Gekko Technical Document A6 PDF

GEKKO
Te c h n i c a l D o c u m e n t a t i o n | V e r s i o n A . 6
phased-array technologies | www.m2m-ndt.com

2
GEKKO APPEARANCE CASE
Orange | Standard version Red | Karl Deutsch version

3
MECHANICAL DRAWING

4
SUMMARY
Please note that the summary respect the order of mechanical drawing plan, saw on the
previous slide
(1) GEKKO_ PHASED-ARRAY CONNECTOR

(2) GEKKO_UT CONNECTOR
(3) GEKKO_ANALOG INPUT CONNECTOR
(4) GEKKO_ENCODER/SYNCHRO CONNECTOR
(5) GEKKO_POWER CONNECTOR
(6) GEKKO_AUDIO CONNECTOR
(7) GEKKO_BATTERY SLOT
(8) GEKKO_FRONT_PANEL
(9) GEKKO_USB VGA CONNECTORS
(10) GEKKO_ETHERNET CONNECTOR
(11) GEKKO_ACCESSORIES
(12) GEKKO_WARNING

5

C O N N E C T O R L O C AT I O N CONNECTOR UTILITY
• Connect Phased-array probe equipped with I-PEX

connector.
• Our system is able to communicate with intelligent
probe specially designed for Gekko. Some of P.A probe
supplier are able to provide P.A probe with embedded
eeprom memory containing information about the probe
(only available with IMASONIC or KarlDeutsch probe).
• The Gekko system is able to read the contents of the
eeprom memory and automatically set the probe panel.
• Mapping is the same as OLYMPUS or GE systems
C O N N E C T O R I N F O R M AT I O N exept eeprom signals with no risk of short-cut.
Supplier: I-PEX
CONNECTOR MAPPING PREVIEW
Reference: 30046-160T-F
See next page for detailled view
M AT C H I N G C O N N E C T O R
Supplier: I-PEX
References:
straight: 30056-160T-F
right angle: 30047-160T-04F
For electric safety reasons, only accessories approved

by M2M can be used with our system. Before purchasing
any probe, please contact us.

6

C O N N E C T O R M A P P I N G 1/2 CONNECTOR SIGNAL DESCRIPTION
Signal Name Description User matching signal
Phased-array channel
ER1 to ER64 Phased-array probe channel 1 to 64
number 1 to 64
Eeprom data signal. Must be connected to a probe with an

Gekko system use this internal eeprom (ST Microelectronic
EEPROM_SDATA signal to communicate M24C32 or equivalent : signal
with probe embedded SDATA). Contact M2M for further
eeprom. information concerning eeprom data.
Eeprom clock signal. Must be connected to an internal

Gekko system use this eeprom (ST Microelectronic M24C32
EEPROM_SCLK signal to communicate or equivalent : signal SCLK). Contact
with probe embedded M2M for further information concerning
eeprom. eeprom data.
Must be connected to the internal

eeprom power pin (ST Microelectronic
Power supply for probe
DC 2.5V M24C32 or equivalent ). Left
embedded eeprom.
unconnected if the probe do not have
embedded eeprom.
For better ultrasound result, all GND

GND Ground pin pin have to be connected to probe
ground.

7

C O N N E C T O R M A P P I N G 2/2 CONNECTOR SIGNAL DESCRIPTION
Phased-array channel
ER1 to ER64 Phased-array probe channel 1 to 64
number 1 to 64
For a better ultrasound result, all GND

GND Ground pin pin have to be connected to probe
ground.

