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3
About
Kingspan Group
Global Presence
Today the Group has manufacturing plants around the globe,
sells in more than 85 countries and employs more than
6,000 people worldwide.
4
About
Kingspan Group
Introduction
The Group comprises four divisions:
■ Insulated Panels;
■ Insulation;
■ Environmental;
■ Access Floors.
● Kingspan Locations
5
Product Range
At a Glance
Standing
Seam Systems
KingZip IP
KS500/1000 ZIP IP
Insulated Roof
& Wall Panels
Lo-Pitch
KS1000 LP
Curved Roof
KS1000 CR
Trapezoidal Secret-Fix
KS1000 DR/DRC
Roof Tile
KS1000 RT
Sinusoidal
KS1000 SRW
Topdek
KS1000 TD
6
Product Range
At a Glance
Introduction
Insulated Wall Panels
Optimo Sol-Air
KS600-1000 Optimo KS1000 SA
Five Crown
KS1000 FC
Micro-Rib
KS600-1000 MR
Euro-Box
KS600-1000 EB
Flat
KS600-1000 FL
Flat-Stucco
KS600-1000 FL-S
Mini-Micro
KS600-1000 MM
Convex
Plank KS600-1000 CX
KS600-1000 PL
Wave
Tramline KS600-1000 WV
KS1000 TL
Curvewall
KS1000 CW
Louvre
KS1000 LV
7
Product Range
At a Glance
Fabrications, Safety
& Lighting Solutions
Top Hats
Gutters Flashings
Safety Lighting
Kingspan Day-Lite
Architectural
Safeside
Kingspan Day-Lite
Klick
Safepro2
Kingspan Day-Lite
Trapezoidal
Saferidge
Safetraxx
Kingspan Day-Lite
Upstand
8
Product Range
At a Glance
Introduction
Controlled
Environments
Roof Mounted
PV System
BENCHMARK
Façade & Roof Systems
BENCHMARK Evolution BENCHMARK Kreate
Design Wall Series Integrated Façade System
9
Market
Sectors
Our products are used in a wide range of sectors for any building type.
The sectors below give an indication of the variety of uses of our products.
10
Market
Sectors
Introduction
Education
St. John’s Academy, UK
Offices Health
Opus Business Park, UK Holywell Hospital, UK
Retail
Harley Davidson, France
11
System
Benefits
Single Component
Accelerated build speed can
reduce time on site
Durability
Lifetime performance
Airtight System
Guaranteed for the lifetime
of the building
12
System
Benefits
Introduction
Image courtesy of Hallford Refurbishments Ltd.
Storagebase, Wednesbury, UK
Quality Assurance
Kingspan strives to continually deliver the best quality products Kingspan Insulated Panels sources its colour coated metal from
and, with this in mind, all panels are manufactured in production several world class coating suppliers and the Guarantee includes a
facilities which are certified to ISO 9001. coatings protection against corrosion, chemical attack,
ultra-violet radiation, humidity and abrasion for up to 40 years
Kingspan Insulated Panels has attained certification to
(in nominated geographic zones), so the building owner can be
Environmental Management Standard ISO 14001 across most
sure that the building will continue to look good year on year.
of its manufacturing sites globally and is currently working to
The thermal efficiency and structural performance of the panels
complete accreditation for the remaining sites. The majority of sites
are guaranteed for periods in excess of 25 years.
have also achieved OHSAS 18001 (Health & Safety).
Kingspan Guarantees
In recognition of the many different demands that are placed
on construction professionals today, Kingspan Insulated Panels
guarantees not just one aspect of its products, but all of the key
performance areas.
13
System
Benefits
The systems can be quickly and easily installed with the aid At the same time, guarantees, service support, site inspections and
of mechanical lifting equipment through a single-fix installation maintenance are also supplied by multiple sources which can lead
process. The rapid speed of installation can help to reduce the risk to an increased risk of liabilities.
of accidents, as less time is spent working at height. It also means
that the building is weathertight sooner, allowing internal fit-out and
external finishing to commence earlier, minimising delays and the
need for multiple trades, therefore achieving a significant reduction
of overall build programme and cost.
FIBREfree System
■ Closed cellular structure of the insulation =
■ zero moisture ingress;
■ no air infiltration; and
■ lifetime thermal reliability, without ageing or degradation.
■ No risk of toxic mould and bacteria growth.
■
No risk of building’s or employers liability insurance cover
exclusion for presence of toxic mould.
■ No release of fugitive fibres into internal environments.
14
System
Benefits
Introduction
The easiest, fastest and most cost-effective
strategy to reduce heating and cooling energy
demand and construction costs is to use
Kingspan insulated roof and wall systems.
15
System
Benefits
Fire Performance
The ability of buildings to perform well in the case of fire and to offer protection to both occupants and property are of primary
importance to specifiers, owners, investors and insurers.
