Professional Documents
Culture Documents
QSI-440i/500i
Direct Drive Air Compressor
Parts Manual
This manual contains important safety information and should be made available
to all personnel who operate and/or maintain this product. Carefully read this
manual before attempting to operate or perform maintenance on this equipment.
The following information will be required by the distributor when changing compressor
fluid:
HORSEPOWER COOLING PSI
QSI 75 100 A/C 100 110 125
MODEL (CIRCLE CONFIGURATION): _________________________________________________________________________
FLUID NOW USED (IF CHANGED): ________________________ NEW FLUID TO BE USED: ______________________________
• Fluid Requirements
QSI 335i/370i - 15 gallons
QSI 440i/500i - 15 gallons
WARNING DANGER
GUARDS MUST BE FASTENED IN PLACE BEFORE AIR IN THE PIPING FROM THIS EQUIPMENT WILL CAUSE
STARTING THE MACHINE AND NEVER REMOVED SEVERE INJURY OR DEATH IF USED FOR BREATHING
BEFORE DISCONNECTING AND LOCKING OUT THE AIR OR FOOD PROCESSING (IF NON-FOOD GRADE
MAIN POWER SUPPLY. FLUID IS USED).
AIR USED FOR THESE PROCESSES
MUST MEET OSHA 29CFR1910.134 OR FDA
21CFR178.3570 STANDARDS.
30 40
20
60
90
100
10
30
HIGH AIR
T E M P E R AT U R E S W I T C H
(ONLY APPLICABLE FOR GAUGE UNITS,
OTHERWISE PLUGGED)
T E M P E R AT U R E P R O B E
20 70
80
8 Quincy Compressor® - QSI 370i/500i
Discharge Piping (QSI-370i) - 2011015906
10 30
50
20
90
60
70
10
HIGH AIR
T E M P E R AT U R E S W I T C H
(ONLY APPLICABLE FOR GAUGE UNITS,
OTHERWISE PLUGGED)
T E M P E R AT U R E P R O B E
50 40
60
100 20
70
10 100
70
10
80
40
40
30
80
40
50
40
50
90
60
10 50
30
80 10
30
80
70
20
20
90
70
20
40
20
40
100
80
70
10 80
20 70
50
10
50
60
20
50
40
50
40
30
10
20
Airend side
40
10
A
D
Motor Side
C
30
30
20
Airend side
10
30
A
D
Motor Side
C
40
40
20
Airend side
30
40
A
D
Motor Side
C
10
30
10
Airend side
40
30
A
D
Motor Side
C
20
5112
PIX5112
2014002410
WYE-DELTA(Y-D)
VOLTAGE QTY. 75 HP 100 HP 125 HP
200 1 2014703811 2014703815 N/A
230 1 2014703811 2014703815 N/A
380 1 2014703810 2014703810 2014703810
415 1 2014703810 2014703810 2014703810
460 1 2014703810 2014703810 2014703810
575 1 2014703805 2014703810 2014703810
WYE-DELTA(Y-D)
VOLTAGE 75 HP-QTY. 100 HP-QTY. 125 HP-QTY.
