Service Manual 5010 Riele

Photometer 5010 V5+
Version 5.x
> SN 7000
Service Manual
3.1 BLOCK DIAGRAM (up to SN 8001)
RIELE BERLIN Photometer 5010 V5+ 3.1.1 29.08.2007

3.1 BLOCK DIAGRAM (from SN 8002)

3.2 SHORT INSTRUCTION GUIDE
Utility programs
M A I N M E N U Main menu:
M E A S U R E W I T H P R O G R . M E T H O D S
Utility programs are necessary for the adjustment
and maintenance of the photometer.
M E A S U R E W I T H B A S I C M E T H O D S
M E A S U R E N E W / C H A N G E / C O P Y
U T I L I T I E S L A M P L F
3 7 . 0 3 C 2 2 . 1 1 . 0 7 1 1 : 3 9
U T I L I T I E S P A G E 1 / 5
Page 1 of utility programs:
Scrolling through all utility programs is possible

D A R K A D J U S T M E N T P A G E
by [PAGE]. The current page is shown at the right
upper screen corner. By [EXIT] the program
M U L T I - S T A N D A R D
returns to the main menu.
P R I N T E R
A utility program is selected by pressing the
relating key.
P U M P / B U B B L E D E T E C T E X I T
3 7 . 0 1 C 2 2 . 1 1 . 0 7 1 3 : 0 5
Page 5 of utility programs:
The last key is representing the service tools.

L A N G U A G E P A G E
A D C C O U N T S ( O P T I C )
S E R V I C E T O O L S E X I T
3 7 . 0 1 C 2 2 . 1 1 . 0 7 1 3 : 0 5

3.2 SHORT INSTRUCTION GUIDE
The service tools are reserved for trained

specialists only and therefore protected by a
password.
SERVICE TOOLS
PASSWORD The password is given as
1 2 3 4 5 6 7 8 [13467]
ESC 9 0 . + - E Stop function by [ESC].
Utilities Description in
chapter
of OM
Dark adjustment 7.2.1
Multi-standard function 7.2.2
Printer ON / OFF 7.2.3
Pump / bubble detector 7.2.4
Menu serial COM 7.2.5
Quality control 7.2.6
Settings printout 7.2.7
Data logging 7.2.8
Temperature ON / OFF 7.2.9
Temperature adjustment 7.2.10
Laboratory name 7.2.11
User name 7.2.12
Error list 7.2.13
Key signal ON / OFF 7.2.14
Touch panel adjustment 7.2.15
Date / Time 7.2.16
Language 7.2.17
ADC counts (Optic) 7.2.18
Send results 7.2.19
Service tools 7.2.20

3.3 SERVICE TOOLS
SELECTION OF SERVICE TOOLS
Within the service program level there are functions
influencing special basic parameters of the device.
Because they are allowed to be changed divergent
L A N G U A G E P A G E from the work configuration only in exceptions and only
by trained staff, their unintentional selection is
A D C C O U N T S ( O P T I C ) protected by a password.
Change in service program with

[SERVICE TOOLS].
S E R V I C E T O O L S E X I T
Enter password:
SERVICE TOOLS [13467]

PASSWORD
Confirm with [E].
1 2 3 4 5 6 7 8 The service level will be opened until to the next

shutdown of the device.
ESC 9 0 . + - E

3.3 SERVICE TOOLS
Selection of a desired service tool is possible with

S E R V I C E T O O L S P A G E 1 / 6
[PAGE].
S Y S T E M I N I T I A L I S A T I O N P A G E The current page is shown on the right upper corner of

the display.
M E M O R Y
Abort of service tool selection and change back to
program selection with [EXIT].
D I S P L A Y T E S T
A service tool will be invoked by pushing the
L A M P E X I T corresponding button.
Item no. Service tool Description

in chapter
1 SYSTEM INITIALISATION S1
2 MEMORY S2
3 DISPLAY TEST S3
4 LAMP S4
5 SERIAL NO. S5
6 PCB LAYOUT S6
7 SET WAVELENGTH S7
8 TEST FILTER WHEEL S8
9 TEMPERATURE ON/OFF S9
10 TEMPERATURE VALUE S10
11 CORRECTION VALUE S11
12 TEMPERATURE CALIBRATION S12
13 ADC CORRECTION S13
14 ADC COUNTS (OPTIC) S14
15 ADC COUNTS (DARK ADJ.) S15
16 BOOST WAVELENGTH S16
17 CALIBRATION 12V ADC S17
18 DISTRIBUTOR TEXT INIT S18
19 AUTOMATIC RESULTS S19
20 BCC OF METHOD / CURVE S20
21 CLEAR FACTORS + RB S21
22 CLEAR ERROR LIST S22
23 PRINTER TEST S23
24 STACK TEST S24

3.3 SERVICE TOOLS
DESCRIPTION OF SERVICE TOOLS
S1 System Initialisation
With [START] the default parameters will be set.
Several settings (see table) are then typed over in the

S Y S T E M I N I T I A L I S A T I O N battery powered RAM. They remain active, even after
switching the device off/on, until they are specifically
changed.
[EXIT] leaves the function without any changes.

E X I T S T A R T
After a print-out of the program release the date and

time can be set (chapter OM 7.2.16).
DATE TIME The action ends with a long beep.

mm.dd.yy hh:mm:ss
10.12.05 14:54:34
1 2 3 4 5 6 7 8
ESC 9 0 . + - E
Beeper ON
Printer internal ON
Printer external OFF
Real time clock ON
Boost mode up to 390 nm
Language English
Analog-digital converter correction 150
Temperature control: Correction values 3000
EDP OFF
EDP protocol STX / ETX / BCC
Resulting factors of methods based on standard not affected
Error list not affected
Laboratory name not affected
User name not affected
Data logging not affected
Quality control not affected
Multi-standard functions not affected
Bubble detector ON

3.3 SERVICE TOOLS
S2 Memory
S E R V I C E T O O L S S U B M E N U
The submenu shows different kinds of memory.
D E L E T E F R E E M E T H O D S
M U L T I - S T D M E M O R Y
D E L . L O G G E R M E M O R Y
D E L . Q C M E M O R Y E X I T
S2.1 Delete Free Methods

Attention! With [START] all methods edited by the user
are deleted without a call-back. In the case of doubt
these methods should be checked before: A print out of
D E L E T E F R E E M E T H O D S
all stored methods can be done for an optional later
new programming.
The action ends with a long beep.
E X I T S T A R T [EXIT] leaves the function without any changes.
S2.2 Multi-Standard Memory

Attention! With [DEL] the memory assigned to nonlinear
methods is deleted without a call-back.
M U L T I - S T D M E M O R Y The contents of the memory can be exported and

imported by special remote commands (chapter 6.1 –
Communication protocol).
The action ends with a long beep.

E X I T D E L S E T

3.3 SERVICE TOOLS
S2.3 Delete Logger Memory

Attention! With [START] the memory assigned to stored
results is deleted without a call-back.
D E L . L O G G E R M E M O R Y The action ends with a long beep.
E X I T S T A R T
S2.4 Delete QC Memory

Attention! With [START] the memory assigned to QC
data is deleted without a call-back.
D E L . Q C M E M O R Y The action ends with a long beep.
E X I T S T A R T

3.3 SERVICE TOOLS
S3 Display Test
The display test is invoked with [START].
For three seconds all pixels of the touch screen are

D I S P L A Y T E S T illuminated.
The test terminates by itself.

E X I T S T A R T
S4 Lamp
The function shows the current lamp voltage. The value
is shown in the second line (e.g. 12.13 V).
L A M P With [MIN.] the lamp voltage can be temporarily

1 2 . 1 3 V reduced. In case of the adjustment of the optical path
the light spot is better to be seen.
With [MAX.] the lamp voltage arises to its normal value.

