Professional Documents
Culture Documents
Service Manual
M a s s e y Fe r g u s o n
Service Manual
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
MH-S-MF240+
Make: Massey- Make: Massey- Make: Massey-
Model: 230 Years Made: 1976-1983 Model: 240 Years Made: 1983-1999 Model: 250 Years Made: 1983-1986
Ferguson Ferguson Ferguson
HP-PTO: 34.53 HP-Engine: HP-Drawbar: 28.3 HP-PTO: 41 HP-Engine: 46 HP-Drawbar: 29 HP-PTO: 36.93 HP-Engine: HP-Drawbar: 34.6
HP-PTO: 48 HP-Engine: 57 HP-Drawbar: HP-PTO: 55.85 HP-Engine: HP-Drawbar: 46.2 HP-PTO: 67 HP-Engine: 78.5 HP-Drawbar:
Cab-Stdm A/C; Rops: Weight: 5620 New Price: 21082 Cab-Stdm A/C; Rops: Weight: 7970 New Price: 25737 1979 9A300200
1980 9A326169
RH SIDE OF INSTRUMENT CONSOLE 240, 253 RH SIDE OF INSTRUMENT CONSOLE 250 1981 9A339343
Year Beginning Serial Number Year Beginning Serial Number 1982 9A350584
1983 524172 1983 621838 1983 9A354679
1984 552016 1984 624021
1985 557882 1985 627250 DASH PANEL 283
1986 562369 1986 629926 Year Beginning Serial Number
1987 V01001 1985 393474
1988 N01001 LEFT SIDE, JUST AHEAD OF INSTRUMENT PANEL 270 1986 723784
1989 P01001 Year Beginning Serial Number 1987 1
1990 R01001 1978 9R000733 1988 102
1991 S01001 1979 9R003482 1989 1202
1992 A01001 1980 9R007282 1990 R01001
1993 B01001 1981 9R010307 1991 2052
1994 C01001 1982 9R013230 1992 2502
1995 D01001 1983 286152 1993 B01001
1996 E01001 1984 287179 1994 C01001
1997 F01001 1985 288016 1995 D01001
1998 G01001 1986 288425 1996 E01001
CONTENTS
Page Number
PART SECTION DESCRIPTION MF230 MF240 1 MF250 MF265.1 MF275 I MF290 MF298
INTRODUCTION 0-01
1 A GENERAL SPECIFICATION 1A-02 lA-07 11A-11 lA-15 !1A-21 11A-27 lA-33
C PRE·DELIVERY 1C-01
28-01
4 A ENGINE 4A-Ol
B ENGINE 48-01
C ENGINE 4C-Q1
E 4E-01
F 4F-Ol
5 A CLUTCH SA-01
B GEAR LEVERS 58-01
CONTENTS
Page Number
PART SECTION DESCRIPTION MF230 I MF240 MF250 MF2S5 MF275 I MF290 MF298
S A SPACER AND 4WD TRANSFER GEARBOX 6A-01
B POWER TAKE-OFF 68-01
C INDEPENDENT POWER TAKE-OFF 6C-()1
~
D REAR AXLE AND BRAKES S0-()1
F AUTOLOCK 7F-()1
G STEERING 7G-()1
H STEERING 7H-()1
I STEERING 71-()1
10 A ACCESSORIES 10A-Ol
,
i
ssue 1 MF 200 Series Tractors
0-01
INTRODUCTION
INTRODUCTION
Page
Number
INTRODUCTION 01
DEFINITIONS 02
SPECIAL TOOLS 02
AMENDMENTS 02
SAFETY 04
SYSTEM FAULTS 04
CONVERSION TABLES 06
TORQUE LOADING 10
SPECIAL TOOLS 11
INTRODUCTION INDEXING
The purpose of this manual is to assist dealers and For convenience the manual is divided into parts and
distributors in the efficient repair and maintenance sections, each page bearing a part and section
of Massey-Ferguson farm machinery. Carrying out the number. The sections are subdivided into numbered
procedures as detailed. together with the use of operations.
special tools where appropriate. will enable the Example:-7A-01-15-would be-
operations to be completed within the time stated in. Part 7 Section A Operation 01 Page 15
the repair time schedule. This simplifies cross referencing and enables the
subject to be found easily.
