY
6.1 Composition
DRIVE
DRIVE
A
A
B
II UNIT EXPLANATION
B
A
A
B
B
DRIVE
CLOCK
CW/CCW
LD
H/L
A
A
B
B
A
A
B
B
DRIVE
[9] [8] [7] [6] [5] [4] [3] [2] [1] DRIVE PRCB
DRIVE
EM TSDB 8050ma2018
2-35
TONER SUPPLY KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[15] Toner bottle clutch /M (MC14) Transmission of driving force from the toner bottle motor (M53)
to the toner bottle /M
24VDC drive
[16] Toner bottle clutch /Y (MC13) Transmission of driving force from the toner bottle motor (M53)
to the toner bottle /Y
24VDC drive
PS14 Toner supply unit open/close sensor Toner supply unit open/close detection
6.2 Operation
6.2.1 Toner supply control to the toner hopper section
A. When power on
Each of the toner density sensors /Y, /M, /C and /K (TDS Y, /M, /C and /K) detects the toner density in each
developing unit the specified period of time after the sub power switch (SW2) is turned on. When a value
detected at this time is below the reference value of the toner density that is stored in the CPU on the
printer control board (PRCB), the toner supply motors /Y, /M, /C and /K (M49, M50, M51 and M52) are
turned on to supply toner up to the specified density.
1 2-36
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER SUPPLY
After the no-toner display is shown on the operation LCD, the consumption of about 50g of remaining toner
in the toner hopper is detected by the length of time during which the toner supply motor has been driven.
When it is determined by the length of time during which the toner supply motor has been driven that there
is no remaining toner in the toner hopper, the copy/print operation is stopped according to the setting of
DIPSW 1-2/1-3 of the 25 mode.
However, according to the setting of DIPSW 1-2/1-3 of the 25 mode, when the toner density in the devel-
oping unit is below the specified value while in the stop operation, the copy/print operation will stop imme-
II UNIT EXPLANATION
diately after paper in the machine is ejected.
2-37
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
7. TONER COLLECTION
7.1 Composition
[9] DRIVE
[8]
CLOCK
M18 F/R
LOCK
H/L
[10]
II UNIT EXPLANATION
[7]
[11]
[6]
DRIVE
[12] CLOCK
M41 F/R
LOCK
H/L
PRCB
[2]
[4]
[3]
8050ma2019
2-38
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
II UNIT EXPLANATION
conveyance pipe to the waste toner discharge exit
Screw method
[15] Horizontal conveyance pipe Waste toner conveyance from the vertical conveyance pipe to
the toner collection box
M18 Transfer belt motor See "2.5 Transfer belt unit."
M41 Paper feed motor See "2.8 Paper feed trays 1 to 3."
7.2 Operation
7.2.1 Toner collection control
Since the toner collection section is driven by the transfer belt motor (M18)and the paper feed motor
(M41), its control depends on the transfer belt drive and the paper feed drive.
When the waste toner full sensor (PS5) is kept on for a specified period of time, it is considered that the
toner collection box is full with waste toner, and a message is shown on the operation LCD.
2-39
PAPER FEED TRAY /1 TO /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
DRIVE
PS31 PS30 PS29 CLOCK
MC7 M41 CW
LOCK
PS37 H/L
PS36 SD7 DRIVE
[11] [12] [13] [14] [15] PS35 PS32
II UNIT EXPLANATION
MC8
PS33
PS34
MC9
M40 VR1
SD8 DRIVE
[10]
PS38
MC10
PS39
[1]
PS40
[9] MC11
[2] VR2
SD9 DRIVE
PS44
MC12
[8] PS45
PS46
VR3
DRIVE
[7] DRIVE
M39 DRIVE
PRCB
[6] [5] [4] M38 [3] PS43 PS42 PS41 8050ma2047
1 2-40
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAY /1 TO /3
II UNIT EXPLANATION
M38 Tray up drive motor /3 Driving of the up/down plate /3
24VDC drive, DC burshless motor
M39 Tray up drive motor /2 Driving of the up/down plate /2
24VDC drive, DC burshless motor
M40 Tray up drive motor /1 Driving of the up/down plate /1
24VDC drive, DC burshless motor
MC7 Paper feed clutch /1 Transmission of the driving force from the paper feed motor
(M41) to the paper feed roller /1
24VDC drive
MC8 Pre-registration clutch /1 Transmission of the driving force from the paper feed motor
(M41) to the pre-registration roller /1
24VDC drive
MC9 Paper feed clutch /2 Transmission of the driving force from the paper feed motor
(M41) to the paper feed roller /2
24VDC drive
MC10 Pre-registration clutch /2 Transmission of the driving force from the paper feed motor
(M41) to the pre-registration roller /2
24VDC drive
MC11 Paper feed clutch /3 Transmission of the driving force from the paper feed motor
(M41) to the paper feed roller /3
24VDC drive
MC12 Pre-registration clutch /3 Transmission of the driving force from the paper feed motor
(M41) to the pre-registration roller /3
24VDC drive
SD7 Pick-up solenoid /1 Transmission of the driving force of the tray /1 paper feed
SD8 Pick-up solenoid /2 Transmission of the driving force of the tray /2 paper feed
SD9 Pick-up solenoid /3 Transmission of the driving force of the tray /3 paper feed
PS29 Pre-registration sensor /1 Detection of paper conveyance at the pre-registration roller /1 entrance
PS30 Tray upper limit sensor /1 Detection of the upper limit of the tray /1 paper
PS31 No paper sensor /1 Detection of the presence of the tray /1 paper
PS32 Remaining paper sensor /1 Detection of the remaining paper in the tray /1
PS33 Paper size /S1 Detection of the paper size along the length of the tray /1
PS34 Paper size /L1 Detection of the paper size along the length of the tray /1
PS35 Pre-registration sensor /1 Detection of paper conveyance at the pre-registration roller /2 entrance
PS36 Tray upper limit sensor /2 Detection of the upper limit of the tray /2 paper
PS37 No paper sensor /2 Detection of the presence of the tray /2 paper
PS38 Remaining paper sensor /2 Detection of the remaining paper in the tray /2
PS39 Paper size /S2 Detection of the paper size along the length of the tray /2
2-41
PAPER FEED TRAY /1 TO /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
VR2 Paper size VR/2 Detection of the paper size along the width of the tray /2
VR3 Paper size VR/3 Detection of the paper size along the width of the tray /3
8.2 Operation
Since the composition and the operation of the paper feed trays /1 to /3 are the same, the explanation is
given of the paper feed tray /1 only. The paper feed trays /2 and /3 are the same as the paper feed tray /1.
The intermediate conveyance sensor /1 (PS27) and the intermediate conveyance clutch /1 (MC13) are not
used in the paper feed control in the paper feed tray /1.
[1]
2-42
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAY /1 TO /3
The up/down plate in the paper feed tray is driven by the wire.
When the paper feed tray /1 is set to the main body, the tray up drive motor /1 (M40) of the main body
starts to rotate. As a result, the wire is wound around the drive pulley and the up/down plate goes up.
When the tray upper limit sensor /1 (PS30) detects the upper limit of paper, the M40 turns off. When the
amount of paper gets reduced as a result of the passage of paper, a no paper detection is made by the
PS30. At this time, the M40 keeps on until the PS30 detects the upper limit of paper again. Accordingly,
paper is lifted up to the fixed level at all times.
II UNIT EXPLANATION
When the paper feed tray /1 is pulled out, the coupling is released from the drive section and the up/down
plate goes down by its own weight.
2-43
PAPER FEED TRAY /1 TO /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
The amount of remaining paper is detected by the remaining paper sensor /1 (PS32). As the amount of
paper in the tray is getting reduced, the actuator provided at the front of the tray rotates gradually. The
PS32 turns on and off each time a slit in the actuator passes through. The main body control section
counts the number of on/off's of the PS9 after the installation of the tray to detect the amount of remaining
paper in 4 steps.
The detection of no paper is made by the no paper sensor /1 (PS31).
II UNIT EXPLANATION
No. of the slit counts Remaining paper in the tray Indication of remaining amount
on the operation board
1 75 to 50% 3 lit
2 50 to 25% 2 lit
3 25 to 0% 1 lit
[2] [1]
[3]
[1] Rotational direction when the up/down plate goes up [4] Slit 2
[2] Remaining paper sensor /1 (PS32) [5] Slit 3
[3] Slit 1 [6] Actuator
2-44
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAY /1 TO /3
The main scan direction is detected by the resistance value of the paper size VR/1 (VR1) of the bottom of
the paper feed tray.
The sub-scan direction is detected in the combination of the on/off of the paper size /S1 (PS33) of the up/
down plate and the paper size /L1 (PS34).
13 x 19R { { 333.2
II UNIT EXPLANATION
12.6 x 18R/17.7R { { 317.0
A3 wide { { 307.4
12 x 18R { { 292.8
A3R { 280.4
A4 280.4
11 x 17R { 252.4
8K { 235.8
16K 235.8
B4R { 216.7
B5 216.7
A4R 141.9
F4 { 151.3
B5R 97.3
A5R 43.2
2-45
BYPASS FEED KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
9. BYPASS FEED
9.1 Composition
DRIVE
CLOCK
MC6 M41 F/R
LOCK
H/L
SD5
II UNIT EXPLANATION
PRCB
DRIVE
M35 1
2
CVDB
[9] [8] [7] [6] [5] [4] [3] [2] [1] 8050ma2020
2-46
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 BYPASS FEED
9.2 Operation
9.2.1 Tray up drive control
When Pick-up solenoid/BP (SD5) turns on after the paper feed motor (M41) turns on, the up/down plate is
raised with paper going up.
When pulling out ADU, coupling comes off the drive section and the up/down plate comes down by its own
weight.
II UNIT EXPLANATION
9.2.2 Paper feed control
[1]
8050ma2021
The paper size in the bypass tray is detected along the length by the paper size/SBP (PS48) and the
paper size/LBP (PS49), and along the width by the paper size VR/BP (VR4).
2-47
VERTICAL CONVEYANCE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
DRIVE
CLOCK
MC13 M41 CW
LOCK
H/L
II UNIT EXPLANATION
PRCB
[1]
[2]
PS50
PS51
8050ma2050
10.2 Operation
10.2.1 Vertical conveyance control
For operation timing of the vertical conveyance control, see "8. Paper feed tray /1 to /3."
2-48
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
PS24
[4] PS13 [5] [6] [7] [8] [9] [10] [11]
II UNIT EXPLANATION
[21]
PS12 PS55
[12] [13] [14] [15] [16] [17] [18] [19] PS27 [20]
PS19
PS28
MC2
PS21 MC1 MC3 MC5 MC4
PS24
SD4
A
A
B
B
A
A
B
B
A
A
B
B
DRIVE
CLOCK
F/R
LOCK
H/L
A
A
B
B
CVDB
DRIVE
PRCB
8050ma2022
2-49 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Solenoid drive
[6] Decurler roller Paper conveyance and paper curl correction in the reverse section
Motor drive
[7] Fixing section Fixing of paper that has been transferred
See "12. FIXING UNIT."
[8] ADU conveyance roller /1 Paper conveyance while in the double side copy mode
Motor drive
[9] Separation discharge plate unit Separation of the transfer belt and the paper that has been
transferred
Constant current AC + DC bias applied neutralizing method
Constant current method AC output range: 0 to 300 µA
Constant voltage method DC output range: -60 to 0 µA
[10] 2nd transfer roller /L Transfer of toner from the transfer belt onto paper
Pressure/release mechanism by means of cam
Driven idly by the transfer belt
[11] Transfer belt unit Image formation for paper transfer
See "5. Transfer belt unit."
[12] Pre-transfer guide plate Conveyance guide of paper supplied
High voltage applied to prevent toner adhesion: -500 V ± 50 V
(constant voltage)
[13] Pressure arm 2nd transfer roller /L pressure/release
Motor drive
[14] Registration roller For paper conveyance in the registration section and the cor-
rection of paper skew caused by the paper stopper
Motor drive
[15] Registration cleaning sheet Cleaning of the registration roller
PET method
[16] Loop roller For paper conveyance in the registration section and loop for-
mation while in paper skew correction
Motor drive
[17] ADU pre-registration roller For paper conveyance while in the double side copy mode
and the correction of paper skew correction caused by the
paper stopper
Motor drive
[18] Intermediate conveyance roller /3 Paper conveyance from the paper feed trays /1 to /3, the
bypass tray and LCT
Motor drive
2 2-50
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
II UNIT EXPLANATION
Pressure rise method by the inverter from 24VDC
M30 Registration roller motor Registration roller drive
Stepping motor
M31 Loop roller motor Loop roller drive
Stepping motor
M32 ADU reverse motor ADU reverse roller drive
Stepping motor
M33 Reverse/exit motor Driving of the paper exit roller, decurler roller and the reverse/
exit roller /2
Stepping motor
M34 2nd transfer pressure/release Pressure arm drive
motor Stepping motor
M41 Paper feed motor M41 Paper feed motor Driving of ADU conveyance rollers 1/
and 2/, ADU pre-registration
roller and the intermediate conveyance rollers /2 and /3
DC brush-less motor
MC1 ADU conveyance clutch /2 Transmission of driving force from the paper feed motor
(M41) to the ADU conveyance roller /2
24VDC drive
MC2 ADU conveyance clutch /1 Transmission of driving force from the paper feed motor
(M41) to the ADU conveyance roller /1
24VDC drive
MC3 ADU pre-registration clutch Transmission of driving force from the paper feed motor
(M41) to the ADU pre-registration roller
24VDC drive
MC4 Intermediate conveyance clutch /2 Transmission of driving force from the paper feed motor
(M41) to the intermediate conveyance roller /2
24VDC drive
MC5 Intermediate conveyance clutch /3 Transmission of driving force from the paper feed motor
(M41) to the intermediate conveyance roller /3
24VDC drive
SD4 Reverse/exit solenoid Reverse gate drive
24VDC drive
PS12 Paper exit full sensor Paper exit tray full detection
Photo sensor + actuator
PS13 Paper exit sensor Detection of paper in the paper exit unit
Photo sensor + actuator
2-51
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
PS23 ADU pre-registration sensor Detection of paper in the ADU paper loop section
Photo sensor + actuator
PS24 2nd transfer HP sensor 2nd transfer roller home position detection
Photo sensor
PS27 Intermediate conveyance sen- Detection of paper at the intermediate conveyance roller /2
sor /1 exit
Photo sensor
PS28 Intermediate conveyance sen- Detection of paper at the intermediate conveyance roller /3
sor /2 exit
Photo sensor
PS55 Conveyance lever sensor ADU open/close detection
Photo sensor
2-52
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
11.2 Operation
11.2.1 Switching control of the paper exit/ADU conveyance path
[5] [6]
II UNIT EXPLANATION
[4]
[3]
[2]
[1]
8050ma2023
[1] Fixing paper exit sensor (PS17) [4] Paper exit roller
[2] Reverse gate [5] Paper exit sensor (PS13)
[3] Paper exit full sensor (PS12) [6] Fixing section
2-53
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
II UNIT EXPLANATION
[5]
[2]
[3]
[4]
8050ma2024
2-54
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
[1]
II UNIT EXPLANATION
Reverse/exit motor (M33) F H
R L
V TOP
2-55
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
R
II UNIT EXPLANATION
R L
V TOP
[1] START button (ON) [3] Completion of the back side fixing of 1st paper
[2] Completion of the front side fixing of 1st paper [4] 1st paper exit
2-56
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
A. Reverse/exit path
The reverse/exit path is applicable to the face-down paper exit after completion of copy in the single side
copy mode, as well as after completion of the back side copy in the double sided copy mode.
Double sided copy mode
Face-down
II UNIT EXPLANATION
2
[6]
[1]
[5]
[2]
[3]
[4]
1
8050ma2027
[1] Fixing paper exit sensor (PS17) [6] Paper exit roller
[2] Decurler roller [7] Paper exit sensor (PS13)
[3] Reverse/exit sensor (PS19) [8] Reverse gate
[4] Reverse/exit roller /2 [9] Fixing section
[5] Paper exit full sensor (PS12)
2-57
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
R
II UNIT EXPLANATION
R L
V TOP
Paper that has been copied on the front side and conveyed to the reverse/exit section while in the double
side copy mode is conveyed to the ADU reverse section by the reverse/exit roller /2.
2-58
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
II UNIT EXPLANATION
8050ma2029
[1] ADU paper reverse sensor (PS21) [3] ADU conveyance roller /1
[2] ADU reverse roller [4] Reverse/exit roller /2
8050ma2030
2-59
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
R
II UNIT EXPLANATION
V TOP
The paper conveyed from the ADU switchback section is formed into a loop between the ADU conveyance
roller /2 and the ADU pre-registration roller, and a paper skew is corrected.
[1] 8050ma2032
2-60
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
[1]
II UNIT EXPLANATION
Registration sensor (PS22)
V TOP
[1] START button (ON) [3] 2nd paper: ADU pre-registration loop
[2] 1st paper: ADU pre-registration loop
2-61
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Paper conveyed to the loop roller is formed into a loop between the registration roller and the loop roller,
and paper skew is corrected.
A. Registration path
B. Registration operation
[1]
V TOP
2-62
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
The paper that has been conveyed from the registration roller undergoes the 2nd transfer by the pressure
of the 2nd transfer roller /L on the transfer belt.
[6] [3]
II UNIT EXPLANATION
[4]
[5]
When the ON condition of the paper exit full sensor (PS12) continues for the period in which the specified
number of paper exit is completed or for the specified period of time, it is considered that the paper exit
tray is full of paper. And the paper exit is stopped and a message is displayed on the LCD on the operator
panel.
2-63 2
FIXING UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
TH4
TH2
TS2
[4] CLOCK
F/R
LOCK
H/L
PS16 CVDB
2 2-64
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING UNIT
II UNIT EXPLANATION
Non-contact microthermistor
TH2 Fixing temperature sensor /2 Temperature detection at the center of the fixing roller /L
(main)
Non-contact microthermistor
TH3 Fixing temperature sensor /3 Temperature detection at the edge (at rear) of the fixing roller
/U (sub)
Contact thermistor
TH4 Fixing temperature sensor /4 Temperature detection at the edge (at rear) of the fixing roller
/L (sub)
Contact thermistor
TS1 Thermostat /1 Fixing roller /U temperature abnormality detection
Non-contact bimetal
Set temperature: 190°C
TS2 Thermostat /L Fixing roller /L temperature abnormality detection
Non-contact bimetal
Set temperature: 160°C
FHCB Fixing heater control board Prevention of noise leak in the drive power for the fixing upper
lamp /1, /2 (L2, L3) 220V system only
*1 Varies depending on the mode, the paper type and the environmental conditions.
2-65 2
FIXING UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
12.2 Operation
12.2.1 Fixing drive control
Paper is conveyed with the heated fixing roller /U and the heated fixing roller /L pressed together, and is
fixed with toner. The pressure of the fixing roller is released at idling.
fixing paper exit roller [3]. There is a one-way clutch [4] provided between M29 and fixing roller /U, and the
transmission of driving force when M29 rotates in the normal direction is limited only to the fixing roller /U
and the fixing paper exit roller.
The same shaft of the one-way clutch [4] is provided with another one-way clutch [5] which is a transmis-
sion to the pressure/release drive cam mechanism [6]. The one-way clutches [4] and [5] operate one way
in the opposite direction of each other.
[2]
[3]
[1]
2-66
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING UNIT
The pressure of the fixing roller /L onto the fixing roller /U is made by the reverse rotation of the fixing
motor (M29) and the cam mechanism.
A. Pressure/release operation
When the fixing motor (M29) [1] rotates in the reverse direction, the cam mechanism applies pressure (a
broken line in the drawing) onto the fixing roller /L [3]. There is a one-way clutch [4] provided between M29
and the cam mechanism to provide the transmission of driving force when M29 is rotating reversely, this
II UNIT EXPLANATION
force is limited only to the cam. The detection of pressure/release is made by the fixing pressure release
sensor (PS16) provided on the same shaft as the cam.
[1]
[4]
[3]
[2] 8050ma2045
B. Pressure/release control
Pressure on the fixing roller /L is released while in warm-up. When copy starts, the fixing motor (M29)
rotates reversely to apply pressure, and it stops when the fixing pressure release sensor (PS16) turns off.
The unit is now in the pressured state. M29 returns to the forward rotation to convey paper.
[2] [3]
Backward
[1] 8050ma2046
2-67
FIXING UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
The web motor (M54) is driven for a specified period of time for each print to clean the fixing roller /U
through the cleaning roller.
The operation of M54 starts at the same time as the registration roller motor (M30). In order to make web
travel distance even on the cleaning roller, the ON time of M54 is determined by the accumulated M54
drive time.
The fixing roller /U is heated by the fixing upper lamp /1 (L2) and the fixing upper lamp /2 (L3). The fixing
roller /L heated by the fixing lower lamp /2 (L4). L2 and L3 are connected in parallel and they turn on and
off at the same time.
the fixing temperature sensor /1 (TH1) and the fixing temperature sensor /3 (TH3) detect the temperature
of the fixing roller /U and control it by turning on and off L2 and L3 through the AC drive board (ACDB) so
that it is held at the specified temperature.
In the same way, the fixing temperature sensor /2 (TH2) and the fixing temperature sensor /4 (TH4) detect
the temperature of the fixing roller /L to turn on and off L4.
A. Warm-up
The moment the sub power switch (SW2) turns on, the lighting circuits of the fixing upper lamps 1/ and /2
(L2, L3) and the fixing lower lamp /2 (L4) inside the AC drive board (ACDB) turn on. L2, L3 and L4 are kept
on until a specified temperature is obtained.
After completion of warming-up, the printer control board (PRCB) controls the L2, L3 and L4 so that the set
temperature is maintained while in idling. At this time, L2, L3, and L4 are not turned on simultaneously.
Warm-up time: 420 sec. or less in Metric/390 sec. or less in Inch (at room temperature of 20°C)
1 2-68
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 INTERFACE
13. INTERFACE
13.1 Composition
[1]
[2]
II UNIT EXPLANATION
[3]
[4]
[5]
8050ma2037
2-69 2
IMAGE STABILIZATION CONTROL KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
and humidity.
And in proportion to the length of time since developer was last used, toner tends to be hard to get
charged.
The reference value of toner density is varied to correct these change in the charging amount of toner.
1 2-70
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 IMAGE STABILIZATION CONTROL
The purpose of this control is to set the charging potential for each color to the reference level.
The charging potential control is carried out by the drum potential sensors /Y, /M, /C and /K (DRPS Y, M, C
and K), drum potential sensor boards /Y, /M, /C and /K (DRPSB Y, M, C and K), drum motors /Y, /M, /C and
/K (M14, M15, M16 and M17), and the developing motors /Y, /M, /C and /K (M20, M21, M22 and M23), and
controlled by the printer control board (PRCB). Related sensors include the temperature/humidity sensor
II UNIT EXPLANATION
(TEMP/HUM).
When in a low humidity environment, the humidity is lower in the enclosed area (near the cleaning section)
along the drum circumference. This result in an uneven charging potential along the circumference of the
drum. Accordingly, this correction method is used to prevent these conditions from happening.
2-71 1
IMAGE STABILIZATION CONTROL KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
The drum potential exposed with a PWM128 value is read by the drum potential sensor and the MPC
value for the laser is corrected to be within the standard value.
1 2-72
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 IMAGE STABILIZATION CONTROL
II UNIT EXPLANATION
Y, M, C and K), drum potential sensor /Y, /M, /C and /K (DRPS Y, M, C and K) and the temperature/humid-
ity sensor (TEMP/HUM).
2-73 1
OTHER CONTROLS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
CBR1 SW1
NF
II UNIT EXPLANATION
CBR2
AC(H)
AC(N)
ACDB 8050ma2038
Regardless of the on/off position of the main power switch (SW1), the following components are supplied
with power so long as the power cord is plugged into the power outlet.
1 2-74
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 OTHER CONTROLS
15.2 Parts that operate only when the power switch is turned on
15.2.1 Parts that operate when the main power switch is turned on
5VDC SW2
REMOTE
SW1 DCPS1
OACB
3.3VDC
5VDC IPB
12VDC
II UNIT EXPLANATION
5VDC
12VDC
OB1 DCPS4
24VDC (OPTION)
5VDC
PRCB Document Feeder
12VDC (OPTION)
24VDC
Finisher
(OPTION)
Large Capacity Tray
(OPTION)
5VDC
TSDB
5VDC
CVDB
ACDB DCPS2
RL2 24VDC
DCPS3
(OPTION) 8050ma2039e
When the main power switch (SW1) turns on, AC power is supplied to the DC power unit /1 (DCPS1), AC
drive board (ACDB) and the DC power unit /3: optional (DCPS3).
As a result, DCPS1 supplies 5VDC to the overall control board (OACB) to monitor it with the sub power
switch (SW2).
The ACDB turns ON the HTR relay (RL3) in the board and provides 24VAC to each heater via the trans-
former/main body (TRNS1) and the transformer/LCT (TRNS2).
15.2.2 Parts that operate when the sub power switch is turned on
When the sub power switch (SW2) is turned on, the overall control board (OACB) detects this condition
and sends a control signal to the DC power unit /1 (DCPS1) and the AC drive board (ACDB).
As a result, DCPS1 supplies 3.5VDC, 5VDC, 12VDC and 24VDC to all the boards and optional devices.
The ACDB turns ON the HTR relay (RL3) in the board and provides 24VAC to each heater via the trans-
former/main body (TRNS1) and the transformer/LCT (TRNS2).
2-75 2
OTHER CONTROLS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
DRIVE DRIVE
EM EM
H/L H/L
DRIVE [17] [18] [19] [20] [21] DRIVE
EM EM
H/L
[16] H/L
DRIVE
EM [22]
H/L
SCDB
DRIVE
II UNIT EXPLANATION
EM DRIVE
EM
DRIVE
EM DRIVE
DRIVE [1] EM
EM DRIVE
H/L EM
DRIVE
[13] DRIVE
EM
EM
H/L
[5] H/L
[12] DRIVE
EM
H/L
DRIVE DRIVE
EM EM
H/L
[11] [6] H/L
[7]
DRIVE
[10] EM
H/L
TSDB
DRIVE
EM PRCB-2/2
FRONT [9] [8]
PRCB-1/2 8050ma2040
2 2-76
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 OTHER CONTROLS
II UNIT EXPLANATION
TOUCH PANEL
BOARD
LCDB
OB INVB
OB3
OB1
OB2
SW2
OACB 8050ma2041
2-77 1
OTHER CONTROLS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
OACB OB1
C(T)
C(BK)
II UNIT EXPLANATION
C(K)
OPTION
[1]
COIN VENDOR
(SERIAL) OPTION
PS13
PRCB 8050ma2042
C. C (T)
This counts up in conjunction with the paper exit counter.
2-78
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 OTHER CONTROLS
D. C (BK)
This counts up in conjunction with the paper exit counter.
E. C (K)
This counts up in conjunction with the paper exit counter.
II UNIT EXPLANATION
37 1 OP_SOUT Out Open collector output (LS07)
2 OP_DTR Out Open collector output (LS07)
3 OP_CTS In 5V Pull up
4 OP_SIN In 5V Pull up
5 OP_DSR In 5V Pull up
6 OP_RTS Out Open collector output (LS07)
7 SGND — Signal ground
8 COPV_ENB In 5V Pull up
9 24VDC — Power supplied to the vendor
10 PGND — Power ground
11 5VDC — Power supplied to the vendor
Connector Pin No. Signal name Description Output timing Type of signal
391 1A DC24V Power source of At all times 24V, 500mA
status indicator
light
9B PGND Power ground — —
2A PAT1 Light on signal L signal outputted when print is Open collec-
available tor 5V,
3A PAT2 L signal outputted while scanner or 200mA
printer in operation
4A PAT3 L signal outputted when stopped
abnormally due to jamming, abnor-
mal code, no paper or no toner
5A PAT4 L signal outputted when a toner
supply warning is displayed
2-79
OTHER CONTROLS KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
A. Switching sequence from the color mode to the black and white mode
1. The 2nd transfer for the previous copy sheet (color) is complete.
II UNIT EXPLANATION
2. The pressure is executed on the 1st transfer roller /K (the 1st transfer rollers /Y/M/C are in release
state).
3. Writing /K is started.
4. Terminate the operation of the drum unit /Y/M/C, the developing unit /Y/M/C, and the toner supply
unit /Y/M/C.
B. Switching sequence from the black and white mode to the color mode
1. The color print is instructed.
2. The 2nd transfer for the previous copy sheet (black and white) is complete.
3. Start the operation of the drum unit /Y/M/C, the developing unit /Y/M/C, and the supply unit /Y/M/C.
4. MPC or APC is executed for the write unit /Y/M/C.
5. The pressure is executed on the 1st transfer roller /Y/M/C/K.
6. Writing /Y is started.
• There are following two kinds of copy count when using ACS.
A. The black and white mode (the 1st transfer roller /Y/M/C is in the release state)
B. The color mode (the 1st transfer roller /Y/M/C is in the pressure state)
*1 If the original is black and white, the output will be black and white; however, the developer counter
counts it as color copy and the total counter counts it as black and white copy.
2-80
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 EXTERIOR
III DISASSEMBLY/ASSEMBLY
Caution:
• Make sure the power cord of the copier is
unplugged from the power outlet before dis-
assembly or assembly.
1. EXTERIOR
1.1 Replacing the dust filter /2
A. Periodically replaced parts/cycle
• Dust filter /2: Every 100,000 copies
B. Procedure
1. Loosen 2 screws [1] and remove the filter cover
[2]. [1]
III DIS./ASSEMBLY
[2] 8050ma3001
3-1 1
EXTERIOR KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2. Pull out the dust filter /2 [2] from the filter cover
[1].
3. Reinstall the above parts following the removal
steps in reverse.
[1]
[2] 8050ma3002
III DIS./ASSEMBLY
1 3-2
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 EXTERIOR
B. Procedure
1. Loosen 4 screws [1] and remove the side cover
[1]
/2 [2].
III DIS./ASSEMBLY
[2] [1] 8050ma3004
[1] 8050ma3005
3-3
EXTERIOR KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When reinstalling the ozone filter /1, be care-
ful not snap and fracture it.
• When reinstalling the dust filter /1, be sure to
press it against the stopper section [4] of the
filter replacement duct.
III DIS./ASSEMBLY
[4] 8050ma3006
1 3-4
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 EXTERIOR
B. Procedure
1. Open the toner collection door [1] and pull out
[1]
the toner collection box [2].
III DIS./ASSEMBLY
[2] 8050ma3007
3-5
EXTERIOR KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2. Peel the label [2] off the toner collection box [1]
and plug the entrance of the toner collection box
[1].
3. Reinstall the above parts following the removal
steps in reverse.
[3]
[2]
[2]
III DIS./ASSEMBLY
[1] 8050ma3008
3-6
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 EXTERIOR
A. Procedure
1. Open the front door [1] and the toner supply
[3] [4] [5] [3]
door [2].
2. Remove 2 screws [3] and release the fixing of
the operation board [4].
3. With the operation board raised up, remove the
front cover /2 [5] (when the angle is changed
from 7 to 18 degrees).
III DIS./ASSEMBLY
4. Fasten the operation board [4] with 2 screws [3].
5. Close the front door [1] and the toner supply
door [2].
[2]
Note:
• When changing the angle of the operation
board from 18 to 7 degrees, install the front
cover /2 by following Step 3.
[1] 8050ma3009
3-7
EXTERIOR KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[2]
[2] 8050ma3011
3-8
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 EXTERIOR
[3]
[2] [1]
III DIS./ASSEMBLY
8050ma3012
Note:
• Move the lock lever [1] forward, then insert
[2]
the ribbon cable [2] firmly into the connector
while ensuring that the conductive face of the
ribbon cable [3] is positioned on the opposite
side of the lock lever.
[1]
[3]
3-9
EXTERIOR KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
[2] 8050ma3013
3-10
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 EXTERIOR
Note:
• When removing or reinstalling the main board
unit, be careful that the battery on the memory
board (MB) does not touch with the frame.
[2]
III DIS./ASSEMBLY
[1] [3] 8050ma3014
3-11
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2. SCANNER
2.1 Screws that must not be
removed
Note:
Screws that have been paint-locked are not
allowed to be removed. So, be careful not to [1]
remove them.
III DIS./ASSEMBLY
3-12
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
Note:
• Be sure to reinstall the platen glass with its
white reference plate [8] up.
III DIS./ASSEMBLY
[3] [8] [7] 8050ma3016
3-13
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• Move the lock lever [1] downward, then insert
the ribbon cable [2] firmly into the connector
while ensuring that the conductive face of the
ribbon cable is positioned on the opposite
side of the lock lever.
• Then bring the lock lever back to its original
position, lock the ribbon cable.
3-14
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
Note:
• Be careful not to remove screws other than
those mentioned above. Otherwise, it
becomes necessary to make all sort of optical
adjustments which cannot be handled in the
field.
• Be careful not to touch the lens. This may
result in poor images.
• When replacing the CCD unit, be sure to
check the image by referring to the chapter I
"7.4.1 Scanner gamma adjustment" in the
Field Service. When any abnormality is found [1] 8050ma3143
III DIS./ASSEMBLY
steps in reverse.
Note:
[3]
• When replacing the CCD unit, be sure to
remove the 4 screws [3] from the CCD lens
unit the parts of which have been purchased,
and then install only the CCD unit to the scan-
ner side. At this time, no mounting plate [4] is
used.
[4] 8050ma3221
3-15 2
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[3] [4]
[1]
8050ma3017
3-16
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
[3]
[6] [5] [1] 8050ma3018
III DIS./ASSEMBLY
from the cable holder [3].
10. Remove the exposure unit [5].
[4] 8050ma3019
3-17
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When reinstalling the exposure unit, be sure
to use the optical positioning jig.
3-18
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
III DIS./ASSEMBLY
[2] [4] [5] 8050ma3021
3-19
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[5] 8050ma3022
[1] 8050ma3023
3-20
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
6. Remove the wire terminal [3] of the scanner wire 8. Remove the scanner wire /R [2] from the drive
/R [2] from the spring fixing plate [1], and then pulley [10].
remove the scanner wire /R [2] in the order of 9. Remove the scanner wire /F [11] by following
the pulley /3 [4], the outside of the V-mirror pul- Steps 5 to 7.
ley [5] and the pulley /2 [6].
7. Remove the metal bead [8] of the scanner wire / Note:
R [2] from the wire stopper [7], and then remove • The scanner wires /F and /R are installed sym-
the scanner wire /R [2] in the order of the inside metrically.
of the V-mirror pulley [5] and the pulley /1 [9].
[9]
[5] [10]
[2]
III DIS./ASSEMBLY
[4] [6] [3]
[2]
[3]
[1]
[11]
[2] [7] [8] 8050ma3024
3-21
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• Be careful not to damage the mirror with the
jig.
• When reinstalling the scanner wire, be sure to
fasten the V-mirror with the optical position-
ing jig.
[2] 8050ma3025
III DIS./ASSEMBLY
3-22
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 SCANNER
4. Pass the scanner wire /R [2] on the metal bead 6. Reinstall the scanner wire /F [11] by following
[3] side (inside) which is wound around the drive Steps 4 and 5.
pulley [1] through the pulley /1 [4] and the V-mir-
ror pulley [5] in this order, and then hook the
metal bead [3] onto the wire stopper [6].
5. Pass the scanner wire /R [2] on the wire termi-
nal [7] side (outside) which is wound around the
drive pulley [1] through the pulley /2 [8] and the
outside of V-mirror pulley [5] and the pulley /3
[9] in this order , and then hook the wire terminal
[7] onto the spring fixing plate [10].
[9]
[5] [10]
[2]
III DIS./ASSEMBLY
[4] [6] [3]
FRONT
[2]
[3]
[1]
[11]
[2] [7] [8] 8050ma3027
3-23
SCANNER KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1] 8050ma3140
III DIS./ASSEMBLY
3-24
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 WRITING
3. WRITING
3.1 Screw that must not be
removed
Note:
• The screws [1] of each unit of the YMCK are
not allowed to be removed. So, be careful not
to remove them.
[1] 8050ma3028
III DIS./ASSEMBLY
3-25
WRITING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Warning:
• Be sure that the write unit should not be
powered with it slid from its normal instal-
lation position.
• Be sure not to remove the write unit cover
while being supplied with power. Otherwise,
laser beams get into your eyes and you may
lose your sight.
Note:
• Bu sure not to remove the write unit cover.
Do not loosen the screws, either.
• When removing the write unit, be careful not
to touch the dust glass (to prevent the mirror
from being stained).
III DIS./ASSEMBLY
A. Procedure
1. Open the bypass tray [1].
2. Loosen 4 screws [2] and remove the side cover [4] [5] [2]
/2 [3].
3. Loosen 5 screws [4] and remove the side cover
/1 [5].
[3]
[1] 8050ma3029
3-26
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 WRITING
III DIS./ASSEMBLY
Note:
• Be sure to hold the upper half of the write
pressing board when removing it. [4]
[4]
[5] [1]
[1] 8050ma3032
3-27
WRITING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• The write units /C, /M and /Y are all common.
• The bottom of the write units /C, /M and /Y is
provided with a wire tension spring [1] which
differentiates these three write units from the
write unit /K.
• Be careful not install any other write unit in
the installation place for the write unit /K.
[1] 8050ma3034
III DIS./ASSEMBLY
3-28
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
4. PROCESS UNIT
4.1 Flow of the disassembly of
the process unit section
Pull out the process unit Remove the charging corona unit
III DIS./ASSEMBLY
Remove the process unit
3-29
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• The charging corona units are provided for
the four colors of yellow, magenta, cyan and
black. These units are common. Do not reuse
a charging corona unit that was once used for
a color since it has been stuck with the toner
of the color.
[1]
[2]
8050ma3037
3-30
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
Note:
• There are two charging cleaning blocks pro-
vided. Be sure to use either of these two
blocks when cleaning the charging corona.
[2] 8050ma3038
III DIS./ASSEMBLY
[1]
charging cleaning block [3] to the notch and
insert it from under the bottom on the rear side,
and turn it about 45° clockwise.
[2]
Note:
• If the charging wire is cleaned with the charg-
ing control plate facing down, there is a risk
that dust that has stuck to the charging wire
sticks to the charging control plate. So, when
cleaning the charging wire, be sure to hold
the charging corona unit so that the charging
control plate comes upward.
3-31
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the charging corona unit. (See "4.2
Cleaning and replacing the charging corona
unit.")
2. Remove 2 charging control springs [1] and then
III DIS./ASSEMBLY
Note:
• Be sure to install the charging control plate so
that the side on which the charging control [2]
spring is hooked comes to the front of the
charging corona unit.
• Be sure to install each of the charging control
springs with its tips [3] of both ends point
toward the charging wire.
[1] [2]
[3] 8050ma3040
3-32
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
A. Procedure
1. Open the toner supply section. (See "5.1 Open-
ing and closing the toner supply section.")
III DIS./ASSEMBLY
2. Loosen the screw [1] and open the front fan
[2]
cover [2].
[1] 8050ma3035
3-33 2
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[2]
[1] 8050ma3036
III DIS./ASSEMBLY
3-34
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
[1]
III DIS./ASSEMBLY
[1] 8050ma3043
Note:
• The supporting rod is an auxiliary device to
allow a removed transfer belt unit to self
stand. When removing the transfer belt unit,
be sure to make necessary arrangements in
advance.
[2] 8050ma3044
3-35
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• Be careful not to touch and damage the trans-
fer belt [3] with bare hands.
• Make sure to grab both ends of the handle of
the transfer belt with both hands.
[3] 8050ma3045
Note:
• Make sure not to touch and damage the trans-
fer belt unit with the drum at installation.
3-36
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
Note:
• When reinstalling the transfer belt unit [1], be
[1]
sure to turn the cam [3] clockwise fully until it
will not turn any more before starting work.
• Be sure to install the transfer belt unit so that
2 transfer support blocks /F [4] and the 2
transfer support blocks /R [5] are accompa-
nied with the guide pins [2] provided at two
[2]
places each at front and rear. [2]
• Be sure not to rotate the transfer belt when
the transfer belt unit self stand with a support-
ing rod.
[3]
III DIS./ASSEMBLY
[5] [4] 8050ma3047
3-37
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the transfer belt unit. (See "4.5 Remov-
ing and reinstalling the transfer belt unit.")
2. Remove the separation claw unit. (See "4.9
Replacing the belt separation claw.")
3. Remove 2 screws [2] while holding the belt
cleaning unit [1] by hand, and then remove the [2] [2]
belt cleaning unit.
4. Replace the belt cleaning roller unit with a new one.
5. Reinstall the above parts following the removal
steps in reverse.
Note:
III DIS./ASSEMBLY
2 3-38
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
B. Procedure
1. Remove the belt cleaning roller unit. (See "4.6
Replacing the belt cleaning roller unit.")
2. Remove 2 blade springs [1].
[4] [3]
3. After removing the stop ring [2], pull out the
blade support shaft [3] and remove the belt
cleaning blade [4].
4. Reinstall the above parts following the removal
steps in reverse.
Note:
• Before installing the belt cleaning unit, apply
the setting powder on the transfer belt. As for
III DIS./ASSEMBLY
where to apply the setting powder, see "4.6
[3]
Replacing the belt cleaning brush unit," 2nd [1]
item in "Note."
• Keep your hands off the blade section of the
belt cleaning blade [4]. And also be careful
not to damage the blade by hitting it against [2]
other parts.
8050ma3049
3-39 1
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the belt cleaning roller unit. (See "4.6
Replacing the belt cleaning roller unit.")
2. After removing 3 screws [1], remove the toner
collection sheet /2 [2] and then remove the toner
collection sheet /1 [3].
3. Reinstall the above parts following the removal
steps in reverse.
Note:
• Be careful not to fold the PET sheet of the
toner collection sheet /1, or damage it by hit-
ting it on the edge.
III DIS./ASSEMBLY
[1]
3-40
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
B. Procedure
1. Remove the transfer belt unit. (See "4.5 Remov-
ing and reinstalling the transfer belt unit.")
2. Remove the screw [1] and then remove the sep-
[3]
aration claw unit [2].
Note:
• Be careful not to touch and/or damage the
transfer belt [3] with bare hands. [4]
• When reinstalling the separation claw unit, be
sure to apply setting powder to the semicircle
[4] of the transfer belt [3].
III DIS./ASSEMBLY
[2]
[2]
[1]
8050ma3050
[1]
[2]
8050ma3051
3-41
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1] 8050ma3148
C. Procedure
1. Remove the transfer belt unit. (See "4.5 Remov-
ing and reinstalling the transfer belt unit.")
2. Remove the belt cleaning roller unit. (See "4.6
Replacing the belt cleaning roller unit.")
3. Remove the separation claw unit. (See "4.9
Replacing the belt separation claw.")
4. Remove 2 tension springs [1].
[1] [1]
8050ma3053
3-42
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
III DIS./ASSEMBLY
[12] [1]
[11] [8]
3-43
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When reinstalling the tension plate /R, be sure
to hit the projection of the tension plate /R
agaist the shaft stopper as shown in the draw-
ing right.
Also, when tightening the fixing screws, be
careful of the black sheet so that it does not 8050ma3152
1 3-44
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
B. Procedure
1. Remove the transfer belt. (See "4.10 Replacing
the transfer belt.") [5] [7]
2. Place the transfer belt unit as shown in the illus-
tration.
3. Remove the stop ring [1].
4. After removing 1 bearing [2], slide the stopper /4
[3] to open the tip end of the transfer release
arm [4].
5. Remove the 1st transfer roller /K [6] while sliding [7]
it. [7]
6. Remove 3 1st transfer rollers/Y, /M, /C [5].
III DIS./ASSEMBLY
[4] [3] [3] [4]
Note: [7] [6]
• Be careful not to touch the roller section of
the 1st transfer roller with your hands. When
holding the 1st transfer roller with your
hands, be sure to hold the metal shaft section
of it.
• Be sure to reinstall the 1st transfer roller so
that a shallow groove near the groove of the
E-ring comes this side. [1] [2] 8050ma3055
3-45 1
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the transfer belt. (See "4.10 Replacing
the transfer belt.")
2. After raising the 2nd transfer roller /U [1] once,
remove it diagonally from the lower side. [2]
Note:
• The fixing of the 2nd transfer roller /U was
released when the transfer belt was removed
at the time of the removal of the high voltage
supply curler.
• Be careful not to touch the roller section of
the 2nd transfer roller /U with your hand. [1]
III DIS./ASSEMBLY
steps in reverse.
1 3-46
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
B. Procedure
Note:
• The drum cartridges are provided for the four
colors of yellow, magenta, cyan and black,
and they are all common. However, be sure to
avoid reusing a drum cartridge that was once
used for a color since it has been stuck with
the toner of that color.
III DIS./ASSEMBLY
/Y [3]. [8]
3. Remove the drum cartridge /M [4], drum car-
[7]
tridge /C [5] and the drum cartridge /K [6] in the [3]
same manner as in Step 2.
[4]
4. Reinstall the above parts following the removal
[1]
steps in reverse.
[5]
Note:
• When reinstalling each drum cartridge, be [6]
sure to check if both ends of the cartridge
have been dropped into the grooves of the
[9] 8050ma3057
drum installation blocks /F [7] and /R [8]. (The
drum installation blocks /F [7] and /R [8] are
for yellow drum cartridges. Repeat the steps
for other cartridges in the same manner.)
• When reinstalling the drum cartridge /K [6], be
careful that the mylar [9] is not caught up.
• Be careful not touch and damage the photo-
sensitive material of the drum with bare
hands.
• When the drum cartridge is not used for a
long period of time, be sure to store it in the
dark place with a cover on it (to shield the
light).
3-47
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• Screws that are paint locked are not allowed
to be removed. Be careful not to remove them
at all costs.
[1]
[1]
III DIS./ASSEMBLY
8050ma3058
B. Procedure
1. Remove the drum cartridge. (See "4.13 Replac-
ing the drum cartridge.")
2. Remove 2 screws [1] and then remove the drum
[1]
stay /U [2].
[2] 8050ma3059
3-48
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
Note:
• Be sure to reinstall the drum so that the cou-
pling side of the drum flange comes to the
rear side of the drum cartridge.
III DIS./ASSEMBLY
[3]
3-49
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
Note:
• Be careful not to fold the Teflon sheet posted
at the developing sleeve side of the develop-
ing unit upper cover.
• When cleaning the developing unit, be sure to
use Hydro-Wipe which is specified as a CE
tool. Using paper or cloth other than Hydro-
Wipe will cause the developing regulation
plate in the developing unit to be stuck with
dust and lint of the paper or cloth, thus result-
III DIS./ASSEMBLY
Note:
• When placing the developing unit by itself, be
sure to set the developing support legs to the
body of the developing unit as a seat to pre- [3]
[1]
vent the toner bristles section from getting in
touch with other sections.
8050ma3062
3-50
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
[2] 8050ma3063
III DIS./ASSEMBLY
time.
6. Reinstall the above parts following the removal
steps in reverse. Place an appropriate color
label supplied with the developing unit on the
new unit.
Note:
• Be careful not to open the developing unit
cover.
3-51
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the developing unit. (See "4.15 Replac-
ing the developing unit.")
2. Put the developing unit [1] on end and rotate its
upper end in drawing an arc to discharge devel-
oper. After discharging the developer, repeat
Steps 3 and 4 below to discharge all of the
developer.
8050ma3149
III DIS./ASSEMBLY
8050ma3150
3-52
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
Note:
• If the jig is turned in the reverse direction, it
sometimes occurs that the developer is not
discharged completely. Be careful not to turn
it in the reverse direction.
8050ma3151
III DIS./ASSEMBLY
3-53
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the transfer belt unit. (See "4.5 Remov-
ing and reinstalling the transfer belt unit.")
2. Remove the relay connector [1].
3. Remove the screw [2] and release the cable [4]
from the cable clamp [3].
4. Remove 2 screws [5] and then remove the SD1
(belt separation claw solenoid) [6].
5. Reinstall the above parts following the removal
steps in reverse.
Note:
III DIS./ASSEMBLY
[5]
2 3-54
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PROCESS UNIT
Note:
• When removing the process unit, be sure to
remove in advance the transfer belt unit, drum
cartridge and the developing unit. [8]
[6]
• Be careful not to remove black screws.
III DIS./ASSEMBLY
possible to see the screw [5] through each hole
[2]
[4] of the guide rails /L [2] and /R [3].
[1]
6. Remove the screws [5], 1 each. [5]
Note:
• Be careful not to remove black screws.
[10] [9]
8050ma3070
3-55
PROCESS UNIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
3-56
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER SUPPLY
5. TONER SUPPLY
5.1 Opening and closing the
toner supply section
A. Procedure
1. Open the front door [1].
2. Loosen the screw [2] and open the toner supply
section [3].
Note:
• With the toner supply section left open, be
sure not to apply force to the toner supply
sections such as the operation board. If
applied, the hinge of the toner supply section
may be deformed.
• When closing the toner supply section,
tighten the screw with a hand before using a
driver to prevent stripping the thread. [1] [2] [3] 8050ma3072
III DIS./ASSEMBLY
3. Remove once the door lock [2] provided on the
inside of the toner supply section [1] and replace
it at a new position where it becomes a stopper.
4. Close the front door following the steps for
opening in reverse order.
Note:
• When the toner supply section is opened, be
sure to replace the door lock to a new position
where it becomes a stopper and prevent it
from getting in touch with the process unit
when being pulled out. [2] [1]
3-57
TONER SUPPLY KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Open the toner supply section. (See "5.1 Open-
ing and closing the toner supply section.")
2. Remove the charging dust filter [3] from the
charging suction assembly [2] provided on the [3] [1]
inside of the toner supply section [1].
3. Reinstall the above parts following the removal
steps in reverse.
III DIS./ASSEMBLY
[2] 8050ma3074
3-58
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
6. TONER COLLECTION
6.1 Cleaning of the belt collec-
tion pipe/vertical/horizontal/
conveyance pipe
A. Procedure
Note:
• Be sure to conduct this cleaning when there
occurs an error code F13-01 (paper feed
motor abnormality) or F23-09 (transfer belt
motor abnormality).
III DIS./ASSEMBLY
release lever and pull out the ADU [4].
Note:
• When the process unit has been removed, the
ADU can be pulled out only when the lock [3]
is released. This is a measure to prevent the
main body from falling down.
[3] 8050ma3191
3-59 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
2 3-60
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
[1]
III DIS./ASSEMBLY
3-61 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When removing the belt collection pipe and
the vertical conveyance pipes, be sure to tilt
the belt waste toner pouring opening a little to
this side.
• When reinstalling them, be sure to set the pro-
jection at the back of each pouring opening [3]
section to the main body.
[4]
III DIS./ASSEMBLY
[5]
[6]
[7]
[2] 8050ma3194
2 3-62
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
[1]
III DIS./ASSEMBLY
8050ma3195
3-63 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When reinstalling it, be sure to insert the drive [2]
hole [4] of the toner swing plate [3] into the
pin [2] of the toner collection pipe [1], and
then rotate the gear [5] to check to see if the
toner swing plate moves up and down.
[5] 8050ma3196
2 3-64
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
Note:
• When cleaning the toner collection pipe /2, be
careful that the sponges [6] and [7] do not get
lost.
[6] [7]
III DIS./ASSEMBLY
[4] [3] 8050ma3197
3-65 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When cleaning each vertical conveyance pipe,
be careful that the 4 sponges [6] do not get
lost.
• When reinstalling each pouring opening cap,
be sure to set the concave section [7] to the
convex section [8] of the vertical conveyance
pipe.
[6] [8] [7]
III DIS./ASSEMBLY
[5] 8050ma3198
2 3-66
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
[1] [2]
III DIS./ASSEMBLY
[4] [3] 8050ma3199
Note:
• When removing the horizontal conveyance
pipe /2 from the pipe /1, waste toner may spill
out. Be sure to place paper to prevent waste
toner from dropping into the inside of the
device.
[1]
[2] [3] 8050ma3200
3-67 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
18. Remove the 2 screws [1] and pull out the hori-
zontal conveyance pipe assembly [3] from the [1]
horizontal conveyance pipe /1 [2].
[3]
III DIS./ASSEMBLY
2 3-68
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
19. Remove the E-ring [1] and then remove the gear
[2]. [2] [1]
Note:
• When reinstalling the gear, be sure to set the
D cut [4] of the screw [3] to the D cut [5] of the
gear.
III DIS./ASSEMBLY
[4][5] [3] 8050ma3202
3-69 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
21. Pull out the screw [2] from the horizontal con-
veyance pipe assembly [1]. [2] [1]
III DIS./ASSEMBLY
Note:
• The spacer [3] is provided on the gear
attached side of the screw. When reinstalling
it, be sure to insert the spacer without fail.
2 3-70
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 TONER COLLECTION
III DIS./ASSEMBLY
[4] [5]
[3] 8050ma3205
3-71 2
TONER COLLECTION KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
25. Remove the screw [1] and then remove the hor-
izontal conveyance pipe /1 [2].
26. Clear the inside of the horizontal conveyance
pipe /1 of waste toner.
2 3-72
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAYS /1 to /3
Note:
• Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
III DIS./ASSEMBLY
[2]
[1]
[2]
8050ma3160
3-73
PAPER FEED TRAYS /1 to /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[4]
[2]
[1]
8050ma3161
3-74
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAYS /1 to /3
Note:
• Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
III DIS./ASSEMBLY
[1] [2]
8050ma3162
3-75
PAPER FEED TRAYS /1 to /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
Note:
• Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
3-76
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAYS /1 to /3
Note: [5]
• Be sure to install the feed rubber [6] so that
[4]
the paint mark [7] turns in the arrow-marked
direction. [1]
• Be sure to check that each roller is not stuck
with grease.
III DIS./ASSEMBLY
3-77
PAPER FEED TRAYS /1 to /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
Note:
• Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
[1]
Note:
• Be sure to install the double feed prevention
rubber [4] so that the paint mark [5] turns in
the arrow-marked direction.
• Be sure to check that the double feed preven-
tion roller is not stuck with grease.
3-78
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAYS /1 to /3
B. Procedure
Note:
• Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
III DIS./ASSEMBLY
1. Pull out the paper feed tray /1.
2. Remove the paper feed unit.
3. Remove 2 connectors [1].
4. Remove a stop ring [2] and then remove the [6]
MC7 [3].
5. Remove a stop ring [4] and then remove the
MC8 [5]. [3]
6. Reinstall the above parts following the removal
steps in reverse.
[2]
Note:
• When reinstalling the clutches, be sure to
check that the stopper [6] of each clutch is in [1]
the specified position.
3-79
PAPER FEED TRAYS /1 to /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• Since the composition of the paper feed trays
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1.
[1]
[3]
3-80
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAYS /1 to /3
[7]
[9] [11]
[6]
III DIS./ASSEMBLY
[3]
[10]
[5]
[3] [8]
[4]
[1]
[12] [2]
[17]
[15]
[20]
[21] [16]
3-81
PAPER FEED TRAYS /1 to /3 KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Attaching the wire 4. After winding the wire /C [3] and the wire /D [10]
around the pulley [11], insert it into the shaft [13]
Note: together with the wire restraining cover [12] and
• Since the composition of the paper feed trays fasten it with an E-ring [14].
/1 to /3 is the same, the explanation here is
made of the steps for the paper feed tray /1. Note:
• Be sure to wind the wires around the pulley
1. Install the wire /C [3] to the wire holding shaft [2] [11] so that the wire /C [3] comes to the out-
with a screw [1] from the bottom side of the side and the wire /D [10] to the inside.
paper feed tray.
2. After winding the wire /C [3] around the pulley 5. After sliding the drive pulley [15] to the outside
[4], insert it into the shaft [6] together with the with the wire /C [3] and the wire /D [10] inserted
wire restraining cover [5] and fasten it with an E- into the up/down drive shaft [14], fasten it with
ring [7]. an E-ring [16].
3. Install the wire /D [10] to the wire holding shaft
[9] with a screw [8] from the bottom side of the
paper feed tray.
[12]
III DIS./ASSEMBLY
[17]
[18]
[17] 8050ma3169
3-82
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 PAPER FEED TRAYS /1 to /3
Note:
• Be sure to wind the wires around the pulley
[14] so that the wire /C [3] comes to the out-
side and the wire /D [10] to the inside.
Note:
• After completion of attaching the wires, be
sure to rotate the up/down drive shaft by hand
to check to see if the up/down plate goes up
and down smoothly.
III DIS./ASSEMBLY
3-83
BYPASS TRAY KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
8. BYPASS TRAY
8.1 Replacing the paper feed
roller and the feed roller
A. Periodically replaced parts/cycle
• Paper feed roller: Every 800,000 copies in actual
replacement count
• Feed roller: Every 125,000 copies in actual
replacement count
B. Procedure
1. Pull out the ADU. (See "11.1. Removing and
reinstalling the ADU.")
2. Remove 6 screws [1] and then remove the
paper feed solenoid cover [2]. [1]
III DIS./ASSEMBLY
[3] 8050ma3076
3-84
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 BYPASS TRAY
5. After removing the stop ring [1], pull out the feed
shaft [2] and remove the paper feed gear [2] [3]
assembly [3].
6. Remove the paper feed roller [4] from the paper
feed gear assembly [3].
III DIS./ASSEMBLY
Note:
• Be sure to install the feed roller [3] so that the
paint mark [4] turns in the direction shown in
the drawling.
Note:
• Be sure to install the paper feed roller unit [1]
[4] [3] [2]
so that the actuator section [2] coincides with
the detection section of the PS47 (no paper
sensor /BP) [3].
• Be sure to install the paper feed roller unit [1]
so that the tip end of the paper feed side of
the paper up/down lever comes into contact
with the inside of the top plate of the paper
feed roller unit [1].
[1] 8050ma3079
3-85
BYPASS TRAY KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the paper feed roller and the feed
roller. (See "8.1. Replacing the paper feed roller
and the feed roller.")
2. Remove 2 double feed pressure springs [1].
[7]
3. After removing the stop ring [2], pull out the dou-
ble feed prevention shaft [3] and remove the
flange [4] and the double feed prevention roller
assembly [5].
4. Remove the double feed prevention roller [6]
from the double feed prevention roller assembly
[5].
III DIS./ASSEMBLY
[1]
Note:
• Be sure to install the double feed prevention
roller [6] so that the paint mark [7] turns in the
direction shown in the drawing.
[1] [3] [2] [4] [6] [5] 8050ma3080
3-86
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 BYPASS TRAY
B. Procedure
1. Open the toner supply section. (See "5.1 Open-
ing and closing the toner supply section.")
2. Pull out the ADU. (See "11.1. Removing and
reinstalling the ADU.")
3. Remove the fixing unit. (See "10.2. Removing
and reinstalling the fixing unit.")
4. Remove 4 screws [1]. (1 screw is fixed from the
lower side of the ADU cover /R [2].)
5. After pulling out the ADU cover /R [2] halfway,
[1]
remove 2 relay connectors [3] and then remove
the ADU cover /R [2].
III DIS./ASSEMBLY
6. Remove the screw [4] and then remove the [1]
ADU release lever [5]. [2]
7. Remove 2 screws [6] and then remove the ADU
cover /L [7].
[7]
3-87 2
BYPASS TRAY KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1] 8050ma3082
Note:
• When reinstalling the paper feed clutch /BP
[1]
(MC6) [1], be sure to set the stopper in the
detent groove [2].
III DIS./ASSEMBLY
[2] 8050ma3083
3-88
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 VERTICAL CONVEYANCE
9. VERTICAL CONVEYANCE
9.1 Removing and reinstalling
the vertical conveyance
A. Procedure
1. Loosen 2 screws [1] and remove the side cover
/4 [2].
[4]
2. Loosen 2 screws [3] and remove the side cover
/5 [4].
[2]
[1]
III DIS./ASSEMBLY
[3] 8050ma3170
3-89
VERTICAL CONVEYANCE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1]
[2]
[3]
III DIS./ASSEMBLY
[4]
8050ma3171
[3]
3-90
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 VERTICAL CONVEYANCE
[2] 8050ma3173e
III DIS./ASSEMBLY
3-91 1
VERTICAL CONVEYANCE KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the vertical conveyance section.
2. Remove a connector [1].
3. Remove an E-ring [2] and then remove the [4]
spacer [3] and the gear [4].
4. Remove a stop ring [5] and then remove the
MC13 [6]. [3]
[7]
5. Reinstall the above parts following the removal
steps in reverse.
Note: [2]
• When reinstalling the clutch, be sure to check
III DIS./ASSEMBLY
3-92
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
10. FIXING
Caution:
• The fixing unit is very hot immediately after
turning off the sub power switch (SW2). In
order to avoid getting burnt, be sure to start
operation after the temperature goes down
sufficiently.
III DIS./ASSEMBLY
8050ma3153
3-93 1
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
8050ma3098
Note:
• When removing or reinstalling the fixing unit,
slide it toward front and raise it while holding
both ends [5] at front and rear.
[2] [3]
8050ma3099
3-94
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
B. Procedure
1. Remove the fixing unit.
2. Remove 2 screws [1] and then remove the fixing
cover /R [2].
Note: [2]
• Be careful not to touch the glass section of
the fixing heater lamp with bare hands. This
may shorten the effective life of the heater
lamp.
III DIS./ASSEMBLY
[1]
• Be careful not to damage the surface of the
fixing heater lamp. Especially when removing
or reinstalling it, care should be taken not to
contact and damage the inner surface of the
fixing roller.
• When the installation is completed, check to
8050ma3100
see if the fixing heater lamp is set securely to
the fixing plate and the faston terminal is
properly installed.
[2]
[1] 8050ma3154
3-95
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• The screw [1] is a shoulder screw. When
attaching it, be sure to set the shoulder sec-
tion securely into the screw hole.
[2]
[1]
[1]
8050ma3101
III DIS./ASSEMBLY
Note:
• When removing the faston terminal, be sure to
[2] [7]
hold it at the connector.
3-96
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
B. Procedure
1. Remove the fixing unit.
2. Remove 2 screws [1] and then remove the fixing
cover /R [2].
Note: [2]
• Be careful not to touch the glass section of
the fixing heater lamp with bare hands. This
may shorten the effective life of the heater
lamp.
[1]
• Be careful not to damage the surface of the
fixing heater lamp. Especially when removing
or reinstalling it, care should be taken not to
III DIS./ASSEMBLY
contact and damage the inner surface of the
fixing roller.
• When the installation is completed, check to
8050ma3103
see if the fixing heater lamp is set securely to
the fixing plate and the faston terminal is
properly installed.
[2]
[1] 8050ma3155
3-97
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• The screw [1] is a shoulder screw. When
attaching it, be sure to set the shoulder sec-
tion securely into the screw hole.
[2]
[1]
[1]
8050ma3104
III DIS./ASSEMBLY
[2] 8050ma3105
3-98
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
Note:
[2]
• Be sure to reinstall the fixing heater lamp so
that the maker mark indication comes to the
rear. [4]
8050ma3106
III DIS./ASSEMBLY
3-99
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Note:
• When removing the fixing unit upper cover,
raise it up without tilting it to avoid damage to
the fixing roller /U.
III DIS./ASSEMBLY
8050ma3177
3-100
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
Note:
• Be careful not to damage the surface of the
fixing roller.
III DIS./ASSEMBLY
Note:
• After replacing the fixing roller, check whether
the fixing temperature sensor /3 is contacting
with the roller.
• When fixing temperature sensor /3 is soiled [5] [4] [3] [2] [1]
with paper dust, clean the sensor with drum
cleaner and cleaning pad. [5]
• When having replaced the fixing roller /U, be [4]
sure to make adjustments by referring to the [3]
36 mode "8050 Adjustment item list." Other- 8050ma3108
3-101
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the fixing unit.
2. Remove the fixing cover /R.
3. Open the fixing upper unit.
(See "10.4. Replacing the fixing lower heater
lamp.")
4. Remove the fixing lower heater lamp.
5. Remove 2 screws [1] and then remove the fixing
entrance plate /L [2]. [2]
III DIS./ASSEMBLY
Note:
• Be careful not to damage the paper passage
section of the entrance plate /L.
• Be careful not to damage the surface of the
fixing rollers /U and /L with the entrance plate
/L.
[1] 8050ma3109
1 3-102
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
Note:
• Be careful not to damage the surface of the
fixing roller.
[1]
[1]
III DIS./ASSEMBLY
8050ma3110
Note:
• Be sure to apply the inner and outer peripher-
ies of the heat insulating sleeve with Multemp
FF-RM (or, Solvest 240) before reinstalling it.
• When reinstalling them, be sure to take note
of the directions of the ball bearing and the
flange of the heat insulating sleeve.
• After replacing the fixing roller/r, check
whether the fixing temperature sensor /4 is in [2]
touch with the roller. [1]
• When fixing temperature sensor /4 is soiled
with paper dust, clean the sensor with drum
cleaner and cleaning pad.
8050ma3111
3-103
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
Caution:
• After installing the fixing temperature sensor
/3, be sure to check that the sensor section is
in touch with the fixing roller. If not, the tem-
perature control may go abnormal or the fix-
ing temperature sensor /3 may detect the low
fixing temperature abnormality.
• Be sure to check that the wiring harness is
not in touch with the fixing roller.
Caution:
III DIS./ASSEMBLY
Caution:
• After completion of the installation of the
thermostat /1, be sure to check that the wir-
ing harness is not in touch with the fixing
upper roller.
• Be sure to fasten the thermostat /1 after posi-
tioning it properly with a positioning jig
(65AAJG021). Be sure to apply screws with
screw lock paint. Also be sure to conduct this
adjustment under the pressure-released con-
dition and the temperature low condition of
the fixing roller /U.
3-104
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
8050ma3112
III DIS./ASSEMBLY
[2]. [1] [2]
8050ma3113
Note:
• When reinstalling it, check that the sensor
section of the fixing temperature sensor is in
touch with the fixing roller.
8050ma3114
3-105
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
8050ma3115
Note:
• Be careful not to change the position of the
set screw of the fixing temperature sensor /1.
• Be careful not to damage the internal surface
of the sensor.
• A positioning jig is not used when reinstalling
it.
[1]
8050ma3116
3-106
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
[3] 8050ma3117
[1]
III DIS./ASSEMBLY
8050ma3118
[2] [1]
[3]
8050ma3119
3-107
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
C
III DIS./ASSEMBLY
A
8050ma3179
[1]
[2] 8050ma3120
[1] 8050ma3121
1 3-108
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
Caution:
• After reinstalling the fixing temperature sen-
sor /4, be sure to check that the sensor sec-
tion is in touch with the fixing roller. If not,
the temperature control may go abnormal or
the fixing temperature sensor /4 may detect
the low fixing temperature abnormality.
• Be sure to check that the wiring harness is
not in touch with the fixing roller.
Caution:
• The thermostat /L is an essential safety part.
III DIS./ASSEMBLY
Be sure to follow the cautions and steps
given below when removing and reinstalling
(SP00-0180).
Caution:
• After completion of the installation of the
thermostat /L, be sure to check that the wir-
ing harness is not in touch with the fixing
lower roller.
• Be sure to fasten the thermostat /L after posi-
tioning it properly with a positioning jig
(65AAJG031). Be sure to apply screws with
screw lock paint. And also be sure to conduct
this adjustment under the pressure-released
condition and the temperature low condition
of the fixing roller /L.
3-109
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1] 8050ma3122
Note:
• When reinstalling it, be sure to check that the [3]
sensor section of the fixing temperature sen-
sor /4 is in touch with the fixing roller.
• Be sure to install the fixing lower roller so that
the lot No. impressed on its core metal sec-
tion comes to the front side of the fixing unit.