Kingspan Insulated Panels takes this issue extremely seriously and therefore all products have undergone extremely rigorous
testing to ensure that they not only meet regulatory standards, but in most instances go far beyond.
■ Global
Insurance: FM 4881 – Class 1 External wall panel
systems;
■ Global insurance: FM 4471 – Class 1 Roof panel systems;
■ UK Insurance: LPCB certified to LPS 1181 Grade EXT-A & B, for
external roof and wall panel systems;
LPS 1181: Part 1. The test shown below forms part of the assessment requirements for EXT-B and EXT-A approval.
16
System
Benefits
Introduction
One of the most convincing arguments for These case studies cover the performance of various Kingspan PIR
the use of Kingspan Insurer Certified PIR core panel systems in different applications including an external arson
insulated panels is the way they react to fire attack. We have published every single case study that we have
in real building fire situations. had done on our panel systems with the exception of those that
the client has asked to remain confidential. In every case, the PIR
Independently-researched real fire case studies have proven the
core panels have been found to have performed very well with no
performance of Insurer Certified PIR panel systems in the UK,
evidence of contribution to fire spread.
Ireland and mainland Europe.
Overall Conclusions
We have been building up a library of real fire case studies over
■ PIR cores charred in the immediate vicinity of fire.
the years including the following independent fire investigations by
■ Fires were not propagated within the PIR core.
Tenos, a leading fire engineering consultancy with global reach,
■ PIRpanels did not char significantly outside of the area of
based in the UK:
the main fire.
■ Wharfedale Hospital, UK;
■ Dominant influence on fire
■ Spider Transport, Ireland; severity was the contents
■ Crude Oil Pool Fire, Netherlands; of the building – fire severity
■ Clifton Comprehensive School, UK; not significantly influenced by
the PIR panel.
■ Food Preparation Facility, Heathrow Airport, UK;
■ No evidence to indicate
■ Suffolk Food Hall, UK;
that PIR panels increased the
■ RA Wood Adhesives, UK; risk of fire spread.
■ Furniture Retail Warehouse, Presov, Slovakia.
17
Sustainability Overview
A+ A B C D E
Best Kingspan KS1000 RW Worst
Performing ECOsafe 0.47 Ecopoints Performing
Roof Specifications Roof Specifications
Wall Specification†
High Performing Specifications Poor Performing Specifications
A+ A B C D E
Best Worst
Kingspan KS1000 RW
Performing ECOsafe 0.47 Ecopoints Performing
Wall Specifications Wall Specifications
KS600/900/1000 AWP
ECOsafe 0.53 Ecopoints
* Low Pitched Roof: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell. Supported on cold rolled steel purlins and structural sections.
Steel facings; generic organic coatings. Insulation 120mm core thickness.
† External Wall: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell vertically laid. Supported on cold rolled steel rails. Steel facings; generic organic
coatings. Insulation 70mm core thickness. KS600/900/1000 AWP Panel with ECOsafe PIR insulation core manufactured at Holywell horizontally laid. Supported on cold
rolled steel rails and structural frame. Steel facings; generic organic coatings. Insulation 80mm core thickness.
18
Environmental
Sustainability Methodologies
Introduction
A recent analysis has shown that Kingspan Insulated Panels’ products can contribute directly up to
28% of the BREEAM credits, and towards up to 27 points of the 110 points available within the LEED
accreditation.
BREEAM (Building Research Establishment Environmental LEED V4 (Leadership in Energy and Environmental Design)
Assessment Method) is the world’s leading environmental is the world’s second most widely adopted environmental
assessment method. assessment method.
BREEAM is divided into 10 categories, each carrying different LEED is divided into 9 categories, each carrying different scores.
scores.
Integrative Process
Location 1 pt
Pollution Management & Transportation Sustainable Sites
10% 12% 16 pts 10 pts
Kingspan Insulated Panels’ products can help achieve credits in Kingspan Insulated Panels’ products can help achieve credits in
the following categories: the following categories:
19
Cost Optimal Energy
Saving Building Solutions Introduction
With the ever increasing demand for sustainable Why do we need Cost Optimal Energy Saving
buildings and building methods, it is becoming Building Solutions?
essential to take into consideration what the The UK needs Cost Optimal Energy Saving Buildings to minimise
options are at an early stage of the project. the financial impact of rising fuel costs in buildings, therefore it is
For over 40 years, we at Kingspan Insulated Panels have pushed essential to reduce lifetime operational costs.
the boundaries of the building envelope, creating the world’s most With a holistic building design that concentrates on the design
advanced high performance systems. of the whole building, rather than just focusing on a specific area
Through our knowledge, and innovation and world-class technical such as the building envelope only, it is possible to design more
expertise, we can provide future-proofed Cost Optimal Energy accurately, more efficiently and at optimum cost. For example,
Saving Building Solutions to help architects and design teams enhancing the building envelope provides the opportunity to
realise affordable, energy efficient and sustainable buildings. downsize internal building services, thereby often reducing
the capital cost for the whole building when costs associated to
the reduced plant size exceed the costs associated to the
enhanced envelope.