8
(2) GEKKO_ UT CONNECTOR

• On Gekko system, you can connect up to 4

conventionnal ultrasonic transciever.
3 4 • These 4 U.T channel are completely independant.
1 2
C O N N E C T O R I N F O R M AT I O N CONNECTOR MAPPING
Supplier: FISCHER
Reference: DU101 A001
M AT C H I N G C O N N E C T O R
Our U.T connector is NimCAMAC standard. Many
supplier can provide matching connector.
We advice you to use one of this two :
Supplier: FISCHER
Reference: DU 101 A004 For electric safety reasons, only accessories approved
by M2M can be used with our system. Before purchasing
Supplier: LEMO any probe, please contact us.
Reference: GCA.00.255.LT

9
(3) GEKKO_ ANALOG INPUT CONNECTOR

• CONNECT UP TO 16 DIFFERENT TCI SENSOR:

TCI probe sensor send to the system an analog value
representing height of corresponding probe channel or
group of channel.
• CONNECT UP TO 16 MULTI-PURPOSE ANALOG

INPUT (0-5V):
Gekko system will be able to read 16 analog input for
any application.
C O N N E C T O R I N F O R M AT I O N
• 2 TTL OUTPUT :
M2M use Micro-D 37 plug standard connector.
Multi-purpose TTL output used for TCI probe sensor
Supplier: TE Connectivity read trigger or other application.
Reference: 571-M83513/01-FN
TCI probe application is not yet available on Gekko

system.
M AT C H I N G C A B L E
Supplier: M2M in progress
Reference: GEK_CAB_TCI

10
(3) GEKKO_ ANALOG INPUT CONNECTOR

CONNECTOR MAPPING CONNECTOR SIGNAL DESCRIPTION
When using TCI probe, each analog

sensor of the probe have to be
Analog In 1 to
Analog input signals connected to one Analog Input.
Analog In 16
These input can be used as multi-
purpose analog input.
When using TCI probe, the Trigger 1

and 2 are used to launch the sensor
Trigger out 1 /
Sensor trigger out data acquisition.
Trigger out 2
These input can be used as multi-
purpose TTL output.
This power supply can be used to

+5V +5V power supply power the user device (ex. TCI probe)
( 2A max.)
Have to be connected to the user

GND Gekko ground
device ground signal.

11
(4) GEKKO_ ENCODER/SYNCHRO CONNECTOR

• CONNECT UP TO 3 DIFFERENT ENCODER:

These encoder can be used in differential or classic mode. We
are able to manage quadrature mode or clk/dir mode. To connect
your encoder you have to be aware that :
- Encoder inputs must be managed with +5V signals.
- All encoder inputs needs 10 mA to work properly.
- Encoder outputs must be apply to deliver 10mA for each
output connected to Gekko system.
• CONNECT ONE EXTERNAL TRIGGER (IN DIFFERENTIAL
C O N N E C T O R I N F O R M AT I O N OR CLASSIC MODE):
M2M use Micro-D 25 plug standard connector. Gekko system will be able to pulse ultrasound salvo at each
trigger pulse and count each of it. This input is also optocoupled.
Supplier: GLENAIR Your encoder must be able to deliver 10mA on 5V.
Reference: 654-M83513/01-DC • SYNCHRONIZE TWO GEKKO:
Synchro1 and Synchro2 are multipurpose I/O signal used for
M AT C H I N G C A B L E pulse synchronization. These two I/O can be configured as Input
or Output.
Supplier: MOLEX If configured as input, Gekko system « Pulse Repetition
Reference: 83424-9021 Frequency » can be managed be external system.
If configured as output, Gekko system can manage external
system at the same rhythm than his own internal « PRF ».
Synchronization option are not yet accessible in Gekko software.

12

CONNECTOR MAPPING

13

CONNECTOR SIGNAL DESCRIPTION 1/3
Encoder 1 phase A+ Encoder 1 phase A positive signal Connected to the encoder 1 output A (needed current 10mA).
- If the encoder output is differential this output is the opposite of encoder 1 output.
(needed current 10mA).
Encoder 1 phase A- Encoder 1 phase A negative signal
- If the encoder output is classic one. This signal must be connected to encoder
ground.
Encoder 1 phase B+ Encoder 1 phase B positive signal Connected to the encoder 1 output B (needed current 10mA).
Encoder 1 phase B- Encoder 1 phase B negative signal
ground.
ground.
- If the encoder output is differencial this output is the opposite of encoder 2 output.
ground.

