Professional Documents
Culture Documents
TR-350M-3/C1-1E
01
c2005
◯
PRINTED IN JAPAN
0503 K
Foreword
Foreword
This material is the one that Publication No. TR-350M-3/C-02J was replaced from Japanese with
English.
This circuit diagrams applies to the cranes with the specification numbers given below.
Check the specification number on the nameplate of your crane.
Read the separate operation, maintenance manual, and the parts catalog for repair and maintenance of the
crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
units in the parts catalog before replacing them.
MFG.DATE.
KAGAWA, JAPAN
ISA04-001601
TR-350M-3-00101
TR-350M-3-00102
506004~
TR-350M-3-00103
TR-350M-3-00104
We reserve the right to modify the design without notice for improvements, etc.
1 WA04-1740E
Foreword
2. Contents
Spec. No.
Section
TR-350-3-00101 TR-350-3-00102 TR-350-3-00103 TR-350-3-00104
2 WA04-1740E
Z
System Diagrams
Contents
Z
i
Z-1. Z-1. Z-1.
Hydraulic Circuit (TR-350M-3-00101)
Z-1 Hydraulic Circuit (TR-350M-3-00101) Notice : If optional equipment is not fitted, Applicable
.Ports between B-B, C-C, ..... are connected together respectively.
.Ports marked * are plugged.
Rotary joint
Solenoid valve
Hydraulic motor
(Front:Right steering) Pressure
sensor
Quick-turn
Oil cooler Air conditioner jib cylinder
Check valve Hydraulic motor Pilot check valve
Suspension cylinder
Solenoid control valve Swing driving unit
Pilot check valve
Priority valve
Hose reel
Counterbalance valve
Elevating cylinder
Counterbalance valve
Solenoid valve Solenoid control valve Counterbalance valve
(suspension select) (hydraulic pressure
delivery) (option)
Main winch
Hydraulic valve
Hydraulic valve
Aux. winch (top cyl. select)
Accumulator
Hydraulic motor
Pilot check valve Pressure sensor
(outrigger extending Solenoid valve (suspension)
prevention) Remote control valve (Main)
(Elevating and Winch) Main winch
Solenoid control valve
(outrigger, suspension) Remote control valve
(Swing, Telescoping and Jib)
Oil filter Swing Counterbalance valve
Aux.winch
Winch clutch
Shuttle valve Solenoid valve
(Telescoping/Jib operation select)
Extension cylinder Aux. winch
Jib
Elevating Winch brake band
344-012-70000 3
1 WZ01-1440E 1
Z-2. Z-2. Z-2.
Hydraulic Circuit (TR-350M-3-00102)
Solenoid valve
Hydraulic motor
(Front:Right steering) Pressure
sensor
Quick-turn
Oil cooler Air conditioner jib cylinder
Check valve Hydraulic motor Pilot check valve
Suspension cylinder
Solenoid control valve Swing driving unit
Pilot check valve
Priority valve
Accumulator
Hydraulic pilot control valve
(swing)
Boom elevating
Elevating cylinder
Solenoid valve (auto. stop) Boom telescoping
Counterbalance valve
Solenoid valve Solenoid control valve Counterbalance valve
(suspension select) (hydraulic pressure
delivery) (option)
Main winch
Hydraulic valve
Hydraulic valve
Aux. winch (top cyl. select)
Accumulator
Hydraulic motor
Pilot check valve Pressure sensor
(outrigger extending Solenoid valve (suspension)
prevention) Remote control valve (Main) Main winch
Solenoid control valve (Elevating and Winch)
(outrigger, suspension)
Oil filter Swing Counterbalance valve
Aux.winch
Winch clutch
Shuttle valve
Extension cylinder
Aux. winch
2 WZ01-1450E 2
Z-3 Z-3 Z-3
Hydraulic Circuit (TR-350M-3-00103)
Hydraulic valve
Oil cooler
Hydraulic motor
Check valve
Suspension cylinder Solenoid control valve Swing driving unit
Pilot check valve Priority valve
Accumulator
Hydraulic pilot
control valve
Hydraulic pressure (swing)
delivery No.3 winch
Hydraulic pressure
delivery (option)
Counterbalance valve
Solenoid control valve Boom elevating hydraulic pressure
(No.3 winch) delivery outlet
Hydraulic motor
(with automatic brake)
Boom telescoping Elevating cylinder
Main winch
Hydraulic valve
Hydraulic valve
Aux. winch (top cyl. select)
No.3 winch
Elevating Winch brake band
3 WZ01-1460E 3
Z-3. Z-3. Z-3.
