Professional Documents
Culture Documents
V100R001
Maintenance Guide
Issue 06
Date 2015-01-26
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holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: http://enterprise.huawei.com
Purpose
This document describes how to maintain and troubleshoot the TP48300/A and its components.
Intended Audience
This document is intended for:
Sales engineers
Technical support personnel
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the changes made in
earlier issues.
Issue 06 (2015-01-26)
Change the “table 5-1”.
Issue 05 (2012-11-01)
Port description is modified.
Issue 04 (2011-07-27)
Change the functions of PMU, MTBF and template.
Issue 03 (2009-12-01)
Change the specification of PDM.
Issue 02 (2009-04-09)
Add 50A PSU in power system.
Issue 01 (2008-10-09)
This issue is the first official release.
Contents
1 Safety Precautions
The power system is powered by high-voltage power sources. Direct or indirect contact
(through damp objects) with high-voltage power sources may result in serious danger.
Non-standard and improper operations may result in fire and electric shocks.
Before electrical connections, turn off the upstream protection switch for the device.
Before connecting the AC power supply, ensure that electrical connections are complete.
Before you connect cables to loads or battery cables, check cable and terminal polarities,
preventing reverse connections.
ESD Requirements
To prevent electrostatic-sensitive components from being damaged by the static on
human bodies, wear a well-grounded ESD wrist strap or gloves when touching circuit
boards.
When holding a board, hold its edge without components. Do not touch chips.
Removed boards must be packaged with ESD packaging materials before storage and
transportation.
Basic Requirements
Before installation and maintenance, wear goggles, rubber gloves, and protective clothes
to prevent injury caused by electrolyte overflow.
When handling a battery, ensure that its electrodes are upward. Leaning or reversing
batteries is prohibited.
Keep the battery loop disconnected during installation and maintenance.
Secure battery cables to a torque specified in battery documentation. Loose connections
will result in excessive voltage drop or cause batteries to burn out when the current is
large.
Short circuits will generate high transient currents and release a great deal of energy, which may cause personal
injury.
If conditions permit, disconnect the batteries in use before performing any other operations.
Lead-acid batteries in use emit flammable gas. Therefore, store the batteries in a place with good ventilation, and
take measures against fire.
High temperatures may result in battery distortion, damage, and electrolyte overflow.
When the battery temperature is higher than 60°C, check the battery for electrolyte overflow. If the electrolyte
overflows, absorb and counteract the electrolyte immediately. When moving or handling a battery whose
electrolyte leaks, exercise caution because the leaking electrolyte may hurt human bodies. When you find
electrolyte leaks, use sodium bicarbonate (NaHCO3) or sodium carbonate (Na2CO3) to counteract and absorb the
leaking electrolyte.
Using a Ladder
Use only ladders that are in good condition. Find out and do not exceed the maximum
weight capacity.
The recommended angle for a ladder against another object is 75 degrees. Measure the
gradient with a right angle or your arms, as shown in Figure 1-1. Ensure that the wider
end of the frame is at the bottom, the base cannot slide, and that the ladder is securely
positioned.
Drilling Holes
Do not drill holes into a cabinet without permission. Non-standard drilling may affect the electromagnetic
shielding of the cabinet and damage interior cables. Metal shards generated during drilling may short-circuit
circuit boards if they get into the cabinet.
Before drilling holes into a cabinet, remove interior cables.
Wear goggles and protective gloves when drilling holes.
After drilling, clean up metal shards immediately.
2 Maintenance Preparations
3 Overview
3.3 Appearance
Figure 3-2 shows the TP48300/A interior.
(1) Positive busbar of the DC (2)Load low voltage (3) Copper transfer bar
output disconnection (LLVD) route
(4) AC surge protector (5) Grounding busbar of the (6) Connection to the
cabinet cathode of storage
batteries
(7) Battery low voltage (8) AC input circuit breaker (9) N wiring terminal
disconnection (BLVD) route
(10) Monitoring module (11) Rectifier module
NOTE
In Figure 3-2, on the top is the system with 220 V AC input and on the bottom is the system with 110V AC input.
N cable is disconnected at the input of 110 V AC.
NOTE
The information on the NetEco net work management UI is for reference, for the actual UI please refer to the UI
of the TP48300/A power system.