200 1089941561-1 1089941581-2 N/A
1089941562-1
230 1089941561-1 1089941561-1 N/A
1089941562-1 1089941563-1
380 1089941545-1 1089941561-2 1089941561-1
2010356445-1 1089941562-1
415 1089941545-1 1089941546-1 1089941561-1
2010356445-1 2010356445-1 1089941562-1
460 2010356445-2 2010356445-1 1089941561-2
1089941546-1
575 2010356445-2 2010356445-1 1089941546-1
1089941545-1 2010356445-1
22 Quincy Compressor® - QSI 370i/500i
Electrical Control & Starting (electronic and powersync control)
ITEM18 (STANDARD PLC) TRANSFORMER FUSES(PRIMARY)
VOLTAGE QTY. PART NUMBER
200 2 2014702978
230 2 1089916826
380 2 1089916825
415 2 1089916824
460 2 2014702977
575 2 2014702980
160
90
30 50
70
60
110
100
A
140
90
130 70
10
20
120
40
80
90
150
90
20
100
60
A
30
50
80
10
90
110
40
120
50
70
50
20
140
100
80
70
10
120
A
30
140
60 80
50
90
110
160
130 150
140
40
140
2011 0146 54
44 Quincy Compressor® - QSI 370i/500i
Air Filter (+CAB, QSI-335I/370I) - 2011014654
ITEM NO. QTY. PART NUMBER DESCRIPTION
10 1 2014 7013 96 FIT R,ELBOW,550X400X90
20 1 2013 3055 13 PANEL,AIR INLET,QSI-370I/500I
30 1 2013 4003 57 FILTER,AIR,8.0 POWERCORE
40 1 2013 3056 33 SUPPORT,FLTR,AIR,QSI-370I
50 1 2013 2001 21 CLAMP,HOSE,4.50,4.06 MIN/5.00
60 1 2013 4003 70 BACK PLATE,8.0”,HOUSING
70 1 2013 2012 67 HOSE,INTAKE,AIR,8.00IDX48.00LG
80 2 1627 4320 03 CLAMP,HOSE,8.50,8.12 MIN/9.00
90 1 2013 3055 00 PANEL,FLTR,INLET,QSI-370I/500I
100 1 2013 3055 12 PANEL,AIR INLET,QSI-370I/500I
110 1 2014 7027 68 NIPPLE,SCH40,TOE,ZNC,350X03.00
120 1 1627 4320 00 CLAMP,HOSE,6.00,5.56 MIN/6.50
130 1 2013 3055 01 PANEL,FLTR,INLET,QSI-370I/500I
140 28 2010 3564 74 SCREW,TAP,CS,WASH,ZN.25NCX0.50
150 6 2025 5012 02 SCREW,CAP,CS,WASH,ZN.25NCX0.75
160 1 2013 3055 02 PANEL,FLTR,INLET,QSI-370I/500I
50
60
A
20
10
70
110
90
40
120
30
100
70
80
70
330
50 140
110
80
190
210
320
60
310
70 230
30
280
20
240
40
370 260
350
200
220
30 40 290 270
280 200 40 90
300 150
120 270
10 40 90
160
40
340
90
2011 0157 36
310
50
80
270
210
290
40
40
130
70
300
180
220
200 210
110 290
120
20
140
290
250
280
10
110 290 30 320
120 290 170
90
150 320
240 290 170
100
290
160
170
2011 0157 38
100
10
90
A
110
320 20
310
170 270
380 50
60
370
B
300
270 150
370
380
30
40 70 340
160
240
430
150
A
220
300 100
130
420
120
70
310 40
260
60
60
40
110 10
230
60 240
40
410
40
270
110 50
180
170
400
270
340
340
160
130
140
230
A
150
130
90
20
210
130
40
100
B
10
200
170
180
70
120
50
60
110
80
231
2011 0146 71
58 Quincy Compressor® - QSI 370i/500i
Air Piping (less cabinet, less dryer) - 2011014671
ITEM NO. QTY. PART NUMBER DESCRIPTION
10 1 2014 7010 78 FIT P,ELBOW,150GLVM200X200X90
20 1 2014 7004 72 O-RING,VITON ,0.12W, 2.25ID
30 1 2014 7022 28 NIPPLE,BRASS,TBE, XS,025XCLOSE
40 4 2025 5013 68 SCREW,CAP,CS,HEX ,ZN.50NCX2.25
50 1 2014 7012 71 FIT P,BUSHG,BRASS, 050X025 HEX
60 2 5530 6043 00 SCREW,CAP,CS,HEX ,ZN.38NCX3.50
70 1 2013 3056 14 BRACKET,PIPE,AIR,QSI75/100
80 1 2014 7016 63 FIT T,ELBOW,FLLS,025NTX025MPX9
90 1 2014 7005 91 O-RING,VITON--,0.12W, 3.38ID