14

ground.
ground.
This input is used if you want to manage ultrasound pulse salve timing with an
External Trigger+ Trigger positive signal external system. External system must generate 5V pulse signal. The output current
must be 10mA.
- If the external system who generate trigger signal have differencial output. You
need to connect negative output to « Gekko External Trigger- »
External Trigger+ Trigger negative signal
- If the external system who generate trigger signal have classic output. You need
to « Gekko External Trigger- » to external system ground.

15

- If configured as output, Gekko system generate a 5V/100ns pulse for each

physical pulse greated by the system. This signal can be used to synchronize an
external system or another Gekko. The Jitter on this output is 10ns.
Synchro1 Synchro1 input/output (TTL 5V)
- If configured as input, Gekko system ultrasound PRF can be managed by an
external system. External system must generate 5V pulse signal (the needed
current is vey low ~10uA).
- If configured as output, Gekko system generate a 5V/100ns pulse for each

physical pulse created by the system. This signal can be used to synchronize an
external system or another Gekko. The Jitter on this output is 10ns.
Synchro2 Synchro2 input/output (TTL 5V)
- If configured as input, Gekko system ultrasound PRF can be managed by an
external system. External system must generate 5V pulse signal (the needed
current is vey low ~10uA).
DC5V +5V power supply This power supply can be used to power the user encoder ( 2A max.)
GND GEKKO ground Gekko ground must be connected to encoder or external system ground.

16

• This connector is the global system power supply.

• When plugged, the external power supply is used to :
• Power the system,
• Charge batteries if they are not completely charged.
• Even if the system is power down, the battery will be charged by
the plugged external power supply.
• The system can charge a completely empty battery in 3 hours
(6hours for 2 empty batteries).
• Use only the wall adapter shipped with the Gekko system by
M2M.
Supplier: FISCHER
Reference: DEU 104-A037-130 (115098 ZGG0.958
Do not use another external power supply
Supplier: M2M
Reference: GEK_CAB.DC.WALL.ADAPTER

17

CONNECTOR MAPPING
WAR N I N G
When the power cable is plugged, the position

of the system should allow to easily unlock
the connector. This in order to cut power in an
emergency.

18
(6) GEKKO_AUDIO CONNECTOR

• Standard jack 3,5mm audio connector.

• Not yet use for any Gekko software application.
• Contact M2M for further information.
Supplier: SCHURTER
Reference: 4802.2300
Any audio system with jack 3,5mm interface

19
(7) GEKKO_ BATTERY SLOT DESCRIPTION

C O N N E C T O R L O C AT I O N B AT T E R Y C H A R G E - D I S C H A R G E
WHEN PLUGGED, THE WALL ADAPTER :

• provide power for batteries charge (system power off) :
- If only one battery is plugged, this battery will be charged
in 3 hours (if completely low).
- If two batteries with a different charge level are plugged,
the internal charger will start to power the lower battery
first. When the two batteries have the same charge level,
they will be recharged at the same time. It takes 6 hours
to recharge 2 completely low batteries.
B AT T E R Y I N F O R M AT I O N
WITHOUT WALL ADAPTER, BATTERIES ARE USED TO
PROVIDE GEKKO POWER :
Do not use another external power supply
• Gekko can work with only one battery plugged.
Supplier: M2M • If batteries have different charge level, the Gekko takes
power from the most filled one. The power is given by only
Reference: GEK_BATTERY
one battery even if two are plugged in the system.
• If the batteries have a certain level, the system takes half of
B AT T E RY C H A R G E R I N F O R M AT I O N needed power from the first battery and remaining power
from the second battery. The battery level decreases in
2 possibilities to recharge batteries : same way in the two batteries.
- Use the Gekko built in recharge system.
- Use an external dual charger : IF YOU CHOOSE TO USE EXTERNAL CHARGER SYSTEM,
THE BATTERY RECHARGE TIME IS BETTER : 4 hours for two
- Supplier: M2M batteries instead of 6 hours if you use built in charger system.
- Reference: GEK_DUAL_CHARGER