NOTE-To assist with locating information, each To select the Section required:
division of the manual is preceeded by a contents 1. Select from front contents page, the tractor model
page listing the operation in numerical order.
in the top horizontal column.
Each instruction within an operation has a 2. Select from the vertical description column. the
sequence number, and to complete the operation section which is required.
in the minimum time it is essential that these 3. Cross reference the model column with the des-
instructions are performed in numerical se- cription column to select the part and section
quence commencing at 1 unless otherwise required.
stated. When applicable, these seGuence
numbers identify the components in the appro-
priate illustration. Where performance of an To select the Operation required:
operation requires the us!:! of a special tool, 4. Select the section contents page.
the tool number is quoted under the operation 5. From the section contents page. select the opera-
heading and is repeated in, or following, the tion and page number required.
instruction involving its use. 6. Select the page and operation required.
Part4-Section B
Operation Page
Number Table of Contents Number
GENERAL 02
ENGINE SPECIFICATION 03
FAULT DIAGNOSIS 13
..
.. ..
ROCKER COVER
4B-01-14 Removal and Refitment 14
VALVE TIP CLEARANCE
4B-02-14 Adjustment 14
ROCKER ASSEMBLY
4B-03-15 Removal and Refitment 15
4B-04-15 Servicing 15
INLET AND EXHAUST MANIFOLDS
4B-05-16 Removal and Refitment 16
VALVE SPRINGS
4B-06-16 Removal and Refitment (Cylinder Head Fitted) 16
CYLINDER HEAD
4B-07-17 Removal and Refitment 17
4B-08-18 Servicing 18
VALVE SEAT INSERTS
4B-09--20 Fitting Procedure 20
TIMING CASE COVER
46-10-21 Removal and Refitment 21
TIMING GEARS
46-11-22 !dler Gear Removal and Refitment 22
46-12-23 Camshaft Drive Gear Removal and Refitment 23
46-13-24 Fuel Pump Drive Gear Removal and Refitment 24
46-14-24 Crankshaft Drive Gear Removal and Refitment 24
TIMING CASE
46-15-25 Removal and Refitment 25
FLYWHEEL
46-16-26 Removal and Refitment 26
46-17-27 Ring Gear Removal and Refitment 27
CRANKSHAFT REAR MAIN OIL SEAL
46-18-28 Removal and Replacement 28
ENGINE SUMP ..
48-19--29 Removal and Refitment 29
OIL PUMP
46-20-29 Removal and Refitment 29
46-21-30 Servicing 30
ENGINE BAlANCER UNIT
46-22-30 .'\'- . Removal and Refitment 30
46-24-32 Servicing 32
ENGINE BALANCER UNIT - Later Models
46-24-32 Removal and Refitment 32
OIL PUMP-later Models
46-25-33 Service (induding Removal and Refitment) 33
CENTRE MOUNTED BALANCER - Later Models
46-26-34 Service 34
CONNECTING ROD BIG END BEARINGS
46-27-36 Removal and Refitment 36
PISTONS AND CONNECTING RODS
46-28-37 Removal and Refitment 37
46-29-38 Servicing 38
CYLINDER UNERS
46-30-40 Removal and Replacement 40
A-4.318.2 ENGINE
Part 4 - Section C
Operation Page
Number Table of Contents Number
GENERAL 03
SPECIFICATIONS 04
FAULT DIAGNOSIS 09
ROCKER COVER
4C-01-10 Removal and Refitment 10
ROCKER ASSEMBLY
4C-03-11 Removal and Refitment 11
4C-04-11 Servicing 11
INLET MANIFOLD
