INTERACTIVE SCHEMATIC

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 RENR7695-01
August 2010

C4.4 Marine Generator Set

Electrical System
L1K1-UP
S1M1-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 8 7 6 5 4 3 2 1

ENGINE and STANDARD CONTROL PANEL WIRING ENGINE and PREMIUM CONTROL PANEL WIRING

L1
P1 P2
YELLOW (SHUTDOWN) S1 S2 L2
COMMON ALARM 2 19 SPARE UNIT
GENERATOR SET CONTROL (STANDARD) P1
S1
P2
S2
OIL COOLANT L3
REMOTE CONTACTS 'E' REMOTE CONTACTS 'A'
NOTE TO RESET UNIT SELECT 'OFF' POSITION ON MODE SWITCH.

ORANGE (CT1)

ORANGE (CT2)

ORANGE (CT3)
18 SPARE UNIT DC HOUR PRESSURE TEMPERATURE P1 P2
FOR GENERATOR FOR GENERATOR
VOLTMETER METER GAUGE GAUGE S1 S2 N
RUN SHUTDOWN

RED (L3)

RED (L2)

RED (L1)
WHITE (CTE)
GREEN (RUN) 12 LAMP TEST + + + +
GENERATOR RUN 11
GREEN/YELLOW
RED (+VE) - - AC ALTERNATOR

HIGH WATER TEMPERATURE

F F

WHITE (LAMP TEST)

R1 11 L SERIES GOVERNOR FAILURE ALARM - - S S DC CIRCUIT 1 2 3 4 12
R4 R2

RED (VOLTMETER)
BREAKER 6.3A
3 OFF

LOW OIL PRESSURE

ALARM BLACK 10

COMMON SHUTDOWN
GENERATOR 34 N 25 26 27 29 30

REMOTE STARTER

EMERGENCY STOP
MUTE SHUT DOWN 8 WARNING LAMP
RUN RELAY
RELAY RELAY GENERATOR SET CONTROL (PREMIUM)

CTL1

CTL2

CTL3

CTE

EARTH
NOT IN AUTO
RED (L1 LOAD) 9
33 L3

VIOLET

MAG P +VE

MAG P -VE
2 2 2

PRE-HEAT
6 6 6

BLUE

STARTER
4 4 4 8
RED (L2 LOAD)
2 DC +VE EMERGENCY 32 L2

FUEL

YELLOW
1 1 1 STOP ON

RED

GREY
5 5 5
3 3 3 CANOPY. RED (L3 LOAD) 7
31 L1

L SERIES GOVERNOR FAILURE ALARM

RED (AUDIBLE ALARM)
OTHERWISE GREEN (RUN)
8 7 8 7 8 7 1 DC -VE 20 21 13 6 7 5 4 3 17 9 10 D2 GENERATOR RUN 11
LINK
1A REMOTE CONTACTS 'A' REMOTE CONTACTS 'E' REMOTE CONTACTS 'D'
PINK (COMMON DIODE TERMINALS
PINK (EMERGENCY STOP) FOR GENERATOR FOR GENERATOR FOR GENERATOR

GREEN
SHUTDOWN) ALARM RUN SHUTDOWN
R1 PINK (FUEL) YELLOW (SHUTDOWN)
COMMON ALARM 2 RED
TO REMOTE PANEL

ALARM LAMP 150R PINK (EMERGENCY STOP)

(C0MM0N ALARM)

HIGH COOLANT TEMP

HIGH COOLANT TEMP

LOW COOLANT LEVEL

HIGH EXHAUST TEMP

MUTE 19 COMMON ALARM

LOW OIL PRESSURE

LOW OIL PRESSURE

TEST YELLOW (WATER SEPARATOR)

BLACK
D1

COMMON SHUTDOWN
GREEN

GREEN
RED (AUDIBLE ALARM)

WHITE
AUDIBLE ALARM 4 RED

EMERGENCY STOP
AUDIBLE

WATER IN FUEL
STANADYNE

REMOTE START
ALARM FIT LINK FOR 12V EMERGENCY VIOLET WARNING LAMP

SYSTEM AUTO
8 RED (WATER SEPARATOR) FUEL/WATER
R3

ALARM MUTE
TURQUOISE

PINK (OPG)

PINK (CTG)
R1 R4
1A STOP SEPARATOR

MAG P +VE

MAG P -VE
PINK (HM)
ORANGE
RED

PRE-HEAT

SHUTDOWN

SHUTDOWN
DIODE FIT LINK FOR 24V 2 2 2 (OPTION)