Hydraulic Circuit (TR-350M-3-00103)
Hydraulic motor
Check valve
Suspension cylinder Solenoid control valve Swing driving unit
Priority valve
Pilot check valve
Counterbalance valve
Solenoid control valve Boom elevating hydraulic pressure
(No.3 winch) delivery outlet
Hydraulic motor
Elevating cylinder
Boom telescoping Counterbalance
(Left) (Right) valve
Hose reel
Main winch
Hydraulic valve Hydraulic motor
Main winch
Aux. winch
Solenoid control valve
(hydraulic pressure delivery) Hydraulic valve
(option) Counterbalance valve
(top cyl. select)
Accumulator
Aux. winch
Pressure sensor
Pilot check valve
(outrigger extending Solenoid valve (suspension) (Main)
prevention) Remote control valve
Solenoid control valve (Elevating and Winch)
(outrigger, suspension) Remote control valve
(Swing, Telescoping and No.3 winch)
Oil filter Swing Winch clutch
Aux. winch
4 WZ01-1460E 4
Z-4. Z-4. Z-4.
Hydraulic Circuit (TR-350M-3-00104)
Hydraulic valve
Oil cooler
Hydraulic motor
Check valve
Suspension cylinder Solenoid control valve
Priority valve Swing driving unit
Pilot check valve
Telescoping cylinder
Main winch
Hydraulic valve Hose reel
Hydraulic valve
Aux. winch (top cyl. select)
5 WZ01-1470E 5
Z-5.
SPS1
Main pressure sensor
6
Boom length input SPS2
Boom angle input Accumulator pressure sensor
angle 1 input
WZ03-2580E
Overwind (two-blocking) detection
Moment detector
Shield
Transmitter
Auto. stop 1 For emergency due to AML failure SL1 Solenoid valve (Auto. stop)
Auto. stop 2(emergency stop release)
Buzzer output(ACC low-press. alarm) 3rd & top boom extension switch
Buzzer output(AML alarm)
Telescoping control output
Buzzer 3
Buzzer output(Over wind alarm)
S7
SL22 Solenoid valve (top cylinder select)
Main winch hoisting up detection
Main winch hoisting down detection
Aux. winch hoisting up detection Buzzer 4
Aux. winch hoisting down detection PS1 Main winch winding detector switch
Solenoid valve
S9 SL56 (Aux. winch)
Winch drum indicator main switch SL55
(Main winch)
S18
AML lamp (option)
External indicator(~90%) Green
External indicator(90~100%)
External indicator(100%~) Drum indicator select switch (Main / Aux.)
Yellow
Luminescence type drum indicator
Red
Drum indicator (option)
S14
Swing stop release switch PS8 Jib lowering detector switch PS7 Jib raising detector switch
Telescoping /Jib select switch Power tilt jib, No.3 winch model
Telescoping/No.3 winch select switch
Emergency outrigger state control S13 SL24 Solenoid valve (telescoping / lowering select)
Swing stop release
Jib tilt raising
Jib tilt lowering SL25 Solenoid valve (retracting /raising select)
Power tilt jib model:Unnecessary
No.3 winch model:Required
When No.3 winch model, attach a connector and connect a circuit.
Wire covering color codes are as follows :
When STD jib model, attach a connector and connect a circuit.
0.85 R Y
Trace colors of wire coverings PS15 No.3 winch clutch pressure detect switch
Base colors of wire coverings S8
Square measures of wires (mm2) No.3 winch model No.3 winch clutch
select switch PS16 No.3 winch brake pressure detect switch
Marks Color
Clutch pressure indicator lamp Solenoid valve (No.3 winch clutch select)
B Black
W White
R Red PS11 Main winch clutch pressure detect switch
S4
L Blue
Main winch clutch select switch
Y Yellow PS13 Main winch brake pressure detect switch
G Green
O Orange Clutch pressure indicator lamp SL26 Solenoid valve (main winch clutch select)
P Pink
Applicable
344-114-50000
Starter switch Output spare 1 Outrigger switch neutral position detect (+)
GND
SL62 Solenoid valve
(P.T.O.)
B
GND
NC
Sol.2 SL44 (TR-350M-3)
Solenoid valve Solenoid valve
NC SL72 (governor select)
Outrigger ret.operation detect
Tactile sense type drum indicator output (M)
Sol.1 SL43
Cigarette lighter Tactile sense type drum indicator output (S)
Crab steering SL45 Solenoid valve (hydraulic suspension)
Rear steering Relay RB3
2 Wheel steering (P.T.O. limiter) Tachograph
P.T.O. switch 4 Wheel
Air steering
pressure sensor output (+)
Warning
Air buzzer
pressure sensor output (-) SL75 Solenoid valve
Serial input 4 (+) (rear steerimg lock) Flow divider
Serial input 4 (-) (grease)
Parking brake switch Serial output 4 (+)
Relay RA17 Grease pump
Serial output 4 (-) Serial communication circuit 4
Serial input 3 (+) (combination meter) (steering power source)
Serial input 3 (-)
Serial output 3 (+)
Electric circuit Serial output 3 (-) Serial communication circuit 3
Solenoid valve
(crane) Serial input 2 (+) (AML) SL78 (exhaust brake) Pilot lamp (3W)
Serial input 2 (-)
Serial output 2 (+)
Serial output 2 (-) Serial communication circuit 2 L10
Power mode switch GND (spare) Relay RA12
Serial input 1 (+) Limit switch Auto. lubrication switch
Serial input 1 (-) Retarder controller (Retarder) (idling condition detect)
Serial output 1 (+)
Serial output 1 (-) Serial communication circuit 1 Thermo sender
System check input (lower transmitter unit) (retarder water temp.)
