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Started as a Trading House, dealing in Packings & Minerals, imported from UK
Set up manufacturing facility for Gland Packing & Boiler Insulation compounds in 1950
Speciality Greases & Lubricants introduced in 1980 in collaboration with European
companies
Developed a wide range of Non- Asbestos Packings in the late 80’s
A complete line of Ceramic, Fibre Glass & Silica fibre insulation products introduced in 1997
Introduced a wide range of Gaskets, Expanded PTFE products and Industrial polymer
products in 2005
Currently the largest manufacturer of Gland Packings and Sealing materials in India
Strong & reputed brands like “PACMAAN” & “ROLGARD” in its fold
Aim at reducing downtimes, shutdowns and leakage problems in the plant
Design & provide products that safeguard the parent equipment while giving
Power
Latest packings for superheated & saturated steam service that eliminate
leakage, reduce shutdowns, minimize online sealing
Unique Soot Blower packing design in cup ‘n’ cone profile
High temperature Seal Air Gaskets for Mill sections
Speciality Grease for coal crushing bearings, ID fans, motors etc
Pressure Seal Gaskets reinforced with S.S.Wire net/ sheet
Special Insulation solutions for the Boiler- Turbine - Mill sections from
Glass, Ceramic & Silica fibre
Special developments
Sugar
Special packings for Magma, Massecuite & Juice pumps designed to
last for the entire crushing season
Speciality Grease for Bearings & Motors of Crushers, Levellers,
Fibrizers, Choppers, kickers etc - approved by Bucau Wolf, SKF,
Krupp, Hoecst & over 300 sugar mills !!
Marine
Packings for Stern Tube, Stabilizers & Rudder Post in unique
hollow silicon core design to take shaft deflections with ease
Paper
Packings for demanding services like Liquor circulation pumps to
run without flush water leading to enormous saving for the plant
Unique Soot Blower packing design in cup ‘n’ cone profile -
approved by leading mills
Special packings for Chlorine washer designed to give long
service and eliminate scoring
PTFE components for the paper machinery division
l TEMPERATURE
l PRESSURE
l PH
Also available:
Pacmaan NA 731 Synthetic fibre packing impregnated with PTFE, no oils
Pacmaan ® NA 732
Synthetic fibre interlock braided
packing impregnated with a special
PTFE and Graphite mix
OD, ID & HT to be
informed for quote
Pacmaan ® NA 706T Tanged Gasketing Sheet
High quality Flexible Graphite sheets
with tanged inserts of SS
þ Gaskets cut to your size/ profile Pacmaan NA 706L Flexible Graphite sheets
with SS.laminated sheet reinforcement
also available !
Pacmaan ® NA 707
Flexible Graphite ‘moulded’ packing
rings
PROFILES:
þ Flexible Pure Graphite Sealing
Rings having multi-layered metallic
wire mesh on Top & Bottom :As per
latest BHEL spec, square or
rectangular sections
þ Flexible Graphite Rings
reinforced with S.S.Wire net in
square, rectangular or angular Service Media & Conditions:
section
Superheated and Saturated Steam, all
þ Flexible Graphite Sealing Ring in Non- Oxidizing Liquids & Gases,
a Male & Female pair in Hydrocarbons, Dyes & Chemicals, Fuel
TRIPEDIZOL CUT Oil & Lube Oil etc
Temperature: 600°C
Pressure: 300 Bar
pH: 0 to 14
Applications
Non Return Valves Bonnets (CRH NRV)
Pacmaan ® NA 714
Flexible Pure Graphite die moulded
Body Seals
pH: 0 to 14
Applications
Trunnion Mounted Ball Valves
Pacmaan ® NA 715
Expanded Graphite Packing having an
Inconel Wire mesh jacketing over
each yarn, further reinforced with
multiple Inconel wire inside each
yarn
SAMPLE TEST 2
Test conducted in ¾” Class 800 Forged Steel Gate Valve
Test Method : API 622, 2nd Edition
Test Media : 99% Helium,
Number of Mechanical Cycles completed : 1510
Number of Thermal Cycles completed : 5
Number of Packing Adjustments required : 0
Permissible Leakage : 100 ppm
Average Static Leakage : 4.8 ppm
Maximum Static Leakage : 8.6 ppm
Pacmaan ® Low Fugitive Emission Packing results
þ Available in the following sizes, Compatible in strong acid and strong
custom sizes on request: alkali media. Affected only by
Sizes elemental fluorine and molten alkali
1500 mm (W) x 1500 mm (L) x 0.5 mm (Thick) metals
1500 mm (W) x 1500 mm (L) x 1.0 mm (Thick)
Temperature: -232°C to 315°C
1500 mm (W) x 1500 mm (L) x 1.5 mm (Thick)
Pressure: Full vacuum to 3000 PSI
1500 mm (W) x 1500 mm (L) x 2.0 mm (Thick)
1500 mm (W) x 1500 mm (L) x 3.0 mm (Thick) pH: 0 to 14
1500 mm (W) x 1500 mm (L) x 6.0 mm (Thick) Applications
Flanges
Pacmaan ® NA 620 Valve Stem Packing
All purpose,
Expanded selfValve
PTFE forming PTFE
Stem Valve
Packing
Stem Packing
þ A non-staining and non-contaminating
packing for use in Valve Stems
þ A low friction packing having high
degree of pliability enabling it to conform
to valve stuffing box flaws and
irregularities Service Media & Conditions:
þ Excellent chemical resistance, even Compatible in strong acid and strong
against strong acids and caustics
alkali media. Affected only by
þ Easy to install, requiring minimum elemental fluorine and molten alkali
inventory
metals
þ Available in the following sizes,
Temperature: -232°C to 315°C
custom sizes on request:
Sizes Pressure: Full vacuum to 3000 PSI
2.5 mm diameter x 15 meter long pH: 0 to 14
4.0 mm diameter x 7.5 meter long
STEP 2: REMOVE ALL OLD PACKINGS & LANTERN RINGS FROM THE
STUFFING BOX
• Remove all old packing rings from the stuffing box, including lantern rings,
bushings using a packing extractor or tooling
• Ideally, two packing extractors should be inserted into a single ring at the same
time, locating each extractor 180 degrees from the other
If the packing rings have become hard and are difficult to remove, it has
probably reacted to the chemicals handled or has over heated, as the packing
possesses a low thermal conductivity (essential to remove the local frictional
heat generated in the stuffing box)
If the packing is thinner and worn along one surface, the shaft is probably
misaligned. If the packing is worn thin in several areas, the shaft is eccentric.