[4]
4. Reinstall the above parts following the removal
steps in reverse.
[2] 8050ma3123
1 3-110
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
Note:
• Be careful not to change the position of the
set screw of the fixing temperature sensor /2.
• Be careful not to damage the internal surface
of the sensor.
• A positioning jig is not used when reinstalling
it.
3. Reinstall the above parts following the removal [1] [2] 8050ma3125
steps in reverse.
III DIS./ASSEMBLY
[1]
[2] 8050ma3126
3-111
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[3]
[2]
8050ma3127
[2]
8050ma3128
3-112
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
III DIS./ASSEMBLY
[1] 8050ma3180
[1]
[2] 8050ma3130
[1] 8050ma3131
3-113 1
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the fixing unit.
2. Remove the connector [1] and a screw [2], and
then remove the PS16 (fixing pressure release [2] [5] [4]
sensor) [3].
Note:
• Be careful not to damage the PS16 [3].
Note:
III DIS./ASSEMBLY
[2]
[1] 8050ma3155e
1 3-114
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
[1]
[3]
[1]
III DIS./ASSEMBLY
[2]
8050ma3133
Note:
• When installing the fixing drive gear, apply
Multemp FF-RM (or, Solvest 240) on it.
[1]
8050ma3134
3-115
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the fixing unit.
2. Remove 3 screws [1] and then the remove the
fixing upper cover [2]. [1] [2]
Note:
• When removing the fixing upper cover, raise it
up without tilting it to avoid damage to the fix-
ing roller /U.
III DIS./ASSEMBLY
8050ma3156
Note:
• Be sure to turn the web drive gear [3] to take
up the slack of the cleaning web before rein-
stalling it to the fixing unit.
3-116
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
Note:
• After replacing the fixing cleaning unit, be
sure to reset the count of the fixing cleaning 8050ma3158
III DIS./ASSEMBLY
plays the message "The fixing cleaning unit is
require to be replaced. Contact the service
manager or the authorized distributor” and is
disabled to copy or print.
3-117
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the fixing unit.
2. Place it gently on an even table with its paper
feed side down.
3. Remove the E-ring [1].
III DIS./ASSEMBLY
[1] 8050ma3144
4. Slide the shaft [1] to the rear side, and pull it out
with the notch [2] of the shaft aligned with the [2] [1]
panel.
8050ma3145
3-118
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
[1] 8050ma3146
Note:
III DIS./ASSEMBLY
• The shaft [3] contains a pin [4]. Be careful that
the pin does not get lost.
3-119
FIXING KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Open the front door.
2. Pull out the ADU.
3. Open the reversal section [1].
[1] [5] [3]
4. Open the fixing paper exit guide [2] and insert a
driver [4] between the guide and the fixing sec-
tion main body [3] so that it does not close.
Note:
• When inserting a driver, be careful not to
come into contact with the fixing rollers /U [5]
and /L [6].
III DIS./ASSEMBLY
2 3-120
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 FIXING
III DIS./ASSEMBLY
[3] 8050ma3216
Note:
• When the bearing [3] is being left in the fixing
roller /Up, be sure to remove it without fail,
since this is not to be replaced.
3-121 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
11. REGISTRATION/ADU/
REVERSE/PAPER EXIT
11.1 Removing and reinstalling
the ADU
Note:
• In order to prevent the main body from falling
down, the process unit and the ADU are pro-
vided with a safety mechanism so that they
cannot be pulled out at the same time.
• If the process unit has been pulled out when
pulling out the ADU, be sure to put the pro-
cess unit back into the main body.
• When the ADU cannot be pulled out, be sure
to check the lock levers /1 and /2 to see if they
are deformed, and replace them if necessary.
(See "11.13 Replacing the lock levers /1 and /
2.")
III DIS./ASSEMBLY
A. Procedure
1. Open the toner supply section. (See "5.1 Open-
ing and closing the toner supply section.")
2. Release the lock and pull down the ADU release
lever [1] counterclockwise and pull out the ADU
[2].
3. Remove the fixing unit. (See "10.2. Removing
and reinstalling the fixing unit.")
4. Remove the ADU cover /R, ADU release lever
and the ADU cover /L. (See "8.3. Replacing the
paper feed clutch /BP.")
5. Remove the paper feed solenoid cover. (See
"8.1. Replacing the paper feed roller and the
feed roller.")
[1] [2] 8050ma3084
2 3-122
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
[2]
[3]
8050ma3085
III DIS./ASSEMBLY
8. Remove 4 screws [1].
9. Remove the screw [2]. [1] [9]
10. Push back the ADU [6] so that each of the
screws [5] can be seen through the holes [4] in
the guide rail /L [3], and then remove the screws [7]
[5] one at a time.
Note: [10]
• Be careful not to remove black screws.
11. Pull out the ADU [6] once again and move the [8]
guide pin [8] of the guide rail /R [7] into the turn-
out place of the oblong hole [9].
12. Remove the ADU [6] from the guide rails /L [3]
and /R [7].
Note:
[6]
• When removing the ADU [6], please note that
this work requires two persons, with one per-
son at the paper feed side and the other at the [11]
paper exit side.
• When removing the ADU [6], a person at the
paper feed side must hold the ADU handle /R
[10]. [4] [5] [2] [3] 8050ma3086
• When removing the ADU [6], a person at the
paper exit side must hold the handle provided
at the center of the fixing positioning rail [11].
3-123
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Open the toner supply section. (See "5.1 Open-
ing and closing the toner supply section.")
2. Pull out the ADU. (See "11.1. Removing and
reinstalling the ADU.")
3. Remove 2 screws [1] and then remove the reg-
istration cleaning sheet [2]. [2]
4. Reinstall the above parts following the removal
steps in reverse.
III DIS./ASSEMBLY
[1] 8050ma3087
3-124
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
B. Procedure
1. Open the toner supply section. (See "5.1 Open-
ing and closing the toner supply section.")
2. Pull out the ADU. (See "11.1. Removing and
reinstalling the ADU.")
3. Remove the fixing unit. (See "10.2. Removing
and reinstalling the fixing unit.")
4. Remove 2 screws [1] and remove the transfer
[2]
release cover [2].
III DIS./ASSEMBLY
[1] 8050ma3176
Note:
• When removing the faston from the separa-
tion discharging plate unit, be sure to pull out
straight the faston cover section.
3-125 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the separation discharging plate unit
[1]. (See "11.3. Replacing the separation dis-
charging plate unit.") [4]
2. Remove the screw [2] and then remove the
transfer ground plate unit [3].
3. Remove 2 stop rings [5].
4. Slide each of 2 bearings [6] to the outside and
remove the 2nd transfer roller /L [4].
5. Remove 2 bearings [6] from the 2nd transfer
III DIS./ASSEMBLY
Note:
• Be careful not to touch with bare hands the
2nd transfer roller /L [4] on any sections other
than the shaft section.
• When installing the 2nd transfer roller /L, [6] [5]
install it with the dent on the roller shaft [2] [3] [5] 8050ma3089
3-126
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
B. Procedure
1. Remove the registration cleaning sheet. (See
"11.2 Replacing the registration cleansing
sheet.")
2. Remove the ADU cover /R, the ADU release
lever and the ADU cover /L. (See "8.3. Replac-
ing the paper feed clutch /BP.")
3. Remove the screw [1] and then remove the ter-
minal cover [2] (for the new type only).
Note:
• When reinstalling it, be sure to set the projec-
tion [3] of the terminal cover to the position- [4] [2]
III DIS./ASSEMBLY
ing hole [4].
3-127 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[5] [4]
[5] [4] 8050ma3208
III DIS./ASSEMBLY
2 3-128
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
«New type»
8. Remove the E-ring [1] and then remove the reg-
istration gear [2] and the pin [3]. [5]
Note:
• When installing the registration gear [2], be
sure to install the pin [3] without fail.
[6] [4]
III DIS./ASSEMBLY
[1] [3] [2]
3-129 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[3]
III DIS./ASSEMBLY
2 3-130
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
Note:
• When reinstalling the registration restriction
plate, be sure to set the detent hole [9] to the
projection [10] of the torque limiter.
[1]
13. Reinstall the above parts following the removal
steps in reverse.
Note:
• When reinstalling the registration unit, be
careful not to damage the paper through sur-
face of the guide plate.
• Be sure to install the registration pressure
III DIS./ASSEMBLY
spring at its original position.
[10] [5] [4]
[3]
[7]
[6]
[9]
[8] 8050ma3211
3-131 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
«Old type»
8. Remove the E-ring [1] and then remove the reg-
istration gear [2] and the pin [3]. [5]
[6]
Note:
• When installing the registration gear [2], be
sure to install the pin [3] without fail.
[7]
9. Remove the 2 registration pressure springs [4]. [4]
10. Remove the 2 E-rings [5] and the 2 bearings [6]
and then remove the registration roller [7].
11. Reinstall the above parts following the removal
steps in reverse.
Note:
• When reinstalling the registration unit, be
careful not to damage the paper through sur- [3]
face of the guide plate.
• Be sure to install the registration pressure
III DIS./ASSEMBLY
[6]
[1] [2] [5] [4] 8050ma3091
2 3-132
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
B. Procedure
1. Remove the ADU cover /R. (See "8.3. Replac-
ing the paper feed clutch /BP")
2. Remove a relay connector [1].
[5] [6]
3. Remove the stop ring [2] and then remove the
intermediate conveyance clutch /2 (MC4) [3].
4. Remove a relay connector [4].
5. Remove the stop ring [5] and then remove the
intermediate conveyance clutch /3 (MC5) [6].
6. Reinstall the above parts following the removal
III DIS./ASSEMBLY
steps in reverse.
Note:
• When reinstalling the MC4 and MC5, be sure
to take note of the position of the stopper.
[2] [3]
[4] [1] 8050ma3092
3-133
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the ADU release lever and the ADU
cover /L (See "8.3. Replacing the paper feed
clutch /BP").
2. Remove a relay connector [1].
[5] [6] [1]
3. Remove the stop ring [2] and then remove the
ADU conveyance clutch /2 (MC1) [3].
4. Remove a relay connector [4].
5. Remove the stop ring [5] and then remove the
ADU conveyance clutch /1 (MC2) [6].
III DIS./ASSEMBLY
Note:
• When reinstalling the MC1 and MC2, be sure
to take note of the position of the stopper.
[3]
[4] [2] 8050ma3093
3-134
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
B. Procedure
1. Remove the ADU cover /R, ADU release lever
and the ADU cover /L. (See "8.3. Replacing the
paper feed clutch /BP.")
2. Remove two relay connectors [1].
3. Remove 3 screws [2] and then remove the ADU [3] [1]
lock section [3].
III DIS./ASSEMBLY
[2] 8050ma3094
Note:
• When reinstalling the ADU lock section, be
sure to take note of the stopper position of the
the MC3.
[2] 8050ma3095
3-135
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Pull out the ADU. (See "11.1. Removing and
reinstalling the ADU.")
2. Remove the fixing unit. (See "10.2. Removing
and reinstalling the fixing unit.")
3. Remove the paper exit drive belt /1 [1].
4. Remove 3 screws [2] and the screw [3], and the
remove the paper exit guide plate /4 assembly
[4].
Note:
• The screw [2] and the screw [3] are different in
length. Be sure to take note of the position of
the screw [3] when reinstalling the assembly.
III DIS./ASSEMBLY
[4] [3]
[2]
[1]
[2] 8050ma3096
3-136
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
III DIS./ASSEMBLY
• When reinstalling the paper exit drive pulley /1
[8], be sure to take note of the direction of the
belt guide.
• When the decurler roller is replaced, reset "5.
[4]
Parts counter" and "1. Count of special
parts." If not, the fixing jam may occur.
3-137
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the 11 screws [1] and then remove the
side cover /L [2]. [2]
2. Pull out the ADU. (See "11.1. Removing and
reinstalling the ADU.")
[1]
[1]
III DIS./ASSEMBLY
[1] 8050ma3181
[2]
[2]
[1] 8050ma3182
2 3-138
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
5. Lower the front side [2] of the paper exit unit [1]
and pull out the paper exit unit [1] to this side [6]
with the hook [3] at the slant.
6. Bring the paper exit unit [1] back to the horizon- [3]
tal position and remove the belt [7] from the pul-
ley [5] toward the rear side [6].
[2]
[4]
III DIS./ASSEMBLY
8050ma3183
7. Pull out once the rear side of the paper exit unit
[1] toward this side and remove the pin [2] while
keeping it from coming into contact with the
main body. [2]
[1] 8050ma3184
3-139 1
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
[1] 8050ma3218
[2] 8050ma3212
2 3-140
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
Note:
• After installing the paper exit guide roller
holder [2] at the lower section of the sensor
[5], check to see if the actuator [6] runs with-
out a hitch.
[2]
III DIS./ASSEMBLY
[5] [4] [4]
[6]
[2]
8050ma3185
3-141 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
12. Remove the E-ring [1] and the bearing [2], and
New type
then remove the driven roller [3].
13. Remove the bearing [4] and the 2 E-rings [5], 2 [3] [5] [6] [8]
and then remove the paper exit guide roller /2
[6].
14. Remove the 2 E-rings [7] and then remove the
paper exit guide roller /2 [8].
15. In conformance to Steps 12 to 14, remove the 2
paper exit guide rollers /1 from the other paper
exit roller guide /2 assembly.
16. Reinstall the above parts following the removal
steps in reverse.
[3] [4] [7]
III DIS./ASSEMBLY
Old type
[4] [7]
[3]
2 3-142
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
B. Procedure
1. Remove the paper exit unit. (See "11.10.
Replacing the paper exit guide roller /2.")
2. Remove the connector [1].
3. Remove the E-ring [2] and then remove the gear
[3] and the pin [4].
4. Remove the 4 screws [5] and the 2 screws [6],
and then remove the paper exit guide plate /U
[7].
Note:
III DIS./ASSEMBLY
[7] [8] [6]
• When placing the removed paper exit guide
plate /U [7] on the desk, be careful not to
cause any damage to the guide roller [8] and
the paper-through surface.
[5] [1]
[3]
[2]
[4]
8050ma3187
3-143 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
«Old type»
5. Remove the E-ring [1] and then remove the
bearing [2]. [2]
6. Remove the E-ring [3] and then remove the
bearing [4].
7. Remove the 4 screws [5] and then remove the
paper exit holder /F [6]. [1]
8. Remove the paper exit roller [7].
9. Reinstall the above parts following the removal
steps in reverse. [6]
[5]
III DIS./ASSEMBLY
[7]
[4]
[3]
8050ma3188
2 3-144
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
«New type»
5. Remove the E-ring [1] and then remove the
[3] [2] [1]
spacer [2].
6. Remove the bearing [3].
7. Remove the E-ring [4] and then remove the
spacer [5].
8. Remove the bearing [6].
9. Remove the 2 screws [7] and the 2 screws [8],
and then remove the paper exit attaching plate /
F [9].
Note:
• The screw [7] and the screw [8] are different in
length. Take not of them when reinstalling the
plate. [8]
Screw [7] (shorter)
Screw [8] (longer)
III DIS./ASSEMBLY
11. Reinstall the above parts following the removal
steps in reverse.
[5] 8050ma3219
3-145 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
B. Procedure
1. Remove the side cover /L. (See "11.10. Replac-
ing the paper exit guide roller /2")
2. Remove the screw [1] at each location and then
remove the 2 paper presser roller assemblies [1]
[2].
III DIS./ASSEMBLY
[2] 8050ma3189
[3]
[1] 8050ma3190
2 3-146
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
III DIS./ASSEMBLY
replacement operations are forced to be con-
ducted in a condition in which an object part
cannot be seen clearly. Be sure to conduct the
operations only after having a good under-
standing of the condition in which each part is
installed, while referring to the picture depict-
ing each procedure.
3-147 2
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
A. Procedure
1. Open the toner supply section. (See "5.1 Open-
[6] [5]
ing and closing the toner supply section.")
2. While releasing the lock of the ADU release
lever, bring down the ADU release lever coun-
terclockwise and pull out the ADU until the
screw [1] can be accessed. (See "11.1. Remov-
ing and reinstalling the ADU.")
Note:
• The ADU cannot be pulled out depending on a
condition of deformation of the lock levers /1
[2] and /2 [3]. However, be sure to apply a little
more force to secure space that allows the [3] [5] [1] [2]
access to the screw [1].
[4]
3. Remove the screw [1] and then remove the
stopper [4].
III DIS./ASSEMBLY
Note:
• When installing the stopper [4], be sure to set [2]
[3]
the projection [5] to the positioning hole [6].
Note:
• Since the main body may fall down, be abso-
lutely sure not to pull out the process unit.
[9]
Note:
• When replacing it, take note of the direction of
the installation of the spring [9] and the posi-
tion in which the hook is installed. [13]
2 3-148
KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004 REGISTRATION/ADU/REVERSE/PAPER EXIT
Note:
• When replacing it, take note of the direction of
the installation of the spring [13] and the posi-
tion in which the hook is installed.
III DIS./ASSEMBLY
3-149
REGISTRATION/ADU/REVERSE/PAPER EXIT KONICA MINOLTA 8050/CF5001/C500/8150 Ver.3.0 Dec. 2004
III DIS./ASSEMBLY
Blank page
3-150
Index
8050/CF5001
C500
8150
2004. 12
Ver. 3.0
SAFETY AND IMPORTANT WARNING ITEMS
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to
the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that
all servicing be performed only by KMBT-trained service technicians.
Changes may have been made to this copier to improve its performance after this Service Manual was printed.
Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service
Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while ser-
vicing the copier for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the course of technical
training and even after that, for performing maintenance and control of the copier properly.
Keep this Service Manual also for future service.
Symbols used for safety and important warning items are defined as follows:
:Precaution when using the copier. General precaution Electric hazard High temperature
S-1 1
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY WARNINGS
PROHIBITED ACTIONS
DANGER
• Using any fuse or thermostat not specified by KMBT. Safety will not be
assured, leading to a risk of fire and injury.
• Disabling fuse functions or bridging fuse terminals with wire, metal clips, sol-
der or similar object.
• Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be
assured, leading to a risk of fire and injury.
1 S-2
SAFETY AND IMPORTANT WARNING ITEMS
2. CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE
Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met,
in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily
use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability,
the CE must perform regular safety checks.
WARNING
• Check that mains voltage is as specified. Plug the power cord into the dedi-
cated wall outlet with a capacity greater than the maximum power consump-
tion.
If excessive current flows in the wall outlet, fire may result. kw
• If two or more power cords can be plugged into the wall outlet, the total load
must not exceed the rating of the wall outlet.
If excessive current flows in the wall outlet, fire may result.
• Connect power plug directly into wall outlet having same configuration as the
plug.
Use of an adapter leads to the product connecting to inadequate power
supply (voltage, current capacity, grounding), and may result in fire or elec-
tric shock.
If proper wall outlet is not available, advice the customer to contact quali-
fied electrician for the installation.
• Make sure the power cord is plugged in the wall outlet securely.
Contact problems may lead to increased resistance, overheating, and the
risk of fire.
Ground Lead
WARNING
• Check whether the copier is grounded properly.
If current leakage occurs in an ungrounded copier, you may suffer electric
shock while operating the copier. Connect the ground lead to one of the
following points:
a. Ground terminal of wall outlet
b. Ground terminal for which Class D work has been done
S-3 2
SAFETY AND IMPORTANT WARNING ITEMS
Ground Lead
WARNING
• Pay attention to the point to which the ground lead is connected.
Connecting the ground lead to an improper point such as the points listed
below results in a risk of explosion and electric shock:
a. Gas pipe (A risk of explosion or fire exists.)
b. Lightning rod (A risk of electric shock or fire exists.)
c. Telephone line ground (A risk of electric shock or fire exists in the case
of lightning.)
d. Water pipe or faucet (It may include a plastic portion.)
WARNING
• For the products that use the power cord set (inlet type), be sure to follow the
directions given below.
When securing measure is provided, secure the cord with the fixture prop-
erly.
a. Be sure to check to see if the power cord is securely inserted into the
main body side inlet.
b. When the fixing of the cord is indicated in the installation instructions,
be sure to fix it securely by using the fixing materials provided in the
same package.
c. When the power cord is damaged with its sheath broken, be sure to
replace it with the specified power cord set.
When the power cord is not securely inserted, an abnormal heat may gen-
erates due to a poor contact of the cord, thus resulting in a fire.
• Check whether the power cord is not stepped on or pinched by a table and
so on.
Overheating may occur there, leading to a risk of fire.
• Check whether the power cord is damaged. Check whether the sheath is
damaged.
If the power plug, cord, or sheath is damaged, replace with a new power
cord (with plugs on both ends) specified by KMBT. Using the damaged
power cord may result in fire or electric shock.
2 S-4
SAFETY AND IMPORTANT WARNING ITEMS
WARNING
• Check whether dust is collected around the power plug and wall outlet.
Using the power plug and wall outlet without removing dust may result in
fire.
• Do not insert the power plug into the wall outlet with a wet hand.
The risk of electric shock exists.
• When unplugging the power cord, grasp the plug, not the cable.
The cable may be broken, leading to a risk of fire and electric shock.
Wiring
WARNING
• Never use multi-plug adapters to plug multiple power cords in the same out-
let.
If used, the risk of fire exists.
WARNING
• Do not place the copier near flammable materials such as curtains or volatile
materials that may catch fire.
A risk of fire exists.
• Do not place the copier in a place exposed to water such as rain water.
A risk of fire and electric shock exists.
S-5 2
SAFETY AND IMPORTANT WARNING ITEMS
WARNING
• When the copier is not used over an extended period of time (holidays, etc.),
switch it off and unplug the power cord.
Dust collected around the power plug and outlet may cause fire.
Ventilation
CAUTION
• The copier generates ozone gas during operation, but it is not sufficient to be
harmful to the human body.
If a bad smell of ozone is present in the following cases, ventilate the
room.
a. When the copier is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple copiers at the same time
Fixing
CAUTION
• Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the copier may slide, leading to a
injury.
CAUTION
• Before conducting an inspection, read all relevant documentation (service
manual, technical notices, etc.) and proceed with the inspection following the
prescribed procedure in safety clothes, using only the prescribed tools. Do
not make any adjustment not described in the documentation.
If the prescribed procedure or tool is not used, the copier may break and a
risk of injury or fire exists.
2 S-6
SAFETY AND IMPORTANT WARNING ITEMS
CAUTION
WARNING
• Take every care when making adjustments or performing an operation check
with the copier powered.
If you make adjustments or perform an operation check with the external
cover detached, you may touch live or high-voltage parts or you may be
caught in moving gears or the timing belt, leading to a risk of injury.
• Take every care when servicing with the external cover detached.
High-voltage exists around the drum unit. A risk of electric shock exists.
Safety Checkpoints
WARNING
• Check the exterior and frame for edges, burrs, and other damages.
The user or CE may be injured.
• Be careful not to drop metal chips such as a clip, staple and/or a screw into
the inside of the product or its gaps.
A short circuit may occurs inside the product, thus resulting in an electric
shock and/or a fire.
• Carefully remove all toner remnants and dust from electrical parts and elec-
trode units such as a charging corona unit.
Current can leak, leading to a risk of copier trouble or fire.
• Check electrode units such as a charging corona unit for deterioration and
sign of leakage.
Current can leak, leading to a risk of trouble or fire.
S-7 2
SAFETY AND IMPORTANT WARNING ITEMS
Safety Checkpoints
WARNING
• Before disassembling or adjusting the write unit incorporating a laser, make
sure that the power cord has been disconnected.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• Do not remove the cover of the write unit. Do not supply power with the write
unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of loss of eyesight.
• When replacing a lithium battery, replace it with a new lithium battery speci-
fied in the Parts Guide Manual. Dispose of the used lithium battery using the
method specified by local authority.
Improper replacement can cause explosion.
• After replacing a part to which AC voltage is applied (e.g., optical lamp and
fixing lamp), be sure to check the installation state.
A risk of fire exists.
• Check the interlock switch and actuator for loosening and check whether the
interlock functions properly.
If the interlock does not function, you may receive an electric shock or be
injured when you insert your hand in the copier (e.g., for clearing paper
jam).
• Make sure the wiring cannot come into contact with sharp edges, burrs, or
other pointed parts.
Current can leak, leading to a risk of electric shock or fire.
• Make sure that all screws, components, wiring, connectors, etc. that were
removed for safety check and maintenance have been reinstalled in the orig-
inal location. (Pay special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of copier trouble, electric shock, and fire exists.
2 S-8
SAFETY AND IMPORTANT WARNING ITEMS
Consumables
WARNING
• Toner and developer are not harmful substances, but care must be taken not
to breathe excessive amounts or let the substances come into contact with
eyes, etc. It may be stimulative.
If the substances get in the eye, rinse with plenty of water immediately.
When symptoms are noticeable, consult a physician.
• Do not replace the cover or turn the copier ON before any solvent remnants
on the cleaned parts have fully evaporated.
A risk of fire exists.
• Use only a small amount of cleaner at a time and take care not to spill any
liquid. If this happens, immediately wipe it off.
A risk of fire exists.
S-9 2
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY INFORMATION
IMPORTANT INFORMATION
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented
regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products mar-
keted in the United States.
S-10
SAFETY AND IMPORTANT WARNING ITEMS
SAFETY CIRCUITS
This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents.
These safety circuits are described below to provide the service engineer with a renewed awareness of them in order to pre-
vent servicing errors that may impair their functions.
CBR1
NF
CBR2
8050sf001
CAUTION:
The CBR1 and CBR2 functions must not be deactivated under any circumstances.
S-11
SAFETY AND IMPORTANT WARNING ITEMS
2. Fixing upper lamp /1 (L2), Fixing upper lamp /2 (L3), Fixing lower lamp (L4) overheating
prevention circuit
PRCB ACDB
TH1 L2 TS1
TH3 AC driver L3
FHCB
Control section
TH2 section
TS2
L4
TH4
RL1
RL1 8050sf002e
CAUTION:
• The clearance between the fixing upper roller and TH1 and the clearance between the fixing
lower roller and TH2 must not be changed. When replacing them, make sure to comply with
the specified clearances.
• The RL1 function must not be deactivated under any circumstances.
CAUTION:
• The clearance between the fixing upper roller and TH1 and the clearance between the fixing
lower roller and TH2 must not be changed. When replacing them, make sure to comply with
the specified clearances.
• Periodically check the contact between the fixing upper roller and TH3 and the contact
between the fixing lower roller and TH4, and replace them if any abnormality is detected.
• The RL1 function must not be deactivated under any circumstances.
CAUTION:
Do not use any other electrical conductor in place of TS1 and TS2.
S-12
SAFETY AND IMPORTANT WARNING ITEMS
8050sf003e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-13
SAFETY AND IMPORTANT WARNING ITEMS
8050sf004e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-14
SAFETY AND IMPORTANT WARNING ITEMS
8050sf005e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
S-15
SAFETY AND IMPORTANT WARNING ITEMS
8050sf006e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
2 S-16
SAFETY AND IMPORTANT WARNING ITEMS
8050sf007e
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
PS
8050sf008e
S-17 1
SAFETY AND IMPORTANT WARNING ITEMS
8050sf009
CAUTION
You may be burned or injured if you touch any area that you are advised by any caution label to keep your-
self away from.
Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot
be read, contact our Service Office.
2 S-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS
CONTENTS
I ADJUSTMENT
SAFETY AND IMPORTANT WARNING ITEMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1
II SERVICE TOOL
SAFETY CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-11
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Composition of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Notation of the service manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Measures to take in case of an accident . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
III SERVICE
List of major differences between the old type and the new type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
I ADJUSTMENT
1. HOW TO USE THE ADJUSTMENT SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. ADJUSTMENTS WHEN REPLACING PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
i 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 ii
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS
I ADJUSTMENT
8.4 Input check list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-116
8.5 Output check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-127
9. OTHER ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139
9.1 Paper feed roller/BP pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-139
9.2 Paper feed height (upper limit) adjustment (bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-140
9.3 Pick-up movement amount adjustment (bypass) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-142
9.4 Paper feed tray /1 to /3 mis-centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-143
9.5 Paper feed tray/1 to /3 sheet feed pressure adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-144
II SERVICE TOOL
9.6 FNS adjustment of the bypass conveyance guide plate magnet. . . . . . . . . . . . . . . . . . . . . . . . 1-146
9.7 FNS adjustment of the bypass gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-147
9.8 FNS adjustment of the shift position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-149
9.9 FNS adjustment of the paper exit opening solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-150
9.10 FNS adjustment of the position of paper exit arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-152
9.11 FNS adjustment of the position of alignment plate /U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-154
9.12 FNS adjustment of the position of alignment plate /L (only for FS-215/FN-9/FS-606) . . . . . . . 1-156
9.13 FNS adjustment of the stapling position (flat stapling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-158
9.14 FNS adjustment of the stapling position in a vertical direction . . . . . . . . . . . . . . . . . . . . . . . . . 1-160
III SERVICE
9.15 FNS adjustment of the stapling position (flat stapling) (only for FS-215/FN-9/FS-606). . . . . . . 1-168
9.16 FNS adjustment of the angle of the folding stopper (only for FS-215/FN-9/FS-606). . . . . . . . . 1-170
9.17 FNS adjustment of the folding force (only for FS-215/FN-9/FS-606) . . . . . . . . . . . . . . . . . . . . 1-172
9.18 FNS adjustment of the three-holding position (only for FS-215/FN-9/FS-606) . . . . . . . . . . . . . 1-173
9.19 FNS adjustment of the stapler drive belt position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-174
9.20 TU adjustment of the sheet cutting parallelism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-178
9.21 LCT tray mis-centering adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-179
iii 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
III SERVICE
1. SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.1 Service schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
1.2 Maintenance items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
1.3 Periodic check items (main body) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
1.4 Periodic check items (DF-319/AFR-20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
1.5 Periodic check items (LT-211/C-208) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
1.6 Periodic check items (FS-115/215/FN-120/9/FS-513/606) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
V ERROR CODE LIST
2 iv
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONTENTS
I ADJUSTMENT
1. JAM CODE LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
VI DIAGRAMS
1. PARTS LAYOUT DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
II SERVICE TOOL
1.1 8050/CF5001/C500/8150 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
1.2 DF-319/AFR-20 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
1.3 LT-211/C-208 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
1.4 FS-115/FS-215/FN-120/FN-9/FS-513/FS-606 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . 6-24
1.5 TU-109/TMG-3 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
1.6 PK-120/PK-5/PK-507 parts layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
2. CONNECTOR LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
2.1 8050/CF5001/C500/8150 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
2.1.1 Relay connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
III SERVICE
2.1.2 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
2.2 DF-319/AFR-20 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-49
2.3 LT-211/C-208 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
2.4 FS-115/FS-215/FN-120/FN-9/FS-513/FS-606 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-51
2.5 TU-109/TMG-3 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
2.6 PK-120/PK-5/PK-507 connector layout drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
3. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
v 2
CONTENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
II SERVICE TOOL
III SERVICE
Blank page
IV JAM CODE LIST
V ERROR CODE LIST
VI DIAGRAMS
vi
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Introduction
Introduction
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement
of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be issued
with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, show to the left of the revised section.
A number within represents the number of times the revision has been made.
• To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
Note:
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
• The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
• The revision marks for Ver. 2.0 are left as they are.
vii
Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
The contents of * are described only in the service manual of the main body.
viii
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Introduction
1. Product name
In this manual, each of the products is described as follows:
(1) IC board: Standard printer
(2) KonicaMinolta 8050/CF5001/bizhub PROC500/8150:
Main body or this machine
(3) Microsoft Windows 95: Windows 95
Microsoft Windows 98: Windows 98
Microsoft Windows Me: Windows Me
Microsoft Windows NT 4.0: Windows NT 4.0 or Windows NT
Microsoft Windows 2000: Windows 2000
Microsoft Windows XP: Windows XP
When the description is made in combination of the OS's mentioned above:
Windows 95/98/Me
Windows NT 4.0/2000
Windows NT/2000/XP
Windows 95/98/Me/ NT/2000/XP
2. Brand name
The company names and product names mentioned in this manual are the brand name or the registered
trademark of each company.
ix
Introduction KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
D2
D3
D4
DRV A
DRV Ā
Drive signals (control signals) of four kinds
DRV B
Motor, phases A and B control signals
DRV B̄
A
Motor M
/A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S
Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
Others TH1.S, ANG Analog signal
SG, S.GND, S_GND Signal ground
Ground
PG, P.GND Power ground
DCD Data carrier detection
SIN Serial input
SOUT Serial output
DTR Data terminal operation available
GND Signal ground (earth)
Serial
DSR, DSET Data set ready
communication
RTS Transmission request signal
CTS Consent transmission signal
RI Ring indicator
TXD Serial transmission data
RXD Serial reception data
x
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Measures to take in case of an accident
1. If an accident has occurred, the distributor who has been notified first must immediately take emer-
gency measures to provide relief to affected persons and to prevent further damage.
2. If a report of a serious accident has been received from a customer, an on-site evaluation must be car-
ried out quickly and KMBT must be notified.
3. To determine the cause of the accident, conditions and materials must be recorded through direct on-
site checks, in accordance with instructions issued by KMBT.
4. For reports and measures concerning serious accidents, follow the regulations given in "Serious Acci-
dent Report/Follow-up Procedures."
xi
List of major differences KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
List of major differences between the old type and the new type
*1 For the old type, the paper exit roller is replaced only when it is provided with a kit against uneven wax.
The discrimination of the old type from the new type is made according to the list of product numbers as
shown below. The judgement is made based on the upper 4-digit alphanumeric characters of the serial num-
ber.
And also in this manual the model name is not given, but only "Old type" and "New type" given.
Product number
Model name
Old type New type
8050 65AE, 65AJ, 65AF, 65AN, 65AK, 65AT, 65AP 65LT, 65LU
CF5001 65BE, 65BF 65LQ
C500 — 65LE, 65LF, 65LJ, 65LN, 65LG
8150 — 65LK, 65LP
2 xii
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 HOW TO USE THE ADJUSTMENT SECTION
I ADJUSTMENT
machine with the power supplied, be careful of
1. HOW TO USE THE the scan of the exposure unit and be sure not to
get caught by the gear.
ADJUSTMENT SECTION
2. The fixing section may be very hot. Be careful
1.1 Composition not to get burnt when handling it.
3. The developing unit is strongly magnetized. Be
This part "Adjustment" describes items to be careful not to bring a watch and instrument near
adjusted and their method of adjustment that are to the unit.
required by this machine and gives detailed expla- 4. Be careful not to damage the drum with a tool.
nations. 5. Be careful not to touch IC directly with bare
hands.
A. Checking before starting work
When conducting claims in the field, it is necessary
to check in advance the following: 2. ADJUSTMENTS WHEN
REPLACING PARTS
1. Are the power source and voltage secured in
accordance with the specifications?
2. Is the power source properly grounded? Adjustments and setting are required when there
3. Is any equipment that consumes repeatedly a occurs a claim for poor image quality. However,
lot of electricity connected to the same power these adjustments (including checking) and setting
source? (e.g.: Electric noise sources such as are also required when a part is replaced with a new
elevator and air conditioner) one.
4. Are environmental conditions suitable for the
machine? [How to use the tables]
• High temperature and high humidity, direct sun- Each item represents the following:
light, ventilation, etc. 1. Mode
• Levelness of the location on which the machine Shows which mode is used for adjustments.
is installed. "25": 25 mode
5. Does the cause of poor images lie in the original "36": 36 mode
itself? "47": 47 mode
6. Is density selected properly? 2. A circle "{" in the table
7. Is the original glass stained? , ................. : Shows that the order of
8. Is proper paper used for copy? priority has been speci-
9. Are copy materials replaced with new ones at fied for adjustments
their life? (e.g.: Developer, drum, cleaning (including checking) and
blade, etc.) setting.
10. Is toner filled? { (Empty circle) : Shows that adjustments
(including checking) and
B. Checkpoints when conducting on-site ser- setting can be done
vice independently.
Due attention should be paid to the following when
repairing the machine.
1-1 1
LIST OF ADJUSTMENT ITEMS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
• This table shows the list of adjustment items when replacing a part. Items are numbered in " " by the pri-
ority if there is any.
Replacement parts
Developer *1
Transfer belt
Mode
PM count PM counter resetting 25
PM cycle set
Parts counter Count of special parts 1st transfer roller /Y, M, C, K
Fixing cleaning unit
Developer /Y, M, C, K 4
Decurler roller
ISW
Board change mode
Process adjustment Drum peculiarity adjustment Blade setting mode 36 2 2
LD bias adjustment
Automatic gamma adjustment (0) 5 3 7
Automatic developer charge 1
L detection initial auto. adjustment 2
Initial drum rotation 2
Image adjustment Magnification adjustment Printer vertical mag. adjustment
Printer horizontal mag. adjustment
Belt line speed adjustment 3*3
Fixing line speed adjustment 4
Timing adjustment Printer lead edge timing adj.
Auto. color registration adj. 3 5
Color registration manual adjustment 4 6
Image quality Scanner gamma adjustment
adjustment Printer gamma adjustment Printer gamma offset adj.
Printer gamma sensor adj.
Printer screen gradation adj.
Sharpness adjustment
Image judge adjustment Dot detect adjustment
Color text adjustment
ACS adjustment
Other adjustment FNS stapler position adjustment —
Setting powder application 1 1 1
Mirror unit positioning (require the jig)
*1 After replacing the developer, be sure that you do not make any copies until you have first performed
the L detection adjustment.
*2 When replacing memory board (MB), be sure to replace the developer, 1st transfer roller /Y, M, C, K,
and fixing cleaning unit.
*3 When adjust the belt line speed adjustment, be sure to adjust the fixing line speed adjustment and auto
color registration adj.
• When replacing the overall control board (OACB) due to the OACB being damaged, the memory board
(MB) that was installed on the damaged OACB should be used on the new OACB. Contact the service
manager of the authorized distributor if it is considered that the MB is also damaged. Never perform the
47 mode - 92 (output).
2 1-2
Drum cartridge (drum) /Y, M, C, K
Developer, Transfer belt,
1
6
5
9
3
2
7
4
0
8*3
Belt cleaning blade
2
1
Image correction unit
4
2
1
3
Charging corona /Y, M, C, K
Decurler roller
Write unit /K
6
5
2
7
1
Write unit /Y, M, C
5
4
4 3
6
1
3*3 2*3
Dust-proof glass /Y, M, C, K
CCD unit
5
6
7
3
2
1
4
1-3
Each scanner mirror
1
5
6
7
3
2
4
Exposure lamp (L1)
2
3
4
1
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Original glass
2
3
4
1
Overall control board (OACB)
2
1
Registration roller
3
2
1
Stapler unit
2
LIST OF ADJUSTMENT ITEMS
I ADJUSTMENT
MODE CHANGE MENU KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
3. Input 9272 as the password and press the 1. Turn ON the main power switch (SW1) and the
START button. (The password is fixed and sub power switch (SW2).
cannot be changed.) "Mode changing menu
2. Press the P button.
screen" is displayed.
3. "Counter list screen" appears.
4. Press any desired key.
4. Press the ! button in "Counter list screen," and
5. To return to the "Mode changing menu
the PM counter is displayed.
screen," press the P button and wait until the
"Mode changing menu screen" appears. 5. To output the counter value list, press the
[Counter list output] key.
6. After completion of adjustment, press the [Exit]
key to return to the basic screen. 6. Pressing the [Exit] key, or the stop or clear but-
ton returns to the basic screen.
1 1-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
6. 25 MODE
I ADJUSTMENT
6.1 List of adjustment items for
25 mode
Adjustment item menu Remarks
1. Software SW setting See the "List of software DIPSW".
2. Paper size setting LCT paper size setting
3. PM count 1. Count reset
2. Change setting
4. Data collection 1. Total count of each paper setting
2. Copy count of each paper size
3. Print count of each paper size
4. RADF count
5. Page fill of each section
6. JAM data of time series
7. JAM count
8. Count of each copy mode
9. SC count
10. JAM count of each section
11. SC count of each section
5. Parts counter 1. Count of special parts
2. Count of each parts
6. Password setting 1. Key operator password 4 digits
2. EKC master key code 8 digits
3. Weekly timer password 4 digits
7. Telephone number setting 1. Service centre Telephone number 16 digits
2. Service centre FAX number 16 digits
8. M/C serial number setting 1. Main body
2. Option tray
3. RADF
4. Finisher
9. Indication of ROM version
10. KRDS setting See the KRDS manual
provided separately
11. ISW
12. Setting date input
13. Board change mode
1-5
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
4. Confirm the input data on the setting screen of [1] [2] [3] [4] 8050fs1026e
each item.
[1] DIPSW number
5. Turn off the SW2 to release the 25 mode. [2] Bit number (0 to 7)
[3] Bit data : 1:ON, 0:OFF
6. New data will be effective after restarting. [4] 8-bit switch values in indicated in hexadec-
imals from 00 to FF.
C. Procedure
1 1-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Note:
• Be sure not to change bits data with no particular reference made of the function.
• Bit number of the default values in parentheses is the default value for the new type.
1-7 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW7 0 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) Y
1 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) M
2 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) C
3 Image background restraint *33 Standard *33 Restrained 0 0 0
(potential difference) K
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW8 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 Large size paper PM counting Count as 1 Count as 2 1 1 1
method
7 — — — 0 0 0
DIPSW9 0 Operation when the key Same as Immediate stop 0 0 0
counter is removed (copier) the stop button jam
1 Operation when the key Ignored Same as 0 0 0
counter is removed (IP) DIPSW9-0
2 Message switchover *5 *5 0 0 0
3 *5 *5 0 0 0
4 Copy quantity limit selection *6 *6 0 0 0
5 *6 *6 0 0 0
6 *6 *6 0 0 0
7 *6 *6 0 0 0
DIPSW10 0 Page memory reservation at No reservation 94MB (177MB 0 0 0
power on when MU-412
is installed)
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 Black characters for printer *28 *28 0 0 0
7 output (IP) 0 0 0
1-9 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DIPSW11 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 Filter for jagged edges on Disabled Enabled 0 0 0
slanting lines
5 — — — 0 0 0
6 — — — 0 0 0
7 Jam code display Disabled Enabled 0 0 0
DIPSW12 0 — — — 0 0 0
1 Adjustment of the image qual- Disabled Enabled 0 0 0
ity in the key operator mode
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 Black text screen with overlay *7 Screen *7 Error diffusion 0 0 0
function
7 — — — 0 0 0
DIPSW13 0 Size detection switchover 1 A5, A4R 5.5 x 8.5, 8.5x11R 0 1 0
1 Size detection switchover 2 A6R Post card 1 0 0
2 Size detection switchover 3 8.5 x 14 F4 0 0 0
3 Size detection switchover 4 *8 *8 0 0 0
4 *8 *8 0 1 0
5 F4 size setting *9 *9 0 0 0
6 *9 *9 0 0 0
7 — — — 0 0 0
DIPSW14 0 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(main body) 8.5 x 11 / B5R
1 — — — 0 0 0
2 — — — 0 0 0
3 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(bypass) 8.5 x 11 / B5R
4 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(platen) 8.5 x 11/B5R
5 Size detection switchover 5 B4, 11 x 17 / B5, 8K/16K / 16KR 0 0 0
(ADF) 8.5 x 11 / B5R
6 Size detection switchover 5 B4, 11 x 17 / B5, 8K / 16K / 16KR 0 0 0
(PI) 8.5 x 11 / B5R
7 0 0 0
2 1-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW15 0 Selection of the KRDS type Telephone line E-mail 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 FNS alarm stop method *10 *10 0 0 0
4 *10 *10 0 0 0
5 KRDS connection Disconnected Connected 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW16 0 Remote diagnostic system KRDS RD mode 0 0 0
selection
1 Recognizing the copy reser- Copy reservation Copy reservation 0 0 0
vation function/coin vendor function enabled function prohibited
Coin vendor disabled Coin vendor enabled
2 Coin vendor type Parallel Serial 0 0 0
communication communication
3 Counting of the key counter in Not counted Counted 0 0 0
the printer mode (IP)
4 Display of the total count start Displayed Not displayed 0 0 0
date (P function)
5 — — — 0 0 0
6 — — — 0 0 0
7 NIC selection for E-Mail IP NIC Copier NIC 0 0 0
KRDS
DIPSW17 0 Summer time setting *11 *11 0 0 0
1 *11 *11 1 1 1
2 *11 *11 1 1 1
3 *11 *11 0 0 0
4 Density selection at scanning *12 *12 0 0 0
5 the tabed paper *12 *12 0 0 0
6 *12 *12 0 0 0
7 — — — 0 0 0
DIPSW18 0 Tray 1 faulty part isolation Normal Unavailable 0 0 0
1 Tray 2 faulty part isolation Normal Unavailable 0 0 0
2 Tray 3 faulty part isolation Normal Unavailable 0 0 0
3 Tray 4 (LCT) faulty part isolation Normal Unavailable 0 0 0
4 — — — 0 0 0
5 Folding, stitch & folding, tri-fold, Normal Unavailable 0 0 0
trimmer faulty part isolation
6 PI faulty part isolation Normal Unavailable 0 0 0
7 HDD faulty part isolation Normal Unavailable 0 0 0
1-11 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DIPSW19 0 — — — 0 0 1
1 Fixing upper and lower roller *13 *13 1 1 1
2 temperature selection *13 *13 1 1 1
3 *13 *13 0 0 0
4 — — — 0 0 0
5 PK faulty part isolation Normal Unavailable 0 0 0
6 Default resolution of the IP *14 *14 0 0 0
7 scanner *14 *14 0 0 0
DIPSW20 0 Group stapling mode Disabled Enabled 0 0 0
1 Image scanning area with *15 Normal * 15 Original priority 0 0 0
shift function
2 Selection of the stamped Based on Based on 0 0 0
page number original transfer paper
3 Keyboard layout ABC layout QWERTY layout 0 0 0
4 Periodical black toner band *29 Normal *29 Increased at 0 0 0
creation on the transfer belt the edges
5 Switchover of the fixing con- *30 Measures *30 Measures 1 1 1
trol table (Old type only) against uneven against uneven
wax not provided wax provided
6 — — — 1 1 1
7 Front and back registration of *31 Not provided *31 Provided 0 0 0
the tray
DIPSW21 0 Paper exit cooling fan (M61, Not provided Provided 0 (1) 0 (1) 0 (1)
62, 63)
1 LCT size setting in the key Disabled Enabled 1 1 1
operator mode
2 Display of the original count Displayed Not displayed 0 0 0
3 2 Disabled Enabled 0 0 0
210 to 256 g/m paper exit
with its face up
4 — — — 0 0 0
5 — — — 0 0 0
6 Type of paper selection with *34 Special paper *34 Paper weight 0 0 0
APS not applicable 6 not applicable
7 — — — 0 0 0
2 1-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW22 0 IP address setting Disabled Enabled 1 1 1
1 Number of punch holes *16 *16 0 1 0
2 *16 *16 0 0 1
3 Image reference position for Based on user Based on APS at 0 0 0
the non-standard size original selection ADF
4 Function of the power save Enabled Disabled 0 0 0
button
5 — — — 0 0 0
6 Operation when FNS runs out Staple supply Selecting between 0 0 0
of staple request staple supply or
staple release
7 IP gamma correction when Not requested Requested 0 0 0
machine is powered ON
DIPSW23 0 — — — 0 0 0
1 Output when EKC (ECM) Enabled (counted Disabled (regis- 0 0 0
user ID is unmatched (IP) as the other user) tered in JOB list)
2 Precision of the color registration *17 Normal *17 Fine 0 0 0
automatic correction (periodical correction)
3 Control of the color registration automatic *18 Enabled *18 Disabled 0 0 0
correction (periodical correction)
4 Main scan correction of the color *19 Enabled *19 Disabled 0 0 0
registration automatic correction
(periodic correction)
5 IP gamma correction *20 Enabled *20 Disabled 0 0 0
6 Job memory registration of the spe- Disabled Enabled 0 0 0
cial paper setting on the bypass tray
7 — — — 0 0 0
DIPSW24 0 — — — 0 0 0
1 Vs/Vp switch control *21 Disabled *21 Enabled 0 0 0
2 Image stabilization control *22 *22 0 0 0
3 timing *22 *22 1 1 1
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW25 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 Color registration correction *23 *23 0 0 0
4 control *23 *23 0 0 0
5 Color registration fine correction Yes No 0 0 0
6 — — — 0 0 0
7 De-humid heater ON OFF 0 0 0
1-13 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DIPSW26 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW27 0 — — — 0 0 0
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW28 0 — — — 0 0 0
1 — — — 0 0 0
2 Toner refresh mode (at job end) *24 Disabled *24 Enabled 0 0 0
3 Toner refresh mode (periodical) *24 Disabled *24 Enabled 0 0 0
4 Printer gamma offset adjust- *25 Only high light *25 Whole area 0 0 0
ment
5 PK punch mode restriction Enabled Disabled 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW29 0 Toner refresh mode cycle *24 *24 0 0 0
1 (periodical) 0 0 0
2 Increase transfer current against Not Correspond 1 1 1
white spots image (Old type only) correspond
3 Include of proof copy to the Not included Included 0 0 0
set copy quantity
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW30 0 — — — 0 0 0
1 Restriction of the display of Restricted Not restricted 0 0 0
the 25 mode data correction
2 — — — 0 0 0
3 — — — 1 1 1
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
2 1-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
DIPSW31 0 — — — 1 1 1
1 — — — 0 0 0
2 — — — 0 0 0
3 — — — 0 0 0
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
DIPSW32 0 — — — 0 0 0
1 Reset condition for the spe- Auto reset, reset Power OFF 0 0 0
cial paper setting of the button, tray selec-
bypass tray tion, power OFF
2 — — — 0 0 0
3 Measures against paper For machines with For machines with 1 1 1
reverse/exit jam measures not taken measures taken
Rubber roller Spike roller
4 — — — 0 0 0
5 — — — 0 0 0
6 — — — 0 0 0
7 — — — 0 0 0
1-15 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
*1 Print stop method after toner supply or waste *6 Copy quantity limit selection
toner full display
I ADJUSTMENT
Mode 12-6
Screen 0
Error diffusion 1
*4 Switchover of the rotational speed of the poly-
gon motor
*8 Size detection switchover 4
Mode 2-7 2-6
1/1 speed 0 0 Mode 13-4 13-3
1/1 speed 0 1 A5R 0 0
2/3 speed 1 0 B6R 0 1
1/2 speed 1 1 5.5 x 8.5R 1 0
— 1 1
*5 Message switchover
*9 F4 size setting
Mode 9-3 9-2
Please insert key 0 0 Mode 13-6 13-5
counter 8 x 13 0 0
Please insert copy card 0 1 8.25 x 13 0 1
Please insert coin 1 0 8.125 x 13.25 1 0
Please insert key 1 1 8.5 x 13 1 1
counter
2 1-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
*10 FNS alarm stop method *12 Density selection when scanning the tabed
This setting is used to determine when to stop paper
I ADJUSTMENT
if a FNS full alarm is detected.
Mode 17-6 17-5 17-4
Functions detected are;
80 0 0 0
Lower limit of the FNS tray, the number of the
40 (most lighter) 0 0 1
FNS trays, FNS booklet tray, PK punch
60 0 1 0
scraps, TU scraps and TU stacker
100 0 1 1
Mode 15-4 15-3 120 1 0 0
Stops immediately after 0 0 160 1 0 1
detection 200 1 1 0
Stops at a break 0 1 255 (most darker) 1 1 1
between copy set after
detection
*13 Fixing upper and lower roller temperature
Does not stop while in 1 0
selection
printing
Temperature up: Decrease a insufficient
Does not stop while in 1 1
fixing or fixing winding
printing
jam
Temperature down: Decrease paper exit curl-
*11 Summer time setting ing or waving
1-17 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
*15 Image scanning area with shift function *19 Main scan correction of the color registration
Normal: Compare the original size and the auto correction (periodical correction)
I ADJUSTMENT
transfer paper size and the smaller The color registration corrections, in the main
one is to be the image area. scanning direction that are periodically per-
Original priority: formed can be omitted. This is used tempo-
Original size is to be the image rarily when there is a registration error along
area. the main scan as a result of a trouble around
the transfer belt unit, or when separating
Mode 20-1
faulty points.
Normal 0
Original priority 1 Mode 23-4
Enabled 0
Disabled 1
*16 Number of punch holes
Mode 23-3
Enabled 0
Disabled 1
1 1-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Correction is performed by sus- each color), rough image, white spot or toner
pending print at specified print. spillage tend to occur due to toner deteriora-
No correction made: tion.
Correction is omitted temporarily to The effective measure against these are as
reduce down time when the follows.
machine cannot be used with SC • DIPSW 28-2
due to the malfunction of the drum Toner refresh mode (at Job end)
potential sensor or gamma sensor. For the colors of which print coverage of
No correction while in printing: the previous job is 5% or less (convert into
Correction that is performed by A4), solid toner of the difference amount
suspending print at every specified from the 5% is developed to consume
print is performed after the print job toner.
to reduce down time.
Mode 28-2
Mode 24-3 24-2 Disabled 0
Correction made 0 0 Enabled 1
Correction not made 0 1
• DIPSW 28-3
No correction while in 1 0
Toner refresh mode (periodical)
printing
Check the average print coverage for each
— 1 1
color at prescribed distance of developing
sleeve drive develops the toner amount
*23 Color registration correction control equivalent of 8-sheet A3 solid for the color
Correction made: of which the average print coverage is 5%
Correction is performed by sus- or less (convert into A4).
pending print at specified print.
Mode 28-3
No correction made:
Disabled 0
Correction is omitted temporarily to
Enabled 1
reduce down time when the
machine cannot be used with SC • DIPSW29-0,1
due to malfunctions around the Toner refresh mode cycle (periodical)
color registration sensor. Effective only when the DIPSW 28-3 is set
No correction while in printing: to "1". The execution cycle of the toner
Correction that is performed by sus- refresh mode is changed. The cycle varies
pending print at every specified according to the developer drive distance
print is performed after the print job and the temperature.
to reduce down time.
Mode 29-1 29-0
Mode 25-4 25-3 Equivalent to every 0 0
Correction made 0 0 1,000 prints
Correction not made 0 1 Equivalent to every 500 0 1
No correction while in 1 0 prints
printing Equivalent to every 330 1 0
— 1 1 prints
— 1 1
1-19 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
*25 Printer gamma offset adjustment *28 Black characters for printer output (IP)
Change the area in which the printer gamma Change the black laser PWM for printing from
I ADJUSTMENT
2 1-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
*31 Front and back registration of the tray *34 Type of paper selection with APS
The image timing and the magnification for Select a type of paper that can be selected for
I ADJUSTMENT
each tray and paper type can be adjusted. the APS.
(user mode) Special paper not applicable:
Coated, tab and exclusive paper are
Mode 20-7
not applicable. All types of paper from
Not provided 0
paper weight 4 (106 to 162 g/m2) to 6
Provided 1
(210 to 256 g/m2) are not applicable.
Paper weight 6 not applicable:
All types of paper in paper weight 6
(210 to 256 g/m2) are not applicable.
*33 Image background restraint (potential differ-
Mode 21-6
ence)
Special paper not applicable 0
Increase the potential difference between the
Paper weight 6 not applicable 1
charging potential and the developing bias to
restrain image background. After changing
the DIPSW, be sure to conduct the automatic
gamma adjustment (0) of the process adjust-
ment.
There are two DIPSW that restrain image
background: toner density (DIPSW 5-0 to 3)
and a potential difference (DIPSW 7-0 to 3).
Image background can be restrained more
effectively with the DIPSW 7-0 to 3. When
image background occurs, be sure to use the
DIPSW 7-0 to 3 for the first priority. If it is not
sufficiently effective, use the DIPSW 5-0 to 3
at the same time.
Note:
• Since the DIPSW 7-0 to 3 changes the poten-
tial, the carrier may stick to the drum and
damage the drum and the cleaning blade.
Therefore, use this DIPSW only when neces-
sary.
1-21 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1. Enter the 25 mode. 4. Press the arrow keys and select the standard
size of the wide paper.
2. "25 mode menu screen"
Press the [2. Paper size setting] key. 5. Press the [Enter size] key.
3. "Paper size setting screen" 6. Press the main scan direction key and enter
Press the [Standard size] key. the paper size using the arrow keys or numeric
keys.
4. Press the arrow key to select the paper size.
7. Press the sub-scan direction key and enter the
5. Press the [OK] key to return to "25 Mode menu screen."
paper size using the arrow keys or numeric
To invalidate the setting that you have
keys.
changed, press the [Cancel] key and return to
"25 mode menu screen." 8. Press the [OK] key to return to "25 Mode menu
screen."
To invalidate the setting that you have
6.4.2 Non-standard size setting
changed, press the [CANCEL] key and return
to "25 mode menu screen."
A. Procedure
1-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Reset the PM count after implementation of the PM A. Procedure
and set and/or change the PM cycle.
The selection of the PM cycle is available in the 1. Enter the 25 mode.
2. "25 mode menu screen" 5. Press the [OK] key to return to "25 Mode menu
Press the [3. PM count] key. screen."
To invalidate the setting that you have
3. "PM count/cycle screen"
changed, press the [CANCEL] key and return
Press the [Count reset] key.
to "25 mode menu screen."
1-23
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
printer counts of each paper size
1-25
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-26
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
(5) Data collection No. 7: Jam count / No. 10. NO KRDS Jam code is shown on Section
JAM count of each section Parameter the LCD display when
I ADJUSTMENT
(J0) DIPSW11-7 is set to 1
NO KRDS Jam code is shown on Section
33 20 J72-16 FNS
Parameter the LCD display when
(J0) DIPSW11-7 is set to 1 34 21 J72-17
1 00 J10-01 Bypass 35 22 J72-18
2 01 J10-02 36 23 J72-19
3 02 J10-03 37 24 J72-20
4 03 J11-01 Tray 1 38 25 J72-21
5 04 J12-01 Tray 2 39 26 J72-22
6 05 J13-01 Tray 3 40 27 J72-23
7 06 J14-01 LCT 41 28 J72-24
8 07 J17-01 Paper 42 29 J72-25
9 08 J17-02 feed 43 2A J72-26
10 09 J17-03 44 2B J72-28
11 0A J17-04 45 2C J72-29
12 0B J17-05 46 2D J72-30
13 0C J17-06 47 2E J72-32 TU
14 0D J17-07 48 2F J72-33
15 0E J17-08 49 30 J72-34
16 0F J17-09 50 31 J72-35 PI
17 10 J31-02 Reversed 51 32 J72-38 Not used
18 11 J32-08 paper exit 52 33 J72-39
19 12 J32-04 53 34 J72-40
20 13 J32-01 54 35 J72-41
21 14 J32-05 55 36 J72-42
22 15 J32-07 56 37 J72-43 PK
23 16 J32-02 57 38 J72-44 Not used
24 17 J32-03 58 39 J72-45
25 18 J92-01 ADU 59 3A J72-46
26 19 J93-01 60 3B J72-47
27 1A J94-02 61 3C J72-48 FNS
28 1B J19-01 Vertical 62 3D J72-49 PI
conveyance 63 3E J72-50
29 1C J19-02 LCT 64 3F J72-51
30 1D J51-01 Main body 65 40 J72-60 Not used
31 1E J71-01 FNS 66 41 J72-61
32 1F J71-02 TU 67 42 J72-62
68 43 J72-63
69 44 J72-64
70 45 J72-80 PK
71 46 J72-81 FNS
72 47 J72-82
73 48 J72-83
74 49 J72-90
1-27
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-28
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
(6) Data collection No. 8-1: Count of each copy mode (1)
I ADJUSTMENT
NO KRDS Item Count conditions
Parameter
(F1)
1 00 1-1 mode
2 01 1-2 mode
3 02 2-1 mode
4 03 2-2 mode
5 04 ADF 1-1 mode
6 05 ADF 1-2 mode
7 06 Mixed original mode
8 07 Tab original mode
9 08 Z-folded original mode
10 09 LEF: Portrait/SEF: Landscape (Reg.)
11 0A LEF: Landscape/SEF: Portrait (Reg.)
12 0B LEF: Portrait/SEF: Landscape (Rev.)
13 0C LEF: Landscape/SEF: Portrait (Rev.)
