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pacmaan Serving

J.D.Jones & Co. (P) Ltd


9B Dr Martin Luther King Sarani 2nd Floor Kolkata 700016 India
Phone + 91-33-4050 1000 Fax +91-33-4050 1075
Email comments@jdjones.com Website www.jdjones.com
Pacmaan ® is a registered Trade Mark of J.D.Jones & Co.(P) Ltd
Who are we ?
Ÿ  An ISO 9001:2008 certified company by DNV Netherlands

Ÿ  Established in 1923

Ÿ  Started as a Trading House, dealing in Packings & Minerals, imported from UK
Ÿ  Set up manufacturing facility for Gland Packing & Boiler Insulation compounds in 1950

Ÿ  Ventured into PTFE moulded components in 1970

Ÿ  Speciality Greases & Lubricants introduced in 1980 in collaboration with European

companies

Ÿ  Developed a wide range of Non- Asbestos Packings in the late 80’s

Ÿ  A complete line of Ceramic, Fibre Glass & Silica fibre insulation products introduced in 1997

Ÿ  Introduced a wide range of Gaskets, Expanded PTFE products and Industrial polymer

products in 2005

Ÿ  Currently the largest manufacturer of Gland Packings and Sealing materials in India

Ÿ  Employing over 200 people

Ÿ  State of art machinery imported from Germany

Ÿ  Strong research and development cell

Ÿ  High quality standards

Ÿ  Strong & reputed brands like “PACMAAN” & “ROLGARD” in its fold

Ÿ  Backed by a strong Distribution network, in India and overseas


Our ISO 9001:2008 certification
What do we make ?

GLAND PACKINGS GASKETS INSULATIONS EXPANDED INDUSTRIAL


SPECIALIZED
PTFE POLYMER
LUBRICANTS
PRODUCTS PRODUCTS
• Braided and die • Pressure seal •  Fibre glass •  Joint sealant •  Moulded, •  Rolgard lithium
moulded packings rings with/without ropes, cloth, tapes sintered and
based grease
in flexible end caps tapes, sleeves •  Gasket sheets precision
graphite, graphite • Flexible graphite •  Ceramic fibre •  Valve stem machined parts fortified with
fibre, carbon fibre, gasket sheets/cut ropes, cloth, packings in PTFE - virgin/ PTFE
PTFE, aramid, gaskets - non tapes, sleeves - filled grades •  Mos2 &
spun aramid, metallic/ metallic/ metallic/ non (carbon,
Graphite Based
novoloid, spun tanged metallic, paper, graphite, glass,
novoloid, • Spiral Wound mats, gloves bronze, mos2, Greases
expanded PTFE, gaskets •  Silica fibre special grades), •  Engaard Oil
expanded PTFE • Oval gaskets ropes, cloth, TFM, PEEK etc Additives
graphite, tapes, 3d •  Valve seats
graphited PTFE, fabrics, mats, •  Valve packing
synthetic, cotton, gloves sets, V rings etc
ramie, Hybrids etc •  Speciality •  Rods, bushes,
yarns insulation sheets etc
• Soot blower products •  Compressor
packings Piston rings,
• Body seals Bearing rings
• Hollow/solid •  Paper mill
rubber core machinery
packings components
• Tank lid packings
• Low fugitive
emission valve
packing sets
What do we offer ?
Ÿ  Analyzing your problems at hand

Ÿ  Providing technical service and recommending the right product

Ÿ  Cost effective solutions

Ÿ  Maintaining product quality standards to ensure trouble free performance

Ÿ  Aim at reducing downtimes, shutdowns and leakage problems in the plant

Ÿ  Emphasis on energy conservation in the form of reducing flush water,

leakages, improved thermal insulation

Ÿ  Design & provide products that safeguard the parent equipment while giving

optimum service life

Ÿ  Timely supplies for your emergencies

Ÿ  Local representation to hear your needs

Ÿ  Replacement guarantee against faulty workmanship and quality


Industries served..
Ÿ  VALVE MANUFACTURERS
Ÿ  PUMP MANUFACTURERS
Ÿ  OEMS
Ÿ  REFINERIES
Ÿ  PETROCHEMICALS
Ÿ  ONSHORE AND OFFSHORE OIL PLATFORMS
Ÿ  THERMAL POWER STATIONS
Ÿ  NUCLEAR POWER STATION
Ÿ  GAS POWER STATIONS
Ÿ  HYRO POWER STATIONS
Ÿ  SHIPPING INDUSTRY
Ÿ  STEEL PLANTS
Ÿ  ALUMINIUM PLANTS
Ÿ  PAPER MILLS
Ÿ  SUGAR MILLS
Ÿ  FERILIZER PLANTS
Ÿ  CHEMICAL PLANTS
Ÿ  POWER PLANTS
Ÿ  VALVE REPAIR SHOPS
Where do we source our raw materials from ?

Aramid – Teinjin GFO fibre W.L.Gore Ramie - Belgium


Twaron & Associates USA

Ceramic - Germany Man Made filaments -


Synthetic fibre- USA
Austria

Graphite - Germany Carbon - Germany PTFE additives - Dupont


Special developments
Valve industry
Ÿ  Packing set to meet one of the lowest emissions in API 622 test – 17ppm
over 1500 cycles with no gland adjustments !
Ÿ  Expanded Graphite packings (braided & moulded) as per Shell specification
MESC SPE 77/312 and other emission standards
Ÿ  Pressure Seal Gaskets reinforced with S.S.Wire net/ sheet for Valve
bonnets
Ÿ  Body seals in Flexible Graphite coated with Food Grade PTFE for Ball
Valves
Ÿ  PTFE/ TFM/ RTFE etc Ball and Butterfly Valve seats
Ÿ  Packings approved for API 589 and API 607 Fire Safe tests
Refinery
Ÿ  Standalone spool packing to serve 90% of Refining Valve packing needs,
meeting low emission standards
Ÿ  Packings for FCC Bottom Catalyst Pump & Hydrocarbon services –
Ÿ  Packings for hydrocarbon pumps/ valves designed to outlast other
packings

Power
Ÿ  Latest packings for superheated & saturated steam service that eliminate
leakage, reduce shutdowns, minimize online sealing
Ÿ  Unique Soot Blower packing design in cup ‘n’ cone profile
Ÿ  High temperature Seal Air Gaskets for Mill sections
Ÿ  Speciality Grease for coal crushing bearings, ID fans, motors etc
Ÿ  Pressure Seal Gaskets reinforced with S.S.Wire net/ sheet
Ÿ  Special Insulation solutions for the Boiler- Turbine - Mill sections from
Glass, Ceramic & Silica fibre
Special developments
Sugar
Ÿ Special packings for Magma, Massecuite & Juice pumps designed to
last for the entire crushing season
Ÿ  Speciality Grease for Bearings & Motors of Crushers, Levellers,
Fibrizers, Choppers, kickers etc - approved by Bucau Wolf, SKF,
Krupp, Hoecst & over 300 sugar mills !!
Marine
Ÿ Packings for Stern Tube, Stabilizers & Rudder Post in unique
hollow silicon core design to take shaft deflections with ease

Paper
Ÿ Packings for demanding services like Liquor circulation pumps to
run without flush water leading to enormous saving for the plant
Ÿ  Unique Soot Blower packing design in cup ‘n’ cone profile -
approved by leading mills
Ÿ  Special packings for Chlorine washer designed to give long
service and eliminate scoring
Ÿ  PTFE components for the paper machinery division

Steel & Aluminium


Ÿ  High grade silica, ceramic fibre and glass fibre solutions for
thermal & electrical insulation, protection against splashes of
molten metal and welding sparks
Ÿ  Special packings/ insulations for Blast Furnace & Coke Ovens
Fertilizer
Ÿ  Packings for Carbomate solution & Ammonia Charge pumps (eg.
Peroni and Uraca pumps)
Considerations for selecting Gland Packing
l  MEDIA