4C-05-12 Removal and Refitment 12
EXHAUST MANIFOLD
4C-06-12 Removal and Refitment 12
VALVE SPRINGS
4C-07-12 Removal and Refitment (Cylinder Head Fitted) 12
CYLINDER HEAD
4C-08-13 Removal and Refitment 13
4C-09-14 Servicing 14
IDLER COVER
4C-13-18 Removal and Refitment 18
CAMSHAFT GEAR
4C-15-19 Removal and Refitment 19
CAMSHAFT
4C-16-19 Removal and Refitment 19
CAMSHAFT
4C-17-20 Servicing 20
TAPPETS
4C-18-20 Servicing 20
TIMING CASE
4C-19-20 Removal and Refitment 20
Operation Page
Number Table of Contents Number
FLYWHEEL
4C-20-21 Removal and Refitment 21
ENGINE SUMP
4C-23-24 Removal and Replacement 24
OILPUMP
4C-24-24 Removal and Refitment 24
4C-25-25 Servicing 25
CYLINDER LINERS
4C-32-30 Removal and Refitment 30
CRANKSHAFT
4C-34-32 Removal and Refitment 32
4C-35-33 Servicing 33
MAJOR OVERHAUL
4C-37-35 Removal and Refitment 35
MINOR OVERHAUL
4C-38-35 Removal and Refitment 35
Part 4 - Section G
Operation Page
Number Table of Contents Number
GENERAL 01
DRY ELEMENT AIR CLEANER ASSEMBLY
4G--{)1-02 Removal and Refitment (MF230, 240, 250) 02
OIL BATH AIR CLEANER ASSEMBLY
4G--{)2-02 Removal and Replacement (MF 230, 240, 250) 02
DRY ELEMENT AIR CLEANER ASSEMBLY
4G--{)3-03 Removal and Refitment (MF 265, 275, 290, 298) 03
OIL SATH AIR CLEANER
4G--{)4-03 Removal and Refitment (MF 265, 275, 290 and 298) 03
FUEL TANK
4G--{)5-04 Removal and Refitment (MF 230, 240 and 250) 04
4G--{)6-05 Removal and Refitment (MF 265, 275 and 298) 05
FUEL GAUGE SENDER UNIT
4G--{)7-05 Removal and Refitment 05
THERMOSTART
4G--{)8-06 Removal and Refitment 06
FUEL LIFT PUMP
4G--{)9-07 Removal and Refitment 07
4G-10-08 Servicing 08
FUEL FilTER
4G-11-09 Removal and Refitment 09
4G-12-10 Servicing 10
FUELINJECTION PUMP
4G-13-11 Removal and Refitment 11
FUEL INJECTORS
4G-14-12 Removal and Refitment 12
..
~~,:
CLUTCH
Operation Page
Number Table of Contents Number
GENERAL 02
FAULTFINDING
Primary pressure plate coil spring chart 03
CLUTCH PEDAL
5A-01-04 Adjustment 04
Operation 06
CLUTCH ASSEMBLY
5A-04-08 Servicing 08
Operation 09
CLUTCH ASSEMBLY
5A-06-11 Servicing 11
Operation 12
CLUTCH ASSEMBLY
5A-08-15 Servicing 15
PART 6
comprising
B POWER TAKE-OFF
Part 6-Section B
Operation Page
Number Table of Contents Number
GENERAL 01
P.T.O. SHAFT 04
Removal and Refitment (Standard Flow linkage Pump)
Removal and Refitment (High Flow linkage Pump)
NEEDLE BEARING 06
6B--06-06 Removal and Replacement (Standard Flow linkage Pump)
Part 6 - Section D
Operation Page
Number Table of Contents Number
GENERAL 02
REAR WHEEL STUD 04
60-01-04 Removal and Replacement
AXLE SHAFT ASSEMBLY 04
60-02-04 Removal and Refitment
60-0~5 Servicing
BRAKE ASSEMBLY 06
60-04-06 Brake Shoes Removal and Replacement
60-05-07 Brake Shoes Relining
60-06-08 Servicing
60-07-08 Brake Adjustment and Balancing
TRUMPET HOUSING 09
60-08-09 Removal and Refitment
LOWER LINK PIN 10
60-09-10 Removal and Replacement
DIFFERENTIAL LOCK 10
6D-1 0-1 0 Mechanism Removal and Refitment
6D-11-11 Shaft Bush Removal and Replacement
6D-12-11 Adjustment
6D-13-12 Coupler Cap Removal and Replacement
DIFFERENTIAL 13
6D-14-13 Pre-load Checking and Adjustment