14 0D Enhance Mode: text/photo
15 0E Enhance Mode: Text
16 0F Enhance Mode: Photo
17 10 Enhance Mode: Map
18 11 Non STD size
19 12 1 oblique staple (Upper left)
20 13 1 oblique staple (Upper right)
21 14 2 parallel staples (Left binding)
22 15 2 parallel staples (Upper binding)
23 16 Left binding
24 17 Right binding
25 18 Upper binding
26 19 Three-Folding
27 1A Stapling & Folding
28 1B Folding
29 1C Main tray: Group
30 1D Main tray: Sort
31 1E Main tray: Non sort
32 1F Subtray: Group (FACE DOWN)
33 20 Subtray: Group (FACE UP)
34 21 Subtray: Sort (FACE DOWN)
35 22 Subtray: Sort (FACE UP)
36 23 Subtray: Non sort (FACE DOWN)
37 24 Subtray: Non sort (FACE UP)
38 25 Cover sheet
39 26 Trimmer
40 27 Real size copy
41 28 Preset magnification E4
42 29 Preset magnification E3
43 2A Preset magnification E2
1-29
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
44 2B Preset magnification E1
45 2C Preset magnification R4
46 2D Preset magnification R3
47 2E Preset magnification R2
48 2F Preset magnification R1
49 30 User lens mode 1
50 31 User lens mode 2
51 32 User lens mode 3
52 33 Zoom
53 34 Vertical/Horizontal zoom
54 35 Maximum zoom
55 36 Minimum zoom
56 37 APS
57 38 AMS
58 39 AE (AES)
59 3A User density level 1 (Not used)
60 3B User density level 2 (Not used)
61 3C Interrupted copy
62 3D Auto image rotation cancellation
63 3E Sheet insertion
64 3F Chapter control
65 40 Combination
66 41 Booklet copy
67 42 OHP interleave (copy) (Not used)
68 43 OHP interleave (blank) (Not used)
69 44 Image insert
70 45 Book copy
71 46 Program job
72 47 Non-image area erase
73 48 Reverse image
74 49 Auto repeat
75 4A Manual repeat
76 4B STD size repeat
77 4C Frame erasure
78 4D Fold erasure
79 4E Auto layout
80 4F All-image area (Not used)
81 50 Image Shift
82 51 Reduction shift
83 52 Overlay
84 53 Water mark
85 54 Stamp
86 55 Date/Time
87 56 Page
1-30
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
88 57 Numbering
89 58 Set quantity 1
90 59 Set quantity 2-5
91 5A Set quantity 6-10
92 5B Set quantity 11 or more
93 5C Time while power remote 1 is ON Accumulation of time during which the
overall control board is powered
94 5D Time while power remote 2 is ON Accumulation of time during which the
remote power 1 is on (in minutes)
95 5E Time while power remote 3 is ON Accumulation of time during which the
remote power 2 is on (in minutes)
96 5F Time while power remote 4 is ON Accumulation of time during which the
built-in controller operates (in minutes)
97 60 Time during Low Power mode Accumulation of time in the low power
mode (1 count for each minute)
98 61 Time during warm up time Accumulation of warm-up time (in min-
utes)
99 62 Time during front door open Accumulation of time during which the front
door is open (in minutes)
100 63 Ope. Time in 1side straight exit Accumulation of time from the start of
101 64 Ope. Time in 1side reverse exit print to the end of print (in minutes)
102 65 Operation time in 2 side print Down time due to jam omitted
103 66 Operation time in ADF mode Accumulation of time during which ADF
operates (in minutes)
104 67 Morning Correction count (Not used)
105 68 Time during APS sensor ON Accumulation of time during which the
APS sensor is on (in minutes)
106 69 N of main tray used jobs
107 6A N of subtray used jobs
108 6B N of stapling & folding used jobs
109 6C N of folding used jobs
110 6D N of ADF NF occurred
111 6E N of ADF special error1 occurred Wrong detection of original size
112 6F N of ADF special error2 occurred Next original information error
113 70 N of ADF special error3 occurred Error in size for which mixed paper is
not allowed
114 71 N of scanner scanned No. of scans in platen mode
115 72 N of electrode cleaned (Not used)
116 73 N of memory overflow
117 74 N of fixing alarm occurred (Not used)
118 75 N of no toner stop occurred (Not used)
119 76 N of AGC retry (Not used)
120 77 N of sub scan beam correct error (Not used)
121 78 N of mis-centering correct error (Not used)
1-31
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
122 79 N of distortion adjust error (Not used)
123 7A N of ADF distortion data error (Not used)
124 7B Compression memory overflow
125 7C Page memory overflow (scan)
126 7D Page memory overflow (print)
127 7E FNS alarm (tray/trimming)
128 7F FNS alarm (staple)
129 80 Scanner count
130 81 N of ADF special error4 occurred (Not used)
131 82 Store for HDD (Sync. With Copying)
(Not used)
132 83 Store for HDD (SRVmode Scan → HDD)
(Not used)
133 84 Store for PC (SRVmode Scan → PC)
(Not used)
134 85 Store for PC (SRVmode HDD → PC)
(Not used)
135 86 Recall from HDD (SRVmode HDD) (Not used)
136 87 Recall from PC (SRVmode PC) (Not used)
137 88 Image edit count by SRV
138 89 Wide paper count (A3W) or (11 x 17R)
139 8A Wide paper count (A4W) or (8.5 x 11W)
140 8B Wide paper count (A4WR) or (8.5 x 11RW)
141 8C Wide paper count (A5W) or (5.5 x 8.5W)
142 8D Wide paper count (Others)
143 8E Punch
144 8F Z-Folding (Not used)
145 90 —
146 91 MixPlex (1 side)
147 92 MixPlex (2 side)
148 93 ADF original-thin
149 94
150 95
151 96
152 97
153 98
154 99
155 9A
156 9B
157 9C
158 9D
159 9E
160 9F
2 1-32
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
(7) Data collection No. 8-2: Count of each copy mode (2)
I ADJUSTMENT
NO KRDS Item Count conditions
Parameter
(F1)
1 00 ACS
2 01 Full color
3 02 Monochrome
4 03 Mono color (Y)
5 04 Mono color (M)
6 05 Mono color (C)
7 06 Mono color (R)
8 07 Mono color (G)
9 08 Mono color (B)
10 09 DF thick paper
11 0A DF thin paper
12 0B Original type: Printed paper
13 0C Original type: Photo paper
14 0D Original type: Copied paper
15 0E Original type: Inkjet paper
16 0F Original type: Pencil
17 10 Original type: Newspaper
18 11 Screen: Line screen/Smooth tone
19 12 Screen: Line screen/High resolution
20 13 Screen: Dot screen/Smooth tone
21 14 Screen: Dot screen/High resolution
22 15 Screen: High compression
23 16 Gloss mode
24 17 Density shift
25 18 Background adjustment
26 19 Red adjust
27 1A Green adjust
28 1B Blue adjust
29 1C Hue adjustment
30 1D Saturation adjustment
31 1E Brightness adjustment
32 1F Color balance adjustment
33 20 Sharpness adjustment
34 21 Contrast adjustment
35 22 Image judge adjustment
36 23 Paper Type: Normal paper
37 24 Paper Type: Recycle paper
38 25 Paper Type: Color paper
39 26 Paper Type: High quality paper
40 27 Paper Type: Coated paper
41 28 Paper Type: Tab paper
42 29 Paper Type: Color specific paper
43 2A Paper Type: Exclusive paper A
1-33
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
44 2B Paper Type: Exclusive paper B
45 2C Paper Type: Exclusive paper C
46 2D Paper Type: Exclusive paper D
47 2E Paper Weight: 1
48 2F Paper Weight: 2
49 30 Paper Weight: 3
50 31 Paper Weight: 4
51 32 Paper Weight: 5
52 33 Paper Weight: 6
53 34 Multi page enlargement
54 35 Main Tray: Face up
55 36 N of no toner stop occurred (Y)
56 37 N of no toner stop occurred (M)
57 38 N of no toner stop occurred (C)
58 39 N of no toner stop occurred (K)
59 3A N of toner recovery box is full
60 3B N of color regist. auto. adj. Counts 1 per every correction operation
61 3C N of auto stability control Counts 1 per every correction operation
62 3D —
63 3E —
64 3F —
65 40 OFF mode time Sum of the OFF mode time (unit: minute)
66 41 ON time of heater (Main body) Sum of the time the heater is on (unit: minute)
67 42 ON time of heater (tray 4) Sum of the time the LCT heater is on (unit: minute)
68 43 Polygon motor operation time Sum of the time the polygon motor is on (unit: minute)
69 44 Develop motor ope. time (color) Sum of the time the developing motor
(color) operates (unit: minute)
70 45 Develop motor ope. time (black) Sum of the time the developing motor
(black) operates (unit: minute)
71 46 ON time of PCL (color) Sum of the time the PCL (color) is on
(unit: minute)
72 47 ON time of PCL (black) Sum of the time the PCL (black) is on
(unit: minute)
73 48 Operation time in Scanner motor Sum of the time the scanner motor oper-
ates (unit: minute)
74 49 Time while power (ADF) Sum of the time the 24V is applied to the
ADF (unit: minute)
75 4A —
76 4B —
77 4C —
78 4D Number of the executions of the toner 1 count for each execution
refresh Y (auto)
79 4E Number of the executions of the toner 1 count for each execution
refresh M (auto)
1 1-34
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
80 4F Number of the executions of the toner 1 count for each execution
refresh C (auto)
81 50 Number of the executions of the toner 1 count for each execution
refresh K (auto)
82 51 Number of the manual executions of the 1 count for each execution
toner refresh
83 52 Number of the executions of the filming 1 count for each execution
recovery mode
84 53 Paper type selection: Exclusive paper E
85 54 Paper type selection: Exclusive paper F
86 55 Paper type selection: Exclusive paper G
87 56 Paper type selection: Exclusive paper H
88 57 Paper type selection: Exclusive paper I
89 58 Paper type selection: Exclusive paper J
1-35 1
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(E0)
NO KRDS SC code Section
36 23 SC28-01 High voltage
Parameter
37 24 SC28-02 abnormality
(E0)
1 00 SC10-10 Communication 38 25 SC28-03
abnormality 39 26 SC28-04
2 01 SC13-01 Paper feed motor 40 27 SC29-01
3 02 SC13-02 abnormality 41 28 SC29-02
4 03 SC18-01 Paper feed tray 42 29 SC29-03
5 04 SC18-02 abnormality 43 2A SC29-04
6 05 SC18-03 44 2B SC29-06 Process
7 06 SC18-04 45 2C SC29-07 abnormality
8 07 SC18-50 LT abnormality 46 2D SC29-08
9 08 SC18-51 47 2E SC29-09
10 09 SC18-60 48 2F SC29-10
11 0A SC18-61 49 30 SC29-11
12 0B SC18-70 50 31 SC29-12
13 0C SC18-71 51 32 SC29-13
14 0D SC20-10 Communication 52 33 SC29-14
15 0E SC20-11 abnormality 53 34 SC29-15
16 0F SC20-12 54 35 SC29-16
17 10 SC21-01 PCL abnormality 55 36 SC29-17
18 11 SC21-02 56 37 SC29-18
19 12 SC21-03 57 38 SC29-19
20 13 SC21-04 58 39 SC29-20
21 14 SC23-01 Developing motor 59 3A SC29-21
22 15 SC23-02 abnormality 60 3B SC29-22
23 16 SC23-03 61 3C SC29-23
24 17 SC23-04 62 3D SC30-01
25 18 SC23-05 Drum motor 63 3E SC30-02
26 19 SC23-06 abnormality 64 3F SC30-10 Communication
27 1A SC23-07 abnormality
28 1B SC23-08 65 40 SC32-01 Fan abnormality
29 1C SC23-09 Transfer belt 66 41 SC32-02
30 1D SC23-10 section abnormality 67 42 SC32-03
31 1E SC23-11 Toner supply 68 43 SC32-04
abnormality 69 44 SC32-05
32 1F SC27-01 L-detection 70 45 SC32-06
abnormality 71 46 SC33-01 Motor
33 20 SC27-02 L-detection 72 47 SC33-02 abnormality
34 21 SC27-03 abnormality
73 48 SC33-03
35 22 SC27-04 74 49 SC33-04
1-36
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(E0) (E0)
75 4A SC34-01 High fixing 115 72 SC45-01 Color registration
76 4B SC34-02 temperature 116 73 SC45-03 abnormality
abnormality
77 4C SC34-03 117 74 SC45-07
78 4D SC34-04 118 75 SC45-08
79 4E SC34-05 119 76 SC45-09
80 4F SC34-06 120 77 SC45-10
81 50 SC34-07 121 78 SC45-11
82 51 SC34-08 122 79 SC45-12
83 52 SC35-01 Low fixing 123 7A SC45-20
84 53 SC35-02 temperature 124 7B SC46-01 Image
abnormality processing
85 54 SC35-03 125 7C SC46-02
abnormality
86 55 SC35-04 126 7D SC46-03
87 56 SC35-05 127 7E SC46-05
88 57 SC35-06 128 7F SC46-06
89 58 SC36-02 Fixing sensor 129 80 SC46-07
90 59 SC36-04 abnormality 130 81 SC46-08
91 5A SC36-05 131 82 SC46-09
92 5B SC36-06 132 83 SC46-11
93 5C SC36-07 133 84 SC46-12
94 5D SC36-08 134 85 SC46-13
95 5E SC36-09 135 86 SC46-14
96 5F SC36-10 136 87 SC46-15
97 60 SC36-11 137 88 SC46-16
98 61 SC36-12 138 89 SC46-17
99 62 SC38-02 139 8A SC46-18
100 63 SC38-03 140 8B SC46-19
101 64 SC39-01 141 8C SC46-21
102 65 SC41-01 Scanner 142 8D SC46-23
abnormality 143 8E SC46-24
103 66 SC41-02 Write 144 8F SC46-25
104 67 SC41-03 abnormality
145 90 SC46-26
105 68 SC41-04 146 91 SC46-31
106 69 SC41-05 147 92 SC46-32
107 6A SC41-06 Scanner 148 93 SC46-35
abnormality
149 94 SC46-40
108 6B SC41-07 Write
150 95 SC46-41
109 6C SC41-08 abnormality
151 96 SC46-42
110 6D SC41-09
152 97 SC46-43
111 6E SC41-10
153 98 SC46-58
112 6F SC41-11
154 99 SC46-59
113 70 SC42-01 Fan abnormality
155 9A SC46-62
114 71 SC42-02
156 9B SC46-63
157 9C SC46-64
158 9D SC46-66
1-37
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(E0) (E0)
159 9E SC46-80 Image 197 C4 SC77-02 FNS abnormality
160 9F SC46-81 processing 198 C5 SC77-03
abnormality
161 A0 SC46-82 199 C6 SC77-04
162 A1 SC46-83 200 C7 SC77-05
163 A2 SC46-90 201 C8
164 A3 SC46-91 202 C9 SC77-06
165 A4 SC46-98 203 CA SC77-07
166 A5 SC46-99 204 CB SC77-08
167 A6 SC49-00 Communication 205 CC SC77-11
168 A7 SC49-01 abnormality 206 CD SC77-12
169 A8 SC49-02 207 CE SC77-13
170 A9 SC50-01 208 CF SC77-14
171 AA SC50-02 209 D0 SC77-21
172 AB SC50-03 210 D1 SC77-22
173 AC SC50-04 211 D2 SC77-25
174 AD SC50-05 212 D3 SC77-26
175 AE SC50-10 213 D4 SC77-31 TU abnormality
176 AF SC50-11 214 D5 SC77-32
177 B0 SC52-01 Fan abnormality 215 D6 SC77-33
178 B1 SC52-02 216 D7 SC77-34
179 B2 SC52-03 217 D8 SC77-35
180 B3 SC56-02 Operation board 218 D9 SC77-36
181 B4 SC56-11 abnormality 219 DA SC37-37
182 B5 SC56-12 220 DB SC77-41 PI abnormality
183 B6 SC56-13 221 DC SC77-42
184 B7 SC60-01 DF abnormality 222 DD
185 B8 SC61-01 223 DE SC77-43
186 B9 SC61-02 224 E0 SC77-44 PK abnormality
187 BA SC61-03 225 E0 SC77-45 Not used
188 BB SC61-04 226 E1 SC77-46
189 BC SC61-05 227 E2 SC77-47 PK abnormality
190 BD SC61-06 228 E3 SC77-52 Not used
191 BE SC61-07 229 E4 SC77-53
192 BF SC61-08 230 E5 SC77-54 PK abnormality
193 C0 SC61-09 231 E6 SC77-55 Not used
194 C1 SC61-10 232 E7 SC77-56
195 C2 SC70-01 233 E8 SC77-57
196 C3 SC77-01 234 E9 SC77-81 FNS abnormality
235 EA SC77-91
236 EB SC77-92
237 EC SC77-98
238 ED SC77-99
1 1-38
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(E0)
239 EE SC80-01 Communication
240 EF SC80-02 abnormality
241 F0 SC80-03
242 F1 SC80-11 ISW abnormality
243 F2 SC80-21
244 F3 SC80-30
245 F4 SC80-31
246 F5 SC80-32
247 F6 SC80-40 Main body
248 F7 SC89-01 abnormality
249 F8 SC89-02
250 F9 SC89-03
251 FA SC89-04
252 FB SC32-07 Fan abnormality
253 FC —
254 FD
255 FE
256 FF
257 G0
258 G1
259 G2
260 G3
262 G4
263 G5
264 G6
265 G7
266 G8
267 G9
268 GA
269 GB
270 GC
271 GD
272 GE
1-39 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1-40
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
NO KRDS Parts name P/N Count conditions
Parameter (Parts No.)
(F1)
1 00 Toner collection box 65AA-245 *1
2 01 Ozone filter /1 (Right side) 65AA1043
3 02 Deodorant filter (Rear side) 65AA1137
4 03 Dust-proof filter /1 (Right side) 65AA1044
5 04 Dust-proof filter /2 (Rear side) 65AA-142
6 05 Charging dust proof filter 65AA-387
7 06 Drum cartridge /Y 65AA-200 *2
8 07 Drum /Y 65AA-219
9 08 Drum cleaning blade /Y 65AA2003
10 09 Lubricant applying unit /Y 65AA-202
11 0A — —
12 0B Drum cartridge /M 65AA-200
13 0C Drum /M 65AA-219
14 0D Drum cleaning blade /M 65AA2003
15 0E Lubricant applying unit /M 65AA-202
16 0F — —
17 10 Drum cartridge /C 65AA-200 *2
18 11 Drum /C 65AA-219
19 12 Drum cleaning blade /C 65AA2003
20 13 Lubricant applying unit /C 65AA-202
21 14 — —
22 15 Drum cartridge /K 65AA-200 *1
23 16 Drum /K 65AA-219
24 17 Drum cleaning blade /K 65AA2003
25 18 Lubricant applying unit /K 65AA-202
26 19 — —
27 1A Charging corona /Y 65AA-250 *2
28 1B Charging wire assy /Y 65AA-252
29 1C Charging grid plate /Y 65AA2507
30 1D Charging corona /M 65AA-250
31 1E Charging wire assy /M 65AA-252
32 1F Charging grid plate /M 65AA2507
33 20 Charging corona /C 65AA-250
34 21 Charging wire assy /C 65AA-252
35 22 Charging grid plate /C 65AA2507
36 23 Charging corona /K 65AA-250 *1
37 24 Charging wire assy /K 65AA-252
38 25 Charging grid plate /K 65AA2507
39 26 Transfer belt unit Old type:
65AA-260
New type:
65LA-260
40 27 Transfer belt 65AA2642
1-41 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
41 28 1st transfer roller /Y 65AA2612 *2
42 29 1st transfer roller /M 65AA2612
43 2A 1st transfer roller /C 65AA2612
44 2B 1st transfer roller /K 65AA2604 *1
45 2C 2nd transfer roller /U 65AA2611
46 2D Transfer belt separation claw 65AA-287
47 2E Transfer belt cleaning Old type:
unit 65AA-275
New type:
65LA-275
48 2F Belt cleaning brush unit Old type:
65AA-288
New type:
65LA-288
49 30 Toner collection sheet /1 65AA-293
50 31 Belt cleaning blade 65AA2630
51 32 2nd transfer roller /L 65AA4501
52 33 Separation discharging 65AA-452
unit
53 34 Fixing cleaning unit 65AA-573
54 35 Fixing roller /U 65AA5301
55 36 Fixing roller /L 65AA5302
56 37 Developer /Y (Page) Old type: *2
65AA3079
New type:
65LA (/LK/LQ) 3079
57 38 Developer /M (Page) 6Old type:
65AA3080
New type:
65LA (/LK/LQ) 3080
58 39 Developer /C (Page) Old type:
65AA3081
New type:
65LA (/LK/LQ) 3081
59 3A Developer /K (Page) Old type: *1
65AA3082
New type:
65LA (/LK/LQ) 3082
60 3B Developing unit /Y 65AA-300 *2
61 3C Developing unit /M 65AA-300
62 3D Developing unit /C 65AA-300
63 3E Developing unit /K 65AA-300 *1
2 1-42
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
64 3F Developer /Y (Distance) Old type: Displays developing sleeve travel distance
65AA3079 (in meters)
New type:
65LA (/LK/LQ) 3079
65 40 Developer /M (Distance) Old type:
65AA3080
New type:
65LA (/LK/LQ) 3080
66 41 Developer /C (Distance) Old type:
65AA3081
New type:
65LA (/LK/LQ) 3081
67 42 Developer /K (Distance) Old type:
65AA3082
New type:
65LA (/LK/LQ) 3082
68 43 — — —
69 44 FNS tray up/down motor 13QE-115 1 count for each FNS main tray paper exit
1 count for each 1 paper exit in staple mode
70 45 FNS stapler /F 20AK4241 1 count for each paper exit in each of
the 1-staple at front, 2-staple and the
stitch-and-fold modes
71 46 FNS stapler /R 20AK4241 1 count for each paper exit in each of
the 1-staple at front, 2-staple and the
stitch-and-fold modes
72 47 FNS shift motor 12QR-361 1 count for each paper exit at even num-
ber of copies in the sort mode
73 48 FNS exit opening motor 12QR-361 1 count for starting the job of "large size"
(A4R/8.5 x 11R or larger) in the staple
mode, and 1 count for each paper exit
1 count for starting each of the stitch-
and-fold and folding jobs
74 49 FNS folding knife motor 13QJ-502 1 count for each copy exit in each of the
stitch-and-fold and folding and the three-
folding modes
75 4A Bypass gate solenoid 12QR-263 1 count for each A4 / B5 / 8.5 x 11 / 16K
copy exit in the staple mode
76 4B Tri-folding gate SD 12QR-263 1 count for each copy exit in the three-
folding mode
77 4C Pl conveyance clutch /U 13QN8201 1 count for each paper feed in PI upper
78 4D Pl feed roller /A /U 50BA-574 stand
79 4E Pl feed roller /B /U 50BA-575
80 4F Pl reverse roller /U 13QN-443 1 count for each paper feed in PI upper
81 50 Pl torque limiter /U 13QN4073 stand
1-43 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
82 51 Pl conveyance clutch /L 13QN8201 1 count for each paper feed in PI lower
83 52 Pl feed roller /A /L 50BA-574 stand
84 53 Pl feed roller /B /L 50BA-575
85 54 Pl reverse roller /L 13QN-443
86 55 Pl torque limiter /L 13QN4073
87 56 Trimmer blade 13LHK001/002 1 count for each cutter operation
88 57 PK punching unit (2 hole) 14EA/14EF 1 count for each punch operation
89 58 PK punching unit (3 hole) 14EB
90 59 PK punching unit (4 hole) 14EE/14EG
91 5A — — —
92 5B ADF paper feed roller 13YH4064 Original passage count in all modes
93 5C ADF feed roller 13YH4039
94 5D — —
95 5E ADF Dfeed prevention 20AJ4015 Original passage count in all modes
roller
96 5F ADF exit solenoid 20AJ8251 1 count for each original passage in the
double side copy mode and the mixing
original mode
97 60 ADF feed clutch 13YH8059 Single side copy mode: 1 count for each
original
Double side copy mode: 3 counts for
each original
98 61 ADF reversal solenoid 20AJ8251 1 count for each original passage in the
double side copy mode and the mixing
original mode
99 62 — — —
100 63 Exposure ON time 65AA8301 Accumulation of on-time (in: minute)
101 64 Sub power switch 65AA8603 1 count each time the sub power switch
turns off the power
102 65 Door SW 40AA8501 1 count each time the front door is
opened
103 66 Toner supply door switch 13GG-802 1 count each time the toner supply door
is opened
104 67 Main power SW 55GA8601 1 count each time the main power
switch turns off the power
105 68 Pl regist clutch 13QN8202 1 count each time PI feeds a sheet
106 69 Punch motor 54008004 1 count for each punch operation
107 6A — — —
108 6B Paper exit roller /A 122H4825 1 count for each FNS main tray paper exit
109 6C Intermediate conveyance 13QE4531 1 count for each sheet in each of the
roller FNS flat stapling, stitch-and-fold, folding
110 6D Stacking assist roller 20AK4210 and three-folding modes
111 6E — — —
112 6F Fixing torque limiter 65AA5365 *1
2 1-44
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
(F1)
113 70 Registration cleaning 65AA462 1 count for each paper exit in the single
sheet side copy mode
2 counts in the double side copy mode
114 71 Ball bearing /U 45407504 *1
115 72 Heat insulating sleeve /U 45405339
116 73 Intermediate convey. clutch /1 56AA8201 1 count for each paper exit in the single
117 74 Intermediate convey. clutch /2 56AA8201 side copy mode
118 75 Intermediate convey. clutch /3 56AA8201 1 counts in the double side copy mode
119 76 Feed/Dfeed rubber (Tray-1) 25SA4096 1 count for each paper exit of paper sup-
plied from the tray 1
120 77 Feed/Dfeed rubber (Tray-2) 25SA4096 1 count for each paper exit of paper sup-
plied from the tray 2
121 78 Feed/Dfeed rubber (Tray-3) 25SA4096 1 count for each paper exit of paper sup-
plied from the tray 3
122 79 Feed/Dfeed rubber (Bypass) 25SA4096 1 count for each paper exit of paper sup-
plied from the bypass tray
123 7A Registration roller 65AA4601 1 count for each paper exit in the single
124 7B Separation claw solenoid 26NA8251 side copy mode
2 counts in the double side copy mode
125 7C Fixing upper lamp /1 65AA8303/ 1 count for each paper exit of paper sup-
65AF8303 plied from the tray 1
126 7D Fixing upper lamp /2 65AA8304/ *1
65AF8304 65AA: For Japan and inch area
127 7E Fixing lower lamp 65AA8305/ 65EA: For metric area
65AF8305
128 7F Fixing temp. sensor /3 65AA-553
129 80 Fixing temp. sensor /4 65AA-554
130 81 Paper feed roller (Tray-1) 56AA-458 1 count for each paper exit of paper sup-
plied from the tray 1
131 82 Paper feed roller (Tray-2) 56AA-458 1 count for each paper exit of paper sup-
plied from the tray 2
132 83 Paper feed roller (Tray-3) 56AA-458 1 count for each paper exit of paper sup-
plied from the tray 3
133 84 Paper feed roller (Bypass) 65AA-520 1 count for each paper exit of paper sup-
plied from the bypass tray
134 85 ADU conveyance clutch /1 56AA8201 1 count for each paper exit in the double
135 86 ADU conveyance clutch /2 56AA8201 side copy mode (no count is made in the
136 87 ADU pre-registration clutch 56AA8201 single side copy mode)
137 88 Ball bearing /L 26NA5371 *1
138 89 Heat insulating sleeve /L 65AA5341
139 8A Fixing drive gear 65AA7727
140 8B Decurler roller 65AA4905 1 count for each paper exit in the single
side copy mode
2 counts in the double side copy mode
1-45 2
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(F1)
141 8C LCT paper feed roller 55VA-484 1 count for each paper exit of paper sup-
142 8D LCT feed/Dfeed roller 55VA-483 plied from the LCT
143 8E LCT feed clutch 56AA8201
144 8F LCT pre-registration clutch 56AA8201
145 90 Paper feed clutch (Tray-1) 56AA8201 1 count for each paper exit of paper sup-
146 91 Pre-regist. clutch (Tray-1) 56AA8201 plied from the tray 1
147 92 Paper feed clutch (Tray-2) 56AA8201 1 count for each paper exit of paper sup-
148 93 Pre-regist. clutch (Tray-2) 56AA8201 plied from the tray 2
149 94 Paper feed clutch (Tray-3) 56AA8201 1 count for each paper exit of paper sup-
150 95 Pre-regist. clutch (Tray-3) 56AA8201 plied from the tray 3
151 96 Paper feed clutch 56AA8202 1 count for each paper exit of paper sup-
(Bypass) plied from the bypass tray
152 97 Transfer earth plate unit 65AA-456 1 count for each paper exit in the single
side copy mode
2 counts in the double side copy mode
153 98 Center fixing temp. sensor /U 65AA8801 *1
154 99 Center fixing temp. sensor /L 65AA8802
155 100 Paper exit guide roller /2 65AA4818
(New type only)
156 101 Paper exit roller 65LA4808
(New type only)
157 102 Paper exit roller /U 65LA5343
(New type only)
2 1-46
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
This is used when you want to control the part
counter. 1. Enter the 25 mode.
Set the part name, part number and the limit value,
2. "25 mode menu screen"
and display and reset the copy count.
Press the [5. Parts counter] key.
Up to 30 data from No. 01 to No. 30 can be set. A
count is taken for each passage of paper, regard- 3. "Parts counter menu screen"
less of the paper size. Press the [2. Count of each parts] key.
• When the copy count is in excess of a limit Press the arrow key to select a number you
value, an asterisk [*] is shown to the left of No. want to set or change.
1-47
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-48
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Set the following passwords. Set the customer support center telephone and FAX
• Key operator password (4 digits): Password numbers that are used in an emergency for a ser-
used to enter the key operator mode. vice call and shown on the basic screen for help.
• EKC master key code (8 digits): Password
required when entering various EKC setting A. Procedure
modes.
• Weekly timer password (4 digits): Password 1. Enter the 25 mode.
2. "25 mode menu screen" 5. Press the [OK] key to update the data.
Press the [6. Password setting] key. To invalidate the setting that you have
changed, press the [CANCEL] key.
3. "Password setting mode screen"
Press the key of an item you want to set.
• Key operator password (4 digits)
Note:
• EKC master key code (8 digits)
• When a number is less than 16 digits, be sure
• Weekly timer password (4 digits)
to use hyphens to fill up the blanks.
Note:
• Setting "0000" for the key operator password
and the weekly timer password allows you to
use each mode with no password.
1-49
25 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Display and set the serial numbers of the main body Display the ROM versions of the main body and the
and options. option and a product number that discriminates a
new ROM from an old ROM.
A. Procedure
A. Procedure
1. Enter the 25 mode.
1. Enter the 25 mode.
2. "25 mode menu screen"
Press the [8. M/C serial number setting] key. 2. "25 mode menu screen"
Press the [9. Indication of ROM version] key.
3. "Serial number setting mode screen"
Press the key of an item you want to set and 3. "Indication of ROM version screen"
enter a serial number through the alphanu- Each ROM version and product number are
meric keys. displayed.
Old type New type
4. Press the [OK] key to update the data.
Image control I 65AA 65LA
5. To invalidate the setting that you have Printer control C 65AA 65LA
changed, press the [CANCEL] key. Operation O 65A* 65L*
Finisher N 20AK 20GA
Note:
Note:
• * varies according to the destination.
• The serial number of the main body cannot be
changed. 4. Press the [PREVIOUS SCREEN] key to return
to "25 mode menu screen."
6.13 ISW
See chapter "Service tools."
2 1-50
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 25 MODE
I ADJUSTMENT
Set the starting date of the total counter that is dis- When changing any of the following four types of
played on the LCD in the P function. boards, be sure to set the serial number of the main
body in this setting.
A. Procedure • OPERATION (operation board /1)
• OVERALL CB (overall control board)
1. Enter the 25 mode.
• NVRAM (memory board)
• PRINTER (printer control board)
2. "25 mode menu screen"
Press the [12.Setting date input] key.
Note:
3. "Setting date input screen" • The number of boards that can be replaced at
Enter an installation date through the numeric the same time is restricted only to two boards.
keys.
A. Procedure
4. Press the [OK] key to update the data.
1. Enter the 25 mode.
5. To invalidate the setting that you have
changed, press the [CANCEL] key. 2. "25 mode menu screen"
Press the [13. Board change mode] key.
1-51
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
2. "36 mode menu screen"
Press the [1. Process adjustment] key.
1. With the main power switch (SW1) left ON,
turn OFF the sub power switch (SW2). 3. "Process adjustment mode menu screen"
For the process adjustment, there are the fol-
2. Turn ON the SW2 while pressing the numeric
lowing items provided:
buttons 3 and 6 at the same time. The "36
[1. High voltage adjustment]
mode menu screen" is shown.
[2. Drum peculiarity adjustment]
At this point, the machine enters the 36 mode
[3. Sensor output adjustment]
with the normal copy operation unavailable.
[4. Exclusive paper setting]
3. Press the item key on the liquid crystal display [5. Recall standard data]
(LCD) to show a setting screen of each item.
4. Press the key of an item you want to adjust.
4. Confirm the details of input in the setting
5. Press the [PREVIOUS SCREEN] key to return
screen of each item.
from each of the adjustment screen to the
5. Turn OFF the SW2 to release the 36 mode. "Process adjustment menu screen."
1 1-52
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
For the high voltage adjustment, the following items cleaning blade or the transfer belt. In this mode,
are provided. However, be sure not to conduct a apply toner onto the transfer belt then clean with the
high voltage adjustment in the field. belt cleaning blade. This prevents the damages of
[1. 1st transfer manual adj.] the transfer belt and the belt cleaning blade.
[2. 2nd transfer manual adj.]
[3. HV adjustment (Separation AC)] a. Procedure
[4. HV adjustment (Separation DC)]
[5. Pre-transfer guide HV check] 1. Enter the 36 mode.
Conduct the blade setting, charging potential cor- 3. "Process adjustment menu screen"
rection, gamma, developer charge, L-detection Press the [2. Drum peculiarity adjustment] key.
adjustment and the initial drum rotation.
4. "Drum peculiarity adjustment menu screen"
3. "Process adjustment menu screen" 6. Press the [PREVIOUS SCREEN] key to return
Press the [2. Drum peculiarity adjustment] key. to the "Drum peculiarity adjustment menu
screen."
4. "Drum peculiarity adjustment menu screen"
For the drum peculiarity adjustment, the follow-
ing items are provided:
[1. Blade setting mode]
[2. Automatic drum potential adj.]
[3. Automatic gamma adjustment]
[4. LD bias adjustment]
[5. Automatic developer charge]
[6. L-detect initial auto. adj.]
[7. Initial drum rotation]
1-53
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-54
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
For the LD bias adjustment, the following items
Perform this adjustment when replacing the write
are provided. Press the arrow key to select the
unit.
color of the write unit you just replaced.
• "LD bias adjustment Y (LS 1/1)"
Note:
• "LD bias adjustment Y (LS 1/2)"
• Do not perform this adjustment except when
• "LD bias adjustment Y (LS 1/3)"
replacing the write unit.
• "LD bias adjustment M (LS 1/1)"
• "LD bias adjustment M (LS 1/2)"
a. Procedure
• "LD bias adjustment M (LS 1/3)"
1. Read the numeric value on the bar code • "LD bias adjustment C (LS 1/1)"
labeled [1] on the replacing write unit. • "LD bias adjustment C (LS 1/2)"
• "LD bias adjustment C (LS 1/3)"
• "LD bias adjustment K (LS 1/1)"
• "LD bias adjustment K (LS 1/2)"
• "LD bias adjustment K (LS 1/3)"
1-55
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• Do not open the upper cover of the develop-
[2]
ing unit. Otherwise, dust gets in the unit caus-
ing image failure.
a. Procedure [1]
[2]
[4]
[1]
[2]
8050fs1003
1-56
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
4. Set the developer charging funnel /L [2] to the 7. "36 mode menu screen"
I ADJUSTMENT
developer charging plate [1]. Press the [1. Process adjustment] key.
Note:
• Be sure to attach the tip of the developer 8. "Process adjustment menu screen"
charging funnel /L [2] securely to the toner Press the [2. Drum peculiarity adjustment] key.
[3] [2] 8050fs1004 12. Make sure that the developer has been
charged successfully before pressing the
1-57
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
developer is charged. duct this operation to securely set the drum cou-
pling.
Note:
• Do not print without conducting the L-detect a. Procedure
initial auto. adjustment. Otherwise, a proper
image density cannot be obtained, thus 1. Enter the 36 mode.
4. "Drum peculiarity adjustment menu screen" in about 10 seconds and complete message is
Press the [6. L-detect initial auto. adjustment] shown on the screen.
key.
6. Press the [PREVIOUS SCREEN] key to return
to the "Drum peculiarity adjustment menu
5. "L-detect initial auto. adj. ALL screen"
screen."
Press the arrow key to select the color of a
developer that has been newly charged, and
then press the [Start] key.
For the L-detect initial auto. adj., the following
items are provided:
• L-detect initial auto. adj. All: Conduct all colors
of Y, M,C and K.
• L-detect initial auto. adj. YMC: Conduct Y, M
and C only.
• L-detect initial auto. adj. K: Conduct K only.
• L-detect initial auto. adj. Y: Conduct Y only.
• L-detect initial auto. adj. M: Conduct M only.
• L-detect initial auto. adj. C: Conduct C only.
1-58
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
For the sensor output check, the following items are This setting is used when the user cannot obtain the
provided; however, do not conduct them in the field: satisfactory results of transfer, separation or fixing
[1. Surface potential sensor output] with the standard setting due to a special paper
[2. Max. density sensor output] being used.
[3. Gamma sensor output] This setting is applicable when [Exclusive paper A
to J] is selected in the key operator mode [Paper
type/ Special paper size set].
In default, the following paper data is entered for
each destination area.
• For Japan: 80 g/m2 color specified paper
• For inch area: 105 g/m2 color specified paper
• For metric area: 90 g/m2 color specified paper
Note:
• When setting data, be sure to follow the
instructions given by Konica Minolta Technol-
ogy Support Section.
A. Procedure
1-59 1
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. For setting, press the key of an item you want • Fixing (L) roller temp (print) *1
I ADJUSTMENT
to set. Set the following 12 types of setting for Change the fixing lower roller control tempera-
each exclusive paper A to J. ture while in the printing.
• 2nd transfer offset Side 1 Setting range: 0 to 255 (unit: °C)
Change the 2nd transfer current for 1-sided • Fixing (U and L) roller temp. difference
mode. Change the control temperature difference
+ direction: decrease current value between fixing upper and lower rollers from
- direction: increase current value print start to 20th print.
• 2nd transfer offset Side 2 Setting range: 0 (1°C) to 255 (256°C)
Change the 2nd transfer current for 2-sided • Compulsion off (upper heater) paper width <
mode. 261 mm
+ direction: decrease current value Temperature to turn off the fixing upper roller
- direction: increase current value edge heater when printing paper less than 261
• Separation AC offset Side 1 mm width (main scan direction). If it is lowered,
Change the separation AC current for 1-sided the paper edge crease is improved, however,
mode. do not lower more than 10°C from the default
+ direction: increase current value up (215°C). Fixing related SC may occur.
- direction: decrease current value down Setting range: 0 to 255 (unit: °C)
• Separation AC offset Side 2 • Compulsion off (upper heater) paper width >=
Change the separation AC current for 2-sided 261 mm
copy mode. Temperature to turn off the fixing upper roller
+ direction: increase current value up edge heater when printing paper 261 mm or
- direction: decrease current value down more width (main scan direction). If it is low-
• Separation DC offset Side 1 ered, the paper edge crease is improved, how-
Change the separation DC current for 1-sided ever, do not lower more than 10°C from the
copy mode. default (235°C). Fixing related SC may occur.
+ direction: increase current value up Setting range: 0 to 255 (unit: °C)
- direction: decrease current value down • Line speed
• Separation DC offset Side 2 Select from 1/1, 1/2 and 1/3.
Change the separation DC current for 2-sided • CPM down
copy mode. Widen paper intervals without changing the line
+ direction: increase current value up speed and make the print speed 1/2 to prevent
- direction: decrease current value down tacking.
• Fixing (U) roller temp (idle) *1 • LCT fan
Change the fixing upper roller control tempera- ON/OFF setting of LCT paper feed assist fan.
ture while in the idling.
Setting range: 0 to 255 (unit: °C) *1 For safety reasons, there is a temperature
• Fixing (U) roller temp (print) *1 limit. The temperature limit changes accord-
Change the fixing upper roller control tempera- ing to other setting values.
ture while in the printing.
6. Press the [PREVIOUS SCREEN] key to return
Setting range: 0 to 255 (unit: °C)
to the "User paper setting menu screen."
• Fixing (L) roller temp (idle) *1
Change the fixing lower roller control tempera-
ture while in the idling.
Setting range: 0 to 255 (unit: °C)
2 1-60
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Reset the adjusted set values of process adjust-
ment to the standard data. (factory default data)
Note:
• Data for automatic drum potential, automatic
gamma, L-detect initial auto. and exclusive
paper setting adjustment cannot be reset to
the standard data.
A. Procedure
1-61
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure A. Procedure
5. Press the [PREVIOUS SCREEN] key to return 5. Press the key of an item you want to adjust.
from each of the adjustment screens to the
6. Press the [PREVIOUS SCREEN] key to return
"Image adjustment menu screen."
from each of the adjustment screens to the
"Magnification adjustment menu screen."
1-62
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
START button to output a test pattern (No. 16).
tem.
This adjustment changes the line speed of the reg- 7. Measure the vertical magnification with a scale.
istration roller, drum, transfer belt and the fixing. • Standard value: 0.5% or less (when in life-size)
This adjustment can be shown in the key operator Within ± 1 mm against 205.7 mm
mode by setting the DIPSW12-1 to 1.
Note:
• For the printer vertical magnification adjust-
ment, the following two methods are avail- 205.7 1
able. Be sure to take care when an adjustment
is made.
8050fs1006
(1) Printer vertical magnification adjustment
Used when the vertical magnification has
been changed due to the wear of the regis- 8. When the value is not within the standard,
tration roller or the heat shrinkage of press the C button while pressing the P button.
paper.
9. "Printer vertical magnification adjustment
(2) Belt line speed adjustment
screen"
Used when the vertical magnification has
For the printer vertical magnification adjustment, the
been changed due to causes other than
following items are provided. Press the [NEXT
the above.
ADJUSTMENT] key or [PREVIOUS ADJUSTMENT]
• In default, the printer vertical magnification
key to select an item you want to adjust.
adjustment on side 2 is not reflected to the
image. When adjusting the vertical magnifica-
• "Printer vertical mag. adjustment": Side 1 and
tion on side 2, use the memory switch in the
side 2 are adjusted at the same time.
key operator mode to turn ON side 2 drum
Setting range: -300 to +300, 1 step = 0.01%
clock adjustment mode. However, since the
• "Tray 1 offset (ADU)": Tray 1 side 2 adjustment
line speed is switched for each image creation
Setting range: -100 to +100, 1 step = 0.01%
process on side 1 and side 2, the print speed
• "Tray 2 offset (ADU)": Tray 2 side 2 adjustment
is reduced to about 1/4.
Setting range: -100 to +100, 1 step = 0.01%
• "Tray 3 offset (ADU)": Tray 3 side 2 adjustment
a. Procedure
Setting range: -100 to +100, 1 step = 0.01%
1. Enter the 36 mode. • "Bypass tray offset (ADU)": Bypass tray side 2
adjustment
2. "36 mode menu screen" Setting range: -100 to +100, 1 step = 0.01%
Press the [2. Image adjustment] key. • "Back tray 4 offset": LCT side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
3. "Image adjustment menu screen"
Press the [1. Magnification adjustment] key. 10. Enter a numeric value through the numeric
keys and press the [SET] key.
4. "Magnification adjustment menu screen"
Press the [1. Printer vertical mag. adj.] key. 11. Repeat steps 5 to 10 until the standard value
can be obtained.
5. "Printer vertical mag. adjustment screen"
Press the [COPY SCREEN] key.
1-63
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
12. Press the [PREVIOUS SCREEN] key to return 8. When the value is not within the standard,
I ADJUSTMENT
to the "Magnification adjustment menu press the C button while pressing the P button.
screen."
9. "Printer horizontal magnification adjustment
screen"
(2) Printer horizontal magnification adjustment For the printer horizontal magnification adjust-
Adjust the horizontal magnification of the printer ment, the following items are provided. Press
system. the [NEXT ADJUSTMENT] key or [PREVIOUS
This adjustment changes the horizontal magnifica- ADJUSTMENT] key to select an item you want
tion in image processing prior to the laser exposure. to adjust.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. • "Printer horizontal magnification adjustment":
Side 1 and side 2 are adjusted at the same
a. Procedure time.
Setting range: -100 to +100, 1 step = 0.01%
1. Enter the 36 mode.
• "Tray 1 offset (ADU)": Tray 1 side 2 adjustment
2. "36 mode menu screen" Setting range: -100 to +100, 1 step = 0.01%
Press the [2. Image adjustment] key. • "Tray 2 offset (ADU)": Tray 2 side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
3. "Image adjustment menu screen" • "Tray 3 offset (ADU)": Tray 3 side 2 adjustment
Press the [1. Magnification adjustment] key. Setting range: -100 to +100, 1 step = 0.01%
• "Bypass tray offset (ADU)": Bypass tray side 2
4. "Magnification adjustment menu screen" adjustment
Press the [2. Printer horizontal magnification Setting range: -100 to +100, 1 step = 0.01%
adjustment] key. • "Tray 4 offset (ADU)": LCT side 2 adjustment
Setting range: -100 to +100, 1 step = 0.01%
5. "Printer horizontal magnification adjustment
screen"
10. Enter a numeric value through the numeric
Press the [COPY SCREEN] key.
keys and press the [SET] key.
6. Select the A3 or 11 x 17 paper and press the 11. Repeat steps 5 to 10 until the standard value
START button to output a test pattern (No. 16). can be obtained.
7. Measure the horizontal magnification with a 12. Press the [PREVIOUS SCREEN] key to return
scale. to the "Magnification adjustment menu
• Standard value: 0.5% or less (when in life-size) screen."
Within ± 1 mm against 190 mm
190 8050fs1007
1-64
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
to the "Magnification adjustment menu
tem.
screen."
This adjustment changes the scan speed.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. (4) Belt line speed adjustment
Adjust the vertical magnification of the printer sys-
a. Procedure tem.
This adjustment charges line speed of the transfer
1. Enter the 36 mode.
belt.
2. "36 mode menu screen"
Press the [2. Image adjustment] key. Note:
• For the printer vertical magnification adjust-
3. "Image adjustment menu screen" ment, the following two methods are avail-
Press the [1. Magnification adjustment] key. able. Be sure to take care when an adjustment
is made.
4. "Magnification adjustment menu screen"
(1) Printer vertical magnification adjustment
Press the [3. Scanner vertical mag. adj.] key.
Used when the vertical magnification has
5. "Scanner vertical mag. adjustment screen" been changed due to the wear of the regis-
Press the [COPY SCREEN] key. tration roller or the heat shrinkage of
paper.
6. Select the A3 or 11 x 17 paper and press the (2) Belt line speed adjustment
START button with a test chart set to the origi- Used when the vertical magnification has
nal glass. been changed due to causes other than
the above.
7. Measure the vertical magnification with a
scale.
a. Procedure
• Standard value: 0.5% or less (when in life-size)
Within ± 1 mm against 200 mm 1. Enter the 36 mode.
200 8050fs1008
4. "Magnification adjustment menu screen"
Press the [4. Belt line speed adjustment] key.
8. When the value is not within to the standard, 5. "Belt line speed adjustment screen"
press the C button while pressing the P button. Press the [COPY SCREEN] key.
9. "Scanner vertical mag. adjustment screen" 6. Select the A3 or 11 x 17 paper and press the
Enter a numeric value through the numeric START button to output a test pattern (No. 16).
keys and press the [SET] key.
• Setting range: -40 to +40, 1 step = 0.05%
1-65
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
scale.
belt, use this adjustment method to adjust the fixing
• Standard value: 0.5% or less (when in life-size)
roller line speed.
Within ± 1 mm against 205.7 mm
These parts are made from rubber. Accordingly,
every parts has different diameter and thickness,
they must be adjusted for each one.
When the fixing line speed is faster than the transfer
belt, the vertical magnification gets large, thus
205.7 1
resulting in a transfer jitter. When it is slower than
the transfer belt, the trailing edge of the image gets
8050fs1006 soiled or the toner scattering occurs.
a. Procedure
2 1-66
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
6. With the fixing adjustment paper set to the 14. The fixing roller line speed varies automatically
I ADJUSTMENT
bypass tray, press the START button to output at intervals of about 25 seconds to output 8
a test pattern. sheets of test pattern based on a cyanic half
Based on a cyan half-tone, a test pattern is tone.
output.
15. With a pen, write serial numbers from 1 to 8 on
7. Compare the fixing adjustment density patches next greatest number in which the distance
(upper and lower limit samples of density that between the magenta line at the lead edge and
are packed with the "paper for fixing speed the first black line at the trail edge (10 lines at
adjustment") with the cyan density of the out- intervals of 1 mm) becomes greater than 1 mm
Note:
• An accurate adjustment is available only
when the density is correctly set.
10. Repeat steps 5 to 9 until the density ges inside certain sheet. Therefore, be sure to measure
12. "Push [Sample] and print 8 sheets screen" Enter the number of the output sheet that
Press the [8 SAMPLES] key. stretches 1 mm through the numeric keys and
press the [SET] key.
13. With 8 sheets of the fixing adjustment paper
set to the bypass tray, press the START button 19. Press the [PREVIOUS SCREEN] key to return
Note:
• Be sure to conduct this operation with the
copy count set to 1.
1-67 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Adjust various timings. This adjustment changes the paper restart timing
from the registration roller.
A. Procedure This adjustment can be shown in the key operator
mode by setting DIPSW12-1 to 1.
1. Enter the 36 mode.
Note:
2. "36 mode menu screen"
• Be sure the printer vertical magnification has
Press the [2. Image adjustment] key.
been adjusted.
3. "Image adjustment menu screen"
Press the [2. Timing adjustment] key. a. Procedure
[1. Printer lead edge timing adj.] Press the [2. Image adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
5. "Lead edge timing (Tray 1) screen" 9. Measure the lead edge timing with a scale.
I ADJUSTMENT
For the printer lead edge timing adjustment, • Standard value: 20 mm ± 0.5 mm
the following items are provided. Press the
[NEXT ADJUSTMENT] key or [PREVIOUS
20
ADJUSTMENT] key to select an item you want
to adjust.
• "Lead edge timing (Tray 1)"
• "Lead edge timing (Tray 2)"
• "Lead edge timing (Tray 3)"
• "Lead edge timing (Bypass)"
8050fs1010
• "Lead edge timing (Tray 4)"
• "Lead edge timing (ADU)"
• "Tray large size normal paper offset" 10. When the value is not within the standard,
• "Tray large size thick paper offset" press the C button while pressing the P button.
• "Small size thick paper offset (ADU)" to the "Timing adjustment mode menu screen."
Note:
(2) Printer registration loop adjustment
• Large size: 300 mm or more in length in the
Adjust the paper loop amount in the registration
paper feed direction
roller section to remove paper skew and wrinkle, or
• Small size: 300 mm or less in length in the
paper jamming in the registration section.
paper feed direction
This adjustment can be shown in the key operator
• Thick Paper: 106 g/m2 or more
mode by setting the DIPSW12-1 to 1.
8. Set the copy setting according to the item 2. "36 mode menu screen"
adjusted and press the START button to output Press the [2. Image adjustment] key.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. "Printer registration loop adjustment screen 12. Press the [PREVIOUS SCREEN] key to return
I ADJUSTMENT
• "Printer registration loop adjustment (Tray 2 S)" mode by setting the DIPSW12-1 to 1.
• "Printer registration loop adjustment (Thick)" Press the [2. Timing adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Enter a numeric value through the numeric
In this adjustment, the starting position for reading
keys and press the [SET] key.
while in the original scanning mode is adjusted.
• Setting range: -99 (large) to +99 (small),
This adjustment can be shown in the key operator
1 step = 0.1 mm
mode by setting the DIPSW12-1 to 1.
11. Repeat steps 6 to 10 until the standard value is obtained.
Note:
12. Press the [PREVIOUS SCREEN] key to return • Make sure that the printer timing adjustment
to the "Timing adjustment mode menu screen." has been completed.
a. Procedure
(4) Printer erasure amount adjustment
Conduct an erasure amount adjustment. 1. Enter the 36 mode.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. 2. "36 mode menu screen"
Press the [2. Image adjustment] key.
a. Procedure
3. "Image adjustment menu screen"
1. Enter the 36 mode. Press the [2. Timing adjustment] key.
4. "Timing adjustment mode menu screen" 6. Select the A3 or 11 x 17 paper and press the
Press the [4. Printer erasure amount adj.] key. START button with a test chart set to the origi-
nal glass.
5. "Printer erasure amount adjustment screen"
Press the [COPY SCREEN] key. 7. Check the scanner re-start timing.
• Standard value: 3 mm or less
6. Select the A3 or 11 x 17 paper and press the START
button with a test chart set to the original glass. 8. When the value is not within the standard,
press the C button while pressing the P button.
7. Check the printer erasure amount.
• Standard value: 3 mm or less 9. "Scanner re-start timing adjustment screen"
Enter a numeric value through the numeric
8. When the value is not within the standard, keys and press the [SET] key.
press the C button while pressing the P button. • Setting range: -10 to +20, 1 step = 0.1 mm
9. "Printer erasure amount adjustment screen" 10. Repeat steps 6 to 9 until the standard value is
Enter a numeric value through the numeric obtained.
keys and press the [SET] key.
• Setting range: -20 to +40, 1 step = 0.1 mm 11. Press the [PREVIOUS SCREEN] key to return
to the "Timing adjustment mode menu screen."
10. Repeat steps 6 to 9 until the standard value is obtained.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(6) RADF registration loop adjustment (7) Writing unit skew initial adjustment
Adjust the original loop amount in the RADF regis-
I ADJUSTMENT
a. Procedure
1 1-72
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
When pressing the [LIST] key, the main scan,
tion error. The main scan, sub-scan, horizontal
sub-scan, horizontal magnification and the
magnification and the skew of color registration
skew of Y, M and C compared based on K after
error are automatically adjusted.
adjustment are shown.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1. 8. Press the [PREVIOUS SCREEN] key to return
to the "Timing adjustment mode menu screen."
Note:
• This auto. color registration adjustment has a
larger correction area than that of the color (9) Color registration manual adjustment (par-
registration auto correction in the user mode. tial horizontal adjustment)
So, be sure to perform this adjustment when a With respect to the main scan, entire horizontal
SC45-20 occurs. magnification, partial horizontal magnification, sub-
scan, inclination and the scan inclination, the regis-
a. Procedure tration error amount of Y, M and C compared based
on K is shown on the operation panel. The partial
1. Enter the 36 mode. horizontal magnification that cannot be corrected
automatically is manually adjusted.
2. "36 mode menu screen"
Press the [2. Image adjustment] key.
Note:
3. "Image adjustment mode menu screen" • Be sure that the printer vertical and horizontal
Press the [2. Timing adjustment] key. magnifications have been complete.
• Make sure that the auto. color registration
4. "Timing adjustment menu screen" adjustment has been completed.
Press the [8. Auto. color registration adj.] key.
a. Procedure
5. "Color registration adj. screen"
Press the [Start] key. 1. Enter the 36 mode.
6. The color registration adjustment starts and a 2. "36 mode menu screen"
message "Complete" is shown in about 2 min- Press the [2. Image adjustment] key.
utes.
When the error message appears, perform an 3. "Image adjustment menu screen"
error correction referring to the below. Press the [2. Timing adjustment] key.
• Error 1: It does not converge within the stan-
4. "Timing adjustment mode menu screen"
dard value.
Press the [9. Color registration manual adj.]
The patch density may be too light.
key.
Check around the drum unit and per-
form the gamma automatic adjustment 5. "Color registration manual adj. screen"
(0). Then perform this adjustment. Press the [COPY SCREEN] key.
• Error 2: The difference of the color registration
is too much.
• Error 3: The other error
SC other than the color registration
automatic adjustment may occur.
Restart the main body in the normal
mode to check for SC code.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6. Select the A3 or 11 x 17 paper and press the 9. The amount of error of the "MainScan" (main
I ADJUSTMENT
START button to output a test pattern. scan), "Mag(ALL)" (entire horizontal magnifica-
Place the test pattern [1] outputted securely tion), "Mag(PART)" (partial horizontal magnifi-
against the original positioning plate /L [2] and cation), "SubScan" (sub-scan), "Incline"
the original positioning plate /R [3] to set it to (inclination) and the "ScanBend" (scan incline)
the original glass, and close the DF or platen of Y, M and C are compared based on K and
cover. result are shown at "Rest" section on the oper-
ation panel (unit is pixel).
Note:
• When setting the test pattern to the original 10. Make sure that "OK" is displayed for all the items.
glass, be sure to take check of the setting When any item is not within the standard, an
direction (with printing face down) and posi- error code is displayed for each cause together
• Check that the settings for all colors (Y, M, C, to the below:
K) in the [Test pattern density setting] of 36 When a "NG" occurs in the "MainScan",
2 1-74
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
11. When a "NG" occurs in the "MainScan", 15. Press the [PREVIOUS SCREEN] key to return
I ADJUSTMENT
"Mag(ALL)" or "Mag(PART)," open the toner to the "Timing adjustment mode menu screen."
supply section and loosen 2 screws [1] pro-
vided near the developing unit of a color from
which an "NG" is displayed. Then, slide the
adjustment plate [2] up and down to adjust the
partial horizontal magnification. Moving the
adjustment plate [2] upward reduces the partial
horizontal magnification data (minus) and mov-
ing the plate downward increases it (plus).
• Adjustment target
Move the adjustment plate [2] by referring to
the "Rest" of "Mag(PART)" (partial horizontal
magnification) (unit: pixel) displayed at the
operation panel. The scale of the adjustment
plate [2] changes about 0.5 pixel per notch.
[2]
[1] 8050fs1012
1-75 1
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
11) screen"
Conduct the original size adjustment, original stop
With the A4 (for metric machine) or 8.5 x 11
position adjustment and the sensor adjustment of
(for inch machine) paper set to the RADF,
the RADF.
press the [Start] key.
6. Press the [PREVIOUS SCREEN] key to return 10. After confirmation of a message "Complete,"
from each of the adjustment screens to the press the [COPY SCREEN] key.
"RADF adjustment menu screen."
11. Make sure that the RADF original size is prop-
erly detected.
(1) RADF original size adjustment 12. Press the C button while pressing P button.
Conduct this adjustment when the RADF original
size is not properly detected. 13. Press the [PREVIOUS SCREEN] key to return
to the "RADF adjustment menu screen."
a. Procedure
1-76
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
can be obtained.
ing (leading edge timing) adjustment of the RADF.
12. Press the [PREVIOUS SCREEN] key to return
Note: to the "RADF adjustment mode menu screen."
• Make sure that the printer lead edge timing
adjustment and the scanner re-start timing
adjustment have been completed. (3) RADF sensor adjustment
Conduct this adjustment when malfunction occurs
a. Procedure in the reflective type sensors.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
3. "Image adjustment mode menu screen" 6. Press the [COPY SCREEN] key.
Press the [4. Centring adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
7. Select the paper size and the type of paper 5. "Scanner (platen) centring adjustment screen"
I ADJUSTMENT
according to an item you want to adjust, and Press the [COPY SCREEN] key.
press the START button to output a test pat-
tern (No. 16). 6. Select the A3 or 11 x 17 paper and press the
START button with a test chart set to the origi-
8. Fold the outputted paper in the paper feed nal glass.
direction and check the amount of error of the
lines on both sides. 7. Fold the outputted paper in the paper feed
• Standard value: Within ± 2 mm direction and check the amount of error of the
lines on both sides.
9. When the value is not within the standard, • Standard value: Within ± 2 mm
press the C button while pressing the P button.
8. When the value is not within the standard,
10. Enter a numeric value through the numeric press the C button while pressing the P button.
keys and press the [SET] key.
• Setting range: -40 to +40, 1 step = 0.1 mm 9. Enter a numeric value through the numeric
keys and press the [SET] key.
11. Repeat steps 6 to 10 until the standard value • Setting range: -30 to +30, 1 step = 0.1 mm
can be obtained.
10. Repeat steps 6 to 9 until the standard value is
12. Press the [PREVIOUS SCREEN] key to return obtained.
to the "Centring adjustment mode menu
11. Press the [PREVIOUS SCREEN] key to return
screen."
to the "Centring adjustment mode menu
screen."
(2) Scanner centring adjustment
Adjust the centring when scanning the platen origi-
(3) RADF centring adjustment
nal.
Adjusts the centring when scanning the RADF origi-
nal.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1.
This adjustment can be shown in the key operator
mode by setting the DIPSW12-1 to 1.
Note:
• Make sure that the printer centering adjust-
Note:
ment has been completed.
• Make sure that the printer centering and scan-
ner centring adjustment has been completed.
a. Procedure
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
7. Fold the outputted paper in the paper feed 1. Enter the 36 mode.
direction and check the amount of error of the
2. "36 mode menu screen"
lines on both sides.
Press the [2. Image adjustment] key.
• Standard value: Within ± 2 mm
3. "Image adjustment mode menu screen"
8. When the value is not within the standard,
Press the [5. Non-image area erase check]
press the C button while pressing the P button.
key.
9. Enter a numeric value through the numeric
4. "Non-image area erase check screen"
keys and press the [SET] key.
Press the [Start] key.
• Setting range: -30 to +30, 1 step = 0.1 mm
5. Make sure that a message "Normal adjustment
10. Repeat steps 6 to 9 until the standard value is
selected..." is shown on the operation panel.
obtained.
When a message "Does not function satisfac-
11. Press the [PREVIOUS SCREEN] key to return torily..." is shown, refer to "B. Error message
to the "Centring adjustment mode menu and Handling," to conduct the non-image area
screen." erase check again.
2 1-80
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
If the error is detected while perform the "non-image Reset the adjustment values of image adjustment to
area erase check" mode, following error message the standard data. (factory default data)
will be displayed on the operation panel.
Note:
(1) Error message 1 • Data for the printer vertical magnification,
Adjust for Moderate Brightness. RADF registration loop, auto. color registra-
The Non-image area erase function may not oper- tion, color registration manual, RADF original
ate correctly with dark (density) originals. size, RADF original stop position and RADF
Please confirm "adjustment" - "36 MODE", columns sensor adjustment cannot be reset to stan-
of Service Manual. dard data.
Handling 1 A. Procedure
When the "non-image area erase" function is not
used very frequently, or when copy originals that 1. Enter the 36 mode.
check mode" again. Press the [YES] key when recalling the stan-
dard data. Pressing the [NO] key or [PREVI-
Adjust for Extreme Brightness. adjustment menu screen" without recalling the
Handling 2
When the "non-image area erase" function is not
used very frequently, the copier can be used in the
current installation location. However, the outside-
original erasure function is frequently used, install
the copier in a location or in a direction where less
external light get in (darker) than the present instal-
lation location, and check the "non-image area
erase check mode" again. At this time, when there
is a bright light source such as a fluorescent light
installed directly above this machine, reconsider the
installation location or direction, or take some mea-
sures to shield the light source and check the "non-
image area erase check mode" again.
1-81 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Conduct various image quality adjustments. Conduct the gradation correction of the scanner.
When color reproduction is a poor condition, usually
A. Procedure conduct the printer gamma correction of the pro-
cess adjustment.
1. Enter the 36 mode.
When changing the CCD unit, exposure lamp (L1),
original glass or each scanner mirror, conduct this
2. "36 mode menu screen"
adjustment.
Press the [3. Image quality adjustment] key.
2 1-82
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
When the color reproduction is in poor condition, tion varies with copy modes to correct the gradation
conduct this adjustment to correct the gradation. in a high light density section and adjust the density
This adjustment is not reflected on the output from in the background.
the IP.
Note:
A. Procedure • For the printer gamma offset adjustment,
adjustment methods of 0 to 5 are available for
1. Enter the 36 mode.
each screen type. It is possible to divide the
gradation in 256 into 6 parts of 0 to 5 and
2. "36 mode menu screen"
adjust the entire ranges from "0: Low density
Press the [3. Image quality adjustment] key.
section" to "5: High density section."
3. "Image quality mode menu screen" • In default, adjustment is limited only to "0 (low
Press the [2. Printer gamma adjustment] key. density section)." When setting DIPSW 28-4 to
1, adjustment can be made on the entire
4. For the printer gamma adjustment, the follow- ranges of 0 to 5.
ing items are provided: • Be sure not make the adjustment of "Printer
[1. Printer gamma offset adj.] gamma offset adjustment (ED-8) (0 to 5)."
[2. Printer gamma sensor adj.]
[3. Printer screen gradation adj.] a. Procedure
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. "Printer gamma offset adj. (LS200) (0) screen" 10. "Printer gamma offset adjustment screen"
I ADJUSTMENT
For the printer gamma offset adjustment, the Press the key of a color (C or K) you want to
following items are provided. Press the [NEXT adjust, enter a numeric value through the
ADJUSTMENT] key or [PREVIOUS ADJUST- numeric keys and press the [SET] key.
MENT] key to select an item you want to • Setting range: -128 (lighter) to +127 (darker)
adjust.
• "Printer gamma offset adj. (LS200) (0 to 5)" Note:
• "Printer gamma offset adj. (LS150) (0 to 5)" • There are three keys: [1/1], [1/2] and [1/3]
• "Printer gamma offset adj. (DS200) (0 to 5)" provided for each line speed. Be sure to use
• "Printer gamma offset adj. (DS150) (0 to 5)" the key [1/1] for adjustment. A value entered
• "Printer gamma offset adj. (ED-8) (0 to 5)" by the key [1/1] is automatically inputted into
• "Printer gamma offset adj. (ED-2) (0 to 5)" keys [1/2] and [1/3].
The following shows the copy mode to which
each adjustment is reflected. 11. Repeat steps 6 to 10 until the standard value is
Y
M
C
K
8050fs1015
2 1-84
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
the key of a color (Y or M) you want to adjust,
the automatic gamma adjustment of the process
enter a numeric value through the numeric
adjustment, conduct this adjustment to correct gra-
keys and press the [SET] key.
dation.
• Setting range: -128 (lighter) to +127 (darker)
The printer gamma correction that is carried out
automatically and periodically uses a gamma sen-
Note:
sor to read patterns on the transfer belt. So, there is
• There are three keys: [1/1], [1/2] and [1/3]
a possibility of the gamma sensor not being accu-
provided for each line speed. Be sure to use
rately adjusted due to the change in characteristic
the key [1/1] for adjustment. A value entered
of the gamma sensor. This adjustment use the
by the key [1/1] is automatically inputted into
scanner to correct the gamma sensor for accurate
keys [1/2] and [1/3].
printer gamma adjustment.
This adjustment can be shown in the key operator
• How to match the gray balance
mode by setting the DIPSW12-1 to 1.
Take notice of the gray patches [4] made up of
49 colors of C, M and Y. In the 49 patches, M
a. Procedure
gets darker as going right to left. And Y gets
darker as going down from up. However, C is 1. Enter the 36 mode.
fixed. The patch [5] at the center is the same
color as the gray [2]. The patches [6] positioned 2. "36 mode menu screen"
at the four corners of the patch [5] is the same Press the [3. Image quality adjustment] key.
color as the gray [3]. Out of the 49 patches,
3. "Image quality mode menu screen"
select a gray of the same gray balance as the
Press the [2. Printer gamma adjustment] key.
gray [6].
e.g.) When a patch on the lower right side is 4. "Printer gamma adjustment menu screen"
more suitable than the patch [5] at the center: Press the [2. Printer gamma sensor adj.] key.
Adjust M and Y in the positive direction.
When a patch on the upper left side is more
suitable than the patch [5] at the center: Adjust
M and Y in the negative direction.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5. "Printer gamma sensor adj. (LS200) screen" 8. "Please load output paper... screen"
I ADJUSTMENT
For the printer gamma sensor adjustment, the After completion of the test pattern output, the
following items are provided. Press the [NEXT display returns automatically to the adjustment
ADJUSTMENT] key or [PREVIOUS ADJUST- screen.
MENT] key to select an item you want to The outputted test pattern [1] pressed securely
adjust. against the original positioning plate /L [3] and
• "Printer gamma sensor adjustment (LS200)" the original positioning plate /R [4], set it to the
• "Printer gamma sensor adjustment (LS150)" original glass.
• "Printer gamma sensor adjustment (DS200)" Note:
• "Printer gamma sensor adjustment (DS150)" • Make sure to set it with the green triangular
• "Printer gamma sensor adjustment (CONTONE)" mark [2] on the left side.
• "Printer gamma sensor adjustment (ED)" (with printing face down)
The following shows the copy mode to which
each adjustment is reflected:
[3] [4]
(LS200): Line screen/High resolution
(LS150): Line screen/Smooth tone
(DS200): Dot screen/High resolution
(DS150): Dot screen/Smooth tone
(CONTONE): Text section to be used
together with the screens
[2]
above.
(ED): High compression
Note:
• A screen in which the screen selection is
turned off by the key operator mode-memory
switch is not displayed.
• When any one of the screen adjustments is [1]
made, be sure to conduct the CONTONE
8050fs1017
adjustment at the same time.
6. Press the [COPY SCREEN] key. 9. With 10 sheets of copy paper (white) placed on
the test chart, close the RADF or platen cover.
7. With the A4 (for metric machine) or 8.5 x 11
Note:
(for inch machine) paper set in the bypass tray,
• Be sure to use white copy paper. Otherwise,
press the START button to output a test pat-
the printer gradation cannot be corrected
tern.
properly.
2 1-86
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
12. If any trouble should be found, an error code is 13. "Printer gamma sensor adj. screen"
I ADJUSTMENT
displayed for each cause. Repair the error Press the [Adj. data reset] key if you want to
referring to the below. return to the factory default data.
• Error 1: Improper positioning of the chart. Press the [YES] key to reset the adjusted
• Error 2: The setting direction of a chart is printer gamma sensor data and return to the
upside down. factory default data.
Improper positioning of the chart. Press the [NO] key to return to the "Printer
• Error 3: A chart pattern cannot be detected. gamma sensor adj. screen" without data reset.
A different type of chart.
• Error 4: Adjustment is impossible. 14. Press the [PREVIOUS SCREEN] key to return
Re-adjust it.
• Error 6: Nonvolatile data abnormality.
(3) Printer screen gradation adjustment
Check the installation of memory
Adjust a tone jump (in which gradation is not contin-
board.
uous).
• Error 7: Memory other than those specified is
accessed.
a. Procedure
Software bugged.
• Error 8: Memory related error. 1. Enter the 36 mode.
Software bugged.
• Error 9: Program error—Software bugged. 2. "36 mode menu screen"
• Error 10: The chart is skew. Press the [3. Image quality adjustment] key.
• Error 31: Sensor value abnormality - Re-adjust For the printer screen gradation adjustment,
• Error 51: Regression calculation abnormality - "Printer screen gradation adj. (Y)"
• Error 52: Array number overflow - Software "Printer screen gradation adj. (C)"
1-87 1
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-88
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Adjust the contrast. Adjust the threshold value of the original image
Use this adjustment for changing the center value judgement.
for the contrast adjustment in the user mode.
A. Procedure
A. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
2. "36 mode menu screen"
2. "36 mode menu screen" Press the [3. Image quality adjustment] key.
Press the [3. Image quality adjustment] key.
3. "Image quality mode menu screen"
3. "Image quality mode menu screen" Press the [5. Image judge adjustment] key.
Press the [4. Contrast adjustment] key.
4. "Image judge adjustment mode menu screen"
4. "Contrast adjustment menu screen" For the image judge adjustment, the following
Press the [COPY SCREEN] key. items are provided:
[1. Dot detect adjustment]
5. Select the A3 or 11 x 17 paper and press the [2. Color text adjustment]
START button with a test chart set to the origi- [3. Dot/Text area adjustment]
nal glass.
5. Press the key of an item you want to adjust.
6. Press the C button while pressing the P button.
6. Press the [PREVIOUS SCREEN] key to return
7. Enter a numeric value through the numeric from each of the adjustment screens to the
keys as necessary, and press the [SET] key. "Image judge adjustment mode menu screen."
• Setting range: -5 (contrast increased) to +5
(contrast reduced)
1-89
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8. Press the C button while pressing the P button. 3. "Image quality mode menu screen"
Press the [5. Image judge adjustment] key.
9. "Dot detect adjustment R screen"
For the dot detection adjustment, the following 4. "Image judge adjustment menu screen"
items are provided: Press the [2. Color text adjustment] key.
[Dot detect adjustment R]
[Dot detect adjustment G] 5. "Color text screen"
[Dot detect adjustment B] Press the [COPY SCREEN] key.
10. Select a color you want to adjust as necessary, 6. Select the A3 or 11 x 17 paper and press the
enter a numeric value through the numeric START button with a test chart set to the origi-
keys, and press the [SET] key. nal glass.
• Setting range: -5 (dot area reduced) to +5 (dot
7. A color text detection pattern is outputted.
area increased)
This output pattern shows how the original
11. Repeat steps 5 to 10 until it becomes suitable. image is discriminated as an image.
• Black section: Discriminated as a black text.
12. Press the [PREVIOUS SCREEN] key to return • Magenta section: Discriminated as a color text.
to the "Image judge adjustment mode menu
screen." 8. Press the C button while pressing the P button.
1-90
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
threshold values of the original image. Conduct this adjustment when the ACS (Auto color
Use this adjustment for changing the center value selection) does not function properly.
for the letter adjustment in the user mode.
A. Procedure
a. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
2. "36 mode menu screen"
2. "36 mode menu screen" Press the [3. Image quality adjustment] key.
Press the [3. Image quality adjustment] key.
3. "Image quality adjustment menu screen"
3. "Image quality mode menu screen" Press the [6. ACS adjustment] key.
Press the [5. Image judge adjustment] key.
4. "Set the chart and push [SCAN] screen"
4. "Image judge adjustment mode menu screen" With an original in which the ACS does not
Press the [3. Dot/Text adjustment] key. function properly set to the original glass,
press the [SCAN] key.
5. "Dot/Text adjustment screen"
Press the [COPY SCREEN] key. 5. In the "JUDGE," the result of the ACS is shown
as "COLOR" or "MONOCHROME."
6. Select the A3 paper and press the START but-
ton with a test chart set to the original glass. 6. Enter a numeric value through the numeric
keys as necessary, and press the [SET] key.
7. A dot and text detection pattern is outputted. • Setting range: -5 (MONOCHROME) to +5
This output pattern shows how the original (COLOR)
image is discriminated as an image.