Holistic Building Design Inputs
What are Cost Optimal Energy Saving Building Kingspan Cost Optimal Energy Saving Building Solutions can offer:
Solutions? ■ Less Capital Cost: Kingspan has proven that the integration of
Building designs that reduce both whole building capital an enhanced building envelope, with a holistic design approach
cost and lifecycle operational cost. that identifies the most cost-effective whole building specification,
often results in a reduction in capital cost.
Buildings designed with Cost Optimal Energy Saving Building
■ Higher Return on Investment: Cost Optimal Energy Saving
Solutions provide many compelling advantages to the different
Building Solutions that have a capital cost uplift provide significant
property stakeholders; they consume less energy, they emit less
operational cost reductions and offer rapid return on investment.
carbon dioxide and they are environmentally responsible over their
lifetime, but the perception is that these types of buildings carry ■ Lifetime Operational Cost Savings: Cost Optimal Energy
substantial capital cost premiums. Saving Building Solutions feature envelope systems that
maintain their thermal performance over time, limiting the
Kingspan Cost Optimal Energy Saving Building Solutions can
occupiers’ exposure to escalating operating costs over the
deliver minimum capital and lifetime operation costs for a building.
lifetime of the building.
■ Future-proofed Buildings: Cost Optimal Energy Saving Building
Solutions drive higher rental income, maximise occupancy levels,
reduce operating costs, enhance asset value and minimise the
risk of rising fuel costs to provide ‘future-proofed’ buildings.
■ Enhanced BREEAM/LEED Ratings: Additional BREEAM
/ LEED credits can be achieved, enhancing green building
credentials and providing market differentiation.
20
Cost Optimal Energy Exemplar
Saving Building Solutions Case Studies
Introduction
Kingspan Insulated Panels has carried out extensive research in conjunction withAECOM,
a world leading building design consultancy, to identify the positive impact of more efficient
building envelopes for buildings in various parts of the UK.
Each scenario was calculated using three starting building fabric Return on Investment (ROI) is a performance measure used
standards: backstop, notional and enhanced. to evaluate the efficiency of an investment, or to compare the
efficiency of a number of different investments. To calculate ROI,
■ Backstop: Less Insulation
the benefit (return) of an investment (net of initial cost of investment)
Roof = 0.25W/m2K / Wall = 0.35W/m2K
is divided by the cost of the investment; the result is expressed as
■ Notional:Medium Insulation a percentage or a ratio.
Roof = 0.18W/m2K / Wall = 0.26W/m2K
Net Present Value (NPV) is the difference between the present
■ Enhanced: More Insulation
value of cash inflows and the present value of cash outflows.
oof = 0.15W/m2K / Wall = 0.20W/m2K
R
NPV is used in capital budgeting to analyse the profitability of an
Results are dependent on various parameters such as building investment or project.
type, location, orientation, etc.
Internal Rate of Return (IRR) is the discount rate often used in
Having applied an envelope, a building specification is assigned capital budgeting that makes the net present value of all cash flows
based on cost-effectiveness (applying the most cost-effective from a particular project equal to zero. Generally speaking,
changes first) to develop the capital cost model. the higher a project’s internal rate of return, the more desirable
it is to undertake the project. As such, IRR can be used to rank
Lifetime operational costs are then calculated. It is then possible to
several prospective projects a firm is considering. Assuming all
recognise financial benefits of various building specifications over
other factors are equal among the various projects, the project
others in terms of Net Present Value (NPV), Return on Investment
with the highest IRR would probably be considered the best and
(ROI) and Internal Rate of Return (IRR).
undertaken first.
21
Cost Optimal Energy Route to Net-Zero
Saving Building Solutions Energy Buildings
We have now entered into an era of energy The envelope must offer thermal performance suitable to the
efficiency and financial returns, where energy local climate but it is not just the building envelope that must be
saving buildings are designed, constructed, considered at this stage, it is important to take a holistic approach
operated and maintained with minimal cost. to the energy efficiency of internal plant. Important elements such
as a building’s daylighting design must always be carefully
Energy efficiency must always be addressed before considering considered, taking location and climate into account. Kingspan’s
renewable energy. In order to achieve a cost optimal energy saving daylighting systems can be incorporated into building designs to
building design it is essential that annual energy consumption is further decrease energy consumption, by reducing the need for
minimised before incorporating low or zero carbon technologies. electric lighting.