ALM indicator (red) Steady on If the red ALM indicator is steady on and the
buzzer beeps, a major alarm is generated.
▲ or ▼ Allows you to view menu items and set the value of a menu item.
Enter Enters the main menu from the standby screen, enters a submenu
from the main menu, or saves the settings of a submenu item.
Cancel Returns to the previous menu without saving the settings of the
current menu item.
NOTE
The backlight turns off if the liquid crystal display (LCD) of the CPMU01 is left unattended for 8
minutes.
The standby screen is displayed if the LCD is left unattended for 5 minutes.
On the standby screen, press ▼+Enter to decrease the LCD contrast, and press ▲+Enter to increase
the LCD contrast.
Port Description
J19 Port for controlling the powering on and powering off of batteries
and loads
J18 Port for connecting the negative poles of the batteries and the
busbar
BATF Port for monitoring the fuse of the primary load shutdown
LOADF Port for monitoring the fuse of the secondary load shutdown
J16 The RS485 port: the communication port between the PMU and the
PSU
J17 The RS485 port: the communication port between the PMU and the
PSU
Port Description
J11 Port RS232/RS422: communication port between the PMU and the
main equipment
Port Description
Port Description
2 Reserved
3 Reserved
J3 Reserved
BAT Reserved
3.8 PSU
The PSU converts AC power into DC power. Figure 3-9 shows a PSU panel.
4 Routine Maintenance
Cabinet The paint and Observing the The cabinet Repaint and
appearance the cabinet surface is repair the
electroplated damaged or cabinet.
coating on the distorted.
surface of the
cabinet are in
good condition.
Check that the home site and target version of the controller are correct. Click Finish to start the upgrade.
----End
Battery The battery Check whether the mains supply fails and
disconnection parameters are whether the battery voltage is below the
not properly set BLVD threshold. If the mains supply fails or
on the PMU. the battery voltage is below the BLVD
The contactor is threshold, contact the mains supplier.
faulty. Check that BLVD is enabled on the PMU.
Check the battery cables and connectors, and
replace faulty ones.
Check whether the contactor is faulty and
whether the contactor cannot be connected
or disconnected. If the contactor is faulty or
cannot be connected or disconnected,
replace the contactor.
Battery loop The battery Check the battery cables and connectors, and
broken loop is faulty. replace faulty ones.
The contactor is Check whether the contactor is faulty and
faulty. whether the contactor cannot be connected
Storage or disconnected. If the contactor is faulty or
batteries are cannot be connected or disconnected,
faulty. replace the contactor.
Check the storage batteries and replace
faulty ones.
Overhigh or over The alarm Check that the alarm threshold for ambient
low ambient threshold for temperatures is properly set on the PMU.
temperature ambient Check the temperature control system in the
temperatures is shelter and repair it if necessary. After the
not properly set temperature inside the cabinet is adjusted to
on the PMU. the specified range, the alarm is
The automatically cleared.
temperature If the alarm persists, repair the temperature
inside the sensor.
shelter where
the ambient
temperature
sensor is
installed is not
in the normal
range.
The battery
temperature
sensor is faulty.
Faulty ambient The sensor is Check whether the signal cable is properly
temperature not connected connected to the UIM. If no, fasten or
sensor properly. replace the signal cable.
Faulty battery
The battery If the cable is connected properly but the
temperature temperature sensor is faulty, replace the sensor.
sensor sensor is faulty. If the alarm persists, replace the UIM.
The UIM is
faulty.
Overhigh or over The alarm Check that the alarm threshold for ambient
low ambient threshold for humidity is properly set on the PMU.
humidity ambient Check the shelter for water intrusion. If there
humidity is not is water in the shelter, remove the water
set properly on using a dry cotton cloth or dehumidifier.
the PMU.
If the humidity in the cabinet is adjusted to
The humidity the specified range but the alarm persists,
inside the check and repair the humidity sensor.
shelter that
houses the
humidity sensor
is not in the
normal range.
The humidity
sensor is faulty.
Faulty ambient The sensor is Check whether the signal cable is properly
humidity sensor not connected connected to the monitoring backplane. If
properly. no, fasten or replace the signal cable.
The humidity If the cable is connected properly but the
sensor is faulty. sensor is faulty, replace the sensor.