l  TYPE OF EQUIPMENT

l  NATURE OF WHETHER ABRASIVE, CORROSIVE ETC

l  TEMPERATURE

l  PRESSURE

l  PH

l  VELOCITY OR SPEED

l  SLEEVE TYPE AND HARDNESS

l  ANALYSIS OF PACKING USED CURRENTLY : PROBLEMS FACED

l  ANALYSIS OF EQUIPMENT WHERE PACKING HAS FAILED TO PERFORM


Pacmaan ® Packing & Sealing materials
•  NA 781 Pure PTFE dry fibre packing with PTFE dispersion, no oils, NA 781- Oxy for oxygen services,
NA 781(G) with a Graphite/ carbon core, NA 781 (A) with an Aramid core
•  NA 737 Pure PTFE fibre packing with an inert lubricant, NA 737 FG for Food Grade applications
•  NA 772 Pure PTFE fibre & Pure Graphite fibre packing in cross braid
•  NA 740 Spun Aramid fibre packing impregnated with PTFE and inert lubricant
•  NA 741 Spun Aramid fibre packing impregnated with a special graphite mix and lubricant
•  NA 745 Aramid fibre packing (on the edges) with Pure PTFE fibre faces, NA 745L lubed
•  NA 746 Aramid fibre & lubed Pure PTFE Fibre packing in cross braid
•  NA 747 Pure Aramid fibre packing impregnated with PTFE and inert lubricant
•  NA 748 Pure Aramid fibre packing impregnated with a special graphite mix and lubricant
•  NA 783 Spun Novoloid fibre packing impregnated with PTFE and inert lubricant
•  NA 784 Spun Novoloid fibre packing impregnated with a special graphite mix and lubricant
•  NA 785 Novoloid fibre packing impregnated with PTFE and inert lubricant
•  NA 763 Aramid fibre packing (on the edges) with Expanded PTFE Graphite fibre faces, NA 763G2
with dry G2 yarns at faces
•  NA 790 Aramid fibre & Expanded PTFE Graphite fibre packing in cross braid
•  NA 751 Carbon fibre packing impregnated with a special graphite mix
•  NA 752 Carbon fibre packing reinforced with Inconel Wire, impregnated with special graphite mix
•  NA 753 Carbon fibre packing with PTFE impregnation, non staining
•  NA 754 Pure Graphite fibre packing with blocking agents in a special graphite finish
•  NA 755 Pure Graphite fibre packing with blocking agents, reinforced with Inconel Wire, in a special
graphite finish
•  NA 757 PTFE Graphited packing with inert lubricant
•  NA 758 Expanded PTFE Graphite packing (100% GFO ® fibre packing from W.L.Gore & Associates,
USA), NA G2 Fibre Packing
•  NA 758H Expanded PTFE Graphite packing
•  NA 759 Expanded White PTFE packing
•  NA 760 Expanded White PTFE packing (on the faces) with Aramid fibre corners
•  NA 774 Cotton greased packing
•  NA 775 Cotton greased and graphited packing
•  NA 776 Cotton packing with PTFE impregnation and inert lubricant
Pacmaan ® Packing & Sealing materials
•  NA 767 Flax fibre packing impregnated with PTFE and inert lubricant
•  NA 777 Flax fibre packing impregnated with PTFE, no oils
•  NA 778 Flax fibre packing impregnated with a special graphite mix
•  NA 768 Ramie Fibre packing impregnated with PTFE and inert lubricant
•  NA 769 Ramie fibre packing impregnated with PTFE, no oils
•  NA 770 Ramie fibre packing impregnated with a special graphite mix
•  NA 730 Synthetic fibre packing impregnated with PTFE and inert lubricant
•  NA 731 Synthetic fibre packing impregnated with PTFE, no oils
•  NA 732 Synthetic fibre packing impregnated with a special graphite mix
•  NA 732G Synthetic fibre packing impregnated with silicon based oil & graphite
•  NA 733 Synthetic fibre packing (on the faces) with Spun Aramid corners, impregnated with PTFE and
inert lubricant
•  NA 734 Synthetic fibre packing (on the faces) with Spun Novoloid corners, impregnated with PTFE
and inert lubricant
•  NA 735 Synthetic fibres and Aramid fibres blended into a single yarn, braided and impregnated with
PTFE
•  NA 801 PTFE fibre packing intimately reinforced with Aramid fibres, prelubed
•  NA 802 Graphited PTFE fibre packing intimately reinforced with Aramid fibres, prelubed
•  Glass fibre braided Packing impregnated with PTFE & Lubricant
•  Glass fibre Packing impregnated with graphite mix
•  NA 9000 Special moudable putty for scored equipment
•  Packings with a silicon rubber core for excessive shaft play conditions prevalent in equipment like
large pumps, mixers, rudder posts, stern tubes, agitators etc etc – codified as NA XXX SR eg. NA 802
SR
• NA 701 Expanded Pure Graphite braided packing reinforced with Inconel Wire
•  NA 702 Expanded Pure Graphite braided packing reinforced with Glass fibre (non metallic)
•  NA 702R Expanded Pure Graphite braided packing reinforced with Carbon yarns (inside corners)
•  NA 703 Expanded Pure Graphite Cartridge Valve packing set
•  NA 704 Expanded Pure Graphite Soot Blower packing set
•  NA 705 Expanded Pure Graphite Bowl Mill packing set
•  NA 706 Expanded Pure Graphite sheets, NA 760W, NA 760L, NA 706T, NA 706TX Tanged Sheets
Pacmaan ® Packing & Sealing materials
•  NA 707 Flexible Pure Graphite moulded / die formed Gland Packing Rings
•  NA 708 Flexible Pure Graphite Tapes
•  NA 709 Flexible Pure Graphite Preformed Flange & Valve Bonnet Gaskets
•  NA 710 Flexible Pure Graphite Pressure Seal Rings, NA 710V Gaskets with SS end caps
•  NA 711 Flexible Pure Graphite Main Steam & Hot Reheat Strainer Gaskets
•  NA 712 Flexible Pure Graphite Non-Return Valve Sealing Rings
•  NA 713 Flexible Pure Graphite Sandwich Gaskets
•  NA 714 Flexible Pure Graphite Body Seals
•  NA 715 Expanded Pure Graphite braided packing having an Inconel jacket over each yarn with
multiple Inconel wires reinforcement in each yarn
•  NA B3 Expanded Pure Graphite braided packing having an Inconel jacket over each yarn
•  NA 716 Expanded Pure Graphite braided packing reinforced with Aramid fibres core in each yarn
•  NA 717 Expanded Pure Graphite braided packing impregnated with PTFE and inert lubricant
•  NA 718 Expanded Pure Graphite packing reinforced in the outside corners with Carbon fibres, with a
special graphite mix and finish
•  NA 719 Expanded Pure Graphite packing reinforced with Carbon fibres inside each yarn and
reinforced in the outside corners with Carbon fibres, with a special graphite mix and finish
•  NA 720 Expanded Pure Graphite packing reinforced with Carbon fibres inside each yarn, with a special
graphite mix and finish
•  NA 721 Expanded Pure Graphite packing core (with each yarn having an Inconel jacketing), finally
jacketed with Carbon fibre yarns
•  NA 441 Glass fibre braided Packing impregnated with PTFE & special grade inert lubricant
•  NA 442 Glass fibre braided Packing impregnated with PTFE, graphite & special grade inert lubricant
•  Braided packings in die formed rings
•  Low Fugitive Emission Packing Sets
•  Spiral Gaskets
Pacmaan ® NA 781
A pure PTFE filament packing
impregnated with PTFE, in interlock
braid
þ  Manufactured from the purest PTFE
yarns to give a soft resilient packing with
high dimensional strength, low coefficient
of friction, good chemical resistance and
inertness to most media Service Conditions:
Highly corrosive chemicals, ammonia
þ  Special PTFE impregnation, the charge pumps & carbomate recycle
packing contains no oil. pumps, strong as well as weak acid &
þ  Ideal for Valves and slow shaft speed alkali, chemicals, foodstuffs,
pharmaceutical industry applications,
applications
drinking water, hydrogen, etc.
þ  Available in ring and rope form
Temperature: -200°C to +260°C
Also available: Velocity: 5 m/s
Pacmaan NA 781 OXY for Oxygen pH: 0 to 14
Services
Applications
Pacmaan NA 781 (G) Pure PTFE
Valves, plunger pumps, slow rotary/
Packing with a Carbon core
reciprocating pumps, agitators, mixers,
Pacmaan NA 781 (A) Pure PTFE filters, blenders, cookers, vacuum dryers
Packing with an Aramid core etc.
Pacmaan ® NA 737
A soft & pliable pure PTFE filament
packing, prelubed, in interlock braid

þ  Excellent packing for all chemicals,


including acids and alkali of any
concentration
þ  Interlock braid construction gives
high structural strength and dimensional
stability to the packing Service Conditions:
þ  Impregnation of break in Chlorine and Chlorine dioxide, Bleach,
Acids of any concentration, Alkali
lubricant reduces start up friction,
solutions, Oils & Greases, Mineral Oils,
improves running and lubricating Fumes and Gases, Corrosive Gases,
properties, helps resist migrations and Chemicals etc.
cuts out all leak paths in the packing Temperature: -200°C to +260°C
þ  A clean non contaminating Velocity: 12 m/s
packing with low coefficient of friction pH: 0 to 14
þ  Available in ring and rope form Applications

Rotary and reciprocating pumps/ rods,


Also available: expansion joints, valves, non lubricating
Pacmaan NA 737 FG for Food Stuff compressors, mixers, washers, agitators,
applications mixers
Pacmaan ® NA 740
A new generation Spun Aramid Fibre
braided packing impregnated with
PTFE and break in lubricant

þ  The fibrous nature of Aramid allows a


thorough impregnation of PTFE in each
yarn and then in the final packing to give
low friction and trouble free operations
Service Media & Conditions:
þ  A dense non contaminating packing Juice, Stock, Cold and Hot water, Wood
with excellent volume stability- requires pulp & Bleach, Ash Slurry, Mud Slurry,
less frequent gland adjustments Fly Ash Water, Sewage, Wash Water,
Raw Water, Chemical Slurries etc
þ  Superb abrasion resistance
without any harm to the parent Temperature: 300°C
equipment Velocity: 25 m/s
þ  Can be used for soft shaft/ sleeve pH: 1 to 13
constructions Applications
Pump, Valves, Agitators
Also available:

Available in rope & Pacmaan NA 741 Spun Aramid


ring form fibre packing with Graphite mix
Pacmaan ® NA 745
Multiyarn packing made from pure
Aramid Fibres corners with Pure PTFE
fibres at the running surface
þ  The PTFE fibres yarns at the base provide
excellent chemical resistance, low coefficient
of friction and virtually eliminates shaft
scoring
þ  The tough PTFE impregnated Aramid
fibre yarns at the corners provides superb
extrusion, abrasion & pressure resistance,
allowing the packing to be used at very high Service Conditions:
pressure conditions Carbomate solution, ammonia
þ  Clean and non-toxic, can be used over a compounds, chemicals, abrasives,
wide range of media including critical slurries, sewage, water, oils, solvents,
services that demand an extrusion resistant diluted acids and alkali etc
or reinforced packing
Temperature: -200 C to 260°C
þ  Ideal in prepressed ring form
pH: 2 to 13
Also available:
Pacmaan NA 745L Prelubed PTFE yarns Applications
with Aramid corners – for rotary
applications Plunger pumps – NA 745

Pacmaan NA 746 Aramid & Prelubed Centrifugal shafts, mixers, agitators –


PTFE fibre packing in cross braid NA 745L
Pacmaan ® NA 747
Aramid Fibre braided packing
impregnated with PTFE
þ  One of the best sealing solutions for
ABRASIVE MEDIA such as stock, juice
(sugar), slurries, fly ash, ash slurry etc
þ  High degree of resiliency and
consistency of volume
þ  Special PTFE impregnation process to
avoid shaft erosion and start up friction
þ  Interlock braiding for high pressure & Service Media & Conditions:
extrusion resistance.
Magma, Massecuite, Juice pumps,
þ  Shaft/sleeve hardness should be Stock, Ash Slurry, Mud Slurry, Fly Ash
> 45 Hrc: If not, please consult us Water, Sewage, highly abrasive Bleach
or Wood pulp, Wash Water, Raw water
& turbid Water, Chemical Slurries etc
Temperature: 300°C
Pressure: 250 Bar/ 500 Bar (Plunger)
Also available: pH: 1 to 13
Pacmaan NA 748 Aramid packing Applications Available in rope &
with a Graphite mix and lubricant ring form
Pump, Agitators
Pacmaan ® NA 783
Special spun Novoloid fibre packing
impregnated with PTFE and break in
lubricant, in interlock braid

þ  A new fibre that combines the


strength of Aramid and chemical
resistance of PTFE/ Graphite
þ  A multipurpose plant wide packing
for the pulp & paper industry
þ  A thorough impregnation of PTFE Service Conditions:
provides low friction operations and a Chemicals, Mild acids, Alkali, Pulp and
dense packing without any leak paths Paper applications, Liquor, Water,
Sewage, etc
þ  A non staining and non abrasive
packing, can be used for high speed Temperature: 260°C
applications pH: 1 to 14
Applications
Pumps, Agitators, Mixers etc
Also available:
Pacmaan NA 784 spun Novoloid
packing with a special Graphite Available in rope &
mix for demanding applications ring form
Pacmaan ® NA 785
Novoloid fibre packing impregnated
with PTFE and break in lubricant, in
interlock braid

þ  Pure Novoloid fibres exhibit the


strength of Aramid and chemical
resistance of PTFE/ Graphite
þ  A multipurpose plant wide packing
for the pulp & paper industry
þ  A thorough impregnation of PTFE Service Conditions:
provides low friction operations and a
Chemicals, Mild acids, Alkali, Pulp and
dense packing without any leak paths Paper applications, Liquor, Water,
þ  A non staining and non abrasive Sewage, etc
packing, can be used for high speed Temperature: 260°C
applications pH: 1 to 14
Applications
Pumps, Agitators, Mixers etc

Available in rope &


ring form
Pacmaan ® NA 763
Special high performance packing of
Aramid yarns corners and Expanded
PTFE Graphite fibre yarns at the
running surface

þ  Ideal packing for services where


chemical resistance, high strength
and sliding properties are essential
Service Conditions:
þ  The special Aramid fibres at the Ammonia & Carbomate solution
corners enhance pressure and extrusion plunger pumps, Liquor pumps in paper
resistance of the packing even at higher mills like Black & White Liquor, Sewage
temperatures Water, Hot Water, Industrial Water, Oils,
Greases, Solids, Sand, Weak Acids &
þ  Excellent resistance to abrasive Alkali solutions etc
media, low friction packing
Temperature: 260°C
þ  Can be used in all aggregates with a
large clearance/ gap Pressure: 250 bar

Also available: pH: 0 to 13


Pacmaan NA 763G2 Aramid fibre packing Applications
with G2 (W.L.Gore) corners – ideal for
plunger pump applications in prepressed Digestors, Plunger and Centrifugal
ring form pumps, Agitators, Booster Pumps,
Pacmaan NA 790 Aramid and Expanded Available in rope &
PTFE graphite fibre packing in cross braid ring form
Pacmaan ® NA 751
A high grade Carbon fibre yarn
packing impregnated with a special
Graphite mix, in Interlock braid

þ  Low efficient of friction, enables it


to run almost frictionless without any
heat build up or fatigue
þ  The Graphite mix impregnation acts as Service Media & Conditions:
a blocking agent, stopping all gas/liquid Acid & alkali, caustics, liquor, steam,
penetrations, at the same is high boiler feed water, condensate, DM
temperature resistant water, fuel oil, lube oil, solvents, oil,
þ  Excellent resistance to chemicals gases, hydrocarbons etc
þ  High mechanical strength and Temperature: 600°C
dimensional stability
þ  Corrosion inhibitor present in the Velocity: 25 m/s
graphite mix prevents stem pitting pH: 0-14
þ  Can be used as an anti extrusion Applications
rings or bull ring in combination with
softer packings, even in abrasive Pump, Valves, Agitators, Mixers
media !
Also available:
Pacmaan NA 752 Carbon fibre
packing reinforced with Inconel
Available in rope &
ring form Wire - For Valves
Pacmaan ® NA 753
A special Carbon fibre packing
impregnated with PTFE and lubricant,
in interlock braid

þ  A non-staining and non-


contaminating Carbon fibre packing
with good running properties
þ  A low friction packing with excellent
chemical resistance, even against strong
acids and caustics
þ  Impregnation of PTFE & break in
lubricant reduces startup friction, Service Media & Conditions:
improves sliding properties and adds to Acids & alkali, caustics, slurries, pulp
the chemical resistance of the packing
and paper mill applications, liquor,
þ  Wide application in paper mills and hydrocarbons etc
refineries
Temperature: 280°C max
pH: 1 to 13
Applications
Available in rope & Pumps, Agitators, Mixers, Washers
ring form
Pacmaan ® NA 754
A high grade Graphite fibre yarn
packing impregnated with a special
Graphite mix, in Interlock braid
þ  A universal plant wide multi-
service packing made from high
quality Graphite fibres impregnated
with a special Graphite mix and Service Media & Conditions:
corrosion inhibitors Superheated steam, strong chemicals,
þ Very low efficient of friction, high thermic fluid, acids & alkali, oils and
thermal conductivity & sliding velocity, solvents, boiler feed water & condensate,
runs almost frictionless without any shaft hot tar, SO2 & SO3, fuel oil/ lube oil,
wear hydrocarbons etc
þ  Excellent resistance to chemicals and Temperature: 600°C
hardening thereof
þ  Structural strength and cross sectional Velocity: 25 m/s
density of the packing helps reduce pH: 0-14
maintenance work
Applications
þ  Can be used as an anti extrusion rings
or bull ring in combination with softer Pump, Valves, Agitators, Mixers
packings, even in abrasive media ! Also available:
Pacmaan NA 755 pure Graphite
Available in rope & fibre packing reinforced with
ring form Inconel Wire - For Valves
Pacmaan ® NA 757
Graphited PTFE yarn packing in
Interlock braiding

þ  A general purpose packing made from


high grade Graphited and lubed PTFE
yarns
þ  Can be used for a wide range of
services across the plant
þ  Dense pliable packing with a high Service Media & Conditions:
degree of resiliency Bleach Washer, Caustics, Non-Abrasive
þ  Does not cause shaft wear Liquor, Dm Water, Condensate, Acids,
Hypo, Boiler Feed water, Fuel-Lube oil,
Acid & Alkali Regeneration
Temperature: 280°C max
Pressure: 150 Bar
pH: 0 to 14
Applications
Available in rope & Pumps, Agitators, Mixers, Valves,
ring form Washers
Pacmaan ® NA 758
Expanded PTFE Graphited yarn
packing in Interlock braiding made
from original GFO ® fibre

þ  A multipurpose packing made from


100% GFO Fibre of W.L.Gore & Associates
Inc, USA
þ  PTFE & Graphite bonded together
in a single molecular structure
þ  Dense pliable packing with a high Service Media & Conditions:
degree of resiliency Bleach Washer, Caustics, Non-Abrasive
þ  Does not cause shaft wear Liquor, Dm Water, Condensate, Acids,
þ  Dissipates heat without chemical Hypo, Boiler Feed water, Fuel-Lube oil,
hardening, resistant to chemicals Acid & Alkali Regeneration
þ  Available in ring and rope form Temperature: 300°C max

Also available: Pressure: 150 Bar

Pacmaan NA G2 Packing made pH: 0 to 14


from G2 fibre yarns (from Applications
W.L.Gore). Ideally used in
prepressed ring form Pumps, Agitators, Mixers, Valves,
Washers
Pacmaan ® NA 758H
High grade Expanded PTFE Graphited
yarn packing in Interlock braid