Step 1
EnvelopeFirst & Optimised Building Services
22
Cost Optimal Energy Route to Net-Zero
Saving Building Solutions Energy Buildings
Introduction
STEP Insulate & Generate STEP Net-Zero
2 - Integrated LZC Technologies 3 Energy Buildings
The second step is called ‘Insulate & Generate’. At this stage, The final step is called Net-Zero Energy Buildings (NZEBs).
additional enhancements to the building fabric and / or internal The purpose of this stage is to ensure that the overall annual
duct / pipework are introduced and low or zero carbon technology performance of the building balances out. This usually involves
systems are added to further reduce the overall energy footprint. enhancing the renewable energy producing technologies
Low or zero carbon technologies such as Kingspan Roof Mounted incorporated in the building, and may require investment in off-site
PV Systems are perfectly suited to help reduce energy bills for energy saving schemes called ‘allowable solutions’ in the UK.
buildings with large roof space.
Having applied the steps above to reach a given target, it is
Likewise, Kingspan Sol-Air, a thermal air heating insulated panel necessary to calculate the lifetime operational cost by incorporating
system that channels passive solar heat gain into the heating the cost associated with rising fuel costs and replacement of
system hence reducing its energy consumption, is perfectly suited internal plant (keeping in mind an improved fabric will reduce
for buildings with fresh air requirements. Other buildings may the cost of internal plant). If the process is completed to
require different solutions, including solar thermal, wind and even reach different carbon targets, it is then possible to calculate a
heat pump technologies, all of which are available from one of Return on Investment (ROI), Net Present Value (NPV) and Internal
Kinspan’s other divisions. Rate of Return (IRR).
Step 2 Step 3
Insulate & Generate Net-Zero Energy Buildings
EnvelopeFirst & Optimised Building Services plus Insulate & Generate plus renewable energy
integrated low or zero carbon technologies. enhancements & / or off-site energy saving schemes.
23
24
Standing
Seam Systems
Seam Systems
Standing
25
Standing KingZip IP
Seam Systems KS500/1000 ZIP IP
26
Standing KingZip IP
Seam Systems KS500/1000 ZIP IP
Seam Systems
Standing
Griffen Valley School, Dublin, Ireland Oxley Park School, Milton Keynes, UK
KS500 ZIP IP
500mm Cover Width
65mm
Core
Thickness
KS1000 ZIP IP
1000mm Cover Width
65mm
Core
Thickness
27
28
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
29
Insulated Roof Trapezoidal Roof
& Wall Panels KS1000/2000 RW
30
Insulated Roof Trapezoidal Roof
& Wall Panels KS1000/2000 RW
Insulated Roof
& Wall Panels
Paraparaumu College, Wellington, NZ
KS1000 RW
1000mm Cover Width
30.5
35
Core
Thickness
KS2000 RW
2000mm Cover Width
30.5 333.3mm
35
Core
Thickness
31
Insulated Roof Lo-Pitch
& Wall Panels KS1000 LP
32
Insulated Roof Lo-Pitch
& Wall Panels KS1000 LP
Insulated Roof
& Wall Panels
Manningham Mills, Bradford, UK
KS1000 LP
1000mm Cover Width
35mm
Core
Thickness
33
Insulated Roof Curved Roof
& Wall Panels KS1000 CR
34
Insulated Roof Curved Roof
& Wall Panels KS1000 CR
Insulated Roof
& Wall Panels
Image courtesy of Gazeley and Central Photography.
Blue Planet Distribution Centre, Chatterley Valley, UK
KS1000 CR
1000mm Cover Width
35mm
Core
Thickness
35
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR/DRC
36
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR/DRC
Insulated Roof
& Wall Panels
Land Rover Dealership, Knutsford, UK
KS1000 DR/DRC
1000mm Cover Width
333.3mm
35mm
Core
Thickness
37
Insulated Roof Slate & Tile Support
& Wall Panels KS1000/2000 TS
38
Insulated Roof Slate & Tile Support
& Wall Panels KS1000/2000 TS
Insulated Roof
& Wall Panels
Holywell Hospital, Holywell, UK
KS1000 TS
1000mm Cover Width
30.5
35
Core
Thickness
KS2000 TS
2000mm Cover Width
30.5 333.3mm
35
Core
Thickness
39
Insulated Roof Roof Tile
& Wall Panels KS1000 RT
40
Insulated Roof Roof Tile
& Wall Panels KS1000 RT
Insulated Roof
& Wall Panels
Co-op Supermarket, Widnes, UK EBL Offices, Runcorn, UK
KS1000 RT
1000mm Cover Width
200mm
40mm
Core
Thickness
41
Insulated Roof Sinusoidal
& Wall Panels KS1000 SRW
42
Insulated Roof Sinusoidal
& Wall Panels KS1000 SRW
Insulated Roof
& Wall Panels
KS1000 SRW
Core
Thickness
43
Insulated Roof Topdek
& Wall Panels KS1000 TD
44
Insulated Roof Topdek
& Wall Panels KS1000 TD
Insulated Roof
& Wall Panels
Captains Club Hotel, Christchurch, UK
KS1000 TD
60mm 1000mm Cover Width
Core
Thickness
38mm
200mm
45
Insulated Roof Architectural Wall Panels
& Wall Panels / Longspan Range
Architectural Wall Panels (AWP) and Longspan (same profile as AWP, but with a greater spanning
capability) are secret-fix wall panel systems that offer unprecedented freedom of design and
top-of-the-range performance to architects.