STARTER
BROWN
6 6 6
4 4 4 BLACK

ALARM

ALARM
BLACK

BLACK

BLACK

BLACK
RED

PINK

RED

FUEL
2 DC +VE
1 1 1

0v
5 5 5
REMOTE 3 3 3
WHITE (DEUTSCH J) CONTACTS DC -VE
8 7 8 7 8 7 1 13 5 6 18 24 4 3 17 20 21 22 15 16 23 14 12 10 9 7 11
82R BLUE (MPU DSM) 'B'
COMMON GENERATOR SHUT DOWN

VIOLET
BLACK
BLACK

24V SYSTEMS START ALARM RELAY RUN RELAY RELAY

BLUE (MPU DSM) SIGNAL
ONLY

TO REMOTE PANEL
BLACK
8 PINK (EMERGENCY STOP) EMERGENCY
R2
STOP ON

(ALARM MUTE)
WHITE (DEUTSCH X) WHITE (DEUTSCH W) GREEN 150R CANOPY.
PINK (EMERGENCY STOP) OTHERWISE
OIL YELLOW FIT LINK 19A D1 LINK TERMINALS

VIOLET
PRESSURE 7 FOR 24V
SENDER

BLUE (MPU DSM)

BLUE (MPU DSM)

R2

WHITE
1A DIODE FIT LINK

BLACK
RED
2 FOR 12V 8 17A RED (NOT IN AUTO)
6 19
COOLANT GREY 4 REMOTE CONTACTS 'C'

TURQUOISE
TEMPERATURE RED (AUDIBLE ALARM) RED (AUDIBLE ALARM)
8 12V SYSTEMS NOT IN
SENDER BLACK 4 1 ALARM

YELLOW

ORANGE
ONLY AUDIBLE ALARM 5 TURQUOISE (HIGH EXHAUST TEMP) BLACK AUTO SIGNAL
3 MUTE

GREY
RED
M N D T X J W C V B R S G P Q H E 8 7
OIL RED 3 7 GREY (LOW COOL LEVEL)
BROWN YELLOW
PRESSURE 7
SENDER GREEN
ALARM

BLACK
REMOTE REMOTE CONTACTS 'B'
EMERGENCY

BLACK
AUDIBLE RELAY
CONTACTS ALARM STOP START
MUTE BLACK
RED (MARKED ALARM MUTE) 'C' COOLANT GREY SIGNAL
ALARM MUTE 9 TEMPERATURE 8
NOT IN SENDER
RED (MARKED ALARM MUTE) AUTO
ALARM MUTE 10

E E
RED (+VE) SIGNAL RED (ALARM MUTE)
+VE 3 ALARM MUTE 9
BLACK RED (ALARM MUTE)
-VE 6 ALARM MUTE 10
GREEN RED (+VE)
RUN 5 +VE 3
BLACK
-VE 6

(GLOW RELAY)

(DEUTSCH J)
GREEN
RUN 5

5A FAST 85
R2 82R
86
ACTING FUSE 24V SYSTEMS

(DEUTSCH X)
ONLY
RED RED RED (LSC1)

WHITE
GREEN
87 30

WHITE
RED D3 D4

WHITE
+VE DC CIRCUIT 87A

BLACK
FROM L SERIES 12V SYSTEMS
BREAKER 10A ONLY
RELAY
BATTERY RED RED

VOLTAGE REGULATOR

PINK
BATTERY L SERIES
24V SYSTEMS ONLY. SPEED
DISCONNECT M N D T X W F J C V B R S G P Q H E K L
GREEN

WHITE (-VE EARTH RELAY)

SWITCH CONTROL
RED

RED

85 5A FAST

TURQUOISE
86 86 85
86 85 24v IN 87 ACTING FUSE
RED RED RED (LSC1)

YELLOW

ORANGE
30

BLACK
RED

12 1 30

GREY
87

BLACK
87 87A
START 30
FUEL/STOP +VE L SERIES
12v OUT 11 2 DC CIRCUIT
VIOLET

FROM

TURQUOISE (HIGH EXHAUST TEMP)

87a

BLUE
RELAY RELAY BREAKER 10A RELAY

BLUE (MPU DSM)

BLUE (MPU DSM)

BATTERY RED RED
GLOW PLUG HEAVY AMBIENT 10 3
VOLTAGE REGULATOR

PINK
86 85 TEMPERATURE BATTERY L SERIES
DUTY RELAY NOTE B 24V SYSTEMS ONLY
9 4 SPEED

PINK
SWITCH DISCONNECT

GREY (LOW COOL LEVEL)