100 1 1627 4120 42 TRAP,MOISTURE,2”NPT,EVOLUTION
110 1 2013 9000 27 VALVE,DRAIN,025P,24VAC,50/60
120 2 5531 0686 00 NUT,HEXFLG,.38 NC,SAE 2,ZINC
130 12 2025 5015 71 WASHER,HLOC.500CRS,ZN,.125 THK
140 2 2010 3564 61 O-RING,VITON--,0.12W, 2.75ID
150 4 2013 3056 46 STUD,STL,ZN,5/8-11X3.00
160 8 2025 5013 67 SCREW,CAP,CS,HEX ,ZN.50NCX2.00
170 1 2014 7042 08 U-BOLT,.31NC,PL,3.00IDX 4.00IL
180 1 2025 5003 68 FIT P,CPLG,150GLV 200X200
190 1 2013 2018 98 AY,TUBE,STL2.50,.065W,FORMED
200 1 2014 7026 92 NIPPLE,SCH40,TBE,GLV,200XCLOSE
210 1 2013 2012 15 ADAPTER,DRILLED,W/O,3.51LG
220 4 2025 5009 22 NUT,FLG,.62 NC,SAE 2,ZINC
230 1 2013 9003 96 VALVE,CHK,MIN PRS,FLG 2,60,160
231 1 1627 4411 44 AY,CABLE,DIN CONN.,7 METER
C
B
150
120
50
130
80
B
C
90
30 B
60
160
20
70 100
A
150
B
C 150
110 B 150
C B
C
140
B
C
40
10
140
B
C
A 1 1627456046 KT,VALVE,THERMO,190F
1 1627456047 ELEMENT,VALVE,THERMO,190F
1 1627413019 GASKET/O-RING,VALVE,THERMO
1 1627413020 SEAL,VALVE,THERMO
B 10 5533039100 O-RING,VITON--,0.118W,1.475ID
C 7 2010356507 O-RING,VITON--,0.07W,1.18ID,PF
D 3 2010356498 O-RING,VITON--,0.087W,0.644ID
140
90
140
160
20
50
150
110
120
10
40
80
110
100
70
170
70 130 100
60
110
30
110
10
70
100
170
80
130
140
160
90
80
20
60
40
60 150 20
120
20
170
20
150
70
90
120
80
110
100
140
10
80
50
60
160
60 40 50
30
20
110
20
140
150
70
60
170
50
30
10
100
170
90
80
130
80 120 90
160
160
90
160
150
130
140
110
80
40
120
50
60
80
10
20
30
20 100 10
70
80
60
80
20
40
100
50
120
130
140
150
160
120
30
70
110
70 10 30
90
1/AQ
1/AB
90
30
50
10
1/AJ
20
1/AA
80
40
60
1/AH
1/AE
110
1/AH
1/AT
1/AQ
1/AB
20
90
30
60
1/AJ
80
1/AA
40
50
70
1/AH
1/AE
10
1/AH
1/AT
1/AQ
1/AB
60
40
110
20
1/AJ
30
1/AA
70
10
1/AH
1/AE
80
1/AH
1/AT
1/AQ
1/AB
50
90
10
100
1/AJ
40
1/AA
60
80
20
1/AH
1/AE
70
1/AH
1/AT
2011015651
CV
QSI-500i
Y-D
SHV
PR
RG
IV SHV
REG
1
AE 3
3WSV GP
2 AIR
FILTER
SI
AI
TG
CV CG
PG
PS1
PS2
O MPCV AE AIREND
AI AIR FILTER INDICATOR
P I BV BLOWDOWN VALVE
BV
CG CAPACITY GAUGE
DOWNSTREAM CKV CHECK VALVE
SIDE CV CAPACITY VALVE
FF FLUID FILTER
FSV FLUID SAMPLE VALVE
GP GAUGE PANEL
IV INLET VALVE
OR2
MPCV MINIMUM PRESSURE
OR1 CHECK VALVE
QSI-335i OR2 ORIFICE-LINE FILTER
THRU (0.040)
500i ONLY OR1 SG CKV PG ORIFICE ELBOW-LINE
SL PR FILTER (0.281)
PS1 (QSI-370i/500i)
PS2 PRESSURE GAUGE
RES REG PRESSURE REGULATOR
FSV RG PRESSURE SWITCH
RES PRESSURE SWITCH
PG SG (LEAD/LAG)
SHV INLET VALVE REGULATOR
FF SI REGULATOR PRESSURE
SL GAUGE
TG RESERVOIR
3WSV SIGHTGLASS
SHUTTLE VALVE
SEPARATOR INDICATOR
SCAVENGE LINE
TEMPERATURE GAUGE
3-WAY SOLENOID VALVE
146572-1
146572-2
146573-1
146573-2
WP2060D1
WP2060D
WP2060A
WP2060A1
2012203619
2X27
3X23 * *SV2
PACKAGE
DRAIN
*
MOTOR CIRCUIT
* OVER CURRENT
PROTECTION
(SEE NOTE 1)
PHASE
(SEE NOTE 7) GND
PROTECTION
RELAY
GND
*
*SV8
WATER SHUTDOWN
*
(SEE NOTE 2) *
(SEE NOTE 3)
REMOTE START/STOP
SV5 *
REMOTE LOAD/ UNLOAD
UNLOAD
REMOTE PRESSURE
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
DD FILTER
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
24V AC
DISCHARGE
TEMP.