20
(8) FRONT PANEL VIEW AND MEANNING

F R O N T PA N E L V I E W MEANNING
BATTERY STATUS :
• Push the « BATT » button to check the level of each battery :
• Charged above 30%, LED is green the during 5 second.
• Charged between 10 to 30%, LED is orange the during 5 second.
• Charged bellow 10%, LED is red the during 5 second.
You can check the batteries level even if the system is off.
System in charged, when you push the button, the LED are blinking.
ON/OFF :
Push this button to power on the system.
To power down carefully, use the Gekko software « QUIT » button.
If the system is frozen, you can push the ON/OFF button during 4 second to force the
power down.
OTHERS :
BATTERY
For others button see software user guide.
STATUS
ON/OFF

21
(9) GEKKO_USB_VGA CONNECTOR

USB :
• 3x USB2.0 USB port. Each port can accept any USB

compatible devices.
• The overload protection is set for 0,5A for each USB port.
• If an overload is detected on USB#1 or #2 , USB#1 and #2 are

blocked unless you power down the system.
• If an overload is detected on USB#3, only USB#3 is blocked

USB 1 unless you power down the system.
USB 2
USB 3
VGA OUTPUT :
VGA
On this port, any VGA compatible screen or projector can be
plugged. The plugged screen will be automatically detected by
the Gekko system. The video shown on the VGA screen and the
Gekko screen are exactly the same (resolution: 1024x768).
All connector in this area are not ready to be waterproof (IP54).

22
(10) GEKKO_ETHERNET CONNECTOR

• Connect the Gekko system to a local network.
 Refer to M2M internal procedure PRO_INS_022
• The ethernet controller is 1Gb/s speed.
• When plugged to a network, the Gekko appears with the
name Gekko and the D: folder is shared to anybody.
• The ethernet connector is ready to be waterproof only if you
connect it with the described matching connector.
Supplier: SAMTEC
Reference: RPBE-01-01-E
Supplier: SAMTEC
Reference:
• Double end version :
RCE-01-G-XX.XX-D
• Blint cut version :
RCE-01-G-XX.XX-BC
XX.XX is the length of the cable :

• 02.00 for 2 meter

23
(11) ACCESSORIES
Accessory Name Description Picture
IPEX FRB Adaptator This adaptator is needed to

connect an HYPERTAC (FRB)
M2M ref: GEK_FRB probe to the GEKKO system.
SPLITTER 1x64 -> 2x32 The 64 Gekko channel are splitted

to 2 different I-PEX connectors
M2M ref : GEK_SPL able to receive 32 channel probe.

24
(11) ACCESSORIES
BATTERY
Additionnal battery.
M2M ref : GEK_BATT
BATTERY CHARGER
External dual battery charger able to recharge 2
Gekko batteries in 4hours.
M2M ref : GEK_CHARGER
PHOENIX C-CLAMP M2M works with Phoenix to provide Gekko

compatible inspection system. C-CLAMP is one
M2M ref : GEK_C_CLAMP axis encoded scanner.
PHOENIX MAGMAN M2M works with Phoenix to provide Gekko

compatible inspection system. MAGMAN is P.A
M2M ref : GEK_MAGMAN + TOFD dedicaced system.

25
(11) ACCESSORIES
OLYMPUS SYSTEM
This cable is needed to connect an
ADAPTATOR
Olympus device to our Gekko
system.
M2M ref : GEK_CAB_DE15