6D-15-14 R.H. Differential Bearing Removal and Replacement
6D-16-14 Differential Unit Removal and Refitment
6D-17-15 L.H. Differential Bearing Removal and Replacement
6D-18-16 Differential Unit Servicing
CROWNWHEEL 17
6D-19-17 Removal and Replacement
PINION ASSEMBLY 18
6D-20-18 Removal and Refitment (Standard Flow Pump)
6D-21-18 Removal and Refitment (High Flow Pump)
6D-22-19 Servicing
REAR DRIVE SHAFT 20
6D-23-20 Servicing
Part 6 - Section E
Operation Page
Number Table of Contents Number
GENERAL 02
REAR WHEEL STUD
6E~1~5 Removal and Refitment 05
EPICYCLIC UNIT
6E~2~5 Outer Housing and Ring Gear Removal and Refitment 05
6E~3--{)6 Planet and Sun Gear Servicing (Normal Duty) 06
6E~4-06 Planet and Sun Gear Servicing (Normal Duty) 06
6E~~7 Epicyclic Unit Servicing 07
6E~9 Pre-Load Checking Procedure 09
LH. TRUMPET HOUSING
6E~7-10 Removal and Refitment 10
R.H. TRUMPET HOUSING
6E~11 Removal and Refitment 11
LH. CARRIER PLATE
6E~9-12 Removal and Refitment 12
R.H. CARRIER PLATE
6E-10-12 Removal and Refitment 12
LH. BRAKE ACTUATOR HOUSING
6E-11-13 Servicing 13
R.H. BRAKE ACTUATOR HOUSING AND DIFFERENTIAL
LOCK MECHANISM
6E-12-13 Servicing 13
BRAKES
6E-13-14 Adjustment and Balancing Mechanical Actuation 14
6E-14-14 Adjustmentand Balancing Hydraulic Actuation 14
6E-15-15 LH. Brake Servicing 15
6E-16-16 R.H. Brake Servicing 16
DIFFERENTIAL LOCK
6E-17-17 Actuator Mechanism Removal and Refitment 17
6E-18-17 Adjustment Procedure 17
6E-19-18 Coupler Cap Removal and Refitment 18
DIFFERENTIAL
6E-20-19 Pre-load Checking and Adjustment 19
6E-21-20 R.H. Differential Bearing Removal and Refitment 20
6E-22-20 Differential Removal and Refitment 20
6E-23-21 LH. Differential Bearing Removal and Refitment 21
6E-24-22 Differential Unit Servicing 22
CROWNWHEEL
6E-25-23 Removal and Replacement 23
PINION ASSEMBLY
6E-26-24 Removal and Refitment (Standard Flow Pump) 24
6E-27-24 Removal and Refitment (High Flow Pump) 24
6E-28-25 Pinion Assembly Servicing 25
REAR DRIVESHAFT
6E-29-26 Servicing 26
FOOTBRAKE LINKAGE AND PEDALS
6E-30-27 Removal and Refitment 27
6E-31-27 BRAKE PEDAL ASSEMBLY (Ergonomic Pedals) 27
PARKING BRAKE AND LINKAGE
6E-32-28 Removal and Refitment 28
6E-33-28 ~rvicing 28
6E-34-29 HANDBRAKE ADJUSTMENT 29
Part 6 - Section E
Operation Page
Number Table of Contents Number
MASTER CYLINDER
6E-35-29 Removal and Refitment 29
MASTER CYLINDER
6E-36-29 Overhaul 29
BRAKE ACTUATOR HOUSINGS
6E-37-30 Servicing 30
SLAVE CYLINDER
6E-38-31 Overhaul 31
TRAILER BRAKING SPOOL VALVE
6E-39-32 Removal and Refitment 32
TRAILER BRAKING SPOOL VALVE
6E--40-32 Test Procedure 32
TRAILER BRAKING SPOOL VALVE
6E--41-33 Overhaul- Servicing 33
TRAILER BRAKE VALVE ASSEMBLY
6E--42-34 Removal and Refitment and Kit Fitment 34
SPEEDOMETER DRIVE ASSEMBLY
6E--43-36 Removal and Refitment 36
6E--44-36 BLEEDING THE BRAKING SYSTEM 36
STEERING
Part 7 - Section I
Operation Page
Number Table of Contents Number
GENERAL 02
STEERING WHEEL
71-01-03 Removal and Refitment 03
STEERING COLUMN
71-02-03 Removal and Refitment 03
TRACK ROD
71-12-09 Removal and Refitment 09