• Cyan section: Discriminated as a dot. 7. Repeat steps 4 to 6 until it becomes suitable.
• White section: Discriminated as a picture.
• Black section: Discriminated as a black text. 8. Press the [PREVIOUS SCREEN] key to return
• Magenta section: Discriminated as a color text. to the "Image quality mode menu screen."
1-91
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Adjust the AE (AES) density, copy density and the 7. When the adjustment result is other than 0,
background density. enter a numeric value through the numeric
keys and press the [SET] key (e.g.: if the
A. Procedure adjustment result is 2, input -2).
• Setting range: -5 to +5
1. Enter the 36 mode.
8. Repeat steps 5 to 7 until the adjustment result
2. "36 mode menu screen"
becomes 0.
Press the [3. Image quality adjustment] key.
9. Press the [PREVIOUS SCREEN] key to return
3. "Image quality mode menu screen"
to the "Density adjustment mode menu
Press the [7. Density adjustment] key.
screen."
4. "Density adjustment mode menu screen"
For the density adjustment, the following items
are provided:
(2) Copy density adjustment
[1. AE (AES) adjustment]
Adjust the copy density.
[2. Copy density adjustment]
Use this adjustment for changing the center value
[3. Background adjustment]
for the density shift function in the user mode.
5. Press the key of an item you want to adjust.
a. Procedure
6. Press the [PREVIOUS SCREEN] key to return
from each of the adjustment screens to the 1. Enter the 36 mode.
"Density adjustment mode menu screen."
2. "36 mode menu screen"
Press the [3. Image quality adjustment] key.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
a. Procedure
5. "Copy density adjustment screen"
I ADJUSTMENT
For the copy density adjustment, the following 1. Enter the 36 mode.
items are provided. Press the arrow key to
select an item you want to adjust. 2. "36 mode menu screen"
• "Text/Photo (Full color)" Press the [3. Image quality adjustment] key.
• "Photo (Full color)"
3. "Image quality mode menu screen"
• "Text (Full color)"
Press the [7. Density adjustment] key.
• "Map (Full color)"
• "Text/Photo (Mono color)" 4. "Density adjustment mode menu screen"
• "Photo (Mono color)" Press the [3. Background adjustment] key.
• "Text (Mono color)"
• "Map (Mono color)" 5. "Background adjustment screen"
• "Text/Photo (Monochrome)" For the background adjustment, the following
• "Photo (Monochrome)" items are provided. Press the arrow key to
• "Text (Monochrome)" select an item you want to adjust.
• "Map (Monochrome)" • "Text/Photo (Full color)"
• "Photo (Full color)"
6. Press the [COPY SCREEN] key. • "Text (Full color)"
• "Map (Full color)"
7. Select a mode you want to adjust and then
• "Text/Photo (Mono color)"
select the A3 or 11 x 17 paper. With the test
• "Photo (Mono color)"
chart set to the original glass, press the START
• "Text (Mono color)"
button.
• "Map (Mono color)"
8. Press the C button while pressing the P button. • "Text/Photo (Monochrome)"
• "Photo (Monochrome)"
9. Enter a numeric value through the numeric • "Text (Monochrome)"
keys as necessary, and press the [SET] key. • "Map (Monochrome)"
• Setting range: -5 (lighter) to +5 (darker)
6. Press the [COPY SCREEN] key.
10. Repeat steps 6 to 9 until it becomes suitable.
7. Select a mode you want to adjust and then
11. Press the [PREVIOUS SCREEN] key to return select the A3 or 11 x 17 paper. With the test
to the "Density adjustment mode menu chart set to the original glass, press the START
screen." button.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2. "36 mode menu screen" 7. Press the C button while pressing the P button.
Press the [3. Image quality adjustment] key.
8. Enter a numeric value through the numeric
3. "Image quality mode menu screen" keys as necessary, and press the [SET] key.
Press the [8. Tone adjustment] key. • Setting range: -5 (lighter) to +5 (darker)
4. "Tone adjustment mode menu screen" 9. Repeat steps 6 to 8 until it becomes suitable.
Press the [1. Red adjustment] key.
10. Press the [PREVIOUS SCREEN] key to return
5. Press the [COPY SCREEN] key. to the "Image quality mode menu screen."
1-94
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Reset the adjustment values of image quality
a. Procedure adjustment to the standard data. (factory default
data)
1. Enter the 36 mode.
Note:
2. "36 mode menu screen"
• Data for the scanner gamma adjustment and
Press the [3. Image quality adjustment] key.
the printer gamma sensor adjustment cannot
3. "Image quality mode menu screen" be reset to standard data.
Press the [8. Tone adjustment] key.
A. Procedure
4. "Tone adjustment mode menu screen"
Press the [3. Blue adjustment] key. 1. Enter the 36 mode.
7. Press the C button while pressing the P button. 4. "Recall standard data: Image quality adj.
screen"
8. Enter a numeric value through the numeric Press the [YES] key when recalling the stan-
keys as necessary, and press the [SET] key. dard date. Pressing the [NO] key or [PREVI-
• Setting range: -5 (lighter) to +5 (darker) OUS SCREEN] key returns to the [Image
quality mode menu screen] without recalling
9. Repeat steps 6 to 8 until it becomes suitable.
the standard data.
10. Press the [PREVIOUS SCREEN] key to return
to the "Image quality mode menu screen."
1-95
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
C. Paperless mode
Without detecting paper or jam, the copy operation
is made nearly at the same timing as the normal
copy operation.
E. Running mode
The copy operation is made in the paperless end-
less mode plus the scanner each-time scan and the
auto paper feed tray switching.
1 1-96
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Output various test patterns to separate abnormali-
ties. Select [5. Test pattern output mode] in the 36
mode screen to show "Test pattern output mode
screen."
Note:
• As for modes specifically not given in the Ser-
vice Manual, be sure not to output test pat-
terns.
A. Procedure
5. "Basic screen"
Select the A3 or 11 x 17 paper, and press the
START button to output a test pattern.
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
* For information about setting the density, see "7.7 Test pattern density setting."
Test Pattern
When the density is set to 70 When the density is set to 0 When the density is set to 255
8050fs1019
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.11 Beam check
[Check Items 1]
• For development and analysis of the write unit
[Check Items 2]
• Check the solid black pattern [1] to see if there is uneven density found in the main scanning and sub-
scanning directions.
[Recommended checkpoints]: Charging corona, developing unit, transfer belt unit, and 2nd transfer unit
[Check Items 3]
• Check to see if there is any image repelling in the gradation pattern [2] at the leading/trailing edge of the
test pattern in the feed direction.
[Recommended checkpoint]: Transfer/separation corona unit
Test Pattern
[1]
[2]
8050fs1020
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36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
[Check Items]
Judge from this test pattern which of the scanner system and the printer system is abnormal.
Items that can be checked include horizontal magnification, vertical magnification, skew, and leading
edge timing, etc. of the printer system. If the copy image is defective despite no abnormality being visible
on the test pattern, the scanner system is defective.
Test Pattern
[1]
30mm 237mm 20mm
[1]
190mm
m
0m
28
205.7mm
28
0m
m
190mm
190mm 8050fs1021
1-100
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.80 Line screen resolution priority evaluation pattern
While in use of the copier, check the gradationality of the primary color to the tertiary color when the line
screen high resolution is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
1-101 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
While in use of the copier, check the gradationality of the primary color to the tertiary color when the line
screen smooth tone is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
2 1-102
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.82 Dot screen resolution priority evaluation pattern
While in use of the copier, check the gradationality of the primary color to the tertiary color when the dot
screen high resolution is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
1-103 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
While in use of the copier, check the gradationality of the primary color to the tertiary color when the dot
screen smooth tone is selected on the screen.
[Check item 1]
• Check to see if the gradation of each color is smooth and even with no tone jump found.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
b
[1] c
[2]
8050fs1120
2 1-104
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
No.84 Character area evaluation pattern
While in use of the copier, check the gradationality of CONTONE used in the character area when the
line screen (smooth tone/high resolution) or the dot screen (smooth tone/high resolution) is selected on
the screen.
[Check item 1]
• Check to see if the density increases in incremental step from the lower density side and if the density
in the high density section of each color is dark enough.
[Recommended checkpoint]: Conduct the adjustment of the printer gamma sensor.
[Check item 2]
• For development and analysis.
Test Pattern
[1]
[2]
8050fs1121
1-105 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Set the density of the test pattern. Adjusting the FNS, PI, PK, TU.
A. Procedure A. Procedure
3. "Test pattern density setting-Y screen" 3. "Finisher adjustment mode menu screen"
Press the [NEXT ADJUSTMENT] key or [PRE- [1. Stitch & Fold stopper adj.]
VIOUS ADJUSTMENT] key to select one of [2. Fold stopper adjustment]
the colors: "Y, M, C and K" that you want to [3. Cover sheet tray size adj.]
adjust. [4. Trimming stopper adjustment]
[5. Punch adjustment]
4. Enter a numeric value through the numeric [6. Three-Fold position adj.]
keys and press the [SET] key. [7. 2 positions staple pitch adj.]
• Setting range: 0 (lighter) to 255 (darker)
4. Press the key of an item you want to adjust.
5. Press the [COPY SCREEN] key.
5. Press the [PREVIOUS SCREEN] key to return
6. "Basic screen"
from each of the adjustment screen to the "Fin-
Select the paper size and press the START
isher adjustment mode menu screen."
button to output a test pattern.
1-106
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
7.8.1 Stitch and fold stopper adjustment (FS- 7.8.2 Fold stopper adjustment (FS-215/FN-9/FS-
215/FN-9/FS-606 only) 606 only)
I ADJUSTMENT
Adjusting the stapling position when stitch and fold Adjusting the fold position when stitch and fold or
mode. folding mode.
A. Procedure A. Procedure
3. "Finisher adjustment mode menu screen" 3. "Finisher adjustment mode menu screen"
Press the [1. Stitch and Fold stopper adj.] key. Press the [2. Fold stopper adjustment] key.
4. "Stitch and Fold stopper adj. (A3) screen" 4. "Fold stopper adjustment (A3) screen"
Press the [COPY SCREEN] key. Press the [COPY SCREEN] key.
5. Set paper in the tray, set originals (more than 2 5. Set paper in the tray, set originals on RADF,
sheets) on RADF, and press the START but- and press the START button.
ton.
6. Check the paper center and folding position.
For the machine with platen cover, scan origi-
• Standard value: ± 1 mm
nals (more than 2 sheets) with [Store] key.
6. Check the paper center and stapling position. 7. When the value is not within the standard,
7. When the value is not within the standard, 8. "Fold stopper adjustment screen"
press the C button while pressing the P button. Press the [NEXT ADJUSTMENT] or [PREVI-
OUS ADJUSTMENT] key to select a desired
8. "Stitch and Fold stopper adj. screen" paper size.
Press the [NEXT ADJUSTMENT] or [PREVI-
9. Enter a numeric value through the numeric
OUS ADJUSTMENT] key to select a desired
keys and press the [SET] key.
paper size.
• Setting range: -128 to +127, 1 step = 0.1 mm
9. Enter a numeric value through the numeric
keys and press the [SET] key. 10. Repeat steps 4 to 9 until the standard value is
10. Repeat steps 4 to 9 until the standard value is 11. Press the [PREVIOUS SCREEN] key to return
1-107 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
7.8.3 Cover sheet tray size adjustment (PI-110 7.8.4 Trimming stopper adjustment (TU-109/
only) TMG-3 only)
I ADJUSTMENT
This adjustment should be performed when the Adjusting the trimming amount.
cover sheet tray size cannot be detected properly
and when centring adjustment for cover sheet tray A. Procedure
is performed.
1. Enter the 36 mode.
A. Procedure
2. "36 mode menu screen"
Press the [7. Finisher adjustment] key.
1. Enter the 36 mode.
2 1-108
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
7.8.5 Punch adjustment (PK-120/PK-5/PK-507 (1) Punch kit vertical position adjustment (PK-
only) 120/PK-5/PK-507 only)
I ADJUSTMENT
Adjusting the punch vertical position.
This adjusts the punch vertical positions, punch hor-
izontal positions, and punch registration loop a. Procedure
amount.
1. Enter the 36 mode.
A. Procedure
2. "36 mode menu screen"
3. "Punch adjustment mode menu screen" 4. "Punch adjustment mode menu screen"
Punch adjustment includes the following items: Press the [1. Punch kit vertical pos. adj.] key.
1-109 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(2) Punch kit horizontal position adjustment (3) Punch registration loop adjustment
(PK-120/PK-5/PK-507 only) Adjusting the registration loop amount for the
I ADJUSTMENT
Adjusting the punch horizontal position. reversed paper exit, the ADU paper exit (straight
exit) and cover sheet upper/lower.
a. Procedure
a. Procedure
1. Enter the 36 mode.
1. Enter the 36 mode.
2. "36 mode menu screen"
Press the [7. Finisher adjustment] key. 2. "36 mode menu screen"
Press the [7. Finisher adjustment] key.
3. "Finisher adjustment mode menu screen"
Press the [5. Punch adjustment] key. 3. "Finisher adjustment mode menu screen"
Press the [5. Punch adjustment] key.
4. "Punch adjustment mode menu screen"
Press the [2. Punch kit Horizontal pos. adj.] 4. "Punch adjustment mode menu screen"
key. Press the [5. Punch registration loop adj.] key.
5. "Punch kit horizontal position adj. screen" 5. Press [1. Punch registration loop adj. (main
Press the [COPY SCREEN] key. body)] key. or [2. Punch registration loop adj.
(PI)] key.
6. Set paper in the tray, set originals on RADF,
and press the START button. 6. "Punch registration loop adj. menu screen"
Press the [NEXT ADJUSTMENT] or [PREVI-
7. Check the position of punch holes.
OUS ADJUSTMENT] key to select the item to
• Specification (Length between the edge of
be adjusted.
paper and the center of punch hole): 10.5 mm
The screen changes as follows; reverse →
(2 holes /4 holes/swedish 4 holes), 9.5 mm (3
ADU or upper tray → lower tray.
holes/inch 2 holes)
7. Press the [COPY SCREEN] key.
8. When the value is not within the standard,
press the C button while pressing the P button. 8. Press the START button to make a copy.
9. "Punch kit horizontal position adj. screen" 9. Check the punch registration loop amount.
Press the [NEXT ADJUSTMENT] or [PREVI-
OUS ADJUSTMENT] key to select a desired 10. When the value is not appropriate, press the C
10. Enter a numeric value through the numeric 11. "Punch registration loop adj. screen"
keys and press the [SET] key. Enter a numeric value through the numeric
• Setting range: -50 to +50, 1 step = 0.1 mm keys and press the [SET] key.
• Setting range: -20 to +20, 1 step = 0.8 mm
11. Repeat steps 5 to 9 until the value is obtained.
12. Repeat steps 6 to 11 until the value is appropri-
12. Press the [PREVIOUS SCREEN] key to return ate.
to the "Punch adjustment mode menu screen."
13. Press the [PREVIOUS SCREEN] key to return
to the "Punch registration loop adj. menu
screen."
2 1-110
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 36 MODE
I ADJUSTMENT
Press the [NEXT ADJUSTMENT] or [PREVI-
OUS ADJUSTMENT] key to select a desired
Adjusting the folding positions during the three-
paper size.
folded copy.
9. Enter a numeric value through the numeric
a. Procedure keys and press the [SET] key.
• Setting range: -128 to +127, 1 step = 0.1 mm
1. Enter the 36 mode.
10. Repeat steps 4 to 9 until the standard value is
2. "36 mode menu screen"
obtained.
Press the [7. Finisher adjustment] key.
Note:
3. "Finisher adjustment mode menu screen" • See "9. OTHER ADJUSTMENTS" to adjust
Press the [6. Three-fold position adj.] key. the folded positions "b" and "c."
4. "Three-Fold adjustment screen" 11. Press the [PREVIOUS SCREEN] key to return
Press the [COPY SCREEN] key. to the "Finisher adjustment mode menu
screen."
5. Set paper in the tray, set originals on RADF,
and press the START button.
c
a
b 8050fs1023
1-111 2
36 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure A. Procedure
3. "Finisher adjustment mode menu screen" 3. "List output mode menu screen"
Press the [7. 2 positions staple pitch adj.] key. List output mode items are as follows:
[1. Machine management list 1]
4. "2 positions staple pitch adjustment screen" [2. Adjustment data list]
Press the [COPY SCREEN] key. [3. Page fill data list]
[4. Machine management list 2]
5. Set paper in the tray, set originals (more than 2
[5. Parameter list]
sheets) on RADF, and press the START but-
[6. Memory dump list]
ton.
[7. Font pattern]
For the machine with platen cover, scan origi-
Note:
nals (more than 2 sheets) with [Store] key.
• Setting DPSW 30-1 to 1, [4. Machine manage-
6. Check the pitch of the 2 positions staple. ment list 2] and later appear.
2 1-112
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
check result display area.
8.1 47 mode/multi mode setting
method 6. Repeat steps 2 to 5 to perform the other signal
input check.
A. 47 Mode
This mode provides self-diagnostic functions (input/ *1 See "8.5 Input check list".
output check function) to check and adjust the vari-
(3) Output check method
ous signals and loads.
Follow the following procedure.
"47 mode menu screen" 4. Enter the multi code with the numeric keys.* 2
a. Procedure
1-113 1
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Lists the adjustment values of the machine (factory- Perform this operation if you want to check the HDD
set values and current values). total capacity, the HDD remaining capacity, and the
No adjustment value can be changed in this mode. error code related to HDD.
A. Procedure A. Procedure
4. Press the [STOP] key at the lower right corner 4. Enter one of the followings with the numeric
of the screen. keys. Check that "99-xx" (xx represents the
input number) appears in the message display
5. Turn off the sub power switch (SW2) to exit
area.
from the 47 mode.
01: HDD total capacity check
02: HDD remaining capacity check
Note: 03: HDD bad sectors check and recovery
• Turn off the SW2 to exit from the 47 mode.
5. Press the [Start] key.
At checking the total capacity: the total capac-
ity is displayed
At checking the remaining capacity: the
remaining capacity is displayed
At checking and recovering the bad sectors:
During the operation-"NOW" appears
The operation succeeded-"OK" appears
The operation failed-"NG" appears
Press the [Start] key to perform the HDD bad
sectors check and recovery again when "NG"
appears.
Note:
• The operation can not be canceled during the
HDD bad sectors check and recovery (the
[STOP] button or the [Change Mode] key are
disabled).
1 1-114
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
disk when you move the main body.
1-115
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-116
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
High voltage, HV2 7 4 High voltage unit /2 (guide plate) Abnormal Normal
analog signal 5
6
7
HV2 08 0 High voltage unit/2 (2nd transfer) Abnormal Normal
1
2
3
4
HV1 09 0 High voltage unit /1 (developing bias /Y) Abnormal Normal
1 High voltage unit /1 (developing bias /M)
2 High voltage unit /1 (developing bias /C)
3 High voltage unit /1 (developing bias /K)
Paper feed, PS31 11 0 No paper sensor /1 Paper No paper
conveyance PS37 1 No paper sensor /2
PS43 2 No paper sensor /3
PS47 3 No paper sensor /BP
PS108 4 No paper sensor (LT-211, C-208)
PS32 12 0 Remaining paper sensor /1 Paper No paper
PS38 1 Remaining paper sensor /2
PS44 2 Remaining paper sensor /3
PS102 to 3 Remaining paper sensor /1 to /4 0 to 7
105 (LT-211, C-208)
PS33 13 0 Paper size /S1 Paper No paper
PS34 1 Paper size /L1
PS39 2 Paper size /S2
PS40 3 Paper size /L2
PS45 4 Paper size /S3
PS46 5 Paper size /L3
PS48 6 Paper size /SBP
PS49 7 Paper size /LBP
VR1 14 0 Paper sizeVR /1 0 to 255
VR2 1 Paper sizeVR /2
VR3 2 Paper sizeVR /3
VR4 3 Paper sizeVR /BP
PS30 16 0 Tray upper limit sensor /1 Upper limit Not at
PS36 1 Tray upper limit sensor /2 upper limit
PS42 2 Tray upper limit sensor /3
PS25 3 Tray upper limit sensor /BP
PS109 4 Upper limit sensor (LT-211, C-208) Upper:1, lower:2,
middle:0
— 17 0 Tray set detection /1 Yes No
— 1 Tray set detection /2
— 2 Tray set detection /3
1-117 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
Paper feed, PS29 19 0 Pre-registration sensor /1 Paper No paper
conveyance PS35 1 Pre-registration sensor /2
PS41 2 Pre-registration sensor /3
PS26 3 Bypass conveyance sensor
PS106 4 Feed sensor (LT-211, C-208)
PS107 20 0 Paper feed sensor (LT-211, C-208) Paper No paper
PS23 1 ADU pre-registration sensor
PS20 2 ADU conveyance sensor
PS27 3 Intermediate conveyance sensor /1
PS28 4 Intermediate conveyance sensor /2
— 5 — — —
PS22 6 Registration sensor Paper No paper
PS50 7 Vertical conveyance sensor
PS13 8 Paper exit sensor
PS19 9 Reverse paper exit sensor
PS21 10 ADU paper reverse sensor
PS12 11 Paper exit full sensor Full Other than full
PS30 23 0 Tray upper limit sensor /1 Upper limit Other than
upper limit
PS36 1 Tray upper limit sensor /2
PS42 2 Tray upper limit sensor /3
PS25 3 Tray upper limit sensor /BP
4
PS101, 5 Lower limit sensor (LT-211, C-208) Upper limit:1, lower
PS109 6 Upper limit sensor (LT-211, C-208) limit:2, middle:0
PS24 24 0 2nd transfer HP sensor Home Other than
1 position home position
2
PS18 25 0 Front door open/close sensor Open Close
PS51 1 Vertical conveyance door open/close
sensor
PS54 2 Toner supply door open/close sensor
PS14 3 Toner supply unit open/close sensor
— 4 Fixing unit set detection Installed Not
installed
PS100 5 Top cover open/close sensor1 (LT-211, C-208) Open Close
PS115 6 Front door open/close sensor (LT-211, C-208)
SW100 7 Tray down switch (LT-211, C-208) ON OFF
M41 28 0 Paper feed motor Abnormal Normal
Light PS1 30 0 Scanner HP sensor Home Other than
position home position
PS3 1 APS detection sensor /S Paper No paper
PS4 2 APS detection sensor /L
PS2 3 APS timing sensor OPEN CLOSE
2 1-118
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
Light M3 32 0 Polygon motor /Y (abnormal rotation Abnormal Normal
detection)
M4 1 Polygon motor /M (abnormal rotation
detection)
M5 2 Polygon motor /C (abnormal rotation
detection)
M6 3 Polygon motor /K (abnormal rotation
detection)
M3, M4, 4 Polygon motor /Y, /M, /C, /K One or more Normal
M5, M6 (abnormal rotation detection) colors are
abnormal
M3 5 Polygon motor /Y (abnormal tempera- Abnormal Normal
ture detection)
M4 6 Polygon motor /M (abnormal tempera-
ture detection)
M5 7 Polygon motor /C (abnormal tempera-
ture detection)
M6 8 Polygon motor /K (abnormal tempera-
ture detection)
M3, M4, 9 Polygon motor /Y, /M, /C, /K One or more Normal
M5, M6 (abnormal temperature detection) colors are
abnormal
INDX SB Y 33 0 Index sensor /Y Abnormal Normal
INDX SB M 1 Index sensor /M
INDX SB C 2 Index sensor /C
INDX SB B 3 Index sensor /K
INDX SB 4 Index sensor /Y, /M, /C, /K One or more Normal
Y, M, C, K 5 colors are
abnormal
PS5, PS6, PS7 35 0 Laser correction HP sensor /Y, /M, /C Edge detected Edge
from one or undetected
more color
PS5 1 Laser correction HP sensor /Y Edge Edge
PS6 2 Laser correction HP sensor /M detected undetected
PS7 3 Laser correction HP sensor /C
PS5, PS6, PS7 4 Laser correction HP sensor /Y, /M, /C Edge detected Edge
from one or undetected
more color
PS5 5 Laser correction HP sensor /Y Edge Edge
PS6 6 Laser correction HP sensor /M detected undetected
PS7 7 Laser correction HP sensor /C
PS5, PS6, PS7 8 Laser correction HP sensor /Y, /M, /C Edge detected Edge
from one or undetected
more color
PS5 9 Laser correction HP sensor /Y Edge Edge
detected undetected
1-119
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
Light PS6 35 10 Laser correction HP sensor /M Edge Edge
PS7 11 Laser correction HP sensor /C detected undetected
PS8 36 3 Color registration sensor /F 0 to 255
PS9 4 Color registration sensor /R
LDB Y 37 1 Laser drive board /Y 0 to 255
LDB M 2 Laser drive board /M
LDB C 3 Laser drive board /C
LDB K 4 Laser drive board /K
PS1 38 5 Scanner HP sensor Home Other than
position home position
Main body PS60, 41 0 Encoder sensor /Y1, /Y2 Abnormal Normal
PS61 1
2
PS62, 3 Encoder sensor /M1, /M2
PS63 4
5
PS64, 6 Encoder sensor /C1, /C2
PS65 7
8
PS66, 9 Encoder sensor /K1, /K2
PS67 10
11
PS69, 12 Encoder sensor /belt 1, /belt 2
PS68 13
14
PS15 15 1st transfer HP sensor Home Other than
16 position home position
17
18
M2 42 0 Scanner cooling fan Abnormal Normal
M42 2 DCPS cooling fan
M10 3 Fixing cooling fan /1
M48 4 Charger intake fan
M47 5 Drum unit fan
M43, M44, 6 Writing intake fan /1, /2, Writing
M45, M46 exhaust fan /1, /2
M24 7 IP cooling fan
M28, M27, 8 Paper exit fan /F, /M, /R
M26
M12, M13 9 Drum cooling fan /1, /2
M11 10 Transfer belt cooling fan
M25 11 ICP cooling fan
M61, M62, 12 Paper exit fan /1, /2, /3
M63
2 1-120
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
Main body DCPS1 43 0 DC power supply unit /1 (12VDC) Abnormal Normal
DCPS2 1 DC power supply unit /2 (24VDC)
2 DC power supply unit /2 (24VDC)
3 DC power supply unit /2 (24VDC)
4 DC power supply unit /2 (24VDC)
C (T) 5 Total counter Yes No
C (K) 6 Checking to see if the key counter- Yes No
equipped machine is provided with a
key counter or not.
TH1 45 0 Fixing temperature sensor /1 0 to 255
TH3 1 Fixing temperature sensor /3
TH2 2 Fixing temperature sensor /2
TH4 3 Fixing temperature sensor /4
TH1 4 Fixing temperature sensor /1
TH1 5 Fixing temperature sensor /1
TH2 6 Fixing temperature sensor /2
— 7 TH1 correction temperature
— 8 TH2 correction temperature
— 9 TH1 correction temperature
M29 47 0 Fixing motor Abnormal Normal
1
2
PS16 3 Fixing pressure release sensor Home Other than
4 position home position
5
M29 9 Fixing motor Abnormal Normal
10
11
PS15 48 0 1st transfer HP sensor Home Other than
1 position home position
2
3
PRCB 49 Printer control board Displays abnormal
(drum motor control) code
1-121
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
Intrinsic M20 50 0 Developing motor /Y Abnormal Normal
functions 1
2
M21 3 Developing motor /M
4
5
M22 6 Developing motor /C
7
8
M23 9 Developing motor /K
10
11
TDS Y 12 Toner density sensor /Y output value (a 0 to 255
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
TDS M 13 Toner density sensor /M output value (a
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
TDS C 14 Toner density sensor /C output value (a
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
TDS K 15 Toner density sensor /K output value (a
value reduced when the peak voltage
is set to 128 while in the L detection
adjustment)
PCL Y 51 4 Pre-charging lamp /Y Abnormal Normal
PCL M 5 Pre-charging lamp /M
PCL C 6 Pre-charging lamp /C
PCL K 7 Pre-charging lamp /K
TDS Y 54 0 Toner density sensor /Y output value (a 0 to 255
1 value reduced when the peak voltage
2 is set to 128 while in the L detection
adjustment)
TDS M 3 Toner density sensor /M output value (a
4 value reduced when the peak voltage
5 is set to 128 while in the L detection
adjustment)
TDS C 6 Toner density sensor /C output value (a
7 value reduced when the peak voltage
8 is set to 128 while in the L detection
adjustment)
2 1-122
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
Intrinsic TDS K 54 9 Toner density sensor /K output value (a 0 to 255
functions 10 value reduced when the peak voltage
11 is set to 128 while in the L detection
adjustment)
— 57 0 FS Connected Unconnected
— 1 LT-211, C-208
— 2 DF-319, AFR-20
TDS Y 58 0 Control voltage for the correction of the 0 to 255
toner density /Y
TDS M 1 Control voltage for the correction of the
toner density /M
TDS C 2 Control voltage for the correction of the
toner density /C
TDS K 3 Control voltage for the correction of the
toner density /K
PS17 59 3 Fixing paper exit sensor Paper No paper
DF-319, PS304 60 1 No paper sensor Paper No paper
AFR-20 PS301 2 Registration sensor
PS302 3 Timing sensor
PS305 4 Reverse sensor
PS306 5 Paper exit sensor
PS303 6 Paper feed cover sensor Open Close
PS308 7 Paper feed tray sensor
PS307 8 Paper exit cover sensor
RS1 9 DF-319, AFR-20 open/close sensor
FS PS701 76 0 Sub-tray paper exit sensor Paper No paper
PS702 1 Tray upper limit sensor Upper limit Other than
upper limit
PS703 2 Tray lower limit sensor Lower limit Other than
lower limit
PS704 3 FNS entrance sensor No paper Paper
PS705 4 Stacker entrance sensor Paper No paper
PS706 5 Main tray paper exit sensor
PS707 6 Stapler paper exit upper limit sensor Other than Standby
standby position position
PS708 7 Alignment HP sensor /U Home Other than
position home position
PS709 8 Paper exit belt HP sensor Other than Home
home position position
PS713 9 Stapler rotation HP sensor Home Other than
PS711 10 Stapler movement HP sensor position home position
PS712 11 Paper exit opening HP sensor Other than Close
close position position
PS714 12 Clincher rotation HP sensor Home Other than
position home position
1-123 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
FS PS715 76 13 Counter reset sensor Paper No paper
PS718 14 Shift HP sensor Other than Home
home position position
PS720 15 Stacker no paper sensor Paper No paper
SW702 16 Staple switch /R No staple Staple
PS730 17 Stapler HP sensor /R Other than Home
home position position
SW701 18 Cartridge switch /R No cartridge Cartridge
M710 19 Clincher motor /R Other than start Start
— 20 — — —
PS732 21 Clincher HP sensor /R Other than Home
home position position
PS719 22 Sub-tray full sensor Full Other than full
MS701 23 FNS interlock switch Front door Front door
opened closed
SW704 24 Staple switch /F No staple Staple
PS731 25 Stapler HP sensor /F Other than Home
home position position
SW703 26 Cartridge switch /F No cartridge Cartridge
M715 27 Clincher motor /F Other than start Start
— 28 — — —
PS733 29 Clincher HP sensor /F Other than Home
home position position
M707 30 Paper exit roller motor lock detection Other than Control
control speed speed
— 31 FNS connection detection Connected Unconnected
PS722 32 Folding knife HP sensor Home Other than
PS723 33 Stopper HP sensor position home position
PS724 34 Alignment HP sensor /L Other than Home
home position position
PS725 35 Folding exit sensor Paper No paper
PS726 36 Folding passage sensor
PS729 37 Folding full sensor Full Other than full
— 38 — — —
M720 39 Folding conveyance motor Other than Control
control speed speed
— 40 — — —
— 41 — — —
— 42 — — —
— 43 — — —
PI-110 M203 44 PI conveyance motor Other than Control
control speed speed
— 45 DIPSW0 Other than Single
single operation operation
— 46 — — —
— 47 — — —
2 1-124
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
001 000
PI-110 — 76 48 — — —
— 49 — — —
— 50 — — —
— 51 — — —
PS201 52 PI passage sensor /U Paper No paper
PS206 53 PI passage sensor /L
— 54 — — —
— 55 — — —
— 56 — — —
— 57 — — —
— 58 — — —
FS — 59 Folding connection detection Unconnected Connected
— 60 — — —
PS716 61 Gate HP sensor
PI-110 — 62 — — —
— 63 — — —
PS202 64 No sheet sensor /U No paper Paper
PS203 65 Sheet set sensor /U
PS205 66 Tray lower limit sensor /U Lower limit Other than
lower limit
PS204 67 Tray upper limit sensor /U Upper limit Other than
upper limit
— 68 Sheet feeder manual start/clear switch Switch Switch ON
— 69 Sheet feeder manual punch button OFF
switch
— 70 Sheet feeder manual function selection
button switch
MS201 71 PI interlock switch Open Close
PS207 72 No sheet sensor /L No paper Paper
PS208 73 Sheet set sensor /L
PS210 74 Tray lower limit sensor /L Lower limit Other than
lower limit
PS209 75 Tray upper limit sensor /L Upper limit Other than
upper limit
— 76 — — —
PS212 77 Sheet size sensor /L
— 78 — — —
— 79 PI connection detection Unconnected Connected
— 80 — — —
— 81 — — —
— 82 — — —
1-125 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
001 000
PK-120, PS801 76 83 Punch HP sensor Other than Home
PK-5, home position position
PK-507 — 84 — — —
— 85 — — —
PS802 86 Punch scraps full sensor Other than full Full
PS804 87 Punch scraps box set sensor Set Other than set
— 88 Rocking End face detection 1 No paper Paper
89 Rocking End face detection 2
90 Rocking End face detection 3
91 Rocking End face detection 4
92 Rocking End face detection 5
PS803 93 Rocking Punch movement home posi- Home Other than
tion position home position
— 94 Connection detection Unconnected Connected
— 95 — — —
TU-109, PS101 77 0 Cutting entrance detection Paper No paper
TMG-3 PS102 1 Cutting conveyance detection
PS103 2 Cutting end stopper HP detection Home Other than
PS104 3 Cutting clear HP detection position home position
PS105 4 Cutting press HP detectin Other than Home
home position position
PS106 5 Cutting knife upper limit HP detection Home Other than
position home position
PS108 6 Cutting booklet discharge Paper No paper
PS110 7 Holder board of upper limit detection Other than Upper limit
upper limit
PS111 8 Holder board of lower limit detection Lower limit Other than
lower limit
PS112 9 Pusher HP Home Other than
position home position
PS114 10 Cutting stacker cover detection 24V Open Close
MS2 11 Cutting front door detection 24V
— 12 Cutting conveyance M lock signal Locked Unlocked
under operation
— 13 — — —
— 14 — — —
— 15 — — —
PS107 16 Cutting end scraps box set detection Not set Other than set
PS109 17 Cutting end scraps box full detection Other than full Full
PS113 18 Cutting stucker full detection No paper Paper
— 19 TU connection detection Unconnected Connected
— 20 — — —
— 21 — — —
— 22 — — —
— 23 — — —
2 1-126
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Note: set or change in the field" column. These
• Do not output items which cannot be set or items are only for the developping/manufuct-
changed in the field and codes which are not ing process.
described in the output check list." Outputs of them may damage the machine.
1-127
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-128
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
High voltage, HV1 09 0 High voltage unit /1 (developing bias /Y) x
analog signal 1 High voltage unit /1 (developing bias /M) x
2 High voltage unit /1 (developing bias /C) x
3 High voltage unit /1 (developing bias /K) x
— 15 1 Counter reset
— 2 Job memory clear
— 98 KRDS setup
Paper feed, SD7 20 0 Pick up solenoid /1
conveyance SD8 1 Pick up solenoid /2
SD9 2 Pick up solenoid /3
SD5 4 Pick up solenoid /BP
SD100 5 Paper feed solenoid (LT-211, C-208)
MC7 21 0 Paper feed clutch /1
MC9 1 Paper feed clutch /2
MC11 2 Paper feed clutch /3
MC6 4 Paper feed clutch /BP
MC101 5 Paper feed clutch (LT-211, C-208)
MC8 22 0 Pre-registration clutch /1
MC10 1 Pre-registration clutch /2
MC12 2 Pre-registration clutch /3
MC102 5 Pre-registration clutch (LT-211, C-208)
M40 23 0 Tray up drive motor /1
M39 1 Tray up drive motor /2
M38 2 Tray up drive motor /3
M35 3 Tray up drive motor /BP (down)
4 Tray up drive motor /BP (up)
M100 5 UP/DOWN motor (LT-211, C-208: down)
6 UP/DOWN motor (LT-211, C-208: up)
M34 24 0 2nd transfer pressure/release motor
(continuous rotation)
1 2nd transfer pressure/release motor
(pressure)
2 2nd transfer pressure/release motor
(release)
M30 25 0 Registration motor (1/3 speed)
1 Registration motor (1/2 speed)
2 Registration motor (1/1speed)
3 Registration motor (paper feed line
speed)
4 Registration motor (hard timer on: 1/1
speed)
M31 26 0 Loop roller motor (1/3 speed)
1 Loop roller motor (1/2 speed)
2 Loop roller motor (1/1speed)
1-129 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-130
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Paper feed, LDB Y 33 0 Laser drive board /Y
conveyance LDB M 1 Laser drive board /M
LDB C 2 Laser drive board /C
LDB K 3 Laser drive board /K
LDB Y, M, 4 Laser drive board /Y, /M, /C, /K
C, K
— 34 Shading correction
PS8 36 3 Color registration sensor /F
PS9 4 Color registration sensor /R
— 37 0 LD alarm level detection all colors
91 LD alarm level clear (Y)
92 LD alarm level clear (M)
93 LD alarm level clear (C)
94 LD alarm level clear (K)
95 LD alarm level clear (all colors)
M1 38 0 Scanner motor (back and forth drive 1:
continuous)
1 Scanner motor (back and forth drive 2:
continuous)
2 Scanner motor (back and forth drive 3:
continuous)
3 Scanner motor (back and forth drive 4:
continuous)
4 Scanner motor (back and forth drive 5:
continuous)
5 Scanner motor (HP search)
6 Scanner motor(moves to the back
scan position)
7 Scanner motor (back scan ACS oper-
ation+scan operation: one operation)
Main body ACDB 40 0 AC drive board (RL1 (main relay)ON)
1 AC drive board (HTR1, 2 (HTR1, 2
(heater /1, /2) OFF)
M14 41 0 Drum motor /Y (1/3 speed)
1 Drum motor /Y (1/2 speed)
2 Drum motor /Y (1/1speed)
M15 3 Drum motor /M (1/3 speed)
4 Drum motor /M (1/2 speed)
5 Drum motor /M (1/1speed)
M16 6 Drum motor /C (1/3 speed)
7 Drum motor /C (1/2 speed)
8 Drum motor /C (1/1speed)
M17 9 Drum motor /K (1/3 speed)
10 Drum motor /K (1/2 speed)
11 Drum motor /K (1/1speed)
1-131 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-132
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Main body M29 47 0 Fixing motor (1/3 speed)
1 Fixing motor (1/2 speed)
2 Fixing motor (1/1speed)
3 Fixing motor (reverse rotation: release
operation on, full-time rotation)
4 Fixing motor (reverse rotation: moves
to the pressure position)
5 Fixing motor (reverse rotation: moves
to the release position)
9 Fixing motor (pressure continuous rota-
tion: 1/3 speed)
10 Fixing motor (pressure continuous rota-
tion: 1/2 speed)
11 Fixing motor (pressure continuous rota-
tion: 1/1 speed)
M29, L2, 13 Fixing motor, Fixing upper lamp /1, /2,
L3, L4 fixing lower lamp (fixing roller pres-
sure+all heater lamps on)
M54 15 Web motor
M19 48 0 1st transfer pressure/release motor
(full-time rotation)
1 1st transfer pressure/release motor
(stops at the release position)
2 1st transfer pressure/release motor (stops
at black and white pressure position)
3 1st transfer pressure/release motor (stops
at color mode pressure position)
M18 49 0 Transfer belt motor (for checking photo- x
sensitive material control 1: 1/1 speed)
1 1st transfer pressure/release motor (for check- x
ing photosensitive material control 2: 1/2 speed)
2 1st transfer pressure/release motor (for check- x
ing photosensitive material control 3: 1/3 speed)
3 1st transfer pressure/release motor (for check- x
ing photosensitive material control 4: 1/1 speed)
4 1st transfer pressure/release motor (for check- x
ing photosensitive material control 5: 1/2 speed)
5 1st transfer pressure/release motor (for check- x
ing photosensitive material control 6: 1/3 speed)
Intrinsic M20 50 0 Developing motor /Y (1/1speed)
functions 1 Developing motor /Y (1/2 speed)
2 Developing motor /Y (1/3 speed)
M21 3 Developing motor /M (1/1speed)
4 Developing motor /M (1/2 speed)
5 Developing motor /M (1/3 speed)
1-133
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-134
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
Intrinsic — 56 0 Indicator lamp (PAT1 on)
functions 1 Indicator lamp (PAT2 on)
2 Indicator lamp (PAT3 on)
3 Indicator lamp (PAT4 on)
— 57 0 FS connection check
— 1 LT-211, C-208 connection check
— 2 DF-319, AFR-20 connection check
TDS Y 58 0 Toner density sensor /Y
TDS M 1 Toner density sensor /M
TDS C 2 Toner density sensor /C
TDS K 3 Toner density sensor /K
DF-319, M301 60 1 Paper feed motor (normal rotation: 300
AFR-20 mm/sec)
2 Paper feed motor (normal rotation: 400
mm/sec)
3 Paper feed motor (normal rotation: 900
mm/sec)
4 Paper feed motor (reverse rotation: 300
mm/sec)
5 Paper feed motor (reverse rotation: 400
mm/sec)
6 Paper feed motor (reverse rotation: 900
mm/sec)
M302 7 Conveyance motor (normal rotation:
300 mm/sec)
8 Conveyance motor (normal rotation:
400 mm/sec)
9 Conveyance motor (normal rotation:
900 mm/sec)
10 Conveyance motor (reverse rotation:
300 mm/sec)
11 Conveyance motor (reverse rotation:
400 mm/sec)
12 Conveyance motor (reverse rotation:
900 mm/sec)
M303 13 Paper exit motor (normal rotation: 300
mm/sec)
14 Paper exit motor (normal rotation: 400
mm/sec)
15 Paper exit motor (normal rotation: 900
mm/sec)
16 Paper exit motor (reverse rotation: 300
mm/sec)
1-135 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 1-136
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 47 MODE
I ADJUSTMENT
TU-109, M101 75 55 Conveyance motor
TMG-3 M102 56 Cutter motor (normal rotation)
57 Cutter motor (reverse rotation)
M103 58 Stopper motor (HP search)
M104 59 Stopper release motor (HP search)
60 Stopper release motor (release)
61 Stopper release motor (set)
M105 62 Press motor (HP search)
63 Press motor (press)
PI-110 MC202 64 Conveyance clutch /L
M202 65 Tray up/down motor /L (down)
66 Tray up/down motor /L (up)
SD202 67 Sheet feed solenoid /L
PK-120, PK-5, M801 78 Punch motor
PK-507 M802 79 Punch shift motor (HP search)
PI-110 MC201 83 Conveyance clutch /U
M201 84 Tray up/down motor (down)
85 Tray up/down motor (up)
SD201 86 Sheet feed solenoid /U
M203 87 PI conveyance motor
FS M712 88 Gate drive motor (HP search)
89 Gate drive motor (stacker direction
switching)
90 Gate drive motor (straight direction
switching)
M721 91 Sub-tray paper exit motor
M704 92 Clincher rotation motor (HP search)
93 Clincher rotation motor (skew shift)
M706 94 Stapler rotation motor (HP search)
95 Stapler rotation motor (skew shift)
SD706 96 Three-folding gate solenoid
— 99 FNS paperless running mode
ADU SD4 80 Reverse/exit solenoid
MC2 81 0 ADU conveyance clutch /1
MC1 1 ADU conveyance clutch /2
MC3 2 ADU pre-registration clutch
M32 84 0 ADU reverse motor (forward rotation:
1/3 speed)
1 ADU reverse motor (forward rotation:
1/2 speed)
2 ADU reverse motor (forward rotation:
1/1 speed)
3 ADU reverse motor (forward rotation:
paper feed line speed)
1-137 2
47 MODE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1-138
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
9. OTHER ADJUSTMENTS
I ADJUSTMENT
Caution:
• Make sure the power cord of the copier is
unplugged from the power outlet
A. Procedure
1. Pull out the ADU.
2. Install the piled plate [3] on the paper feed roller/
[1] [3] [2]
BP [2] with 2 screws [1].
3. Replace the ADU.
4. Perform the copy to check the paper feed oper-
ation.
5. Repeat steps 1 to 4 if the no feed jam continues
to occur at the paper feed.
Note:
• The weight plate (P/N:13FG4062*) is a supply
part. It should be purchased separately.
• Up to 4 plates can be used at a time.
• Perform "9.3 Pick-up movement amount
adjustment (bypass)" when the weight plate is
8050fs1050
added.
1-139
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• This adjustment affects the pick-up move-
ment amount. When the adjustment is com-
plete, perform "9.3 Pick-up movement amount
adjustment (bypass)".
A. Procedure
1. Pull out the ADU.
2. Remove 6 screws [1] and remove the paper
feed solenoid cover [2]. [1]
1-140
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Note:
• Take note of the original scale.
1-141
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Pull out the ADU.
2. Remove 6 screws [1] and remove the paper
feed solenoid cover [2]. [1]
Note:
• Take note of the original scale.
[1]
8050fs1054
1-142
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform this adjustment when the mis-centering
occurs even after "Printer-centering adjustment" in
the 36 mode, has been performed.
A. Procedure
1. Pull out the paper feed tray.
2. Loosen 3 screws [2] for the up/down plate [1].
[1] [2]
3. Move the guide plate and adjust the center posi-
tion.
4. Tighten 3 screws [2].
5. Print the test pattern (No.16).
[3]
8050fs1055
8050fs1056
1-143
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Pull out the paper feed tray [1].
2. Remove 4 screws [2] and remove the paper
feed unit cover [3]. [3]
[2]
[1]
[2]
8050fs1057
1-144
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
shaft screw [3].
5. Slide the paper feed unit [4] toward the rear side [3]
and lift it up. Then, unplug the connector [5] and
remove the paper feed unit [4].
[5]
[4]
[2]
[1]
8050fs1058
1-145
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
plate magnet
A. Procedure
1. Open the finisher door.
2. Check whether the stopper piece [4] of the
bypass conveyance guide plate is in contact [1]
[5]
with the bypass conveyance guide plate /L [5] [3]
when the magnet [2] for the bypass conveyance [2]
guide plate [1] is attached to the front panel [3].
If not, perform the following adjustment.
[4]
[1]
[5]
[2]
[4]
8050fs1075
[3]
8050fs1076
1-146
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
A. Procedure
1. Open the finisher door.
2. Pull out the stacker unit [1].
3. Remove 2 rail stopper screws [2]. Then, pull out
the stacker unit further.
[2]
Note:
• To avoid FNS from falling, make sure to place
a support [3] under the stacker unit.
[1]
[2]
[3] 8050fs1077
mm [3]
0.5
3.2
A=
[2]
8050fs1078
1-147
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
board (FNSCB) [1] and remove the wiring har- [2] [3]
ness from the clamp [3]. [4]
8. Remove 5 screws [4]. Then, remove the FNSCB
[1] with the bracket [5].
[5]
[1]
8050fs1079
[5]
[1] 8050fs1080
1-148
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
A. Procedure
1. Remove the following parts.
• Top cover or optional PI (if installed)
• Top cover /2
2. Turn on the main body, and then drive the shift
motor (M702) in the 47 mode (code 75-2/75-3).
3. Check whether the edge of the actuator [5] for
the slide gear is placed in the notched hole [3] at [5]
[3]
the slide stay [2] for the shift unit [1] for both the
HP search (home position) and the shift posi- [4]
tion.
If not, perform the following adjustment.
[2]
[1]
8050fs1081
[3]
[2]
8050fs1082
1-149
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Remove the following parts.
• Top cover /1 or optional PI (if installed)
• Top cover /2
• Rear cover
2. Turn on the main body, and then turn on the
paper exit opening solenoid (SD704) in the 47
mode (code 75-31).
3. Check whether the clearance between the
plunger [2] on the solenoid and the stopper [3]
on the bracket is within the standard value when [1]
SD704 [1] is on.
Standard value: A = 6.5 ± 0.5 mm
If not, perform the following adjustment. A=6.5 0.5mm
[2]
8050fs1083
[1]
[2]
[3] 8050fs1084
1-150
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
screws.
Standard value: A = 6.5 ± 0.5 mm
A=6.5 0.5mm
[1]
8050fs1085
1mm
[2]
8050fs1086
1-151
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Open the finisher door and pull out the stacker
unit.
2. Check whether the upper face of the paper exit
belt arm [4] is located at the center of 2 marks
[5] when the edge of the actuator [2] for the belt [3]
detection gear [1] is placed in the notched hole
[3] at the rear panel.
If not, perform the adjustment.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
[2]
Note:
[1]
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[4]
[5]
8050fs1087
1-152
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
fied position. Then, fix the detection gear [1] at
the specified position.
5. Reinstall the above parts following the removal
steps in reverse.
[2]
8050fs1088
1-153
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Turn on the main body. Once the finisher com-
pletes its initial operation, turn off the main body.
2. Open the finisher door and pull out the stacker
unit.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
8050fs1089
[1] PS708
8050fs1090
1-154
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
center of the marking lines [3]. Then, adjust the
front side of the alignment plate /U [4] to be
within the standard value based on the rear
side.
[2]
[1] [3]
8050fs1091
1-155
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[1]
[2]
[3]
8050fs1092
2 1-156
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
plate /U (rear) [1] and alignment plate /L (rear)
[2] by placing a sheet [3]. Check whether the
space A between the alignment plate /L (rear)
[2] and the alignment plate /L (front) [4] is within
the standard value.
Standard value: A = 340.6 + 0/ -0.5 mm (in to in)
If not, perform the following adjustment.
[4] [2]
A=340.6 mm
8050fs1093
[2]
[1] [1]
[1]
8050fs1094
1-157
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• Never move the stapler unit in a horizontal
direction manually (it may cause the teeth to
skip between the belt and gear).
A. Procedure
1. Perform a stapling operation to check whether it
is performed within the standard value.
• Standard value for the one-corner stapling (at
rear) [1]: A = 8.5 ± 3 mm [1] [2]
• Standard value for the one-corner stapling (at A=8.5 3mm
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[4] 8050fs1095
1-158
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
the position of the flat-stapling stopper [5] based
[5]
on the mark [4].
6. Perform a stapling operation to check whether it
is performed within the standard value.
[1]
[2]
[1] [2]
[4]
[4] [3]
8050fs1096
1-159
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
direction
A. Type of cartridge
Note:
• The adjustment method of the FNS stapler
[3] [2] [1]
upper and lower positions varies according to
the form of the cartridge.
• The adjustment of a cartridge for the new type
can be made by using a stapler positioning jig
(129 X JG 011) for the old type and the old car-
tridge.
[3]
L
L=0.7mm
Note:
8050fs1123
• When the clincher or stapler is replaced or
removed, make adjustments after reinstalling
it.
2 1-160
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
3. Remove the rail stopper fixing screw of the
stacker unit and pull further out the stacker unit.
Note:
• To prevent the finisher from falling down, be
sure to place a support beneath the unit that
has been pulled out.
[3]
[1] [2]
[3] [3]
8050fs1124
1-161 2
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• Be sure to push the stapler positioning jig
until it gets locked.
[1]
8050fs1125
2 1-162
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
pins [2] of the stapler positioning jig get
smoothly into the positioning holes [4] of the
clincher [3]. And then rotate the gear [1] in the
lower direction to set the pin securely into the
positioning hole.
Note:
• When fitting forcibly the pin of the stapler
positioning jig, this may result in the pin
being hard to draw out. Be sure to rotate the
[1] [3]
stapler gear with care.
[4]
[2] 8050fs1126
1-163 2
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
L
If there is a failure, perform the following adjust- [2] L=1mm
ment.
[3]
L
L=0.7mm
Note:
8050fs1097
• Adjust the clincher or stapler if it is replaced
or removed.
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[2] 8050fs1098
2 1-164
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
the hook holes [4] on the cartridge, and then
close the cover [5].
7. Attach the cartridge onto the stapler.
[5]
[3]
[2]
[4]
8050fs1099
[3]
[1] [2]
[3] [3]
8050fs1100
1-165
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
[1]
• The stapler positioning jig is adequate to be
hooked on the clincher.
[5] [4]
[2]
[3]
8050fs1101
1-166
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
plate [2] attached to the cartridge to be inserted
into the slot [3] on the jig smoothly. Rotate the
gear [1] downward further. Then, place the plate
[2] onto the slot [3] on the jig and fully insert the
jig into the clincher unit [4].
11. Tighten 4 screws for each clincher.
12. Remove the jig by rotating the gear for the sta- [1]
pler upward.
[3]
Note:
• Make sure not to snag on Mylar on the
[2]
clincher when removing the stapler position- [4]
ing jig.
[1] 8050fs1102
1-167
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
[2] 8050fs1104
2 1-168
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
paper to be horizontal.
8. Tighten the 3 screws, then perform a stapling
operation to check whether the stitch-and-fold
position is within the standard value.
[1]
[3]
[2]
[3]
8050fs1105
1-169
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
for FS-215/FN-9/FS-606)
Note:
• Never move the stapler unit in a horizontal
direction manually (it may cause teeth to skip
between the belt and gear).
• Never loosen the screw [1] that must not be
removed.
[1]
8050fs1106
A. Procedure
1. Perform a folding operation with A3 paper to
check whether the discrepancy at the folding
edge is within the standard value.
Standard value: A = 1 mm or less
A
If the discrepancy is not within the standard
value, perform the following adjustment.
2. Open the finisher door and pull out the stacker
unit.
3. Remove the rail stopper screws for the stacker
unit. Then, pull out the stacker unit further.
Note:
• To avoid the finisher from falling, make sure
8050fs1107
to place a support under the stacker unit.
2 1-170
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Note:
• Never loosen the screw [4] that must not be
removed.
[4]
[2]
[1]
[3]
8050fs1108
1-171
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
FN-9/FS-606)
A. Procedure
1. Perform the followings to change the pressure
of the folding roller.
2. Remove the rear cover.
3. Open the finisher door and pull out the stacker
unit.
4. Remove the stacker unit cover.
5. Change the positions of each 2 pressure
springs [3] at front [1] and rear [2]. A
B
Note: [3] C
• The 4 pressure springs [3] must be hooked on
the hook holes with same symbol.
B
A
[1]
C C
B B
A A
[3] [2]
8050fs1109
2 1-172
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
FS-215/FN-9/FS-606)
A. Procedure
1. Check whether "adjustment of the angle of the
folding stopper" has been completed.
[2]
[4]
[2] [1]
8050fs1111
1-173 2
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
Note:
• This adjustment is performed only if the posi-
tion between the drive belt and the gear is dis-
placed during another adjustment by mistake.
Note:
• To avoid the finisher from falling, make sure
to place a support under the stacker unit.
Note:
• Make sure to move them simultaneously. The
flat-stapling stopper may be damaged at the
metal frame of the stapler if they are moved
individually.
[1] [3]
[2]
8050fs1112
1-174
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
[3] by sliding it.
[1]
[3]
[2] 8050fs1113
[2]
[4]
8050fs1114
1-175
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note: [1]
• The stapler positioning jig is adequate to be
hooked on the clincher.
[5] [4]
[2]
[3]
8050fs1115
Note:
• Do not loosen the screws for the clincher at
this time.
[1] 8050fs1116
• The stapler /R and the clincher /R must be
finely adjusted if the position is not matched.
1-176
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
12. Insert the stacker with the jig attached (with the
plate and the jig joined). Then, tighten 2 screws
I ADJUSTMENT
for the staple slide pulley /B from the rear side.
13. Pull out the stacker unit. Then, remove the jig by
rotating the gear for the stapler upward.
Note:
• Make sure not to snag on Mylar on the
clincher when removing the stapler position-
ing jig.
1-177
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Measure the length between the folding face [1]
and trimming surface [2] and calculate the paral- A
lelism. Then, check whether it is within the stan-
dard value.
Standard value: parallelism = A-B = ± 1 mm or
less
If not, perform the following adjustment. [1] [2]
B 8050fs1117
[5]
[4]
[3]
8050fs1118
1-178
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform this adjustment when the positioning cor-
rection cannot be done (the mis-centering amount
exceeds the automatic adjustment range of ± 5 mm)
even if "Printer centring adjustment (tray 4)" in the
36 mode, has been performed.
A. Procedure
1. Print the test pattern No.16 to check the mis-
centering amount.
2. Lift up the up/down plate [1].
3. Open the top cover [2]. [4] [3] [3] [5]
4. Loosen 4 screws [3] at the top of LCT. Then,
slide the guide plate/front [4] and the guide
plate/rear [5] in the same direction at the same
amount.
[2]
[1]
8050fs1064
1-179
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[2]
[1] 8050fs1065
1-180
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform the LCT skew adjustment when the paper
skew is different with paper supplied from the other
tray in such case as LCT is placed on the inclined
surface. However, it has just a little effect because
all paper is corrected at the second paper feed sec-
tion.
[1] [2]
8050fs1066
1-181
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1]
Reference:
• The size indicator on the guide plate is
approximately 2 mm wider than the actual
standard size paper. It may cause the skew for
some paper. The skew amount is reduced if
paper is fixed with each guide plate in tight.
[2]
[5]
8050fs1067
1-182
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform the LCT paper feed roller pressure adjust-
ment when the no feed jam occurs at the paper feed
(when coated paper is being used).
Note:
• The piled plate kit (P/N: SE95-4330) is a sup-
ply part. It should be purchased separately.
A. Procedure
1. Open the top cover [1].
2. Remove the spring [2]. [5] [4]
3. Install the piled plate holder [4] on the paper
feed roller [3] with 2 screws [5].
[6]
Note:
[3]
• The piled plate kit is accompanied with the 5
piled plates [6]. However, the number of the
piled plates [6] should be adjusted while
checking no feed condition. (When the piled
plates are too heavy, this may result in double [1] [7] [2]
feeding.)
The piled plates [6] can be removed by loos-
ening the 2 screws [7].
8050fs1068
1-183 1
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2].
3. Loosen 4 screws [3] at the front and rear side.
4. Position the mark [5] to make the up/down plate
to be horizontal with 2 adjusting screws [4] at
the front and rear side.
5. Tighten the 4 screws [3].
[2]
8050fs1069
1-184
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
Perform the LCT sheet feed pressure adjustment
when a no feed jam or a double feed jam occurs at
the paper feed.
The sheet feed pressure is affected by the paper
type and the operating environment (the no feed
jam is likely in the low temperature environment and
the double feed is likely in the high temperature
environment).
A. Procedure
1. Remove LCT from the main body.
2. Check the adjusting spring mechanism [2] from
the top left side of the LCT (paper exit side) [1].
3. Change the spring hook position [2] depending
on the symptom.
• The load of the spring changes approximately
10% for a change in its position.
Note:
• Excess adjustment may reverse the symptom.
For example, a no feed jam becomes a double
feed jam.
[2] [1]
Weak: Double feed jam is corrected.
Strong: No feed jam is corrected.
8050fs1070
1-185
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2]. [6]
3. Measure the height of the entrance guide upper
surface [3] and up/down plate upper surface [4]
with a scale to check whether it is within the [5]
[3]
standard value.
Standard value: 2 to 5 mm [1]
Perform the following adjustment if it is not within [4]
the standard value or the edge of the fed paper is
folded even if it is within the standard value.
Note: [2]
• This adjustment affects the pick-up release
amount.
When the adjustment is complete, perform
"9.27 LCT pick-up release amount adjust-
ment".
[8]
[7]
8050fs1071
1-186
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
to make the height of the entrance guide upper
surface and the up/down plate upper surface to
be within the standard value.
If it is not within the standard value and the
height of the up/down plate has to be raised:
• When paper with a convex curl is fed:
Lower the position of the sensor mounting
bracket
If it is not within the standard value and the
height of the up/down plate has to be lowered:
• When the edge of the fed paper is folded:
• When paper with a concave curl is fed: 8050fs1072
1-187
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
A. Procedure
1. Lift up the up/down plate [1].
2. Open the top cover [2]. [4]
3. Remove the sprint [4] from the paper feed unit
[3].
4. Remove 4 screws [5]. [3]
5. Remove the paper feed pick-up cover /B [6]
toward right.
[1]
[2]
[6]
[5]
8050fs1073
1-188
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OTHER ADJUSTMENTS
I ADJUSTMENT
the paper feed roller [2] and the upper surface of [2] [1]
the up/down plate [3] to check whether it is
within the standard value.
Standard value: 0.5 to 2.5 mm
Perform the following adjustment if it is not
within the standard value.
7. Loosen a screw [4].
[3] [4]
Note:
• Before starting the operation, note the origi-
nal position of the solenoid.
8050fs1074
1-189
OTHER ADJUSTMENTS KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
I ADJUSTMENT
Blank page
1-190
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
II SERVICE TOOL
copier. ISW allows you to update the version of the • FNS control board (FNSCB)
control program without replacing the board or to • See IP Service Manual for the printer controller.
install the latest program when replacing the board. ROM replacement is needed for boards other than
[ISWTrns (PC software)] is provided to execute the above.
ISW, which rewrite the program by connecting a PC
to the digital copier. The software rewrites the con- 1.1.2 Data flow
trol program stored in the flash ROM in the copier
main body directly. The following shows the ISW data flow.
This chapter only describes the set up procedure on PC OACB OB1
the main body for executing ISW. See the "ISW (In- PRCB DFCB
System Writer) Service Manual" for information on FNSCB
operating the ISWTrns.
Note: Note:
• When rewrite control program for new type, • The control program on other boards cannot
be sure to use the ISWTrns Ver. 3.51 or the be written until that for the overall control
above. board (OACB) is written.
• When upgrading ISWTrns, be sure to uninstall
the current ISWTrns before installing the new 1.1.3 ISW transfer type
version. Installing it by overwriting may result
in the installation of the USB driver unavail- The copier supports three ISW transfer modes as
able. follows.
• It is required to install the USB driver for
ISWTrns to perform ISW via USB on this A. Power ON mode
machine. See the installation procedure for The power ON mode is used if no program is
the "2. USB ISW". installed on the overall control board (OACB) or it is
• Before performing ISW via USB, be sure to faulty.
turn on the USB radio button in [Setting (S)] - If no program is installed on OACB, the OACB pro-
[Set Communication (C)] in ISWTrns and gram becomes possible to be written at power ON.
press the OK button. No display appears on the operation panel and the
• From "machine" list box of ISWTrns, be sure timer LED flashes even if the operation board con-
to select "8050" for old type and "bizhub trol program is installed because the OACB controls
C500" for new type. the power for the operation board.
2-1 2
Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
C. 25 mode
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
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mode but the operation board program is not
installed or faulty
Others Error code display 25 mode Both the overall control program and
the operation board program is
installed
2-3
Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
1.PC
8050fs2040
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
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5. VIF
Note:
• Rewrite programs other than 3 (OPERATION
CONTROL) in the 25 mode because this 7. "Result screen"
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Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
b. Error code
C1 Flash ROM erasing failure (at ISW for the overall control program) (5)
C2 Flash ROM writing failure (at ISW for the overall control program) (5)
C3 ROM check sum error (at ISW for the overall control program) (8)
C4 Output device error such as the input time out (6)
E1 Erase error (9)
E2 Write error (9)
E3 Communication error (4)
E9 I/F communication parameter error between the overall control board (4)
and the operation board (at ISW for the operation board program)
EA I/F command sequence error between the overall control board and the (4)
operation board (at ISW for the operation board program)
EB I/F communication timeout error between the overall control board and (4)
the operation board (at ISW for the operation board program)
F0 Flash ROM error (at ISW for the operation board program) (7)
F1 Flash ROM verify error (at ISW for the operation board program) (7)
F2 Flash ROM write error (at ISW for the operation board program) (7)
F3 Flash ROM erase error (at ISW for the operation board program) (7)
F8 I/F receive checksum error between the overall control board and the (7)
operation board (at ISW for the operation board program)
F9 I/F receive header code error between the overall control board and the (7)
operation board (at ISW for the operation board program)
FA I/F receive parity error between the overall control board and the opera- (7)
tion board (at ISW for the operation board program)
FB I/F receive framing error between the overall control board and the oper- (7)
ation board (at ISW for the operation board program)
FC I/F receive overflow error between the overall control board and the (4)
operation board (at ISW for the operation board program)
• Resulting operations
(1) The program is not operating normally. Turn (4) Check I/F between the overall control board
OFF and ON the sub power switch (SW2) and and the operation board.
then start ISW again. (5) The flash ROM on the overall control board is faulty.
(2) Check the ISW transfer data file. Execute ISW again. If the same error occurs, the
(3) Check the connection of the communication flash ROM on the overall control board may be faulty
cable from the input device (PC). or it may have reached its life. Replace the overall
control board.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 Description of the ISW
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written does not become equal to the ROM
checksum data. Execute ISW again. If the 4. Pressing the [Start] key, cause the machine to
same error occurs, the ISW transfer data file be data waiting condition.
(9) It cannot write/erase data to/from area on which • See "C. HELP + CHECK mode" since select-
Note:
• If an error occurs during rewriting the pro-
gram on the overall control board, the opera-
tion panel cannot be displayed even if the sub
power switch is ON because the program con-
trolling the whole components has been lost.
Execute ISW in the power ON mode if such is
the case.
• If an error occurs during rewriting the pro-
gram on the operation board/1, it cannot be
started in the 25 mode because the error code
is displayed. Execute ISW in the HELP +
CHECK mode if such is the case.
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Description of the ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 USB ISW
2. USB ISW
2.1 What is the USB ISW?
The ISW RNs tool for transfer can be installed in the PC by using the setup disk. However, the USB driver
(KCAUSB.SYS) is required to be installed by the plug-and-play of the Windows after connecting the PC and
the copier with the USB cable.
The installation of the USB driver is required only when the PC is connected to the copier for the first time.
(No installation is required on and after the second connection.)
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A. USB driver installation procedure (Windows 2000/XP)
When the PC and the copier are connected with the USB cable, the USB driver is automatically installed by
the plug-and-play.
However, this may cause the USB driver (USBPRINT.SYS) of the Windows to be installed. Accordingly, the
USB driver should be set by following the procedure given below:
1. Select "Install from a list or specific location [Advanced]" in the display shown below, and then click
[Next].
2. Select "Display a list of the known drivers for this device so that I can choose a specific driver" in the
"Install Hardware Device Drivers" screen, and then click [Next].
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USB ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
3. Select the USB driver in the driver selection screen, and then click [Next] for installation.
• USB driver: Konica Minolta 8050 USB Driver (ISW)
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4. When the "Completing the Upgrade Device Driver Wizard" screen is displayed, click [Finish] to finish the
installation.
5. In the "Device Manager" screen, check to see if the installation of the USB driver is carried out correctly.
• USB driver: Konica Minolta 8050 USB Driver (ISW)
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
3. INTERNET ISW
3.1 What is the Internet ISW?
The Internet ISW is the system to perform ISW, by indicating ISW using the Internet mail (E-mail) or
browser to let copier automatically acquire the subject program from program server and rewrite its own
program.
With this Internet ISW, you can update copier's programs just by transmitting E-mail with simple keyword
described, without visiting customer's office. With the Web function, you can perform the ISW on customer
site, without carrying the actual programs with you.