þ  A superb choice of rotary as well as


static equipment packing needs
þ  Made from Expanded PTFE Graphite
yarns having excellent chemical
resistance and heat dissipation properties
þ  The packing is proven over a wide Service Media & Conditions:
range of applications including feed water,
Bleach Washer, Caustics, Non-Abrasive
harsh chemicals, caustics, oils, mild
Liquor, Dm Water, Condensate, Acids,
slurries etc
Hypo, Boiler Feed water, Fuel-Lube oil,
þ  Excellent dimensional stability
Acid & Alkali Regeneration
þ  Does not burn on startup, low
coefficient of friction Temperature: 280°C max
Pressure: 150 Bar
pH: 0 to 14
Applications
Available in rope & Pumps, Agitators, Mixers, Valves,
ring form Washers
Pacmaan ® NA 759
An Expanded Pure PTFE packing in
interlock braid, prelubed, 100% FDA
compliant

þ  Excellent heat dissipation


properties, similar to Graphite, allows
the packing to withstand higher shaft
speeds than conventional PTFE packings
þ  Ideal for Bleach washer, Chlorine
Service Conditions:
services, Corrosive media in a paper
Chlorine and Chlorine dioxide, Bleach,
mill Washer, Foodstuff, Caustics, Acids,
þ  High lubricity & thermal conductivity Alkali, Dyes & Chemicals, Corrosive
media, Chlorine, oils, Solvents, Water,
of the packing virtually eliminates
Hot Water, Condensate, DM water etc
shaft scoring, extending the life of the
Temperature: -200°C to +260°C
packing and the pump
Velocity: 20 m/s
þ  Superb resistance to practically all
chemical media pH: 0 to 14

þ  Does not swell, unlike Applications


conventional pure PTFE packing Centrifugal pumps, rotary &
reciprocating pumps, valves, agitators,
þ  Available in ring and rope form mixers, dryers, washers, refiners
Pacmaan ® NA 768
Ramie Fibre interlock braided Packing
impregnated with PTFE & break in
lubricant
þ  Superior alternative to
conventional Asbestos Greased
Graphited Packing as well as Cotton
Packing
þ  Tough vegetable fibres are gentle on
the shaft: prevents scoring
Service Media & Conditions:
þ  PTFE Lubrication reduces friction Water, Chilled water, Cooling water,
þ  Excellent resistance to rot & wear Raw Water etc

þ  Preformed rings available Temperature: 150°C max


Pressure: 40 Bar Pumps
100 Bar Valves

Also available: pH: 5 to 11


Pacmaan NA 769 Ramie fibre packing Applications
impregnated with PTFE, no oils
Pumps & Valves
Pacmaan NA 770 Ramie fibre packing
with a special Graphite mix
Pacmaan ® NA 730
Synthetic fibre interlock braided
packing impregnated with PTFE &
break in lubricant

þ  A general purpose packing with


good chemical resistance and high
tensile strength
þ  Thorough impregnation of PTFE
provides trouble free startup and low Service Media & Conditions:
friction operation Water, Chilled water, Cooling water,
þ  A high density packing, good for Solvent, Mild abrasives, Brine, Salt
water, Mild acid & Alkali, foodstuff etc
crystallizing media
Temperature: 260°C max
þ  A filament core provides mechanical
strength and dimensional stability Velocity: 15 m/s

þ  Widely used for Knife Gate Valves pH: 2 to 12

þ  Preformed rings available Applications


Pumps & Valves, Knife Gate Valves

Also available:
Pacmaan NA 731 Synthetic fibre packing impregnated with PTFE, no oils
Pacmaan ® NA 732
Synthetic fibre interlock braided
packing impregnated with a special
PTFE and Graphite mix

þ  A low cost replacement for


Asbestos and other traditional forms
of packings in the market
þ  Can be used for general services
throughout the plant
Service Media & Conditions:
þ  The special PTFE and Graphite mix
Water, Chilled water, Cooling water,
provides low start up friction, good heat
Solvent, Mild abrasives, Brine, Salt
dissipation, excellent chemical resistance water, Mild acid & Alkali, foodstuff etc
þ  Packing exhibits good dimensional Temperature: 260°C max
stability and structural strength
Velocity: 15 m/s
pH: 2 to 12
Applications
Also available:
Pumps & Valves
Pacmaan NA 732G Synthetic fibre
interlock braided packing
impregnated with a silicon based Available in rope &
lubricant & Graphite mix ring form
Pacmaan ® NA 802
Special PTFE Graphite packing
intimately reinforced with Aramid
fibres in each yarn, in interlock braid

þ  A true multi-service packing


þ  Excellent chemical resistance, heat
dissipating, sliding velocity, low
coefficient of friction properties etc,
of PTFE Graphite, at the same time, the
abrasion, pressure resistance & Service Conditions:
mechanical strength of Aramid Chemical & Abrasive Slurries, liquor
Pumps, Washers, Sewage, Solvents,
þ  A homogenous 'full' yarn with good Aggressive Fluids, Water, Boiler Feed
dimensional and volume stability Water, Hot Water, Condensate, Oils and
þ  A soft supple packing, non-abrasive in Greases, Steam, Paper mill applications
nature and gentle on the shaft etc

þ  Ideal for aggressive chemical Temperature: 280°C


fluids operating at high pressures Velocity: 25 m/s
and shaft speeds
pH: 0 to 14
Applications
Available in rope &
ring form Pumps, Valves, Mixers, Agitators,
Plunger Pumps
Pacmaan® NA 441
A high grade high tex Glass fibre
braided Packing impregnated with
PTFE & high viscosity special grade
lubricant

þ  A universal packing made from high


quality Glass fibre yarn impregnated with
PTFE & lubricants
þ  Very low coefficient of friction, high
thermal conductivity & sliding velocity ,
runs almost frictionless without any shaft
wear Service Industry & Media :
þ  Excellent resistance to chemicals and Chemical processing and Paint, Food &
hardening thereof Brewing, Pharmaceutical,
þ  Available both in Rope & pre- Petrochemical
compressed Ring form Media : Wide range of Chemical, oil,
þ  Also available with Inconel wire Solvents, mild Acids & alkalis
reinforcement
Temperature: 290°C

Also available: pH: 2-12


Pacmaan NA 442 Glass fibre braided Applications
packing impregnated with a PTFE &
Valves, Pumps
Graphite mix.
Pacmaan ® NA 9000
Insupac moldable type packing for
scored sleeves
þ  Extremely flexible and malleable
‘mouldable’ type packing that can
conform to any shape in the stuffing box,
filling all deformities, irregularities and
scorings, cutting out all leak paths.
þ  Excellent chemical resistance, non-
scoring and ant frictional properties - can Service Conditions:
be used over a wide range of applications water, sea water, acids & alkali, oils,
slurries, steam, solvents, dyes &
þ  Manufactured from self-lubricating
materials with excellent heat dissipation chemicals, abrasives etc
properties.
Temperature: 300°C
þ  Used in conjunction with braided gland
packing provides optimum sealing effect. pH: 0 to 14
þ  Can be used over a wide range of Applications
cross-sections of the stuffing box, Stern tubes, Rudder Posts, Dry Dock
Pumps, Rotary & Reciprocating pumps,
eliminating need to stock various sizes.
Mixers, Agitators etc
þ  Available in stick form, specific sizes
also on request
Resilient Hollow Core Packings
þ  Various fibre braided packings are
provided with a Silicon rubber hollow hose
core for enhancing memory & resilience,
allowing the packing to withstand shaft run
outs and radial motions/ vibrations while
controlling leakage with minimal gland
adjustments
þ  The Hollow core provides memory, helps
the packing retain its original shape and
strength
þ  Helps withstand radial shaft motions/
vibration, even excessive shaft run outs
þ  Recommendation of packing given on
request
þ  Packings are codified as NA XXX SR, eg
NA 747 SR, NA 802 SR, NA 758 SR etc
Pacmaan ® NA 802 SR
New generation packing of
homogenous Graphited PTFE yarns,
reinforced with Aramid fibre in each
yarn, with special Hollow Silicon
Rubber core, pre-lubed, in interlock
braid
þ  Excellent chemical resistance, heat
dissipating, sliding velocity, low coefficient
of friction properties etc, of PTFE Service Conditions:
Chemical & abrasive slurries, sea water,
Graphite, and, the abrasion, pressure/
sewage, solvents, aggressive fluids,
extrusion resistance & mechanical water, liquor pumps, boiler feed water,
strength of Aramid hot water, condensate, oils and
þ  High quality Silicon rubber hollow core greases, steam, paper and sugar mill
applications etc
provides superb memory and resilience,
Temperature: 280°C
enabling the packing to withstand shaft
deflections/ vibrations with ease Velocity: 25 m/s

þ  NA 802 is a soft supple packing, non- pH: 0 to 14


abrasive in nature and gentle on the shaft Applications
Stern tubes, Rudder Posts, Dry Dock
þ  Ideal for aggressive chemical fluids Pumps, Rotary & Reciprocating pumps,
operating at high pressures and shaft valves, mixers, agitators, refiners,
speeds digesters, pressure cyclones, dryers etc
Pacmaan® NA 701
Expanded Graphite “braided” gland
packing reinforced with Inconel wire

þ  Ideal for Superheated and


Saturated Steam, Hydrocarbons &
Chemicals Valves
þ  Incorporated with a sacrificial metal
corrosion inhibitor to protect the shaft
from galvanic corrosion
þ  Passed Fugitive Emissions tests as Service Media & Conditions:
per Shell SPE MESC 77/312 ( as Top Superheated and Saturated Steam, all
& Bottom rings with NA 707 Non- Oxidizing Liquids & Gases,
Hydrocarbons, Dyes & Chemicals, Fuel
packing), Class B
Oil & Lube Oil etc
þ  Approved & standardized by leading Temperature: -240°C to 650°C
Valve makers as well as End users across
Pressure: 450 Bar
the Globe
pH: 0 to 14
Applications
Valves
Available in rope &
ring form
Pacmaan ® NA 702
Expanded Pure Graphite Braided
Gland Packing with a non-metallic
reinforcement