86 85 86 CONTROL
SWITCH 85

PINK (LOW COOLANT LEVEL)

87 30 NOTE A 8 5 87 24v IN 87

WHITE (-VE RELAY)

30 BROWN 30
GLOW PLUG 12 1

(GLOW PLUG)
7 6 87a

WHITE (AMBIENT
MOMENTARY START FUEL/STOP

VIOLET
12v OUT 11 2
RED

PINK GLOW PLUG HEAVY

TEMP SWITCH)
EARTH RELAY RELAY RELAY

BLUE
GREEN

START ADVANCE) DUTY RELAY

85 PINK NOTE B 10 3

BLUE (MPU DSM)

BLUE (MPU DSM)

86 85
YELLOW

86
WHITE (COLD

PINK
5 4
AMBIENT 94
GREY

B+ 87 TEMPERATURE
BLACK

50 2

BLUE (LSC 11)

TURQUOISE
85

BLUE (LSC 3)
87 30 SWITCH

PINK
30

PINK
NOTE A

YELLOW

YELLOW

ORANGE
GLOW PLUG 76

RED
D+ 87a

BLACK
MOMENTARY

GREY

GREY
GLOW PLUG - CYL 1

GLOW PLUG - CYL 3

GLOW PLUG - CYL 4

GLOW PLUG - CYL 2

B- EARTH RELAY

START ADVANCE)
BLACK
85
86

WHITE (COLD
G

WK
W 87a
B+

BLUE (LSC 11)

M

BLUE (LSC 3)
-VE CIRCUIT COLD FUEL/STOP FUEL

PINK
PINK
30

GLOW PLUG - CYL 1

GLOW PLUG - CYL 3

GLOW PLUG - CYL 4

GLOW PLUG - CYL 2
PUMP
BLACK

BLACK
BLACK

BLACK

FUSE 80A START SOLENOID COMBINED OIL D+ 87

ALTERNATOR HIGH COOLANT COOLANT B- LOW HIGH
COOLANT OIL ADVANCE PRESSURE COOLANT EXHAUST
-VE STARTER TEMPERATURE TEMPERATURE
TEMPERATURE PRESSURE NOTE A SWITCH AND COLD START LEVEL TEMP
FROM W

WK
SENDER SWITCH SENDER ADVANCE
SENDER SENDER

M
BATTERY -VE CIRCUIT NOTE A FUEL/STOP FUEL

BLACK

BLACK

BLACK
REMOTE PANEL REMOTE PANEL FUSE 80A SOLENOID PUMP COMBINED OIL HIGH COOLANT COOLANT
ALTERNATOR

BLACK

BLACK

BLACK

BLACK
BLACK

BLACK
MAGNETIC MAGNETIC COOLANT OIL PRESSURE

BLACK
-VE
D D
STARTER TEMPERATURE TEMPERATURE
PICKUP PICKUP FROM TEMPERATURE PRESSURE SWITCH AND
SENDER SWITCH SENDER
BATTERY SENDER SENDER

MAGNETIC MAGNETIC
PICKUP PICKUP

REMOTE PANEL WIRING

AUDIBLE ALARM COMMON GENERATOR

ALARM MUTE ALARM RUN

STOP
(SHUTDOWN)

RUN

DC & AC CIRCUITS FOR MARINE GENSETS WITH DEEP SEA 5310 CONTROL
(AUDIBLE
ALARM)

YELLOW
BLACK

GREEN

GREEN

(RUN)

REMOTE PANEL WIRING with GAUGES

RED

RED

RED

6 5 4 9 10 2 11 L1
P1 P2
S1 S2 L2
P1 P2
S1 S2 L3

ORANGE (CT1)

ORANGE (CT2)

ORANGE (CT3)
C C
P1 P2
S1 S2 N -
- -
RED (L1)

RED (L2)

RED (L3)

WHITE (CTE) +
STOP
+ S S
AC ALTERNATOR START AUDIBLE COMMON GENERATOR
ALARM ALARM
ALARM RUN
DC CIRCUIT 1 2 3 4 MUTE DC OIL SYMBOL DESCRIPTION

(AUDIBLE ALARM)
COOLANT
BREAKER 6.3A VOLTMETER PRESSURE
GAUGE TEMPERATURE
3 OFF 10 38 39 40 41 42 16 GAUGE
BLACK N CIRCUIT CONNECTED
COMMON