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3.2 Operating environment
To use the Internet ISW function, the following conditions must be satisfied.
A. The copier is connected to a built in network where programs can be downloaded from the
Internet using ftp or http protocol. *1
B. The Internet ISW does not function in copier under the following conditions.
(1) The main power switch (SW1) is OFF.
(2) The sub power switch (SW2) is OFF.
(3) The copier is shut OFF by the auto shut off function.
*1 Programs can be downloaded using Firewall.
Note:
• The Internet ISW does not function even if the copier receives the Internet ISW designating mail,
as long as it is in any of the above conditions. The Internet ISW starts when the above condi-
tions are released.
However, the mails are able to have period of validity.
• The Internet ISW continues to function in the condition of a paper jam or SC occurs, or in the
low power mode.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
First, set the copier's IP address on the control panel, to network the copier. If it has already been set, go
to "3.4.2 Setting on Web browser".
a. Procedure
1. Select "Key operator mode" on the control panel.
2. Select "[1] System initial setting".
3. Select "[3] IP address setting".
4. Enter [IP address], [Subnet mask] and [Gateway address]. *5
5. Reboot the copier.
*5 Copier's IP address, etc. are usually assigned by the system administrator.
For the details, please contact the customer's system administrator.
Next, set the program server, etc. from the Web browser. To use the Web browser, prepare a networked
PC *6.
*6 Prepare a PC by borrowing customer's PC or carrying laptop PC, for example.
(Considerations)
• In any setting item, space cannot be set.
• If there is a mistake in input process on the Web browser, be sure to correct it according to error mes-
sage displayed. If the mistake is left without correction, program download error may occur.
• Web's layout may change without prior notice.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
a. Procedure
1. Start the Web browser. *7
2. Specify the copier's IP address that you have entered at "3.4.1 Setting on Control panel".
If you access the copier's http address, the [Main page] as the top figure on next page appears.
*7 If proxy is set on the web browser, it may not be able to access the copier's http address (web page).
For the details, please contact the customer's system administrator. As Web browser, Internet
Explorer or Netscape is recommended.
Do not perform setting from two or more browsers concurrently.
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Copyright © 2000 GoAhead Software, Inc. All Rights Reserved.
Copier Web Utility Main Page
3. On the [Main page], click the [Environment setup], to display [Login to Environment setup] page.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
4. On [Login to Environment setup] page, enter the key operator password (the same password as key
operator mode password) and click Apply. The environment setup list appears. Then click [Extension
for maintenance].
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5. On [Login to Extension for maintenance] page, enter the password (the same password as mode
change menu password) and click Apply. The environment setting list appears. Then click [Internet
ISW].
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
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Internet ISW main screen
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Proxy server IP Address If you use proxy server, enter the IP address of the proxy server.
Port Number If you use proxy server, set the port No. that is used by the proxy server.
User name on the proxy If you selected Type1 or Type2 for [Type of proxy server], set an
server account name for the proxy server.
Password for the proxy If you selected Type1 or Type2 for [Type of proxy server], set a pass-
server word for the proxy server.
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Next]. If there is any input error, click [Back] and reset the item according to the mes-
sage in red.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
Program server address Enter the address of the server where programs to download are
stored. Select the protocol you use from the drop down list at the left
and enter the following address in the test box at the right.
In case of ftp, it is the relative path from the home directory.
Example: ftp://210.226.5.5/EUR/8050/
User name on the program Enter the account name of the program server.
server
Password for the program Enter the program server password.
server
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Receiving time out Set the program reception timeout. (Default: 30 minutes)
If timeout occurs, the program downloading is forcibly terminated. With-
out performing ISW, the machine recovers to normal mode.
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes-
sage in red.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
When you finish entering all items, click [Next] and check the contents on the setting confirmation screen.
If all are fine, click [Finish]. If there is any input error, click [Back] and reset the item according to the mes-
sage in red.
When the test finished successfully, the communication speed and estimated download time are displayed
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
If the download test fails, response error code sent from the server is displayed as follows. There may be
input errors. Check the initial setting again.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Customer engineer sends an E-mail with simple keyword description. Then, the copier that received the
mail downloads specified program from the program server and rewrites its program.
This function is executed by a different command (keyword) from the list print acquisition function of the [E-
Mail remote notification system].
A. The boards of which programs can be rewritten with the Internet ISW are as follows.
(1) Overall control board: I0
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To use the above functions, it is necessary to send the copier E-mail with the specified simple keyword
(command) description. The following are the commands and the options.
When no file name is specified, the following files are acquired from the program server address set
beforehand.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
The following is an example of transmitting an E-mail with the aforementioned command to a copier.
You can use either upper and lower case characters when typing a command (option) in E-mail. *9
When transmitting an E-mail to a copier, take care of the following.
• The ISW-designated mail has the period of validity. Therefore, set the date of mailer and time zone of
the copier *10 accurately.
• One mail can be described with only one ISW command. If two or more commands are described, the
second and later ones are ignored.
• Any mail software can be used. For example, mobile device mail, browser mail and so on.
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• With the mail software in use, transmit mails in text mode.
(Commands in mails in HTML mode cannot be handled correctly.)
• Place at least one space or TAB *11 between command and option, and option and option described
in mails.
• Type every command in mails only with alphanumeric one-byte characters (ASCII characters). If other
characters *12 are typed, an error mail with [Command not found] is returned.
• Type every command in mails from the line head. Line head starting with a space or TAB is ignored.
• Do not attach files or others to the mails transmitted to copiers.
Depending on the size of files, such mails may be handled as illegal mails and copier may refuse to
receive.
• Do not type signatures in the mails transmitted to copiers. If auto signature addition is set on the mail
software, turn off the setting. Signatures may be handled as commands and error mails may be
returned from the copier.
*9 Case sensitivity is on for the file name. Take care when typing.
*10 Set in the E-mail transmission setting for [E-mail transmission setting].
*11 Linefeed is not available.
*12 Two-byte characters also cause errors. Take care not to use them.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
An example of I0 ISW:
Command
*13 The return mail is in English regardless of the language selected for the copier's main body operation
panel display.
*14 During the ISW, sub power switch (SW2) of the copier does not function. The copier cannot be shut-
down.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
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However, if transmission of the above two kinds of return mails fails, the mails are not retransmitted.
Transmission mail
ISW I0 = 65FAI012UGH0.bin 30
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Transmission mail
Return mail
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
Transmission mail
ISWHelp
Return mail
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Using the copier's web utility, just by clicking on the browser *15, customer engineer can let the copier
automatically download programs from the program server and rewrite its own programs.
The boards of which programs can be rewritten are the same as those of [Internet ISW using E-mail
remote notification system].
*15 Usually, it is not possible to access company-inside copier from outside exceeding firewall.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
B. Performing ISW
From the [ISW] items, select a board to ISW and check the box. When specifying a name of file to down-
load, type the name in the text box of [File name]. When no file name is specified, the following files are
acquired from the program server address set beforehand.
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When the above input completes, click [ISW].
C. Starting ISW
When ISW starts, the following screen appears. If there is any input error, click [Back] and reset the item
according to the message in red.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
This screen shows the current performance or error. The display items are as follows.
• ISW is downloading
• ISW is writing
• Finished *16
• ISW was cancelled due to transferring problem
• ISW was cancelled due to transferring overtime
• ISW was cancelled due to writing problem to flash memory
*16 Copier reboots after ISW completes normally. Do not click [Refresh] on the browser.
E. Ending ISW
When ISW completes and copier reboots, ensure that the program version is upgraded on the [Internet
ISW main screen].
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
When performing the Internet ISW, be sure to contact the copier's administrator or the like and get his/her
agreement beforehand.
Perform ISW in condition that the copier is not being used.
If the copier is being used (a job is being processed), the Internet ISW is not performed.
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While ISW rewriting is in progress *17, the operation panel and sub power switch (SW2) are locked. How-
ever, if the main power goes down due to power failure or other, the copier becomes unable to start up. *18
This is only the problem on rewriting the overall control board and the operation board /1. Even if errors
occur on rewriting other boards, the boards can be overwritten again with the Internet ISW.
If the copier becomes unable to start for the above reason, go to the copier's site and rewrite the program
using the ISWTrns.
<How to recover> Overall control board: Turn ON the sub power switch (SW2) and then perform ISW.
Operation board /1: Turn ON the sub power switch (SW2) while pressing HELP and
CHECK button and then perform ISW.
For the details, please refer to "1. ISW"
*17 Rewriting takes maximum 10 minute.
*18 No problem is cased by power failure during program downloading process.
It is not possible with the Internet ISW to ISW several programs concurrently. Always perform ISW one by
one. If several programs must be rewritten at the same time, perform ISW from board of higher priority. *19
When rewriting several programs, SC may occur during rewriting intervals between programs.
However, such SC will clear when all the subject programs are rewritten.
*19 In case of the Internet ISW using the E-mail remote notification system, the sequence of transmitted
ISW designating mails and mails received by copier may change. Transmit multiple mails while
ensuring reception of completion mail or putting enough intervals.
If ISW fails due to errors in program download, data check, and so on, the copier recovers into normal
mode. Only in low power mode, the copier reboots when ISW fails.
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INTERNET ISW KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
It is a server that receives request (HTTP or FTP etc.) from a client inside the firewall, and represents the
client. With this server, access to outside the firewall is enabled.
The following shows the brief description of each authentication type and the list of commands being used.
Command
Command
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 INTERNET ISW
Command
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PASS FW password 230 Sends password for the above user name
SITE host ftp expanded Sends program server's address
function:
Defined by
each server
USER user 331 Sends user name of the program sever
PASS password 230 Sends password for the above user name
Command
3.8.4 Remarks
• For fwtk2.1 (for unix) and Black Jumbo Dog (for Windows), authentication Type 1 is used.
• Type 1 is used in many proxy servers.
If you are not sure about the authentication type of the proxy server, KC recommends that you use
Type 1 in the meantime.
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MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Following conditions should be satisfied in order to use mail remote notification system. The function
works during JAM, SC or Low power mode, but does not work during shut-off. However, the sent mail does
not disappear and the copier process the mail after next starting up. During low power mode, the machine
operation is as usual.
A. The mail server *1 that allows copier to receive mail in POP3 or IMAP protocol.
(It is preferred that mail server can receive external mail and service constantly.)
B. The mail server *2 that allows copier to transmit mail in SMTP protocol.
(It is preferred that mail server can send external mail and service constantly.).
C. Mail remote notification system disabling conditions on copier are as follows.
(1) Main power switch is OFF.
(2) Sub power switch is OFF.
*1 qpopper, Lotus Notes, Mercury Mail etc. Assign one account per one copier. It can be the same
machine to the SMTP server. "Mail remote notification system" corresponds to "POP before SMTP".
*2 Sendmail 8.9, qmail, Lotus Notes, Mercury Mail etc. It can be the same machine to the receiving
server.
a. Procedure
1. Select [Key operator mode] on operation panel.
2. Select [1. System initial setting].
3. Select [3. IP address setting].
4. Input [IP address], [Subnetmask] and [Gateway address]*1.
5. Turn OFF/ON power switch of copier.
*1 System administrator usually assigns IP address and network related setting to copier. Please ask
system administrator for details.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
B. Setting on Web
Next, input setting for mail server from Web browser. Please use PC*2 connected to the network in
order to use Web browser.
Note:
• No blank space should be entered for any column. Following characters cannot be used for the
E-mail address.
()<> ;:¥"[]
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When the error message is displayed on the web browser, correct the input error following to
the message. If the error is not corrected, mail sending or receiving may fail.
• Web design is subject to change without notice.
*1 If proxy is set on Web browser, it may not possible to access web utilities of copier. Please ask sys-
tem administrator for details. KC recommends to use Internet explorer or Netscape as the Web
browser. Do not perform setting from the two or more browsers concurrently.
3. In [Main] page, click [Environment Setup] button and display [Environment setup log in] page.
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MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
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4. Input key operator password in [Environment setup log in] page, then click [Apply].
[Environment set up] page is displayed. Then click [E-Mail transmission setting].
Even key operator password set "0000" in 25-mode setting, input "0000".
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
*1 The same setting can be set on LCD of the copier. But do not set concurrently from web browser and
Web.
*2 Please see the "INSTRUCTION MANUAL" of copier if use the mail transmission system.
II SERVICE TOOL
E-Mail transmission setting page
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MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
a. Procedure
1. Set the reception setting.
In the [Extension for maintenance] column at the bottom of the page, input the password to change
the mode then click the initial setting.
Use the password for changing modes.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
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E-Mail reception setting page
2. Set the e-mail reception screen based on the following.
Enable E-mail notification Select [Yes] to use Mail remote notification system.
Default is [No].
Interval between fetching mails Interval between checking mail on receiving mail server from
copier. The interval can be set within the range from 1 min. to 60
min.
Usually, set around 10 min. considering load for network.
Receiving mail server The IP address of receiving mail server.
Kind of mail spool Select [POP3] or [IMAP]. Default is [POP3].
User name on the server *1 The account name for copier assigned on receiving mail server.
Password *2 The password for the above user name.
E-Mail Address of this copy E-mail address of the copier.
machine Usually, the name is [User name@receiving mail server name].
Nickname *3 The name added to the mail subject sent from the copier.
It can be blank.
CE Password *2 Input password used for the "Subject" of the mail sent to the copier.
The copier uses this password for security check.
Also Notice to the administrator (CC mail)
- No Default (Do not send the e-mail to the administrator)
- Only illegal mails Specify whether to transfer mail in following conditions; When the
- All mails mail received by copier does not match to the registered password
or the mail size is 10 k-byte or larger.
Transfer all sending mails from Mail remote notification system.
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MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Administrator E-Mail address Input address for the transfer if above [Only illegal mail] or [all
mails] is selected.
Announce delay time in reply mail *4 Select whether to contain the time difference from CE`s transmis-
sion and copier reception on the mail.
Default is [No].
Enable POP (IMAP) before SMTP Select whether SMTP server transmits the mail after POP (IMAP)
server attests.
Default is [Yes].
*1 Consult system administrator and create mail account for copier on receiving mail server.
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KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
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• Adjustment data list
• Parameter list
• E.K.C. management list
• Machine management list 2
• Counter list
• Pixel ratio data list
In order to use above function, the simple keyword (command) must be sent by e-mail.
The following table shows the command and options.
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MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
B. Send mails
The example of the mail containing the command to the copier is shown. The command and option on
the mail are recognized by the top letters without distinction between capital and small letters. Accord-
ingly, not all letters of the command must be typed. It is recognized by the minimum letters in the above
table *1. When sending mail to the copier, please note followings.
Note:
• Mail software on any OS, handy terminal, free-mail using browser can be used without any differ-
ence.
• When sending mail on mail software, be sure to use text mode.
II SERVICE TOOL
*1 Example: All of G, GE, GET, GETL, GETLO, GETLOG equal to specify GETLOG.
*2 Return cannot be used.
2-40
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
Mail address
of the copier
CE Password
Command
2-41
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Serial number
of copier
Mail address
of the sender
II SERVICE TOOL
Nickname
of the copier
Requested
counter
list
2-42
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
2-43
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
When the commands are written in one line continuously, Management (the later command) is
ignored and only counter list (the first command) is returned.
II SERVICE TOOL
When the password is changed, use [NewPasswd] from the next mail. When the mail is sent with
[OldPasswd], it is treated as illegal mail.
2-44
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
Then, password was not changed. Accordingly, the password is unchanged and [U-BIX].
Sending mail
II SERVICE TOOL
[ChPass Sitios]
Returned mail
[Violation on format by new password. → ChPass Sitios]
2-45
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2-46
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 MAIL REMOTE NOTIFICATION SYSTEM
II SERVICE TOOL
2-47
MAIL REMOTE NOTIFICATION SYSTEM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
II SERVICE TOOL
Blank page
2-48
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
1. SERVICE SCHEDULE
1.1 Service schedule
Guarantee period (5 years or 5,000,000 copies)
Service item x 10,000 copies Service
0 10 20 30 40 50 60 70 80 90 100 150 180 200 250 300 350 360 400 450 500 count
Main Maintenance 49
body Every 100,000 z z z z z z z z z z z z z z z z z z z times
copies
Periodic check (1) 24
Every 200,000 z z z z z z z z times
copies
Periodic check (2) 12
Every 400,000 z z z z times
copies
Periodic check (3) 8
III SERVICE
Every 600,000 z z times
copies
Periodic check (4) 4
Every 1,000,000 z z z z times
copies
Periodic check (5) 3
Every 1,500,000 z z z times
copies
Periodic check (6) 2
Every 2,000,000 z z times
copies
Periodic check (7) 1
Every 2,500,000 z time
copies
Periodic check (8) 1
Every 4,000,000 z time
copies
DF-319/ Maintenance 49
AFR-20 *1 Every 100,000 z z z z z z z z z z z z z z z z z z z times
copies
Periodic check (1) *1 2
Every 1,800,000 z z times
copies
*1 Perform the periodic check (1) for the DF-319/AFR-20 at 2 times (18,000,000 copies and 36,000,000
copies).
3-1 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
belt
1 z
6 ADU (1) Separation corona unit 1 z
(2) Paper feed roller /BP z Cleaning pad/
drum cleaner
(3) Feed roller /BP z
(4) Double feed
prevention roller /BP
z
(5) Registration roller
cleaning
z
(6) Conveyance roller
section cleaning
z
(7) ADU paper through Blower brush
sensor cleaning
z
7 Exterior (1) Ozone filter /1 1 z
(2) Dust proof filter /1 2 z
(3) Dust proof filter /2 1 z
8 Fixing (1) Fixing roller /U *2 Multemp FF-RM
1 z (or Solvest 240)*3
(2) Fixing roller /L *2 Multemp FF-RM
1 z (or Solvest 240)*3
(3) Cleaning roller z Roller cleaner
9 Reverse/ (1) Decurler roller *1
exit 25 mode count reset
1 z
*1 Reset "5. Parts counter" and "1. Count of special parts" in the 25 mode to prevent the fixing jam when
replacing the decurler roller.
*2 When replacing the fixing roller /U or /L, be sure to apply Multemp FF-RM on the heat insulating sleeve
/U or /L, respectively.
*3 Be sure to conduct the adjustment properly according to the adjustment items given in "LIST OF
ADJUSTMENT ITEMS FOR 8050."
3-3 1
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
No. Classification Service item Quantity Implementation classification Materials•
Cleaning Check Lubrication Replacement Tools used
1 Preparations (1) Paper through check z
2 Conveyance (1) Conveyance roller Cleaning pad/
z drum cleaner
3 Drive (1) Main drive unit z (z) Plus guard No.2 *1
(2) Tray up/down drive Plus guard No.2 *1
z (z)
unit
(3) Shift drive unit z (z) Plus guard No.2 *1
(4) Paper exit drive section z (z) Plus guard No.2 *1
(5) Staple unit z (z) Plus guard No.2 *1
4 Stapler (1) Staple check Actual durable
z z count: 5,000
5 Exterior (1) Exterior cleaning z
6 Final check (1) Paper through check z
*1 If abnormal sound is heard due to insufficient oil, lubricate it.
3-5 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
positioning jig
*1 If abnormal sound is heard due to insufficient oil, lubricate it.
2 3-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
(2) Trimmer blade /L z
(3) Trimming box and its
periphery
z z
3 Stacker (1) Pusher section z (z) Plus guard No.2 *1
(2) Stacker section z (z) Plus guard No.2 *1
4 Drive (1) Conveyance drive
section
z
5 Final check (1) Paper through check z
(2) Exterior cleaning Cleaning pad/
z drum cleaner
*1 If abnormal sound is heard due to insufficient oil, lubricate it.
3-7 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
3 For the old types, the paper exit guide roller /2 is replaced only for machines provided with a kit against
uneven wax. For identification of a measure against uneven wax, see the table below.
Identification method Details
Identification by Those on and after the following S/N are machines
means of the S/N provided with a measure against uneven wax.
• Main body: 65AE01429 —
65AF00476 —
65AN00169 —
65AP00005 —
65AK00016 —
65BE01391 —
65BF01416 —
• FS-115: 20AK01550 —
20BK00236 —
• FS-215: 20AL01551 —
20BL00320 —
Proposed kit Machines provided with the following proposed kits
against uneven wax in the field.
• Main body: SE95-4280
III SERVICE
• FS-115/215: SE95-4290
*4 Since machines connected to the finisher are not provided with the paper presser roller, this is
excluded from the periodically replaced parts.
3-9 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
2 ADU (1) Intermediate Actual durable
conveyance clutch /2 1 z count: 2,000,000
56AA8201*
(2) Intermediate Actual durable
conveyance clutch /3 1 z count: 2,000,000
56AA8201*
3-11 1
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
B. Periodic check (II) (Every 400,000 copies/prints)
3-13 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
Note:
• No. in this list is identical with No. in "5. Parts counter" and "1. Count of special parts" in the 25
mode.
III SERVICE
029 Charging grid plate /Y 65AA2507* 1 200,000
031 Charging wire assy /M 65AA-252* 1 100,000
032 Charging grid plate /M 65AA2507* 1 200,000
034 Charging wire assy /C 65AA-252* 1 100,000
034 Charging grid plate /C 65AA2507* 1 200,000
037 Charging wire assy /K 65AA-252* 1 100,000
038 Charging grid plate /K 65AA2507* 1 200,000
— Charging grid spring 65AA2509* 8 200,000
040 Transfer belt Transfer belt 65AA2642* 1 200,000
041 1st transfer roller /Y 65AA2612* 1 200,000
042 1st transfer roller /M 65AA2612* 1 200,000
043 1st transfer roller /C 65AA2612* 1 200,000
044 1st transfer roller /K 65AA2604* 1 200,000
045 2nd transfer roller /U 65AA2611* 1 200,000
046 Transfer belt separation claw 65AA-287* 3 600,000
048 Belt cleaning roller unit 65LA-288* 1 600,000
049 Toner collection sheet /1 65AA-293* 1 200,000
050 Belt cleaning blade 65AA2630* 1 100,000
051 2nd transfer 2nd transfer roller /L 65AA4501* 1 200,000
052 ADU Separation Discharging board unit 65AA-452* 1 100,000
053 Fixing Fixing cleaning unit 65AA-573* 1 200,000
054 Fixing roller /U 65AA5301* 1 100,000
055 Fixing roller /L 65AA5302* 1 100,000
3-15 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
III SERVICE
132 Paper feed roller /3 56AA-458* 1 800,000
133 Paper feed roller (Bypass) 65AA-520* 1 800,000
123 Registration Registration roller 65AA4601* 1 1,500,000
124 Transfer belt Separation claw solenoid 26NA8251* 1 1,500,000
125 Fixing Fixing upper lamp /1 65AF8303* 1 2,500,000
126 Fixing upper lamp /2 65AF8304* 1 2,500,000
127 Fixing lower lamp 65AF8305* 1 2,500,000
128 Fixing temperature sensor /3 65AA-553* 1 2,500,000
129 Fixing temperature sensor /4 65AA-554* 1 2,500,000
134 ADU ADU conveyance clutch /1 56AA8201* 1 2,000,000
135 ADU conveyance clutch /2 56AA8201* 1 2,000,000
136 ADU pre-registration clutch 56AA8201* 1 2,000,000
137 Fixing Ball bearing /L (for lower roller) 26NA5371* 2 600,000
138 Heat insulating sleeve/L 65AA5341* 2 600,000
(for lower roller)
139 Fixing drive gear 65AA7727* 1 1,000,000
140 Reverse/exit unit Decurler roller 65AA4905* 1 100,000
141 LT-211/C-208 Paper feed roller 55VA-484* 1 500,000
142 Feed roller 55VA-483* 1 500,000
Double feed prevention roller 55VA-483* 1 500,000
143 Paper feed clutch 56AA8201* 1 2,000,000
144 Pre-registration clutch 56AA8201* 1 2,000,000
3-17 2
SERVICE SCHEDULE KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Note:
• For the old type, the parts listed below are not registered in [1. Count of special parts] of the 25
mode [5. Parts counter.] Therefore, be sure to register these parts in [2. Count of each parts] (See
"6.7.2 Count of each parts") for proper management.
III SERVICE
Note:
• When installed with no finisher, the parts listed below are not registered in [1. Count of special
parts] of the 25 mode [5. Parts counter.] Therefore, be sure to register these parts in [2. Count of
each parts] (See "6.7.2 Count of each parts") for proper management.
2 3-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE SCHEDULE
Note:
• "SP" is indicated in front of the parts number
of the important maintenance part. Exercise
care when installing the parts according to
"III. Directions for disassembly and assembly"
in this manual.
III SERVICE
3-19 1
COPY MATERIAL KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2. COPY MATERIAL
2.1 Product
A. Drum cartridge
2.2 Materials
A. Single unit supply
B. Kit
a Developer black set
2 3-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 COPY MATERIAL
III SERVICE
Cotton swab (x4) 000V-3090* — 1
Hydro wipe (x10) 65AA-992* — 1
3-21 2
COPY MATERIAL KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
2 3-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 SERVICE MATERIAL LIST
III SERVICE
00GR00260 Multemp grease 25g
FF-RM
3-23
CE TOOLS LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
4. CE TOOLS LIST
Tool No. Name Shape Quantity Remark
65AAJG021 Fixing thermostat 1
positioning jig
(for upper roller)
65AAJG031 Fixing thermostat 1
positioning jig
(for lower roller)
7050K0020 Mirror positioning jig 2
00VE-1004 Tester 1
2 3-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
feed turned ON, bypass feed feeder sensor gressing when from the bypass feed
(PS26) is not turned ON within the jam arises, main tray once and remove
specified time. body stops after jammed paper, if any.
J10-02 After no paper sensor /BP (PS47) is completion of Remove paper from
turned ON, tray up drive motor /BP paper exit. the bypass feed tray
(M35) is not turned ON within specified once, decrease the
time. stacked sheets and set
J10-03 After the tray up drive motor /BP (M35) again.
is turned ON, tray upper limit sensor /
BP (PS25) is not turned ON within
specified time.
J10-11 Bypass feed conveyance sensor — Remove the paper
During operation When idling
(PS26) was turned ON in the idling con- from the bypass feed
dition. tray once and remove
jammed paper, if any.
Paper J11-01 After the pick-up solenoid /1 (SD7) is If copy is pro- Pull out the paper feed
feed turned ON, pre-registration sensor /1 gressing when tray /1 and remove
Paper J12-01 After pick-up solenoid /2 (SD8) is If copy is pro- Pull out the paper feed
feed turned ON, pre-registration sensor /2 gressing when tray /2 and remove
tray /2
(PS35) is not turned ON within speci- jam arises, main jammed paper, if any.
fied time. body stops after
completion of
paper exit.
J12-11 Pre-registration sensor /2 (PS35) was —
When idling
4-1
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
feed turned ON, pre-registration sensor /3 gressing when tray /3 and remove
tray /3
(PS41) is not turned ON. jam arises, main jammed paper, if any.
body stops after
completion of
paper exit.
J13-11 Pre-registration sensor /3 (PS41) was —
During operation When idling
LT-211 J14-01 After the paper feed solenoid (SD100) If copy is pro- Open the LCT top
C-208 is turned ON, paper feed sensor gressing when cover and remove
(PS107) is not turned ON within speci- jam arises, main jammed paper, if any.
fied time. body stops after
completion of
paper exit.
J14-11 Feed sensor (PS106) was turned ON in —
When idling
Paper J17-01 After the loop roller motor (M31) is If copy is pro- Pull out ADU and
During operation
feed turned ON, registration sensor (PS22) gressing when remove jammed paper,
is not turned ON within specified time. jam arises, main if any.
body stops after
IV JAM CODE LIST
completion of
paper exit.
J17-02 After the ADU pre-registration clutch Printer section
(MC3) is turned ON, registration sensor stops immedi-
(PS22) is not turned ON within the ately.
specified time.
J17-03 After the pre-registration clutch /3 If copy is pro- Open the vertical con-
(MC12) is turned ON, vertical convey- gressing when veyance door and
ance sensor (PS50) is not turned ON jam arises, main remove jammed paper,
within specified time. body stops after if any.
J17-04 After the pre-registration clutch /2 completion of Pull out the paper feed
(MC10) is turned ON, vertical convey- paper exit. tray /2 and remove
ance sensor (PS50) is not turned ON jammed paper, if any.
within specified time.
2 4-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
During operation
feed clutch /1 (MC13) is turned ON, interme- gressing when veyance door and
diate conveyance sensor /1 (PS27) is jam arises, main remove jammed paper,
not turned ON within the specified time. body stops after if any.
J17-06 After the pre-registration clutch /1 completion of
(MC7) is turned ON, intermediate con- paper exit.
veyance sensor /1 (PS27) is not turned
ON within the specified time.
J17-07 After the pre-registration clutch Open the LCT front
(MC102) is turned ON, intermediate door and remove
conveyance sensor /1 (PS27) is not jammed paper, if any.
turned ON within the specified time.
J17-08 After the intermediate conveyance sen- Pull out ADU and
sor /1 (PS27) is turned ON, intermedi- remove jammed paper,
ate conveyance sensor /2 (PS28) is not if any.
turned ON within specified time.
J17-09 After the bypass feed conveyance sen- Remove paper from
sor (PS26) is turned ON, the intermedi- the bypass feed tray
ate conveyance sensor /2 (PS28) is not and remove jammed
turned ON within the specified time. paper, if any.
LT-211 J17-10 After the pre-registration clutch Open the LCT top
C-208 (MC102) is turned ON, paper feed sen- cover and remove
sor (PS107) is not turned ON within the jammed paper, if any.
specified time.
4-3 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
Vertical conveyance door sensor gressing when veyance door.
(PS51) was turned OFF when copying / jam arises, main
printing. body stops after
completion of
paper exit.
Others J19-02 LCT top cover open jam or LCT front In case of LCT Close the LCT top
LT-211 door open jam. Top cover open/close paper feed, main cover or LCT front
C-208
sensor (PS100) or front door open/ body stops after door.
close sensor (PS115) was turned OFF completion of
when copying/printing. paper exit. In
case of paper
feed other than
LCT, main body
does not stop.
Paper J31-02 After the registration roller motor (M30) Printer section Pull out ADU and
exit is turned ON, fixing paper exit sensor stops immedi- remove jammed paper,
(PS17) is not turned ON. ately. if any.
J32-01 After the fixing paper exit sensor
(PS17) is turned ON, paper exit sensor
(PS13) is not turned ON within the
specified time.
J32-02 After the fixing paper exit sensor
(PS17) is turned ON, reverse paper exit
IV JAM CODE LIST
2 4-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
When idling
exit idling condition. remove jammed paper,
J32-12 Fixing paper exit sensor (PS17) is if any.
turned ON in the idling condition.
J32-13 Reverse paper exit sensor (PS19) is
ON in the idling condition.
Others J51-01 Front door open jam. Front door open/ Printer section Close the front door.
During operation
4-5 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
AFR-20 turned ON, it is not turned OFF within immediately. section cover and
the specified time. If there is paper remove jammed paper,
in or after trans- if any.
fer process, Remove jammed paper
main body stops in the main body con-
after paper exit. veyance section, if any.
J65-01 Registration sensor (PS301) is ON in — Open the paper feed
When idling
2 4-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
During operation
turned ON, stacker inlet sensor stop immedi- in the FNS/main body,
(PS705) is not turned ON within the ately. if any.
specified time.
J72-20 After paper exit operation is started,
main tray paper exit sensor (PS706) is
not turned ON within the specified time
(when stapling).
J72-21 After the main tray paper exit sensor
(PS706) is turned ON, it is not turned
OFF within the specified time (in the
large-size staple mode).
J72-22 After the FNS inlet sensor (PS704) is
turned ON, sub-tray paper exit sensor
(PS701) is not turned ON within the
specified time within the specified time
(in the sub-tray paper exit mode).
J72-23 After the sub-tray paper exit sensor
(PS701) is turned ON, it is not turned
OFF within the specified time (in the
large-size staple mode).
J72-24 After completion of stapling, folding
passage sensor (PS726) is not turned
ON.
4-7 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
During operation
TMG-3 (PS725) is turned ON, inlet sensor body stop imme- in TU/FNS/main body,
(PS101) is not turned ON within the diately. if any.
specified time.
J72-33 After the inlet sensor (PS101) is turned
ON, inlet sensor (PS101) is not turned
ON within the specified time.
J72-34 After the conveyance motor (M101) is
turned ON, paper exit sensor (PS108)
is not turned OFF within the specified
time.
PI-110 J72-35 After the conveyance clutch /L (MC202) FNS/main body Remove jammed paper
is turned ON, PI passage sensor /L stop immedi- in the FNS/main body,
(PS206) is not turned ON within speci- ately. if any.
fied time.
PK-120 J72-43 After the punch motor (M801) is turned
PK-5 ON, punch HP sensor (PS801) is not
PK-507
turned ON within the specified time.
FS J72-48 After the folding passage sensor
(PS726) is turned ON, it is not turned
OFF within the specified time.
PI-110 J72-49 After the conveyance clutch /U
(MC201) is turned ON, PI passage sen-
sor (PS201) is not turned ON within the
IV JAM CODE LIST
specified time.
J72-50 After the PI passage sensor (PS201) is
turned ON, FNS inlet sensor (PS704) is
not turned ON within the specified time.
J72-51 After the PI passage sensor /L (PS206)
is turned ON, FNS inlet sensor (PS704)
is not turned ON within the specified
time.
FS J72-81 After the stapler motor /F (M714) and
clincher motor /F (M715) are turned
ON, stapler HP sensor /F (PS731) and
clincher HP sensor /F (PS733) are not
turned ON within specified time.
J72-82 After the stapler motor /R (M709) and
clincher motor /R (M710) are turned
ON, stapler HP sensor /R (PS730) and
clincher HP sensor (PS732) are not
turned ON within the specified time.
2 4-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 JAM CODE LIST
During operation
M709), and clincher motor /F, /R (M715, stop immedi- in the FNS/main body,
M710) are turned ON, stapler HP sen- ately. if any.
sor /F, /R (PS731, PS730) and clincher
HP sensor /F, /R (PS733, PS732) are
not turned ON within the specified time.
J72-90 After operation stop signal is transmit-
ted from the main body to FNS, FNS
does not stop within the specified time.
J73-01 Main tray paper exit sensor (PS706) is — Open the FNS front
When idling
(PS19) is turned ON, ADU reverse sen- stops immedi- remove jammed paper,
sor (PS21) is not turned ON within the ately. if any.
specified time.
4-9 2
JAM CODE LIST KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
When idling
the idling condition. remove jammed paper,
if any.
4-10
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[5] [6]
[1]
[3] [4]
[1] Front door open/close sensor (PS18) [3] Sub power switch (SW2)
[2] Front door interlock switch (MS1) [4] Main power switch (SW1)
1 6-2
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] 8050fs6603
[1] 8050fs6604
6-3
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Index sensor board /Y (INDX SB Y) [5] Laser correction HP sensor /Y (PS5)*
[2] Index sensor board /M (INDX SB M) [6] Laser correction HP sensor /M (PS6)*
[3] Index sensor board /C (INDX SB C) [7] Laser correction HP sensor /C (PS7)*
[4] Index sensor board /K (INDX SB K)
[1] Drum potential sensor /K (DRPS K) [3] Drum potential sensor /M (DRPS M)
[2] Drum potential sensor /C (DRPS C) [4] Drum potential sensor /Y (DRPS Y)
VI DIAGRAMS
6-4
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] Toner density sensor /K (TDS K) [3] Toner density sensor /M (TDS M)
[2] Toner density sensor /C (TDS C) [4] Toner density sensor /Y (TDS Y)
[2] [3]
[1] 8050fs6608
VI DIAGRAMS
6-5
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Toner level detection sensor /K (TLD K) [4] Toner supply door open/close sensor (PS54)
[2] Toner level detection sensor /C (TLD C) [5] Toner level detection sensor /M (TLD M)
[3] Toner supply interlock switch (MS2) [6] Toner level detection sensor /Y (TLD Y)
6-6
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] Paper size /LBP (PS49) [3] Paper size VR/BP (VR4)
[2] No paper sensor /BP (PS47) [4] Paper size /SBP (PS48)
[2] [1]
8050fs6631
[1] Vertical conveyance door sensor (PS51) [2] Vertical conveyance sensor (PS50)
VI DIAGRAMS
6-7
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(14) ADU
[1] Intermediate conveyance sensor /1 (PS27) [7] ADU conveyance sensor (PS20)
[2] Intermediate conveyance sensor /2 (PS28) [8] ADU reverse sensor (PS21)
[3] ADU pre-registration sensor (PS23) [9] Registration sensor (PS22)
[4] 2nd transfer HP sensor (PS24) [10] Bypass conveyance sensor (PS26)
[5] Conveyance lever sensor (PS55) [11] Tray upper limit sensor (PS25)
[6] Reverse/exit sensor (PS19)
[2] [1]
8050fs6612
[1] Paper exit sensor (PS13) [2] Paper exit full sensor (PS12)
VI DIAGRAMS
6-8
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1]
[8]
[7]
[2]
[6]
[5]
[3]
[4]
8050fs6632
VI DIAGRAMS
6-9
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
B. Loads
(1) Rear of the main body
[12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] [23]
[1] 1st transfer pressure/release motor (M19) [13] DCPS cooling fan (M42)
[2] Drum motor /Y (M14) [14] Developing motor /K (M23)
[3] Drum motor /M (M15) [15] Developing motor /C (M22)
[4] Drum motor /C (M16) [16] Developing motor /M (M21)
[5] Drum motor /K (M17) [17] Scanner motor (M1)
[6] Fixing cooling fan /1 (M10) [18] Developing motor /Y (M20)
[7] IP cooling fan (M24) [19] Drum cooling fan /2 (M13)
[8] IPB cooling fan (M25) [20] Drum cooling fan /1 (M12)
[9] Tray up drive motor /1 (M40) [21] Fixing cooling fan /3 (M36)
[10] Tray up drive motor /2 (M39) [22] Fixing cooling fan /2 (M37)
[11] Tray up drive motor /3 (M38) [23] Transfer belt motor (M18)
[12] Paper feed motor (M41)
VI DIAGRAMS
6-10
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1]
[2] 8050fs6614
[1] 8050fs6615
6-11
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Writing exhaust fan /2 (M46) [5] Writing intake fan /1 (M43)
[2] Heater /1 (HTR1) [6] Writing exhaust fan /1 (M45)
[3] Heater /2 (HTR2) [7] Drum unit fan (M47)
[4] Writing intake fan /2 (M44)
[1] Paper exit fan /F (M28) [4] Paper exit fan /3 (M63) (New type only)
[2] Paper exit fan /M (M27) [5] Paper exit fan /2 (M62) (New type only)
[3] Paper exit fan /R (M26) [6] Paper exit fan /1 (M61) (New type only)
2 6-12
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
8050fs6619
6-13
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] Gamma shutter solenoid (SD3) [2] Color registration shutter solenoid (SD2)
[9] [10]
[1]
[2]
[1] Toner bottle clutch /M (MC15) [6] Toner supply motor /C (M51)
[2] Toner bottle motor (M53) [7] Toner supply motor /M (M50)
[3] Toner bottle clutch /C (MC16) [8] Charger intake fan (M48)
[4] Toner bottle clutch /K (MC17) [9] Toner supply motor /Y (M49)
[5] Toner supply motor /K (M52) [10] Toner bottle clutch /Y (MC14)
VI DIAGRAMS
6-14
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
8050fs6633
[1] 8050fs6634
6-15
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
(12) ADU
[1] Intermediate conveyance clutch /2 (MC4) [9] ADU reverse motor (M32)
[2] Intermediate conveyance clutch /3 (MC5) [10] 2nd transfer pressure/release motor (M34)
[3] ADU lock solenoid (SD6) [11] Registration motor (M30)
[4] ADU pre-registration clutch (MC3) [12] Loop roller motor (M31)
[5] ADU conveyance clutch /2 (MC1) [13] Pick up solenoid /BP (SD5)
[6] Reverse/exit motor (M33) [14] Paper feed clutch /BP (MC6)
[7] ADU conveyance clutch /1 (MC2) [15] Tray up drive motor /BP (M35)
[8] Reverse/exit solenoid (SD4)
VI DIAGRAMS
6-16
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1]
[5]
[2]
[3]
[4]
8050fs6635
VI DIAGRAMS
6-17
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[24]
[9]
[10]
[11]
[12]
6-18
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[3] [2]
[1]
8050fs6624
6-19
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[1] 8050fs6626
[1] Temp detection board (TDB) [3] Laser drive board /M (LDB M)
(attached to write unit /K only) [4] Laser drive board /C (LDB C)
[2] Laser drive board /Y (LDB Y) [5] Laser drive board /K (LDB K)
[1] Drum potential sensor board /K (DRSPSB K) [3] Drum potential sensor board /M (DRSPSB M)
[2] Drum potential sensor board /C (DRSPSB C) [4] Drum potential sensor board /Y (DRSPSB Y)
VI DIAGRAMS
6-20
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[1] Color registration board /F (CRB/F) [2] Color registration board /R (CRB/R)
[1] 8050fs6628
(8) ADU
[1] 8050fs6629
6-21 1
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[15]
[1]
[16]
[5] [14]
[6] [13]
[8] [17] [4] [12] 8050fs6031
[1] Paper feed motor (M301) [11] Paper exit cover sensor (PS307)
[2] Conveyance motor (M302) [12] Tray open/close sensor (PS308)
[3] Reverse/exit motor (M303) [13] Size sensor /S (PS309)
[4] Registration clutch (MC301) [14] Size sensor /L (PS310)
[5] Registration sensor (PS301) [15] Paper exit solenoid (SD301)
[6] Timing sensor (PS302) [16] Reverse solenoid (SD302)
[7] Paper feed cover sensor (PS303) [17] Size VR (VR301)
[8] No paper sensor (PS304) [18] RADF control board (DFCB)
[9] Reverse sensor (PS305) [19] Size sensor board (SSB)
[10] Paper exit sensor (PS306)
VI DIAGRAMS
2 6-22
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
FRONT
[2]
[3]
[12] [11] [10]
[4]
[1] Front door interlock switch (MS101) [9] Remaining paper sensor /4 (PS105)
[2] Paper mis-centering sensor (PS120) [10] Remaining paper sensor /3 (PS104)
[3] No paper sensor (PS108) [11] Remaining paper sensor /2 (PS103)
[4] Paper feed sensor (PS107) [12] Remaining paper sensor /1 (PS102)
[5] Feed sensor (PS106) [13] Top cover interlock switch (MS102)
[6] Upper limit sensor (PS109) [14] Top cover open/close sensor (PS100)
[7] Pre-registration clutch (MC102) [15] Paper feed clutch (MC101)
[8] Lower limit sensor (PS101) [16] LT drive board (LTDB)
VI DIAGRAMS
6-23 2
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[26]
[25] [27]
[24]
[23] [1]
[2]
[21]
[22]
[20]
[3]
[19]
[4]
[18]
[5]
[17] [6]
[16]
[7]
[8]
[9]
[10]
[11]
[12]
[15] [13]
FRONT
[14] 8050fs6701
[1] Sub-tray paper exit sensor (PS701) [13] Clincher rotation HP sensor(PS714)
[2] Paper exit opening HP sensor (PS712) [14] Folding passage sensor (PS726) (FS-215/FN-9/FS-606 only)
[3] Gate HP sensor (PS716) [15] Stopper HP sensor (PS723)
[4] FNS inlet sensor (PS704) (FS-215/FN-9/FS-606 only)
[5] Stapler movement motor (M711) [16] Stacker inlet sensor (PS705)
[6] FNS interlock switch (MS701) [17] Stacker no paper sensor (PS720)
[7] Clincher rotation motor (M704) [18] Stacker auxiliary solenoid (SD702)
[8] Alignment HP sensor /L (PS724) [19] Stack auxiliary motor (M722)
(FS-215/FN-9/FS-606 only) [20] Alignment HP sensor /U (PS708)
[9] Alignment motor /L (M716) [21] Paper exit belt HP sensor (PS709)
(FS-215/FN-9/FS-606 only) [22] Stacker inlet motor (M713)
[10] Folding knife HP sensor (PS722) [23] Shift HP sensor (PS718)
VI DIAGRAMS
2 6-24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[12] [13]
[11] [14]
[10] [1]
[2]
[9]
[3]
[4]
[8]
[5]
[7]
[6]
8050fs6702
[1] Stapler paper exit upper limit sensor (PS707) [8] Relay board (RB)
[2] Tray upper limit sensor (PS702) [9] FNS control board (FNSCB)
[3] Counter rest sensor (PS715) [10] Gate drive motor (M712)
[4] Bypass gate solenoid (SD705) [11] FNS conveyance motor (M701)
[5] Tray lower limit sensor (PS703) [12] Paper exit opening motor (M708)
[6] Tray up/down motor (M703) [13] Sub-tray paper exit motor (M721)
[7] Folding conveyance motor (M720) [14] Paper exit opening roller motor (M707)
(FS-215/FN-9/FS-606 only)
VI DIAGRAMS
6-25 2
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[8]
[7]
[6]
[5]
[1] Folding paper exit sensor (PS725) [5] Three-folding gate solenoid (SD706)
(FS-215/FN-9/FS-606 only) (FS-215/FN-9/FS-606 only)
[2] Folding full LED (LED729) [6] Stapler rotation motor (M706)
(FS-215/FN-9/FS-606 only) [7] Stapler movement HP sensor (PS711)
[3] Folding full sensor (PS729) [8] Alignment motor /U (M705)
(FS-215/FN-9/FS-606 only)
[4] Stapler rotation HP sensor (PS713)
VI DIAGRAMS
2 6-26
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[6]
[5]
[4] [3]
[1] Clincher motor /R (M710)/ clincher motor / [4] Stapler HP sensor /R (PS730) /stapler HP
F (M715) sensor /F (PS731)
[2] Clincher HP sensor /R (PS732) / clincher [5] Cartridge switch/R (SW701) / cartridge
HP sensor /F (PS733) switch/F (SW703)
[3] Stapler motor /R (M709) /stapler motor /F [6] Stapler switch/R (SW702) /stapler switch/F
(M714) (SW704)
VI DIAGRAMS
6-27
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
[11]
[1]
[10]
[2]
[3]
[9]
[8] [4]
[7]
[6] [5] 8050fs6705
2 6-28
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 PARTS LAYOUT DRAWING
[12] [1]
[2]
[3]
[4]
[11]
[10]
[9]
[8]
[7] [5]
[6] 8050fs6706
[1] Scrap removal fan motor (M108) [9] Front door MS2 (MS2)
[2] Scrap full LED (LED101) [10] Paper exit sensor (PS108)
[3] Scrap full sensor (PS109) [11] Stacker S3 (MS3)
[4] Entrance sensor (PS101) [12] Stacker door sensor (PS114)
[5] Trimmer motor (M102) [13] Stacker MS4 (MS4)
[6] Trimmer HP sensor (PS106) [14] Stacker full sensor (PS113)
[7] Press HP sensor (PS105) [15] Pusher HP sensor(PS112)
[8] Press motor (M105) [16] Pusher motor (M107)
[1]
[5]
[2]
[4]
[3]
8050fs6707
6-29
PARTS LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
M801
Punch motor
PAPER EDGE SENSOR
Paper edge sensor
(PK-120 only)
PS802
PS804 Punch scraps full PS
Punch scraps box set PS
(PK-110 only) PS801
Punch HP PS
PS804
Punch scraps box set PS
(PK-120 only)
PKDB
Punch drive board
(PK-110 only) PS803
Punch shift HP PS
(PK-120 only)
PKDB M802
Punch drive board Punch shift motor
(PK-120 only) (PK-120 only)
FRONT 8050fs6119e
VI DIAGRAMS
2 6-30
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
269 (W : 4 pin)
501 (W : 34 pin)
504 (W : 8 pin)
146 (W : 2 pin)
471 (W : 9 pin)
141 (W : 2 pin)
140 (W : 4 pin)
479 (W : 3 pin)
457 (W : 4 pin) 123 (BK : 10 pin) 143 (W : 2 pin) 142 (W : 4 pin) 8050fs6107
VI DIAGRAMS
6-31 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
377 (W : 22 pin)
304 (W : 6 pin)
292 (W : 9 pin)
341 (W : 7 pin) 293 (W : 2 pin)
345 (W : 4 pin) 496 (W : 22 pin)
342 (W : 7 pin) 354 (W : 7 pin)
346 (W : 4 pin) 294 (W : 9 pin)
355 (W : 4 pin)
343 (W : 7 pin) 295 (W : 2 pin)
347 (W : 4 pin) 358 (W : 6 pin)
344 (W : 7 pin) 296 (W : 9 pin)
348 (W : 4 pin) 297 (W : 2 pin)
291 (W : 3 pin)
126 (BK : 10 pin)
298 (W : 9 pin)
299 (W : 2 pin)
125 (BK : 10 pin)
8050fs6108
VI DIAGRAMS
1 6-32
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
701 (W : 26 pin)
VI DIAGRAMS
6-33 1
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
443 (W : 12 pin)
466 (W : 8 pin)
465 (W : 11 pin)
452 (W : 8 pin)
8050fs6110
VI DIAGRAMS
1 6-34
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
754 (W : 3 pin)
(New type only)
751 (W : 6 pin)
(New type only)
468 (W : 6 pin)
469 (W : 6 pin)
483 (W : 6 pin)
482 (W : 12 pin)
8050fs6111e
F. Writing section
273 (W : 17 pin)
656 (W : 15 pin)
277 (W : 17 pin)
660 (W : 15 pin)
281 (W : 17 pin)
664 (W : 15 pin)
668 (W : 15 pin)
VI DIAGRAMS
285 (W : 17 pin)
8050fs6112
6-35 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6113
8050fs6115
VI DIAGRAMS
1 6-36
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
566 (W : 2 pin)
567 (W : 2 pin)
568 (W : 2 pin)
J. ADU section
521 (W : 6 pin)
556 (W : 3 pin)
508 (W : 4 pin)
509 (W : 3 pin)
530 (B : 3 pin)
570 (W : 4 pin)
551 (BK : 3 pin)
552 (W : 3 pin) 554 (W : 3 pin) 8050fs6117
VI DIAGRAMS
6-37 1
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
K. Fixing section
516 (W : 3 pin)
8050fs6118
VI DIAGRAMS
1 6-38
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
302 (W : 6 pin)
574 (W : 3 pin)
4 (N.C.)
414 (B : 32 pin)
459 (W : 10 pin) 151 (GY : 8 pin)
36 (N.C.) 730 (W : 32 pin)
301 (W : 4 pin)
428 (BN : 30 pin)
VI DIAGRAMS
6-39 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
B. AC drive board
120 (W : 5 pin)
524 (W : 7 pin)
6-40
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
E. DC power unit/1
102 (W : 4 pin)
103 (W : 6 pin)
108 (W : 4 pin)
106 (W : 8 pin)
101 (W : 3 pin)
107 (W : 7 pin)
104 (W : 10 pin)
105 (W : 6 pin)
8050fs6037
F. DC power unit/2
111 (W : 12 pin)
110 (W : 4 pin)
112 (W : 6 pin)
113 (W : 4 pin)
114 (W : 9 pin)
115 (W : 8 pin)
8050fs6038
G. DC power unit/3
109 (W : 6 pin)
8050fs6100
VI DIAGRAMS
6-41
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
316,323,330,337 (W : 3 pin)
158 (W : 4 pin)
8050fs6040
731 (W : 8 pin)
732 (W : 8 pin)
735 (W : 3 pin)
733 (W : 8 pin)
734 (W : 8 pin)
8050fs6041
VI DIAGRAMS
6-42
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
737 (W : 12 pin)
739 (W : 3 pin)
738 (W : 10 pin)
740 (N.C.)
8050fs6042
271 (W : 6 pin)
260 (W : 68 pin)
280 (B : 34 pin)
6-43
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6044
N. L1 inverter board
606 (W : 3 pin)
?? (W : 4 pin)
8050fs6045
275,279,283,287 (W : 12 pin)
8050fs6046
P. Memory board
141 (W : 40 pin)
142 (W : 20 pin)
8050fs6047
VI DIAGRAMS
6-44
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
13 (N.C.)
6 (N.C.) 7 (N.C.)
R. OB inverter board
6-45
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
S. Operation board /1
175 (W : 4 pin)
174 (W : 14 pin)
8050fs6050
T. Operation board /2
162 (W : 3 pin)
8050fs6051
U. Operation board /3
158 (W : 3 pin)
8050fs6101
VI DIAGRAMS
6-46
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
601 (W : 20 pin)
603 (W : 3 pin)
670 (W : 3 pin)
8050fs6053
702 (W : 26 pin)
711 (W : 8 pin)
726 (W : 12 pin)
706 (W : 6 pin)
Y. Gamma sensor
558 (W : 5 pin)
VI DIAGRAMS
8050fs6055
6-47
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
498 (W : 4 pin)
381 (W : 4 pin)
379 (W : 4 pin)
382 (W : 4 pin)
8050fs6056
VI DIAGRAMS
1 6-48
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
14 (W : 9 pin) 13 (W : 15 pin)
3 (W : 7 pin)
12 (W : 5 pin)
1 (N.C.) 2 (W : 6 pin)
5 (W : 5 pin)
4 (W : 6 pin)
8 (N.C.)
VI DIAGRAMS
6-49 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
5 (N.C.)
804 (W : 12 pin) 805 (W : 11 pin)
4 (N.C.)
800 (W : 6 pin)
808 (W : 2 pin)
3 (N.C.)
801 (W : 11 pin)
803 (W : 6 pin)
2 6-50
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 CONNECTOR LAYOUT DRAWING
12 (W : 24 pin)
62 (W : 40 pin) 52 (W : 6 pin)
1 (W : 18 pin) 8 (W : 8 pin)
10 (W : 4 pin)
43 (W : 8 pin)
11 (W : 9 pin)
FS-215/FN-9/FS-606 only
9 (W : 28 pin)
FS-215/FN-9/FS-606 only
4 (W : 40 pin) 2 (W : 5 pin) 3 (W : 11 pin) 8050fs6104e
B. Relay board
6 (W : 30 pin) 5 (W : 30 pin)
10 (W : 8 pin)
4 (W : 24 pin) 8 (W : 34 pin)
FS-215/FN-9/FS-606 only
9 (W : 2 pin) FS-215/FN-9/FS-606 only
1 (W : 40 pin)
7 (W : 28 pin) FS-215/FN-9/FS-606 only
6-51 2
CONNECTOR LAYOUT DRAWING KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
403 (W : 5 pin)
401 (GY : 40 pin) 405 (W : 4 pin)
408 (W : 3 pin)
407 (W : 2 pin)
25 (W : 7 pin)
8050fs6121
VI DIAGRAMS
2 6-52
Time (sec)
Item
3.1
Paper feed motor (M41)
Pick up solenoid /1 (SD7)
Paper feed clutch /1 (MC7)
Pre-registration clutch /1 (MC8)
V_TOP
6-53
ADU reverse motor (M32) F
R
ument of 2 copies, paper feed tray /1 paper feed
Charging /Y
Charging /M
Charging /C
Charging /K
Developer bias DC /Y
Developer bias DC /M
Developer bias DC /C
Developer bias DC /K
Developer bias AC /Y
Developer bias AC /M
Developer bias AC /C
Developer bias AC /K
1st transfer /Y
1st transfer /M
1st transfer /C
1st transfer /K
2nd transfer
Separation AC/DC
Transfer Drum separation claw solenoid (SD1)
8050fs6324
2
TIMING CHART
A. Full color, life size, ADF single sided original document of 2 sheets, double sided original doc-
VI DIAGRAMS
VI DIAGRAMS
2
3.2
0
Stop
CCW 138 mm/s
6-54
CCW 300 mm/s
CCW 710 mm/s
8050fs6310
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
No paper sensor PS304 Paper unloaded
Paper loaded
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-55
CCW 300 mm/s
CCW 710 mm/s
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Stop
CCW 150 mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
A. A4, life size, single sided original document, original document of 3 sheets (2/3)
Paper loaded
8050fs6311
ON
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-56
CCW 300 mm/s
CCW 710 mm/s
8050fs6312
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
0
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-57
CCW 300 mm/s
CCW 710 mm/s
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Paper unloaded
B. A4, life size, double sided original document, original document of 3 sheets (1/4)
8050fs6313
ON
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-58
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 150 mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
B. A4, life size, double sided original document, original document of 3 sheets (2/4)
8050fs6314
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
No paper sensor PS304 Paper unloaded
Paper loaded
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-59
CCW 300 mm/s
CCW 710 mm/s
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Stop
CCW 150mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
Paper loaded
8050fs6315
ON
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Stop
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 138 mm/s
6-60
CCW 300 mm/s
CCW 710 mm/s
Stop
CCW 150 mm/s
CCW 400 mm/s
CCW 710 mm/s
CCW 900 mm/s
Paper loaded
8050fs6316
ON
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec)
3.3
Item 0 1 2 3 4 5 6 7
6-61
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Start button ON
8050fs6317
2
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
2
Time (sec) 0 1 2 3 4
3.4
Item Code
FNS Entrance sensor PS704
TIMING CHART
670 mm/s
FNS Conveyance motor M701
400 mm/s
Shift motor M702
Shift HP sensor PS718
A
Paper exit opening solenoid SD704
253 mm/s
Paper exit roller motor M707
400 mm/s
Main tray paper exit sensor PS706
Tray upper limit sensor PS702
UP
Tray up/down motor M703
DOWN
FNS operation start signal ON Copy 1 Page 1 Copy 1 Page 2 Copy 2 Page 1
6-62
6 7 8 9 Time (sec)
Item Code
FNS Entrance sensor PS704
670 mm/s
A. Sort, A4, document of 2 sheets, 3-copy setting, single sided
8050fs6318
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec) Code 0 1 2 3 4 5 13 14 15 16 17 18 19 20
Item
FNS Entrance sensor PS704
FNS Conveyance drive motor 670 mm/s M701
Bypass gate solenoid SD705
Stacker entrance sensor PS705
Stacker entrance motor M713
Stack drive motor M722
Stack drive solenoid SD702
Alignment motor /U
Close
M705
Open
Stapler movement motor M711
Stapler, clincher motor /F M714, M715
A
Stapler, clincher motor /R M709, M710
Paper exit belt HP sensor PS709
Main tray paper exit sensor PS706
Paper exit opening solenoid SD704
950 mm/s
Paper exit roller motor 660 mm/s M707
280 mm/s
Stapler paper exit upper limit sensor
PS707
Tray up/down motor UP M703
DOWN
FNS operation start signal ON Copy 1 Page 1 Copy 1 Page 2 Copy 1 Page 3 Copy 1 Page 9 Copy 1 Page 10 Copy 1 Page 11 Copy 2 Page 1 Copy 2 Page 2 Copy 2 Page 3 Copy 2 Page 4
6-63
26 27 28 29 30 31 32 Time (sec) Item Code
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6319
Copy 2 Page 9 Copy 2 Page 10 Copy 2 Page 11
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
Time (sec) 0 1 2 3 4 5 6 7 8 9
Item Code
FNS Entrance sensor PS704
FNS Conveyance drive motor M701
Stacker Entrance sensor PS705
Stacker 670 mm/s
TIMING CHART
6-64
10 11 12 13 14 15 16 17 Time (sec) Item Code
FNS Entrance sensor PS704
FNS Conveyance motor M701
Stacker Entrance sensor PS705
670 mm/s Stacker entrance motor M713
500 mm/s
Alignment HP sensor /U PS708
Close Alignment motor /U
Open M705
Alignment HP sensor /L PS724
Close Alignment motor /L M716
Open
Stapler motor,clincher motor /F M714, M715
A
Stapler motor,clincher motor /R M709, M710
Stopper HP sensor PS723
Down Stopper motor
Up M718
400 mm/s Folding Conveyance motor
800 mm/s
M720
C. Stitch and fold, A4R, original document of 3 sheets, 2-copy setting, single sided
8050fs6320
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Item Code
Paper exit roller motor M707
Paper exit belt HP sensor PS709
FNS Entrance sensor PS704
Gate drive motor M712
Close
Alignment motor /U M705
Open
Close
Alignment motor /L M716
Open
Stacker Entrance sensor PS705 A
670 mm/s
Stacker entrance motor 500 mm/s
M713
Folding passage sensor PS726
Folding knife motor M719
Folding knife HP sensor PS722
FNS Conveyance motor M701
Stopper motor Down M718
Up
Three-folding gate solenoid SD706
Folding Conveyance motor M720
Folding exit sensor PS725
6-65
FNS operation start signal ON 16 17 18 19 20 Time (sec) Item Code
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
8050fs6321
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
2
3.5
TIMING CHART
Time (sec)
Code -52 -51 0 1 2 3 4 5 6 7 8 9 82 83 84 85 86 87 88 89 90 91 92 93
Item
Folding Conveyance motor M720 (FNS)
Conveyance motor M101
A. Cutting mode, A3, 16 sheets, 2 copies
TU-109/TMG-3 timing chart
6-66
Press motor M105
Cutter motor M102
Stopper clear motor M104
Holder motor M106
Pressure motor M107
Paper exit sensor PS108
Copy 1 Copy 2
8050fs6322
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Time (sec)
-52 -51 0 1 2 3 4 5 6 7 8 9 82 83 84 85 86 87 88 89 90 91 92 93
Code Item
Folding Conveyance motor M720 (FNS)
Conveyance motor M101
B. Through mode, A3, 16 sheets, 2 copies
6-67
Conveyance sensor PS102
Press motor M105
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Copy 1 Copy 2
8050fs6323
TIMING CHART
VI DIAGRAMS
VI DIAGRAMS
2
3.6
TIMING CHART
6-68
SD705 Bypass gate SD
PK-120/PK-5/PK-507 timing chart
8050fs6122
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM
1 2 3 4 5 6 7 8 9
A DFCB A
M301 PAPER FEED MOTOR
PAPER FEED
COVER SENSOR
PS303
B NO PAPER SENSOR
PS304 M302 CONVEYANCE MOTOR B
REGISTRATION
SENSOR
PS301
C TIMING SENSOR
M303 REVERSE/EXIT MOTOR C
PS302
TRAY OPEN/CLOSE
SENSOR
PS308
SIZE SENSOR BOARD
D D
SIZE SSB
SENSOR/L
PS310
REVERSE SOLENOID
SD302
SIZE
SENSOR/S
E PS309
PAPER EXIT SOLENOID
E
SD301
SIZE VR
VR301
REGISTRATION CLUTCH
MC301
F F
REVERSE SENSOR
PS305
PAPER EXIT
SENSOR
PS306
G G
PAPER EXIT
COVER SENSOR
PS307
H Symbol H
Connector Faston
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
6-69 2
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-70
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM
1 2 3 4 5 6 7 8 9
CW/CCW
SW100 MC101 MC102
CONT
832-1
832-2
832-3
833-1
833-2
833-3
S.G.
P.G.
P.G.
CLK
24V
24V
H/L
LD
5V
810-10
810-1
810-2
810-3
810-4
810-5
810-6
810-7
810-8
810-9
815-10
815-11
B B
815-1
815-2
815-3
815-4
815-5
815-6
815-7
815-8
815-9
826-2-1
826-1-2
830-2-1
830-1-2
813-1
813-2
834-1
HTR100
834-2
835-1
HTR101
835-2 817-2 MS102
839-1-5
839-2-4
839-3-3
839-4-2
839-5-1
MAIN BODY 836-1
HTR102 817-1
836-2
816-2 MS101
816-1
C C
466-8
153-3 24VAC(H)
ACDB 153-4 24VAC(N)
466-7
466-6
802-1 VIDEO
802-2 SGND
802-3 5V2
802-4 -5V
802-5 SGND
802-6 SI
802-7 SGND
802-8 CLOCK
802-9 LED
802-10 24V2
804-1 DW_SW
804-2 SGND
804-9 24V2
804-10 CONT
804-11 24V2
804-12 CONT
805-1 5V2
805-2 SGND
805-3 LCTMCONT
805-4 LCTM_CLOCK
805-5 LCTM_F/R
805-6 LCTM_EM
805-7 LCTMGAIN
805-8 PGND
805-9 PGND
805-10 24V2
805-11 24V2
804-3 5V2
804-4 PS
804-5 SGND
804-6 5V2
804-7 PS
804-8 SGND
111-10 PGND 800-6 PGND
DCPS2 111-7 24V2
466-5
800-3 24V2
D 106-8 SGND
466-4
800-5 SGND
D
466-3
106-7 12V 800-2 12V
DCPS1 106-6 SGND
466-2
800-4 SGND
466-1
106-3 5V2 800-1 5V2
E 464-2 LTRP_SIG
464-3 LTSO_SIG
465-2
465-3
801-10 LTRP_SIG
801-9 LTSO_SIG
LTDB E
464-4 SGND 465-4 801-8 SGND
464-5 LTCCL 465-5 801-7 LTCCL
464-6 LTSSD 465-6 801-6 LTSSD
PRCB 465-7
464-7 LTRCL 801-5 LTRCL
808-1 DRIVE1
808-2 DRIVE2
806-13 SGND
806-10 SGND
807-14 SGND
807-11 SGND
806-7 SGND
806-4 SGND
806-1 SGND
807-6 SGND
807-3 SGND
807-2 CONT
465-8
803-4 DRIVE
803-1 DRIVE
803-6 PGND
803-3 PGND
803-5 LOCK
803-2 LOCK
801-4 LTSCL
806-15 5V2
806-12 5V2
807-12 5V2
464-8 LTSCL
806-9 5V2
806-6 5V2
806-3 5V2
807-9 5V2
807-8 5V2
807-5 5V2
806-14 PS
806-11 PS
807-13 PS
807-10 PS
807-1 24V
806-8 PS
806-5 PS
806-2 PS
807-7 PS
807-4 PS
464-9 SGND 465-9 801-3 SGND
465-10
F 464-10 SOUT(TXD)
464-11 SIN(RXD) 465-11
801-2 SIN(RXD)
801-1 SOUT(TXD) F
837-6-1
837-5-2
837-4-3
837-3-4
837-2-5
837-1-6
841-14-1
841-13-2
841-12-3
841-11-4
841-10-5
841-5-10
841-4-11
841-3-12
841-2-13
841-1-14
841-9-6
841-8-7
841-7-8
841-6-9
G G
812-3-1
812-2-2
812-1-3
811-3-1
811-2-2
811-1-3
H Symbol H
829-2-1
829-1-2
814-1
814-2
818-1
818-2
818-3
819-1
819-2
819-3
820-1
820-2
820-3
821-1
821-2
821-3
822-1
822-2
822-3
823-1
823-2
823-3
824-1
824-2
824-3
825-1
825-2
825-3
831-1
831-2
831-3
M136 M137
M100 PS101 PS102 PS103 PS104 PS105 PS106 PS107 PS108 PS109 SD100
PAPER FEED PAPER FEED
ASSIST FAN/F ASSIST FAN/R
UP/DOWN LOWER LIMIT REMAINING REMAINING REMAINING REMAINING FEED PAPER NO PAPER UPPER PAPER
Connector Faston MOTOR SENSOR PAPER PAPER PAPER PAPER SENSOR FEED SENSOR LIMIT FEED
SENSOR/1 SENSOR/2 SENSOR/3 SENSOR/4 SENSOR SENSOR SOLENOID
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
6-71 2
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-72
I
F
E
B
A
H
D
C
G
4.3
1
1
150-1 100-2
150-2
7-A1 24V 8-1 24V 100-5
150-3
7-A2 24V 8-2 24V
ALIGNMENT 7-A3 A 100-1 FNS CONVEYANCE
M716 150-4 8-3 A 100-3 M701
MOTOR/L 150-5
7-A4 A 8-4 A MOTOR
7-A5 B 100-4
150-6 8-5 B 100-6
7-A6 B 8-6 B
172-1 191-4 4-A9 5V 142
ALIGNMENT HP 172-2 191-5 4-A8 PS 1 3 121-1
SENSOR/L PS724 172-3 191-6 12-A2 5V 2 2 121-2 FNS ENTRANCE
4-A7 GND 12-A8 PS 3 1 121-3 PS704 SENSOR
12-B5 GND
151-2 7-A7 24V
151-5 7-A8 24V
FOLDING STOPPER 151-4 7-A9 A
MOTOR M718 151-6 7-A10 A
151-3 1-A1 4-A1 24V
151-1
7-A11 B 1-A2 4-A2 24V 105
7-A12 B 1-A3 4-A3 24V 4 3
1-A4 4-A4 24V 12-B12 B 2 5
171-1 190-1 4-A6 5V 12-B11 B
FOLDING STOPPER 171-2 190-2
1-A5 4-A5 NC 3 4 GATE DRIVE
PS723 4-A5 PS 1-A6 4-A6 PGND 12-B10 A 1 6 M712
HP SENSOR 171-3 190-3 4-A4 GND 12-B9 A
1-A7 4-A7 PGND 6 1 MOTOR
1-A8 4-A8 PGND 12-B8 24V 5 2
1-A9 4-A9 PGND 12-B7 24V
FOLDING KNIFE 152-1 7-A13 24V 1-A10 4-A10 M713 CLOCK
MOTOR M719 152-2 7-A14 DRIVE 1-A11 4-A11 M713 RESET 123-1
1-A12 4-A12 M713 CONT 12-A4 5V 123-2
153-1 1-A13 4-A13 M704 A 12-A10 PS GATE HP SENSOR
2
2
123-3 PS716
170-1 4-A3 5V 1-A14 4-A14 M704 A 12-B3 GND
FOLDING KNIFE 170-2 1-A15 4-A15 M704 B
PS722 4-A2 PS
HP SENSOR 170-3 4-A1 GND 1-A16 4-A16 M704 B
1-A17 4-A17 M705 A
1-A18 4-A18 M705 A
153-1 1-A19 4-A19 M705 B
153-7
7-B1 5V
7-B2 BRAKE 1-A20 4-A20 M705 B
153-3 7-B3 CONT 1-B1 4-B1 SG
153-4 7-B4 CLOCK 1-B2 4-B1 SG
153-6 7-B5 PLL 1-B3 4-B3 SG
FOLDING CONVEYANCE 153-5
M720 7-B6 F/R 1-B4 4-B4 5V
MOTOR 153-10 7-B7 24V 1-B5 4-B5 5V
153-11 7-B8 24V 1-B6 4-B6 5V
153-8 7-B9 PGND 1-B7 4-B7 M711 A
153-9 7-B10 PGND 1-B8 4-B8 M711 A 102-1
153-2 7-B11 SGND 1-B9 4-B9 M711 B 10-1 24V 102-2 SHIFT MOTOR
1-B10 4-B10 M711 B 10-2 DRIVE M702
THREE-FOLDING GATE 160-1 7-B13 24V 1-B11 4-B11 M706 A
SD706 160-2 7-B14 CONT 1-B12 4-B12 M706 A
SOLENOID 1-B13 127-1
4-B13 M706 B 11-3 5V
FS-215/FN-9/FS-606 ONLY
1-B14 4-B14 M706 B 127-2
1-B15 11-6 PS 127-3 PS718 SHIFT HP SENSOR
4-B15 M709 CONT 11-9 GND
173-1 191-1 1-B16 4-B16 M709 F/R
FOLDING EXIT 4-A12 5V 1-B17 4-B17 M710 CONT
173-2 191-2 4-A11 PS
SENSOR PS725 173-3 191-3 1-B18 4-B18 M714 CONT
4-A10 GND 1-B19 4-B19 M714 F/R
1-B20 4-B20 M715 CONT
3
3
4
3-A2
4
DRIVE2 180-6
8-A4 M709 DRIVE2 3-B14 9-B14 M720 F/R 2-1 DRIVE-F TRAY UP/DOWN
SGND 8-A5 5V 106-2 M703
180-3 2-2 DRIVE-R MOTOR
5
5
6
6
184-1 195-9 1
PAPER EXIT BELT 184-2 195-8 2 6-A12 5V
HP SENSOR PS709 184-3 195-7 3 6-A11 PS 29-2
6-A10 GND 6-1 24V-PS FNS INTERLOCK
185-1 195-3 7 29-1 MS701 SWITCH
STACKER NO PAPER 185-2 195-2 8 6-A15 5V
SENSOR PS720 185-3 195-1 9 6-A14 PS
6-A13 GND
10-8 CONT
10-7 24V
10-6 N.C.