The products come in 11 distinct profiles, allowing architects to look beyond traditional insulated
panel designs to create buildings with more inspiring façades within the same cost bracket.
Product Features
Profile: Curvewall, Convex, Euro-Box, Flat, Spanning capability: Longspan – up to 8.2m, frame to frame
Flat-Stucco, Louvre, Mini-Micro, Environmental rating: Green Guide A+ rating as per the
Micro-Rib, Plank, Tramline, Wave BRE Global “The Green Guide to
Fixing detail: Secret-fix Specification”, Green Guide 2008 ratings
Metal type: Steel (applies to AWP CX, EB, FL, MM, MR
and WV, in 600mm, 900mm and 1000mm
Colours: Kingspan XL Forté (Symphony / Vivace /
cover widths only)
Crescendo), Kingspan Spectrum (Solid /
Metallic / Diamond), Kingspan Altaris and Fire rating: LPCB*, FM approved (AWP 900mm and
Kingspan Textured. Curvewall in Kingspan 1000mm cover widths only)
Spectrum Metallic (Silver only). Louvre in Product compatibility: All profiles integrate with each other,
Kingspan XL Forté Symphony (Goosewing as well as with Optimo and Kingspan
Grey / Bottle Green only) and Kingspan Day-Lite Architectural (AWP only)
Spectrum Solid and Metallic (Onyx / Silver Preformed corners Panels can be curved on the length or
/ Obsidian only). Please note, Flat is only and panels: width, corners can be cranked or mitred
available in Kingspan XL Forté and Flat-Stucco depending on profile
is only available in Kingspan Spectrum
Seals: Factory-applied side weather seal
Application: Suitable for vertical or horizontal
* Longspan panels are only LPCB approved. Please contact Kingspan Technical
applications
Services for further information.
Lengths: Lengths from 1.8m up to 17m
From 600mm to 1000mm, with increments
Cover width:
as low as 1mm (subject to minimum
order requirements)
46
Insulated Roof Architectural Wall Panels
& Wall Panels / Longspan Range
Profiles
Micro-Rib Euro-Box Flat Flat-Stucco Mini-Micro Convex
KS600-1000 MR KS600-1000 EB KS600-1000 FL KS600-1000 FL-S KS600-1000 MM KS600-1000 CX
Insulated Roof
& Wall Panels
Cover Width
Core
Thickness
47
Insulated Roof Optimo
& Wall Panels KS600-1000 Optimo
48
Insulated Roof Optimo
& Wall Panels KS600-1000 Optimo
Insulated Roof
& Wall Panels
Mill Street Student Accommodation, Leeds, UK Beva Investments, UK
KS600-1000 Optimo
600mm – 1000mm Cover Widths
Core
Thickness
49
Insulated Roof Trapezoidal Wall
& Wall Panels KS1000/2000 RW
50
Insulated Roof Trapezoidal Wall
& Wall Panels KS1000/2000 RW
Insulated Roof
& Wall Panels
Arigna Coalmine, Co. Roscommon, Ireland
KS1000 RW
1000mm Cover Width
30.5
35
Core
Thickness
KS2000 RW
2000mm Cover Width
30.5 333.3mm
35
Core
Thickness
51
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR
Sainsburys, UK
52
Insulated Roof Trapezoidal Secret-Fix
& Wall Panels KS1000 DR
Insulated Roof
& Wall Panels
Sainsburys, UK
KS1000 DR
1000mm Cover Width
333.3mm
35mm
Core
Thickness
53
Insulated Roof Five Crown/Box Profile
& Wall Panels KS1000 FC
54
Insulated Roof Five Crown/Box Profile
& Wall Panels KS1000 FC
Insulated Roof
& Wall Panels
Newbridge Warehouse, Edinburgh, UK Cumbrian Sea Foods, Seaham, UK
KS1000 FC
1000mm Cover Width
200mm 54mm
95mm
38mm
Core
Thickness
55
Insulated Roof Sol-Air
& Wall Panels KS1000 SA
Asda, Bristol, UK
Sol-Air is a simple and intelligent solar air heating insulated panel system, with a through-fix securing
box profile. It fully integrates into the building envelope where the collector voids form an integral
part of the insulated wall panels. Sol-Air works by absorbing incident solar radiation and converting it,
through the medium of air, into heat energy.*
Product Features
Profile: Five Crown
Fixing detail: Through-fix
Metal type: Steel
Colours: Most efficient colour is Kingspan XL Forté
Symphony Anthracite. Other colours are
available on request
Application: Vertical application
Lengths: Lengths from 1.8m up to 15m
Cover width: 1000mm
Environmental rating: May be Green Guide A+ rated, subject
to project specific assessment
Fire rating: LPCB approved
Product compatibility: Integrates seamlessly with Five Crown
insulated wall panel
Seals: Site-applied side and end lap sealant
* Also available as perforated single skin version (Sol-Air Transpired), featuring as an additional building envelope layer.