E X I T M I N .
S5 Serial No.
The current serial number of the device can be read
and set. The number (e.g. 7001) is shown on the right
upper corner of the window.
SERIAL NO. 7001
A new number can be entered with maximum five
digits.
1 2 3 4 5 6 7 8 The input has to be confirmed with [E].
ESC 9 0 . + - E

3.3 SERVICE TOOLS
S6 PCB Layout
The attribute of the PCB layout can be read and set.
The attribute (e.g. c) is shown on the right upper corner
of the window.
P C B L A Y O U T c Software applications may be depend on this attribute.
The attribute is labelled on the PCB RR_120 near plug
ST13.
The attribute can be changed with [SELECT].

E X I T O K S E L E C T
The input has to be confirmed with [OK].
S7 Set Wavelength
The assignment of wavelength and filter position can
be done.
S E T W A V E L E N G T H
1 : 3 4 0 6 : 6 2 3 The current filter position is blinking.
2 : 4 0 5 7 : 9 9 9
3 : 4 9 2 8 : 9 9 9 With [SELECT] the filter position can be set.
4 : 5 4 6 9 : 9 9 9
5 : 5 7 8
With [NEW] the wavelength can be edited.
E X I T N E W S E L E C T
In the first line the current filter position is shown.
The new value of the wavelength has to be entered.

NEW WAVELENGTH 1
The input has to be confirmed with [E].
1 2 3 4 5 6 7 8
ESC 9 0 . + - E

3.3 SERVICE TOOLS
S8 Test Filter Wheel

The rotation of the filter wheel can be controlled.
TEST FILTER WHEEL With [F0] up to [F9] the discrete positions of the filter
wheel can be selected.
F1 340nm 399MS
A specific value (e.g. 399MS) shows the rotation of the
filter wheel. The abbreviation MS is used for motor
F1 F2 F3 F4 F5 F6 F7 F8 step.
ESCF9 F0
S9 Temperature ON/OFF
The temperature regulation can be switched on or
switched off. The current setting is shown in the first
line as ON or OFF.
TEMPERATURE 37C ON D
O F F R E Q U I RED 14165 The display shows additionally the following
2 5 C A C T U A L 14053 information:
3 0 C S T A B I LITY 4
3 7 C C O N V E RTER 947
• a D in case of an inserted flow through cuvette
EXIT OK SELECT adaptor
• an E in case of an inserted standard cuvette
adaptor
• the required value of temperature regulation
• the actual value of temperature regulation
• the stability value
• the current value of ADC
With [SELECT] the temperature level can be chosen.
With [OK] the temperature regulation is started.

3.3 SERVICE TOOLS
S10 Temperature Value

The temperature values of the device can be read and
set. A new value can be entered with maximum five
digits.
TEMPERATURE VALUE
E25 8322 D25 8299
With [SELECT] a specific temperature value can be
E30 9552 D30 9485 set. The temperature values are marked as E25, E30,
E37 11273 D37 11165
E37, D25, D30 and D37 corresponding to the type of
adaptor (E or D) and the temperature level (25° C,
EXIT NEW SELECT 30° C and 37° C).
The cursor of the current temperature value is blinking.
With [NEW] a temperature value can be edited.
Enter temperature value. Confirm with [E].
(chapter 4.40 - Thermal adjustment)

NEW VALUE
1 2 3 4 5 6 7 8
ESC 9 0 . + - E
S11 Correction Value

The correction values of the device can be read and
set. A new value can be entered with maximum five
digits.
CORRECTION VALUE
E25 3000 D25 3000
With [SELECT] a specific correction value can be set.
E30 3000 D30 3000 The correction values are marked as E25, E30, E37,
D25, D30 and D37 corresponding to the type of
E37 3000 D37 3000
adapter (E or D) and the temperature level (25° C,
EXIT NEW SELECT 30° C and 37° C).
The cursor of the current correction value is blinking.
With [NEW] a correction value can be edited.
Enter correction value. Confirm with [E].
NEW VALUE
1 2 3 4 5 6 7 8
ESC 9 0 . + - E

3.3 SERVICE TOOLS
S12 Temperature Calibration

The correction of the temperature regulation is possible
by input of the temperature value which is measured in
the cuvette with an external measuring system
TEMP. CALIBRATION (Thermistor and DMM).
TEMP. ACTUAL :
This function is available only when the temperature
regulation is stabilized. In an unstable condition an
1 2 3 4 5 6 7 8 error message is shown on the display.
ESC 9 0 . + - E Enter the actual temperature value always four-digit in

° C e.g. [3] [7] [.] [2] [0] measured by an external
measuring system.
Confirm with [E].
The system calculates and stores the new setting for

the selected temperature level and starts working with it
at once.
S13 ADC Correction

The current ADC correction of the device can be read
and set.
ADC CORRECTION 150 The range of this value is 0 up to 255. The default
value is 150.
The input has to be confirmed with [E].

1 2 3 4 5 6 7 8
ESC 9 0 . + - E
S14 ADC Counts (Optic)

Indicated is the current value of the optical analogue-
digital converter. The value is proportional to the light-
current depending on the selected amplification level
ADC COUNTS (OPTIC) and the boost setting.
BOOST OFF
V0 F1 340nm 18810
To a key actuation the system reacts possibly only after
three seconds.
V0 V1 V2 V3 V4 V5 V6 V7 B0.
The functions V0 to V7 set the amplification level. The
F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 function BO increases (boost ON) or reduces (boost
OFF) the time slot. The functions F0 to F9 place the
ESC filter wheel into the positions 0 to 9. The position 0
corresponds to the filter wheel position at the dark level
adjustment.
Stop function by [ESC].

3.3 SERVICE TOOLS
S15 ADC Counts (Dark Adjustment)

The ADC values of the dark adjustment can be read.
The display shows the following information:

ADC COUNTS (DA RK ADJ.)
E
0 : 1 8 4 2 5 1 : 1 8 4 2 8 • a D in case of a preselected flow through cuvette
2 : 1 8 4 3 3 3 : 1 8 4 4 2 adaptor
4 : 1 8 4 5 7 5 : 1 8 4 8 3 • an E in case of a preselected standard cuvette
6 : 1 8 5 3 4 7 : 1 8 6 3 0
adaptor
EXIT E/D • the ADC values assigned to the amplification levels
V0 up to V7
With [E/D] the display shows alternately the values in

combination with the different adaptors E or D.
S16 Boost Wavelength

To improve the low light gain at small wavelengths, the
measurement time is extended when operating below a
definite wavelength. This definite wavelength will be
BOOST WAVELENG 390nm displayed on the right upper corner of the window.
The default value is 390 nm.

ESC 9 0 . + - E

3.3 SERVICE TOOLS
S17 Calibration 12V ADC

In the first line the actual value of the voltage 12 VDC is
to be seen (e.g. 12.02V).
C A L . 1 2 V A D C 1 2 . 0 2 V The internal measuring unit can be calibrated by

pushing [START].
It is assumed that the adjustment of the voltage 12 VDC

of halogen lamp is done properly (chapter 4.40 –
E X I T S T A R T Voltage 12 VDC of halogen lamp).
The procedure is finished by [EXIT].
S18 Distributor Text Init

The distributor text shown after switching on the
Photometer 5010 V5+ will be erased by invoking
[START].
D I S T R I B U T O R T E X T I N I T
A new distributor text can be set by software “Serial

Monitor 5010” (chapter 4.9).
E X I T S T A R T

3.3 SERVICE TOOLS
S19 Automatic Results

This operation works only with standard cuvette
adapter!
A U T O M A T I C R E S U L T S The function invokes by [START] a test based on the
calculation procedure 1 ↔ C/F (OM chapter 5.4.1).
E X I T S T A R T
METHOD NO. 1 C/F For each setting parameter a leading identification

number is shown. If the identification number is
1 - W A V E LENGTH 340nm selected on the keyboard, the corresponding setting
2 - F A C T OR 1.000 EXIT
3 - T E M P ERATURE 37C parameter becomes configurable.
4 - D E L A Y 0s
5 - U N I T OK After setting parameters like wavelength, factor, delay
6 - time, unit, … the procedure is started by [OK].
7 -
8 -
By setting delay time the intervals between the
measurements can be defined.
1 2 3 4 5 6 7 8 P1/3
DELAY 5 C/F
The procedure is working in an open loop and
produces results as long as the [EXIT] is pushed.
42
1.234 By [ZERO] an automatic zero adjustment can be done.
To a key actuation the system reacts possibly only after

three seconds.
EXIT MODE WASH ZERO RESULT
S20 BCC of Method/Curve

To check the correct storing of a user-defined method
or curve, the special test byte BCC concerning the data
in the memory is used. With this service program the
B C C O F M E T H O D / C U R V E BCC of a method can be determined.
With [M] the BCC of a method can be tested.
With [C] the BCC of a curve can be tested.