10-5 N.C.
10-4 N.C.
10-3 DRIVE
10-2 N.C.
10-1 24V
753-1
1-1 24V
8
8
753-2
6-2 5V 753-3 1-2 5V
6-3 SGND 1-3 SGND
6-4 PGND 753-4
753-5 1-4 PGND
6-5 PGND 753-6 1-5 PGND
1-6 FGND
113-2
113-1
111-2
111-1
Connector
SD702
9
9
Relay connector
Faston
STACKING ASSIST MOTOR
I
F
E
B
A
H
D
C
2
OVERALL WIRING DIAGRAM
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-74
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004 OVERALL WIRING DIAGRAM
1 2 3 4 5 6 7 8 9
A A
B B
C C
D D
E E
F F
G G
H Symbol H
Connector Faston
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
6-75 2
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-76
I
F
E
B
A
H
D
C
G
4.5
1
1
2
2
CN62-A 1 5V CN63-A 1 5V
CN62-A 2 5V CN63-A 2 5V
CN62-A 3 CN63-A 3 OUT-1 P
CN62-A 4 CN63-A 4 OUT-2 P
CN62-A 5 CN63-A 5 OUT-3 P
CN62-A 6 CN63-A 6 OUT-4 P
CN62-A 7 CN63-A 7 OUT-5 P CN551-1
CN65-1 M801 DRV1
CN62-A 8 CN63-A 8 OUT-6 P CN551-2 M801 PUNCH MOTOR
CN65-2 M801 DRV2
CN62-A 9 CN63-A 9 OUT-7 P
CN62-A10 CN63-A10 OUT-8 P
CN62-A11 CN63-A11 OUT-9 P
CN62-A12 CN63-A12 OUT-10 P
CN62-A13 N.C. CN63-A13 N.C.
CN62-A14 CN63-A14 PS801 L
3
3
FNS CB
CN65-3 PS801 5V PUNCH HP
P CN62-B 7 SIG_3 CN63-B 7 CN501-2
H CN65-4 PS801 IN PS801
P CN62-B 8 SIG_4 CN63-B 8 CN501-3 SENSOR
CN65-5 PS801 SG
P CN62-B 9 SIG_5 CN63-B 9
P CN62-B10 SIG_6 CN63-B10
P CN62-B11 SIG_7 CN63-B11
P CN62-B12 SIG_8 CN63-B12
4
4
5
5
CN504-1
CN66-2 PS804 5V PUNCH SCRAPS
CN504-2
H CN66-5 PS804 IN PS804
CN504-3 BOX SET SENSOR
CN66-8 PS804 SG
CN66-3 5V NC
CN66-6 IN NC
CN66-9 SG NC
CN531-3 CN531-1 CN502-1
CN66-1 PS802 5V PUNCH SCRAPS
CN531-2 CN531-2 CN502-2 PS802
H CN66-4 PS802 IN CN531-1 CN531-3 CN502-3
CN66-7 PS802 SG FULL SENSOR
6
6
PKDB
CN158-3
7
7
CN69-1 24V
CN158-9
CN69-2 24V
CN158-1 PUNCH SHIFT
P CN69-3 M802 DRVA
CN158-5 M802
P CN69-4 M802 DRVA MOTOR
CN158-7
P CN69-5 M802 DRVB
CN158-11
P CN69-6 M802 DRVB
6-77
CN505-1
CN67-1 PS803 5V PUNCH SHIFT HP
CN505-2
H CN67-2 PS803 IN PS803
CN505-3 SENSOR
CN67-3 PS803 SG
8
8
Crimp
Symbol
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
2
OVERALL WIRING DIAGRAM
OVERALL WIRING DIAGRAM KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
6-78 2
I
F
E
B
A
H
D
C
G
5.1
F/G
623-1-1
F/G
623-1B-8B
24V
623-2B-7B
1
24V
1
623-3B-6B
PGND
623-4B-5B
PGND
5. APPENDIX
622-3-3 623-5B-4B
15
5V
622-4-4 623-6B-3B
16
5V
622-1-1 623-7B-2B
114
SGND
622-2-2 623-8B-1B
115
SGND
621-7-1 623-9A-1A
134
DTXD
621-6-2 623-8A-2A
135
SGND
621-5-3 623-7A-3A
136
CTS
621-4-4 623-6A-4A
ADF (OPTION)
137
DRXD
621-3-5 623-5A-5A
138
SGND
621-2-6 623-4A-6A
139
RTS
2
2
621-1-7 623-3A-7A
140
DSET
623-2A-8A
623-1A-9A
603-1 U 604-7
141
601-20
604-6
142
601-19 604-5
143
601-18 604-4 SCANNER
M1
603-2 V 604-3
144
601-17 MOTOR
604-2
145
601-16 604-1
603-3 W
146
601-15
147
601-14
617-9-1 606-1
605-1 24V4
148
601-13
149
601-12
617-8-2 606-2
605-2 CONT EXPOSURE
150
601-11
L1
L1 INVB
LAMP
151
601-10
3
3
617-7-3 606-3
605-3 PGND
152
601-9
153
601-8
154
617-6-4 615-6-1 612-3
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
601-7
274-5 273-17 - 1 272-17A IDXYJTB 609-7 5V2
155
601-6 617-5-5 615-5-2 612-2
274-4 273-16 - 2 609-8 PS APS
156
272-16A SGND 601-5
PS3
157
274-3 273-15 - 3 272-15A LDYIDX 601-4 609-9 SGND
158
601-3
274-2 273-14 - 4 272-14A SGND 617-3-7 615-3-4 613-3
159
601-2 609-10 5V2
INDEX SB Y
MU-412
274-1 273-13 - 5 272-13A LD5V
160
601-1 617-2-8 615-2-5 613-2 APS
609-11 PS
(OPTION)
PS4
SCDB
4
4
LDB Y
275-5 273- 5 - 13 611-2
272-5A PWMY+ 609-5 PS APS TIMING
PS2
608-2-2
278-5 277-17 - 1 607-2 EM SCANNER
M2
INDEX SB M
5
5
272-9B MPCMCK
HDD
CN220(PCi B to B)
LDB M
279-5 277- 5 - 13 272-5B PWMM+
279-4 277- 4 - 14 272-4B /LDMENB
HD-106 (OPTION)
6
6
HD
272-1B LD5V
-106
269-1
266-1 12V
282-5 281-17 - 1 280-17A IDXCJTB 269-2
266-2 SGND
IPB 1/2
266-3 SGND
282-3 281-15 - 3 280-15A LDCIDX 269-4
132 133 130
266-4 5V2
282-2 281-14 - 4 280-14A SGND
INDEX SB C
269-8
136 137 135 134
280-7A /LDCALM
SCANNER UNIT 1/2
280-1 SGND
283-5 281- 5 - 13 280-5A PWMC+
280-2 SGND
283-4 281- 4 - 14 280-4A /LDCENB
139 140
280-3 5V3
283-3 281- 3 - 15 280-3A /S/H_C
141
280-4 5V3
283-2 281- 2 - 16 280-2A SGND
283-1 281- 1 - 17 280-1A LD5V
260-B34 GND
260-B33 N.C
260-B32 WAKEUP-
286-5 285-17 - 1 260-B31 CPRDY+
280-17B IDXKJTB 260-B30 CTS-
Appendix-1
286-1 285-13 - 5
8
8
260-A29 RXD-
260-A28 ONLINE+
260-A27 AC_DOWN-
260-A26 ENG_SLP+
260-A25 ENG_SET-
260-A24 RTS+
260-A23 TXD-
260-A22 PSIG0+
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-2 2
I
F
E
B
A
H
D
C
G
5.2
1
1
260-A21 GND
260-A20 PSIG1+
260-A19 PSIG2+
260-A18 GND
271-1 12V 260-A17 PCLK+
260-A16 PSIG3+
5 6
271-2 SGND 260-A15 GND
260-A14 PSIG4+
7
271-3 5V2 260-A13 PSIG5+
260-A12 GND
271-4 SGND 260-A11 PSIG6+
260-A10 PSIG7+
8 9
271-5 3.5V 260-A9 GND
260-A8 SSIG3-
10
271-6 SGND 260-A7 SCLK-
260-A6 GND
2
2
260-A5 SSIG2-
IPB 2/2
260-A4 SSIG1-
260-A3 GND
260-A2 SSIG0-
260-A1 GND
IP-901(OPTION) 2/2
IP-921 (OPTION) 2/2
CCDB
250-1
161
162
250-2 217-50 GND 551-50
217-49 AD_12V 551-49
250-3
163
217-48 AD_12V 551-48
217-47 GND 551-47
164
250-4 217-46 AD_5V 551-46
217-45 AD_5V 551-45
165
250-5 217-44 AD_5V 551-44
217-43 AD_5V 551-43
250-6
166
217-42 AD_5V 551-42
SCANNER UNIT 2/2
3
3
167
250-7 217-40 LVDSCK1+ 551-40
217-39 LVDSCK1- 551-39
168
250-8 217-38 GND 551-38
217-37 AD_D4+ 551-37
250-9
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
169
217-36 AD_D4- 551-36
217-35 GND 551-35
250-10
170
217-34 AD_D3+ 551-34
217-33 AD_D3- 551-33
250-11
171
217-32 GND 551-32
217-31 LVDSCK0+ 551-31
250-12
172
217-30 LVDSCK0- 551-30
217-29 GND 551-29
250-13
173
217-28 AD_D2+ 551-28
217-27 AD_D2- 551-27
174
250-14 217-26 GND 551-26
217-25 AD_D1+ 551-25
8050/CF5001/C500/8150 Overall Wiring Diagram (2/8)
175
250-15 217-24 AD_D1- 551-24
217-23 GND 551-23
250-16
176
217-22 AD_D0+ 551-22
217-21 AD_D0- 551-21
177
250-17 217-20 GND 551-20
217-19 SDO 551-19
178
250-18 217-18 SDI 551-18
217-17 /SEN 551-17
4
4
5
5
OACB
252-1 5V1
173-2 5V2
1 2 4 252-4 AC_OFF 175-2 Y2CONT
4PIN
171-3-4
76
171-4-3
173-4 SGND
TOUCH PANEL
171-5-2
CT6PIN
77 79
173-5 12V
171-6-1
173-6 174-14 LCD_ADJ
6
6
259-2 D- 172-6
251-7 CARDIN
USB
259-3 D+ 174- 6 5V
259-4 GND 170-5-8
CT12PIN
256-11 PR_BUSY
251-14 SGND
256-12 ADREQ
256-13 XFLAG
251-15 5V
256-14 HT_BUSY
256-15 N.C
251-16 SGND
256-16 N.C
256-17 N.C
161-1-4
161-2-3
161-3-2
161-4-1
256-18 N.C
256-19 GND
256-20 GND
Amphenol 36pin
256-21 GND
256-22 GND
256-23 GND 176-1 165-3 5V
256-24 GND
256-25 GND 176-2 165-2 GND
OB_INVB
256-26 GND
256-27 GND 176-3 165-1 PWM
Appendix-3
FT-31
FT-32
256-28 N.C
256-29 N.C
256-30 N.C 176-4 158-3 SGND
6PIN
256-31 INT_ISWB
256-32 DAVALB 176-5 158-2 LCD_ADJ
256-33 N.C
162-3
256-34 N.C
162-2
176-6
162-1
158-1 LCD_24V
256-35 N.C
8
8
256-36 AC1284
DB-9 RJ-45
SW2
OB3
OB2
257-9 RI
257-8 CTS
257-7 RTS
257-6 DSR
257-5 GND
257-4 DTR
257-3 TXD
257-2 RXD
257-1 DCD
255-8 GND
255-7 GND
255-6 RX-
255-5 GND
255-4 GND
255-3 RX+
255-2 TX-
255-1 TX+
SWITCH
OB1
SUB POWER
LAN I/F
(RS-232)
KRDS I/F
9
9
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-4 1
I
F
E
B
A
H
D
C
G
5.3
620-1 SIN
134
361A-1-10
135
361A-2-9 620-2 SGND
620-3 RTS
136
PRE- 362-1-2 361A-3-8
CHARGING 24V2 360-1A 24V2
137
362-2-1 361A-4-7 620-4 SOUT
LAMP/Y
PCL Y CONT 360-2A PCLCONTY
138
620-5 SGND
PRE- 363-1-2 361A-5-6
24V2 360-3A 24V2
139
CHARGING 620-6 CTS
1
1
140
620-7 DSET
PRE- 364-1-2 361A-7-4
141
24V2 360-5A 24V2 600-1 L1 CONT
CHARGING
364-2-1 361A-8-3
142
LAMP/C PCL C CONT 360-6A PCLCONTC 600-2 SGND
143
600-3 PS4
PRE- 365-1-2 361A-9-2
144
24V2 360-7A 24V2 600-4 PS3
CHARGING
365-2-1 361A-10-1 360-8A PCLCONTK 600-5 PS2 145
LAMP/K PCL K CONT
600-6 PS1 146
TONER
12V
368-1-4 361C-1-12
360-9A 12V
600-7 SGND 147
DENSITY TDS_SIG 368-2-3 361C-2-11 360-10A TONERY_S
600-8 M2 EM 148
149
600-11 APS2
152
PROCESS UNIT
SENSOR/M TDS M SGND 360-15A SGND
155
600-15 SGND
2
2
369-4-1 361C-8-5
TDS_VREF 360-16A TDSMVREF
156
600-16 SCANVREF
370-1-4 361C-9-4
157
600-17 SGND
12V 360-17A 12V
158
3
3
DRPS Y
DRUM POTENTIAL
SENSOR BOARD/Y
373-4 367-1-12 361B-9-12 652-1-2 656-1-15
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
DRPS M
656-5-11
POLYGON
MOTOR/Y
657-5
DRUM POTENTIAL
SENSOR BOARD/M
650-11A LOCK
656-6-10
367-5-8 361B-13-8 650-10A TEMP.ERROR 657-6
374-4
24V2 360-13B 24V2
8050/CF5001/C500/8150 Overall Wiring Diagram (3/8)
DRPS C
LASER
656-10-6 659-6
DRUM POTENTIAL
SENSOR BOARD/C
4
4
CORRECTION
650-6A B
375-4 367-9-4 361B-17-4 656-11-5 659-5
24V2 360-17B 24V2 650-5A B
375-3 367-10-3 361B-18-3 656-12-4 659-3
SURFK_EV 360-18B SURF_EVK 650-4A A
375-2 367-11-2 361B-19-2 656-13-3 659-4
M7
DRPS K
656-15-1 659-1
CORRECTION
DRPSB K
650-1A 5V2
DRUM POTENTIAL
SENSOR BOARD/K
477-1 361D-8-11 476-6
660-3-13
477-6 361D-3-16 476-1 661-3
650-13B CONT
M4
660-4-12
661-4
POLYGON
MOTOR/M
5
5
660-7-9 662-1
378-2 377-1A-11A 496-1A-11A 650-9B 5V2
COLOR REGISTRATION 376-1A 24V2
660-8-8 662-2
SHUTTER SOLENOID 378-1 377-2A-10A 496-2A-10A 650-8B PS
376-2A DRIVE
PS6
660-9-7
LASER
662-3
650-7B SGND
SENSOR/M
376-3A CREG1MON
SENSOR/F
499-2 498-2 379-3 377-4A-8A 496-4A-8A 660-10-6 663-6
376-4A CREG1LED 650-6B B
499-3 498-3 379-2 377-5A-7A 496-5A-7A 660-11-5 663-5
376-5A SGND
PS8 499-4 498-4 379-1 377-6A-6A 496-6A-6A 650-5B B
SD2 CRB/F
376-13A N.C
LASER
550-3B A
MOTOR/M
6
6
376-4B 5V2
651-19 CLOCK
377-10B-2B 496-10B-2B 664-5-11
306-2 376-10B 24V2 651-18 LOCK 665-5
GAMMA SHUTTER
377-11B-1B 496-11B-1B 664-6-10
SOLENOID 306-1 665-6
SD3
664-9-7
LASER
491-1-4 666-3
384-1A DRIVE 651-14 SGND
SENSOR/C
CORRECTION
491-2-3
384-2A EM 664-10-6 667-6
651-13 B
7
7
384-3A H/L
491-4-1 651-12 B
384-4A SGND 664-12-4 667-3
483-1-6 651-11 A
388-3 664-13-3 667-4
384-5A SGND
M9
551-10 A
LASER
388-2 483-2-5
384-6A PS 664-14-2 667-2
MOTOR/C
388-1 483-3-4
384-7A 5V 664-15-1 667-1
483-4-3 651-8 5V2
387-3 384-8A SGND
387-2 483-5-2
PAPER EXIT SENSOR 384-9A PS
483-6-1
PS12 PS13
387-1 384-10A 5V
655-1-2 668-1-15
669-1
559-1-2
Appendix-5
390-1-2 668-4-12
669-4
384-13A TCNT_DRIVE1 651-6 CLOCK
TOTAL COUNTER C(T) 390-2-1 668-5-11
669-5
8
8
COOLING FAN
M11
489-2-3
384-6B EM 668-12-4
DETECTION
384-11B H/L
9
9
490-4-1
384-12B SGND
389-3
384-13B SGND
389-2
TONER SUPPLY DOOR OPEN/CLOSE SENSOR 384-14B PS
PS14
389-1
384-15B 5V
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-6 1
I
F
E
B
A
H
D
C
G
5.4
293-2-1
1
1
317-3 312-1
316-1 U
293-1-2
28 32
DRUM 317-2 312-2
316-2 V
MOTOR/Y
M14
317-1 292-1-9
316-3 W
311-9 309-1A CLOCK
292-2-8 301-1 5V2
315-1 313-6 SGND 311-8 309-2A FH
292-3-7
ENCODER 315-2 313-5 PS 311-7 309-3A ENABLE 301-2 12V
SENSOR/Y1 292-4-6
315-3 311-6 309-4A H/L1
55
313-4 5V2 292-5-5 301-3 SGND
311-5 309-5A H/L2
292-6-4 301-4 SGND
DRDB/Y
314-1 313-3 SGND 311-4 309-6A ENA1
292-7-3
ENCODER 314-2 311-3 309-7A ENA2
313-2 PS 292-8-2
SENSOR/Y2 314-3 311-2 302-1 24V1
313-1 5V2 309-8A 5V2
PS60 PS61
292-9-1
58
311-1 309-9A SGND 302-2 PGND
27 31
DRUM 324-2 319-2
323-2 V
MOTOR/M 302-5 N.C
M15
324-1 294-1-9
2
2
323-3 W
318-9 309-10A CLOCK 302-6 N.C
294-2-8
322-1 320-6 SGND 318-8 309-11A FH
294-3-7 303-1 5V2
ENCODER 322-2 320-5 PS 318-7 309-12A ENABLE
294-4-6
63 64
DRDB/M
320-3 SGND 294-7-3
162
PS62 PS63
294-9-1
318-1 309-18A SGND
164
300-15 P_CTS
297-2-1
165
300-13 PY_IDX
26 30
DRUM 331-2 326-2
330-2 V
MOTOR/C
M16
167
3
3
DRDB/C
328-1 327-3 SGND 325-4 309-6B ENA1
296-7-3
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
172
300-6 SGND
PS64 PS65
327-1 5V2 296-9-1
325-1 309-9B SGND
174
300-5 REM/4
299-2-1
175
300-3 EE_VV
25 29
DRUM 338-2 333-2
337-2 V
MOTOR/K
M17
177
178
DRDB/K
335-1 334-3 SGND 332-4 309-15B ENA1 35-3 CV_SIZE0
298-7-3
4
4
PS66 PS67
298-9-1 35-5 CV_SIZE2
332-1 309-18B SGND
35-6 CV_SIZE3
CV
305-1 304-3-4
353-13 SGND 35-7 CVUP_SIG
305-2 304-2-5
ENCODER SENSOR/BELT1 353-12 PS
305-3 304-1-6 35-8 CPF0
PS69
353-11 5V2
(PARALLEL)
35-9 CPF1
289-1 304-6-1
COIN VENDOR
37-10 GND
356-1 354-7-1
353-7 5V2
356-2 354-6-2 37-9 24V
353-6 SGND
356-3 354-5-3 37-8 COPV_ENB
353-5 CONT
356-4 354-4-4
353-4 CLOCK 37-7 SGND
5
5
356-5 354-3-5
353-3 CW/CCW
TRANSFER BELT 356-6 354-2-6 37-6 OP_RTS
353-2 LOCK
CV
37-4 OP_SIN
(SERIAL)
356-9 355-3-2
51
6
6
357-8 PS SGND
HP SENSOR 359-1 291-3-1
PS15
5V2
349-1 341-7-1 465-11-1
340-14A 5V2 464-1 LTNPSIG
349-2 341-6-2 465-10-2
340-13A SGND 464-2 LTPR_SIG
349-3 341-5-3
340-12A START/STOP 465-9-3
349-4 341-4-4 464-3 LTSO_SIG
340-11A CLOCK
349-5 341-3-5 465-8-4
340-10A CW/CCW 464-4 SGND
DEVELOPING 349-6 341-2-6 465-7-5
MOTOR/Y 340-9A LOCK 464-5 LTCCLCNT
349-7 341-1-7
LCT (OPTION)
M20
465-3-9
464-9 SGND
350-1 342-7-1 465-2-10
340-7A 5V2 464-10 SOUT2-2
350-2
7
7
342-6-2 465-1-11
340-6A SGND 464-11 SIN2-2
350-3 342-5-3
340-5A START/STOP 471-9-1
350-4 342-4-4
340-4A CLOCK 471-8-2 470-4-1
350-5 342-3-5 464-12 DRIVE
340-3A CW/CCW
350-6 342-2-6 (24V1) 471-7-3 470-3-2
DEVELOPING 340-2A LOCK 464-13 STFAN_ER IPB
MOTOR/M 350-7 342-1-7
471-6-4 470-2-3
M21
350-10 346-2-3
471-4-6 463-4-1
43
340-14B 5V2
Appendix-7
464-18 H/L
351-2 343-6-2
340-13B SGND 471-1-9 463-1-4
351-3 343-5-3 464-19 PGND
340-12B START/STOP
351-4 343-4-4 572-1 N.C
340-11B CLOCK
351-5 343-3-5
340-10B CW/CCW 572-2 N.C
DEVELOPING 351-6 343-2-6
8
8
340-9B LOCK
MOTOR/C 351-7 343-1-7 572-3 N.C
M22
340-8B H/L
351-8 347-4-1 572-4 N.C
37
468-2-5
351-11 347-1-4 467-5 SGND
40
468-3-4
467-4 SIN
352-1 344-7-1 468-4-3
340-7B 5V2 467-3 CTS
352-2 344-6-2
340-6B SGND 468-5-2
352-3 344-5-3 467-2 SGND
340-5B START/STOP
352-4 344-4-4 468-6-1
340-4B CLOCK 467-1 SOUT
352-5 344-3-5 469-4
340-3B CW/CCW PGND
DEVELOPING 352-6 344-2-6
340-2B LOCK 469-1
MOTOR/K 352-7 344-1-7 24V2
M23
340-1B H/L
352-8 469-3
FNS (OPTION)
348-4-1
67
SGND
33
352-10 5V2
348-2-3
35
469-5
9
9
352-11 348-1-4
36
469-6
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-8 2
I
F
E
B
A
H
D
C
G
5.5
130-1 - 1
96
179
130-2 - 2
180
FT16 AC_H
POWER PLUG
130-3 - 3 146-1
181
FT17 AC_N
1
1
ACDB
Y/G
130-4 - 4 146-2
182
FT18 AC_N FT1
FT2
146-2
FT17
97
130-A1 - A4
183
146-1
FT18
98
130-A2 - A3
184
CBR2
CBR1
99
130-A3 - A2
185
FT4
FT3
130-A4 - A1
BT-1
BT-3
BT-2
BT-4
130-B1 - B4
PRCB
130-B2 - B3
101
186
158-4 157-1 SGND
FT5
FT6
130-B3 - B2
158-3 157-2 L3_CONT
130-B4 - B1
100
187
158-2 157-3 L2_CONT
FHCB
158-1 157-4 5V2
NF
131-2 - 2
2
2
EUROPE ONLY
188
131-3 - 3
189
FT19 AC_N
FT7
FT8
131-4 - 4
131-1 - 1
190
107
153-1 24V1
F/G
FT15
153-2 NC
131-A1 - A4
191
102
69
153-3 24VAC(H)
AC(H)
131-A2 - A3
192
103
70
153-4 24VAC(N)
131-A3 - A2
193
104
120-1
131-A4 - A1
120-2
131-B1 - B4
120-3
PRCB
131-B2 - B3
194
105
120-4
131-B3 - B2
3
3
195
AC(N)
106
152-10 PGND
FT9
152-9 -24VIN
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
196
152-8
197
152-7
198
152-6
SW1
RL1
199
152-5
200
152-4 24V1
MAIN POWER SWITCH
201
8050/CF5001/C500/8150 Overall Wiring Diagram (5/8)
152-3
109
121A-1
FT10
202
152-2
203
152-1
96
24V1
204
121A-2
RL2
97
205
4
4
98
206
121A-3
140-1
99
207
121A-4
142-1
208
100
140-2
24V1
101
209
RL3
142-2
210
102
140-3
FIXING UNIT
211
103
142-3
212
104
121B-2
213
105
121B-3
140-4
CH12
214
106
121B-4
142-4
482-1-12 486-1
215
482-2-11 486-2
5
5
216
PAPER EXIT
482-3-10 486-3 FAN/R
M26
217
482-4-9 486-4
218
156-5
156-4
156-2
156-1
155-5 H1(N)
155-4 H1(H)
155-2 H1(N)
155-1 H1(H)
482-5-8 485-1
TRNS2
TRNS1
219
482-6-7 485-2
TRANSFORMER/LCT
220
PAPER EXIT
482-7-6 485-3
TRANSFORMER/MAIN BODY
M27
FAN/M
221
482-8-5 485-4
222
143-1
482-9-4 484-1
223
143-2
482-10-3 484-2
224
PAPER EXIT 141-1
482-11-2 484-3 FAN/F
M28
225
141-2
482-12-1 484-4
226
145-2
145-1
144-2
144-1
227
6
6
PRE-
101-2 NC
REGISTRATION
101-1 AC(H)
PS29
102-2 SGND
401-7B-10B 402-7-7 405-1
233
3
OACB
102-3 REM/1
401-8B-9B 402-8-6 405-2 NO PAPER
234
4
HTR2
HTR1
PAPER FEED
6
PRE-
238
8
7
7
CLUTCH/1
9
103-3 3.5V
401-14B-3B 566-1-2 408-1
240
10
SOLENOID/1
241
401-16B-1B
53
104-1 5V2
242
54
104-3 12V
55
104-6 SGND
401-1A-14A 410-1
56
104-7 SGND
243
401-2A-13A 410-2
PRCB
REMAINING PAPER
57
104-4 24V1
244
SENSOR/1
PS32
401-3A-12A 410-3
58
104-9 PGND
245
401-4A-11A 411-1
Appendix-9
63
104-2 5V2
246
TRAY /1
401-5A-10A 411-2
64
104-8 SGND
247
PAPER SIZE/S1
PS33
PAPER SIZE/L1
PS34
252
255
256
DCPS4
FNS
105-1 5V2
415-1B-16B 416-1-13 417-1
68 107
105-5 24V1
257
105-6 N.C
258
REGISTRATION
PS35
SENSOR/2
259
105-4 SGND
85
260
132 133
268-2 GND
9
9
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-10 1
I
F
E
B
A
H
D
C
G
5.6
266
11
PAPER FEED 106-2 5V2
415-11B-6B 416-11-3 420-2
CLUTCH/2
267
SCDB
12
106-5 SGND
415-12B-5B 416-12-2 421-1
73
PRE- 106-6 SGND
268
415-13B-4B 416-13-1 421-2 REGISTRATION
74
106-3 5V2
269
CLUTCH/2
1
1
LCT
116
415-14B-3B 567-1-2 422-1 106-8 SGND
270
PICK UP
415-15B-2B 567-2-1 422-2 106-7 12V
SOLENOID/2
271
117 114
415-16B-1B 106-1 5V2
272
ADF
115
106-4 SGND
86
107-3 5V2
415-1A-14A 424-1
273
TSDB
87
107-6 SGND
415-2A-13A 424-2 REMAINING PAPER
274
75
SENSOR/2 107-1 5V2
PS38
415-3A-12A 424-3
275
76
107-4 SGND
DCPS1 2/2
415-4A-11A 425-1
276
77
107-5 SGND
OB1
415-5A-10A 425-2
277
PAPER SIZE/S2
78
107-2 5V2
PS39
415-6A-9A 425-3
278
79
107-7 12V
415-7A-8A 426-1
TRAY /2 2/2
279
2
2
415-8A-7A 426-2
280
PAPER SIZE/L2
PS40
415-9A-6A 426-3
281
415-10A-5A 423-1-5 427-3
282
415-11A-4A 423-2-4 427-2
283
PAPER SIZE VR/2
VR2
415-12A-3A 423-3-3 427-1
284
112-3
112-2
112-1
415-13A-2A 423-4-2
285
415-14A-1A 423-5-1
286
429-1B-16B 430-1-13 431-1
138
109-1 SGND
287
429-2B-15B 430-2-12 431-2 PRE-
139
109-2 SGND
288
REGISTRATION
429-3B-14B 430-3-11 431-3
PS41
SENSOR/3
140
DCPS3
IP-921
109-3 5V3
289
429-4B-13B 430-4-10 432-1 109-4 5V3
290
3
3
109-5 5V2
291
SENSOR/3
429-6B-11B 430-6-8 432-3
PS42
135
109-6 SGND
292
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
109-7 SGND
293
429-8B-9B 430-8-6 433-2 NO PAPER
136
109-8 12V
294
IP-921 (OPTION)
295
429-10B-7B 430-10-4 434-1
296
PAPER FEED
429-11B-6B 430-11-3 434-2 CLUTCH/3
109
297
429-12B-5B 430-12-2 435-1
298
PRE-
8050/CF5001/C500/8150 Overall Wiring Diagram (6/8)
299
CLUTCH/3
429-14B-3B 568-1-2 436-1
300
110-3 NC
110-2 NC
PICK UP
429-15B-2B 568-2-1 436-2
110-4 AC(N)
110-1 AC(H)
SOLENOID/3
301
429-16B-1B
302
4
4
13
111-1 24V2
SCDB
14
111-4 PGND
429-1A-14A 438-1
303
15
111-2 24V2
TRAY /3
304
16
429-3A-12A 438-3
305
65
111-6 PGND
429-4A-11A 439-1
FNS
306
111-3 24V2
66
429-5A-10A 439-2
307
PAPER SIZE/S2 111-10 PGND
71
PS45
429-6A-9A 439-3
LCT
308
111-7 24V2
72
429-7A-8A 440-1
309
111-8 24V2
88
429-8A-7A 440-2
310
PAPER SIZE/L2 111-9 24V2
89
PS46
429-9A-6A 440-3
311
TSDB
111-11 PGND
90
312
111-12 PGND
91
5
5
313
VR3
314
112-1 24V2
M3
315
429-14A-1A 437-5-1 127-4
316
127-6
112-2 24V2
M4
127-7 127-5
21 23
317
443-2-11 444-2 128-2
318
NO PAPER SENSOR/BP
112-3 PGND
M5
PS47
319
443-4-9 445-1 128-4
320
443-5-8 445-2 128-6
321
PAPER SIZE VR/BP
112-5 PGND
M6
VR4
322
443-7-6 446-1 128-8
323
6
6
443-8-5 446-2
324
PAPER SIZE/SBP
112-4 N.C
PS48
443-9-4 446-3
325
PAPER SIZE/LBP
PS49
449-1
329
126-5
449-2 TRAY UP DRIVE MOTOR/3
M38
330
126-6
126-7
450-1 126-10 113-4 PGND
DCPS2
331
126-8
450-2 TRAY UP DRIVE MOTOR/2
M39
332
126-9
125-2
7
7
451-1
333
125-3
TRAY UP DRIVE MOTOR/1 125-1
M20,M21,M22,M23
334
125-4
452-1-8 125-5
453-1
335
125-7
452-3-6 454-1 125-10 113-3 24V2
337
125-8
452-4-5 454-2
338
MC13 PS50
452-5-4 454-3
339
452-6-3 114-1 NC
455-1
340
59
114-2 24V2
Appendix-11
452-7-2
PRCB
455-2
341
114-6 PGND
PS51
452-8-1 455-3
342
92
114-3 24V2
456-1-7 458-1
HV1
343
114-7 PGND
456-2-6 458-2
8
8
344
93 110
456-4-4
111
456-5-3
M41
458-5
347
112
114-4 24V2
456-6-2 458-6
348
113
114-5 24V2
M41
456-7-1 458-7
349
457-1-4 458-8
110
80
457-3-2
81
457-4-1 458-11
113
82
115-3 PGND
CVDB
479-1-3
83
461-2 124-4
354
121
PS53
124-2
52 51 95 49 50 94
356
462-1-4 124-6
357
358
462-3-2 124-8
359
462-4-1
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-12 1
I
F
E
B
A
H
D
C
G
5.7
528-2-1
F/G
179
518-15 24V2
511-1-11 512-1
ADU
528-1-2 510-11 5V2
518-14 DRIVE
MC1
510-10 SGND
511-2-10 512-2
CLUTCH/2
180
CONVEYANCE
510-9 START/STOP
511-3-9 512-3 FIXING UPPER HEATER LAMP/1
519-2-1 511-4-8 512-4
FT23
518-13 24V2 510-8 CLOCK
181
ADU
519-1-2 510-7 CW/CCW
511-5-7 512-5 TS1
L2
518-12 DRIVE
MC2
1
1
FIXING
CLUTCH/1
511-6-6 512-6
FT25
FT27
510-6 LOCK
CONVEYANCE
UPPER HEATER LAMP/2
510-5 H/L
511-7-5 512-7
M29
526-1 518-11 24V2
FT20
511-8-4 512-8
182
510-4 PGND L3
FT21
FT22
FIXING MOTOR
EXIT
526-2
SD4
518-10 DRIVE 510-3 PGND
511-9-3 512-9
FT26
FT28
FT24
REVERSE/
510-2 24V2
511-10-2 512-10
520-1 552-3-1 132-3-1
183
518-8 PS
EXIT
TH1
PS19
520-3 552-1-3 514-1-6 132-1-3
185
515-1
SENSOR
FIXING
518-7 SGND 513-6 5V2
SOLENOID REVERSE/
SENSOR/1
522-1 521-6-1 513-5 PS
514-2-5 515-2
518-6 5V2
TEMPERATURE
PS16
522-2 521-5-2 513-4 SGND
514-3-4 515-3
518-5 PS
FIXING PRESSURE/
ADU
FIXING UNIT
133-2-1
PS20
522-3 521-4-3 514-4-3 516-1-3
186
517-1
SENSOR
518-4 SGND 513-3 5V2
CONVEYANCE
523-1 521-3-4 513-2 PS
514-5-2 516-2-2 517-2
518-3 5V2
133-1-2
PS17
FIXING
523-2 521-2-5 514-6-1 516-3-1 TH3
187
FIXING
SENSOR/3
ADU
PS21
EMPERATURE
523-3 521-1-6
SENSOR
RELEASE SENSOR EXIT SENSOR
518-1 SGND
REVERSE
2
2
188
529-1-2 L4
ADU
PRE-
527-16 DRIVE
MC3
570-3-2 571-3-2 137-1
CLUTCH
569-2 A
STRATION
FT29
FT30
570-2-3 571-2-3
3191-01P1
533-1 530-3-1 527-15 SGND 569-3 B
M54
F/G
190
570-1-4 571-1-4
WEB MOTOR
533-2 530-2-2 527-14 PS 569-4 B
PS22
533-3 530-1-3
SENSOR
527-13 5V2 134-3-1
191
REGISTRATION
531-1 551-3-1 527-12 5V2 509-1-3 532-1 134-2-2
192
118
FIXING
ADU
119
PRE-
TEMPERATURE
PS23
531-3 551-1-3
SENSOR
527-10 SGND
PS18
509-3-1 532-3
SENSOR
120
REGISTRATION
OPEN/CLOSE
FRONT DOOR
527-9 5V2
118
508-4 506-2B
527-8 PS
119
508-3 506-1B 135-2-1
194
CVDB
527-7 SGND
120
FIXING
3
3
549-1 554-3-1
SENSOR/4
DOOR
MS1
527-6 5V2
FRONT
TH4
TEMPERATURE
INTERLOCK
HP
508-1
2nd
506-1A
PS24
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
549-3 554-1-3
SENSOR
527-4 SGND
TRANSFER
196
PS55
565-3
82
LEVER
199
151-4 MRL_DRIVE
SENSOR
505-4 504-4
83
CONVEYANCE
536-1 24V2
200
536-3 A
505-6 504-6 151-6 L3_DRIVE
85
507-6 SGND
537-3 536-4 A
M30
202
MOTOR
ROLLER
537-4 536-5 B 151-8 PWRL_DRIVE
203
REGISTRATION
536-6 B (REM/2)
204
503-17A DDRV_Txd
502-1A-17A 501-1A-17A 150-6A FUSERSET
538-2 500-1A
534-1 24V2
205
4
4
LOOP
207
M31
503-14A ADUP_SIG
502-4A-14A 501-4A-14A 150-3A FIXTEMP1
MOTOR
ROLLER
538-4 500-4A
534-5 B
208
503-11A REG_SIG
502-7A-11A 501-7A-11A 150-12B FIXTEMP3
535-1 500-7A
534-9 A
211
ADU
534-10 A
M32
MOTOR
535-7
212
REVERSE
534-11 B 503-9A FEXT_SIG 500-9A
535-11 534-12 B
213
503-8A FD_OPEN
502-10A-8A 501-10A-8A 150-9B FIXTEMP4
535-2 500-10A
214
150-7A PGND
503-4A BPNF_SIG
502-14A-4A 501-14A-4A
500-14A
5
5
216
150-8A H/L
525-2 524-1 24V2
502-15A-3A 501-15A-3A
503-3A FRL_SIG 500-15A
217
525-5 150-9A EM
524-2 24V2 502-16A-2A 501-16A-2A
525-1 503-2A 12V 500-16A
218
M33
219
150-11A PGND
525-4 502-1B-17B 501-1B-17B
REVERSE/
524-5 B 503-17B BPSDCONT
EXIT MOTOR
500-1B
220
CONVEYANCE UNIT
503-15B AMC1CONT
502-3B-15B 501-3B-15B
550-1 500-3B
222
150-3B PGND
550-3 548-4 A
502-5B-13B 501-5B-13B
503-13B APCLCONT 500-5B
224
502-6B-12B 501-6B-12B
MOTOR
548-2 B 150-5B EM
550-6 502-7B-11B 501-7B-11B
2nd TRANSFER
150-6B DRIVE
502-8B-10B 501-8B-10B
PRESSURE/RELEASE
539-B11 2 500-9B
6
6
400-15A PS
228
500-10B
DRIVE
539-B10 1
TRAY UP
502-11B-7B 501-11B-7B
MOTOR/BP
500-11B
546-1 555-6-1 503-6B LOCK
502-12B-6B 501-12B-6B
400-13A 5V2
230
539-B8 PS 500-13B
LIMIT
TRAY
PS25
547-3 555-1-6
BY-PASS
400-8A SGND
235
SD6
542-1 556-3-1
236
735-1 24V2
PS27
542-3 556-1-3
ADU LOCK
SOLENOID
539-B1 5V2
238
735-3 PGND
239
539-A11 24V2
731-1 730-16A CHGYCONT
GRID/Y
540-1-2
240
400-3A 24V2
MC4
539-A9 24V2
731-5 730-12A DEVEDCY
541-1-2 400-16B N.C
MC5
400-15B N.C
CONVEYANC
730-9A SGND
243
400-12B SGND
CHARGER/M
539-A5 5V2
SENSOR/2
400-11B 5V2
Appendix-13
544-1-2
SD5
539-A3 DRIVE
GRID/C
400-9B SGND
PICK UP
400-8B 5V2
8
8
400-7B PS
CHARGER/C
HV1
BP
545-1-2 733-1
SOLENOID/ FEED
730-16B CHGCCONT
MC6
539-A1 DRIVE
PAPER
400-6B SGND
251
CLUTCH/
400-4B VR
733-5 730-12B DEVEDCC
254
400-3B SGND
733-6 730-11B DEVEACC
255
400-2B T1DET(H)
CHARGER/K
400-1B SGND
414-16A 5V2
DEVELOPING BIAS/M 734-3 730-6B GKDCV
258
414-15A PS
734-4 730-5B CHGK_ER
DEVELOPING BIAS/C
259
414-13A 5V2
DEVELOPING BIAS/K
9
9
414-12A PS
734-8 730-1B DEVEKCLOCK
262
414-11A SGND
F/G
263
414-10A 5V2
264
414-9A PS
265
414-8A SGND
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-14
I
F
E
B
A
H
D
C
G
5.8
266
414-7A 24V2
752-1-3 751-1-6
267
414-6A DRIVE
572-1
752-2-2 751-2-5
268
572-2 414-5A 24V2
FAN/1
M61
752-3-1 751-3-4
PAPER EXIT
1
1
270
414-3A 24V2
753-1-3 751-4-3
572-4
271
414-2A DRIVE
753-2-2 751-5-2
572-5
272
414-1A N.C
FAN/2
M62
753-3-1 751-6-1
572-6 414-16B N.C
PAPER EXIT
414-15B N.C
754-1-3
572-7
273
414-14B 5V2
754-2-2
572-8
274
414-13B PS
FAN/3
M63
754-3-1
572-9
275
PAPER EXIT
414-12B SGND
572-10
276
414-11B 5V2
737-12
277
414-9B SGND
737-10 736-3A TRANSYER
279
2
2
1st TRANSFER/M
737-8
280
414-6B SGND
737-6 736-7A TRANSC
282
414-3B SGND
737-2 736-11A TRANSKI
285
Crimp
286
Symbol
736-2B N.C
738-10 736-3B SGND
738-9 736-4B GPCONT
287
2nd TRANSFER
HV2 738-8 736-5B 2ND_CONT
428-16A 5V2
288
428-15A PS
738-7 736-6B 2ND_VI
289
Connector
738-5 736-8B 2ND_ER
290
428-13A 5V2
3
3
428-12A PS
738-3 736-10B SEPA_ACI
292
428-10A 5V2
GUIDE PLATE
294
94
Relay connector
Faston
739-2 NC
295
428-8A SGND
95
F/G
739-3 PGND
296
428-7A 24V2
494-4 493-4
391-8B 24V
297
428-6A DRIVE
494-3 493-3
391-7B KEY_CONT
KEY
C(K)
298
428-5A 24V2
8050/CF5001/C500/8150 Overall Wiring Diagram (8/8)
494-1 493-1
COUNTER
391-6B PGND
299
428-1A N.C
4
4
FAN/3
FIXING
COOLING
710-1-2 392-2
391-8A FFAN_ER
428-13B PS
304
392-3
M37
391-7A H/L
FAN/2
FIXING
710-2-1
COOLING
428-12B SGND
305
SWITCH
392-4
391-6A PGND
INTERLOCK
428-11B 5V2
306
TONER SUPPLY
495-6
391-9B PGND
MS2
428-10B PS
307
495-4
391-5A PAT4_DRIVE
428-9B SGND
308
495-3
391-4A PAT3_DRIVE
741-8-1 428-8B 5V2
309
TONER
BOTTLE
741-7-2 495-1
713-2 391-2A PAT1_DRIVE
711-7 CONT 428-6B SGND
311
INDICATOR LAMP
495-5
716-1 741-6-3 391-1A 24V
711-6 24V2
312
428-5B 3.3V
5
5
PRCB(2/2) 2/2
TONER
313
741-5-4 428-4B VR
BOTTLE
716-2 711-5 CONT 724-18 PGND
472-1-3
314
711-3 CONT
TONER
316
BOTTLE
INTAKE FAN
(24V1)
712-1 394-4-1 442-17A N.C
722-2 741-1-8 724-15 5V 393-4A PGND
MC14 MC15 MC16 MC17 711-1 CONT
317
TONER
393-5A DRIVE
BOTTLE
724-14 TLD_SIG
LEVEL
TONER
6
6
TONER
TSDB
325
397-3-2 442-6A PS
TONER
724-4 SGND
721-3 393-3B H/L
M46
724-2 PS 398-1-3
393-5B DRIVE
329
442-4A 24V2
TLD_Y TLD_M TLD_C TLD_K PS54
724-1 SGND
725-3
DOOR
SUPPLY
330
442-3A DRIVE
SENSOR
398-2-2
393-6B EM
DETECTION SENSOR/M DETECTION SENSOR/K OPEN/CLOSE
706-1 A
FAN
M47
703-1
86
393-7B PGND
331
704-2 SGND
TONER DCPS1
MOTOR/Y
88
703-4
7
7
705-1 A
334
442-16B DRIVE
DCPS2
707-3-4 705-3 B
701-13A-1A
335
707-5-2 701-12A-2A
336
442-14B DRIVE
MOTOR/M
726-4 B 701-7A-7A
341
727-5-2
MOTOR/C
726-5 24V2
701-6A-8A
342
726-6 24V2
702-9A
701-5A-9A 700-5A MBCL_DRIVE
343
726-11 24V2
701-1A-13A
348
726-12 24V2
349
702-2B
701-12B-2B 700-12B CHFAN_ON
709-1 708-11 5V2 702-3B
701-11B-3B 700-11B SGND
709-2 708-10 SGND 701-10B-4B
702-4B 700-10B TBC_SIG
709-3 708-9 CONT 701-9B-5B
350
709-10
TONER BOTTLE MOTOR
459-4 PGND
702-12B
701-2B-12B 700-2B DBLT_CNT
357
459-3 H/L
702-13B
701-1B-13B 700-1B DBLT_CLOCK
358
459-2 EM
359
459-1 DRIVE
I
F
E
B
A
H
D
C
2
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Appendix-16 2
Index
1 When you order, please check the proper figures beforehand that are on 1 部品発注の際には、 掲載 さ れてい る部品番号の桁数を確認 し 、 掲載 さ れ
Our Parts Guide Manual, and order with the appropriate figures. ている桁数で発注願います。
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this 2 こ の製品に使用 さ れてい る ネ ジ、 ナ ッ ト 、 ワ ッ シ ャ ー、 止め輪、 ピ ン な
model, one letter is shown on the Standard parts column of Parts list and どは、 リ ス ト の右側の Standard parts 欄に a,b,c,……で表示 し 、 イ ラ ス ト
exploded diagrams. に も a,b,c,……表示 し てあ り ます。
3 In order to maintain safety of the product, some specific parts composed 3 製品の安全性を維持す る為に、 製品に使用 さ れる特定の部品を 「重要保
of this product are set up as "essential safety parts". 安部品」 と し て設定 し ています。
4 The assigned parts number for the "essential safety parts" is indicated as 4 重要保安部品の部品番号は、"SP00-****" と 記載 さ れていますので、部品
"SP00-****". 交換時は、 サー ビ ス マ ニ ュ アル記載の分解 ・ 組み立ての注意事項に従 っ
When replacing these parts, follow precautions for disassembling and て作業を し て下 さ い。
installing which are listed in the Service Manual. また、 指定以外の部品は一切使用 し ないで下 さ い。
Do not use any parts that are not set up as
5 本文に が表示 さ れている部品は、仕向け地毎に専用部品がある事を意
5 means that there are exclusive parts for each destination. 味 し ています。
Please check the appropriate destination when you order. オーダー さ れる時は、 仕向け地を確認 し て下 さ い。
7 All rights reserved. (any reprints or quotations are prohibited.) 7 版権所有 (無断転載及び無断引用の禁止)
Use of this parts guide manual should be strictly supervised to avoid dis- 本パー ツ ガ イ ド マ ニ ュ アルについては、 機密保持等その扱いには十分注
closure of confidential information. 意 し て下 さ い。 万一取 り 扱い を誤 っ た場合には、 法律で処罰 さ れる こ と
があ り ます。
12/09/2004
SYSTEM OUTLINE
6 2 10
8 3
4 5
9
1
4 SORTER/FINISHER FS-513
5 SORTER/FINISHER FS-606
22
15
16
21
16
20
20 16
20 1
10 13
5 6 d
7 14
8 25
9 15
b b
A
17 h 16
18 26
B
d
19 31
b g 27
20 26 b d
b
f 23
22
21 16
d 27, 31
d g
16 b
28
20
f 23
29 bizhub PRO C500/8050/8150/Dialta Color CF5001
MAIN FRAME Page. 2
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 1269 0 FRONT COVER LOWER 前面カバー 下 C 1 a-00Z3 5308 1
2 56AA 8831 0 TOTAL COUNTER ト ー タ ルカ ウ ン タ D 2 b-00Z1 9406 1
3 65AA 1241 0 FRONT COVER UPPER 前面カバー 上 C 1 d-00ZA A000 7
e-00Z6 7040 6
4 65AA 1120 0 CLEANER COOLING DUCT ク リ ーナー冷却ダ ク ト C 1 f-00ZA A001 3
5 65AA 1143 0 FAN SEALING PART 3 フ ァ ン シール材 3 D 1 g-00ZA A001 1
6 65AA 1132 0 DUCT SEALING PART 5 ダ ク ト シール材 5 D 1 h-00Z6 7080 6
7 65AA 1090 0 DUCT SEALING PART 3 ダ ク ト シール材 3 D 1
8 65AA -145 0 COOLING FAN UNIT キナ イ レ イ キ ャ ク フ ア ン フ ゛ ク ミ B 1
9 65AA 1088 0 FRONT COVER 前面カバー C 1
10 55GA 8601 0 POWER SOURCE SWITCH 電源ス イ ッ チ A,B,E,G1,G2,C,I,F2,D1, B 1
D3,K,J
10 65AK 8601 0 POWER SOURCE SWITCH 電源ス イ ッ チ H C 1
11 65AA 7315 0 DETECTING PLATE セ ンサ検知板 D 1
12 65AA 7316 0 DETECTING SPRING セ ンサ検知バネ D 1
13 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1
14 25SA 1020 0 READ SUPPORT RUBBER 読み取 り 支持ゴム D 1
15 3080 6136 0 STEPPED SCREW 段付き ネジ C 1
16 65AA 1066 0 MOUNTING PLATE 5 取付け板 5 D 6
17 56AA 1763 0 ADJUSTING PART 調整部材 D 1
18 56AA 1764 0 ADJUSTING PART 2 調整部材 2 D 1
19 56AA 1762 0 CARRIAGE ADJUSTING PART 架台調整部材 D 1
20 65AA 1131 0 MAIN BODY LIFTING HANDLE 本体持ち上げ把手 D 2
21 65AA 1070 0 MAIN BODY SUPPORT PART LEF 本体支持部材 左 D 1
T
22 55WA 1031 0 MAIN BODY SUPPORT ROLLER Y 本体支持ロー ラ Y C 1
23 25SA 1043 1 LOCKING SCREW ロ ッ ク ネジ C 6
24 65AA 1026 0 LOCKING ROLLER ロッ クコロ D 4
25 65AA 1136 0 WIRING GUIDE PART 束線ガ イ ド 部材 D 1
26 65AA 1071 0 TONER SUPPLY OPEN SHUT HIN ト ナー補給開閉 ヒ ン ジ 下 D 2
GE LOWER
27 56AA -710 0 HEATER MOUNTING PLATE ASSY ヒ ー タ ー取 り 付け板部組 B 2
28 65AA 1069 0 MAIN BODY SUPPORT PART RIG 本体支持部材 右 D 1
HT
29 55WA 1030 0 MAIN BODY SUPPORT ROLLER X 本体支持ロー ラ X C 1
30 65AA 1150 0 INSULATING COVER 絶縁カバー D 1
31 56GA 4226 1 HEATER COVER ヒ ー タ ー カバー D 1
a 3 f 5
4
a 2
f
D
1 c E
c F
1
f
1 g
g h
c k
6
c i
A D
1 c E i
F
B k
6
1 A a
c B
C
b
C 6
1 i
a j
6
i
bizhub PRO C500/8050/8150/Dialta Color CF5001
MAIN FRAME Page. 3
Key Part No. Description Destinations Class QTY Standard parts
1 56AA 1030 0 SLIDE RAIL A ス ラ イ ド レ ール A D 6 a-00Z1 9406 1
2 55FA 8052 0 MAIN BODY FAN MOTOR 本体 フ ァ ン モー タ B 2 b-00Z1 9306 1
3 3080 6136 0 STEPPED SCREW 段付き ネジ C 1 c-00Z1 8406 1
e-00Z1 8412 1
4 25SA 1020 0 READ SUPPORT RUBBER 読み取 り 支持ゴム D 1 f-00ZA A000 7
5 65AA 1138 0 EXTERNAL MOUNTING STAY 外装取付けス テー D 1 g-00Z9 2002 2
6 56AA 8054 0 FAN MOTOR 1 フ ァ ン モー タ 1 B 4 h-00Z9 2137 0
i-00Z1 8430 1
j-00Z3 5308 1
k-00ZA A000 7
m-00Z5 1040 1
n-00Z6 2040 1
g
d c
12
6
1
f
a
7
VIEW A 4 8
b a
a
5 g
A
5
2 e
5
c 9
b
1
a
a 10
1
a 10
11
h b
b 3
d
1
3
1 d
d
bizhub PRO C500/8050/8150/Dialta Color CF5001
MAIN FRAME Page. 4
Key Part No. Description Destinations Class QTY Standard parts
1 56AA 5053 0 ADU MOUNTING COLLAR A D U 取 り 付け カ ラ ー C 6 a-00Z1 8406 3
2 65AA 1097 0 PRESSING SPRING セ ンサ押圧バネ D 2 b-00Z6 7040 6
3 65AA 1084 0 CARRIAGE LOCKING SPRING 架台ロ ッ ク バネ D 2 c-00Z1 9306 1
d-00Z1 8406 1
4 65AA 1063 0 OZONE SEAL 2 オゾ ン シール 2 D 1 e-00Z3 5308 1
5 65AA 1064 0 OZONE SEAL 3 オゾ ン シール 3 D 3 f-00Z1 9408 1
6 65AA 8059 0 MAIN BODY FAN 本体 フ ァ ン C 4 g-00Z1 9406 1
7 65AA 1019 0 FAN SEALING PART 1 フ ァ ン シール材 1 D 1 h-00Z1 8304 1
8 65AA 1117 0 DUCT SEALING PART 4 ダ ク ト シール材 4 D 1
9 65AA 1065 0 FAN SEALING PART 2 フ ァ ン シール材 2 D 1
10 65AA 1044 0 DUST PROOF FILTER 防塵 フ ィ ル タ A 2
11 65AA 1043 0 OZONE FILTER 1 オゾ ン フ ィ ル タ 1 A 1
12 65AA 8058 0 INTERNAL COOLING FAN 機内冷却 フ ァ ン B 3
3
A a
d
g
5 b 6
7 6 h
a h
i d
7 12
8 a
9 k
5
k
10
b a
7 a
7 i
a 11
a 8
10 m
bizhub PRO C500/8050/8150/Dialta Color CF5001
MAIN FRAME Page. 5
Key Part No. Description Destinations Class QTY Standard parts
1 3080 6136 0 STEPPED SCREW 段付き ネジ C 1 a-00ZA A000 7
2 25SA 1020 0 READ SUPPORT RUBBER 読み取 り 支持ゴム D 1 b-00Z1 9306 1
3 13NT 8051 0 FAN MOTOR 1 フ ァ ン モー タ 1 C 2 c-00Z1 8430 1
d-00Z1 9406 1
4 26NA 1245 0 CORD COVER B コ ー ド カバー B D 1 e-00Z1 8406 2
5 65AA 1114 0 EARTH PLATE アース板 D 6 g-00Z9 2002 0
6 65AA 9018 0 AC DRIVE WIRING A C 駆動束線 D 2 h-00Z1 6410 1
7 65AA 1153 0 MAIN BODY LIFTING HANDLE 2 本体持ち上げ取 っ 手 2 D 4 i-00Z9 2137 0
k-00Z9 2002 2
8 55WA 1030 0 MAIN BODY SUPPORT ROLLER X 本体支持ロー ラ X C 1 m-00Z1 8420 1
9 65AA 1135 0 DUST PROOF FILTER 4 防塵 フ ィ ル タ 4 D 1
10 25SA 1043 1 LOCKING SCREW ロ ッ ク ネジ C 6
11 65AA 8056 0 POWER SOURCE FAN 電源 フ ァ ン C 1
12 55VA 1247 0 SCREW PROTECT CUSHION ネジ保護 ク ッ シ ョ ン D 1
FRONT
a
3 a
3
a
a
1 2
3
3 5
c c
bizhub PRO C500/8050/8150/Dialta Color CF5001
MAIN FRAME Page. 6
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -192 0 HIGH VOLTAGE COVER ASSY 高圧カバー部組 D 4 a-00Z1 9306 1
2 65AA 1037 0 DEVELOPING DUCT Y 現像ダ ク ト Y D 1 b-00Z1 9406 1
3 65AA -191 0 POWERING BLOCK 1 ASSY 給電ブ ロ ッ ク 1 部組 D 5 c-00ZA A000 7
4 65AA 9010 0 PROCESS DETECTING WIRING 1 プ ロ セ ス検知束線 1 D 1
5 65AA 4722 0 MOUNTING SCREW 取付けネジ D 1
See P8 See P8
4
1 See P7
8
Konica
8150
5
A
10 2
S i t i os 8050 3 13
a
a 6
12
Konica
8050 c 7
14
b
i zhub PRO
C500 See P9 b
DETAIL 'A'
bizhub PRO C500/8050/8150/Dialta Color CF5001
EXTERNAL PARTS Page. 7
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -137 0 SIDE COVER 2 ASSY 側面カバー 2 部組 C 1 a-00Z1 4406 2
2 65AA -138 0 SIDE COVER 3 ASSY 側面カバー 3 部組 C 1 b-00Z1 4410 2
3 65AA -126 0 TONER COLLECTING DOOR ASSY ト ナー回収扉部組 C 1 c-00ZA B000 1
4 65AA -139 0 WORKING TABLE ワーキン グテーブル C 1
5 65AA -136 0 SIDE COVER 1 ASSY 側面カバー 1 部組 C 1
6 65AA 1252 0 LCT ENTRANCE COVER L C T 進入カバー D 1
7 65AA 1230 0 CASSETTE REGULATION COVER カ セ ッ ト 規制カバー 右 C 1
RIGHT
8 65LP 9703 0 FRONT LABEL 1 前面 ラ ベル 1 H,I,F2,D3 H 1
10 65AA 9709 1 FRONT LABEL 3 前面 ラ ベル 3 A D 1
12 65AF 9703 0 FRONT LABEL 1 前面 ラ ベル 1 F2,K D 1
13 65AA 1287 0 PAPER INDICATING LABEL 給紙表示 ラ ベル B,E,G1,G2 D 1
14 65LE 9709 0 FRONT LABEL 3 前面 ラ ベル 3 B,E,G1,G2,C,J,D3 H 1
1
c
1
8
c c
2
c
3
1
c
1
c
4
1
c
1
6 5
c 9
b
a
a
a 10
b
a
3 5
a
2
4
7 (OLD PARTS)
12
a
1 11
13
27
d 14
9 e 15
21
3 df
c
d
16
17 18
d
5 30 f
a 22 g
f 19
c
26 4
20
c
6
23
f
7
24
A
f
9 8 25
28
29 d
10
DETAIL 'A'
bizhub PRO C500/8050/8150/Dialta Color CF5001
EXTERNAL PARTS Page. 10
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 1206 1 FRONT COVER LEFT 前面カバー 左 C 1 a-00Z1 9406 1
3 65AA 1258 0 FRONT DOOR AUXILIARY COVER 前扉補助カバー C 1 c-00Z3 5308 1
4 56AA 1224 1 EXTERNAL LOCK PLATE 外装ロ ッ ク 板 D 1 d-00Z1 9306 1
e-00Z2 4308 1
5 56AA 1256 0 EXTERNAL LOCKING COVER C 外装ロ ッ ク カバー C C 1 f-00Z1 9306 2
6 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 g-00Z9 2130 2
7 40AA 8501 1 DOOR SWITCH ト ゛ ア ス イ ッ チ. B 1
8 56AA 1212 0 SWITCH GUIDE PART ス イ ッ チガ イ ド 部材 C 1
9 55FA 1210 1 MAGNET CATCH X マグネ ッ ト キ ャ ッ チ X C 2
10 56AA 1214 0 SWITCH CONNECTING ACTUATOR ス イ ッ チ連結ア ク チ ェ タ C 1
11 65AA 1204 0 FRONT COVER RIGHT 前面カバー 右 C 1
12 65AA 1254 0 FRONT COVER 2 前面カバー 2 C 1
13 65AA 1255 0 TONER SUPPLY COVER 2 ト ナー補給 カバー 2 C 1
14 65AA 1263 0 FULCRUM COVER 支点カバー C 1
15 65AA 1205 0 TONER SUPPLY COVER ト ナー補給 カバー C 1
16 65AA 1260 0 TONER SUPPLY HANDLE ト ナー補給把手 C 1
17 3960 4068 1 STOPPER RING 止め輪 B 1
18 65AA 9724 0 TONER SUPPLY LABEL 1 ト ナー補給 ラ ベル 1 D 1
19 65AA 9725 0 TONER SUPPLY LABEL 2 ト ナー補給 ラ ベル 2 D 1
20 65AA 9726 0 TONER SUPPLY LABEL 3 ト ナー補給 ラ ベル 3 D 1
21 65AA 1264 0 OPEN SHUT SPRING 開閉バネ D 1
22 65AA 9727 0 JAM OPERATION LABEL ジ ャ ム処理 ラ ベル D 1
23 65AA 1201 0 ADU COVER RIGHT A D U カバー 右 C 1
24 65AA 9730 0 OPERATION GUIDE LABEL 操作ガ イ ド ラ ベル D 1
25 65AA 9728 0 OPERATION CAUTION LABEL 操作注意 ラ ベル D 1
26 65AA 1276 0 GUIDE PLATE 案内プ レー ト D 1
27 65AA 1280 0 SHAFT PRESSING SPRING 軸押圧バネ D 1
28 56AA 1215 0 SWITCH PRESSING ACTUATOR ス イ ッ チ押圧ア ク チ ェ タ C 1
29 56AA 1216 0 CONTACT PRESSING SPRING 1 接点押圧バネ 1 C 1
30 65AA -120 1 FRONT DOOR ASSY 前扉部組 C 1
15
16
2
a
17
d 3 4
5
8
b
6 7 9
b
d 11 12 13
c
10 14 c
b
b
bizhub PRO C500/8050/8150/Dialta Color CF5001
OPERATION UNIT Page. 11
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 7021 0 OPERATION UNIT BUTTON K 操作部ボ タ ン K C 1 a-00Z6 7040 6
2 65AA 7001 0 OPERATION UNIT COVER UPPER 操作部カバー 上 D 1 b-00Z1 9304 1
3 55VA 8755 0 TOUCH KEY BOARD タ ッ チキー基板 C 1 c-00Z6 7030 6
d-00Z3 5308 1
4 56AA 8352 1 INDICATING STARTER 表示点灯機 C 1
5 65AA 7016 0 OPERATION UNIT BUTTON F 操作部ボ タ ン F C 1
6 40LA 7017 0 OPERATION UNIT BUTTON G 操作部ボ タ ン G C 1
7 65AA 7014 0 OPERATION UNIT BUTTON D 操作部ボ タ ン D C 1
8 65AA 7015 0 OPERATION UNIT BUTTON E 操作部ボ タ ン E C 1
9 40LA 7013 0 OPERATION UNIT BUTTON C 操作部ボ タ ン C C 1
10 55VA 8754 2 INDICATION BOARD 表示基板 C 1
11 40LA 7011 1 OPERATION UNIT BUTTON A 操作部ボ タ ン A C 1
12 40LA 7012 1 OPERATION UNIT BUTTON B 操作部ボ タ ン B C 1
13 40LA 7019 1 OPERATION UNIT BUTTON I 操作部ボ タ ン I C 1
14 65LA -710 0 OPERATION BOARD UNIT 操作基板ユニ ッ ト 国内 A D 1
14 65LE -710 0 OPERATION BOARD UNIT 操作基板ユニ ッ ト B,E,G1,G2 D 1
14 65LF -710 0 OPERATION BOARD UNIT 操作基板ユニ ッ ト C,I,F2,D1,D3 D 1
14 65LG -710 0 OPERATION BOARD UNIT 操作基板ユニ ッ ト 中国 J D 1
14 65LK -710 0 OPERATION BOARD UNIT 操作基板ユニ ッ ト 台湾 H D 1
14 65LU -710 0 OPERATION BOARD UNIT 操作基板ユニ ッ ト 韓国 K D 1
15 65LA -700 0 OPERATION PANEL 操作部 国内 A D 1
15 65LE -700 0 OPERATION PANEL 操作部 B,E,G1,G2 D 1
15 65LF -700 0 OPERATION PANEL 操作部 C,I,F2,D1,D3 D 1
15 65LG -700 0 OPERATION PANEL 操作部 中国 J D 1
15 65LK -700 0 OPERATION PANEL 操作部 台湾 H D 1
15 65LU -700 0 OPERATION PANEL 操作部 韓国 K D 1
16 65AA 7028 0 OPERATION UNIT SHEET 操作部シー ト A D 1
16 65AE 7028 0 OPERATION UNIT SHEET 操作部シー ト B,E,G1,G2,C,I,F2,D1,D3 D 1
16 65AF 7028 1 OPERATION UNIT SHEET 操作部シー ト C D 1
16 65AF 7038 0 OPERATION UNIT SHEET 操作部シー ト C D 1
16 65AF 7048 0 OPERATION UNIT SHEET 操作部シー ト C D 1
16 65AF 7058 0 OPERATION UNIT SHEET 操作部シー ト C D 1
16 65AK 7028 0 OPERATION UNIT SHEET 操作部シー ト H D 1
16 65LG 7028 0 OPE UNIT SHEET 操作部シー ト 中国 J H 1
16 65LU 7028 0 OPE UNIT SHEET 操作部シー ト 韓国 K H 1
17 65AA -922 0 OPERATION BOARD 3 ASSY 操作基板 3 部組 C 1
c h i
e
f
7 19
3 11
8 h
d
1
e c 13 d
j
d
9
k 18
e c
13
a
h
d k 17
2 d 14
m
k 16
b
b 2 d
15
b 10
1 4 a
j
3 10
2 j 9
11
a
12
c d
13 6 e
7
f g
a
j
h i
14
8
5
16
g 15
g
k
6 h
7
17
g 8
b
1 2
c
e
3
b f
a
b 5
4
bizhub PRO C500/8050/8150/Dialta Color CF5001
OPTICS UNIT Page. 14
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 8301 0 EXPOSURE LAMP 露光 ラ ン プ B 1 a-00Z1 9308 1
2 65AA 6151 0 REFLECTING MIRROR 反射カ ガ ミ C 1 b-00Z1 9306 1
3 65AA 6120 0 OPTICS SLIDE PART 光学ス ラ イ ド 部材 D 2 c-00Z6 6030 6
d-00Z1 6306 1
4 26NA 6141 0 MIRROR PRESSURE SPRING ミ ラ ー押圧バネ B 2 e-00Z2 5308 1
5 65AA -630 0 FIRST MIRROR ASSY 第 1 ミ ラ ー部組 C 1 f-00Z9 2241 5
4
e
a 5 g
c
a
6 e
f 5
c
6 2
2
1
f
2
e
3
2
bizhub PRO C500/8050/8150/Dialta Color CF5001
OPTICS UNIT Page. 15
Key Part No. Description Destinations Class QTY Standard parts
1 25SA 6155 0 MIRROR HOLDER 4 ミ ラ ー押え 4 C 2 a-00Z1 9406 1
2 56AA 6129 0 OPTICS IDLING PULLEY 光学ア イ ド ラ ープー リ C 2 c-00Z1 6408 1
3 65AA 6120 0 OPTICS SLIDE PART 光学ス ラ イ ド 部材 D 2 d-00Z1 8310 1
e-00Z6 7040 6
4 25SA 6154 0 MIRROR HOLDER 3 ミ ラ ー押え 3 C 2 f-00Z6 6030 6
5 65AA 6143 0 CORD GUIDE PULLEY コ ー ド ガ イ ド プー リ C 2 g-00Z1 9304 1
6 65AA 6112 0 READ MIRRER 2 読取 ミ ラ ー 2 C 2
See P16
See P16
See P16
See P17
2
b
6 b
b 2
b
1
5
b
d
c
b
2 4
3
4
b
2
b
b
6 b
b 2
1
5
c
b
2
4
3
b 4
See P19
See P19
See P21 6
a
5
DETAIL 'A'
bizhub PRO C500/8050/8150/Dialta Color CF5001
DRIVING SECTION Page. 19
Key Part No. Description Destinations Class QTY Standard parts
1 26NA 1758 0 AGITATING COUPLING B 攪拌カ ッ プ リ ン グ B C 1 a-00Z6 7030 6
2 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDE A D U 搬送軸受 C 2 b-00Z6 7040 6
R c-00Z1 9306 1
d-00Z1 8306 1
3 65AA 1807 0 IDLING PULLEY ア イ ド ラ ープー リ C 1
4 65AA 7803 0 ROLLER DRIVING PULLEY 2 ロー ラ 駆動プー リ 2 C 1
5 65AA 7802 0 ROLLER DRIVING PULLEY 1 ロー ラ 駆動プー リ 1 C 1
6 65AA 1806 0 ROLLER DRIVING BELT ロー ラ 駆動ベル ト C 1
5 b
a
11
6
8
b m
25 24 e
b a 9 21
8
b 7 k b
b 26
10 e
2 m
1 16 b
17 a 25
a
a 3 a b n
b 16
19 p k
18 a
b
4 12
i
g
b q
12
14 g h
21
13 22
g
d 23
21
20
15
12
b
bizhub PRO C500/8050/8150/Dialta Color CF5001
DRIVING SECTION Page. 20
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 1714 0 TRANSFER COUPLING 転写カ ッ プ リ ン グ C 1 a-00Z6 7040 6
2 65AA 1713 0 PRESSING SPRING 押圧バネ D 1 b-00Z1 9306 1
3 65AA 1718 0 SPACER スペーサー D 1 d-00Z6 7020 6
e-00Z4 7406 3
4 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 g-00Z6 7060 6
5 65AA 7788 0 TRANSFER CONTROL GEAR 1 転写制御ギア 1 C 1 h-00Z9 2137 0
6 65AA 7789 0 TRANSFER CONTROL GEAR 2 転写制御ギア 2 C 1 i-00Z9 2510 3
7 65AA 1722 0 TRANSFER DRIVE PIN 1 転写駆動ピ ン 1 D 1 k-00Z9 2193 0
m-00Z1 8204 1
8 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDE A D U 搬送軸受 C 2 n-00Z9 2625 1
R
p-00Z1 9406 1
9 65AA 7791 0 TRANSFER CONTROL GEAR 4 転写制御ギア 4 C 1 q-00Z6 8012 3
10 65AA 7790 0 TRANSFER CONTROL GEAR 3 転写制御ギア 3 C 1
11 08AA 8003 0 PAPER FEED MOTOR 給紙モー タ ー B 1
12 26MA 7410 0 SPECIAL WASHER 特殊ワ ッ シ ャ C 3
13 65AA 7784 0 TONER COLLECTING GEAR 2 ト ナー回収ギア 2 C 1
14 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1
15 56AA 1730 0 PIN ピン C 1
16 07BA 7519 0 SLIDE SHAFT HOLDER G すべ り 軸受 G B 2
17 65AA 7783 0 TONER COLLECTING GEAR 1 ト ナー回収ギア 1 C 1
18 65AA 7780 0 BELT DRIVING GEAR 3 ベル ト 駆動ギア 3 C 1
19 65AA 7779 0 BELT DRIVING GEAR 2 ベル ト 駆動ギア 2 C 1
20 65AA 7778 0 BELT DRIVING GEAR 1 ベル ト 駆動ギア 1 C 1
21 5400 7605 0 DRIVING SHAFT HOLDER 駆動軸受 B 3
22 65AA 7781 0 BELT DRIVING GEAR 4 ベル ト 駆動ギア 4 C 1
23 26WA 8001 2 DC BRUSH LESS MOTOR 20 D C ブ ラ シ レ ス モー タ 2 0 B 1
24 65AA -178 0 ENCORDER ASSY エ ン コ ーダ部組 C 1
25 65AA -909 0 SENSOR BOARD ASSY セ ンサ基板部組 B 1
26 65AA 1723 0 TRANSFER DRIVE PIN 2 転写駆動ピ ン 2 D 1
18 b
2 3
1 k
8
11 12
h j h
h
b
e 17 13
e
f i
7 j
b
10
4 b 8 m 15
c d 9
5
7 b 14
16
14
i
b h
c
18 b
2 3
d
1
k
8
11 12
h j h
h
e b
17 13
e
f i
7 j
b
10
m 15
4 b 8
c d 9
5
7 b 14
16
m
i 14
b h
c
bizhub PRO C500/8050/8150/Dialta Color CF5001
DRIVING SECTION Page. 22
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 1503 0 DRUM SHAFT 1 ド ラ ム軸 1 D 1 b-00Z1 9306 1
2 56AA 1749 0 PIN ピン C 1 c-00Z6 7020 6
3 65AA -156 0 FLYWHEEL ASSY フ ラ イ ホ イ ール部組 D 1 d-00Z6 8150 3
e-00Z9 2137 0
4 65AA -908 2 DRUM DRIVING BOARD ASSY ド ラ ム駆動基板部組 C 1 f-00Z9 2001 3
5 65AA 1520 0 PRESSING SPRING 押圧バネ D 1 h-00Z1 6306 1
7 65AA -909 0 SENSOR BOARD ASSY セ ンサ基板部組 B 1 i-00Z1 8204 1
8 65AA 7505 1 BEARING シ ゛ ク ウケ ( 0 4 . 0 2 ) C 2 j-00Z4 7406 3
k-00Z1 8404 1
9 65AA 1523 0 DRUM EARTH SPRING ド ラ ムアースバネ D 1 m-00Z4 7304 3
10 65AA -153 0 ENCORDER ASSY エ ン コ ーダ部組 D 1
11 65AA 1524 0 EARTH BEARING アース軸受 C 1
12 65AA 7777 0 DRUM GEAR ド ラ ムギア C 1
13 65AA 7776 0 DRUM IDLING GEAR ド ラ ムア イ ド ラ ーギア C 1
14 56AA 6140 0 MOTOR AUXILIARY SCREW モー タ 補助ネジ C 3
15 65AA -155 0 AUXILIARY PART CAULKING 補助部材カ シ メ D 1
16 65AA 8001 0 DRIVING MOTOR 1 駆動モー タ 1 B 1
17 56AA 4269 0 BY PASS FEED SPACER 手差 し スペーサー C 2
18 65AA -151 0 DRUM DRIVING /2 UNIT ト ゛ ラ ム ク ト ゛ ウ/ 2 ユニ ッ ト D 2
3 10
3 e
c 8 d
a 3 6 9 a
2 a 5
1
b 3 11 10
d 3
1 7 e
b
8 d
3 4 9
2 a
6
1 d 5 11
b 3 10
7
1 e
b d 3
8 d
3 4 9
2 a
6
1 d 5
b 3 7 11
1
b 10
d 3
8 d
3 4 9 e
2 6
1 5
b d
7
1 11
b d
8
4
a d
a
2
19 11 12
k
2 3 11
1 n
12 m
16
m
d 13 d
b 3
e c
c 4
j
n
b f c
g 17 18
c 15
7 g j 9
4 g
8 b
b 6
h
d h
g 14
c 5 9
g
10
g
bizhub PRO C500/8050/8150/Dialta Color CF5001
DRUM CARTRIDGE Page. 25
Key Part No. Description Destinations Class QTY Standard parts
1 56AA 4049 0 SHAFT STOPPER 4 軸ス ト ッ パ 4 C 1 b-00Z1 8304 3
2 65AA 7732 0 SCREW IDLING GEAR ス ク リ ュ ーア イ ド ラ ーギア C 1 c-00Z1 8306 1
3 26NA 1728 0 DEVELOPING DRIVE SHAFT HOL 現像駆動軸受 C 1 d-00Z6 7040 6
DER e-00Z1 8304 1
f-00Z2 5206 1
4 65AA 2025 0 BLADE PRESSING SPRING ブ レ ー ド 押圧バネ D 2 g-00Z2 4310 1
5 65AA 2051 0 CHARGE INSULATING PART FRO 帯電絶縁部材 前 D 1 h-00Z2 4306 1
NT j-00Z1 9304 1
6 65AA 7731 0 SCREW DRIVING GEAR ス ク リ ュ ー駆動ギア C 1 k-00Z1 8204 1
7 26MA 7404 0 WASHER ワ ッ シャー C 1 m-00Z6 7040 6
n-00Z1 6306 1
8 55WA 3001 0 DEVELOPING SHAFT HOLDER 現像軸受 C 1
9 65AA 2012 0 FULCRUM BEARING FRONT 支点軸受 前 D 2
10 65AA 2006 0 COLLECTING COVER 回収カバー D 1
11 65AA 2053 0 CLEANER AUXILIARY BLOCK ク リ ーナー補助ブ ロ ッ ク D 2
12 65AA 2033 1 CLEANER AUXILIARY SPRING ク リ ーナー補助バネ D 2
13 4540 7805 0 PIN CLEANER A ピ ン ク リ ーナー A C 4
14 65AA 2030 0 TONER COLLECTING SPRING ト ナー回収バネ D 1
15 65AA 2003 1 DRUM CLEANING BLADE ド ラ ム清掃ブ レー ド A 1
16 65AA 7734 0 CLEANER DRIVING GEAR ク リ ーナー駆動ギア C 1
17 65AA 2046 0 COUPLING A カ ッ プ リ ング A C 1
18 65AA 2052 0 CHARGE INSULATING PART REA 帯電絶縁部材 奥 D 1
R
19 65AA -202 0 DRUM COLLECTING ASSY ド ラ ム回収部組 D 4
1 6
a
c
c
c
c
d 5
a b
c
2 7
d e 2
c e e
f f
c 4
cc 3
20
1
2 d
a a
3
a
21
8
4 19
22
a a
e f
8
5
3
2 a 7
a 16
4 9 17
23
a
10
6 c b
7
8 12
a
8 b
14
13
15
11 12
c
e
d
16 17
d
18 bizhub PRO C500/8050/8150/Dialta Color CF5001
INTERMEDIATE TRANSFER UNIT Page. 27
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 2642 0 BELT ベル ト A 1 a-00Z6 7040 6
2 65AA 2674 0 TRANSFER RELEASE CAM C 転写解除カ ム C C 2 b-00Z6 7060 6
3 65AA 2675 0 TRANSFER RELEASE CAM K 転写解除カ ム K C 2 c-00Z6 7080 6
d-00Z1 9304 1
4 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1 e-00Z3 5308 1
5 65AA 2614 0 TRANSFER PRESSURE ROLLER K 転写圧着ロー ラ K C 1 f-00Z1 9306 1
6 65AA 2702 0 BELT PRESSING SPRING FRONT ベル ト 押圧バネ 前 D 1
7 65AA 2697 0 TRANSFER RELEASE ARM 転写解除アーム D 2
8 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDE A D U 搬送軸受 C 2
R
9 65AA 2611 1 TRANSFER ROLLER LOWER 転写ロー ラ 下 A 1
10 65AA 2604 0 TRANSFER ROLLER K 転写ロー ラ K A 1
11 65AA -279 0 POWERING BLOCK B ASSY 給電ブ ロ ッ ク B 部組 C 1
12 65AA 2687 0 REGULATING COLLAR 規制カ ラ ー C 2
13 65AA 2609 0 DRIVEN ROLLER 従動ロー ラ C 1
14 56AA 4049 0 SHAFT STOPPER 4 軸ス ト ッ パ 4 C 1
15 65AA 2692 0 HIGH VOLTAGE POWERING COLL 高圧給電カ ラ ー 前 C 1
AR FRONT
16 55VA 4212 0 SHAFT STOPPER 軸ス ト ッ パー C 2
17 5400 7605 0 DRIVING SHAFT HOLDER 駆動軸受 B 3
18 65AA 2724 0 SPACER A スペーサー A C 1
19 65AA 2712 0 BELT PRESSING SPRING REAR ベル ト 押圧バネ 奥 D 1
20 65AA -277 0 POWERING BLOCK A ASSY 給電ブ ロ ッ ク A 部組 D 3
21 65AA 2619 0 TRANSFER DRIVING COUPLING 転写駆動カ ッ プ リ ン グ 前 C 1
FRONT
22 65AA -278 0 HIGH V POWERING REAR ASSY 高圧給電カ ラ ー 奥部組 C 1
23 65AA -280 0 POWERING BLOCK D ASSY 給電ブ ロ ッ ク D 部組 C 1
1 2
c
5 17
16
b
c
d 10
14
8 18
13
c
9 a
12
c
11 13
10
bizhub PRO C500/8050/8150/Dialta Color CF5001
INTERMEDIATE TRANSFER UNIT Page.
