RISK ASSESSMENT

Project : United breweries Ltd

Client : UBL
RISK ASSESSMENT FOR: Roof sheeting Works
CONTRACTOR NAME: Kirby ( SIS Construction )

Date: 26-01-2019
KEY: L = Likelihood S = Severity R = Risk (Likelihood x Severity)
L = Low priority to be implemented M = Medium priority to be scheduled as H = High priority to be acted on
RISK RANKING:
when resources allow. soon as practicable. immediately.
Population at Risk Rating Revised Rating
Task/Element Potential Hazards
Risk Control Measures
L S R L S R
 Good housekeeping in the area.
 Remove all unwanted materials, tools and
equipments
1. Presence of
A)  Proper Coordination with supervisor.
unsuitable materials.
Area Workmen 3 3 M  Check all tool & tackles before use, 1 3 L
2. Tools and
preparation  Ensure all electrical tools must be inspected and
equipment’s.
approved by competent person,
 Ensure Proper illumination at night work

 All necessary checking/inspections of trailer

 Ensure about the fitness of the vehicles to be
conducted before starting of operation.
 Trailer must have certified and competent driver
B)
 Tag rope shall be used for guiding the lifted
Unloading of Toppling / Falling of
Helpers & loads.
sheeting materials from 3 4 M 1 3 L
khalasi  Ensure crane third party certificate & inspection
Material at vehicles.
checklist, along with operator competency,
site
 Nobody should work under suspended load at
any circumstances.
 Fabricated parts/ sheet material should be
positioned on support pad of the trailer.
  Materials shall be properly secured on the
vehicle with suitable chains locks with additional
precautions.
 Barricade the area properly
 The total material handling operation will be
carried out under authorized / competent
supervisor / Rigger.
 During positioning & placement of load all
precautions should be taken to avoid injuries due
to press in-between.
 Correct rigging practice shall be followed.
 Ensure safe stacking of sheet material/bundles in
designated area. With well barrication under
competent supervision.

 Inspection of crane, SWL marked.

 Ensure safe placement of crane ,compaction of
the base ,outriggers fully extended, level of
ground.
 Competent crane operator shall be engaged for
lifting operation.
 Lifting Work Permit procedure should be
followed.
C)  Ensure Good housekeeping in the area.
Using Mobile 1. Ground set up. Rigger/  Appropriate PPE shall be worn by everybody at
crane for 2. Crane collapse. Helpers/ work.
4 5 H 2 3 L
lifting roof 3. Operation of crane. khalasis/  Lifting area will be barricaded and posted with
sheets/materi 4. Incompetent Operator supervisor s signboard.
al  Crane and all lifting gears must have load test
certificate and good in condition prior to use.
 Outriggers must be fully extended & on strong
support/slippers & on well compacted ground.
 Load to be lifted should not exceed SWL of
equipment& lifting tackles at all time.
 Crane checklist to complete by operator/ safety
 Crane boom length at right radius and angle to be
arranged accordingly with load,
  Ensure that crane automatic load indicator is in
good condition.
 Crane must be in good condition with load test
certificate prior to use.
 Following rigging operation with
certified/competent rigger with proper
communication.
 Comply with safe working procedures.
 Conducting toolbox talk regarding lifting
operations and use of lifting.
 All material shall be unloaded by crane in
proper/designated place to avoid manual
handling.
 Tag line shall be provided while loading and
unloading, lifting.
 Use proper slings/D-shackle (with colour code).
 Use of proper hardware for the right job.
 Ensure Proper illumination at night work.
 Weather condition to be taken into
consideration.
 stop work during high wind & rain.
 Follow height work permit, ensure control
measures
 Ensure safe working platform/safe access for
D) workers at height.
Working at  If required, Safetynet should be installed at edges
height while to prevent the fall of material on ground.
1. Fall of Material.
all  Competent supervision to be provided,
2. Fall of person from Workmen,
tasks/sheeting  check fitness of workers,
height supervisors & 4 5 H 1 4 L
work  Ensure correct use of PPEs. (full body Safety
3. collapse of engineer
Gutter sheet harness use is must,)
scaffolding or boom lift
fitting  Ensure that the workmen are screened for
Eves fitting working at height.
FRP lining  Tie spanners/hand tools by a rope.
 Ensure that Sheet which is being lifted manual by
standard new rope of PP16mm or above
diameter.
 Lifting rope to be inspected before use, ensure
proper tie up of sheet. Discard worn-out(even at
minute level) rope immediately .
 Full body harness must be worn & anchored with
life line (life line-25mm new pp rope),life line to
be periodically inspected.
 Workmen on top must be equipped with
retractable fall arrestor/life line anchoring &
additional anchoring of harness to structure
purlin.
 Provide approved safety net below the sheeting
work area.
 Safety Harness must be checked before use.
 Competent workmen should be always in
anchored position.(harness duly anchored to
lifeline)
 Loose parts to be kept 1m away from the edges
of the building in secure position.
 Area beneath height work is cordoned of.
 Tool box talk before starting the job
 Ensure that there is no loose material at height.
 If any work platform is to be used for
inspection ,it must be as per approved standard,
 structure & platform must be thoroughly checked
by competent supervisor
 Weather condition to be taken into
consideration,
 Stop work during high wind & rain.
 Ensure Safe access to work place is provided,
 Also whether the edge protection provided
adequate
 Ensure the work area away from the vicinity of
moving object.
 Competent supervision.
 Use 25 mm PP rope (well inspected/new) as a life
line for the purpose of anchoring the harness.
 Take extreme precautions to avoid the fall of any
material from height.
 Ensure proper illumination level in night duty
(should be above 65Lux) Follow night work
permit.
 As Gutters structure are already fabricated &
fitted by Kirby ,the gutter sheets has to be fitted
very carefully by competent workmen.
 Eves fitting work- Use approved boom lift as a
working platform ,Inspect before use
 Engage trained competent workmen with
competent supervision
 Tie spanners/hand tools by a rope.
 Take all precautions to avoid the fall of loose
material
 Barricade the area beneath the work.
 Only trained ,experienced workmen will be
deployed to use auto seaming machine
 Machine will be tied with 20 mm pp rope of
suitable length.
 All workmen will be in anchored position
 TBT before work start
 Ensure competent supervision