SENSOR
*
(SEE NOTE 5)
PACKAGE
PRESSURE
SENSOR
NOTES
[1] AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT LEGEND
AND BRANCH CIRCUIT OVERLOAD PROTECTION IN
TAGNAME DESCRIPTION
ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE
AND/OR ANY LOCAL CODES HAVING PRECEDENCE. CPT CONTROL SUPPLY TRANSFORMER
[2] TO ENABLE REMOTE START REMOVE J3. UNIT MUST BE CT CURRENT TARNSFORMER
LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK.
WHEN CONTACT BETWEEN 28 AND 23 IS CLOSED, THE E-STOP EMERGENCY STOP
UNIT WILL START.
FU FUSE
[3] TO ENABLE REMOTE UNLOAD REMOVE J4. WHEN
CONTACT BETWEEN 28 AND 24 IS CLOSED THE HMI HUMAN MACHINE INTERFACE
UNIT WILL LOAD. M CONTACTOR
[4] DRYERS WILL BE THE SAME THREE PHASE VOLTAGE AS
THE UNIT. OL OVER LOAD RELAY
[5] FAN USED AIR COOLED UNITS AND WATERCOOLED PB PUSH BUTTON
UNITS WITH CABINETS. PPR PHASE PROTECTION RELAY * USED
THIS CONFIGURATION IS
ONLY WITH DRIVE
[6] THIS CONFIGURATION IS USED ONLY WITH DRIVE MOTOR MOTOR OVERLOAD THAT
PS PRESSURE SENSOR 4-20Ma 0-300PSI
OVERLOAD THAT USES CT'S. USES CTs.
[7] WHEN OL4 IS INSTALLED BETWEEN 28 AND 20 SUMP HAT HIGH AIR TEMPERATURE SWITCH
REMOVE J2.
SV SOLENOID VALVE
TS TEMPERATURE SWITCH
SCREW TERMINAL
* Indicates OPTION
2012203625
WYE-DELTA START - POWER$YNC CONTROL
2X27
3X23 * *SV2
PACKAGE
DRAIN
*
MOTOR CIRCUIT
* OVER CURRENT
PROTECTION
(SEE NOTE 1)
PHASE
(SEE NOTE 7) PROTECTION
GND RELAY
GND
*
*SV8
WATER SHUTDOWN *
(SEE NOTE 2) *
(SEE NOTE 3)
REMOTE START/STOP
SV5 *
REMOTE LOAD/ UNLOAD
UNLOAD
REMOTE PRESSURE
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
DD FILTER
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
(SEE NOTE 4)
SV1
*
LIFT VALVE 1
SV2
LIFT VALVE 2
*
SV3
LIFT VALVE 3
24V AC
DISCHARGE SV4
TEMP. LIFT VALVE 4
SENSOR
SV6
MODULATION
*
(SEE NOTE 5)
PACKAGE
PRESSURE
SENSOR
NOTES
[1] AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT
AND BRANCH CIRCUIT OVERLOAD PROTECTION IN LEGEND
ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE TAGNAME DESCRIPTION
AND/OR ANY LOCAL CODES HAVING PRECEDENCE.
CPT CONTROL SUPPLY TRANSFORMER
[2] TO ENABLE REMOTE START REMOVE J3. UNIT MUST BE
LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. CT CURRENT TARNSFORMER
WHEN CONTACT BETWEEN 28 AND 23 IS CLOSED, THE
UNIT WILL START. E-STOP EMERGENCY STOP
2012203617
2X27
3X23 *
*
MOTOR CIRCUIT
* OVER CURRENT
PROTECTION
(SEE NOTE 1)
PHASE
(SEE NOTE 7) PROTECTION
GND RELAY
GND *SV2
PACKAGE *
DRAIN
*SV8 *
(SEE NOTE 2) WATER *
(SEE NOTE 3)
REMOTE START/STOP
SV5
SHUTDOWN *
REMOTE LOAD/ UNLOAD
UNLOAD
(SEE NOTE 5)
REMOTE PRESSURE
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
DD FILTER
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
24V AC
DISCHARGE
TEMP.