Key Part No. Description Destinations Class QTY Standard parts
1 65LA -288 0 BELT CLEANING BRUSH UNIT ベル ト ク リ ーナーブ ラ シユニ ッ ト C 1 a-00Z3 5308 1
2 65LA -289 0 SUPPORT PLATE ASSY 支持板部組 H 1 b-00Z2 5308 1
4 65AA -290 1 STOPPER PLATE ASSY 突き当て板部組 D 1 c-00Z6 7040 6
d-00Z1 9306 1
5 40AA 3232 0 TONER SUPPLY SPACER ト ナー補給スペーサー C 1
8 65AA 7795 0 TONER COLLECTING GEAR LOWE ト ナー回収ギア 下 C 1
R
9 65AA 7794 0 TONER COLLECTING GEAR MIDD ト ナー回収ギア 中 C 1
LE
10 65AA 2684 0 CLEANER BEARING FRONT ク リ ーナー軸受 前 C 2
11 65AA -292 0 CLEANING FRONT PLATE ASSY ク リ ーナ側板 前部組 B 1
12 56AA 1753 0 PIN A D2X10 ピン A D 2 X 1 0 C 2
13 65AA 2663 0 SCATTER PREVENTING PAD 3 飛散防止パ ッ ド 3 D 2
14 65AA 2629 1 CLEANER AUXILIARY ROLLER ク リ ーナー補助ロー ラ D 1
16 65AA 2640 0 CLEANER POWERING PLATE ク リ ーナー給電板 D 1
17 65AA 2006 0 COLLECTING COVER 回収カバー D 1
18 65AA 2030 0 TONER COLLECTING SPRING ト ナー回収バネ D 1
4 2 5
3 6
10
6 9
a c
a
a
a e
4 b 9
4 a
g a f
a
g 7
a
a
a
7
b c d
8 d
a e g 14
a
2 3
a
4
b c
1 5
11
d 6
6
9
5
7
12
f b c
a
13 11
6
a 4
8 7
a a b
3 7 f d
12 a
13
2 11
b c 6 d 6
6
8
7
7 a f
6 12 a
13
b c 6 d
b
7
1 9
10
5
2
2
11
3
4
bizhub PRO C500/8050/8150/Dialta Color CF5001
CHARGING UNIT Page. 31
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -250 1 CHARGING UNIT 帯電極 C 4
2 65AA 2509 0 CHARGE CONTROL SPRING 帯電制御バネ D 2
3 65AA 2504 0 CHARGE COVER PART FRONT 帯電カバー部材 前 C 1
4 65AA 2501 1 CHARGE BLOCK FRONT 帯電ブ ロ ッ ク 前 C 1
5 65AA 2508 0 CHARGE WIRE 帯電ワ イ ヤー A 1
6 65AA 2507 1 CHARGE CONTROL PLATE 帯電制御プ レー ト A 1
7 65AA 2510 0 WIRE TENSION SPRING ワ イヤーテ ン シ ョ ンバネ D 1
8 65AA 2505 0 CHARGE COVER PART REAR 帯電カバー部材 奥 C 1
9 65AA 2506 0 CHARGE POWERING PLATE 帯電給電板 D 1
10 65AA 2502 1 CHARGE BLOCK REAR 帯電ブ ロ ッ ク 奥 C 1
11 65AA -252 1 CHARGE WIRE ASSY 帯電ワ イ ヤー部組 A 4
FRONT
4
b
2
3
c
5
a c
6 c
7 8
c
1 10
11 e
Yellow c
Magenta 12 16
14
13
Cyan
16 d
Black 7
c
12 c
7 15
e
13
c
bizhub PRO C500/8050/8150/Dialta Color CF5001
DEVELOPING UNIT Page. 32
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -972 2 DEVELOPING BAGGING ASSY 現像機袋詰 B 4 a-00Z2 4306 1
2 25SA 3016 0 DEVELOPING DETECT SEAL 現像検知シール C 1 b-00Z6 8120 3
3 65AA 8809 0 TONER DENST SENSOR ト ナー濃度セ ンサ C 1 c-00Z6 7040 6
d-00Z3 5308 1
4 65AA 7721 0 DEVELOPING GEAR 1 現像ギア 1 C 1 e-00Z1 9306 1
5 65AA 7722 0 DEVELOPING GEAR 2 現像ギア 2 C 1
6 26TA 3077 0 DEVELOPING SHAFT HOLDER A 現像軸受 A C 8
7 56AA 1753 0 PIN A D2X10 ピン A D 2 X 1 0 C 2
8 12AR 7705 0 MOTOR GEAR 17T モー タ ーギヤ 1 7 T C 1
10 65AA 3024 0 DEVELOPING COUPLING 1 現像カ ッ プ リ ン グ 1 C 1
11 65AA 7723 0 DEVELOPING IDLING GEAR 現像ア イ ド ラ ーギア C 1
12 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDE A D U 搬送軸受 C 2
R
13 12VL 4224 0 GEAR A 17T ギア A 1 7 T C 2
14 65AA 7726 0 SCREW IDLING GEAR ス ク リ ュ ーア イ ド ラ ーギア C 1
15 65AA 3025 0 DEVELOPING COUPLING 2 現像カ ッ プ リ ン グ 2 C 1
16 40AA 3232 0 TONER SUPPLY SPACER ト ナー補給スペーサー C 1
12 15 17
e c
16
13 f
See P34
See P35
c
c
EXCLUSIVE PARTS
bizhub PRO C500/8050/8150/Dialta Color CF5001
TONER SUPPLY UNIT Page. 33
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -251 0 CHARGING CLEANING PART ASS 帯電清掃部材部組 B 2 a-00Z1 9306 1
Y b-00Z9 2008 3
2 55VA 2068 0 SEPARATION POSITIONING SCR 分離位置決めネジ C 4 c-00Z3 8306 1
EW d-00Z1 8410 1
e-00Z1 1208 1
3 65AA -380 0 CHARGE SUCTION ASSY 帯電サ ク シ ョ ン部組 D 4 f-00Z6 7020 6
4 65AA 3304 0 CHARGE SUCTION PIPE L 帯電サ ク シ ョ ンパイ プ L D 2 g-00Z3 5308 1
5 65AA 3305 0 CHARGE SUCTION PIPE S 帯電サ ク シ ョ ンパイ プ S D 2 h-00Z3 8312 1
6 65AA -395 0 CHARGING SUCTION COVER ASS 帯電サ ク シ ョ ン カバー部組 D 1
Y
7 65AA -387 0 FILTER PRESSING PART フ ィ ル タ ー押圧部材 A 1
8 65LA -320 0 TONER SUPPLY UNIT ト ナー補強 国内 A G 1
8 65LE -320 0 TONER SUPPLY UNIT ト ナー補強 国内 B,E,G1,G2,I,F2,D1,D3 G 1
8 65LF -320 0 TONER SUPPLY UNIT ト ナー補強 国内 C,J,H,I,F2,D3,F2,K G 1
9 65AA 8059 0 MAIN BODY FAN 本体 フ ァ ン C 4
10 65LA 9720 1 TONER SUPPLY LABEL Y ト ナー補給 ラ ベル Y H 1
11 65LA 9721 0 TONER SUPPLY LABEL M ト ナー補強 ラ ベル M H 1
12 65LA 9722 0 TONER SUPPLY LABEL C ト ナー補強 ラ ベル C H 1
13 65LA 9723 0 TONER SUPPLY LABEL B ト ナー補強 ラ ベル B H 1
14 55VA 5385 0 ENTRANCE GUIDE SCREW 入口ガ イ ド ネジ C 2
15 12QR 8601 1 INTER LOCK SWITCH イ ン タ ーロ ッ ク S W. D E 2 L ー B A L B B 1
16 65AA 3321 0 SWITCH PLATE ス イ ッ チ板 D 1
17 65AA 9110 0 INTER LOCK WIRING イ ン タ ーロ ッ ク 束線 D 1
18 65AA -283 0 SUPPORT BAR 支持棒 D 1
19 65AA 3070 1 CARTRIDGE SUPPORT RAIL カ ー ト リ ッ ジ支持レール D 1
20 65AA 3069 0 DEVELOPING SUPPORT FOOT 現像支持脚 D 4
21 65AA 3091 0 DEVELOPING ROTARY JIG 現像回転工具 D 4
22 65AA -386 0 DEVELOPING SUPPLY ASSY 現像補給部組 D 4
a
10
c a
a a
c a e
1 m f
9
g h
e
a
g i
i 3
A
g
g j
A 4
5
k
g A g
g a
A g
2 6
11
g j
g
4
g
8
k
11 6
bizhub PRO C500/8050/8150/Dialta Color CF5001
TONER SUPPLY UNIT Page. 34
Key Part No. Description Destinations Class QTY Standard parts
1 55VA 5375 0 MAGNET CATCH マグネ ッ ト キ ャ ッ チ C 1 a-00Z1 9306 1
2 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 c-00Z6 7040 6
3 65AA 3239 1 TONER SUPPLY GUIDE PART B ト ナー補給ガ イ ド 部材 B D 3 e-00Z9 2009 4
f-00Z9 2004 5
4 65AA -335 0 PRESSING PART ASSY 押圧部材部組 D 4 g-00Z3 8306 1
5 65AA 3242 0 CARTRIDGE PRESSING PEDESTA カ ー ト リ ッ ジ押圧台 A D 3 h-00Z3 8408 1
LA i-00Z9 2193 0
6 26NA 3287 0 CARTRIDGE PRESSING SPRING カ ー ト リ ッ ジ押圧バネ 2 C 4 j-00Z2 5406 1
2 k-00Z6 1060 1
7 65AA 3267 1 TONER SUPPLY GUIDE PART D ト ナー補給ガ イ ド 部材 D D 1 m-00Z6 7060 6
8 65AA 3263 0 CARTRIDGE PRESSING PEDESTA カ ー ト リ ッ ジ押圧台 B D 1
LB
9 65AA 3333 0 FIXING SCREW 固定ネジ D 1
10 65AA 3271 0 TONER SUPPLY LOCK SPRING ト ナー補給ロ ッ ク バネ D 1
11 40LA 3285 0 CARTRIDGEPRESSINGHANDLE カ ー ト リ ッ ジ押圧把手 D 4
f
6
a b
a 11 d
1 b
c 4
d
b
4
4
d b
5
7
1
b 3
2
b 8
9
f
12 6
a b
a 11 d
1 b
c 4
d
b
4
4
d b
5
7
1
b 3
2
b 8
9
B
a
13
3 b
EXCLUSIVE PARTS b
bizhub PRO C500/8050/8150/Dialta Color CF5001
TONER SUPPLY UNIT Page. 37
Key Part No. Description Destinations Class QTY Standard parts
1 40AA 7766 0 TONER SUPPLY GEAR F 28T ト ナー補給ギア F 2 8 T C 4 a-00Z1 9306 1
2 26NA 3266 0 TONER SUPPLY SHAFT HOLDER ト ナー補給軸受 C 4 b-00Z6 7040 6
3 3220 7601 0 PAPER LIFT UP LEVER SHAFT ペーパー押上レバー軸受け B 8 c-00Z6 7050 6
HOLDER d-00Z9 2193 0
e-00Z9 2009 6
4 65AA 7739 0 TONER SUPPLY GEAR B ト ナー補給ギア B C 4
5 56AA 1746 0 PIN A ピン A C 4
6 65AA 7741 0 TONER SUPPLY GEAR D ト ナー補給ギア D A C 4
7 25BA 7717 1 TONER SUPPLY GEAR 2 13T 31 ト ナー補給歯車 2 1 3 T 3 1 T C 4
T
8 56AA 1747 0 PIN B 3X12 ピン B 3 X 1 2 C 8
9 65AA 7804 0 AGITATING GEAR A 撹拌歯車 A C 4
10 25AA 7789 0 REGULATION GEAR 36T 規制歯車 3 6 T C 4
11 55VA 7930 0 IDLER GEAR L 38T ア イ ド ラ ー歯車 L 3 8 T C 4
12 35EA 7715 1 GEAR MANUAL FEED IDLER 34T 手差 し ア イ ド ラ ーギヤ 3 4 T 1 4 T C 2
14T
13 56AA 7733 0 SCREW GEAR 15T ス ク リ ュ ー歯車 1 5 T C 1
14 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1
a f
2 6
b 1
f
f
a
a 6
A f
3 7
e 6
d g
7 9 a
d g
4 g
5 6
7
g A
d g
8 10
g
e
8 g 9
g
e g 9
g
7
d g g 10
7
B 7 g g
g
a
7
g 9
g
1 i
a 32 g
2 3
30 e
a j
4 9 f
f
b e
6 10
7 31
8 33
17 5
11
13 12
35
34
15
5 16 14
a
17
a
15 16 e
5
17
a
15 16
5 29 22
17 e
a 21 20
21 20 23
18
5 17 16 24
8 25
d
20 d
26
e
a 19 20 d e
27
28
See P44
1
c
See P41,42,43
3
See P40
2
a
d
5 b
4
EXCLUSIVE PARTS
bizhub PRO C500/8050/8150/Dialta Color CF5001
FIXING UNIT Page. 40
Key Part No. Description Destinations Class QTY Standard parts
1 65LA -530 0 FIXING UNIT 定着ユニ ッ ト A,B,E,G1,G2 D 1 a-00Z1 9306 2
1 65LF -530 0 FIXING UNIT 定着ユニ ッ ト C,J,H,I,F2,D1,D3,K D 1 b-00Z3 8406 1
2 65AA 5382 1 FIXING COVER FRONT 定着カバー 前 C 1 c-00Z1 9306 1
d-00Z1 9406 1
3 65AA 5383 0 FIXING COVER REAR 定着カバー 奥 C 1
4 65AA 9714 0 JAM PROCESSING LABEL C ジ ャ ム処理 ラ ベル C D 1
5 65AA 5419 0 FIXING PAPER EXIT HANDLE 定着排紙 ノ ブ C 1
6 56AA 9710 0 HIGH TEMPERATURE CAUTION L 高温注意 ラ ベル A,C,J,I,F2,D1,D3,K C 2
ABEL
6 56AE 9710 0 HIGH TEMPERATURE CAUTION L 高温注意 ラ ベル B,E,G1,G2 C 1
ABEL
6 56GK 9711 0 HIGH TEMPERATURE CAUTION L 高温注意 ラ ベル H D 1
ABEL
c a j
j
8
2
2
c 9
14
i j j
g
c
a 10 c
3
4
12
h
b 10
c 13
2
1 12
5
a a 6 g
7
b c
7 11
2 13
c 10
2
e
c
d
e bizhub PRO C500/8050/8150/Dialta Color CF5001
FIXING UNIT Page. 41
Key Part No. Description Destinations Class QTY Standard parts
1 56AA 8007 1 DC BRUSH LESS MOTOR 30 D C ブ ラ シ レ ス モー タ 3 0 B 4 a-00Z1 9306 1
2 5400 7605 0 DRIVING SHAFT HOLDER 駆動軸受 B 3 b-00Z9 2001 4
3 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 c-00Z6 7060 6
d-00Z9 2510 3
4 65AA 7716 0 FIXING DRIVING GEAR A 定着駆動ギア A B 1 e-00Z9 2130 2
5 65AA 7719 0 FIXING DRIVING GEAR D 定着駆動ギア D B 1 f-00Z1 9406 1
6 56AA 1748 0 PIN B ピン B C 1 g-00Z9 2193 1
7 3040 7807 0 PIN C ピン C C 1 h-00Z9 2002 1
i-00Z6 7040 6
8 65AA 7720 0 FIXING DRIVING GEAR E 定着駆動ギア E B 1 j-00ZA A001 5
9 65AA 7727 0 FIXING DRIVING GEAR F 定着駆動ギア F B 1
10 65AA 7718 0 FIXING DRIVING GEAR C 定着駆動ギア C B 1
11 65AA 7717 0 FIXING DRIVING GEAR B 定着駆動ギア B B 1
12 40AA 3232 0 TONER SUPPLY SPACER ト ナー補給スペーサー C 1
13 56AA 4269 0 BY PASS FEED SPACER 手差 し スペーサー C 2
14 25AA 7553 0 SLIDE SHAFT HOLDER 滑 り 軸受 C 4
15 65AA 7809 0 FIXING FEEDING GEAR 定着送 り 出 し ギア B 1
1
5
2
b
6
3
4
3
c
d
c b 7
3
4
3 8
a b b
9 f
10 e
11
d b
12 d
16
7
13 b 15
e
14
f
a 5 12 a i
1 8 17
h d
e
c
18
j
d
6 19
f b
7
8
a e
9 20
1
10
a
a
b
c
g e
d f
b
a 1
7
2 4 c
d
5
3 6
13
10
f
e
c j
i n
14
e d 5 12
m
4 11
f k
g h f e
g
7
10
c
EXCLUSIVE PARTS 8
9
bizhub PRO C500/8050/8150/Dialta Color CF5001
FIXING UNIT Page. 44
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -537 1 FIXING SEPARATION PLATE AS 定着分離板部組 C 1 a-00Z6 1060 1
SY b-00Z5 1060 1
2 65AA 5393 0 PAPER EXIT STOPPER SPRING 排紙突き当てバネ D 1 c-00Z6 7080 6
d-00Z1 9408 1
3 65AA 8305 0 FIXING HEATER LOWER 定着 ヒ ー タ ー 下 A,B,E,G1,G2 A 1
e-00Z1 8406 1
3 65AF 8305 0 FIXING HEATER LOWER 定着 ヒ ー タ ー 下 C,J,H,I,F2,D1,D3,K A 2 f-00Z9 2116 2
4 26NA 5371 0 FIXING SHAFT HOLDER UPPER 定着軸受 上 A 2 g-00Z1 9406 1
5 65AA 5341 0 HEAT INSULATING SLEEVE A 断熱ス リ ーブ A B 2 h-00Z9 2001 4
6 65AA 5302 0 FIXING ROLLER LOWER 定着ロー ラ 下 A 1 i-00Z1 8304 1
j-00Z1 9306 1
7 55VA 5583 0 BLADE POSITIONING SCREW ブ レ ー ド 位置決めネジ C 2 k-00Z1 6306 1
8 65AA 5378 0 WIRING MOUNTING PLATE FRON 束線取付け板 前 D 1 m-00Z1 6308 1
T n-00ZA A001 6
9 56AA 4611 0 REGISTRATION OPEN SHUT SCR レ ジ ス ト 開閉ネジ C 1
EW
10 65AA 5325 0 PRESSURE SPRING 圧着バネ C 2
11 SP00 -018 0 THERMOSTAT サーモ ス タ ッ ト A 1
12 65AA 8802 0 TEMPERATURE SENSOR 2 温度セ ンサ 2 B 1
13 65AA -554 0 MOUNTING PLATE D ASSY セ ンサー取付け板 D 部組 C 1
14 65AA 5323 0 MOUNTING PLATE セ ンサー取付け板 D 1
g
EXCLUSIVE PARTS
bizhub PRO C500/8050/8150/Dialta Color CF5001
FIXING UNIT Page.
Key Part No. Description Destinations Class QTY Standard parts
2 26NA 5423 0 TERMINAL FIXING SCREW 端子固定ネジ D 2 a-00Z1 9306 1
3 65AA 5358 0 TERMINAL PLATE A 端子板 A C 1 b-00Z1 5304 1
4 26NA 5378 0 TERMINAL PEDESTAL B 端子台 B D 1 c-00Z6 7060 6
d-00Z6 1050 1
5 65AA 5301 0 FIXING ROLLER UPPER 定着ロー ラ 上 A 1 e-00Z5 1050 1
6 65AA 7728 0 FIXING DRIVING GEAR G 定着駆動ギア G B 1 f-00Z9 2137 2
8 55VA 5397 0 WIRING HOLDER PART 束線ホルダー部材 D 4 g-00Z1 9406 1
9 5440 7720 1 FIXING DRIVE GEAR B 50T 定着駆動歯車 B 5 0 T B 1 h-00Z6 8300 3
i-00Z1 8406 1
10 4540 5339 1 HEAT INSULATE SLEEVE 断熱ス リ ーブ A 2 j-00Z5 1060 1
11 4540 7504 0 BALL BEARING ボールベア リ ン グ B 2 k-00Z9 2116 3
12 65AA 8303 0 FIXING HEATER 1 定着 ヒ ー タ ー 1 A,B,E,G1,G2 A 1 m-00Z9 2116 2
12 65AF 8303 1 FIXING HEATER 1 定着 ヒ ー タ ー 1 C,J,H,I,F2,D1,D3,K A 1 n-00Z1 6306 1
13 65AA 8304 0 FIXING HEATER 2 定着 ヒ ー タ ー 2 A,B,E,G1,G2 A 1 p-00Z1 6308 1
q-00Z1 8304 1
13 65AF 8304 1 FIXING HEATER 2 定着 ヒ ー タ ー 2 C,J,H,I,F2,D1,D3,K A 1 r-00Z1 9308 1
14 65AA 5390 0 HEAT INSULATING SHEET G 断熱シー ト G D 1 s-00Z4 7404 3
15 26NA 5377 0 TERMINAL PEDESTAL A 端子台 A D 1 t-00Z9 2110 5
16 65AA 5359 0 TERMINAL PLATE B 端子板 B C 1 u-00Z6 7100 6
17 65AA 5360 0 TERMINAL PLATE C 端子板 C C 1 v-00ZA A001 6
x-00ZA A001 5
18 26NA 5403 0 MOUNT SCREW 取 り 付けネジ C 2
19 65AA 9005 0 FIXING POWERING WIRING 1 定着給電束線 1 D 1
20 65AA 8801 0 TEMPERATURE SENSOR 1 温度セ ンサ 1 B 1
21 65AA -553 0 MOUNTING PANEL C ASSY セ ンサー取付け板 C 部組 C 1
23 SP00 -003 0 THERMOSTAT サーモ ス タ ッ ト A 1
24 65AA 5386 0 HEAT INSULATING SHEET C 断熱シー ト C D 1
25 65AA -536 0 FIXING ENTRANCE PLATE UPPE 定着進入板 上部組 C 1
R
26 65AA 8017 0 WEB DRIVE MOTOR ウ ェ ッ ブ駆動モー タ B 1
27 65AA 7806 0 MOTOR GEAR モー タ ギア C 1
28 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDE A D U 搬送軸受 C 2
R
29 65AA 7808 0 FIXING CLEANING GEAR 定着清掃ギア C 1
30 65AA 5409 0 HEAT INSULATING SHEET J 断熱シー ト J D 1
31 65AA 5318 0 FIXING DRIVING PANEL C 定着駆動パネル C D 1
32 5400 7605 0 DRIVING SHAFT HOLDER 駆動軸受 B 3
33 65AA 7807 0 ROLLER DRIVE GEAR ロー ラ 駆動ギア C 1
34 56AA 1748 0 PIN B ピン B C 1
4
10
3
a a
a 7
a
a a
2 8
9
1
a
2 b
a
8
5
a 9
a 7
b
bizhub PRO C500/8050/8150/Dialta Color CF5001
FIXING UNIT Page. 45
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -573 1 CLEANING ROLLER ASSY 1 定着清掃ロー ラ 部組 1 A 1 a-00Z6 7060 6
2 55VA 2052 0 CLEANER LOCK SCREW ク リ ーナーロ ッ ク ネジ C 2 b-00Z3 5308 1
3 65AA 5361 0 FIXING COVER 定着天板 D 1
4 65AA 5384 0 HEAT INSULATING SHEET A 断熱シー ト A D 1
5 65AA 7810 0 FIXING CLEANING GEAR テ イ チ ャ ク セ イ ソ ウキ ゛ ア B 1
6 56AA 1755 0 PIN A ピン A C 1
7 65AA 7510 0 FIXING CLEANING BEARING テ イ チ ャ ク セ イ ソ ウシ ゛ ク ウケ B 2
8 65AA 5418 0 CLEANER PRESSING SCREW ク リ ーナー押圧バネ D 2
9 65AA 5411 0 CLEANER PRESSING PART ク リ ーナー押圧部材 D 2
10 65AA -569 0 FIXING TOP PLATE ASSY 定着天板部組 D 1
See P46
See P48
Yel ow
5
ta
a
Magen
Yell
ow
6
B
See P49 (4 unit)
Cyan
Mag
enta
7 a
9 4 a
a
Blac
k
A
Cya
n
8 (4 unit)
k
a
Blac 4 a
5 See P47
See P46
Yel ow
(3 unit)
1 6
1 Magen
ta
7 2
Cyan
b
8 b c 3
c
Blac
k
d
a
3
b 6
4
b
5
a
1
4
1
b
b
bizhub PRO C500/8050/8150/Dialta Color CF5001
PROSE’CARRIAGE UNIT Page. 47
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 2232 0 SCATTER PREVENTING SHEET 飛散防止シー ト D 1 a-00Z2 5206 1
2 65AA 2241 0 DEVELOPING MOUNTING RAIL 現像取付け レール D 1 b-00Z3 5308 1
3 65AA -234 1 OZONE DUCT 1 ASSY オゾ ン ダ ク ト 1 部組 D 1 c-00Z1 9306 1
d-00Z1 1306 0
4 65AA -236 0 CHARGE PRESSING ASSY 帯電押圧部組 D 2
5 65AA 8307 0 PCL PCL B 1
6 65AA 2257 1 CHARGE SUCTION SHEET UPPER 帯電サ ク シ ョ ン シー ト 上 D 1
a 2
6
3
d
g
b
1
2 3
c
b
d e
1 5
1
2 c
c c
1 c
f
c a 6
a d
b
c
a i
a h 6
j
d 2 b e
d
3
c 7
j
a
3 5
j
e
j
4 5
a
8 n
d
b k
c i
9
a
3
bizhub PRO C500/8050/8150/Dialta Color CF5001
PROSE’CARRIAGE UNIT Page. 50
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 2214 0 CARRIAGE HANDLE LEFT 架台把手 左 D 1 a-00Z6 7040 6
2 65AA 2235 0 FRONT COVER LEFT 前面カバー 左 D 1 b-00Z1 9404 1
3 65AA 2229 0 LEVER OPEN SHUT SPRING レバー開閉バネ D 4 c-00Z1 9312 1
d-00Z1 9304 1
4 65AA 2213 0 CARRIAGE HANDLE RIGHT 架台把手 右 D 1 e-00Z1 9406 1
5 65AA 2281 0 BASE PLATE COVER 基板カバー D 4 f-00Z1 6410 1
6 65AA 2236 0 TRANSFER SUPPORT BLOCK FRO 転写支持ブ ロ ッ ク 前 D 2 g-00Z9 2002 2
NT h-00Z1 8404 1
7 65AA 7508 1 DRUM SUPPORT BEARING /2 ト ゛ ラ ムシ シ ゛ シ ゛ ク ウケ / 2 ( 0 2 / C 4 i-00Z1 9306 1
j-00Z9 2006 1
8 65AA 2280 0 WIRING GUIDE COVER 束線案内カバー D 4 k-00Z9 2009 8
9 65AA -228 2 HV DETECTING SENSOR ASSY 高圧検知セ ンサー部組 B 1 m-00Z1 6508 1
n-00Z1 8310 1
p-00Z9 2002 6
a d
3
a 1 h 4 12
5
e g
a c 5
b 5 e
a g
A g
10
A
4 9 11
10
3
d
13 5
e
e b
5
12 6 f
f f
e
7 e g
6 5
8
2 a
3 5
2
b
c
1
2
3 14
2 d
4 b
a b 13
b 10
10 b
10
e
12
f
9 b e 10
8
9
10
7
15
6 11
b 29
25 b
5 i 30
23 24 26
k
31 32
5
18 b 32
b g
21 10
28
5 b
2 5
b 23
20 24
3 25
19 b 27 31
4 16 22 10
19
33
d 7
c 34
41
5 6
g 40
36
e 8
f 5 b
9
10 37 e b
g b 23
11 14 35
h
5
m 38 j
a
15 b 23 39
b
12 13 36
g 10
16 17
bizhub PRO C500/8050/8150/Dialta Color CF5001
PAPER FEED UNIT Page. 53
Key Part No. Description Destinations Class QTY Standard parts
1 56AA 4010 0 WIRING PROTECTION COVER 束線保護カバー D 1 a-00Z1 9306 1
2 65AA 4001 0 REGULATING PLATE 規制板 D 1 b-00Z6 7040 6
3 65AA -403 0 SOLENOID ASSY ソ レ ノ イ ド 部組 C 1 c-00Z1 6306 1
d-00Z1 9304 1
4 65AA 4006 0 RELEASE SPRING 解除バネ D 1 e-00Z2 5308 1
5 08AA 7601 0 DRUM DRIVING SHAFT HOLDER ド ラ ム駆動軸受 C 4 f-00Z9 2193 0
6 56AA 4052 0 SENSOR EARTH SPRING セ ンサアースバネ C 1 g-00Z6 7060 6
7 56AA 4046 0 SENSOR ADJUSTMENT PLATE セ ンサ調整板 D 1 h-00Z1 8306 1
i-00Z7 1214 6
8 56AA 4038 0 PAPER FEED REGULATING BLOC 給紙規制ブ ロ ッ ク C 1 j-00Z6 7030 6
K
k-00Z1 9306 2
9 65AA 4010 0 REGULATING PLATE REAR 規制板 奥 D 1 m-00Z1 6305 5
10 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3
DER
11 55FA 4032 0 COUPLING カ ッ プ リ ング C 1
12 56AA 4003 2 PAPER FEED GUIDE PLATE UPP 給紙ガ イ ド 板 上 D 1
ER
13 56AA 4037 0 ADJUSTING PLATE 調整板 D 1
14 56AA 4031 0 SENSOR MOUNTING PLATE セ ンサ取付け板 D 1
15 56AA 4017 1 PAPER FEED DETECTING ACTUA 給紙検知ア ク チ ェ タ C 1
TOR
16 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1
17 56AA 4019 0 SENSOR PRESSING SPRING セ ンサ押圧バネ C 1
18 65AA -401 0 FEEDING ASSY 送 り 出 し 部組 C 1
19 56AA 4049 0 SHAFT STOPPER 4 軸ス ト ッ パ 4 C 1
20 56AA -458 0 PAPER FEED OSCILLATE ROLLE 給紙首振 り ロー ラ ー部組 B 1
R ASSY
21 56AA 4029 0 PAPER FEED ROCKING SHAFT 給紙首振 り 軸 D 1
22 56AA -457 0 FEEDING ROLLER ASSY 送 り 出 し ロー ラ 部組 A 1
23 56AA 1776 0 COLLAR カ ラー C 2
24 56AA 1751 0 PIN B ピン B C 2
25 0590 7651 0 PULLEY 1 15T プー リ ー 1 1 5 T C 2
26 56AA 4007 0 PAPER FEED ROCKING PLATE 給紙首振 り 板 D 1
27 56AA 7759 0 PAPER FEED ROCKING BELT 11 給紙首振 り ベル ト 1 1 1 L C 1
1L
28 56AA 4030 0 PAPER QUANTITY ACTUATOR 紙残検ア ク チ ェ タ C 1
29 56AA 1712 1 SEPARATE SPRING UPPER 分離バネ 上 C 1
30 56AA 4039 0 CAM PLATE カ ム板 C 1
31 56AA 8201 2 PAPER FEED DRIVING CLUTCH 給紙駆動 ク ラ ッ チ B 2
32 55VA 4212 0 SHAFT STOPPER 軸ス ト ッ パー C 2
33 56AA 4012 0 PAPER FEED HOLDING SCREW 給紙押えネジ D 1
34 56AA 4023 0 PAPER FEED REGISTRATION RO 給紙レ ジ ス ト ロー ラ C 1
LLER
35 56AA 4050 0 SHAFT HOLDER EARTH PLATE 軸受アース板 C 1
36 56AA 1748 0 PIN B ピン B C 1
37 56AA 7773 0 PAPER FEED REVERSING GEAR 給紙逆転歯車 2 3 3 T C 1
2 33T
38 56AA 7772 0 PAPER FEED REVERSING GEAR 給紙逆転歯車 1 1 6 T 2 2 T C 1
1 16T 22T
39 56AA 4047 0 SCREW EARTH PLATE ネジ アース板 C 1
40 56AA 4051 0 PRESSING SPRING 押圧バネ C 1
41 56AA 4045 0 PAPER FEED COUPLING PART 給紙カ ッ プ リ ン グ部材 C 1
42 65AA 9740 0 GUIDE LABEL 1 案内 ラ ベル 1 D 3
10 d d 11
9
9 12
d
14
13
e d
1 d b
16
1 3
4 d
3
3 d 15
d
2 1
a d d 6
1 7 d
d
1 5
b c 3 d
c
3
2 f
d 1
5 d
3
c d 1
1 5 d
d 3
8
1 d
c
1
a
k 12
1 4
a 13 14 g 15
2 e h
b c
3 f
d
11
4
k
5 e
i f
e
6 e
e
e 9 8
f 17
8
b 10
b 3 b
7 f
a
g
b 16
1 8
9 g
8
b
10 11
b 3
3
a 9
3
b
b
b
d A
c e
1
c
5
e
c 4
b 6
2 b
b
b
b 11
f 3
3 4 10
d
b d
2
7 d
b g
DETAIL 'A'
See P58
See P57
See P59
6
4 e
3 c
1 d 5
2 c
b
3
g 7
i
18
8 17
g 14
9 i 16 22
6 15
14
13
19
12 a
6 f
10 11 i
i 18
i
19 f
7
i
6 bizhub PRO C500/8050/8150/Dialta Color CF5001
MANUAL FEED UNIT Page. 58
Key Part No. Description Destinations Class QTY Standard parts
1 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 a-00Z1 9306 1
2 65AA 4204 0 PAPER FEED LIFTING SPRING 給紙持ち上げバネ D 1 b-00Z6 7030 6
3 65AA 4205 0 PAPER FEED DETECTING ACTUA 給紙検知ア ク チ ェ タ C 1 c-00Z6 7020 6
TOR e-00Z9 2193 1
f-00Z1 6306 1
4 65AA -522 0 BY PASS FEED SOLENOID ASSY 手差 し ソ レ ノ イ ド 部組 C 1 g-00Z6 7060 6
5 55VA 4222 0 POSITIONING SCREW 位置決めネジ C 1 h-00Z1 8304 1
6 26NA 7601 0 PAPER FEED SHAFT HOLDER 給紙軸受 D 2 i-00Z6 7040 6
7 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1 j-00Z3 8306 1
8 56AA 4038 0 PAPER FEED REGULATING BLOC 給紙規制ブ ロ ッ ク C 1
K
9 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3
DER
10 26NA 1558 0 GEAR H 55T ギア H 5 5 T C 1
11 56AA 1731 0 PIN ピン C 1
12 56AA 4041 1 TORQUE LIMITTER ト ルク リ ミ ッ タ B 1
13 55VA 7903 0 PAPER FEED REVERSAL GEAR C 給紙逆転歯車 C 1 4 T B 1
14T
14 3960 4068 1 STOPPER RING 止め輪 B 1
15 65AA 4217 0 MULTI FEED PREVENTING ROLL 重送防止 コ ロ C 2
ER
16 65AA 7701 0 MULTI FEED PREVENTING GEAR 重送防止ギア C 2
17 25SA 4096 0 DOUBLE FEED PREVENTION RUB 重送防止ゴム A 1
BER
18 13QA 7704 0 DRIVE GEAR 1 18T 駆動歯車 1 1 8 T C 1
19 65AA 4207 0 MULTI FEED PRESSURE SPRING 重送圧着バネ D 2
20 55VA 4023 0 PAPER FEED LIFT UP LEVER 給紙持ち上げレバー C 1
21 55VA 4099 1 LEVER AUXILIARY PLATE レバー補助プ レー ト C 1
22 65AA -520 0 FEEDING GEAR ASSY 送 り 出 し ギア部組 C 1
c c
d
2
e
3 f
g
7
11
6
c
8 5
a 9
2 3 12
1 10
a a
12
4 13
c
d 12
f
e 5 6 c 14 a
11
12
1 2 a
2
3 5 d
c
17
16
4 14
b
j d
d
18
d j
6 16
e
20 7
9 6 f
k 8 g
11 10
21
b
b 22 h
e
12 f i j
13
19
14 j 15
14
i
bizhub PRO C500/8050/8150/Dialta Color CF5001
MANUAL FEED UNIT Page. 60
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -509 0 SIDE GUIDE PLATE REAR ASSY 側面ガ イ板 奥部組 C 1 a-00Z2 7308 2
2 65AA 4276 1 PAPER PRESSING SPRING UPPE 紙押圧バネ 上 D 2 b-00Z1 9306 1
R c-00Z1 9306 2
d-00Z3 5308 1
3 65AA 4277 0 PAPER PRESSING SPRING LOWE 紙押圧バネ 下 D 1
e-00Z6 7040 6
R
f-00Z6 7060 6
4 65AA 4270 0 SIDE GUIDE PLATE FRONT 側面ガ イ ド 板 前 C 1 g-00Z9 2137 0
5 65AA -508 0 BY PASS FEED PAPER FEED TR 手差 し 給紙皿 A C 1 h-00Z9 2194 1
AY A i-00Z9 2193 0
6 65AA 4263 0 SIDE GUIDE RACK 側面ガ イ ド ラ ッ ク D 2 j-00Z6 7020 6
k-00Z1 9305 1
7 65AA 4268 0 PRESSING SPRING 押圧バネ D 1
8 65AA 4267 0 PAPER FEED POSITIONING PAR 給紙位置決め部材 D 1
T
9 56AA 8560 1 SIZE DETECTING VR サイ ス ゛ ケ ン チ V R R D C 5 0 4 0 0 1 C 1
10 65AA 4262 0 SIDE GUIDE PINION 側面ガ イ ド ピ ニオ ン C 1
11 65AA 4261 0 SENSOR MOUNTING PLATE セ ンサ取付け板 D 1
12 65AA 4226 0 PAPER FEED TRAY POSITIONIN 給紙皿位置決め部材 D 1
G PART
13 65AA 4266 0 PAPER FEED POSITIONING PLA 給紙位置決め板 D 1
TE
14 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1
15 65AA 4244 0 PAPER DETECTING ACTUATOR 紙検知ア ク チ ェ タ D 1
16 65AA 4243 0 BY PASS FEED COVER B 手差 し カバー B D 2
17 65AA 4269 0 TRAY AUXILIARY PART ト レ イ補助部材 D 1
18 65AA 4245 0 REAR DETECTING ACTUATOR 背面検知ア ク チ ェ タ D 1
19 65AA 4241 0 BY PASS FEED COVER A 手差 し カバー A C 1
20 65AA 9732 0 PAPER INDICATING LABEL 紙表示 ラ ベル D 1
21 65AA 4950 0 PAPER EXIT SPACER 1 排紙スペーサー 1 D 1
22 65AA 4287 0 GEAR PRESSING SCREW ギア押圧バネ D 1
4
See P63,64,65
5
See P51,52
a
b
1 d
b
c
b
UPPER CASSETTE
See P51,52
1 c
b
d
b
c 3
MIDDLE CASSETTE
a
b
d
b
3
c
LOWER CASSETTE
b
2
8 b b
3
10 9 b
d
n
n
f
n 12
a m 13 10
1 11
2 15
n
3
c d 14
n
b
g n
n
k
5 4
6 c e
c
7 n
17 16
f 17 j
b i
b h 18
i
16 19
n
2
h
1
h
6
b
5 b
a g h
3 2 5 11
b 7
4 a
6 g a
h 8
h 9
b 7
h
10 a
11
d
h 13
14 e
h
a 8
f bizhub PRO C500/8050/8150/Dialta Color CF5001
CASSETTE Page. 65
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -479 0 PAPER REGULATING PLATE L A 紙規制板 左部組 D 1 a-00Z6 7060 6
SSY b-00Z1 9304 1
2 65AA 4762 0 PROTECTION SEAL 2 保護シール 2 D 2 d-00Z9 2137 0
e-00Z6 7040 6
3 65AA 4763 0 WIRE GUIDE PART ワ イヤーガ イ ド 部材 D 2
f-00Z1 9306 1
4 65AA 4755 0 WIRE ROLLER ワ イヤー コ ロ C 2 g-00Z6 7020 6
5 65AA 4782 0 REGULATING PART 規制部材 D 2 h-00Z1 9305 1
6 65AA 4795 0 CASSETTE REGULATING SCREW カ セ ッ ト 規制ネジ D 2
7 65AA 4793 0 WIRE COVER L ワ イヤー カバー L D 1
8 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3
DER
9 65AA 4780 0 GUIDE SHEET ガ イ ド シー ト D 2
10 65AA 4794 0 WIRE COVER S ワ イヤー カバー S D 2
11 55VA 4060 0 DRIVING UP DOWN PULLEY 駆動昇降プー リ B 2
12 65AA 4715 0 WIRING GUIDE PLATE 束線ガ イ ド 板 C 1
13 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1
14 65AA 4713 0 PAPER DETECTING ACTUATOR 紙検知ア ク チ ェ タ C 1
b 11
8
c 3
c
9
a
5
4 e h d
d f
10
c
e f g
e e
h e
e e 9 b
e b
6 f d
6
1
4
a b
e
1
2
a
e
c
3
c
c 4
5
1 n
a k e
h
12
5
f
f n
a 1 m
b c
13
f
5
2 a
d 14
3 f 11
e
m
k
15
n a 9
a a
6
a g k
f 8 i
a
h 7 j
f
10 15
n f
11
bizhub PRO C500/8050/8150/Dialta Color CF5001
ADU CARRIAGE Page. 68
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -046 0 SLIDE RAIL ASSY ス ラ イ ド レ ール部組 D 2 a-00Z1 9306 1
2 129X 4836 0 GUIDE SHAFT HOLDER B ガ イ ド 軸受 B C 1 b-00Z9 2006 7
3 65AA 7771 0 TRANSFER RELEASE GEAR 1 転写解除ギア 1 C 1 c-00Z9 2625 2
d-00Z1 9406 1
5 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1 e-00Z9 2625 7
6 129U 8003 0 COMPENSATING MOTOR 補正モー タ B 1 f-00Z6 7060 6
7 65AA 4523 0 CAM PULLING SPRING カ ム引張 り バネ D 1 g-00Z1 8304 1
8 65AA 4522 0 TRANSFER PRESSURE ACTUATOR 転写圧着ア ク チ ェ タ C 1 h-00Z6 1080 1
i-00Z9 2193 1
9 129X 4835 0 GUIDE SHAFT HOLDER A ガ イ ド 軸受 A C 1 j-00Z9 2001 3
10 65AA 7754 0 PAPER FEED GEAR 2 給紙歯車 2 C 1 k-00Z1 8406 1
11 5400 7605 0 DRIVING SHAFT HOLDER 駆動軸受 B 3 m-00Z6 7080 6
12 55VA 3253 0 SPACER スペーサー D 1 n-00Z3 8306 1
13 56AA 1709 0 PRESSURE SPRING 押圧バネ C 1
14 55VA 1554 1 CLEANER COUPLING PART ク リ ーナー カ ッ プ リ ン グ部材 C 1
15 56AA 1748 0 PIN B ピン B C 1
a
16 17
a
17
18 f
j 22
18
16 21
j k k
19 20 20
19 20 21
19 k
bizhub PRO C500/8050/8150/Dialta Color CF5001
ADU CARRIAGE Page. 69
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 4941 0 PAPER EXIT HANDLE 排紙把手 D 1 a-00Z6 7040 6
2 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1 b-00Z9 2001 3
3 25AA 7553 0 SLIDE SHAFT HOLDER 滑 り 軸受 C 4 c-00Z9 2193 0
d-00Z1 9306 1
4 26NA 4256 0 BY PASS FEED DRIVEN ROLLER 手差 し 従動ロー ラ C 2 e-00Z1 8310 1
5 65AA 5140 0 ADU SPRING A A D U バネ A D 4 f-00Z3 8306 1
6 65AA 5016 0 PRESSING SPRING LEFT 押圧バネ 左 D 1 g-00Z1 8306 1
7 56AA 8552 0 CONVEYANCE PHOTO SENSOR 搬送 フ ォ ト セ ンサ B 1 i-00Z3 5308 1
j-00Z1 9308 1
8 65AA 5015 0 PRESSING SPRING RIGHT 押圧バネ 右 D 1 k-00Z6 7060 6
9 65AA 5013 0 LOCKING SPRING LEFT ロ ッ ク バネ 左 D 1
10 56AA 4420 0 LOCKING CLAW ロ ッ ク爪 C 2
11 65AA 9748 0 OPERATION CAUTION LABEL RE 取 り 扱い注意 ラ ベル 奥 D 1
AR
12 65AA 5017 0 CONVEYANCE SPRING 搬送バネ D 2
13 65AA 5012 0 LOCKING SPRING RIGHT ロ ッ ク バネ 右 D 1
14 12AJ 4585 0 STOPPER RUBBER ス ト ッ パーゴム C 2
15 65AA 5082 0 CONVEYANCE ROLLER MIDDLE 搬送ロー ラ 中 C 1
16 65AA 8011 1 HB MOTOR 50 H B モー タ 5 0 C 2
17 56AA 1748 0 PIN B ピン B C 1
18 65AA 7752 0 REGISTRATION DRIVING GEAR レ ジ ス ト 駆動歯車 C 2
19 55VA 4212 0 SHAFT STOPPER 軸ス ト ッ パー C 2
20 56AA 8201 2 PAPER FEED DRIVING CLUTCH 給紙駆動 ク ラ ッ チ B 2
21 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3
DER
22 65AA 5112 0 ADU CONVEYING ROLLER RIGHT A D U 搬送ロー ラ 右 C 1
23 65AA 9787 0 JAM RELEASE LABEL 2 ジ ャ ム解除 ラ ベル 2 D 1
24 65AA 9786 0 JAM RELEASE LABEL 1 ジ ャ ム解除 ラ ベル 1 D 1
1
a
g a
2
d g
a
13
d
e d
b d
b
b
b f
3 d 5 8
6 9
c f 5
8 f
f
4 e 8 f
f f f
8
7 f 11 8
f f g 10
8 12
f 8
f 10
b
a
1 d
5
d
d d
c f d
2
b
f a
d
d
k
a f
g
a
j
a g
f
h d
a c 2
a
i
g a
a k
b
t
2 h
g a g
g
b
b
f
c
a
a
3 c a
c h i
d g
4 8 f
f g
5 j a q
19 10 18
e a 8
b 6 9 b
7 b r
k u g
b i
10
11
12 b t
a
b g
s
h
q
17
16
p
13 15
p 14
n
bizhub PRO C500/8050/8150/Dialta Color CF5001
ADU CARRIAGE Page. 72
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 5076 0 TRANSFER RELEASE COVER 転写解除カバー D 1 a-00Z1 9306 1
2 65AA 5032 0 LOCKING CAM ロ ッ ク カム C 1 b-00Z6 7030 6
3 56AA 5070 0 LEVER LOCKING PART レバーロ ッ ク 部材 C 1 c-00Z1 9304 1
d-00Z6 7060 6
4 65AA 5081 0 LOCKING SPRING RIGHT ロ ッ ク バネ 右 D 1 e-00Z2 5408 1
5 56AA 5073 0 SOLENOID PULLING LEVER ソ レ ノ イ ド 引張 り レバー C 1 f-00Z9 2193 1
6 65AA 5024 0 ADU COVER LEFT A D U カバー 左 D 1 g-00Z9 2001 3
7 56AA -040 0 ADU CONNECTING SOLENOID AS A D U 連結 ソ レ ノ イ ド 部組 B 1 h-00Z9 2007 0
SY i-00Z9 2006 7
j-00Z6 8150 3
8 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 k-00Z7 1316 6
9 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3 m-00Z1 9308 1
DER n-00Z1 9410 1
10 13NG 4520 0 CONVEYANCE DRIVEN ROLLER 搬送従動ロー ラ C 2 p-00Z6 7080 6
11 56AA 1746 0 PIN A ピン A C 4 q-00Z3 8306 1
r-00Z9 2006 6
12 65AA 9729 0 TRANSFER CAUTION LABEL REA 転写注意 ラ ベル 奥 D 1
s-00Z9 2130 2
R
t-00Z9 2193 0
13 65AA 5083 0 CARRIAGE PULLING LEVER 架台引張 り レバー D 1 u-00ZA A001 1
14 25AA 4750 0 CARRIAGE LOCK CLAW B 架台ロ ッ ク 爪 B C 1
15 4620 7601 0 DRIVING SLIDE SHAFT HOLDER 駆動滑 り 軸受 A C 1
A
16 65AA 5035 0 RELEASE CAM 解除カ ム C 1
17 65AA 5042 0 CAM HOLDING SPRING カ ム押えバネ D 1
18 65AA -905 0 CONVEYANCE DRIVING BOARD A 搬送駆動基板部組 B 1
SSY
19 65AA -033 0 LOCK PIN ASSY ロ ッ ク ピ ン部組 D 1
b
e
13
12 f
f
7
15
b
14 16
f
17
1 4 6
a 2 18
19
3 18 a
b a
7
a 5 b
b a 5 a
9 a
18 20
19
8 4 a 18
c b
b 20
a
10
a
b 1
2
b
bizhub PRO C500/8050/8150/Dialta Color CF5001
ADU CARRIAGE Page. 73
Key Part No. Description Destinations Class QTY Standard parts
1 56AA 5242 0 BOTTOM PLATE LOCKING CLAW 底板ロ ッ ク 爪 C 2 a-00Z6 7040 6
2 56AA 1747 0 PIN B 3X12 ピン B 3 X 1 2 C 8 b-00Z3 5308 1
3 65AA 5171 0 AUX SPRING 補助バネ D 1 c-00Z1 8306 1
d-00Z3 5310 1
4 25AA 5008 0 WIRE PULLEY ワ イヤープー リ C 2 e-00Z9 2110 2
5 56AA 1736 0 WIRE ROTARY SHAFT ワ イヤー回転軸 C 2 f-00Z6 7060 6
6 65AA 9791 0 JAM RELEASE LABEL 6 ジ ャ ム解除 ラ ベル 6 D 1
7 5400 7605 0 DRIVING SHAFT HOLDER 駆動軸受 B 3
8 56AA 5238 0 LOCKING PART A ロ ッ ク 部材 A C 1
9 56AA 5245 1 PULLEY MOUNTING PLATE プー リ 取 り 付け板 D 1
10 65AA 5149 0 ADU OPEN SHUT SPRING RIGHT A D U 開閉バネ 右 D 1
11 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1
12 65AA 4814 1 PAPER EXIT SENSOR /1 ACTUA ハイ シ セ ンサ / 1 ア ク チ ェ ー タ C 1
TOR
13 65AA 5131 1 ADU SENSOR A D U セ ンサ C 1
14 65AA 5150 0 SENSOR SPRING セ ンサバネ D 1
15 65AA 7654 0 PAPER EXIT DRIVING PULLEY 排紙駆動プー リ 1 C 1
1
16 56AA 1748 0 PIN B ピン B C 1
17 65AA -049 0 REVERSE SHAFT ASSY 逆転軸部組 D 1
18 25AA 7553 0 SLIDE SHAFT HOLDER 滑 り 軸受 C 4
19 26NA 4256 0 BY PASS FEED DRIVEN ROLLER 手差 し 従動ロー ラ C 2
20 65AA 5141 0 ADU SPRING B A D U バネ B D 2
a
15
9
a
1 3
2 c 8
1
b
3 1 a
2 a 5 c
a 1
10
6 d
7
a h
a
1 4
2 g
1
a 5
a
4
1
12 2
14 1
11 a
13
a
1
a 13
e f
1
2
c
a
a
a
c
d
d a
1
b 2
a
a
a
b
a
a
3
bizhub PRO C500/8050/8150/Dialta Color CF5001
ADU CARRIAGE Page. 75
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 5173 0 ADU SENSOR 2 A D U セ ンサ 2 D 1 a-00Z3 8306 1
2 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 b-00Z1 9306 1
3 65AA 5147 0 ADU GUIDE PLATE P A D U ガイ ド板 P D 1 c-00Z9 2001 6
d-00Z9 2006 2
7 e
2
a c 3 b
bc c
7 e
2 f
c cb
3c f
b 4
a
f
4 f
4
d b
d a
7
6 e 2
e 9 e 13
a 3
c c b
e 10 b
11 c
10 2
e e cb
5 e 8 c
7 3c
e
b
e
e e 10 a
11
e 10
6 8 12
5 e
e
e 7
6 e 8
5
bizhub PRO C500/8050/8150/Dialta Color CF5001
ADU CARRIAGE Page. 76
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 5155 0 ADU OPEN SHUT WIRE LEFT A D U 開閉ワ イ ヤー 左 C 1 a-00Z1 9306 1
2 65AA 5154 0 ADU OPEN SHUT SPRING UPPER A D U 開閉バネ 上 D 4 b-00Z6 7040 6
3 25AA 5008 0 WIRE PULLEY ワ イヤープー リ C 2 c-00Z6 1060 1
d-00Z3 8306 1
4 65AA 5112 0 ADU CONVEYING ROLLER RIGHT A D U 搬送ロー ラ 右 C 1 e-00Z6 7060 6
5 55VA 4212 0 SHAFT STOPPER 軸ス ト ッ パー C 2 f-00Z6 7030 6
6 56AA 8201 2 PAPER FEED DRIVING CLUTCH 給紙駆動 ク ラ ッ チ B 2
7 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3
DER
8 65AA 7755 0 ADU DRIVING GEAR 1 A D U 駆動歯車 1 C 1
9 65AA 7769 0 PAPER EXIT DRIVING BELT 1 排紙駆動ベル ト 1 C 1
10 56AA 1549 0 PULLEY GUIDE PLATE プー リ ガ イ ド 板 C 2
11 08AA 7606 0 FIXING SHAFT HOLDER LOWER 定着軸受 下 B 1
12 65AA 7760 0 ADU DRIVING BELT 1 A D U 駆動ベル ト 1 C 1
13 65AA 5156 0 ADU OPEN SHUT WIRE RIGHT A D U 開閉ワ イ ヤー 右 C 1
2
1 a
4
5
d
c
2
c 6
10
a 7
8
9 a
3 5
4
b
c d
7
c
6 9
a
d
8
b 16 j
f
11 f
2
15 17 12
7
a
13 a
j
e 7 9 10
5
f
a 6 a
d 8
a
c g
a c
4 h
g
c
b
i
4
4
d
g
3 a
a
e
14 a
m i c k
18
12 2
14
i e 17
c c
14 j
9
f i
g
c i
16
9 10,19
9 11 n
16
7 10,19 i
g 16
d
9 16 17
10,19
11 17 17
a
10,19 17
i 17
n 17 17
a
16
n 17
n 16
17
19
19 10
bizhub PRO C500/8050/8150/Dialta Color CF5001
PAPER EXIT UNIT Page. 79
Key Part No. Description Destinations Class QTY Standard parts
2 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1 a-00Z1 9304 1
3 65LA 4808 0 PAPER EXIT POLLER 排紙ロー ラ ー A 1 c-00Z3 5308 1
4 56AA 1748 0 PIN B ピン B C 1 d-00Z6 7060 6
e-00Z9 2191 1
7 26NA 4082 0 PAPER FEED SLIDE SHAFT HOL 給紙滑 り 軸受 C 3 f-00Z9 2137 0
DER g-00Z6 7030 6
8 65AA 7654 0 PAPER EXIT DRIVING PULLEY 排紙駆動プー リ 1 C 1 i-00Z1 9306 1
1 j-00Z9 2191 2
9 65AA 4819 0 PAPER EXIT SPRING A 排紙バネ A D 4 k-00Z9 2001 3
10 65AA 4817 1 PAPER EXIT DRIVEN ROLLER / ハイ シ シ ゛ ュ ウ ト ゛ ウ ロー ラ / 1 ( 0 4 . C 4 m-00Z1 8310 1
1 n-00Z6 7040 6
11 65AA 4818 2 PAPER EXIT DRIVEN ROLLER 2 排紙従動ロー ラ 2 C 4
12 56AA 8552 0 CONVEYANCE PHOTO SENSOR 搬送 フ ォ ト セ ンサ B 1
14 65AA 4850 0 NEUTRALIZING BRUSH A 除電ブ ラ シ A D 1
15 65AA 4849 0 PAPER HOLDING ROLLER 紙押え ロー ラ ー C 4
16 65AA 4846 0 PAPER HOLDING PART 2 紙押え部材 2 C 11
17 65AA 4836 0 PAPER HOLDING PART 1 紙押え部材 1 C 10
18 65AA 4844 0 PAPER EXIT SENSOR 3 排紙セ ンサー 3 D 1
19 65AA 4840 0 PAPER EXIT SHAFT HOLDER 排紙軸受 C 8
a
a 4
b
1
2
b 1
3
6
3
b 10
a 1
2 c
5
b 1
c
8
9
7
c
6
10
5
c d
c
bizhub PRO C500/8050/8150/Dialta Color CF5001
PAPER EXIT GUIDE UNIT Page. 80
Key Part No. Description Destinations Class QTY Standard parts
1 25AA 7553 0 SLIDE SHAFT HOLDER 滑 り 軸受 C 4 a-00Z3 8306 1
2 26NA 4256 0 BY PASS FEED DRIVEN ROLLER 手差 し 従動ロー ラ C 2 b-00Z6 7040 6
3 65AA 5017 0 CONVEYANCE SPRING 搬送バネ D 2 c-00Z3 5308 1
d-00Z9 2194 1
4 3920 1110 1 SCALE PLATE SET SCREW スケール板止めビ ス C 1
5 65AA 4939 0 PAPER EXIT STOPPER BELT 排紙ス ト ッ パベル ト D 2
6 26NA 5423 0 TERMINAL FIXING SCREW 端子固定ネジ D 2
7 65AA 5150 0 SENSOR SPRING セ ンサバネ D 1
8 65AA 5131 1 ADU SENSOR A D U セ ンサ C 1
9 08AA 8551 0 PHOTO SENSOR フ ォ ト セ ンサー B 1
10 55GA 4044 0 SPACER スペーサー C 2
a a
bizhub PRO C500/8050/8150/Dialta Color CF5001
PAPER EXIT GUIDE UNIT Page. 81
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 4945 0 NEUTRALIZING SPRING 除電バネ D 1 a-00Z3 5308 1
2 65AA 4807 0 PAPER EXIT GUIDE PLATE 3 排紙ガ イ ド 板 3 D 1 b-00Z1 9306 1
3 65AA 4911 0 PAPER EXIT GUIDE PLATE 5 排紙ガ イ ド 板 5 D 1 c-00Z3 5312 1
15
3 b
1
11
9
6
17 12 e
2 10 f e
18
g e
e
a
3
15 b 16
c 13
14
8
h e
7
6
e
c f
5 bizhub PRO C500/8050/8150/Dialta Color CF5001
PAPER EXIT GUIDE UNIT Page. 82
Key Part No. Description Destinations Class QTY Standard parts
1 65AA -063 0 ROLLER FIXED SHAFT ASSY ロー ラ 固定軸部組 D 1 a-00Z2 5308 1
2 56AA 1748 0 PIN B ピン B C 1 b-00Z6 7030 6
3 12VR 7551 0 DOUBLE FEED PV SHAFT HOLDE 重送防止軸受 C 2 c-00Z6 7040 6
R e-00Z6 7060 6
f-00Z1 9306 1
4 65AA 4910 0 PAPER EXIT GUIDE PART 排紙ガ イ ド 部材 D 1 g-00Z3 5310 1
5 65AA 7764 0 PAPER EXIT DRIVING GEAR 2 排紙駆動歯車 2 C 1 h-00Z3 5308 1
6 25AA 7509 0 PAPER FEED ROLLER SHAFT HO 給紙転が り 軸受 C 2
LDER
7 40AA 4626 1 LOCK CLAW F ロ ッ ク爪 F B 1
8 56AA 1732 0 PIN A D2X12 ピン A D 2 X 1 2 C 1
9 40AA 4634 2 LOCK CLAW REAR ロ ッ ク爪 奥 B 1
10 65AA 4932 0 PAPER EXIT OPEN SHUT SPRIN 排紙開閉バネ 3 D 1
G3
11 65AA 7769 0 PAPER EXIT DRIVING BELT 1 排紙駆動ベル ト 1 C 1
12 65AA 7654 0 PAPER EXIT DRIVING PULLEY 排紙駆動プー リ 1 C 1
1
13 65AA 4941 0 PAPER EXIT HANDLE 排紙把手 D 1
14 13QA 4061 0 GEAR SPACER ギア スペーサー C 1
15 65AA 4952 0 PAPER EXIT MOUNTING SPACER 排紙取 り 付けスペーサー D 2
16 65AA 9790 0 JAM RELEASE LABEL 5 ジ ャ ム解除 ラ ベル 5 D 1
17 65AA 4914 1 PAPER EXIT POSITIONING PAR 排紙位置決め部材 D 1
T
18 65AA 4919 0 COLLAR 1 カ ラー 1 D 1
19 20 f 15
21 12 6
22 11 17 e
10 e
e 16
15
e g
a 18
a e
c
e ec d
6 7 14
d
1 b 6 13
e
a
e 2
a
h
b
6
c
5 c
4 7
a
c
6 c
8
a
9 6
bizhub PRO C500/8050/8150/Dialta Color CF5001
PAPER EXIT GUIDE UNIT Page. 83
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 4926 0 PAPER EXIT OPEN SHUT SPRIN 排紙開閉バネ D 1 a-00Z3 5308 1
G b-00Z1 8306 1
2 13QA 7704 0 DRIVE GEAR 1 18T 駆動歯車 1 1 8 T C 1 c-00Z1 9304 1