E X I T M C

3.3 SERVICE TOOLS
S21 Clear factors + RB

The determined resulting factor of a standard
measurement and the reagent blank (RB) is stored
together with the corresponding method number. After
C L E A R F A C T O R S + R B renewed selection of this method the last resulting
factor is offered as "OLD STD", the reagent blank (RB)
is offered as “OLD RB”.
All resulting factors and reagent blanks (RB) will be

E X I T S T A R T erased by invoking [START].
S22 Clear error list

The last 10 serious errors are shown or printed.
The complete error list will be erased by invoking

C L E A R E R R O R L I S T [START].
E X I T S T A R T
S23 Printer test

A special printout for testing the printer ribbon or the
hardware is produced.
P R I N T E R T E S T The printout is started by invoking [START].
E X I T S T A R T

3.3 SERVICE TOOLS
S24 Stack test

The address pointer of the stack can be controlled.
The attribute can be changed with [SELECT].

S T A C K T E S T O F F
• ON = only for development purposes
• OFF = normal position
The setting has to be confirmed with [OK].

E X I T O K S E L E C T

3.4 PLUG IDENTIFICATION
In the device all plug-in connections are marked with P1 ... P23 as described below:
PLUG FROM ⇒ TO PLUG

• Terminal AC / DC power supply ⇒ motherboard pcb RR-120 P1
• P2 motherboard pcb RR-120 ⇒ sip control peristaltic pump
• P3 motherboard pcb RR-120 ⇒ fan
• P4 motherboard pcb RR-120 ⇒ halogen lamp
• P5 motherboard pcb RR-120 ⇒ light barrier filter wheel
• P7 motherboard pcb RR-120 ⇒ photodiode
• P8 motherboard pcb RR-120 ⇒ Peltier element
• P9 motherboard pcb RR-120 ⇒ Pcb RR-122 for display, printer, touch
• P10 motherboard pcb RR-120 ⇒ Pcb RR-122 for display, printer, touch
• P11 motherboard pcb RR-120 ⇒ Pcb RR-121 motor filter wheel
• P13 motherboard pcb RR-120 ⇒ Interface RS-232
• P14 motherboard pcb RR-120 ⇒ Pcb RR-121 motor peristaltic pump
• P20 motherboard pcb RR-120 ⇒ Pcb RR-126 cuvette adaptor
• P21 motherboard pcb RR-120 ⇒ Pcb RR-126 cuvette adaptor
• Terminal AC / DC power supply ⇒ Pcb printer controller CN2

4.1 MAINS POWER CIRCUIT
Function Description
The mains power circuit shows the design of the complete primary circuit. Components of the circuit are:
• Mains connector
• Mains fuses Fa and Fb REF 5010-018
• Mains switch
• AC/DC power supply REF 5010-016 (terminal block with 7-pins)
or REF 5010-086 (terminal block with 9-pins)
• Line filter
• Ground connection
• Wires
Location
Backside of Photometer 5010 V5+, base plate
Replacement
• see chapter 5.1 Opening
• see chapter 5.2 Separating top case and bottom case
• see chapter 5.3 Base plate
• see chapter 5.6 Power supply
Installation
For installation proceed in reverse order.
Fuses
Between the mains switch and the mains cable connector there is a cartridge with two fuses Fa and Fb with
following specifications:
• dimensions [mm] : 5 * 20
• standard: IEC 60127-2/V
• time-current characteristic: time lag (T)
• voltage rating: 250 V
• rated current: 1.6 A
• marking: T 1.6 A H

power input
90 V~ - 264 V~
gnye gnye
fuses Fa and Fb
ground
connection
wh gr
mains switch
br bk
line filter
br bk
PE N L
AC / DC
power supply
REF 5010-016
(terminal block
with 7-pins)

power input
90 V~ - 264 V~
gnye gnye
fuses Fa and Fb
ground
connection
wh gr
Mains switch
br bk
line filter
br bk
PE N L
AC / DC
power supply
REF 5010-086
(terminal block
with 9-pins)

4.2 MAINS CONNECTOR
The unit connects the power input with the AC/DC power supply.
Location
Backside of Photometer 5010 V5+, base plate
fan
mains switch
fuses Fa and Fb
power input
90 V~ - 264 V~

4.3 AC / DC POWER SUPPLY REF 5010-016/-086
Function Description of REF 5010-016
The AC / DC power supply is designed for producing following voltages:
• V1: + 5 VDC / 7 A
• V2: + 15 VDC / 3 A
• V3: - 15 VDC / 1 A
Location
Base plate of Photometer 5010 V5+
Replacement
• see chapter 4.4 Cable power supply / printer
Installation
See also exploded view, chapter „Dismantling“
Terminal block

P1
Cable AC / DC power supply
Capacitor
10000 µF/25 V

Function Description of REF 5010-086
The AC / DC power supply is designed for producing following voltages:
• V1: + 5 VDC / 7 A
• V2: + 15 VDC / 3 A
• V3: - 15 VDC / 1 A
Location
Base plate of Photometer 5010 V5+
Replacement
• see chapter 4.4 Cable power supply / printer
Installation
See also exploded view, chapter „Dismantling“
Terminal block

Cable AC / DC
power supply
Cable
CN2 printer
controller /
power supply
Capacitor
10000 µF/25 V

Installation notes
• Cable with line filter (brown, black) and ground connection cable (yellow/green) are shown above only
for the sake of completeness and are not included in delivery.
• In case of servicing a device previous to SN 8002 be sure that the cable PCB motherboard P23 / PCB
printer controller CN2 has been replaced by power supply cable (REF 5010-077) as described in
chapter 4.4.
• A 15R / 5W wirewound resistor must be soldered at ST23 between pins 1 and 3 as shown below:
Devices from
SN 8002 without
pin header.
Devices up to
SN 8002 with
pin header.
• After installing AC / DC power supply it is strongly recommended to update to the newest operating
system version (see Operating Instructions Photometer 5010, chapter 7.2.5.4).

4.4 CABLE POWER SUPPLY / PRINTER REF 5010-077
On devices previous to SN 8002, after a certain time
of operation, may occur error 52 (see chapter 7) due
to the printer controller power supply plug connection
(P23).
To prevent this, it is possible to replace P23 with the

new power supply cable described in this chapter.
The printer controller power supply CN2 will be
connected then directly to the AC / DC power supply,
eliminating the connection through the motherboard.
Beginning with SN 8002 all devices are equipped

with this cable at factory, thus no replacement is
required.
Location
The printer controller cable supply should be placed
as shown here.

Replacement
The Photometer 5010 V5+ has to be dismantled:
In case of servicing a device previous to SN 8002 the

connection has to be removed:
Cable PCB motherboard P23 / PCB printer controller

CN2.
Remove the plastic cover of the terminal.
Unscrew the two lens head screws labeled with V1

and GND.

