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SCHEDULE OF REQUIREMENTS FOR ICF/MD/SPEC-200
MANUFACTURE AND SUPPLY OF STAINLESS | Issue Status: 01
/ STEEL SIDEWALL & ROOF ASSEMBLIES Revision : 04
{ : Date : 28.09.2017
, Page 11 of 19
> Spot weld for daily production ted, indentation rheasureinent, spot welding
tool dressing data.
42.4 The Quality Assuranca Plan (QAP) to be submitted to ICF initially for
approval.
42.6 ROUTINE INSPECTION
“ Routine inspection of each finished item shall be carried out as follows for
spot welds.
4 a) Paper test- a stiff white paper shall be passed at random locations (at
Jeast-two locations in each window bay) between spot welded members to
ensure that the welding took place and there is no gap. If paper passes
freely, then the item stands rejected.
) Chisel test — a chisel should be driven between two spot welds unl one or
woth welds break. The fractured nugget should form cup and cone shaped
: facture and size of nugget should be approximately to the size of spot
i : Weld, This test is to be done at two random locations to ensure fusion of
Spot weld, Ifthe result Is not satisfactory, the item stands rejected. Ifthe
result is satisfactory, the tested area should be levelled by tinkering and
TIG welded
412.6 Quality requirement of ail the spot welds shall be evaluated to weld
performance class CP C2 of ISO 15085- Part-3. (for reference annexure “A
shall be followed.)
CHECKED BY VERIEIED BY APPROVED BY
yo Cob
[sem DY.CME/D CDEMECH
PREPARED BYSCHEDULE OF REQUIREMENTS FOR ICF/MDISPEGC-200
MANUFACTURE AND SUPPLY OF STAINLESS | Issue Status: 01
/ STEEL SIDEWALL & ROOF ASSEMBLIES Revision : 04
[ = Date : 28.09.2017
| a Page 11 of 19
> Spot weld for daily production ted, indentation rheasureinent, spot welding
tool dressing data.
42.4 The Quality Assurance Plan (QAP) to be submitted to [CF initially for
approval.
42.6 ROUTINE INSPECTION
“ Routine inspection of each finished item shall be carried out as follows for
spot welds.
4 a) Paper test- a stiff white paper shall be passed at random locations (at
Jeast-two locations in each window bay) between spot welded members to
ensure that the welding took place and there is no gap. If paper passes
freely, then the item stands rejected.
) Chisel test — a chisel should be driven between two spot welds unl one or
th welds break. The fractured nugget should form cup and cone shaped
: facture and size of nugget should be approximately to the size of spot
: Weld. This test is to be done at two random locations to ensure fusion of
Spot weld, If the results not satisfactory, the item stands rejected. If the
result is satisfactory, the tested area should be levelled by tinkering and
TIG welded.
¥ 42.6 Quality requirement of ail the spot welds shall be evaluated to weld
performance class CP C2 of ISO 15085- Part-3. (for reference annexure ~A
shall be followed.)
CHECKED BY VERIEIED BY APPROVED BY
or Cab
SSE/D | SMD DY.CME/D CDE/MECH
| PREPARED BY