þ  Low cost Expanded Pure Graphite


Packing
þ  Dissipates heat without chemical
hardening, resistant to practically all
chemicals
þ  Dense pliable packing with a high Service Media & Conditions:
degree of resiliency DM Water & Condensate, non-oxidizing
liquids & gases, dyes & chemicals, lube
þ  Does not cause shaft wear oil etc
þ  Reduces flush water consumption Temperature: 650°C max
þ  Use of Preformed Rings Pressure: 30 Bar max
recommended for optimum
pH: 0 to 14
performance
Applications

Also available: Pumps/ low pressure Valves

Pacmaan NA 702R Expanded Pure


Graphite Packing with Carbon fibre
reinforcement (inside corners)
Pacmaan ® NA 703
Special combination packing set of
Braided and Die Moulded Flexible
Graphite Rings

þ  Top & Bottom Anti Extrusion


Rings of Braided Flexible Graphite
with Inconel wire (single oblique
cut) Service Media & Conditions:
þ  Intermediate Rings of Die Superheated and Saturated Steam, all
Moulded Graphite (endless/2 halves) Non- Oxidizing Liquids & Gases,
Hydrocarbons, Dyes & Chemicals, Fuel
þ  Ideal for FREQUENTLY Oil & Lube Oil etc
OPERATED CONTROL VALVES
Temperature: -240°C to 650°C
handling Superheated and Saturated
Steam, Hydrocarbons & Chemicals Pressure: 450 Bar
Valves pH: 0 to 14
þ  The set has superb resilience Applications
þ  Ready to use ring sets Valves

Number of rings per set required while ordering


Top & Bottom rings can be of other Graphite
packing types such as NA 754, NA 715, NA 721
etc on request
Pacmaan ® NA 704
Special combination set of Flexible
Pure Graphite ‘Braided’ and
‘Moulded’ rings for SOOT BLOWERS

þ  Unique design for super


performance !
þ  Top & Bottom Rings of Braided
Flexible Graphite with Inconel wire (single
oblique cut)
þ  Intermediate Rings of Die Moulded Service Conditions:
Flexible Graphite (endless/ 2 halves)
Temperature: 650°C
þ  A resilient packing set that resists
high temperatures to give a long service Pressure: 450 Bar
life pH: 0 to 14
þ  Approved by a host of OEMS Applications
þ  Usually manufactured in chevron Soot Blower Travelling Carriage, Swivel
cross sectional profile also available in Tube, Valve Stems, Rotary Blower etc
square/ rectangular cross sections as
ready to use ring sets

OD, ID & HT to be
informed for quote
Pacmaan ® NA 706T Tanged Gasketing Sheet
High quality Flexible Graphite sheets
with tanged inserts of SS

þ  Flexible Graphite Foil mechanically


clinched to 0.1mm thick stainless steel
TANGED /perforated metal sheet
þ  Superb resistance to aggressive
media, including steam upto 650 Deg
Cent
þ  Excellent replacement of conventional Service Conditions:
gasketing solutions Acid/alkali, hydrocarbons, superheated
þ  Standard reinforcement of SS 304 steam, oils and gases, chemicals etc
- For reinforcement of SS 316, please Temperature: 600°C
enquire for NA 706TX
pH: 0 to 14
þ  Available in thickness 1mm, 1.5mm,
Also available:
2mm, 3mm and 5mm, width of
Pacmaan NA 706 Non Metallic Flexible Pure
1000x1000mm; 1500x1500mm and
Graphite sheets
2000x2000m.
Pacmaan NA 706W Flexible Pure Graphite
þ  Special sizes on request sheets with SS.Wire mesh reinforcement

þ  Gaskets cut to your size/ profile Pacmaan NA 706L Flexible Graphite sheets
with SS.laminated sheet reinforcement
also available !
Pacmaan ® NA 707
Flexible Graphite ‘moulded’ packing
rings

þ  Made by compressing spirally


wrapped Graphite tapes
þ  High purity of Graphite with low
chloride, sulphur, fluoride, ash
content etc with no binders
Service Media & Conditions:
þ  Self Lubricating packing with
extremely low friction characteristics Superheated and Saturated Steam, all
Non- Oxidizing Liquids & Gases,
þ  Passed Fugitive Emissions Hydrocarbons, Dyes & Chemicals, Fuel
tests as per Shell SPE MESC Oil & Lube Oil etc
77/312 ( as Intermediate rings Temperature: -240°C to 600°C
with NA 701 packing), Class B pH: 0 to 14
þ  Nuclear grade on request Applications
þ  Available in endless, 2 halves Valves
oblique cut, single oblique cut
We recommend use of Anti Extrusion rings
(top & bottom) for optimum performance
eg. NA 715, NA 701, NA B3, NA 754 etc
Pacmaan ® NA 708
Flexible Graphite Tapes

þ  Flexible Graphite Tapes


available in corrugated as well
as non corrugated form, with or
without adhesive
þ  High precision cut graphite tapes Service Media & Conditions:
for manufacturing of Spiral Gaskets
Superheated and Saturated Steam, all
available, upto 100 mtrs length. Non- Oxidizing Liquids & Gases,
Sizes on request Hydrocarbons, Dyes & Chemicals, Fuel
Oil & Lube Oil etc
þ  Special high performance
adhesive backed Graphite tapes Temperature: -240°C to 600°C
available – ideal for use in pH: 0 to 14
manufacturing Gaskets Applications
þ  High purity of Graphite with low Valves
chloride, sulphur, fluoride, ash
content etc with no binders
þ  Nuclear grade on request
Pacmaan ® NA 709
Flexible Pure Graphite preformed
Gaskets reinforced with S.S.Wire Net/
Sheet

þ  Much better alternative to Spiral


Wound Gaskets & Serrated Metallic
Gaskets
þ  Superb Resiliency and compressibility:
Adapts easily to any Flange surface
þ  Metallic reinforcements provide
mechanical strength - helps resist Service Media & Conditions:
blowouts Superheated and Saturated Steam, all
Non- Oxidizing Liquids & Gases,
þ  Does not age nor creep Hydrocarbons, Dyes & Chemicals, Fuel
þ  Ready to install Gaskets - OD, ID & HT Oil & Lube Oil etc

to be specified Temperature: -200°C to 600°C


Pressure: 500 Bar [ metallic ]
pH: 0 to 14
Applications
Metallic-Glass-Enamel Flanges
Pacmaan ® NA 710 Pressure Seal Ring
Flexible Pure Graphite Pressure Seal
Ring/ Self Sealing Ring reinforced
with S.S.Wire Net

þ  Much better substitute of


SOFT IRON GASKETS
þ  Vertical reinforcement of
S.S.Wire net provides Superb
Mechanical Strength
þ  Does not damage parent
equipment Service Media & Conditions:

þ  Approved by a host of Valve Superheated and Saturated Steam, all


makers Non- Oxidizing Liquids & Gases,
Hydrocarbons, Dyes & Chemicals, Fuel
þ  All types of cross sectional Oil & Lube Oil etc
profiles available
Temperature: -240°C to 650°C
Pressure: 500 Bar
pH: 0 to 14
Applications
Valves Bonnets
Pacmaan ® NA 710V
Flexible Pure Graphite Pressure Seal
Graphite Gasket reinforced with S.S.
wire net and with SS anti-extrusion
SS end caps on top & bottom

þ  Much better substitute of SOFT


IRON GASKETS
þ  SS 304/316 anti-extrusion end caps on
top & bottom provide superb anti-
extrusion property
þ  Vertical reinforcement of S.S.Wire net Service Media & Conditions:
provides Superb Mechanical Strength Superheated and Saturated Steam, all
þ  Does not damage parent equipment Non- Oxidizing Liquids & Gases,
Hydrocarbons, Dyes & Chemicals, Fuel
þ  Approved by a host of Valve Oil & Lube Oil etc
manufacturers
Temperature: -240°C to 650°C
þ  All types of cross sectional profiles
available Pressure: 500 Bar
pH: 0 to 14
Applications
Valves Bonnets
Pacmaan ® NA 711
A Flexible Graphite Sealing Ring
reinforced with S.S.Sheet inside for
MS HRH Systems

þ  Ideal for Main Steam & Hot


Reheat Systems of Steam
Turbines
þ  A high density Gasket designed
to take extreme pressures,
temperatures a& operating
conditions Service Media & Conditions:
þ  The reinforcement of S.S.sheet Superheated and Saturated Steam
inside enhances extrusion resistance
Temperature: 600°C
and mechanical strength
þ  Usually manufactured in Pressure: 500 Bar
Angular Cross Section: other pH: 0 to 14
profiles as per the design of the
Turbine manufacturer Applications
MS HRH Systems of Steam Turbines
Pacmaan ® NA 712
Flexible Pure Graphite Sealing Rings
designed specially for NRV’s such as
Cold Reheat systems