26
(12) GLOBAL WARNINGS 1/2

• Do not use the device for purposes other than those for which it was designed
• Not inspect parts of the human body or animal body with M2M systems.
• The use of non-compatible devices can cause device failure.
• To avoid personal injury or property damage, do not disassemble, modify or attempt to repair the unit.
• Carefully read the instructions in the user manual before turning the unit on.
• Obey all safety warnings on the unit and those contained in the User Manual.
• Do not install substitute parts or do not make modifications not allowed on the device.
• Repair instructions, if any, are for technical staff qualified. To prevent dangerous electric shock, do not perform any repair unless qualified to do
it. For any problems or question about this product, please contact M2M NDT or an authorized representative of M2M NDT.
• The deterioration of the device screen is not covered by the guarantee of this.
• Before turning on the power, connect the ground of the device to the protective conductor of the power cord
(sector). The plug must be inserted only into a mains socket outlet with contact ground. You should never cancel function protection using an
extension cord (power cable) without a protective conductor (grounding).
• When the protective grounding seems corrupted, you must power down the unit and prevent unintentional operation.
• The device must only be connected to a power source of the type described in the Technical document.
• The transport of Li-ion batteries is governed by the Recommendations on the transportation of dangerous goods in United States.
Governments, intergovernmental organizations and other international organizations must follow the provisions contained in these
recommendations to promote global harmonization in this area. Among these organizations include the International Civil Aviation Organization
(ICAO) the International Air Transport Association (IATA), the Maritime Organization international (IMO), the Department of the US
Transportation (USDOT), and others. Please contact the carrier to check what are the regulations before shipping Li-ion batteries.
• Prior to trash Gekko system, make sure to comply with local laws.
• In accordance with European Directive 2002/96 / EC on waste electrical and electronic equipment (WEEE), this symbol indicate that the
product should not be disposed with municipal waste, but must be part of a separate collection. Please consult your M2M NDT local
representative for instructions on returning the unit or find feasible collection arrangements in your country.
• The unconnected connectors are not certified IP, it is important to install rubber protectors of the unit before proceeding with cleaning the
housing. Otherwise, the liquid may get into the slots or flow into the housing and damage the electronics boards.
• The probes connected to the module must be equipped with reinforced insulation.

27
(12) GLOBAL WARNINGS 2/2

• To avoid injury, be careful not to place your fingers between the support leg and body of the system and in any connector of the system.
• Avoid touching the inner conductor of I-PEX and LEMO connectors to reduce the risk of electric shock. The tension of the inner conductor of
UT connectors can reach 315 V and the voltage of the inner conductor PA connector can reach 135 V.
• Do not insert your finger inside two sink fins on the back of the system.
• Do not insert your finger between back rubber part and axis needed for carrying strap.
• The Gekko system have V.E.S.A compatible fixation on the back. Please contact M2M before using these fixation plot.
• Do nit insert your finger in the two batteries slot.
• It is forbidden to handle the system by the top rubber part.
• The system has not been designed to be installed in vertical position. Please always use the back support leg to ensure the stability of the
system.
• To completely disable the system, we have to unplug the AC adaptor.

28
(12) BATTERY WARNINGS

• Do not attempt to open, crush or puncture the battery; this may cause injury.
• Do not incinerate. Keep the battery away from fire and other sources of extreme heat. Exposure of battery to extreme heat sources (over 80 °C)
may cause an explosion.
• Do not drop the battery, do not hit and did not subject it to other abuse because it could expose the corrosive and explosive content of the cells.
• Do not short-circuit the terminals of the battery. A short circuit can cause severe damage to the battery and make it unusable.
• Do not expose the battery to moisture or rain; this may cause an electric shock.
• Charge the batteries only through the GEKKO or external charger approved by M2M NDT.
• Do not charge the battery if the LEDs remain off when you press the ability to check button. It may be dangerous.
• Do not store the battery if the battery level is below 30%. Recharge the battery charge level between 30% and 70% before storing.
• Remove the batteries from GEKKO when storing the device during a long time.
(12) CLEANING
• Maintenance activities explained below allow you to maintain the good condition and good working of the machine. GEKKO requires little
maintenance. This chapter covers maintenance preventive and cleaning of the device.
• External surfaces of Gekko, that is to say the housing, protector of the LCD screen can be cleaned when it is necessary. This section describes
the procedures for proper cleaning the device. Make sure the unit is closed, the power cord is disconnected and the batteries are removed.
• Disconnect all cables and connectors and check that the protectors rubber are closed on all external GEKKO port. Make sure that the battery
compartment cover is securely closed. To restore the original appearance of the unit, clean the housing with a soft cloth. To remove stubborn
stains, use a damp cloth with a solution mild soap. Do not use abrasives or strong solvents which could damage the finish. Once you have
removed the protective connectors, make sure they are dry before connecting anything else. If the connectors are wet, dry it with a soft dry
cloth or let them air dry.
• Never use abrasives or strong solvents to clean the GEKKO screen. Clean with a damp cloth and washer fluid. If you have no washer fluid, use
a standard glass cleaner. If appropriate, use a soft brush to remove paper towel waste.