SENSOR
*
(SEE NOTE 7)
PACKAGE
PRESSURE
SENSOR
TRAP HEATER
ENCLOSURE
HEATER
RESERVOIR
HEATER
NOTES
LEGEND
[1] AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT
AND BRANCH CIRCUIT OVERLOAD PROTECTION IN TAGNAME DESCRIPTION
ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE
AND/OR ANY LOCAL CODES HAVING PRECEDENCE. CPT CONTROL SUPPLY TRANSFORMER
[2] TO ENABLE REMOTE START REMOVE J3. UNIT MUST BE CT CURRENT TARNSFORMER
6
LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK.
E-STOP EMERGENCY STOP 7 9
WHEN CONTACT BETWEEN 28 AND 23 IS CLOSED, THE
UNIT WILL START. FU FUSE 10
3 4
[3] TO ENABLE REMOTE UNLOAD REMOVE J4. WHEN HMI HUMAN MACHINE INTERFACE
CONTACT BETWEEN 28 AND 24 IS CLOSED THE
UNIT WILL LOAD. M CONTACTOR * LOW AMBIENT
OPTION
[4] DRYERS WILL BE THE SAME THREE PHASE VOLTAGE AS OL OVER LOAD RELAY
THE UNIT. THERMOCOUPLE
PB PUSH BUTTON
[5] TO ENABLE REMOTE PRESSURE SENSING, REMOVE J5.
PPR PHASE PROTECTION RELAY
[6] VENT FAN USED ONLY ON CABINET UNITS.
PS PRESSURE SENSOR 4-20Ma 0-300PSI
[7] WHEN OL4 IS INSTALLED BETWEEN 28 AND 20 REMOVE J2.
SV SOLENOID VALVE
SCREW TERMINAL
TS TEMPERATURE SWITCH
* Indicates OPTION
2012203623
2X27
3X23 *
*
MOTOR CIRCUIT
* OVER CURRENT
PROTECTION
(SEE NOTE 1)
PHASE
PROTECTION
(SEE NOTE 7) GND RELAY
GND
*
*SV8
WATER SHUTDOWN *
(SEE NOTE 2) *
(SEE NOTE 3)
REMOTE START/STOP
SV5
*SV2
PACKAGE
*
REMOTE LOAD/ UNLOAD
UNLOAD DRAIN
(SEE NOTE 5)
REMOTE PRESSURE
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
DD FILTER
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
(SEE NOTE 4)
SV1
LIFT VALVE 1
*
SV2
LIFT VALVE 2
24V AC
SV3
DISCHARGE LIFT VALVE 3
TEMP.
SENSOR
SV4
LIFT VALVE 4
*
SV6 (SEE NOTE 7)
MODULATION
PACKAGE
PRESSURE
SENSOR
[6] VENT FAN USED ONLY ON CABINET UNITS. OL OVER LOAD RELAY
6
PB PUSH BUTTON 7
[7] WHEN OL4 IS INSTALLED BETWEEN 28 AND 20 9
REMOVE J2. PPR PHASE PROTECTION RELAY 10
3 4
PS PRESSURE SENSOR 4-20Ma 0-300PSI
SV SOLENOID VALVE
TS TEMPERATURE SWITCH
LOW AMBIENT
THERMOCOUPLE
OPTION
2012203780
HMI
START/
*
I/O MODULE
PHASE
STOP 2X24 PROTECTION
RELAY
2X27
3X23 * MOTOR CIRCUIT
OVER CURRENT
(SEE NOTE 1)
PROTECTION
* *
*
(SEE NOTE 7) GND *
GND
(SEE NOTE 2)
(SEE NOTE 3)
REMOTE START/STOP
REMOTE LOAD/
*SV8
UNLOAD WATER
(SEE NOTE 5)
REMOTE PRESSURE
SHUTDOWN
*
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
*SV2
DD FILTER PACKAGE
SV5 DRAIN SEE STARTER
UNLOAD
* CONFIGURATIONS
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
(SEE NOTE 6)
24V AC
DISCHARGE
TEMP.