Insert the two screws through the solder lugs of the

new power supply cable.
Both cable terminals have to be screwed at the AC /

DC power supply, with V1 (red wires) and GND (blue
wires).
Set the plastic cover of the terminal.
The new power supply cable has to be placed under

the corner of the motherboard’s base plate. This will
prevent the cable to interfere with the fan operation
after mounting / dismounting the device.
Plug the cable with CN2 at the printer controller.

4.10 OPTICAL UNIT
Optical unit
The optical unit consists of the following components:

• Filter wheel with filters
• Step motor filter wheel
• Light barrier filter wheel
• Step motor pump
• Pump wheel
• Connector bubble detector
• Halogen lamp
• Unit photodiode
• Lenses
• Unit Peltier element
• Unit cuvette adaptor
Location
Base plate
Replacement
Installation

4.11 FILTER WHEEL
The filter wheel has nine filter positions called F1 to F9.
Six filter positions are equipped with optical filters of standard wavelengths.
The wavelengths are: 340 nm, 405 nm, 492 nm, 546 nm, 578 nm and 623 nm
Location
Optical unit
Replacement
• see chapter 5.5 Optical unit: Filter wheel, motor filter wheel, motor peristaltic pump, light barrier
Installation
Filter wheel with nine filter positions

called F1 to F9
Motor mounting plate
Filter wheel equipped with interference

line filters of standard wavelengths

4.11 FILTER WHEEL
Installation of additional optical filters / Replacement of optical filters
The filter wheel can be equipped with additional optical filters in the positions 7 to 9.
In the standard equipment the not used positions are optically locked by metal slices.
The respective metal slice is replaced with a filter at installation of an additional filter. In the memory of the
Photometer 5010 V5+ the value of the wavelength (e.g. 670 nm) for the corresponding position (e.g. 7)
becomes changed by a service software routine.
Mechanical operations:
Location
Optical unit
Replacement
• see chapter 5.3 Base plate – page 5.3.1
The filter wheel is turned by hand so that the corresponding hole is at the cut-out of the motor mounting plate
(see page 4.11.1).
Tool B
With the tool kit filter exchange ( RIELE
REF 5010-001 ) a filter exchange can be
easily carried out.
The tool kit filter exchange consists of the

tools A and B.
Tool A

4.11 FILTER WHEEL
With the tool A and a pipe wrench the

metal slice can be pushed from the hole
in the filter wheel.
The cheeks of the pipe wrench grasp at

the tool and at the filter wheel.
With a screwdriver the Seeger ring and

the metal slice can be taken out.
Left picture:
Optical filter with marking
340 nm
Right picture:
Optical filter with marking
arrow. The arrow shows
the direction of the light.
Two kinds of optical filters

can be used in the filter
wheel:
• diameter 12 mm
• diameter 10 mm
In case of using filters with a

diameter 10 mm an
additional spacer ring is
needed.
Spacer ring for Optical filter Complete unit:

optical filter with 10 mm diameter with 10 mm diameter Optical filter with spacer ring

4.11 FILTER WHEEL
Put the filter into the corresponding hole
of the filter wheel.
If the filter has only one reflecting

surface, this reflecting surface must be
judged to the light source.
If the filter is marked with an arrow it

shows the direction of the light.
The Seeger ring can loosely be inserted

into the hole in the filter wheel.
With the tool B (left illustration) and a

pipe wrench the filter and the Seeger ring
can be fixed.

4.11 FILTER WHEEL
1. Run UTILITIES – SERVICE TOOLS - SET WAVELENGTH
(see chapter 3.3).
The assignment of wavelength and filter

position can be done.
S E T W A V E L E N G T H
1 : 3 4 0 6 : 6 2 3 The current filter position is blinking.
2 : 4 0 5 7 : 9 9 9
3 : 4 9 2 8 : 9 9 9
4 : 5 4 6 9 : 9 9 9 With [SELECT] the filter position can be set.
5 : 5 7 8
E X I T N E W S E L E C T With [NEW] the wavelength can be edited.
In the first line the current filter position is

shown.
NEW WAVELENGTH 1
The new value of the wavelength has to be
entered.
ESC 9 0 . + - E
2. Run UTILITIES – SERVICE TOOLS - ADC COUNTS (OPTIC).
SERVICE TOOLS PAGE 4/5 Indicated is the current value of the optical
analogue-digital converter. The value is
proportional to the light-current depending on
ADC COUNTS (OPTIC) the selected amplification level and the boost
BOOST OFF
V0 F1 340 nm 21336 setting.
V0 V1 V2 V3 V4 V5 V6 V7 BO. To a key actuation the system reacts

possibly only after three seconds.
F0 F1 F2 F3 F4 F5 F6 F7 F8 F9
The functions V0 to V7 set the amplification
ESC
level. The function BO increases (boost ON)
or reduces (boost OFF) the time slot. The
functions F0 to F9 place the filter wheel into
the positions 0 to 9. The position 0 corre-
sponds to the filter wheel position at the dark
level adjustment.
Select amplification level V0 and boost OFF.
3. The ADC counts of the new wavelength should be within a range of 15.000 and 600.000.
4. Finish the operation with [ESC].

4.12 HALOGEN LAMP REF 0554871001
The halogen lamp is working with 12 VDC and an
electrical power of 20 W.
Location
Optical unit
The Photometer 5010 V5+ has to be dismantled

(see chapter 5.1 – Opening – item 3 and item 5).
Unscrew the cylinder head screw.
Remove the lamp shield.
Replacement
Unscrew the knurled head screw.
Remove the holding plate.

The halogen lamp can be easily removed.
Attention:
The halogen lamp may be hot.
Use tweezers for removing.
The picture shows the lamp socket.
Attention: The lamp socket is adjusted in the factory.

The two screws (A) are not to be solved without a
special reason.

The plastic bag (B) of the halogen lamp can be used
for inserting of the lamp. Do not touch the glass of
the halogen lamp with fingers.
The picture shows the plastic bag, the halogen lamp,

the holding plate and the lamp shield.

Installation
1. For installation proceed in reverse order.
2. In case of working with the flow-through cuvette adaptor the cell must be filled with distilled water. In
case of working with the standard cuvette adaptor the cuvette compartment must be empty.
3. Switch on the Photometer 5010 V5+.
4. Check the voltage 12 VDC of halogen lamp (see chapter 4.40.4).
5. Run UTILITIES – ADC COUNTS (OPTIC).
UTILITIES PAGE 5/5 Indicated is the current value of the optical

ADC COUNTS (OPTIC) the selected amplification level and the boost
BOOST OFF

F0 F1 F2 F3 F4 F5 F6 F7 F8 F9
ESC
level. The function BO increases (boost ON)
level adjustment.
Select amplification level V0 and boost OFF.
6. Check one after another the used positions of the filter wheel.
7. The ADC counts should be within a range of 20.000 and 600.000

(see chapter 4.40.6 – Adjustment of amplifier stage).

4.13 UNIT PHOTODIODE REF 5010-056
The unit photodiode contains a silicon photodiode, a
lense, a lense holder and a cable with plug.
Lense
Plug P7
The photodiode is covered by a black label.
Location
The photodiode is situated at the optical unit. The
plug P7 is connected with the socket ST7 on the
mother board RR-120.
Unit photodiode
Plug P7
RIELE BERLIN Photometer 5010 v5+ 4.13.1 10.05.2006

4.13 UNIT PHOTODIODE REF 5010-056
Replacement
The Photometer 5010 v5+ has to be dismantled:
• see chapter 5.1 Opening – item 1 and item 3
Unplug the unit photodiode from the mother board RR-120.