Under both these conditions, the shaft must be replaced/ repaired before new
packing can be installed.
Installation of Gland Packing - an analysis
STEP 4: CHOOSING THE CORRECT CROSS SECTION OF PACKING
The stuffing box cross-section, stem diameter, stuffing box bore must be
measured, preferably by a vernier . The depth may be measured by a scale
The number of rings to be installed can be determined by dividing the depth of the
stuffing box by the packing cross-section (CS):
Extra depth in the stuffing box is allowed to insert the nose of the gland into the
stuffing box.
When using a lantern ring, check its thickness and subtract it from the number of
rings required. Placement of the lantern ring is critical. Its location can be
measured from the top of the stuffing box down.
Subtracting this from the stuffing box depth will give one the distance from the
bottom of the stuffing box. Dividing that by the cross-section will give you the ring
position for the lantern ring from the bottom of the stuffing box.
Installation of Gland Packing - an analysis
STEP 5: CUTTING PACKING INTO RINGS
It is essential that the packing ring is cut on a mandrel which has the same
diameter as the shaft packing. If there is no shaft wear, rings can be cut on the
shaft outside the stuffing box. Hold the packing tightly on the mandrel, but do not
stretch excessively and cut the ring(s).
Alternatively, the following formula may be used for determining the cutting length
of the packing:
L = (d + s) * 1.07 * π (mm)
Example:
Shaft diameter d= 80mm
Stuffing Box diameter D=100mm
Always use a sharp knife to cut, do not use a sawing motion if possible.
For rotating equipment like Pumps and Refiners, a butt cut preferbale to keep the
packing cool and lubricated during operation. A Skive cut is preferred for Valves
where no leakage is desired.
Installation of Gland Packing - an analysis
STEP 5: CUTTING PACKING INTO RINGS
Always check to see if the proper size ring has been cut by placing the cut ring onto
the stem/shaft to test its length. Additional rings can be cut in the same manner, or
the first ring can be used as a master from which the balance of the rings can be
cut.
If the Butt cut rings are cut on flat surfaces, be sure that the sides of the master
rings and not the OD/ ID surface is laid on the rings to be cut. This is essential so
that the ends of the rings are identical.
Each ring should be cut individually. A coil of packing should never be wound into
the stuffing box. It is necessary that the rings are cut to the correct size. If this is
not ensured, service life of the packing will be greatly reduced. This is where die
formed rings have an advantage. There is no wastage due to incorrectly cut rings
and you are sure of exact size rings for that optimum performance
If pre-cut or die formed rings are used, it should be open carefully, axially and
radially, just sufficient for it to be pushed onto the shaft. If the rings are opened, it
can suffer damage through buckling. Turning the shaft occasionally will help in
seating each ring firmly. The cut end of the ring should be introduced first into the
stuffing box
Installation of Gland Packing - an analysis
STEP 6: INSTALLTION OF PACKING RINGS
It is vital that the lubricating fluid reaches the shaft during start-up. If there is
external lubrication, open the flush water valve to allow the shaft to become
lubricated before starting the pump. Provide lubrication as specified by the pump
manufacturer
Installation of Gland Packing - an analysis
STEP 7: AFTER THE LAST RING IS INSTALLED
If the pump media is providing lubrication, simply start the pump. Allow the
packing to leak freely for about 30-60 min to allow the packing to stabilize and eat
itself in the stuffing box. The stuffing box temperature at no point should increase
abnormally, a rise of 20-60 deg cent above the medium temperature is permissible.
Take up the bolts until leakage is decreased to a minimum. Tighten the gland bolts
one flat every 10 to 15 min until leakage level is acceptable, approx 8-10 drops per
min per inch of shaft diameter (depending on the type of packing used: Asbestos,
PTFE, Aramid etc type packing require greater drops/ min of leakage). Stopping
leakage or over tightening at this point will cause the packing to burn up or glaze.
Incase of excessive leakage at the outside diameter of the stuffing box, the packing
rings require strong momentary pressing while the pump is shut off. Then the gland
is released and the running in process repeated.
Next, manually open and close the valve a minimum of three complete strokes.
Finally, re-tighten the gland bolts once again to make up for packing consolidation.
The valve should be then be pressurized. Due to the nature of valve applications, it
does not require a break-in period and must not leak. If the valve is not operating
visually leak-free upon start-up, shut off the power, lock it out and make the proper
adjustments.