Hi / Low & 2 / 4wheel drive GND TS3
select switch
SL80 Solenoid valve
Starter switch ON condition detect (proportional valve)
Outrigger width zero,span adjustment
Working lamp
Exhaust brake Relay RB1
Retarder brake 1 (transmission
Retarder brake 2 Solenoid valve power source)
Retarder brake 3
Hydraulic suspension (R)
Retarder brake 4 Solenoid valve
Retarder brake 5 (outrigger jack / slide select) Relay RA16
Hydraulic suspension GND
Solenoid valve (emergency
switch (free) No.3 brake lamp SL7 SL11 SL6 SL10
Parking brake switch condition detect Slide Jack Slide Jack transmission
Retarder hand lever P.T.O. switch condition detect select)
Reverse steering switch (RL) (RR)
HI/LO, 2/4 wheel drive select (1) Hydraulic suspension (L)
HI/LO, 2/4 wheel drive select (2)
Power/Eco. mode select Relay RA9
Rear steering lock release (compensation) Relay RF3
Rear steering lock (Jack/Slide select) (battery hold)
Steering lock release switch Head lamp (B)
(compensation) Head lamp (A)
2 wheel steering Alternator
4 wheel steering
Crab steering
Rear steering
Reverse steering
Lock pin switch GND
Solenoid valve
Electric retractable mirror (L)
Electric retractable mirror (R) (steering mode select)
Clearance lamp
Hydraulic suspension Steering mode Telescoping / Jib select
SL32 SL31 SL34 SL33 Transmission select valve
switch (up / down) select switch Hydraulic suspension (free)
Stop relay
SL64 SL67
Hydraulic suspension (down)
Hydraulic suspension (up) SL65 SL68
Emergency transmission switch Emergency transmission SL63 SL66
Relay (engine stop)
GND
1 Safety relay
2
Transmission select switch 3 Engine stop
D solenoid
N Starter Air heater relay
R
Air heater relay
relay Gros heater
Extension
Outrigger switch Retraction Solenoid valve
(Jack / Slide select) Jack Relay RC4 (O/R ext./ret. select)
Slide (O/R ext./ret. select) SL2 SL3 B (TR-250M-6)
ALL
Ext. Ret. Starter
FL Relay RF2 motor
FR
SL61 (emergency
RL transmission select)
RR Battery relay Battery
Outrigger switch STD jib Solenoid valve
(Ext. / Ret. select) Drum indicator M/S select (lock up) SL77
Over rear detect
AML release Power source 24V Solenoid valve Accelerator
No.3 winch switch Relay RA11 Relay RA13
Input spare 1 (+) (outrigger accelerator) (retarder stop lamp)
Jack/Slide select switch (back up lamp) Pressure switch
Input spare 2 (+)
Input spare 3 (+) (stop lamp)
Relay RF1 Over rear detect (-) Serial input 1 Fuel sender Ext./Ret.
(ALL) Oil temp. 50°C (-) Serial communication circuit 1 Serial input 1 select switch
( emergency Oil temp. 85°C (-) (upper transmitter unit) Serial output 1
transmission select) Serial output 1
Auto. pin set (-)
System check switch Solenoid valve TS4 Thermo sender
Individual operation switch Relay RA4 Proximity switch NC Charging lamp input
(rear position detect) NC (2/4 wheel drive select) (engine water temp.)
("N" position start) NC
Serial input 2
TS5
CS8 NC
Serial communication circuit 2 Serial input 2
SL74 Thermo sender
(Spare) Serial output 2
GND Serial output 2 (T/C oil temp.)
7
7 WZ03-2590E
Z-7. Z-7. Z-7.
Torque Converter Circuit
Temperature sensor
Torque converter outlet pressure Oil cooler Lubricant quantity control valve
regulator valve
Torque converter
inlet relief valve
Solenoid valve
Hydraulic valve
Lock-up clutch
Line filter
Charging pump
Rear Front
347-406-00000 1
IWZ05-0290E01
8 WZ05-0290E 8
Z-8. Z-8. Z-8.
Brake Circuit (Pneumatic Circuit)
Pressure sensor
Solenoid valve
(outrigger accelerator) Shuttle valve
Shuttle valve Air cylinder Accelerator valve
(accelerator)
Disc brake calliper
Solenoid valve
Air tank
Rear
Drain cock
Air cylinder
Solenoid valve
(exhaust brake)
Air horn
Oil reservoir Air inflator
Air cylinder
(2/4 wheel drive select)
Air cylinder
(steering lock)
Relay valve
Solenoid valve
IWZ06-0320E01
9 WZ06-0320E 9
Head Office Ko-34,Sinden-cho, Takamatsu, Japan
History of revision
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