PROFILES:
þ  Flexible Pure Graphite Sealing
Rings having multi-layered metallic
wire mesh on Top & Bottom :As per
latest BHEL spec, square or
rectangular sections
þ  Flexible Graphite Rings
reinforced with S.S.Wire net in
square, rectangular or angular Service Media & Conditions:
section
Superheated and Saturated Steam, all
þ  Flexible Graphite Sealing Ring in Non- Oxidizing Liquids & Gases,
a Male & Female pair in Hydrocarbons, Dyes & Chemicals, Fuel
TRIPEDIZOL CUT Oil & Lube Oil etc
Temperature: 600°C
Pressure: 300 Bar
pH: 0 to 14
Applications
Non Return Valves Bonnets (CRH NRV)
Pacmaan ® NA 714
Flexible Pure Graphite die moulded
Body Seals

þ  High grade Flexible Graphite die


moulded rings in specific dimensions
to suit Ball Valves, Trunion Mounted
Ball Valves etc
þ  The Body seals are made to accuracy
with a perfect finish Service Media & Conditions:
þ  High purity of Graphite: 99.5 -99.9% Superheated and Saturated Steam, all
Non- Oxidizing Liquids & Gases, Hot
þ  Available with a coating of food Ash, Hydrocarbons, Dyes & Chemicals,
grade PTFE, on request Fuel Oil & Lube Oil etc

Temperature: -240°C to 650°C

pH: 0 to 14

Applications
Trunnion Mounted Ball Valves
Pacmaan ® NA 715
Expanded Graphite Packing having an
Inconel Wire mesh jacketing over
each yarn, further reinforced with
multiple Inconel wire inside each
yarn

þ  A fantastic plant wide block Valve


spool Packing
þ  Passed API 589/ 607 Fire Safe
tests by an independent lab
þ  Ideal for VALVES handling Service Media & Conditions:
Superheated and Saturated Steam,
Superheated and Saturated Steam, all
Hydrocarbons & Chemicals Valves Non- Oxidizing Liquids & Gases, Hot
þ  Packing exhibits extreme pressure and Ash, Hydrocarbons, Dyes & Chemicals,
Fuel Oil & Lube Oil etc
extrusion resistance
þ  The packing exterior is densely Temperature: -240°C to 650°C
impregnated with lubricating agents to Pressure: 500 Bar
reduce stem friction and a corrosion pH: 0 to 14
inhibitor to prevent pitting Applications
þ  High purity of Graphite: 99.5 -99.9% VALVES Available in rope &
þ  Nuclear grade on request ring form
Pacmaan ® NA 715 - API FIRE SAFE APPROVALS
Pacmaan ® NA 715 - API FIRE SAFE APPROVALS
Pacmaan ® NA 715 – API 622 FE TEST REPORT
Pacmaan ® NA 715 – API 622 FE TEST REPORT
Pacmaan ® NA B3
Expanded Graphite Packing having an
Inconel Wire mesh jacketing over
each yarn

þ  The most advanced technology


Valve packing, designed for extreme
performance
þ  Ideal for VALVES handling
Superheated and Saturated Steam,
Hydrocarbons & Chemicals Valves
Service Media & Conditions:
þ  Packing exhibits extreme pressure and Superheated and Saturated Steam, all
extrusion resistance, serves as an Non- Oxidizing Liquids & Gases, Hot
excellent wiper ring in a valve packing set Ash, Hydrocarbons, Dyes & Chemicals,
þ  The packing exterior is densely Fuel Oil & Lube Oil etc

impregnated with lubricating agents to Temperature: -240°C to 650°C


reduce stem friction and a corrosion Pressure: 500 Bar
inhibitor to prevent pitting pH: 0 to 14
þ  High purity of Graphite: 99.5 -99.9% Applications
þ  Nuclear grade on request VALVES Available in rope &
ring form
Pacmaan ® NA 718
Expanded Pure Graphite braided
packing with a reinforcement of high
grade structural Carbon yarns, in
interlock braid

þ  A true multipurpose packing for a


wide range of applications
þ  High grade carbon yarns criss-cross Service Media & Conditions:
the packing to emerge at the corners,
Caustics, water, steam, FCC Catalyst &
providing mechanical strength and
extrusion resistance to the packing bottom Slurry (Refinery), Dm Water, all

þ  Excellent dry running capabilities Hydrocarbons, Non-Abrasive Liquor,


reduce plant wide flush water use Condensate, Hypo, Boiler Feed water,
þ  A corrosion inhibitor prevents stem Fuel-Lube oil, Acid & Alkali
pitting Regeneration pumps,
þ  The packing fills into worn out Temperature: 600°C max
surfaces and pittings, cutting out leak
Pressure: 150 Bar
paths
pH: 0 to 14
þ  Dissipates heat without chemical
Applications Available rope &
hardening, resistant to chemicals
Pumps, Valves ring form
Pacmaan ® NA 719
A high grade multipurpose Braided
Packing made from Expanded Pure
Graphite yarns with a Carbon core
and high grade structural Carbon
corners, in interlock braid

þ  One of the most versatile packings


for plant wide pump and valve use
þ  The unique structure of the packing, Service Media & Conditions:
made from Expanded Graphite yarns Caustics, water, steam, FCC Catalyst &
having a core of high grade Carbon yarns, bottom Slurry (Refinery), Dm Water, all
further reinforced with outside corners of Hydrocarbons, Non-Abrasive Liquor,
Carbon yarns, make the packing one of the
Condensate, Hypo, Boiler Feed water,
best performers for pumping applications
Fuel-Lube oil, Acid & Alkali
þ  Fantastic dry running capabilities –
the packing is almost “flushless” Regeneration pumps,

þ  Proven for regular as well as aggressive Temperature: 600°C max


fluid services, including FCC catalyst, Pressure: 150 Bar
cooling water, pulp etc pH: 0 to 14
þ  A corrosion inhibitor prevents stem Applications
Available rope &
pitting ring form
Pumps, Valves
Pacmaan ® NA 721
A unique Carbon fibre packing having
a core of Expanded Graphite Packing
having an Inconel Wire mesh
jacketing over each yarn

þ  One of the best sealing solutions


for ALL TYPES of high temperature-
high pressure valves, specially
Control Valves
þ  The core consists of Expanded
Graphite yarns, each covered with an
Inconel wire mesh and also reinforced
with multiple Inconel wires inside Service Media & Conditions:
þ  The core is overbraided with high Superheated and Saturated Steam, all
strength-low friction Carbon yarns Non- Oxidizing Liquids & Gases,
þ  The packing is finally finished with Hydrocarbons, Dyes & Chemicals, Fuel
corrosion inhibitors, Graphite and Oil & Lube Oil etc
blocking agents Temperature: -240°C to 650°C
þ  A rugged packing that does not
disintegrate on cutting, provides a Pressure: 450 Bar
leak free performance and can be pH: 0 to 14
removed with ease
Applications
Available rope &
Valves, Control Valves ring form
Braided packings in die formed rings
þ  All braided packings are available in die
formed rings
þ  Die formed rings/ pre pressed rings are
recommended for optimum valve/ pump
operations
þ  For critical pump applications such as
Plunger pumps handling ammonia,
carbomate, injection water etc, we
recommend our pre-pressed packing rings,
proven in innumerous fertilizer plants !
þ  Please consult us for requirements
Pacmaan ® Low Fugitive Emission Packing sets
þ  The most advanced technology valve packing
set designed for extreme performance
þ  Tested & complied as per SHELL SPE 77/312,
Tightness class A with different valve
manufacturers
þ  Tested at an independent laboratory &
complied as per API 622, 2nd edition with average
static leakage 1 ppm after 1510 cycles without
any gland adjustment
þ  Packing set with different design & Service Conditions:
construction is available including all through Steam, Hydrocarbons, Hydrogen,
braided construction to meet different Fugitive Catalysts, Oils and Gases, Acid and
Emission standard. Alkali, etc etc

þ  Packing set available both in standard Temperature: 650°C


rectangular cross-section and also in cup-n-cone
pH: 0 to 14
profile with a special combination of angle which
acts effectively to prevent leak path for high Applications
pressure valve Valves
þ  Packing set treated with sacrificial corrosion
inhibitor to prevent valve stem corrosion
(optional)
Fugitive Emissions in-house Testing

ALCATEL adixen ASM 142 to check ALCATEL adixen ASM 310


leakage in mbarL/sec to check leakage in ppm

MAXIMATOR Gas Booster Leakage Measurement by Sniffing


Fugitive Emissions in-house Testing
SAMPLE TEST 1
Test conducted in 4” Class 300 Carbon Steel Gate Valve
Test Method : Shell MESC SPE 77/312
Test Media : 99% Helium,
Number of Mechanical Cycles completed : 200
Number of Thermal Cycles completed : 4
Number of Packing Adjustments required : 0
Permissible Leakage : 4.5x10-6 atm.cm3/sec (for tightness Class A)
Maximum Leakage : 4.4x10-6 atm.cm3/sec

SAMPLE TEST 2
Test conducted in ¾” Class 800 Forged Steel Gate Valve
Test Method : API 622, 2nd Edition
Test Media : 99% Helium,
Number of Mechanical Cycles completed : 1510
Number of Thermal Cycles completed : 5
Number of Packing Adjustments required : 0
Permissible Leakage : 100 ppm
Average Static Leakage : 4.8 ppm
Maximum Static Leakage : 8.6 ppm
Pacmaan ® Low Fugitive Emission Packing results

API 622 2nd Edition Fugitive Emission Test


Our Low Fugitive Emission Packing Set was tested
in an independent laboratory in the US
for API 622 FE test…