The monitoring If the alarm persists, replace the monitoring
backplane is backplane.
faulty.
Overhigh or over The battery Check that the alarm threshold for battery
low battery cabinet is under temperatures is properly set on the PMU.
temperature an Check whether the temperature inside the
overtemperatur battery cabinet is overhigh. If it is, lower the
e condition. temperature inside the battery cabinet. The
The alarm alarm is automatically cleared after the
threshold for temperature lowers to the proper range.
battery Check the charge current. If the charge
temperatures is current is overhigh, change the charge mode
not properly set from boost charge to floating charge and
on the PMU. check whether the charge current lowers. If
The charge the charge current is still overhigh, reduce
current of the charge current. If the overtemperature
storage condition persists, check the storage
batteries is batteries and replace faulty ones.
overhigh.
The battery
temperature
sensor is faulty.
PSU fault The PSU has Check the fault indicator on the PSU panel. If
poor contact the indicator is blinking red, the PSU is faulty.
with the Then replace the PSU.
subrack. Disconnect the AC power from the PSU, and
The PSU is then restart the PSU after a period of time. If
faulty. the alarm persists, replace the PSU.
PSU shutdown The input Check whether the mains supply voltage is
PSU protection voltage to the higher than the PSU AC overvoltage
PSU is not in threshold (300 V) or lower than the PSU AC
the normal undervoltage threshold (85 V). If the power
range. grid is in an overvoltage or undervoltage
A fault occurs condition for a long period of time, contact
on the PSU. the mains supplier to improve the power
grid.
If the input voltage to the PSU is within the
specified range but this alarm persists,
replace the PSU.
Communication The signal cable Check whether the PSU is installed in the
failure between to the PSU is subrack and whether the PSU is properly
the PSU and the not connected connected. If the PSU is not installed in the
PMU properly. subrack, install the PSU in the correct
The PSU is not position. If the PSU has poor contact with the
installed in the subrack, reseat the PSU, and ensure that the
subrack. PSU is secured to the subrack.
The PSU has
Check whether the communications cable is
poor contact properly connected between the PSU and
with the the monitoring backplane. If yes, reseat the
subrack. PSU.
A fault occurs
If the alarm persists, replace the PSU.
on the PSU. If the alarm still persists after the PSU is
The monitoring replaced, replace the monitoring backplane.
backplane is
faulty.
D.G. fault The signal cable Check that the signal cable to the D.G. is
to the D.G. is connected properly.
not connected Check whether D.G. startup is disabled on
properly. the PMU and whether the D.G. has been
D.G. started manually. If D.G. startup is disabled
parameters are and the D.G. has been started manually, shut
incorrectly set down the D.G. Then the D.G. fault alarm is
on the PMU. cleared.
The D.G. is Check whether the D.G. is faulty. If it is
faulty. faulty, repair the D.G. by referring to the D.G.
User Manual.
Load fuse blown The load fuse is Check whether the load circuit breaker is in
faulty. the OFF position. If it is, switch it to the ON
The load circuit position.
breaker is in If the circuit breaker is to the ON position ,
the OFF the alarm still exists, check whether the load
position. fuse is damaged. Use a multimeter to
measure the voltage at both ends of the fuse.
If the voltage is close to 0 V, the fuse is
normal. Otherwise, the fuse is blown.
Replace the fuse.
If the alarm persists after the fuse is
replaced, check the new fuse. If the new fuse
is blown or the load circuit breaker is
automatically switched to the OFF position,
the load power on this route may be
excessive or a short circuit may occur. In this
case, you need to rectify the fault on this
load loop. If the new fuse functions normally,
the alarm loop is faulty. Then replace the
PMU.
Faulty DC SPD The DC SPD is Check whether the cable for detecting the DC
faulty. surge protection board fault is connected
properly and whether the cable is damaged
or cracked. If yes, replace the detection cable
(the position of the cable for detecting the
DC surge protection board fault is shown in
Figure 7-5.)
If the cable is properly connected, replace
the DC surge protection board.
If the alarm persists after the DC surge
protection board is replaced, replace the
PMU. If the alarm still persists, replace the
UIM.
If the customer does not require the TP48300/A to be managed in in-band mode, do not connect
the TP48300/A and the base band unit (BBU) with an Ethernet cable or an RJ45 communications
cable. If the customer requires the TP48300/A to be managed in in-band mode, set the capacity of
storage batteries on the EMS.