29
CONTACT US
contact@m2m-ndt.com
Editors | Fabien DURAND - Ouarda TOUDERT

Approving | Philippe OUDART
Date | 28/04/2015

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GEKKO

phased-array technologies | www.m2m-ndt.com

GEKKO APPEARANCE CASE

Orange | Standard version Red | Karl Deutsch version

phased-array technologies | www.m2m-ndt.com

phased-array technologies | www.m2m-ndt.com

(1) GEKKO_ PHASED-ARRAY CONNECTOR

phased-array technologies | www.m2m-ndt.com

(1) GEKKO_ PHASED-ARRAY CONNECTOR

• Connect Phased-array probe equipped with I-PEX

For electric safety reasons, only accessories approved

phased-array technologies | www.m2m-ndt.com

(1) GEKKO_ PHASED-ARRAY CONNECTOR

Signal Name Description User matching signal

Eeprom data signal. Must be connected to a probe with an

Eeprom clock signal. Must be connected to an internal

Must be connected to the internal

For better ultrasound result, all GND

phased-array technologies | www.m2m-ndt.com

(1) GEKKO_ PHASED-ARRAY CONNECTOR

Signal Name Description User matching signal

For a better ultrasound result, all GND

phased-array technologies | www.m2m-ndt.com

(2) GEKKO_ UT CONNECTOR

• On Gekko system, you can connect up to 4

phased-array technologies | www.m2m-ndt.com

(3) GEKKO_ ANALOG INPUT CONNECTOR

• CONNECT UP TO 16 DIFFERENT TCI SENSOR:

• CONNECT UP TO 16 MULTI-PURPOSE ANALOG

TCI probe application is not yet available on Gekko

phased-array technologies | www.m2m-ndt.com

(3) GEKKO_ ANALOG INPUT CONNECTOR

Signal Name Description User matching signal

When using TCI probe, each analog

When using TCI probe, the Trigger 1

This power supply can be used to

Have to be connected to the user

phased-array technologies | www.m2m-ndt.com

(4) GEKKO_ ENCODER/SYNCHRO CONNECTOR

• CONNECT UP TO 3 DIFFERENT ENCODER:

phased-array technologies | www.m2m-ndt.com

(4) GEKKO_ ENCODER/SYNCHRO CONNECTOR

phased-array technologies | www.m2m-ndt.com

(4) GEKKO_ ENCODER/SYNCHRO CONNECTOR

phased-array technologies | www.m2m-ndt.com

(4) GEKKO_ ENCODER/SYNCHRO CONNECTOR

phased-array technologies | www.m2m-ndt.com

(4) GEKKO_ ENCODER/SYNCHRO CONNECTOR

- If configured as output, Gekko system generate a 5V/100ns pulse for each

- If configured as output, Gekko system generate a 5V/100ns pulse for each

phased-array technologies | www.m2m-ndt.com

(5) GEKKO_POWER CONNECTOR

• This connector is the global system power supply.

phased-array technologies | www.m2m-ndt.com

(5) GEKKO_POWER CONNECTOR

When the power cable is plugged, the position

phased-array technologies | www.m2m-ndt.com

(6) GEKKO_AUDIO CONNECTOR

• Standard jack 3,5mm audio connector.

phased-array technologies | www.m2m-ndt.com

(7) GEKKO_ BATTERY SLOT DESCRIPTION

WHEN PLUGGED, THE WALL ADAPTER :

phased-array technologies | www.m2m-ndt.com