SENSOR
PACKAGE
PRESSURE
SENSOR
2012203779
REDUCED VOLTAGE START - POWER$YNC CONTROL POWER SUPPLY
(CUSTOMER SUPPLY)
HMI
START/
*
I/O MODULE
PHASE
STOP 2X24 PROTECTION
RELAY
2X27
3X23 * MOTOR CIRCUIT
OVER CURRENT
(SEE NOTE 1)
PROTECTION
* *
*
(SEE NOTE 7) GND *
GND
(SEE NOTE 2)
REMOTE START/STOP
(SEE NOTE 3) REMOTE LOAD/ *SV8
UNLOAD WATER
(SEE NOTE 5)
REMOTE PRESSURE
SHUTDOWN *
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
*SV2
DD FILTER PACKAGE
SV5 DRAIN SEE STARTER
UNLOAD
* CONFIGURATIONS
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
(SEE NOTE 6)
(SEE NOTE 4)
SV1
LIFT VALVE 1
SV2
LIFT VALVE 2
24V AC
DISCHARGE SV3
TEMP. LIFT VALVE 3
SENSOR
SV4
LIFT VALVE 4
SV6
MODULATION
PACKAGE
PRESSURE
SENSOR
NOTES
[1] AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT LEGEND SOLID STATE STARTER RAMP TIME CAN BE NO LONGER
AND BRANCH CIRCUIT PROTECTION IN ACCORDANCE WITH THAN 10 SEC OR 'CONTACTOR FAULT' WILL OCCUR.
TAGNAME DESCRIPTION
THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL
CODES HAVING PRECEDENCE. CPT CONTROL SUPPLY TRANSFORMER
[2] TO ENABLE REMOTE START REMOVE J3. UNIT MUST BE CT POWER SUPPLY POWER SUPPLY
CURRENT TARNSFORMER
LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. L1 L2 L3 L1 L2 L3
WHEN CONTACT BETWEEN 28 AND 23 IS CLOSED, THE E-STOP EMERGENCY STOP RVS RVS
UNIT WILL START. 3RW40 3RW30
FU FUSE
[3] TO ENABLE REMOTE UNLOAD REMOVE J4. WHEN 1 I
CONTACT BETWEEN 28 AND 24 IS CLOSED THE HMI HUMAN MACHINE INTERFACE CR3 CR3
UNIT WILL LOAD. M CONTACTOR 3 A1
[4] WAGO CONNECTOR 3X32 IS ONLY USED ON P$ UNITS.
OL OVER LOAD RELAY
[5] TO ENABLE REMOTE PRESSURE SENSING, REMOVE J5.
PB PUSH BUTTON
[6] FAN USED FOR AIR COOLED UNITS & WATER PPR PHASE PROTECTION RELAY
COOLED UNITS WITH CABINETS.
[7] WHEN OL4 IS INSTALLED BETWEEN 28 AND 20 REMOVE J2. PS PRESSURE SENSOR 4-20Ma 0-300PSI
SV SOLENOID VALVE
SCREW TERMINAL RVS REDUCED VOLTAGE STARTER
* Indicates OPTION
DD DRYER (OPTION)
PD DRYER (OPTION)
TS TEMPERATURE SWITCH
2012203658
REMOTE START - NON POWER$YNC CONTROL POWER SUPPLY
(CUSTOMER SUPPLY)
HMI
START/
*
I/O MODULE
PHASE
STOP 2X24 PROTECTION
RELAY
2X27
3X23 * MOTOR CIRCUIT
OVER CURRENT
(SEE NOTE 1)
PROTECTION
*SV2
PACKAGE
DRAIN
* *
*
(SEE NOTE 7) GND *
GND
(SEE NOTE 2)
REMOTE START/STOP
(SEE NOTE 3) REMOTE LOAD/
UNLOAD
*SV8
(SEE NOTE 5)
REMOTE PRESSURE
WATER
SHUTDOWN *
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
DD FILTER
SV5 SEE STARTER
UNLOAD
* CONFIGURATIONS
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
(SEE NOTE 6)
24V AC
DISCHARGE
TEMP.