(SHUTDOWN)
AUTO START INSTRUMENTATION MODULE - DEEP SEA MODEL 5310
ALARM RED (L3 LOAD) 9 37
L3

CTL1

CTL2

CTL3

YELLOW

YELLOW
CIRCUIT NOT CONNECTED

CTE

BLACK

GREEN

GREEN

(RUN)

(+VE)
LAMP

GREY
GENERATOR

RED

RED

RED

RED
36 ELECTRICAL CONNECTION TO
AUDIBLE RED (L2 LOAD) 8 L2
RUN

L SERIES GOVERNOR FAILURE ALARM

MACHINE STRUCTURE
ALARM 6 5 4 9 2 11 7 8
LAMP RED (L1 LOAD) 7 35 L1
10 3 INTERNAL ELECTRICAL CONNECTION
GREEN (RUN) TO SURFACE OF COMPONENT
GENERATOR RUN 11

REMOTE CONTACTS 'A' REMOTE CONTACTS 'E' REMOTE CONTACTS 'D' CONNECTOR
FOR GENERATOR FOR GENERATOR FOR GENERATOR
YELLOW (SHUTDOWN) ALARM RUN SHUTDOWN

HIGH COOLANT TEMP

LOW COOLANT LEVEL

HIGH EXHAUST TEMP

H# CIRCUIT GROUPING DESIGNATION

LOW OIL PRESSURE

COMMON ALARM 2

COMMON SHUTDOWN
6

EMERGENCY STOP
BROWN COMMON ALARM

WATER IN FUEL
OIL

REMOTE START
ATCH WIRE, CABLE, COMPONENT
ALARM MUTE

9 PRESSURE

MAG P +VE

MAG P -VE
WARNING LAMP
VIOLET (WL)

PRE-HEAT GAUGE
STARTER

R1 R4 R3 SPLICE

ALARM

ALARM
FUEL
2 2 2
6 6 6 BLADE, SPADE, RING OR SCREW
2

0v
4 4 4
DC +VE BROWN
TERMINAL
COOLANT
RED (DSM2)

1 1 1
5 5 5 11 5 8 7 47 4 3 10 17 18 44 45 12 13 14 15
3 3 3 1 STANADYNE
8 7 8 7 8 7
DC -VE RED
FUEL/WATER
TEMPERATURE
GENERATOR GENERATOR SHUT DOWN
SEPARATOR GAUGE
(OPTION)
ALARM RELAY RUN RELAY RELAY BLACK
RED (DSM7) ABBREV COLOR
RED (DSM3)
ALARM
EMERGENCY
STOP ON DC RD RED
150R CANOPY. VOLTMETER
MUTE RED
WH WHITE
VIOLET (D+)

OTHERWISE
RED (AM)

FIT LINK LINK TERMINALS

PINK

SWITCH
RED (AM)

FOR 24V D1
OR ORANGE
RED
BLACK

R2
1A FIT LINK
BLACK

BLUE (DSM17)
BLUE (DSM18)
2 DIODE FOR 12V
RED (AA)
4
6
YL YELLOW
RED (AA)
AUDIBLE ALARM 4 1 ALARM PK PINK

YELLOW
5
3

GREY
MUTE
RED
PINK

BK BLACK
8 7
RED

OIL YELLOW RED (AM)

PRESSURE 7 GREEN
SENDER ALARM GY GRAY
BLACK

REMOTE CONTACTS 'B'

BLACK

AUDIBLE RELAY EMERGENCY

ALARM MUTE BLACK START
REMOTE STOP
PU PURPLE
B B
COOLANT GREY SIGNAL
START TEMPERATURE 8 AUDIBLE
SWITCH
SENDER
ALARM BR BROWN
RED (AM)
ALARM MUTE 9 GN GREEN
RED (AM)
ALARM MUTE 10
RED (+VE) BU BLUE
+VE 3
-VE 6
BLACK ALARM
GREEN MUTE
RUN 5
SWITCH
BLUE (DSM10)

TURQUOISE (DSM13)
CALLOUTS
WHITE
GREEN

GREY (DSM12)
REMOTE
START

BLACK
SWITCH Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
M N D T W J C V B F
R S G P Q H E K L COMMON
5A FAST PIN ARRANGEMENT ON L SERIES SPEED CONTROL
ACTING FUSE
86 85 ALARM
RED RED RED (LSC1) Pin Function Comment
87 30 LAMP GENERATOR
1 +12/24 VDC Input power Supply power - see note below
BLACK

+VE DC CIRCUIT L SERIES RUN NOTE A: NOT INSTALLED ON GENSETS WITH TURBOCHARGER ASPIRATION.