56
Insulated Roof Sol-Air
& Wall Panels KS1000 SA
How it works?
Sun shining on the outer skin of a Sol-Air panel causes the
collector temperature to increase. This heat is transferred to the air
inside the collector void.
Insulated Roof
& Wall Panels
air into the collector. As the air travels towards the top of the
collector void it continues to absorb heat energy before exiting at
the top of the elevation. Heated air is transferred from the collector
into the building via the HVAC system or alternatively through a
high level ventilation system.
Asda, Didcot, UK
KS1000 SA
1000mm Cover Width
200mm 54mm
95mm
38mm
Core
Thickness
57
58
Fabrications, Safety
& Lighting Solutions
59
Fabrications, Safety
& Lighting Solutions Fabrications
Highline Gutters
Lightweight pre-coated steel guttering is available in lengths up
to 8m and is supplied in a corrosion-resistant range of finishes.
Downpipes, brackets and accessories, including unique
architectural hopper boxes, are also available to complete our
gutter system.
60
Fabrications, Safety
& Lighting Solutions Fabrications
Flashings
From simple functional flashings to attractive aerofoil eaves fascia
panels, our range combines functionality, performance and true
aesthetics to provide the finishing touch to any building envelope.
Available Lengths
Specialist Fabrications
From aperture units to wall panel louvres, all our specialist
fabrications products are custom designed to suit individual project
needs. The range includes:
61
Fabrications, Safety
& Lighting Solutions Fabrications
No Insert Recessed Insert Flush Insert No Insert Recessed Insert Flush Insert Rubber Gasket Raised
(standard)* (standard)* (standard)* (slimline) (slimline) (slimline) (slimline)
* Standard steel top hats shown above are for AWP/Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly different in
design and dimensions, and an additional steel top hat with raised fin detail is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services
department for panel-specific information.
62
Fabrications, Safety
& Lighting Solutions Fabrications
Preformed Corners
Our range of insulated preformed corners combine insulation
continuity with aesthetic design to offer an alternative solution to
traditional corner flashings.
Options include:
■ Single-cranked / mitred;
■ Double-cranked / mitred (including chamfered and Z-shaped);
Available Lengths
Minimum and maximum lengths, angles and radii will apply
depending on the type of corner specified. For more information,
please contact our Technical Services Department.
63
Fabrications, Safety
& Lighting Solutions Safety
Kingspan Insulated Panels offers a range of personal and collective fall protection systems including
Safepro2, Safetraxx, Saferidge and Safeside. All these systems provide proven, effective and discreet fall
protection solutions for working at height, and are the only systems that are fully tested and approved for
use on our range of insulated roof panels, ensuring protection of our insulated panels guarantee.
Product Features
Fixing detail: Advanced design allows efficient Compliance with national and international
Industry standards:
installation with no thermal bridging standards – providing the highest levels of
and eliminates the need for access protection within regulatory requirements.
to the underside of the roof. All supplied by Kingspan – guaranteeing
Accessories:
Metal type: High-grade stainless steel and aluminium that correct and compatible materials
components. are used.
Product compatibility: All Kingspan insulated roof panels are Installation: ighly-evolved design offers the easiest
H
available with an approved height safety and most efficient systems to fit.
system. For specific product compatibility,
please refer to the Kingspan Safety
brochure.
64
Fabrications, Safety
& Lighting Solutions Safety
Safepro2
Safepro2 is an innovative personal fall protection system, designed
to protect both the worker and the roof to which the system is fixed.
Safepro2 comprises a high-strength stainless steel cable, supported
on energy-absorbing roof anchor posts.
Saferidge
Saferidge is a unique personal fall protection system which is
integrated into the ridge capping. Saferidge comprises a high-grade
precision-extruded aluminium rail, factory-fitted to a steel ridge
capping, which is a bespoke fabrication for each roof. It is designed
to dissipate fall arrest forces across a wide roof area, minimising
potential damage to the roof in a fall arrest event.
Safeside
Safeside is a cost effective collective fall protection system for
flat roof or suspended ceiling applications. This flexible guard rail
system provides high levels of fall protection to the perimeter of the
roof, and is suitable for accessible areas of any size and layout.
