You are on page 1of 5

AWS D1.

1 WELDING PROCEDURE SPECIFICATION (WPS)


PRE-QUALIFIED x QUALIFIED BY TEST Pag. 1 de 5
Aplicable Code: AWS D1.1 Ed. 2015

Company Name: AUTOMETAL By: ING.FERNANDO GUERRA


WPS No AUT-GMAW-1 Date: Jan/20/2018
Supporting PQR(s) PRE-QUALIFIED Rev. 0 Date rev: Jan/20/2018
Welding Process GTAW Type. SEMI-AUTOMATIC
(MANUAL, MÁCHANIZED, SEMI-AUTOMATIC, AUTOMATIC)

JOINT DETAILS DESING

Type of weld Joint Single-V-groove weld But joint Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: B-U2-GF
Root Opening: 0 - 3 mm; +2, -0
Root Face: 0 - 3 mm; +2, -0
Groove Angle: 60º; +10°, -0° | T1= 3 to 10 mm
Radius (J-U): -
Backgouging Si Method Grinding
Positions : ALL Retainers: NO USED

Type of weld Joint Double V-groove weld But Joint Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: B-U3-GF
Root Opening: 0 - 3 mm; +2, -0
Root Face: 0 - 3 mm; +2, -0
Groove Angle: 60º; +10°, -0° T1= 3 to 10 mm
Radius (J-U): -
Backgouging Si Method Grinding
Positions : ALL Retainers: NO USED

Type of weld Joint Fillet weld T-joint, Corner joint Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: TC-F-12-GF
Root Opening: 0 mm; +2, -0
Root Face: -
Groove Angle: -
Radius (J-U): - T1 or T2= 3 to 10 mm
Backgouging No Method -
Positions : ALL Retainers: NO USED
Pag. 2 de 5
AWS D1.1 WELDING PROCEDURE SPECIFICATION (WPS)
WPS No. AUT-GMAW-1 Rev. 0
Aplicable Code: AWS D1.1 Ed. 2015

JOINT DETAILS DESING (Continuation)

Type of weld Joint Double bevel groove weld, T and corner joint Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: TC-U5-GF
Root Opening: 0 - 3 mm; +2, -0
Root Face: 0 - 3 mm; +2, -0
Groove Angle: 45º; +10°, -0° T1 or T2= 3 to 10 mm
Radius (J-U): -
Backgouging Si Method Grinding
Positions : ALL Retainers: NO USED

Type of weld Joint Single bevel groove weld, T, corner joint Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: TC-U4b-GF
Root Opening: 0 - 3 mm; +2, -0
Root Face: 0 - 3 mm; +2, -0
Groove Angle: 45º; +10°, -0°
Radius (J-U): - T1 or T2= 3 to 10 mm
Backgouging Si Method Grinding
Positions : ALL Retainers: NO USED

Type of weld Joint Fillet weld, Lap joint Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: L-F-12-GF
Root Opening: 0 mm; +2, -0
Root Face: -
Groove Angle: -
Radius (J-U): - T1 or T2= 3 to 10 mm
Backgouging No Method -
Positions : ALL Retainers: NO USED
Pag. 3 de 5
AWS D1.1 WELDING PROCEDURE SPECIFICATION (WPS)
WPS No. AUT-GMAW-1 Rev. 0
Aplicable Code: AWS D1.1 Ed. 2015

JOINT DETAILS DESING (Continuation)

Type of weld Joint Flare bevel groove weld, But, T, and corner joint Joint Detalis (Sketch)
Backing (Yes) (no) X
Backing Material (Type) -
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: BTC-P10-GF
Root Opening (R): 0 mm; +2, -0
Root Face: 5 mm min; +U, -0
Weld size (E): 16*r min
Radius (r): 3*T1/2 min, +U, -0 T1 & T3 ≥5 mm T2= 3 to 10 mm
Backgouging No Method -
Positions : ALL Retainers: NO USED

Type of weld Joint Square-groove weld, but joint Joint Detalis (Sketch)
Backing (Yes) (no) X
Backing Material (Type) -
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: B-P1c-GF
Root Opening: T1/2 min, +2, -0
Root Face: - T1= 3 to 6 mm
Groove Angle: -
Weld size (E): T1/2
Backgouging No Method --
Positions : ALL Retainers: NO USED

Type of weld Joint Single bevel groove weld Joint Detalis (Sketch)
Backing (Yes) X (no) X
Backing Material (Type) BASE/METAL WELD
(Refer to both the backing and the retainers)