TURQUOISE (HIGH EXHAUST TEMP)

FROM 2 TPS signal output Direct position feedback output indication NOTE B: FOR 24V SYSTEMS, CONNECT TERMINAL 87 OF FUEL/STOP RELAY TO
BATTERY RED
BREAKER 10A RELAY
RED
LAMP
3 AUX - (Signal ground) Ground for AUX inputs THE INPUT OF THE CONVERTER, AND CONNECT THE OUTPUT OF THE
L SERIES
PINK

VOLTAGE REGULATOR
BATTERY 24V SYSTEMS ONLY. SPEED 4 Aux input 3/RS232 transmit Aux 3 and service tool input (Raise Speed) CONVERTER TO THE COLD START ADVANCE SWITCH, THE FUEL/STOP SOLENOID,
GREY (LOW COOL LEVEL)

ISOLATOR CONTROL AND THE FUEL PUMP. FOR 12V SYSTEMS, CONNECT TERMINAL 87 DIRECTLY
PINK (LOW COOLANT LEVEL)

SWITCH 86 85 86 85 5 Input power ground Ground for the 12/24 V input power
24v IN TO THE COLD START ADVANCE SWITCH, THE FUEL/STOP SOLENOID,
WHITE (-VE RELAY)

87
30 87 30 6 Aux input 4/RS232 receive Combination Aux 4 and service tool input
87a
AMBIENT 12 1 AND THE FUEL PUMP.
START BROWN 7 5V out Power for external sensors (10mA max)
VIOLET

GLOW PLUG HEAVY TEMPERATURE 12v OUT

SCREEN

11 2
BLUE

RELAY DUTY RELAY SWITCH * FUEL/STOP 8 Aux input 1 Aux 1 input (Aux bias input)
BLUE (MPU DSM)
BLUE (MPU DSM)

10 3
5 4 RELAY HARNESS DESCRIPTION
9 Relay driver output Status / fault detection output
PINK

86 85
9 4
87 30
8 5
10 Aux input 2 Aux 2 input (Lower speed) 269-5198 REMOTE PANEL 15'(4.57m)
50 2
TURQUOISE
PINK

LOW 11 MPU + MPU speed signal input (+) BATTERY 269-5199 REMOTE PANEL 25'(7.62m)
RED

ORANGE
YELLOW

BLACK
YELLOW

START ADVANCE)

7 6
GREY

GLOW PLUG COOLANT

GREY

MOMENTARY 12 Ignition input Ignition speed signal input 269-5200 REMOTE PANEL 45'(13.72m)
LEVEL (+) BATTERY SWITCHED
WHITE (COLD

EARTH RELAY
BLUE (LSC 11)

269-5202 REMOTE PANEL 80'(24.39m)

BLUE (LSC 3)

86 85 PIN ARRANGEMENT AS SHOWN ON THE CIRCUIT IS VEIWED AS

B+ 87 30 LOOKING INTO THE L SERIES CONTROL STARTING CIRCUIT 271-3543 CONTROL PANEL 15'(4.57m) EXTENSION
PINK
GLOW PLUG - CYL 1

GLOW PLUG - CYL 3

GLOW PLUG - CYL 4

GLOW PLUG - CYL 2

PINK

87a
D+
B-
HIGH (-) BATTERY / RETURN 273-2452 GENERATOR HARNESS (EXTERNAL / TO GENERATOR)
BLACK

BLACK

EXHAUST
W TEMP 273-2453 GENERATOR HARNESS (IN PREMIUM CONTROL PANEL)
WK
G

COLD START
M

273-4357 STANDARD CONTROL PANEL

BLACK

-VE CIRCUIT FUEL/STOP FUEL SIGNAL PLUS TO GSC

A A
2nd STATION 2nd STATION BREAKER 80A ADVANCE* SOLENOID COMBINED OIL
ALTERNATOR PUMP HIGH COOLANT COOLANT
BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

BLACK

-VE COOLANT OIL STARTER PRESSURE

TEMPERATURE TEMPERATURE
SIGNAL MINUS TO GSC 273-6213 PREMIUM CONTROL PANEL
FROM TEMPERATURE PRESSURE SWITCH AND
BATTERY SENDER SWITCH SENDER 274-1231 ALTERNATOR TO STARTER
SENDER SENDER CONTROL PLUS FROM GSC
MAGNETIC MAGNETIC CONTROL MINUS FROM GSC 274-1232 DISCONNECT SWITCH TO STARTER
PICKUP PICKUP
274-1233 MAIN HARNESS
RUN / SHUTDOWN
274-1991 REMOTE PANEL WITH GAUGES