d-00Z6 7060 6
4 65AA 9789 0 JAM RELEASE LABEL 4 ジ ャ ム解除 ラ ベル 4 D 1
e-00Z6 7040 6
5 14GE 4547 0 ROTARY KNOB 回転 ノ ブ D 1 f-00Z7 1216 6
6 25AA 7509 0 PAPER FEED ROLLER SHAFT HO 給紙転が り 軸受 C 2 g-00Z1 9306 1
LDER h-00Z2 5308 1
7 25SA 7504 0 ADU CONVEYANCE SHAFT HOLDE A D U 搬送軸受 C 2
R
8 65AA 4929 0 PAPER EXIT ROCKING SPRING 排紙揺動バネ D 1
9 65AA -058 0 SOLENOID ASSY ソ レ ノ イ ド 部組 D 1
10 65AA 4905 0 PAPER EXIT ROLLER MIDDLE 排紙ロー ラ 中 A 1
11 56AA 1747 0 PIN B 3X12 ピン B 3 X 1 2 C 8
12 56AA 1748 0 PIN B ピン B C 1
13 65AA 7766 0 PAPER EXIT DRIVING GEAR 4 排紙駆動歯車 4 C 1
14 65AA 7654 0 PAPER EXIT DRIVING PULLEY 排紙駆動プー リ 1 C 1
1
15 12VR 7552 0 SHAFT HOLDER A 軸受け A D 1
16 65AA 7765 0 PAPER EXIT DRIVING GEAR 3 排紙駆動歯車 3 C 1
17 65AA 7767 0 PAPER EXIT DRIVING GEAR 5 排紙駆動歯車 5 C 1
18 65AA 4927 0 PAPER EXIT OPEN SHUT SPRIN 排紙開閉バネ 2 D 1
G2
19 65AA 4920 0 PAPER EXIT OPEN SHUT SPRIN 排紙開閉バネ 奥 D 1
G REAR
20 65AA 4953 0 COLLOR 4 カ ラー 4 D 1
21 65AA 4912 1 PAPER EXIT GUIDE PLATE 4 排紙ガ イ ド 板 4 D 1
22 65AA 4917 0 HEAT INSULATING SHEET 1 断熱シー ト 1 D 1
1 See P84
b
b
3
b
c
DETAIL 'A' 3
B
7
d
A
See P85
d
c
5
DETAIL 'B'
EXCLUSIVE PARTS See P85
bizhub PRO C500/8050/8150/Dialta Color CF5001
ELECTRIC PARTS Page. 84
Key Part No. Description Destinations Class QTY Standard parts
1 5380 8826 0 NOISE FILTER ノ イズフ ィ ルタ ー A,B,E,G1,G2 C 1 a-00Z1 9306 1
1 55TA 8456 0 NOISE FILTER ノ イズフ ィ ルタ ー C,J,H,I,F2,D1,D3,K C 1 b-00Z1 9406 1
2 56AA 8842 0 CIRCUIT BREAKER サーキ ッ ト ブ レー カ ー B 2 c-00ZA A000 7
d-00Z9 2510 4
3 56AF 8452 0 POWER SOURCE TRANSFORMER 電源 ト ラ ン ス C 1
5 65AF -953 0 FIXING CONTROL BOARD ASSY 定着制御基板部組 C,J,H,I,F2,D1,D3,K B 1
6 65AA -738 0 CORD FIXING PART コ ー ド 固定部組 A D 1
6 65AE -738 0 CORD FIXING PART コ ー ド 固定部組 B,E,G1,G2 D 1
6 65AF -738 0 CORD FIXING PART コ ー ド 固定部組 C,F2,K D 1
6 65AN -738 0 CORD FIXING PART コ ー ド 固定部組 D3 D 1
6 65LG -738 0 COAD FIXING ASSY コ ー ド 固定部組 中国 J H 1
6 65AK -738 0 CORD FIXING PART コ ー ド 固定部組 H D 1
6 65AP -738 0 CORD FIXING ASSY コ ー ド 固定部組 I,F2,D1,D3 H 1
7 65AA -735 0 AC DRIVE ASSY A C 駆動部組 B 1
a
2 12
1 a
3
a
a
a
a
7
5
4
a
a
a a
a
8
6 8
a
9
9
b
a
a
2
a
d
a a c
b
g
c
b
b d 5
d
3
CN121 CN120
65AK 9002 ONLY 6
CN101
CN142 FT-9 FT-10 FT-9
FT20
1 FT-10
CN140
FT27
65AK 9002 ONLY FT-7
CN110 FT28
CN132
FT-8
CN133
2
CN112
FT-31
7
CN162 CN161
FT29
CN137
4
FT-21 FT-22
FT-32
CN134
3
FT-5 FT-3
5 CN135
FT-30 CN-136
FT-6 FT-4
CN271 CN653
CN457 CN280
CN652
CN348 CN347 CN346 CN345 CN127
CN125
CN703
CN102
CN103 CN111 CN126 CN128
CN108 CN112 CN269
CN106 CN113
CN622 CN268
CN171
CN107 CN114 CN302
CN104 CN115 CN123
CN301 3
CN109 CN303 CN602
CN105
CN299 CN297 CN295
CN124
CN504 CN293
4
CN153
CN355
CN316
5
2
CN304 CN305
CN469
CN349 CN341
CN289
6
CN345
CN361
CN376
FT17
5
CN476
CN711 CN741
CN360
CN369 CN370
2 CN367
CN361 CN477
CN365
3 6
1
CN292 CN294 CN296 CN298 5
CN309
CN453 4 7
CN157 CN148
CN452 CN455
3
CN454
CN509 CN506 10 CN811 CN803
CN814 CN801
CN810
CN508 CN805
CN532
CN443 CN447
CN165
4
CN444 CN176 CN158
CN445
CN412
CN571 CN516 5
CN410
CN411
2
CN570
CN401
CN512 CN566
CN511
CN408
3 6
CN603 CN604 CN516 CN517
CN300 CN250
CN523
CN617
2
CN341 CN342 CN343 CN344
CN616 CN611
3 6
CN409 CN413
CN664
3
1
CN656
CN398 CN397
CN393 CN650
CN651 CN652
CN653 CN457
CN654
CN700 CN655
CN395
4
CN614 CN610
CN399
CN394
CN396
5
CN313 CN314
CN701
2
CN316 CN317
CN315
6
CN496 CN377
CN701
1
CN269 CN267
5
CN704 CN703
CN727 CN707
2
CN702
6
CN726 CN728
CN621
CN623
CN612
CN622
7
CN705
3
CN471 CN463 CN615 CN613
4
CN498 CN499
CN470
bizhub PRO C500/8050/8150/Dialta Color CF5001
WIRING Page. 94
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 9097 0 POWER SOURCE RELAY WIRING 電源中継束線 H D 1
H
2 65AA 9073 0 ADF RELAY WIRING 1 A D F 中継束線 1 D 1
3 65AA 9093 0 CONTROLLER COOLING WIRING コ ン ト ロー ラ 冷却束線 D 1
4 65AA 9065 0 COLOR COMPENSATING WIRING カ ラ ー補正束線 D 1
5 65AA 9043 0 TONER RELAY WIRING 2 ト ナー中継束線 2 D 1
6 65AA 9044 0 TONER SUPPLY WIRING ト ナー補給束線 D 1
7 65AA 9068 0 PLATEN APS WIRING プ ラ テ ン A P S 束線 D 1
CN539 CN544
2 CN540
4
CN731
CN552 CN520
CN732 CN400
CN556
CN733 CN414 5
CN312 CN293
CN734 CN428
CN311
CN471 CN553
CN292
CN479
CN442
CN464 CN486
CN730
CN461
CN449
CN482 CN387
CN429
CN462
CN483
CN484
CN452
bizhub PRO C500/8050/8150/Dialta Color CF5001
WIRING Page. 95
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 9051 0 CONVEYANCE DRIVE WIRING 搬送駆動束線 D 1
2 65AA 9094 0 MAIN BODY WIRING 1 本体束線 1 D 3
3 65AA 9071 0 ADU RELAY WIRING 2 A D U 中継束線 2 D 1
4 65AA 9072 0 ADU RELAY WIRING 3 A D U 中継束線 3 D 1
5 65AA 9080 0 DRUM RELAY WIRING ド ラ ム中継束線 D 1
6 65AA 9075 2 PAPER EXIT RELAY WIRING ハイ シ チユウケ イ ソ ク セ ン ( 0 4 . 0 D 1
CN272
CN273
CN505
2 CN504
CN479 CN460
CN502 CN501
6
CN521
CN566 CN408
3
CN552
CN554 CN529
CN530
CN527 CN518 CN513
CN514
CN519 CN510
CN511
CN569
CN528
CN565 CN551 CN509
CN526 CN570
1 CN535 5 CN538
CN377
CN558
CN536
CN537
CN372
CN374 CN525 CN524
2 CN373
CN366 CN371
CN550
CN156 CN548
CN367 CN375 6
CN467
CN500
CN468
CN125
CN547
CN126 CN142
4 7
CN555 CN546 CN557 CN543
CN491
6
CN384
CN495
CN359 CN291
CN493
CN392 CN494
CN489
CN488 CN487 7
CN492 CN556 CN542
CN712
CN390 CN389
4
CN724 CN725
CN715
CN559
2
CN708 CN709
CN395
CN718
3
CN741
CN721
bizhub PRO C500/8050/8150/Dialta Color CF5001
WIRING Page. 98
Key Part No. Description Destinations Class QTY Standard parts
1 65AA 9095 0 MAIN BODY WIRING 2 本体束線 2 D 1
2 65AA 9074 0 TONER SUPPLY WIRING 2 ト ナー補給束線 2 D 1
3 65AA 9087 0 BIAS WIRE バイ ア ス線 D 1
4 65AA 9098 0 TONER RELAY WIRING 3 ト ナー中継束線 3 D 1
5 65AA 9081 0 RELAY WIRING 1 セ ンサ中継束線 1 D 1
6 65AA 9083 0 RELAY WIRING 2 セ ンサ中継束線 2 D 1
7 65AA 9084 0 CONVEYANCE DETECTING WIRIN 搬送検知束線 1 D 1
G1
1 CN152 CN160
FT-19 CN146
4
CN151
CN617 CN615
FT-16
CN150
5
CN130
6
CN736
CN131 CN775
CN738
7
CN251 CN170
CN172
CN737
2
CN161
CN170 CN173 CN710
CN482
8
CN713 CN719
CN507 CN505
CN171
CN741 CN722
CN503 CN502
3 9
CN381 CN716 CN383
CN563
CN508
12/09/2004
DESTINATION
Destination No. Destinations V Hz Model No.
A1 JAPAN 200 50 65LA
A
A2 JAPAN 200 60 65LA
B USA, CANADA 230 60 65LE
C EUROPEAN TYPE 220-240 50 65LF
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG
D1 S.E ASIA TYPE 220-240 50/60 65LP 65LQ
KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA
D
65LN 65LP
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 240 50 65LQ
E PHILIPPINES 230 60 65LE
F1 SAUDI ARABIA
F
F2 SAUDI ARABIA 220-240 50 65LT 65LQ
G1 C.S AMERICA 230 50 65LE
G
G2 C.S AMERICA 230 60 65LE
H TAIWAN 220 60 65LK
JORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-
I ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY 220-240 50/60 65LP 65LQ
COAST, MOROCCO
J CHINA 220 50 65LG
K KOREA 220 60 65LU
Z
T
F
Y
X
V
S
P
K
E
B
A
U
R
N
H
D
C
Q
O
G
1
1
361A-1-10
5. APPENDIX
361A-2-9
362-1-2 361A-3-8
24V2 360-1A 24V2
PRE-CHARGING LAMP/Y 362-2-1 361A-4-7
F/G
PCL Y CONT 360-2A PCLCONTY
F/G
24V2
PRE-CHARGING LAMP/M 363-2-1 361A-6-5
2
2
15
PRE-CHARGING LAMP/K 365-2-1 361A-10-1 5V
PCL K CONT 360-8A PCLCONTK
622-4-4 623-6B-3B
16
5V
368-1-4 361C-1-12 622-1-1 623-7B-2B
114
12V 360-9A 12V SGND
368-2-3 361C-2-11 622-2-2 623-8B-1B
TDS_SIG 360-10A TONERY_S
115
TONER DENSITY SENSOR/Y 368-3-2 361C-3-10 SGND
TDS Y SGND 360-11A SGND 621-7-1 623-9A-1A
368-4-1 361C-4-9 620-1 SIN DTXD
TDS_VREF 360-12A TDSYVREF
3
3
621-6-2 623-8A-2A
620-2 SGND SGND
369-1-4 361C-5-8
12V 360-13A 12V 621-5-3 623-7A-3A
361C-6-7 620-3 RTS CTS
369-2-3
ADF (OPTION)
4
4
601-13
DRPS Y
600-9 M2 CONT 601-12
5
5
617-8-2 606-2
600-10 APS1 605-2 CONT EXPOSURE LAMP
L1
601-11
L1 INVB
PROCESS UNIT
617-7-3 606-3
373-3 367-2-11 361B-10-11 600-12 APS3 605-3 PGND
601-9
SURFM_EV 360-10B SURF_EVM
DRUM POTENTIAL SENSOR 600-13 SCAN_CW 601-8
373-2 367-3-10 361B-11-10
BOARD/M SGND 360-11B SGND 600-14 SCAN_PC 617-6-4 615-6-1 612-3
601-7 609-7 5V2
373-1 367-4-9 361B-12-9
PGND 360-12B PGND 600-15 SGND 601-6 617-5-5 615-5-2 612-2
609-8 PS APS SENSOR/S
DRPS M
600-16 SCANVREF 601-5
PS3
6
6
PS4
602-1 5V2
DRPS C
573-2 M_TEMP1 602-2 SGND 614-3-1 610-3
609-1 SGND
13
375-4 367-9-4 361B-17-4 573-3 GND 602-3 24V2
24V2 360-17B 24V2 614-2-2 610-2 SCANNER HP SENSOR
609-2 PS
11 12 14
375-3 367-10-3 361B-18-3
PS1
DRPS K
574-3 GND 609-5 PS APS TIMING SENSOR
7
7
17 18
477-4 361D-5-14 476-3 272-16A SGND
608-3-1
656-3-13 607-1 CONT
650-13A CONT 657-3 274-3 273-15 - 3
477-5 361D-4-15 476-2 272-15A LDYIDX
M3
656-4-12
650-12A CLOCK 657-4 274-2 273-14 - 4 608-2-2
477-6 361D-3-16 476-1 272-14A SGND 607-2 EM SCANNER COOLING FAN
M2
INDEX SB Y
656-5-11
POLYGON
MOTOR/Y
650-11A LOCK 657-5 274-1 273-13 - 5
475-2-1 361D-2-17 272-13A LD5V
564-2 DRIVE 608-1-3
656-6-10 607-3 PGND
MU-412
SD1
(OPTION)
8
8
PS5
656-9-7 275-9 273- 9 - 9
378-2 377-1A-11A 496-1A-11A 650-7A SGND
658-3 272-9A MPCYCK
376-1A 24V2
LASER
COLOR REGISTRATION SHUTTER SOLENOID 377-2A-10A 275-8 273- 8 - 10
378-1 496-2A-10A 656-10-6 659-6 272-8A /ALMYRST
SD2
SENSOR/Y
376-2A DRIVE
CORRECTION
650-6A B 275-7 273- 7 - 11
656-11-5 659-5 272-7A /LDYALM
499-1 498-1 379-4 377-3A-9A 496-3A-9A 650-5A B 275-6 273- 6 - 12
376-3A CREG1MON 272-6A PWMY-
656-12-4 659-3
LDB Y
499-2 498-2 379-3 377-4A-8A 496-4A-8A 376-4A CREG1LED 650-4A A 275-5 273- 5 - 13
377-5A-7A 656-13-3 659-4 272-5A PWMY+
499-3 498-3 379-2 496-5A-7A 376-5A SGND
PS8
M7
550-3A A 275-4 273- 4 - 14
499-4 498-4 379-1 377-6A-6A 496-6A-6A 272-4A /LDYENB
CRB/F
376-6A 5V2 656-14-2 659-2
LASER
650-2A 5V2 275-3 273- 3 - 15
MOTOR/Y
656-15-1 659-1 272-3A /S/H_Y
CORRECTION
650-1A 5V2 275-2 273- 2 - 16
272-2A SGND
275-1 273- 1 - 17
272-1A LD5V
9
9
SENSOR/F
653-1-2 660-1-15
661-1 278-5 277-17 - 1
272-17B IDXMJTB
653-2-1 660-2-14
661-2 278-4 277-16 - 2
19 20
272-16B SGND
660-3-13
278-3 277-15 - 3
COLOR REGISTRATION
650-13B CONT 661-3 272-15B LDMIDX
M4
376-12A N.C 660-4-12
POLYGON
CN220(PCi B to B)
10
10
PS9
650-8B PS
383-4 381-4 382-1 377-4B-8B 496-4B-8B
PS6
CRB/R
376-4B 5V2 660-9-7 279-9 277- 9 - 9
LASER
CORRECTION
279-8 277- 8 - 10
660-10-6 663-6 272-8B /ALMMRST
558-5 377-5B-7B 496-5B-7B 376-5B DS2_VREF 650-6B B 279-7 277- 7 - 11
558-4 377-6B-6B 496-6B-6B 660-11-5 663-5 272-7B /LDMALM
376-6B DS2_CNT
558-3 377-7B-5B 496-7B-5B 650-5B B 279-6 277- 6 - 12
272-6B PWMM-
HD-106 (OPTION)
376-7B SGND
SENSOR/R
LDB M
PS11
376-8B 12V 650-4B A 279-5 277- 5 - 13
660-13-3 663-4 272-5B PWMM+
558-1 377-9B-3B 496-9B-3B 376-9B DS2_SIG
M8
LASER
660-14-2 663-2
CORRECTION
COLOR REGISTRATION
377-11B-1B 650-1B 5V2 279-2 277- 2 - 16
SOLENOID 306-1 496-11B-1B 272-2B SGND
SD3
376-11B DRIVE 269-1
11
11
266-1 12V
376-12B N.C 279-1 277- 1 - 17
272-1B LD5V
269-2
376-13B N.C 266-2 SGND
HD-106
269-3
131
665-4
MOTOR/C
651-19 CLOCK
M10
384-3A H/L 280-14A SGND
664-5-11 269-5
INDEX SB C
12
12
483-3-4 269-8
664-8-8
136 137 135 134
483-5-2
387-2 283-8 281- 8 - 10
CORRECTION
280-1 SGND
483-6-1
PS12 PS13
387-1 651-13 B 283-7 281- 7 - 11
384-10A 5V 280-7A /LDCALM
664-11-5 667-5 280-2 SGND
651-12 B 283-6 281- 6 - 12
559-1-2 664-12-4 667-3 280-6A PWMC-
139 140
280-3 5V3
LDB C
384-11A TCNT_DRIVE2
651-11 A 283-5 281- 5 - 13
BLACK COUNTER C(BK) 559-2-1 664-13-3 667-4 280-5A PWMC+
141
13
13
280-16B SGND
M11
384-3B H/L 260-B23 TXD+
668-3-13
488-3-1 492-4 487-1 669-3 286-3 285-15 - 3 260-B22 PSIG0-
651-7 CONT 280-15B LDKIDX
M6
14
14
260-B15 GND
M12
384-7B H/L
668-7-9 670-1 287-11 285-11 - 7 260-B14 PSIG4-
489-4-1 280-11B MPCKLD
384-8B SGND 651-3 5V2 260-B13 PSIG5-
668-8-8 670-2 287-10 285-10 - 8 260-B12 GND
490-1-4 280-10B MPCKDI
384-9B DRIVE 651-2 KHP_SIG 260-B11 PSIG6-
IP-921 (OPTION)
668-9-7
TDB
M13
384-11B H/L
287-7 285- 7 - 11 260-B4 SSIG1+
TEMP
384-13B SGND
DETECTION
PS14
389-1 384-15B 5V 668-14-2 260-A31 CPRDY-
PRCB
15
15
M14
317-1 260-A23 TXD-
316-3 W 292-1-9
311-9 309-1A CLOCK 260-A22 PSIG0+
315-1 292-2-8 301-1 5V2 260-A21 GND
311-8 309-2A FH 271-1 12V
313-6 SGND 260-A20 PSIG1+
315-2 292-3-7
311-7 309-3A ENABLE 301-2 12V
5 6
16
16
PS60 PS61
313-1 5V2
10
M15
324-1 260-A3 GND
323-3 W 294-1-9
318-9 309-10A CLOCK 302-6 N.C 260-A2 SSIG0-
322-1 294-2-8 260-A1 GND
318-8 309-11A FH
320-6 SGND 303-1 5V2
322-2 294-3-7
318-7 309-12A ENABLE
320-5 PS
63 64
17
17
320-3 SGND
321-2 294-7-3 300-17 P_RTS 250-2 217-50 GND 551-50
318-3 309-16A ENA2
ENCODER SENSOR/M2 320-2 PS 217-49 AD_12V 551-49
321-3 294-8-2
318-2 309-17A 5V2 300-16 P_STS 250-3 217-48 AD_12V 551-48
PS62 PS63 320-1 5V2
318-1
294-9-1
309-18A SGND 217-47 GND 551-47
300-15 P_CTS 250-4 217-46 AD_5V 551-46
217-45 AD_5V 551-45
331-3 297-2-1 300-14 SGND 250-5 217-44 AD_5V 551-44
326-1
330-1 U 217-43 AD_5V 551-43
297-1-2 300-13 PY_IDX 250-6 217-42 AD_5V 551-42
26 30
331-2 326-2
DRUM MOTOR/C 330-2 V 217-41 ADRST 551-41
M16
18
18
327-1 5V2
296-9-1 217-27 AD_D2- 551-27
325-1 309-9B SGND
300-5 REM/4 250-14 217-26 GND 551-26
217-25 AD_D1+ 551-25
338-3 299-2-1 300-4 S_VV 250-15 217-24 AD_D1- 551-24
333-1
337-1 U 217-23 GND 551-23
299-1-2 300-3 EE_VV 250-16 217-22 AD_D0+ 551-22
25 29
338-2 333-2
DRUM MOTOR/K 337-2 V 217-21 AD_D0- 551-21
M17
353-11 5V2
COIN VENDOR
(PARALLEL)
35-9 CPF1
20
20
289-1 304-6-1
353-10 SGND 35-10 PGND
289-2 304-5-2
ENCODER SENSOR/BELT2 353-9 PS
289-3 304-4-3
PS68
37-10 GND
356-1 354-7-1
353-7 5V2
356-2 354-6-2 37-9 24V
353-6 SGND
356-3 354-5-3
353-5 CONT 37-8 COPV_ENB
356-4 354-4-4
353-4 CLOCK 37-7 SGND
OACB
353-1 H/L
21
21
252-3 REM/1
3
37-4 OP_SIN
75 78
252-4 AC_OFF
1 2 4
175-2
4PIN
Y2CONT
51
50
173-3 SGND
COIN VENDOR
175-1 X2CONT
BOARD
171-4-3
CT6PIN
173-4 SGND
TOUCH PANEL
MOTOR
358-5-2 466-5 170-11-2 174-12 LD3
357-5 24V2 24V2 251-2 DATA_OP 172-11
LCDB
466-4
357-6 24V2 SGND 251-3 ACK_M 172-10
359-3 291-1-3 466-3 170-9-4 174-10 LD1
357-7 SGND 12V 251-4 ACK_OP 172-9
117
349-3 341-5-3
340-12A START/STOP 465-9-3 170-4-9 174- 5 CP
349-4 256-1 HT_CLOCK
341-4-4 464-3 LTSO_SIG 251-9 CARD_TXD 172-4
340-11A CLOCK 256-2 CENTD0
349-5 465-8-4 170-3-10 174- 4 LP
341-3-5 256-3 CENTD1
340-10A CW/CCW 464-4 SGND 251-10 WT_LED 172-3
349-6 256-4 CENTD2
341-2-6 465-7-5 170-2-11 174- 3 FLM
DEVELOPING MOTOR/Y 340-9A LOCK 256-5 CENTD3
464-5 LTCCLCNT 251-11 ST_LED 172-2
349-7 341-1-7 256-6 CENTD4
23
23
174- 2 NC
LCT (OPTION)
M20
464-11 SIN2-2
350-3 342-5-3 256-18 N.C
340-5A START/STOP 471-9-1 256-19 GND
350-4 342-4-4
340-4A CLOCK 471-8-2 470-4-1 256-20 GND
Amphenol 36pin
256-26 GND
41
(24V1)
44
M25
162-1
343-2-6
340-9B LOCK
25
25
340-8B H/L
257-9 RI
257-8 CTS
257-7 RTS
257-6 DSR
257-5 GND
257-4 DTR
257-3 TXD
257-2 RXD
257-1 DCD
255-8 GND
255-7 GND
255-6 RX-
255-5 GND
255-4 GND
255-3 RX+
255-2 TX-
255-1 TX+
467-6 RTS
351-10 347-2-3
OB1
SUB POWER
39
468-2-5
351-11 347-1-4 467-5 SGND
40
468-3-4
LAN I/F
467-4 SIN
(RS-232)
KRDS I/F
468-6-1
Symbol
352-4 344-4-4
340-4B CLOCK 467-1 SOUT
352-5 344-3-5 469-4
340-3B CW/CCW PGND
352-6 344-2-6
26
26
340-1B H/L
352-8 348-4-1 469-3
FNS (OPTION)
67
SGND
33
Connector
352-10 5V2
348-2-3
35
469-5
352-11 348-1-4
36
469-6
Relay connector
Faston
27
27
Z
T
F
Y
X
V
S
P
K
E
B
A
U
R
N
H
D
C
Q
O
G
W
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Symbol Part name Location Symbol Part name Location Symbol Part name Location
ADF ADF (option) 2-A M14 Drum motor /Y 15-Y TDB Temp detection board 14-M
PS60 Encoder sensor /Y1 16-Y M15 Drum motor /M 16-Y L1INVB L1 inverter 5-C
PS61 Encoder sensor /Y2 16-Y M16 Drum motor /C 18-Y OB INVB OB inverter board 24-B
PS62 Encoder sensor /M1 17-Y M17 Drum motor /K 19-Y LCDB LCD board 22-B
PS63 Encoder sensor /M2 17-Y M18 Transfer belt motor 20-W Touch panel board 21-B
PS64 Encoder sensor /C1 18-Y M19 1st transfer pressure/release motor 22-V CCDB CCD board 16-A
PS65 Encoder sensor /C2 18-Y M20 Developing motor /Y 23-W OB1 Operation board /1 21-D
PS66 Encoder sensor /K1 19-Y M21 Developing motor /M 24-W OB2 Operation board /2 25-F
PS67 Encoder sensor /K2 19-Y M22 Developing motor /C 25-W OB3 Operation board /3 24-B
PS69 Encoder sensor /BELT1 20-V M23 Developing motor /K 26-W OACB Overall control board 17-H
PS68 Encoder sensor /BELT2 20-V M24 IP cooling fan 24-M MB Memory board 21-J
FNS FNS (option) 25-L M25 IPB cooling fan 24-M IPB Image processing board 7-H
HD-106 HD-106 (option) 11-E MU-412 MU-412(option) 7-H CV Coin vendor (parallel) 19-L
HDD HDD (IP-921) 12-E PCL Y Pre-charging lamp /Y 2-V CV Coin vendor (serial) 20-L
HDD IFB HDD I/F board 10-E PCL M Pre-charging lamp /M 2-V SCDB Scanner drive board 4-D
INDX SB Y INDEX sensor board /Y 7-L PCL C Pre-charging lamp /C 2-V PRCB Printer control board 2-P
INDX SB M INDEX sensor board /M 9-L PCL K Pre-charging lamp /K 2-V DRDB /Y Drum drive board /Y 15-U
INDX SB C INDEX sensor board /C 11-L PS1 Scanner HP sensor 6-B DRDB /M Drum drive board /M 16-U
INDX SB K INDEX sensor board /K 13-L PS2 APS timing sensor 7-B DRDB /K Drum drive board /C 19-U
IP-901 IP-901 (option) 13-F PS3 APS sensor /S 5-B DRDB /C Drum drive board /K 17-U
IP-921 IP-921 (option) 12-E PS4 APS sensor /L 6-B C (T) Total counter 13-V
TDS Y Toner density sensor /Y 3-V PS5 Laser correction motor /Y 8-M C (BK) Black counter 13-V
TDS M Toner density sensor /M 3-V PS6 Laser correction motor /M 10-M CRB /F Color registration board /F 8-X
TDS C Toner density sensor /C 4-V PS7 Laser correction motor /C 12-M CRB /R Color registration board /R 10-X
TDS K Toner density sensor /K 4-V PS8 Color registration sensor /F 8-Y
L1 Exposure lamp 5-B PS9 Color registration sensor /R 10-Y
LDB Y Laser drive board /Y 8-L PS11 Gamma sensor 10-X
LDB M Laser drive board /M 10-L PS12 Paper exit full sensor 12-V
LDB C Laser drive board /C 12-L PS13 Paper exit sensor 12-V
LDB K Laser drive board /K 14-L PS14 Toner supply unit open/close sensor 15-V
LCT LCT (option) 22-L PS15 1st transfer HP sensor 22-V
M1 Scanner motor 4-B SD1 Drum separation claw solenoid 8-V
M2 Scanner cooling fan 7-B SD2 Color Registration shutter solenoid 8-X
M3 Polygon motor /Y 7-M SD3 Gamma shutter solenoid 11-X
M4 Polygon motor /M 9-M DRPS Y Drum potential sensor /Y 5-X
M5 Polygon motor /C 11-M DRPS M Drum potential sensor /M 5-X
M6 Polygon motor /K 13-M DRPS C Drum potential sensor /C 6-X
M7 Laser correction motor /Y 8-M DRPS K Drum potential sensor /K 6-X
M8 Laser correction motor /M 11-M DRPSB Y Drum potential sensor board /Y 5-V
M9 Laser correction motor /C 13-M DRPSB M Drum potential sensor board /M 5-V
M10 Fixing cooling fan /1 12-V DRPSB C Drum potential sensor board /C 6-V
M11 Transfer belt cooling fan 13-W DRPSB K Drum potential sensor board /K 6-V
M12 Drum cooling fan /1 14-V RS1 DF Reset switch 7-B
M13 Drum cooling fan /2 14-V SW2 Sub power switch 25-F
5.2
Z
T
F
Y
X
V
S
P
K
E
B
A
U
R
N
H
D
C
Q
O
G
1
1
528-2-1 130-1 - 1
96
F/G
518-15 24V2
511-1-11 512-1
ADU
528-1-2 510-11 5V2
MC1
518-14 DRIVE 511-2-10 512-2 130-2 - 2
CLUTCH/2
510-10 SGND FT16 AC_H
CONVEYANCE
511-3-9 512-3
POWER PLUG
510-9 START/STOP FIXING UPPER HEATER LAMP/1
519-2-1 511-4-8 512-4
FT23
518-13 24V2 510-8 CLOCK 130-3 - 3 146-1
ADU
519-1-2 511-5-7 512-5 L2 FT17 AC_N
2
2
510-7 CW/CCW
MC2
518-12 DRIVE TS1 FIXING
CLUTCH/1
511-6-6 512-6
FT25
FT27
510-6 LOCK
CONVEYANCE
UPPER HEATER LAMP/2
511-7-5 512-7
Y/G
M29
526-1 510-5 H/L 130-4 - 4 146-2
ACDB
FT20
518-11 24V2 511-8-4 512-8 FT18 AC_N
FT1
FT2
510-4 PGND L3
FT21
FT22
FIXING MOTOR
EXIT
526-2
SD4
518-10 DRIVE 511-9-3 512-9
510-3 PGND
FT26
FT28
FT24
REVERSE/
511-10-2 512-10 146-2
510-2 24V2 FT17
97
520-1 552-3-1 511-11-1 512-11 132-3-1 130-A1 - A4
518-9 5V2 510-1 24V2 146-1
FT18
98
520-2 552-2-2 132-2-2 130-A2 - A3
518-8 PS
CBR2
EXIT
CBR1
TH1
PS19
514-1-6
99
520-3 552-1-3 515-1 132-1-3 130-A3 - A2
SENSOR
FIXING
518-7 SGND 513-6 5V2
SOLENOID REVERSE/
SENSOR/1
FT4
FT3
TEMPERATURE
518-6 5V2
FIXING
PS16
BT-1
BT-3
BT-2
BT-4
522-2 521-5-2 514-3-4 130-B1 - B4
RELEASE
513-4 SGND
515-3
518-5 PS
ADU
3
3
PRCB
133-2-1
PS20
514-4-3 516-1-3 130-B2 - B3
101
522-3 521-4-3 517-1
SENSOR
518-4 SGND 513-3 5V2 158-4 157-1 SGND
FT5
FT6
CONVEYANCE
523-1 521-3-4 514-5-2 516-2-2 517-2 130-B3 - B2
518-3 5V2 513-2 PS 158-3 157-2 L3_CONT
EXIT
PRESSURE/ FIXING
133-1-2
PS17
FIXING
514-6-1 516-3-1
SENSOR SENSOR
TH3 130-B4 - B1
100
523-2 521-2-5 517-3 158-2
518-2 PS 513-1 SGND 157-3 L2_CONT
SENSOR/3
ADU
PS21
EMPERATURE
FHCB
523-3 521-1-6
SENSOR
158-1
REVERSE
518-1 SGND 157-4 5V2
NF
131-2 - 2
EUROPE ONLY
FIXING LOWER HEATER LAMP
529-2-1 TS2
527-17 24V2 570-4-1 571-4-1 131-3 - 3
569-1 A FT19 AC_N
529-1-2 L4
ADU
PRE-
MC3
527-16 DRIVE
FT7
FT8
CLUTCH
569-2 A 131-4 - 4
STRATION
FT29
FT30
570-2-3 571-2-3
3191-01P1
533-1 530-3-1
527-15 SGND 569-3 B
M54
131-1 - 1
F/G
107
570-1-4 571-1-4 153-1 24V1
WEB MOTOR
533-2 530-2-2
FIXING UNIT
4
4
527-14 PS 569-4 B
F/G
FT15
153-2 NC
KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
PS22
533-3 530-1-3
SENSOR
527-13 5V2 134-3-1 131-A1 - A4
102
69
153-3 24VAC(H)
REGISTRATION
531-1 551-3-1 AC(H)
527-12 5V2 134-2-2 131-A2 - A3
103
70
FIXING
531-2 551-2-2 153-4 24VAC(N)
TH2
SENSOR/2
527-11 PS 134-1-3 131-A3 - A2
104
ADU
PRE-
TEMPERATURE
PS23
531-3 551-1-3 120-1
SENSOR
527-10 SGND 131-A4 - A1
120-2
REGISTRATION
118
527-9 5V2 131-B1 - B4
120-3
PRCB
119
527-8 PS 135-2-1 131-B2 - B3
105
8050/CF5001/C500/8150 Overall Wiring Diagram (2/2)
120-4
120
527-7 SGND 131-B3 - B2
FIXING
549-1 554-3-1 152-11 PGND 120-5
SENSOR/4
527-6 5V2 135-1-2 131-B4 - B1
AC(N)
106
509-1-3 532-1 TH4
TEMPERATURE
152-10 PGND
5
5
118
549-2 554-2-2
527-5 PS
HP
2nd
509-2-2 532-2
FT9
PS24
152-9 -24VIN
119
549-3 554-1-3
SENSOR
527-4 SGND
TRANSFER
PS18
509-3-1 532-3 151-1 5V2
SENSOR
152-8
120
565-1
527-3 5V2
OPEN/CLOSE
FRONT DOOR
508-4 506-2B 151-2 S_GND 152-7
565-2
527-2 PS
508-3 506-1B 752-1-3 751-1-6 151-3 H1_DRIVE
PS55
565-3 152-6
527-1 SGND 572-1
LEVER
RL1
SW1
151-4 MRL_DRIVE
SENSOR
752-2-2 751-2-5 152-5
537-2 572-2
DOOR
MS1
536-1 24V2
FRONT
508-2
FAN/1
506-2A
M61
SWITCH
537-5 752-3-1 751-3-4 151-5 L2_DRIVE 152-4 24V1
INTERLOCK
536-2 24V2 572-3
PAPER EXIT
MAIN POWER SWITCH
536-3 A 121A-1
537-3
FT10
151-7 L4_DRIVE
M30
536-4 A 753-1-3 751-4-3 152-2
CONVEYANCE MOTOR
ROLLER
537-4 505-1 504-1 572-4
536-5 B
80
507-1 24V2 151-8 PWRL_DRIVE
6
6
REGISTRATION
536-6 B 505-2 504-2 572-5
81
507-2 24V2
FAN/2
M62
24V1
PAPER EXIT
505-3 504-3 150-6A FUSERSET
RL2
534-1 24V2
82
507-3 PGND
538-5
534-2 24V2
97
505-4 504-4 150-1A FIXTEMP1
83
507-4 PGND
PRCB(2/2)
538-1 754-1-3 140-1
534-3 A 572-7 121A-3
98
84
507-5 5V2
LOOP
534-4 A 754-2-2
M31
142-1
MOTOR
ROLLER
538-4 572-8 121A-4
CVDB
99
534-5 B
505-6 504-6 150-3A FIXTEMP1
85
507-6 SGND
FAN/3
M63
538-6 754-3-1 140-2
572-9
24V1
534-6 B
PAPER EXIT
505-7 504-7
100
150-4A FIXTEMP2
121
535-3
RL3
534-7 24V2
505-8 504-8 572-10
142-2
101
535-5 142-3
ADU
534-10 A
M32
7
7
502-2A-16A 501-2A-16A
103
MOTOR
535-7 500-2A
REVERSE
534-11 B 121B-2
502-3A-15A 501-3A-15A
104
500-4A
535-4 121B-4
142-4
502-5A-13A 501-5A-13A
106
155-5 H1(N)
155-4 H1(H)
155-2 H1(N)
155-1 H1(H)
525-3
8
8
482-5-8 485-1
M33
524-4 A
TRNS2
TRNS1
503-7A HAN1_SIG
502-11A-7A 501-11A-7A 150-11A PGND
525-4 500-11A
REVERSE/
524-5 B 485-2
EXIT MOTOR
482-6-7
TRANSFORMER/LCT
M27
524-7 N.C
502-13A-5A 501-13A-5A 150-1B EM FAN/M
503-5A REV_SIG 500-13A
CONVEYANCE UNIT
550-1 502-14A-4A 501-14A-4A 482-8-5 485-4
548-6 24V2 503-4A BPNF_SIG 150-2B DRIVE
500-14A 143-1
550-2 482-9-4 484-1
548-5 24V2 502-15A-3A 501-15A-3A 150-3B PGND
550-3 503-3A FRL_SIG 500-15A 143-2
548-4 A 482-10-3 484-2
550-4 503-2A 12V
502-16A-2A 501-16A-2A 150-4B H/L PAPER EXIT
500-16A 141-1
M34
548-3 A
MOTOR
550-5 482-11-2 484-3 FAN/F
M28
2nd TRANSFER
548-1 B 502-1B-17B 501-1B-17B 482-12-1 484-4
503-17B BPSDCONT 150-6B DRIVE
500-1B
PRESSURE/RELEASE
145-2
145-1
144-2
144-1
503-16B EXSDCONT
502-2B-16B 501-2B-16B
500-2B
9
9
AC(N)
553-1
539-B11 2 502-3B-15B 501-3B-15B
101-2 NC
M35
DRIVE
539-B10 1 502-4B-14B 501-4B-14B 401-2B-15B 402-2-12 403-2 PRE-
TRAY UP
503-14B AMC2CONT 500-4B 400-15A PS REGISTRATION
MOTOR/BP
502-5B-13B 501-5B-13B
PS29
LIMIT
TRAY
503-11B MCL3CONT 500-7B 400-12A PS 102-1 5V1
PS25
546-3 555-4-3 SENSOR/1
539-B7 SGND
2
502-8B-10B 501-8B-10B
PS30
SENSOR/BP
503-10B BPCLCONT 401-6B-11B 402-6-8 404-3 102-2 SGND
500-8B 400-11A SGND
547-1 555-3-4
539-B6 5V2
3
502-9B-9B 501-9B-9B
OACB
503-8B CLOCK
502-10B-8B 501-10B-8B 401-8B-9B 402-8-6 405-2 NO PAPER 102-4 AC_OFF
500-10B 400-9A PS
PS26
547-3 555-1-6
BY-PASS
SENSOR/1
SENSOR
539-B4 SGND 502-11B-7B 501-11B-7B 401-9B-8B 402-9-5 405-3
503-7B CW/CCW 500-11B
10
10
400-8A SGND
5
UPPER CONVEYANCE
HTR2
HTR1
PS27
542-3 556-1-3 502-14B-4B 501-14B-4B
539-B1 5V2
IPB
503-4B TR4_CONT
SENSOR/1
500-14B
8
CONVEYANCE
400-5A 24V2 PRE- 103-5 SGND
INTERMEDIATE
503-3B TR4_CW
502-15B-3B 501-15B-3B
540-2-1 500-15B REGISTRATION
9
539-A11 24V2
401-13B-4B 402-13-1 407-2
400-4A DRIVE 103-3 3.5V
503-2B N.C 563-2-1 502-16B-2B 501-16B-2B CLUTCH/1
540-1-2 500-16B LOCK SD
MC4
10
SD6
500-17B 24V
CLUTCH/2
401-15B-2B 566-2-1 408-2
CONVEYANC
PS31 MC7 MC8 SD7
INTERMEDIATE
541-2-1 104-1 5V2
539-A9 24V2 401-16B-1B
400-1A N.C
92
735-1 24V2
54
MC5
539-A8 DRIVE 735-2 NC 400-16B N.C
11
11
CLUTCH/3
55
104-6 SGND
CONVEYANC
93
735-3 PGND
ADU LOCK
SOLENOID
INTERMEDIATE
400-15B N.C
56
GRID/Y
400-14B 5V2
57
PS28
731-3
58
401-3A-12A 410-3
SENSOR/2
731-4 730-13A CHGY_ER 400-12B SGND
CHARGER/Y
CONVEYANCE
63
INTERMEDIATE
104-2 5V2
TRAY /1
BP
544-1-2 400-10B PS
SD5
539-A3 DRIVE 731-7 730-10A DEVEYDCV PAPER SIZE/S1 123-2
PICK UP
PS33
401-6A-9A 411-3
731-8 730-9A SGND
GRID/M
400-9B SGND 123-3
401-7A-8A 412-1 123-1
545-2-1 104-5 24V1
732-1 730-8A CHGMCONT 400-8B 5V2 123-4
539-A2 24V2
401-8A-7A 412-2
BP
12
12
CHARGER/M
SOLENOID/ FEED
PAPER SIZE/L1 123-5
MC6
539-A1 DRIVE
PAPER
CLUTCH/
PS34
GRID/C
732-6 730-3A DEVEACM 400-4B VR PAPER SIZE VR/1 123-8
VR1
400-2B T1DET(H)
CHARGER/C
67
105-3 SGND
HV1
13
13
733-7
85
108-2 SGND
PS36
14
14
414-2A DRIVE
ADF
115
15
15
415-3A-12A 424-3
77
TRAY /2
415-6A-9A 425-3
1st TRANSFER/K 414-9B SGND
736-1B N.C 415-7A-8A 426-1
414-8B 5V2
736-2B N.C 415-8A-7A 426-2
414-7B PS PAPER SIZE/L2
HV2
16
16
414-6B SGND
738-9 736-4B GPCONT 415-10A-5A 423-1-5 427-3
414-5B 3.3V
738-8 736-5B 2ND_CONT 415-11A-4A 423-2-4 427-2
414-4B VR PAPER SIZE VR/2
738-7
VR2
17
17
140
109-3 5V3
DCPS3
IP-921
SENSOR/3
428-14A SGND
429-4B-13B 430-4-10 432-1 109-4 5V3
428-13A 5V2
94
739-1 24V2
141 134
428-11A SGND
95
739-3 PGND
F/G
137
NO PAPER
428-9A PS
429-9B-8B 430-9-5 433-3 SENSOR/3
428-8A SGND
429-10B-7B 430-10-4 434-1
109
428-6A DRIVE
494-3 493-3
391-7B KEY_CONT 429-12B-5B 430-12-2 435-1
KEY
C(K)
391-4B DRIVE
429-15B-2B 568-2-1 436-2 SOLENOID/3
PS43 MC11 MC12 SD9
FAN/3
FIXING
COOLING
111-1 24V2
19
19
TRAY /3
392-3
14
391-7A H/L
FAN/2
FIXING
PS44
429-3A-12A 438-3
COOLING
111-2 24V2
391-6A PGND 429-4A-11A 439-1
710-1-2 428-11B 5V2
ADF
16
391-5A PAT4_DRIVE
PS45
429-6A-9A 439-3
INTERLOCK
FNS
TONER SUPPLY
MS2
391-2A PAT1_DRIVE
PS46
429-9A-6A 440-3
428-6B SGND
INDICATOR LAMP
713-1 741-8-1
711-8 24V2 391-1A 24V 429-10A-5A 437-1-5 441-3
20
20
TONER
BOTTLE
VR3
429-13A-2A 437-4-2
428-2B T3DET(H)
TONER
741-5-4
BOTTLE
711-4 24V2
394-1-4
724-17 EM 393-1A DRIVE 127-4
472-2-2 442-17A N.C
M48
711-3 CONT
TONER
127-6
INTAKE FAN
127-5
INTAKE
442-15A PS
WRITING
712-1 394-4-1
PS47
127-8
21
21
393-5A DRIVE
LEVEL
128-2
TONER
442-13A 3.3V3
CLUTCH/Y CLUTCH/M CLUTCH/C CLUTCH/K
FAN/2
INTAKE
715-2 395-4-1
724-11 TLD_SIG 393-8A PGND 443-7-6 446-1
442-10A 5V2 128-6
LEVEL
TONER
FAN/1
442-7A 5V2
WRITING
EXHAUST
TONER
393-1B DRIVE
442-5A SGND
721-2 397-2-3
724-5 TLD_SIG 393-2B ER 126-2
LEVEL
397-3-2
TONER
724-4 SGND
721-3
393-3B H/L
M46
FAN/2
126-3
DETECTION LEVEL DETECTION
BY-PASS TRAY
WRITING
EXHAUST
724-1 SGND
725-3
DOOR
126-6
TONER
DCPS2
SENSOR
398-2-2 450-1
393-6B EM
DETECTION SENSOR/M DETECTION SENSOR/K OPEN/CLOSE
DRUM UNIT
703-3
M49
451-1
MOTOR/Y
704-3 24V2
88
704-4 24V2
703-4 399-2 451-2 TRAY UP DRIVE MOTOR/1
89
125-3
M40
TEMP
442-16B DRIVE
TEMP/
TSDB
M20,M21,M22,M23
125-1
SENSOR
399-1
HUMIDITY
704-5 PGND
703-5 393-11B 5V2 113-1 24V2
90
705-2 A 125-5
707-3-4 452-2-7 INTERMEDIATE CONVEYANCE CLUTCH/1
705-3 B 442-14B DRIVE 453-2
707-4-3 702-1A 701-13A-1A 125-6
705-4 B 700-13A DRV_ERR
452-3-6
M50
726-2 A 452-7-2
727-3-4 701-8A-6A 442-9B PS 455-2 VERTICAL CONVEYANCE DOOR SENSOR
726-3 B 702-6A 700-8A TBY_SIG 114-2 24V2
59
PS51
452-8-1
PRCB
M51
727-5-2
MOTOR/C
726-5 24V2
727-6-1 702-8A 701-6A-8A 456-1-7 458-1 114-3 24V2
700-6A TBM_EN
92
442-7B 5V2
TONER SUPPLY
726-6 24V2
701-5A-9A 456-2-6 458-2
442-6B SGND
HV1
702-12A
112
728-5-2
M41
456-7-1
MOTOR/K
701-13B-1B 457-2-3
25
25
702-1B 458-9
111
700-13B CHFAN_ER
PAPER FEED MOTOR
115-1 24V2
80
457-3-2 458-10
112
702-2B 701-12B-2B
700-12B CHFAN_ON
457-4-1 458-11
113
115-2 24V2
81
709-2
CVDB
701-9B-5B 459-9 PS
479-2-2 460-2 WASTE TONER FULL SENSOR
709-4 702-5B 700-9B CBCL_DRIVE
708-8 CLOCK
PS52
709-10
TONER BOTTLE MOTOR
124-7 124-5
702-13B 701-1B-13B 459-1 DRIVE
700-1B DBLT_CLOCK
462-4-1 124-8
Relay connector
Faston
27
27
Z
T
F
Y
X
V
S
P
K
E
B
A
U
R
N
H
D
C
Q
O
G
W
APPENDIX
APPENDIX KONICA MINOLTA 8050/CF5001/C500/8150 Field Service Ver.3.0 Dec. 2004
Symbol Part name Location Symbol Part name Location Symbol Part name Location Symbol Part name Location
C (K) Key counter 18-P M51 Toner supply motor /C 24-X PS37 No paper sensor /2 14-I 2nd transfer 16-S
CBR1 Circuit breaker /1 2-B M52 Toner supply motor /K 25-X PS38 Remaining paper sensor /2 15-I 1st transfer /Y 15-T
CBR2 Circuit breaker /2 2-D M53 Toner bottle motor 26-W PS39 Paper size /S2 15-I 1st transfer /M 15-T
DCPS1 DC power supply unit /1 9-B M54 Web motor 4-Q PS40 Paper size /L2 16-I 1st transfer /C 15-T
DCPS2 DC power supply unit /2 18-B M61 Paper exit fan /1 6-P PS41 Pre-registration sensor /3 17-I 1st transfer /K 16-S
DCPS3 DC power supply unit /3 (IP-921) 17-A M62 Paper exit fan /2 6-P PS42 Tray upper limit sensor /3 17-I Developing bias /Y 13-S
DCPS4 DC power supply unit /4 (HD-106) 13-G M63 Paper exit fan /3 6-P PS43 No paper sensor /3 18-I Developing bias /M 14-S
RL1 Main relay 6-F MC1 ADU conveyance clutch /2 2-Y PS44 Remaining paper sensor /3 19-I Developing bias /C 14-S
RL2 DCPS2 relay 6-G MC2 ADU conveyance clutch /1 2-Y PS45 Paper size /S2 19-I Developing bias /K 14-S
RL3 HTR relay 7-G MC3 ADU Pre-registration clutch 4-Y PS46 Paper size /L2 20-I Charger /Y 11-T
HTR1 Heater /1 9-G MC4 Intermediate conveyance clutch /2 10-X PS47 No paper sensor /BP 21-I Charger /M 12-T
HTR2 Heater /2 9-G MC5 Intermediate conveyance clutch /3 11-X PS48 Paper size /SBP 21-I Charger /C 12-T
TS1 Thermostat /1 2-O MC6 Paper feed clutch /BP 12-X PS49 Paper size /LBP 22-I Charger /K 13-T
TS2 Thermostat /2 4-O MC7 Paper feed clutch /1 10-I PS50 Vertical conveyance sensor 24-I Grid /Y 11-S
TEMP/HUM Temp/Humidity sensor 23-P MC8 Pre-registration clutch /1 10-I PS51 Vertical conveyance door sensor 24-I Grid /M 12-S
HV1 High voltage unit /1 11-P MC9 Paper feed clutch /2 14-I PS52 Waste toner full sensor 25-I Grid /C 12-S
HV2 High voltage unit /2 14-P MC10 Pre-registration clutch /2 14-I PS53 Waste toner door sensor 26-I Grid /K 13-S
L2 Fixing upper heater lamp /1 2-N MC11 Paper feed clutch /3 18-I PS54 Toner supply door open/close sensor 22-Q TSDB Toner supply drive board 20-S
L3 Fixing upper heater lamp /2 2-N MC12 Pre-registration clutch /3 18-I PS55 Conveyance lever sensor 5-Y NF Noise filter 3-B
L4 Fixing lower heater lamp 4-N MC13 Intermediate conveyance clutch /1 23-I TLD Y Toner level detection sensor /Y 21-Q Power plug 2-C
M26 Paper exit fan /R 8-H MC14 Toner bottle clutch /Y 20-X TLD M Toner level detection sensor /M 21-Q ACDB AC drive board 2-F
M27 Paper exit fan /M 8-H MC15 Toner bottle clutch /M 20-X TLD C Toner level detection sensor /C 22-Q FHCB Fixing heater control board 3-H
M28 Paper exit fan /F 9-H MC16 Toner bottle clutch /C 21-X TLD K Toner level detection sensor /K 22-Q PRCB Printer control board 5-K
M29 Fixing motor 2-Q MC17 Toner bottle clutch /K 21-X SD4 Reverse/Exit solenoid 2-Y CVDB Conveyance drive board 2-U
M30 Registration roller motor 6-Y PS16 Fixing pressure/release sensor 3-Q SD5 Pick up solenoid /BP 12-X
M31 Loop roller motor 6-Y PS17 Fixing exit sensor 3-Q SD6 ADU lock solenoid 11-T
M32 ADU reverse motor 7-Y PS18 Front door open/close sensor 5-R SD7 Pick up solenoid /1 11-I
M33 Reverse/exit motor 8-Y PS19 Reverse/Exit sensor 3-Y SD8 Pick up solenoid /2 15-I
M34 2nd transfer pressure/release motor 9-Y PS20 ADU conveyance sensor 3-Y SD9 Pick up solenoid /3 18-I
M35 Tray up drive motor /BP 9-Y PS21 ADU reverse sensor 3-Y SW1 Main power switch 5-B
M36 Fixing cooling fan /3 19-P PS22 Registration sensor 4-Y MS1 Front door interlock switch 6-R
M37 Fixing cooling fan /2 19-Q PS23 ADU Pre-registration sensor 4-Y MS2 Toner supply interlock switch 19-X
M38 Tray up drive motor /3 22-I PS24 2nd Transfer HP sensor 5-Y TH1 Fixing temperature sensor /1 3-O
M39 Tray up drive motor /2 23-I PS25 Tray upper limit sensor /BP 9-Y TH2 Fixing temperature sensor /2 4-O
M40 Tray up drive motor /1 23-I PS26 Bypass conveyance sensor 10-Y TH3 Fixing temperature sensor /3 3-O
M41 Paper feed motor 25-I PS27 Intermediate conveyance sensor /1 10-Y TH4 Fixing temperature sensor /4 5-O
M42 DCPS cooling fan 26-I PS28 Intermediate conveyance sensor /2 11-Y TRNS1 Transformer/main body 8-D
M43 Writing intake fan /1 21-P PS29 Pre-registration sensor /1 9-I TRNS2 Transformer /LCT 8-E
M44 Writing intake fan /2 21-P PS30 Tray upper limit sensor /1 9-I VR1 Paper size VR /1 12-I
M45 Writing exhaust fan /1 22-P PS31 No paper sensor /1 10-I VR2 Paper size VR /2 16-I
M46 Writing exhaust fan /2 22-P PS32 Remaining paper sensor /1 11-I VR3 Paper size VR /3 20-I
M47 Drum unit fan 23-P PS33 Paper size /S1 12-I VR4 Paper size VR /BP 21-I
M48 Charger intake fan 21-R PS34 Paper size /L1 12-I Indicator lamp 19-Q
M49 Toner supply motor /Y 23-X PS35 Pre-registration sensor /2 13-I Guide plate 17-T
M50 Toner supply motor /M 23-X PS36 Tray upper limit sensor /2 13-I Separation 16-T