Metal
No-Metal Other
Joint Designation: TC-U4a-GF
Root Opening: 6 mm, +2,-0 10 mm, +2,-0
Root Face: -
Groove Angle: 45º; +10°, -0° 30º; +10°, -0° T1 or T2 = 3 to 10 mm
Weld size (E):
Backgouging No Method -
Positions : F (R=10mm) / ALL (R= 6 mm) Retainers: NO USED
Pag. 4 de 5
AWS D1.1 WELDING PROCEDURE SPECIFICATION (WPS)
WPS No. AUT-GMAW-1 Rev. 0
Aplicable Code: AWS D1.1 Ed. 2015
BASE METALS
Group: II a Group: II
Range Qualified: Any Steel of Group I and II

Thickness range:

Base Metal: Groove 3 mm a 10 mm Fillet: 3-10 mm

Diameter (pipe): Over 600 mm

FILLER METAL
Welding Procces GMAW GMAW
AWS Specification A 5.18 A 5.18
AWS No. (Clasification) ER70S-3 ER70S -3
eletrode Diameter 0.9 mm 1.2 mm
Weld Base Metal
Thickness range
Groove (see joint details) 3-10mm 3-10 mm
Fillet (see joint details) until 10 mm until 10 mm
PROTECTION
Flux N.A. Shielding Gas 90% Ar + 10%CO2
Electrode-Flux (classification) N.A. Composition 90% Ar + 10%CO2
Flux Type N.A. Flow rate 14-21 Lt/Min
Flux Manufacturer N.A. Nozzle size 16-19 mm
Other

POSITIONS POSTWELD HEAT TREATMENT


Goove position: See joint detail Temperature Range N.A.

Vertical Progression: Up. Yes Down NO Time at temperatura N.A.

Fillet position All

PRE-HEAT GAS AWS A5.32

Min. Preheat Temperature 3 - 20 mm --> 0°C COMPOSITION


-
-
Min. Interpass Temperature 3 - 20 mm --> 0°C Gas(es) (Mixture) Flow Rate
-
- Protecction 90%Ar + 10%CO2 ----- 14-21 Lt/Min
Temp. Max. Interpase 315 ºC Purge NONE ----- ----
Back-up NONE ----- ----
ELECTRICAL FEATURES

Current AC or DC DC Polarity Direct Polarity


Amp (Range) See table below Volts (Range) See table below
Power Source: CC CV X
Other:
Tungsten electrode (size & type) N.A.
Transfer Mode (GMAW) Axial Spray Transfer
Wire Feed Speed (range) see table below
Pag. 5 de 5
AWS D1.1 WELDING PROCEDURE SPECIFICATION (WPS)
WPS No. AUT-GMAW-1 Rev. 0
Aplicable Code: AWS D1.1 Ed. 2015

TECHNIQUE
Stringer or Weave Stringer and Weave
Orifice or Gas Cup Size 16 -19 mm
Initial Cleaning (Grinding, Wire Brush, etc) Machining and brushing up to obtain a base metal free of deleterious materials
Interpass Cleaning (Grinding, Wire Brush, etc) Machining and brushing
Method of Back Gouging With Backing no Back gouging / without backing grinding-Arc Air
Oscillation N.A.
Contact Tube to Work Distance 19-25 mm
Multiple or Single Pass per Side Multiple and single pass per side
Multiple or single electrodes 1
Travel Speed Range see table below
Peening no
Other -

Filler metal Current Remarks


Weld Polarity Amp Volts Travel
Layer(s) Process Clasificaction Diam. type Range Range Speed
Range
mm/min
1-N GMAW ER70S-3 0.9 mm DC RP 230-275 26 - 32 12.7-15.2 N.A.
1-N GMAW ER70S-3 1.2 mm DC RP 300-340 26-32 9.5-12.7 N.A.

This WPS can vary due to manufacturing sequence, size of the pass, etc, within the limitations of the variables specified
in clause 3.7 of AWS Code D1.1/D1.1M -Edition 2015.

The below signatories declare that this procedure meets the requirements specified in the clause 3 of AWS Code
D1.1 / D1.1M - edition 2015
Developed by: Checked by:

Ing. Fernando Guerra Ing. Darío Vallejo


AWS CWI No: 12101691

Date: 01/20/2018 Date: 01/20/2018

You might also like