Unscrew the two screws attaching the unit photodiode at the optical unit.
Installation
RIELE BERLIN Photometer 5010 v5+ 4.13.2 10.05.2006

4.14 UNIT CUVETTE ADAPTOR REF 5010-068
A power Darlington transistor TIP 132 is used as a
heating unit.
The unit contains a transistor TIP 132, the PCB

RR-126 cuvette adaptor, cables and two plugs P20
and P21.
The plug P21 is connected with the socket ST21 on

the mother board RR-120.
The plug P20 is connected with the socket ST20 on

the mother board RR-120.
Lead with crimped connector belonging to plug

P2 pin 4 (type of adaptor)
Location
Optical unit
Replacement
Unscrew the two cylinder head screws of the

PCB RR-126.
Unscrew the cylinder head screw of the transistor.
Installation

4.15 UNIT PELTIER ELEMENT REF 5010-062
An Peltier element is an electrical element based on the Peltier effect designated after Jean Peltier, which
produces a temperature difference between two plates with current flow. The current pumps warmth from a
side on the other one and produces a temperature difference between the plates. The element is used to cool
down the cuvette, cuvette adaptor and cuvette compartment.
Location
Optical unit
Unit Peltier element
Replacement
• see chapter 5.4 Optical compartment, peristaltic pump, heating unit
Two clamp screws are glued.
Heat conducting paste
Heat sink
Mica washer
Installation

4.16 STEP MOTOR PUMP REF 5010-060
The peristaltic pump is used for sample aspiration
into the flow-through cell. A step motor drives the
rotor of the pump.
Location
Optical unit
Replacement
Installation
To fit the step motor the cover plate of the working

area needs to be modified.
To remove the cover plate see chapter 5.4.2 –

ASSEMBLING / DISMANTLING.
Modified cover plate is part of the step motor spare

part.

4.18 STEP MOTOR FILTER WHEEL REF 5010-061
The step motor is used for driving the filter wheel.
Location
Optical unit
Replacement
Installation

4.19 LIGHT BARRIER FILTER WHEEL REF 5010-063
The light barrier is the position control of the filter
wheel. The unit is delivered with a plug.
The plug P5 is connected with the socket ST5 on the

Holder of the light barrier
Light barrier
Location
Optical unit.
Replacement
• see chapter 5.1 Opening – item 1, item 2, item 3, item 5
Adjusting procedure of the light barrier:
Loosen the cylinder head screw.
Hole on the mounting plate

4.19 LIGHT BARRIER FILTER WHEEL REF 5010-063
Installation
1. Switch on the Photometer 5010 V5+.
2. Run UTILITIES – SERVICE TOOLS - TEST FILTER WHEEL.
The rotation of the filter wheel can be controlled.
TEST FILTER WHEEL With [F0] up to [F9] the discret positions of the filter
wheel can be selected.
F1 340nm 399MS
A specific value (e.g. 399MS) shows the rotation of
F1 F2 F3 F4 F5 F6 F7 F8
the filter wheel. The abbreviation MS is used for
motor step.
ESCF9 F0
Move the holder up or down as long as each hole
situated on the border line of the filter wheel is
centered to the hole situated on the mounting plate.
Fix the cylinder head screw.
3. Check one after another the used positions of the filter wheel.

4.20 BUBBLE DETECTOR WITH PLUG REF 1706870001
The bubble detector controls the aspirated volume by
an integrated light barrier. The detector gives an
analogue signal showing the status AIR or WATER.
The signal is controlled by the microcontroller and
produces in case of a wrong handling or technical
defective an error message.
For further information see OPERATING

INSTRUCTIONS, chapter 9 – Error message /
Correction.
Location
Bubble detector
Replacement
Open the lid. Disconnect the bubble detector. Withdraw the aspiration tubing from the metal tube. Don’t bend
the apiration tubing. Replace the bubble detector.
Installation
For further information see OPERATING INSTRUCTIONS, chapter 7.2.4 – Pump / bubble detector.

4.21 FLOW-THROUGH CUVETTE ADAPTOR REF 1704796001
The flow-through cuvette adaptor consists of:
• Plastic adaptor
• Flow-through cuvette with a volume of 32 µl
• Heating unit
• Plug
• Potentiometer for factory calibration
Location
Optical unit
Replacement
Loosen clamp screw, open tube connection, remove adaptor.
Installation
After installation of a new cuvette adaptor a dark level adjustment has to be done by
[UTILITIES] [DARK LEVEL ADJUSTMENT] [START].

4.22 STANDARD CUVETTE ADAPTOR REF 1704800001
The standard cuvette adaptor is used for disposable cuvettes or for working with a discrete flow-through cell.
The standard cuvette adaptor consists of:
• Plastic adapter
• Heating unit
• Plug
• Potentiometer for factory calibration
Location
Optical unit
Replacement
Loosen clamp screw, remove adaptor.
Installation
After installation of a new cuvette adaptor a dark level adjustment has to be done by
[UTILITIES] [DARK LEVEL ADJUSTMENT] [START].
Holding spring for disp. cuvette
REF 1707159001

4.23 CONNECTOR BUBBLE DETECTOR REF 5010-069
The connector bubble detector connects the bubble
detector with PCB RR-120 motherboard.

Location
Optical unit
Connector bubble detector
Replacement
Loosen milled nut and remove the connector bubble detector.
Remove the green lead with crimped connector belonging to plug P2 pin 4 (type of adaptor).
Installation

4.24 LAMP HOLDER REF 5010-059
The lamp holder is used for fixing the halogen lamp.
Ondular washer

Location
Optical unit
Lamp holder
Cylinder head screws with ondular washer
Replacement
Remove halogen lamp. For further information see chapter 4.12 – Halogen lamp. Unplug P4. Unscrew the two
cylinder head screws.
Installation

4.26 TUBES
pump tube with joints

REF 5010-050
outlet tube cuvette
REF 5010-066
waste tubing
REF 1704834001
aspiration tubing
REF 5010-065
Joint inlet tube cuvette

REF 1707175001
Aspiration tubing REF 5010-065
Joint inlet tube cuvette REF 1707175001
Outlet tube cuvette REF 5010-066
Pump tube with joints REF 5010-050
Waste tubing REF 1704834001

4.30 TOP CASE REF 5010-064
The top case is one of the two main parts of the
housing. It is assembled with:
• Microswitch (see chapter 4.33)
Location
Top case
Replacement
• see chapter 5.1 Opening – item 1, item 2 and item 5
• see chapter 5.2 Separating the top case from the bottom case
• see chapter 4.41 Touchscreen
Note: When the plastic foil touchscreen (REF 5010-070) is removed from device it might not be reusable.
Installation

4.31 TOP CASE PRE-ASSEMBLED REF 5010-084
WITH TOUCHSCREEN
The top case is one of the two main parts of the
housing. It is assembled with:
• Sipping lever
• Microswitch (see chapter 4.33)
• Metal tube inlet
• Lid
• Touchscreen with PCB RR-122
(see chapter 4.41)
• Plastic foil touchscreen
(see chapter 4.34)
Location
Top case
Replacement
• see chapter 5.1 Opening – item 1, item 2 and item 5
• see chapter 4.41 Touchscreen
• see chapter 4.43 PCB RR-122 Display, printer, touch
• see chapter 4.34 Plastic foil touchscreen
Note: When the plastic foil touchscreen (REF 5010-070) is removed from device it might not be reusable.
Installation

4.32 METAL TUBE INLET REF 5010-055
The metal tube inlet is used to guide the aspirate
tubing.
Metal tube inlet
Location
Top case
Replacement
Remove aspirate tubing from metal tube inlet.
Remove metal tube inlet by turning and pulling at the same time.
Installation

4.33 MICROSWITCH WITH PLUG REF 5010-072
The microswitch is pressed by the sipping lever, its
signal starts the peristaltic pump.
Location
Top case
Replacement
Disconnect plug J/ST3 of PCB RR-122 display, printer, touch.