65
Fabrications, Safety
& Lighting Solutions Lighting
66
Fabrications, Safety
& Lighting Solutions Lighting
35mm
20mm
35mm
35mm
36mm
35mm
To Suit Panel
Thickness
67
Fabrications, Safety
& Lighting Solutions Lighting
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Fabrications, Safety
& Lighting Solutions Lighting
600mm
530mm
199mm
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Fabrications, Safety
& Lighting Solutions Lighting
70
Fabrications, Safety
& Lighting Solutions Lighting
38mm
*
* Aluminium spacers to suit panel thickness
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Fabrications, Safety
& Lighting Solutions Lighting
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Fabrications, Safety
& Lighting Solutions Lighting
40mm
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Colour
Range
Colour
Range
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Colour
Range
Kingspan XL Forté
A range of world class protective PVC coatings with a leathergrain effect that is available in inspiring colours and provides a barrier against
the elements.
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
* Please refer to guarantee table on page 81.
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Colour
Range
Kingspan Spectrum
Colour
Range
A range of proven smooth polyurethane coatings that delivers aesthetic brilliance and guaranteed performance in a variety of applications.
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
* Please refer to guarantee table on page 81.
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Colour
Range
Kingspan Destral
Matt polyester organic coatings that are ideal for the Kingspan
Roof Tile System.
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
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Colour
Range
Colour
Range
Kingspan Altaris Metallic
Dark Grey Metallic Dark Anthracite Metallic Blue Metallic Copper Metallic
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
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Colour
Range
Kingspan Textured
A range of elastomeric acrylic rendered effect coatings that provides a protective weathering membrane which is extremely durable,
fade and mildew resistant.
Membranes
High performance polyvinyl chloride (PVC) and thermoplastic elastomer (TPE) single-ply membranes
specifically designed for roof applications and fabrications.
Sika-Trocal Sika-Trocal
Grey PVC Slate PVC
RAL 7047 RAL 7015
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
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Colour
Range
Kingspan Day-Lite
A range of colourful translucent multi-wall polycarbonate for roof and wall applications, with UV protected layers that allow high levels
of natural light to pass through.
Colour
Range
Kingspan Guarantees
The below table refers to guarantee periods for the United Kingdom:
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. Please ensure that you request a swatch sample from the Kingspan Marketing
Department to view accurate colour and texture prior to specification.
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Controlled
Environments
Environments
Controlled
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Controlled Temperature
Environments Controlled Systems
Product Features
Profile: Equi-Bead, Mini-Bead, Flat, Micro-Rib,
Mini-Box, Euro-Box
Metal type: Steel / Stainless Steel
Application: Suitable for internal and external roof,
wall and ceiling applications
Lengths: From 1.8m to 19.7m
Cover width: 1100mm
Thickness: From 50mm to 220mm
d
ea
ea
i-B
at
M
Fl
ox
M
i-B
ox
in
-B
M
ro
Eu
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Controlled Cleanroom &
Environments Walk-In Coldrooms
Environments
compatible integrated doors, windows and ancillary components. any walk-in coldroom application. This bespoke solution is
Controlled
Available in flush (F) and semi-flush (SF) options, this range is ideal available as a continuous (C) or discontinuous (DC) camlock
for all cleanroom applications where high levels of performance are system, and comes in standard ‘off-the-shelf’ or custom built sizes;
required, ensuring a controlled environment is maintained. providing a flexible and fully supported fast track service to meet
project specific requirements.
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86
Structural Products
& Systems
Structural Products
& Systems
87
Structural Products
& Systems Floordeck
88
Structural Products Purlins &
& Systems Sheeting Rails
Multibeam Multichannel
Multibeam is a range of purlins and cladding rail systems that are Multichannel is a range of pre-engineered, structural channel
suitable for all types of modern roof construction with bay sizes up sections designed to complement the Multibeam purlin and
to 15m. Multibeam cladding rail systems are designed specifically rail systems. Multichannel is an ideal solution for vertically or
to support metal-clad walls in horizontal or vertical applications. horizontally-laid cladding and can be an effective substitute for
conventional hot-rolled sections and timber.
Structural Products
Lengths: Up to 18m or more Lengths: Up to 18m or more
Range: Includes a large range of section depths Range: Includes a large range of section depths
& Systems
and flange widths to suit all applications and flange widths to suit all applications
Compatibility: Can be used with all types of modern Compatibility: Can be used with all types of modern
roof and cladding systems steel based side wall cladding systems
Gauges: Ranges from 1.2mm to 2.9mm for Gauges: Ranges from 1.2mm to 2.9mm for
economic solutions economic solutions
Fire performance: N/A Fire performance: N/A
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Kingspan
Energy
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ROOF MOUNTED PV SYSTEM
System Benefits
■ KingZip IP;
■ Lo-Pitch;
■ Curved Roof;
■ Topdek;
■ BENCHMARK Topspan;
■ BENCHMARK Envirodek.
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100% FUNDED PACKAGE*
SERVICE PACKAGE
■ Project management;
■ Principal contractor;
■ MCS-approved solutions.
