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OIL-LESS SCROLL AIR COMPRESSOR SYSTEM WITH DESICCANT AIR TREATMENT

Furnish and install, where shown on the drawing a prefabricated oil-less scroll air with
desiccant air treatment system as manufactured by Amico Source. COMPRESSOR MOTOR
• NEMA, Open drip proof, 3600 RPM, continuous duty.
AIR COMPRESSOR SYSTEM • 208-230V, 460V, 60 hertz, 3 phase electrical service.
• Meet or exceed the requirements of NFPA 99.
• Package: oil-less Scroll air compressors, associated equipment, one ASME air receiver, VIBRATION ISOLATION SYSTEM
desiccant air dryer package, and one control panel. • The compressor and motor is fully isolated from the package base by means of rubber
• System intake, discharge, and power connection at the control panel are the only field mounts.
connections required.
• All components are completely pre-piped and pre-wired to single-point service connections. AIR RECEIVER
• All interconnecting piping and wiring are operationally tested prior to shipment. • AMSE construction, inside of the tank shall be double epoxy coated for rust protection.
• Provide liquid tight conduit, fittings and junction boxes for all control and power wiring. • Rated for a maximum 200 PSIG MWP service
• The system shall include individual compressor inline intake filters, discharge check valves, • Equipped with pressure gauge, safety relief valve, 3 way by-pass, sight glass, and automatic
safety relief valves, stainless steel intake and discharge flexible connectors, isolation valves, air electronic tank drain with manual override.
cooled after coolers for each compressor, high discharge temperature shut down switches,
pressure control switches, as well as poly tubing for gauge and switches. DRYER / FILTER / REGULATOR SYSTEM
• NFPA99 compliant dual desiccant air dryers with an integral demand based purge saving
CONTROL PANEL control system
• UL listed control panel in a NEMA 12 enclosure. • Equipped: dual pre-filters, after-filters, pressure regulators valves, dew point monitor, CO
• Externally operable circuit breakers with door interlocks, control circuit transformers with fused monitor and system safety valves.
primary and secondary circuits, H-O-A switches and magnetic starters with 3 leg overload • It is required to meet and exceed the current code requirements shall be mounted on the
protection. compressor system base.
• Touch screen monitor providing the hours of operation of each pump, settings of the system and • Completely pre-piped and prewired to single-point service connections.
indication of fault. • There shall be 2 identical banks of air treatment equipment, piped in parallel and provided
• LED run indicators on HOA switches with valves to by-pass either filter set for element replacement, maintenance and repair work
• Provide audible and visual local alarm for all required alarms and manufacturer recommended while still treating medical compressed air through the other set.
alarms • Each bank consists of three stages. The 1st stage is a prime efficiency coalescer with filtered
• All control and alarm functions shall remain energized while any compressor in the system differential pressure gauge and electric solenoid auto drain valve.
remains electrically on-line. • The 2nd stage is a desiccant heatless air dryer, equipped with purge control.
• The lag compressor shall be able to start automatically if the lead compressor fails to operate. • The 3rd stage is a prime efficiency particulate after filter with differential pressure gauge and
• Digital dew point monitor and CO monitor within control panel with alarm contacts set at code manual drain.
requirement
• Digital display of the dew point (either in ° F or ° C) and CO in ppm on the monitor. STATEMENT OF WARRANTY
• Dryer purge economizer and optimizer
Amico Source warrants its Air Compressor Systems are to be free of defects in material and
• Alarm contacts should be provided for remote annunciation for all alarm points.
workmanship under normal use for a period not to exceed thirty (30) months from date of
• Alarm logging within the control panel PLC
shipment, or twenty four (24) months from date of start-up. Please refer to our warranty
• Ethernet connection for remote panel control policy for further details.
AIR COMPRESSOR The service of a factory trained representative shall be made available at jobsite to check installation, start-
• The compressors will be belt driven oil-less scroll, single stage, air-cooled construction with up and instruct operating personnel in the proper operation and maintenance. A start-up form shall be
absolutely no oil needed for operation. completed at the time of start-up by a factory trained representative.
• Each compressor will be equipped with isolation valve, check valve, safety valve, electric motor,
belts, belt guard, after cooler with separator, and T.M.P.D. (Thermal malfunction protection
device).
NOTES:
GENERAL
QUADRAPLEX SCROLL AIR PLANT WITH DESICCANT AIR TREATMENT SYSTEM 1. EQUIPMENT, INSTALLATION, AND
TESTING OF THE MEDICAL AIR SYSTEM
SHALL COMPLY WITH NFPA, LATEST
MODEL#: A-SCD-Q-200P-SS-N-201-TS EDITION, AND ALL STATE AND LOCAL
CODES OR ORDINANCES.