THIS SCHEMATIC IS FOR THE C4.4 MARINE GENERATOR SET ELECTRICAL SYSTEM
MEDIA NUMBER: RENR7695-01
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 MAIN HARNESS CONNECTOR LOCATIONS
ENGINE COOLANT VIEW ALL CALLOUTS
TEMPERATURE
AMBIENT SENDER
HIGH COOLANT TEMPERATURE CONNECTOR
TEMPERATURE SWITCH (REMOTE PANEL)
SWITCH
ENGINE COOLANT
TEMPERATURE
SENDER
SPEED ALTERNATOR MAGNETIC PICKUP
CONTROL
(SPEED/TIMING SENSOR)
LOW GENERATOR SET CONTROL
COOLANT EXHAUST
LEVEL GLOW PLUG TEMPERATURE
SWITCH CONNECTOR SWITCH
CONNECTOR
COLD START FUEL PUMP STARTING
STOP
ADVANCE MOTOR
SOLENOID
SOLENOID
(NOTE A)

OIL
PRESSURE CONTROL PANEL
SENDER (GENERATOR SET
(REMOTE CONTROL)
PANEL)
OIL PRESSURE
SWITCH/SENDER

BATTERY
DISCONNECT FUSE
SWITCH SPEED CONTROL
MAGNETIC PICKUP
(SPEED/TIMING SENSOR) 5A FAST
SPEED CONTROL
80 AMP 24VDC to 12VDC
DC CIRCUIT CONVERTER
BREAKER NOTE B
(GLOW PLUG)

RELAYS:
10 AMP FUEL/STOP
DC CIRCUIT GLOW PLUG
BREAKER SPEED CONTROL
(MAIN) START
CONTROL PANEL
MAIN HARNESS VIEW ALL CALLOUTS

STANDARD CONTROL CONNECTOR

DC
VOLTMETER
COOLANT
OIL TEMPERATURE
PRESSURE GAUGE
GAUGE
SERVICE
METER MAIN HARNESS
CONNECTOR
SHUTDOWN
RELAY GENERATOR
HARNESS
CONNECTOR
PREMIUM CONTROL

ALARM
MUTE GENERATOR
RELAY RUN
RELAY COMMON ALARM
CONTROLLER ALARM MUTE
RELAY RELAY

AUDIBLE EMERGENCY STOP

ALARM SWITCH
ALARM AUDIBLE
MUTE ALARM
SWITCH
ALARM SHUTDOWN
MUTE GENERATOR
RELAY
SWITCH RUN
RELAY
EMERGENCY STOP
SWITCH CONTROLLER
 ENGINE WITHOUT TURBOCHARGER
VIEW ALL CALLOUTS

LEFT SIDE VIEW RIGHT SIDE VIEW

GENERATOR
CONTROL PANEL HARNESS
(GENERATOR SET CONTROL) CONNECTOR
MAIN HARNESS
HIGH COOLANT CONNECTOR
TEMPERATURE ENGINE COOLANT
AMBIENT SWITCH TEMPERATURE
TEMPERATURE GLOW PLUG SENDER
SWITCH CONNECTOR

BATTERY
DISCONNECT
LOW COOLANT SWITCH
LEVEL SWITCH
24VDC to 12VDC
SPEED CONTROL
CONVERTER
STOP SOLENOID NOTE B ENGINE
COOLANT
FUEL PUMP RELAYS: TEMPERATURE
FUEL/STOP SENDER
GLOW PLUG CONNECTOR
OIL PRESSURE
SPEED CONTROL (REMOTE
SENDER
START PANEL)
(REMOTE PANEL)
10 AMP
DC CIRCUIT ALTERNATOR
BREAKER
OIL PRESSURE FUSE (MAIN) MAGNETIC PICKUP
SWITCH/SENDER SPEED CONTROL (SPEED/TIMING SENSOR) EXHAUST
STARTING
5A FAST 80 AMP GENERATOR SET CONTROL TEMPERATURE
COLD START ADVANCE MOTOR
DC CIRCUIT SWITCH
SOLENOID (NOTE A) CONNECTOR
BREAKER
MAGNETIC PICKUP (GLOW PLUG)
(SPEED/TIMING SENSOR)
SPEED CONTROL