After a fault is rectified, the corresponding alarm is automatically cleared on the PMU and the
alarm information is stored in the alarm history.
The BLVD fuse and LLVD fuse are both called load fuse.
Disconnect the fuse before replacing it. Otherwise, arc sparks may be generated, and this may
cause bodily injury.
After replacing the PMU, reset parameters by referring to the TP48300/A Quick Installation Guide.
The PMU and PSUs are hot-swappable.
When replacing the monitoring board, take ESD measures such as wearing an ESD wrist wrap.
6 Troubleshooting Components
6.1 AC SPD
Observe the indication window on the surge protection module. If the indication window turns red, the surge
protection module is damaged. In this case, replace the surge protection module. If the indication window
remains green, the SPD runs properly.
6.2 Fuse
Check whether the input voltage is the same as the output voltage. If they are different, the fuse is damaged.
6.4 DC Contactor
Table 6-1 DC contactor description
LLVD route Normally closed (NC) (When When there is no voltage on the
BLVD route the contactor is powered control pin of the contactor, use a
off, the contactor is closed.) mulitmeter to check whether the
output pin is in normal status. For
example, if pins 1 and 2 shown in
Figure 6-1 have no voltage, use a
multimeter to check the connection
status between pins 3 and 4. If pins 3
and 4 are disconnected, the contactor
is faulty.
When there is a rated control voltage
on the control pin of the contactor, use
a mulitmeter to check whether the
output pin status of the contactor is
normal. For example, if pins 1 and 2
shown in Figure 6-1 have a rated
control voltage, use a multimeter to
check the connection status between
pins 3 and 4. If pins 3 and 4 are
connected, the contactor is faulty.
Battery route Normally open (NO) (When When there is no voltage on the
(battery fuse the contactor is powered control pin of the contactor, use a
or circuit off, the contactor is open.) mulitmeter to check whether the
breaker output pin of the contactor is in
route) normal status. For example, if pins 1
and 2 shown in Figure 6-1 have no
voltage, use a multimeter to check the
connection status between pins 3 and
4. If pins 3 and 4 are connected, the
contactor is faulty.
When there is a rated control voltage
on the control pin of the contactor, use
a mulitmeter to check whether the
output pin status of the contactor is
normal. For example, if pins 1 and 2
shown in Figure 6-1 have a rated
control voltage, use a multimeter to
check the connection status between
pins 3 and 4. If pins 3 and 4 are
disconnected, the contactor is faulty.
6.5 PSU
The PSU is damaged if either of the following conditions is not met:
The Run indicator of the PSU is steady on and the Fault indicator is off when the PSU
does not communicate with the PMU and the input AC voltage is around 220 V. The
PSU outputs power normally.
The PMU can perform control on the charge mode (boost charge or floating charge) and
current for the PSU when the PSU communications cable is properly connected and the
PSU communicates with the PMU normally.
6.6 PMU
If any of the following occurs, the PMU is faulty:
The PMU breaks down or fails to start, or its LCD or keyboard fails.
The PMU does not generate an alarm when a fault occurs in the system.
The PMU generates an alarm (false alarm) when the system runs properly.
Communication between the PMU and all subordinate equipment is interrupted.
The PMU fails to control or monitor all the modules when these modules run properly
and communications cables are connected properly.
The PMU fails to monitor or control AC or DC distribution when AC/DC power is
distributed normally and communications cables are connected properly.
Parameters cannot be set or operating information cannot be viewed on the PMU.
Step 2 Turn the multimeter to the AC range. Measure the phase A AC input of the J1 port (pins 1
and 4) on the PW31ACDA. Remove the cable from the J2 port (pins 1 and 5 from the right),
wrap the connector using ESD tape, and measure the small AC signal sent from the J2 port to
the monitoring backplane. According to the following formula, when the phase A AC input
voltage on the J1 port is 220 V, the phase A small AC signal must be about 280 mV. If the
small AC signal is inexact, the AC detection board is faulty.
Phase small A AC signal = Phase A AC input x 510/400 K
----End
2. Take care to avoid that the two metal wires are short circuited or that they are in contact
with the shell. If there is no voltage output at the J2 port, pull out the CPMU01 and
remove the backplane.