SENSOR
PACKAGE
PRESSURE
SENSOR
NOTES
[1] AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT LEGEND SOLID STATE STARTER RAMP TIME CAN BE NO LONGER
AND BRANCH CIRCUIT PROTECTION IN ACCORDANCE WITH THAN 10 SEC OR 'CONTACTOR FAULT' WILL OCCUR.
THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL TAGNAME DESCRIPTION
CODES HAVING PRECEDENCE.
CPT CONTROL SUPPLY TRANSFORMER POWER SUPPLY
[2] TO ENABLE REMOTE START REMOVE J3. UNIT MUST BE L1 L2 L3
LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. CT CURRENT TARNSFORMER
WHEN CONTACT BETWEEN 28 AND 23 IS CLOSED, THE E-STOP EMERGENCY STOP
UNIT WILL START.
REMOTE STARTER
FU FUSE
[3] TO ENABLE REMOTE UNLOAD REMOVE J4. WHEN N.O. AUX.
CONTACT BETWEEN 28 AND 24 IS CLOSED THE CONTACTS
HMI HUMAN MACHINE INTERFACE
UNIT WILL LOAD.
M CONTACTOR
[4] DRYERS WILL BE THE SAME THREE PHASE VOLTAGE AS
THE UNIT. OL OVER LOAD RELAY 1
[5] TO ENABLE REMOTE PRESSURE SENSING, REMOVE J5. PB PUSH BUTTON CR3
2012203716
HMI *
START/ I/O MODULE
PHASE
STOP 2X24 PROTECTION
RELAY
2X27
3X23 * MOTOR CIRCUIT
OVER CURRENT
(SEE NOTE 1)
PROTECTION
* *
*
(SEE NOTE 7)
GND *
GND
(SEE NOTE 2)
REMOTE START/STOP
(SEE NOTE 3)
REMOTE LOAD/ *SV8
UNLOAD
(SEE NOTE 5)
REMOTE PRESSURE
WATER
SHUTDOWN *
SENSING GENERAL
PD FILTER SHUTDOWN
CONTACT
*SV2
DD FILTER PACKAGE
SV5 DRAIN SEE STARTER
UNLOAD
* CONFIGURATIONS
AUTOMATIC
PRESSURE
OPERATION
SELECTION
GENERAL
WARNING
CONTACT
*
(SEE NOTE 6)
(SEE NOTE 4)
SV1
LIFT VALVE 1
SV2
LIFT VALVE 2
24V AC
DISCHARGE SV3
TEMP. LIFT VALVE 3
SENSOR
SV4
LIFT VALVE 4
SV6
MODULATION
PACKAGE
PRESSURE
SENSOR
NOTES
[1] AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT LEGEND SOLID STATE STARTER RAMP TIME CAN BE NO LONGER
AND BRANCH CIRCUIT OVERLOAD PROTECTION IN THAN 10 SEC OR 'CONTACTOR FAULT' WILL OCCUR.
ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE TAGNAME DESCRIPTION
AND/OR ANY LOCAL CODES HAVING PRECEDENCE.
CPT CONTROL SUPPLY TRANSFORMER POWER SUPPLY
[2] TO ENABLE REMOTE START REMOVE J3. UNIT MUST BE L1 L2 L3
LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. CT CURRENT TARNSFORMER
WHEN CONTACT BETWEEN 28 AND 23 IS CLOSED, THE
E-STOP EMERGENCY STOP
UNIT WILL START.
REMOTE STARTER
FU FUSE
[3] TO ENABLE REMOTE UNLOAD REMOVE J4. WHEN N.O. AUX.
CONTACT BETWEEN 28 AND 24 IS CLOSED THE CONTACTS
HMI HUMAN MACHINE INTERFACE
UNIT WILL LOAD.
M CONTACTOR
[4] WAGO CONNECTOR 3X32 IS ONLY USED ON P$ UNITS.
OL OVER LOAD RELAY 1
[5] TO ENABLE REMOTE PRESSURE SENSING, REMOVE J5. CR3
PB PUSH BUTTON
3
[6] FAN USED FOR AIR COOLED UNITS & WATER PPR PHASE PROTECTION RELAY
COOLED UNITS WITH CABINETS.
PS PRESSURE SENSOR 4-20Ma 0-300PSI
[7] WHEN OL4 IS INSTALLED BETWEEN 28 AND 20 REMOVE J2.
SV SOLENOID VALVE
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