Test synopsis as below

Test Media : 99% Methane


Test Pressure : 600 PSI
Number of Mechanical Cycles completed : 1510
Number of Thermal Cycles completed : 5
Number of Packing Adjustments required : 0
Average Leakage : 1 PPM
Maximum Leakage : 8 PPM
Pacmaan ® Spiral Gaskets
þ  Manufactured by spiral winding of
metal strips & non-metallic filler material
þ  Available with different grade of
metallic strips e.g., SS304, SS316,
SS316L, Inconel, Monel, Nickel etc
according to the requirement
þ  Available with different filler material
e.g., Graphite, PTFE, Mica, Ceramic, Non
Asbestos etc according to the
requirement
þ  Temperature resistance depends on
grade of metal & filler material used Applications

þ  Manufactured according to ASME B Flange Joints, Manhole & Handhole


Covers, Tube Covers, Boilers, Heat
16.2 and other sizes according to
Exchangers, Pressure Vessels, Pumps,
customer’s drawing Valves etc.
þ  Available also with inner, outer ring, or
both
Pacmaan ® Insulations
þ  Pacmaan NA 550 Pure Ceramic Fibre Braided/ Twisted Rope – metallic/ non
metallic -550(G) Ceramic rope graphited – NA 551 Ceramic rope with silica core
þ  Pacmaan NA 552 Pure Silica Fibre Braided Rope
þ  Pacmaan NA 553 Glass Fibre Braided Rope
þ  Pacmaan NA 555 Ceramic Fibre woven Cloth/Tape – metallic/non metallic
þ  Pacmaan NA 555V Ceramic fibre Cloth/Tape, both side impregnated with
special high temperature coating
þ  Pacmaan NA 557V Silica Fibre woven Cloth/Tape
þ  Pacmaan NA 558 Glass Fibre woven Cloth/Tape
þ  Pacmaan NA 560 Ceramic fibre non woven Blanket/ Mats
þ  Pacmaan Yoke Air Sealing Rope
þ  Pacmaan Ceramic/ Silica Fibre Gloves
þ  Pacmaan Ceramic Fibre Sleeves
þ  Other custom made insulation products
Pacmaan ® NA 550 Ceramic Rope
Ceramic Fibre braided high
temperature insulation rope
reinforced with e-glass fibre

þ  The best choice for thermal insulation


þ  Withstands upto 1260°C !
þ  Much better substitute of conventional
Asbestos Ropes which are not meant for use
over 450°C
þ  Manifold service life in comparison to life
than Asbestos Rope !
þ  Very low Loss on Ignition Service Media & Conditions:
þ  Saves energy loss, reduces downtimes Direct exposure to flame, hot blast,
þ  Available in Square as well as Round cross molten alumina, acids and alkalis
sections in Braided or Twisted Form
Temperature: 1260°C (Melting point
þ  S.S.Wire & Inconel wire reinforced Rope 1750°C)
available on request
Applications
þ  SILICA FIBRE ROPES ALSO AVAILABLE -
NA 551 & NA 552 Boiler Doors, Expansion Joints, Coke
Ovens, Kiln Cars, Blast Furnaces, Pipe
Wrapping, Lagging etc
Pacmaan® Style NA 550G
Ceramic fibre braided thermal
insulation rope surface coated with
graphite emulsion

þ  One of the best choices for thermal


insulation
þ  Withstands upto 1260°C !
þ  Much better substitute of
conventional Asbestos Ropes which
are not meant for use over 450°C
þ  Manifold service life in comparison to
life than Asbestos Rope ! Service Media & Conditions:
Direct exposure to flame, hot blast,
þ  Saves energy loss, reduces downtimes
molten alumina, acids and alkalis
þ  Available in Square as well as Round
Temperature: 1260°C
cross sections in Braided or Twisted Form
þ  SS wire, Inconel wire, Monel wire
reinforced is also available
Pacmaan ® NA 555 Ceramic Cloth/ Tape
Ceramic Fibre woven cloth reinforced
with e-glass fibre

þ  Excellent Insulation Cloth that


withstands upto 1250°C !
þ  Much better substitute of
conventional Asbestos Cloth which are
not meant for use over 450°C
þ  Manifold service life than Asbestos
Cloth
Service Media & Conditions:
þ  Very low Loss on Ignition Direct exposure to flame, hot blast,
þ  Available in Rolls, thickness of 2mm, molten alumina, acids and alkalis
3mm and 5mm etc , width of 1mtr. Temperature: 1260°C (Melting point
þ  S.S.Wire reinforced Rope Cloth 1750°C)
available on request Applications
þ  Ceramic Tapes also available Boiler & Turbine Covers, Pipe wrapping,
other insulation purposes
Pacmaan ® Style NA 555V
Ceramic fibre Cloth with a special
high temperature coating

þ  Excellent Insulation Cloth to withstand


temperature upto 1260°C
þ  Much better substitute of conventional
asbestos cloth which is not meant for use
over 450°C
þ  Manifold service life compared to
conventional asbestos/ceramic/glass
fabrics Service media & conditions: Direct
þ  Very low loss on ignition exposures to Flame, Hotblast, Coal Ash,
Molten Alumina, Acids & Alkalis.
þ  Both side impregnated with special high
temperature coating to avoid flow even at Temperature: 1260°C (Melting point
elevated temperature 1760°C)

þ  Available in Rolls in different


thickness Applications: Pipe wrapping, Flange
of 2mm, 3mm, 5mm etc, width of 1 meter wrapping, Insulation booth for on-site
þ  SS/Inconel wire reinforcement is also welding, grinding etc., Boiler & Turbine
available on request Covers & other insulation purposes
Pacmaan ® NA 557V Silica Fibre Cloth
Pure Silica fibre woven high
temperature cloth with a special high
temperature resisting coating

þ  High grade silica fibres resist


elevated temperatures for longer
durations without any thermal
degradation
þ  ZERO LOSS ON IGNITION !
Service Media & Conditions:
þ  Practically unaffected by direct Direct exposure to flame, hot blast,
flame, hot blast, molten metal, molten alumina, acids and alkalis
welding sparks and flux
Applications
þ  A much better alternative to Boiler & Turbine Covers, Pipe wrapping,
asbestos, fibre glass and asbestos Welding cover/blanketing, Protective
cloth covers from heat/molten metals, other
insulation purposes
þ  The BEST insulating cloth
in the market today !
þ  Available in width 1mtr approx ;
thickness 1mm +
Pacmaan ® Yoke Air Sealing
Silica fibre braided Insulation rope
with a unique Special Alloy Core

þ  A new generation insulating packing


rope made from high grade Silica fibres
with a resilient core
þ  Silica fibres are practically untouched
by elevated temperatures, with no signs
of thermal degradation at extreme
conditions Service Media & Conditions:
Direct exposure to flame, hot blast,
þ  The unique ‘soft core’ construction molten alumina, acids and alkalis
made from special alloy wires provide
excellent memory/ resilience to the Temperature: 1260°C (Melting point
packing rope, making it ‘reusable’ in 1750°C)
certain conditions
Applications:
þ  Much better alternative to Boiler Doors, Expansion Joints, Coke
conventional insulating Packings such as Ovens, Kiln Cars, Blast Furnaces, Pipe
asbestos, fibre glass, ceramic etc Wrapping, Lagging etc

þ  Lasts longer than any other material !


þ  Available in a wide range of sizes
Pacmaan ® Expanded PTFE products

•  Pacmaan NA 600 Joint Sealant Tape


•  Pacmaan NA 610 Gasketing Sheet
•  Pacmaan NA 620 Valve Stem Packing
Pacmaan ® NA 600 Joint Sealant Tape
Expanded PTFE Joint Sealant Tape with self-
adhesive backing strip

þ  A non-staining and non-contaminating Sealant


for use in Pipe Flange
þ  A low friction sealant with excellent chemical
resistance, even against strong acids and caustics
þ  Wide application in refineries and other
Service Media & Conditions:
industries
Compatible in strong acid and
þ  Good modulus of elasticity : 50,000 PSI at 22°C
strong alkali media. Affected only
þ  Available in the following sizes, custom sizes on
by elemental fluorine and molten
request:
Sizes
alkali metals
3 mm (W) x 1.5 mm (Thick) x 30 meter (L) Temperature: -232°C to 315°C
5 mm (W) x 2.0 mm (Thick) x 20 meter (L)
Pressure: Full vacuum to 3000
7 mm (W) x 2.5 mm (Thick) x 15 meter (L)
10 mm (W) x 3.0 mm (Thick) x 8 meter (L)
PSI
14 mm (W) x 5.0 mm (Thick) x 5 meter (L) pH: 0 to 14
17 mm (W) x 6.0 mm (Thick) x 5 meter (L)
Applications
20 mm (W) x 7.0 mm (Thick) x 5 meter (L)
25 mm (W) x 10.0 mm (Thick) x 5 meter (L) Flanges
Pacmaan ® NA 610 Gasketing Sheet
Expanded PTFE Sheet Gasket
þ  A non-staining and non-contaminating
Sealant for use in Pipe Flange
þ  A low friction Sealant with excellent
chemical resistance, even against strong
acids and caustics
þ  Wide application in refineries and
other industries
þ  Good Compressibility & Recovery Service Media & Conditions:

þ  Available in the following sizes, Compatible in strong acid and strong
custom sizes on request: alkali media. Affected only by
Sizes elemental fluorine and molten alkali
1500 mm (W) x 1500 mm (L) x 0.5 mm (Thick) metals
1500 mm (W) x 1500 mm (L) x 1.0 mm (Thick)
Temperature: -232°C to 315°C
1500 mm (W) x 1500 mm (L) x 1.5 mm (Thick)
Pressure: Full vacuum to 3000 PSI
1500 mm (W) x 1500 mm (L) x 2.0 mm (Thick)
1500 mm (W) x 1500 mm (L) x 3.0 mm (Thick) pH: 0 to 14
1500 mm (W) x 1500 mm (L) x 6.0 mm (Thick) Applications
Flanges
Pacmaan ® NA 620 Valve Stem Packing
All purpose,
Expanded selfValve
PTFE forming PTFE
Stem Valve
Packing
Stem Packing
þ  A non-staining and non-contaminating
packing for use in Valve Stems
þ  A low friction packing having high
degree of pliability enabling it to conform
to valve stuffing box flaws and
irregularities Service Media & Conditions:
þ  Excellent chemical resistance, even Compatible in strong acid and strong
against strong acids and caustics
alkali media. Affected only by
þ  Easy to install, requiring minimum elemental fluorine and molten alkali
inventory
metals
þ  Available in the following sizes,
Temperature: -232°C to 315°C
custom sizes on request:
Sizes Pressure: Full vacuum to 3000 PSI
2.5 mm diameter x 15 meter long pH: 0 to 14
4.0 mm diameter x 7.5 meter long

5.5 mm diameter x 4.5 meter long

7.0 mm diameter x 2.8 meter long


Pacmaan ® Industrial Polymer products
PTFE – PEEK- TFM – RTFE – Filled grades of
polymers

þ  Moulded, sintered, precision


machined parts available in Virgin as
well as with fillers such as carbon,
graphite, glass, mos2, bronze, special
compositions
þ  Rods
þ  Bushes
þ  Sheets
þ  Gland Packing sets
þ  Compressor Bearing Rings/ Piston
Rings/ Sealing Rings
þ  Seal Rings
þ  Ball Valve Seats
þ  Valve Bearings
þ  Paper mill machinery components
þ  Valve Bearings
þ  Custom made parts
Installation of Gland Packing - an analysis
STEP 1: SAFETY
•  Before Packing installation, the equipment must be isolated
•  Moreover, you must be aware of proper maintenance and operating techniques
before attempting any installation

STEP 2: REMOVE ALL OLD PACKINGS & LANTERN RINGS FROM THE
STUFFING BOX
•  Remove all old packing rings from the stuffing box, including lantern rings,
bushings using a packing extractor or tooling
•  Ideally, two packing extractors should be inserted into a single ring at the same
time, locating each extractor 180 degrees from the other

STEP 3: CLEAN STUFFING BOX AND EXAMINE OLD PACKINGS AS WELL


AS SHAFT
Careful examination of old packings removed from the stuffing box is essential to
determine the source of packing problems

If the packing rings have become hard and are difficult to remove, it has
probably reacted to the chemicals handled or has over heated, as the packing
possesses a low thermal conductivity (essential to remove the local frictional
heat generated in the stuffing box)

If the packing is thinner and worn along one surface, the shaft is probably
misaligned. If the packing is worn thin in several areas, the shaft is eccentric.
Under both these conditions, the shaft must be replaced/ repaired before new
packing can be installed.
Installation of Gland Packing - an analysis
STEP 4: CHOOSING THE CORRECT CROSS SECTION OF PACKING
The stuffing box cross-section, stem diameter, stuffing box bore must be
measured, preferably by a vernier . The depth may be measured by a scale

The cross-section (CS) of the packing can be determined as below:

Cross Section (CS) = (stuffing box bore - shaft diameter)/2.

The number of rings to be installed can be determined by dividing the depth of the
stuffing box by the packing cross-section (CS):

Number of Rings = Depth/Cross Section (CS)

Extra depth in the stuffing box is allowed to insert the nose of the gland into the
stuffing box.

When using a lantern ring, check its thickness and subtract it from the number of
rings required. Placement of the lantern ring is critical. Its location can be
measured from the top of the stuffing box down.

Subtracting this from the stuffing box depth will give one the distance from the
bottom of the stuffing box. Dividing that by the cross-section will give you the ring
position for the lantern ring from the bottom of the stuffing box.
Installation of Gland Packing - an analysis
STEP 5: CUTTING PACKING INTO RINGS
It is essential that the packing ring is cut on a mandrel which has the same
diameter as the shaft packing. If there is no shaft wear, rings can be cut on the
shaft outside the stuffing box. Hold the packing tightly on the mandrel, but do not
stretch excessively and cut the ring(s).

Alternatively, the following formula may be used for determining the cutting length
of the packing:

L = (d + s) * 1.07 * π (mm)

Example:
Shaft diameter d= 80mm
Stuffing Box diameter D=100mm

Then, Packing width (s):


S= (D-d)/ 2 =10mm

Cutting length (L):


L = (d + s) * 1.07 * π (mm)
= (80 + 10) * 1.07 * π = 302.4mm

Always use a sharp knife to cut, do not use a sawing motion if possible.

For rotating equipment like Pumps and Refiners, a butt cut preferbale to keep the
packing cool and lubricated during operation. A Skive cut is preferred for Valves
where no leakage is desired.
Installation of Gland Packing - an analysis
STEP 5: CUTTING PACKING INTO RINGS
Always check to see if the proper size ring has been cut by placing the cut ring onto
the stem/shaft to test its length. Additional rings can be cut in the same manner, or
the first ring can be used as a master from which the balance of the rings can be
cut.

If the Butt cut rings are cut on flat surfaces, be sure that the sides of the master
rings and not the OD/ ID surface is laid on the rings to be cut. This is essential so
that the ends of the rings are identical.

Each ring should be cut individually. A coil of packing should never be wound into
the stuffing box. It is necessary that the rings are cut to the correct size. If this is
not ensured, service life of the packing will be greatly reduced. This is where die
formed rings have an advantage. There is no wastage due to incorrectly cut rings
and you are sure of exact size rings for that optimum performance

STEP 6: INSTALLTION OF PACKING RINGS


After the rings are cut, install them one at a time in the stuffing box, making sure
that the packing is clean. If required, lubricate the inside of the stuffing box and
the shaft

If pre-cut or die formed rings are used, it should be open carefully, axially and
radially, just sufficient for it to be pushed onto the shaft. If the rings are opened, it
can suffer damage through buckling. Turning the shaft occasionally will help in
seating each ring firmly. The cut end of the ring should be introduced first into the
stuffing box
Installation of Gland Packing - an analysis
STEP 6: INSTALLTION OF PACKING RINGS

Stagger the joints of each ring at approximately 90 °


intervals. See Fig on left

If the stuffing box requires a lantern ring, make sure that


it is properly located under the flush port.. When enough
rings have been individually seated so that the nose of the
gland will reach them, individual tamping should be
supplemented by using the gland

STEP 7: AFTER THE LAST RING IS INSTALLED


Slide the follower forward until it contacts the packing and finger tighten the gland
bolts. The gland nose should enter into the stuffing box 1/8" - 1/4" to prevent
gland cocking (do not jam the packing into place using excessive gland load If the
gland bolts are over tightened, the packing will fail catastrophically from
overheating due to lack of lubrication.

It is vital that the lubricating fluid reaches the shaft during start-up. If there is
external lubrication, open the flush water valve to allow the shaft to become
lubricated before starting the pump. Provide lubrication as specified by the pump
manufacturer
Installation of Gland Packing - an analysis
STEP 7: AFTER THE LAST RING IS INSTALLED
If the pump media is providing lubrication, simply start the pump. Allow the
packing to leak freely for about 30-60 min to allow the packing to stabilize and eat
itself in the stuffing box. The stuffing box temperature at no point should increase
abnormally, a rise of 20-60 deg cent above the medium temperature is permissible.
Take up the bolts until leakage is decreased to a minimum. Tighten the gland bolts
one flat every 10 to 15 min until leakage level is acceptable, approx 8-10 drops per
min per inch of shaft diameter (depending on the type of packing used: Asbestos,
PTFE, Aramid etc type packing require greater drops/ min of leakage). Stopping
leakage or over tightening at this point will cause the packing to burn up or glaze.

CAUTION: At any stage in the tightening sequence, leakage completely stops or


there is a sudden rise in temperature, immediately loosen the bolts until leakage is
observed. Compression packings must leak! Start the process of tightening over
again.

Incase of excessive leakage at the outside diameter of the stuffing box, the packing
rings require strong momentary pressing while the pump is shut off. Then the gland
is released and the running in process repeated.

STEP 8: REPLACE THE PACKING COMPLETELY IF LEAKAGE CANNOT BE


CONTROLLED BY FURTHER TAKE UP ON THE GLAND. ADDING OF
PACKING RINGS IS NOT RECOMMENDED
Installation of Gland Packing - an analysis
VALVE PACKING TIGHTENING
After the last ring has been inserted, tighten the gland bolts down. The gland nose
should enter into the stuffing box 1/8" - 1/4" to prevent gland cocking (do not jam
the packing into place using excessive gland load).

Next, manually open and close the valve a minimum of three complete strokes.

Finally, re-tighten the gland bolts once again to make up for packing consolidation.
The valve should be then be pressurized. Due to the nature of valve applications, it
does not require a break-in period and must not leak. If the valve is not operating
visually leak-free upon start-up, shut off the power, lock it out and make the proper
adjustments.

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