 For FRP lining work –only experienced,

competent workmen will be deployed.
 Ensure competent supervision for it.
 Follow height safety control measures explained
above (in this task D)
 Keep MSDS of chemical
compounds/solvents/resins used for FRP
 Ensure safe stocking of FRP material with
warning sign.
 Ensure use of adequate ppe-rubber hand gloves,
safety googles ,nose mask etc
 TBT before task
  Barricade the area below/near FRP work
 Explain workers to clean the hands immediately
after work & before taking food.
 Ensure no work in high wind & rain.
 Strictly follow –NO smoking
 No any hot work near all these materials/& task

 Only competent workers are allowed to operate

the tools/power tools.
 Use Correct tool & Correct method for the job
 Follow manufacturer safety precautions.
E)  Conducting pre inspection of electrical tools and
Use of Hand Use of wrong tool , cables is must.
tools/power Incorrect work method  All electrical leads/cables to be free from any
Workers 3 4 M 2 2 L
tools for may result in cut damages.
bolting & injury, electrical shock  Only industrial type & approved electrical
other tasks sockets, plugs, cables are to be used in site.
 Keep manual of power tools/machines at site.

 Lifting of material securely.

 Life line or safety net to be provide.
 Below the ground level barricade the area.
1. Cut injury.
 Tool box talk before starting the job
F) 2.Fall of material or
Turbo vent persons from workers  Ensure that there is no loose material at height.
fixing openings.

 Do proper housekeeping
Presence of  Segregate the usable material from the lot.
G)
unsuitable, unwanted Workers 3 4 M  Use competent personal for identification & 2 2 L
Work
material & tools. Injury  Storing. Equipment’s to be sent back at
completion
to personnel designated area.
  Crane to be safely sent back to the designated
place.

Prepared By – K.M.Naidu Reviewed & approved By -

RISK ASSESSMENT MATRIX

PROBABILITY FOR
SEVERITY CRITERIA
POTENTIAL INCIDENT SEVERITY

(1) Very (2) (3) Possible (4) Likely (5) Very Likely
Unlikely Unlikely
Operations but unusual not surprising no doubt
but possible though
under extreme conceivable
Personnel  Asset damage Environmental Reputation circumstances
 Downtime
(1)First Aid (1)Slight (<$1,000) (1) Slight (1)Local exposure 1 2 3 4 5
(< 1 Gallon)
(1) 8 hours

(2)Medical Treatment (2)Minor (<$10,000) (2) Minor (2)State exposure 2 4 6 8 10

(< 42 Gallons)
(2)< = 1 day

(3)Lost Time/ Rest. injury (3)Medium (<$100,000) (3) Medium (3) National exposure 3 6 9 12 15
(<420 Gallons)
(3)> 1 day

(4)Single Fatality (4)Major (<$1,000,000) (4) Major (4)Regional exposure 4 8 12 16 20

(<4,200 Gallons)
(4)> 1 week

(5)Multiple Fatality (5)Extensive (>$1,000,000) (5) Massive (5)International 5 10 15 20 25

(>4,200 Gallons) exposure
(5)> 1 month

Personnel with competency and skills to perform the job have the authority to proceed after verbally discussing the job
1–6 Low Risk
requirements with anyone performing the work with them.
May be acceptable; however, review task to see if risk can be reduced further.
 Job shall only proceed with appropriate authorization after consultation with HS&E personnel and assessment team. Where
7 – 15 Medium
possible, the job shall be redefined to take account of the hazards involved or the risk shall be reduced further prior starting the
Risk
job(TRA Section 4, RISK IDENTIFICATION, ASSESSMENT AND CONTROL). If applicable, a Permit-to-Work shall be
obtained in accordance with Permit to Work System.

The job must not proceed until it has been redefined or further control measures put in place to reduce risk. The controls shall
16 – 25 High Risk
be re-assessed for adequacy prior to starting the job.