2. THE SYSTEM REQUIRES DEDICATED


MECHANICAL VENTILATION WITH AN
ALLOWABLE TEMPERATURE VARIANCE OF
40 F TO 105 F (CONSULT FACTORY FOR
SIGHT GLASS HIGHER AMBIENT TEMPERATURES).
UNDER BYPASS
3. VIBRATION PADS AND FLEX
CONNECTORS WILL BE SHIPPED LOOSE
DESICCANT DRYER SYSTEM FOR FIELD INSTALLATION.

AFTER FILTER 1 4. FOR MAINTENANCE AND VENTILATION


(2 PLACES) OF THE SYSTEM, AMICO SOURCE
MOISTURE SEPARATOR CORPORATION RECOMMENDS 2 FT. (24 IN)
(4 PLACES) MINIMUM CLEARANCE ON ALL SIDES,
AND 3 FT. (36 IN) IN FRONT OF THE
REGULATOR CONTROL PANEL.
AIR COMPRESSOR
(2 PLACES)
STANDARD BASE PIPING
CO REGULATOR
1. ALL PIPING SHALL BE INSTALLED IN
DISCHARGE ACCORDANCE WITH NFPA, LATEST
EDITION.
1 1/2 NPT
(16) HOLES 5/8" DIA. 2. ALL INTERCONNECTING PIPE AND
FOR ANCHORING FITTINGS BEYOND INLET AND DISCHARGE
DEW POINT SENSOR TO FLOOR CONNECTIONS SHALL BE SUPPLIED AND
INSTALLED BY THE CONTRACTOR.

PRE-FILTER 0.01 3. PIPING LAYOUT IS DIAGRAMMATIC


ONLY: FINAL ARRANGEMENT WILL BE SITE
(2 PLACES) SPECIFIC. CONTRACTOR SHALL BE
RESPONSIBLE FOR FIELD VERIFICATION
AND COORDINATING ACTUAL LOCATION
WITH OTHER TRADES.

4. PIPE EXHAUST OUTSIDE, TURN DOWN


AND SCREEN PER NFPA, LATEST EDITION.

5. ALL DRAIN LINES SHALL BE SUPPLIED


AND INSTALLED BY OTHERS AND RUN TO
APPROPRIATE WASTE DRAIN.
RECEIVER 6. INLET PIPE SIZES REFER TO STANDARD
PRESSURE DROP TABLES

TANK THREE VALVE BYPASS


PRO IEC ELECTRICAL
MONITOR INLET FILTER ELECTRIC MOTOR
1. ELECTRICAL POWER SHALL BE
(4 PLACES) SUPPLIED FROM THE LIFE SAFETY
91 in BRANCH OF THE ESSENTIAL ELECTRICAL
PUMP ISOLATION VALVE [2.31 m] DISTRIBUTION (EMERGENCY POWER).
QUADRAPLEX 73 in
(4 PLACES)
CONTROL PANEL [1.85 m] 2. REFER TO WIRING SCHEMATIC SHIPPED
IN CONTROL PANEL.
48 in
[1.21 m] 3. CONTRACTORS SHALL VERIFY MOTOR
INLET CONNECTION VOLTAGE, PHASE, AND AMPERAGE
3 NPT RATINGS BEFORE STARTING ELECTRICAL
INSTALLATION AND VERIFY THE VOLTAGE
1/2 NPT DRAIN SUPPLIED BY THE HOSPITAL IS THE SAME
UNDER RECEIVER
4.ALL CONDUIT, FITTINGS AND
33 in 33 in 34 in 34 in 55 in CONDUCTORS FROM CONTROL PANEL TO
POWER SOURCE SHALL BE SUPPLIED BY
[0.84 m] [0.84 m] [0.86 m] [0.86 m] [1.40 m] OTHERS.
134 in
5. (*) USED TO INDICATE SYSTEM
[3.40 m] VOLTAGE
IS USED ON 50 Hz MOTORS ONLY.

FEB DRAWN
DATE: 15/17 REV: 1 BY: BW

NFPA SYSTEM CAPACITIES SYSTEM FLA (WITH


COMPRESSOR CFM WITH RESERVE COMPRESSOR WEIGHT SQ.FT. SOUND
TANK ALL COMPRESSORS RUNNING) SYSTEM
ON STANDBY IN LBS REQUIRED HP LEVEL
SIZE BTU/HR DATE
(KG) (M ) dB (A)
@100 psig @145 psig @100 psig @145 psig 208V 230V 380V 460V

5457 51.2
49.8 48 149.4 144 (2475) (4.76) 20 200G 266 215 - 108 152,667 84 APPROVAL SIGNATURE

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