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BENCHMARK is an architectural range of façade
and roof systems that has been designed using
insulated panel technology. BENCHMARK brings
together all the elements of the building envelope
to help create stunning architectural façades and
roofs in exciting colours, textures and finishes,
whilst meeting clients’ expectations in terms of
costs, speed and energy performance.
The whole range has been fully tested and is
backed by the BENCHMARK Guarantee.
A BENCHMARK Product Selector is available,
should you require further information
on BENCHMARK Façade & Roof Systems.
BENCHMARK
Image courtesy of Lakesmere Ltd.
FAÇADE &
ROOF SYSTEMS
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BENCHMARK BENCHMARK
ENGINEERED FAÇADE SYSTEMS INTEGRATED FAÇADE SYSTEMS
BENCHMARK Engineered Façade Systems comprises three BENCHMARK is proud to present its latest and most
engineered systems that have been designed to display a innovative product within its range, BENCHMARK Kreate,
large range of metallic and non-metallic façade options. a fully integrated cassettes façade system using insulated
panel technology. Fully bespoke and completely inspirational,
Engineered Systems: the range comprises three pre-
BENCHMARK Kreate is made to order to the specifier’s
engineered insulated panel systems, BENCHMARK Konnect,
free design.
BENCHMARK Karrier and BENCHMARK Wall Liner, all of
which utilise the same advanced insulated panel technology It is the first integrated insulated panel and aluminium façade
to deliver high performance envelopes. Once the panel system of its kind, offering a world of benefits compared
systems are installed the building is fully weathertight, to traditional rainscreen systems. Each high performance
allowing internal fit-out to commence and removing the insulated panel is made of multiple cassettes with smooth
façade from the critical path. The relevant secondary rounded corners that are cleverly integrated into each
support/railing system required for the chosen façade is fixed panel. The façade’s design is truly bespoke, in terms of the
directly to the outer skin of the panel systems, removing amount of cassettes, their arrangement along with their
all risk of cold bridging. The three systems will vary in span, individual size and colour. The cassettes are finished in a post
railing systems and façade options. powder coating, which is available in any BS or RAL colour
(chromide-free finish with Qualicoat assurance).
Façade Options: BENCHMARK offers a wide choice of
façades in colours and textures without any limitation.
The product range includes metallic, glass, ceramic, fibre
cement, HPL and timber. BENCHMARK offers stylish
façade options combined with high performance to deliver
complete façade solutions.
BENCHMARK BENCHMARK BENCHMARK BENCHMARK Kreate
Konnect Karrier Wall Liner
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BENCHMARK BENCHMARK
DESIGN WALL SERIES ROOF SYSTEMS
BENCHMARK Design Wall Series comprises a range of BENCHMARK brings together a selection of roof systems
premium flat insulated panels (BENCHMARK Evolution) with comprising:
distinctive features, textures, colours and an impressive range
• BENCHMARK Envirodek: An insulated roof deck that
of joint connection details.
has been specifically designed to support extensive and
The range comprises: intensive green roof systems;
• BENCHMARK Evolution Axis: The original premium, • BENCHMARK Topspan: An insulated roof deck combining
un-profiled insulated panel system; a structural deck and metal top sheet in one product.
The panels are suitable for zinc, stainless steel and
• BENCHMARK Evolution Multi-Groove: The premium flat
aluminium standing seam waterproofing systems and
panel with two grooves engineered into the surface of
single-ply membranes;
the panel;
• BENCHMARK Roofliner: An insulated roof panel that is
• BENCHMARK Evolution Recess: The panel with a folded
ideal for standing seam finishes.The panels are specifically
edge detail and a recessed rubber gasket, creating a 3D
designed for zinc, stainless steel and aluminium standing
joint effect;
seam waterproofing systems and single-ply membranes.
• BENCHMARK Evolution Reveal: The premium flat panel
with a 50mm, 100mm or 150mm reveal along the panel;
• BENCHMARK Evolution Reveal Recess: A panel that has a
combination of a variable reveal and 3D joint effects. BENCHMARK Envirodek
BENCHMARK Topspan
BENCHMARK
BENCHMARK Roofliner
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Customer Services
& Support
Ireland
Tel: +353 (0) 42 9698529
Email: technicalkc@kingspan.net
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Customer Services
& Support
UK Ireland
Tel: +44 (0) 1352 717251 Tel: +353 (0) 42 9698555
Email: info@kingspanpanels.com Email: quotationskc@kingspan.net
Ireland
Tel: +353 (0) 42 9698540
Email: info.ire@kingspanpanels.com
Customer Service
& Support
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Kingspan Insulated Panels PTY Ltd, Africa
Unit 1, Romead Business Park
23 Malone Road, Maxmead
Pinetown, 3610, South Africa
Tel: +27 (0)31 7013181
For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors
or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and
Kingspan Limited and its subsidiaries accept no liability in respect thereof.
02/2016