Remove microswitch by a screw driver and clean frame from remaining glue.
Installation
Use for example glue „Delomet Typ 2301“.

4.34 PLASTIC FOIL TOUCHSCREEN REF 5010-070
The plastic foil is made of polyester and self
adhesive.
Location
Top case
Replacement
Remove the plastic foil carefully. Avoid scratches on the top case.
Note: When the plastic foil is removed from device it might not be reusable.
Installation

4.35 PRINTER MECHANISM 8NAD REF 5010-052
The printer is shown with an inserted ribbon.
Printer ribbon REF 1010735001 or REF 0745235001
Location
Top case
Replacement
Remove top cover for printer, paper and ribbon.

Disconnect 18-pin plug CN6 from printer controller 8NAD (REF 5010-053).
Loosen 2 front screws in the hollows and remove the other 2 screws.
Remove printer mechanism.

4.35 PRINTER MECHANISM 8NAD REF 5010-052
Installation
Marked lead
Solder printer connection cable to printer mechanism.

Also take care for marked lead of pin 1.

4.40 PCB RR-120 MOTHERBOARD REF 5010-120
The mother board is the central electronic unit within Photometer 5010 V5+.
Following components are equipped on the PCB:
• multiprocessor system based on microcontrollers SAFC517 and 87C51/52

• Flash memory
• battery powered ram
• battery powered real time clock
• ADC for photocurrent
• ADC for temperature control
• interface stepper motor for peristaltic pump
• interface infrared bubble detector
• interface stepper motor for filter wheel
• interface light barrier filter wheel
• interface RS 232C
• interface internal printer (Centronics)
• interface touchscreen
• interface Peltier element
• interface heating unit
• halogen lamp regulator
• fuses F1, F2 and F3
Location
Base plate
Replacement
• see chapter 5.7 Motherboard
Installation
Perform the installation instruction of this chapter.

Component diagram (layout c)

Component diagram (layout d)

Voltages
1. Before adjustment switch the Photometer 5010 V5+ off. Open the device. Open the photometer
regarding safety rules of chapter 1 of this service manual (chapter 5.1 Opening).
2. The device plug of the mains cable must be put into the mains cable socket at the back of the device
and the mains plug of the mains cable must be put into a grounded mains socket.
3. Switch the device on.
4. Use DVM for measuring ± 12 VDC.
5. Connect the negative lead of DVM to the ground connector (soldering connector).
6. Connect the positive lead of DVM to the pin 3 of IC10.
7. Check the voltage + 5 VDC (tolerance ± 5%).
9. Check the voltage - 12 VDC (tolerance ± 5%).
12. Connect the positive lead of DVM to the battery BT1.
+ 3 VDC ± 10%
+ 5 VDC ± 5% - 12 VDC ± 5% + 12 VDC ± 5% Ground connector

Voltage 12 VDC of halogen lamp
1. Before adjustment switch the Photometer 5010 V5+ off. Open the device. Open the photometer
regarding safety rules of chapter 1 of this service manual (chapter 5.1 Opening).
3. Use DVM for measuring 12 VDC.
4. Connect the negative lead of DVM to pin 2 of plug ST4.
5. Connect the positive lead of DVM to pin 1 of plug ST4.
6. Check the voltage +12.0 VDC (tolerance ± 50 mVDC).
7. If necessary adjust the voltage +12.0 VDC (tolerance ± 5 mVDC) with potentiometer P2.
Turning clockwise increases voltage.
Turning counter-clockwise decreases voltage. Potentiometer P2
Fuses F1, F2, and F3

Name Protection Specification
F1 VCC (+ 5 VDC) T 3.15 A / 250 V
F2 + 15 VDC / + 12 VDC T 6.3 A / 250 V
F3 Power supply printer + 5 VDC T 6.3 A / 250 V

Amplifier for photocurrent and ADC
The photocurrent of the photodiode is converted with short circuit application into a voltage signal with the aid
of the amplifier IC5 (AD 711). Potentiometer P3 sets the amplification and potentiometer P4 sets the offset
voltage of the amplifier stage.
A voltage / frequency converter IC9 (AD654) is connected to the output of the amplifier.
The microcontroller can set the amplification of the amplifier stage by the multiplexer IC10 (ADG428). The
eight different settings of amplification are called V0 up to V7. The setting V0 is equivalent to the lowest
amplification.
The microcontroller converts the frequency signal of the voltage / frequency converter to a digital result in a
range between 0 and ~ 600000. This result is called value of the ADC.
The value of the ADC in the case of photocurrent = 0 (darkness) is called offset. The offset is
• dependent on the setting of the amplifier stage,

• positive and <> 0,
• set with potentiometer P4.
The following diagram shows the ADC-counter values versus the photocurrent.
ADC
~ 600.000
offset
0
photo current

Adjustment of amplifier stage
1. Before starting adjustments switch the Photometer 5010 V5+ off and unplug from the main socket.
Open the photometer regarding safety rules of chapter 1 of this service manual. The Photometer 5010
V5+ has to be dismantled (chapter 5.1 – Opening – item 4 and item 5).
2. Insert standard cuvette adaptor for disposable cuvettes into the device, but do not insert cuvette.
4. Be sure that the optical unit is adjusted faultless (chapter 4.10, 5.4 and 5.5) and check the supply
voltages and the lamp voltage (chapter 4.40.4 and 4.40.5).
5. Run UTILITIES – ADC COUNTS (OPTIC).
UTILITIES PAGE 5/5 Indicated is the current value of the optical
ADC COUNTS (OPTIC)
BOOST OFF the selected amplification level and the boost

F0 F1 F2 F3 F4 F5 F6 F7 F8 F9
ESC level. The function BO increases (boost ON)
level adjustment.

6. Amplification:
Select amplification level V7 and boost OFF. Turn the filter wheel to the wavelength 340 nm by selecting
F1. Turn the potentiometer P3 (on the mother board) clockwise to the maximum. The ADC should show
a value ≥ 150000 counts.
7. Select amplification level V0 and boost OFF. Turn the filter wheel to that position by selecting F1 up to
F9, so that the shown ADC value becomes a maximum. If necessary adjust the ADC to a value
≤ 600000 counts with the potentiometer P3. The amplification can be reduced by turning P3 counter-
clockwise.
8. Offset:
Switch the device off.
9. Remove the the photodiode plug and connect the plug 1 MOhm with the socket ST7.
plug 1 MOhm

11. Run UTILITIES – ADC COUNTS (OPTIC). Turn the filter wheel to the dark position by selecting F0.
12. Note the ADC value e.g. 18015.

13. Select amplification level V7.
14. Adjust the ADC value with potentiometer P4 to the noted value e.g. 18015 with a tolerance of
± 50 counts.
15. Check all sensitivity levels V0 up to V7. The ADC values shall increase or decrease step by step. For
example valid values for the increasing case could be:
V0: 18865, V1: 18869, V2: 18872, V3: 18887, V4: 18899, V5: 18901, V6: 18923, V7: 18933
The deviation between V0 and V7 shall be smaller than absolute 200 counts.
16. Switch the device off.
17. Remove the plug 1 MOhm and connect the photodiode plug with the socket ST7.
18. Do a dark level adjustment by applying utility U1 with both cuvette adaptors.
(OM chapter 7.2.1 - Dark level adjustment).
P3 MP2 P4 Ground connector

Temperature control
General Description
The temperature control takes care of the correct temperature inside the flow-through cuvette or inside the
standard cuvette adaptor. The temperature is selectable by the program at fixed levels, i.e. 25 °C, 30 °C or
37 °C.
The temperature control circuit consists of:
• microcontroller system
• temperature sensor
• analogue-digital-converter (ADC)
• heating unit
• cooling unit
Microcontroller System
The temperature control circuit is a PID-controller, a software module in the microcontroller system. The PID-
controller works in the background all the time. Dependent on the cuvette adaptor the PID-controller uses
different parameters.
The required value of temperature is ascertained by the program of the microprocessor system. The
temperature is controlled according to the set temperature in the selected method.
The PID-controller gives information to the controlling program about the given temperature tolerances and
therefore about the readiness for measuring.
Temperature Sensor and ADC