3. Check whether the printed circuit board (PCB) copper sheet on the two sides of the
backplane is burnt or bulges occur inside the PCB.
----End
7 Parts Replacement
This chapter describes how to replace the main components of the TP48300/A.
NOTE
Ensure that loads are supplied with power during the replacement. For example, keep the circuit
breakers for primary loads in the ON position, and avoid the situation where both storage battery
input and AC input are disconnected from the loads to be replaced.
If load disconnection is indeed required, seek the customer's prior consent.
The PMU and PSUs are hot-swappable.
For details about safety precautions, see chapter "1 Safety Precautions."
Step 3 Insert a new PSU into the corresponding subrack. Then, loosen the screws on the handle and
pull out the handle.
Step 4 Slide the PSU into the subrack along the guide rail. Then lock the handle.
Step 5 Tighten the screws on the handle, as shown in Figure 7-2.
----End
----End
To replace the monitoring signal transfer board, perform the following steps:
Step 1 Remove the PMU.
Step 2 Remove the power subrack cover plate using a Phillips screwdriver.
Step 3 Label the cables on the monitoring signal transfer board and remove the cables.
Step 4 Remove the screws on the monitoring signal transfer board using a Phillips screwdriver and
remove the monitoring signal transfer board.
Step 5 Install a new monitoring signal transfer board and secure it.
Step 6 Reinstall the cables as original.
Step 7 Reinsert the PMU and tighten the screws.
Step 8 Reinstall the power subrack plate and tighten the screws.
----End
Step 3 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver.
Then remove the circuit breaker, as shown in Figure 7-10.
Step 4 Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver
again to install a new circuit breaker to the correct position. Then push the contact plate
upwards using the screwdriver.
Step 5 Use a Phillips screwdriver to install the cables or copper bars as they were installed.
Step 6 Switch the circuit breaker to ON position and connect power supply of the circuit breaker, as
shown in Figure 7-11.
----End
A Appendix
Figure A-1 shows the menu hierarchy (to the secondary level) on the LCD screen.
Figure A-1 Menu hierarchy (to the secondary level) on the LCD screen
Load - -
Current - -
Current limit - -
Status - -
Output power - -
Rated - -
efficiency
Input power - -
Input current - -
Rated current - -
Inner - -
temperature
Major Alarm
History alarm - - - -
Battery test - - - -
result
Version - - - -
display
Mainten Management - - - -
anace mode
Start - - - -
Rectifier ID - - - -
Communication - RS232
mode
Baud - - 9600
Date - -
Time - -
Battery 2 shunt - - No
Display contrast - - 3
IP address - - 192.168.0.1
Gateway - - 10.70.199.1
Server IP - - 192.168.0.1
address 1
Server IP - - 192.168.0.2
address 2
Initial - No
parameter
Rectifier - 7days
exchange
sleep
Rectifier - 1pieces
Minimum
number ON
Best - 70%
efficiency
point
Fast charge - No
Mode -
Set DI name -
Clear history - No
alarm
Relate relay -
Capacitor 2 - 0
LLVD - 44V
BLVD - 43V
Boost 56.5V
Cycle BC 60days
duration
Cycle 120days
Duration 10hours
Test 14days
delay
Duration 60minutes
Temperature - 80mV/ºC
compensation
BHTD enable - No
BHTD - 53ºC
temperature
Low - 0ºC
temperature
alarm
High - 50ºC
temperature
alarm
Generator Generator - - -
enable
Temperature - - Yes
OFF enable
Start - - 45ºC
temperature
OFF - - 29ºC
temperature
Power - - 1.0 kW
A
AC alternating current
ASIC application-specific integrated circuit
B
BLVD battery low voltage disconnection
D
DC direct current
E
EMS element management system
ESD electrostatic discharge
F
FOA first office application
L
LCD liquid crystal display
LLVD load low voltage disconnection
LSI large-scale integrated
N
NC normally closed
NO normally open
P
PCB printed circuit board
PMI preventive maintenance inspection
PMU power monitoring unit
PSU power supply unit
S
SELV safety extra-low voltage
SNMP Simple Network Management Protocol
SPD surge protection device
T
TNV telecommunication network voltage
U
UIM user interface module