The voltage signal of the temperature sensor LM335 is converted by the IC2 (LTC1286) to an equivalent
frequency. The microcontroller unit IC3 (87C52PLCC) converts the frequency to a digital value.
The voltage signal of the temperature sensor LM335 is typical 3.1 VDC at 37 °C, 3.03 VDC at 30 °C and 2.98 VDC
at 25 °C.
The ADC converts the input voltage to a digital value between 0 and 32767 as shown on following diagram:
ADC
32767
ca. 17000
ca. 15200
ca. 13900
0
2,98 VDC 3,03 VDC 3,1 VDC
input voltage
of temperature sensor

Heating
The control variable of the controller has influence on the heating. A switched Darlington transistor in source of
power-switching is used as heating element. The PID-controller produces a voltage at the emitter of the
Darlington transistor by a pulse-width-modulation. This voltage controls the current through the transistor.
Involved components are the microcontroller IC3 (87C52PLCC) and IC7A/IC7B (LM393).
Cooling
For cooling or counter cooling during heating the microcontroller system switches on a Peltier element. There
are four power levels with following terms and meaning:
0 = Cooling out
1 = Cooling (low level)
2 = Cooling (middle level)
3 = Cooling (high level)
In case of temperature changing by method selection cooling level 0 is selected if desired temperature is
higher as selected one.
In case of temperature changing by method selection cooling level 3 is selected if desired temperature is lower
as selected one.
If selected temperature is reached it is switched over to a cooling level depending on the temperature:
• for 37 degrees Centigrade ⇒ cooling level 1
The cooling element is a Peltier element. The Peltier element functions as a heat pump and transports heat
out of the cuvette adaptor to the heat sink. The heat sink is provided with air by the fan of the device and
transports the heat outside to the area.
The Peltier element operates with a voltage, switch able on four levels:
• cooling level 0 ⇒ 0 VDC
• cooling level 1 ⇒ 0.45 VDC
Involved components are the microcontroller unit IC3 (87C52PLCC), the OP-booster U1A (LM358), the
transistor T4 (BC547), the transistor T5 (TIP132 mounted at the base plate) and the Peltier element.

Thermal adjustment
The PID-controller algorithm works always as follows:
ACTUAL VALUE = REQUIRED VALUE
REQUIRED VALUE = TEMPERATURE VALUE + CORRECTION VALUE
Explanation:
ACTUAL VALUE ⇔ Actual value of the ADC
REQUIRED VALUE ⇔ Sum of TEMPERATURE VALUE + CORRECTION VALUE
TEMPERATURE VALUE ⇔ Value assigned to a temperature level of 37 °C, 30 °C or 25 °C. This
value is automatically selected by the device according to the state of
operating. The temperature value is board-characteristic and cuvette
adaptor specific. The values for the temperature levels of 37 °C, 30 °C
or 25 °C are ascertained in factory and noted during the check of the
board. They are stored within the battery powered RAM.
Dependent on the used cuvette adaptor different service programs can
show and edit the values stored in battery powered RAM. The system
can be adjusted to lower or higher temperature values. A change of
about 25 counts means a temperature change of 0.1 °C.
• Service program S10 - Temperature value
is used for editing the value
(chapter 3.3)
• Service program S12 - Temperature calibration
calibrates the system automatically.
(chapter 3.3 / chapter 9.1)
The value is noted on a sticker. The sticker is shown on the left and put
RR_120 7000
on top of the IC15 (SABC517).
S FTH The sticker shows the serial number of the board (e.g. 7000) and the
25 °C 8255 8230 temperature values of 25 °C, 30 °C, 37 °C of standard cuvette adaptor
30 °C 9495 9430 (S) and flow-through adaptor (FTH).
37 °C 11198 11113
In addition the values are documented in the device card of Photometer
5010 V5+ and stored in a file at the manufacturer.
CORRECTION VALUE ⇔ Correction value in the range of 0 and 9999. The default value is 3000.
After using the service program S1 - System initialization (chapter 3.3)
the correction value is set to the default value 3000.
The system can be adjusted to a lower or a higher temperature value. A
change of about 25 counts means a temperature change of 0.1 °C.
• Service program S11 - Correction value
is used for editing the value
(chapter 3.3)
• Utility programs U10 - Temperature adjustment
adjusts the system automatically.
(chapter OM 7.2.10)

Installation instruction
In case of changing the mother board following items have to be done after switching on the device:
1. Check the contrast of LCD
(Service Manual chapter 4.42 – Contrast of touchscreen).
2. Check the voltage 12 VDC of halogen lamp. The voltage was pre-adjusted at the factory
(Service Manual chapter 4.40 – Voltage 12 VDC of halogen lamp).
3. Check voltages + 12 VDC, - 12 VDC, + 5 VDC and + 3 VDC (battery power)
(Service Manual chapter 4.40 – Voltages).
4. Perform the adjustment of amplifier stage
(Service Manual chapter 4.40 – Adjustment of amplifier stage).
5. The display of Photometer 5010 V5+ shows:
M A I N M E N U
M E A S U R E W I T H P R O G R . M E T H O D S
M E A S U R E W I T H B A S I C M E T H O D S
M E T H O D S N E W / C H A N G E / C O P Y
U T I L I T I E S L A M P L F
3 7 . 0 5 C 0 4 . 0 1 . 0 6 1 1 : 3 9
6. The serial number can be set by applying the service tool S5

(Service Manual chapter 3.3 – S5 - Serial no.).
7. The assignment of filter positions has to be done if additional filters has been built in
(e.g. 670 nm). Apply the service tool S7
(Service Manual chapter 3.3 – S7 – Set wavelength).
8. Do a setting of the temperature values by performing the calibration procedure of
Photometer 5010 V5+.
(Service Manual chapter 9.1 - Subject: Cuvette temperature)
(Service Manual chapter 4.40 - Thermal adjustment)
9. Do a setting of “attribute of PCB layout“ by applying the service tool S6:
Software applications may be dependent on this attribute
(Service Manual chapter 3.3 – S6 - PCB layout).
10. Delete allocated memory by applying the service tool S2:
(Service Manual chapter 3.3 – S2.1 – Delete free methods)
(Service Manual chapter 3.3 – S2.2 – Multi-standard memory)
(Service Manual chapter 3.3 – S2.3 – Delete logger memory)
(Service Manual chapter 3.3 – S2.4 – Delete QC memory)
11. Define the laboratory name by applying the utility U11:
The name of the laboratory can be stored permanently
(OM chapter 7.2.11 – Laboratory name).
12. Define the user names by applying the utility U12:
The names of maximum five users can be stored permanently
(OM chapter 7.2.12 – User name).
13. Do a dark level adjustment by applying utility U1 in combination with flow-through system.
(OM chapter 7.2.1 - Dark level adjustment).
The utility is working specifically to the current adaptor. An adjustment of the standard cuvette adaptor
should be done later on.
14. Perform a media test by applying utility U4.4
(OM chapter 7.2.4.2 – Media test).

15. Perform a pump calibration by applying utility U4.2
(OM chapter 7.2.4.4 – Pump calibration).
16. Switch off Photometer 5010 V5+. Change the cuvette adaptor. Switch on Photometer 5010 V5+.
17. Do a dark level adjustment by applying utility U1 in combination with standard cuvette adapter.
See OM chapter 7.2.1 - Dark level adjustment.
18. Control the settings by applying utility U7
(OM chapter 7.2.7 - Printout settings).
******ACTUAL*SETS*******
DATE: 11.05.08
TIME: 11:49:06
PHOTOMETER 5010 # 7000 Yellow marked variables:
V5.12a 31.10.08 D /2.0
PCB LAYOUT d Those variables are specific to the
ADC COUNTS (DARK ADJ.) E device and created in the factory.
0: 17970 1: 17970 In case of replacing the variables
2: 17971 3: 17971 get information by:
4: 17971 5: 17971
6: 17972 7: 17972 Serial number:
ADC COUNTS (DARK ADJ.) D (see item 6)
0: 17970 1: 17971
2: 17971 3: 17972 Layout of pcb motherboard:
4: 17972 5: 17976 (see item 9)
6: 17980 7: 17980
TEMPERATURE E Temperature values:
25C 8250 3000 (see item 8)
30C 9500 3000
37C 11250 3000 ADC correction:
TEMPERATURE D The default value is 150.
25C 8250 3000
30C 9500 3000 Boost nm:
37C 11250 3000 The default value is 390.
FILTER
0: DDD 1: 340
2: 405 3: 492 Red marked variables:
4: 546 5: 578 ADC counts:
6: 623 7: 999 (see item 13 and 17)
8: 999 9: 999
PUMP MS Air, MS/50ul and B-Det:
MS AIR 205 (see item 14 and 15)
MS/50ul 61
B-DET. 4 VDC Lamp:
BATTERY: OK (see item 2 and chapter 3.3 – S17
VOLUME OPTIMIZED OFF Calibration 12 VADC)
VDC LAMP 12.09V
ADC CORRECTION 150
STACK TEST 18
BOOST nm 390
EDP ON (STX-ETX-BCC)
LANGUAGE
1: ENGLISH
2: GERMAN
KEY SIGNAL ON
PROGR. METHODS 0

4.40 PCB RR-120 MOTHERBOARD Layout c REF 5010-120





33 R

Attention! The following parts are not equipped on the motherboard.
Circuit diagram page 4.40.16
P1 Potentiometer 10K
D1, D2 Diode 1N4148

R25 Resistor 1K5
R24 Resistor 5K6
R11 Resistor 10K
ST6 Header 1x4
T1 Transistor BC547
Attention! The following parts of the circuit diagrams are not specified.
R13 Resistor 4R7

4.40 PCB RR-120 MOTHERBOARD Layout d REF 5010-120






Attention! The following parts of the circuit diagrams are not equipped on the motherboard.
P1 Potentiometer 10K
Attention! The following parts of the circuit diagrams are used with different values.
R13 Resistor 4R7

R30 Resistor
in case of using 12 mm interference filters 470K or
560K
in case of using 10 mm interference filters 1M
R40 Resistor
in case of using 12 mm interference filters 470K or
560K
in case of using 10 mm interference filters 1M
C23 Capacitor 680 pF or

470 pF or
2200 pF
Description of sparepart
The resistors R30 and R40 are equipped with two 1MOhm resistors in parallel circuit. This configuration
results in an effective resistor of 500K.
If the board which has to be replaced is equipped with 1M resistors:

One of both R30 and R40 has to be removed by side cutting pliers.
two 1Mohm resistors

4.41 TOUCHSCREEN REF 5010-057
The touchscreen is the control for direct functions and alphanumerical inputs combined with a graphic display.
Hint: If the device is maladjusted, this function can directly be called during the switching on routine:
Keep the touchscreen pressed during switching on. After some seconds a deep signal tone sounds and the
text message “TOUCH PANEL ADJUSTMENT” will be shown at the first line of the greeting screen. Release
the touchscreen within one second. Execute the procedure called “Touchscreen adjustment” based on the
description in the “Operating Instructions”.
Location
Top case
Replacement
Installation
Front view of the touchscreen
J/ST9
J/ST8
J/ST1
Back view of the touchscreen

Touchscreen with PCB RR-122
PCB RR-122
Cable for backlight illumination of the touchscreen
Connector for flexible cable with safety latch
Flexible cable of J/ST8

Attention: In case of separating the PCB RR-122
from the touchscreen the flexible cable has to be
removed after opening the safety latch.

CLOSE
Connector for flexible cable with safety latch

OPEN
Flexible cable of J/ST8

Attention: The safety latch has to be opened in case
of unplugging the flexible cable.

inside of the top case

Mounting parts of the touchscreen:
With the spacer the position of the touchscreen can

be adjusted. The nut has to be unscrewed.
Nut
Spacer
Spring

Service Manual 5010 Riele

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Service Manual 5010 Riele

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Photometer 5010 V5+

RIELE BERLIN Photometer 5010 V5+ 3.1.1 29.08.2007

RIELE BERLIN Photometer 5010 V5+ 3.1.2 29.08.2007

Scrolling through all utility programs is possible

The last key is representing the service tools.

RIELE BERLIN Photometer 5010 V5+ 3.2.1 12.03.2009

The service tools are reserved for trained

PASSWORD The password is given as

RIELE BERLIN Photometer 5010 V5+ 3.2.2 12.03.2009

SELECTION OF SERVICE TOOLS

Change in service program with

SERVICE TOOLS [13467]

1 2 3 4 5 6 7 8 The service level will be opened until to the next

RIELE BERLIN Photometer 5010 V5+ 3.3.1 11.03.2009

Selection of a desired service tool is possible with

S Y S T E M I N I T I A L I S A T I O N P A G E The current page is shown on the right upper corner of

Item no. Service tool Description

RIELE BERLIN Photometer 5010 V5+ 3.3.2 11.03.2009

DESCRIPTION OF SERVICE TOOLS

Several settings (see table) are then typed over in the

[EXIT] leaves the function without any changes.

After a print-out of the program release the date and

DATE TIME The action ends with a long beep.

RIELE BERLIN Photometer 5010 V5+ 3.3.3 11.03.2009

S2.1 Delete Free Methods

The action ends with a long beep.

E X I T S T A R T [EXIT] leaves the function without any changes.

S2.2 Multi-Standard Memory

M U L T I - S T D M E M O R Y The contents of the memory can be exported and

The action ends with a long beep.

RIELE BERLIN Photometer 5010 V5+ 3.3.4 11.03.2009

S2.3 Delete Logger Memory

D E L . L O G G E R M E M O R Y The action ends with a long beep.

[EXIT] leaves the function without any changes.

S2.4 Delete QC Memory

D E L . Q C M E M O R Y The action ends with a long beep.

[EXIT] leaves the function without any changes.

RIELE BERLIN Photometer 5010 V5+ 3.3.5 11.03.2009

For three seconds all pixels of the touch screen are

The test terminates by itself.

[EXIT] leaves the function without any changes.

L A M P With [MIN.] the lamp voltage can be temporarily

With [MAX.] the lamp voltage arises to its normal value.

RIELE BERLIN Photometer 5010 V5+ 3.3.6 11.03.2009

The attribute can be changed with [SELECT].

[EXIT] leaves the function without any changes.

In the first line the current filter position is shown.

The new value of the wavelength has to be entered.

RIELE BERLIN Photometer 5010 V5+ 3.3.7 11.03.2009

S8 Test Filter Wheel

With [SELECT] the temperature level can be chosen.

With [OK] the temperature regulation is started.

[EXIT] leaves the function without any changes.

RIELE BERLIN Photometer 5010 V5+ 3.3.8 11.03.2009

S10 Temperature Value

The cursor of the current temperature value is blinking.

With [NEW] a temperature value can be edited.

Enter temperature value. Confirm with [E].

(chapter 4.40 - Thermal adjustment)

S11 Correction Value

The cursor of the current correction value is blinking.

With [NEW] a correction value can be edited.

Enter correction value. Confirm with [E].

RIELE BERLIN Photometer 5010 V5+ 3.3.9 11.03.2009