Professional Documents
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MASTERTOP 1210 CP
High-build solvent free epoxy coating system for traffic deck protection
Description Advantages
MASTERTOP® 1210 CP is a multi component • Good wear and abrasion resistance.
solvent free epoxy coating system designed for • Easily applied.
application at thicknesses between 0.8mm- • Profiled finish for slip resistance
2.0mm on basement and ground floor car parks, • Good general chemical resistance.
or on intermediate traffic decks exhibiting little or • Limited maintenance.
no structural movement. MASTERTOP® 1210 CP
is applied to produce a durable profiled finish. Packaging
MASTERTOP® 1200 Plus Resin is supplied in
Primary uses 12.4kg units.
MASTERTOP® 1210 CP has good wear and MASTERTOP® 1210 CP is supplied as a 26kg
abrasion resistance and is suitable for use on multi component pack (colour pack included).
many traffic deck applications. MASTERTOP® SRA NO. 3 is available in 25kg
units.
It provides impermeable protection against vehicle MASTERTOP® TC44 LM is supplied in 18 litre
related spillages such as common oils, greases, units.
lubricants, aviation fuels or A.C fluid. In addition it
offers good general chemical resistance, but as in Physical properties
all corrosive situations, a full analysis of operating Properties listed are only for guidance and are not a
and exposure conditions is required, followed by guarantee of performance
Storage
Store out of direct sunlight, clear of the ground on
pallets protected from rainfall. Avoid excessive
compaction and protect from extremes of
temperatures. In tropical climates the product
must be stored in an air conditioned environment.
Safety precautions
As with all chemical products, care should be
taken during use and storage to avoid contact
with eyes, mouth, skin and foodstuffs (which can
also be tainted with vapour until products is fully
cured or dried). Treat splashes to eyes and skin
immediately. If accidentally ingested, seek
medical attention. Reseal containers after use.
Note
Field service, where provided, does not constitute
supervisory responsibility. For additional
information contact your local BASF
representative.
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with
any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the
application are beyond our control.
As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
general chemical resistance, but as in all corrosive Laboratory tests carried out at 25°C
Pot life 40 mins.
situations, a full analysis of operating and
Curing time 15 hours
exposure conditions is required, followed by
Mixed density at 25°C 1.556
reference to chemical resistance data to ensure Mixed density with Solvent No. 2
product suitability. Maximum service temp 60°C
Flexural Strength (BS 6319 Part 3) 19.0N/mm²
MASTERTOP® 1210 PLUS may be applied in the Tensile Strength (BS 6319 Part 7) 15.0N/mm²
following industries Slip resistance (TRL rubber) profiled 85
surface
NB This gives examples only and does not
constitute a full and comprehensive list. For Guide to application
further information on application possibilities Remove all surface laitance, oil, grease or any
contact BASF Construction chemicals UAE LLC. defective concrete that will reduce the bond of the
Pharmaceutical and other medical laboratory MASTERTOP® 1210 PLUS to the substrate.
situations.
• Industrial production facilities The surface over which the MASTERTOP® 1210
• Light engineering workshops PLUS is to be laid must be flat and suitably
• Aircraft hangars and maintenance areas. prepared.
• Warehouses
®
MASTERTOP 1210 PLUS
Surface irregularities must be ground down or filled head until all striations have disappeared and a
out with CONCRESIVE 2200 or repair materials from uniform colour is obtained (for a minimum of 1
the EMACO range. minute). Add the MASTERTOP® 1210 PLUS
aggregate, whilst continuing to mix for a further 2
A light etch giving the texture of medium grit sand minutes or until it can be seen that the mixed material
paper is the ideal surface profile for the application of is lump free.
MASTERTOP® 1210 PLUS, this can be achieved by
light grit blasting, capture blasting or surface grinding. Application:
After all preparation has been completed, ensure dust To achieve a smooth finish at 0.5mm apply the
is removed from the surface preferably by vacuuming. MASTERTOP® 1210 PLUS, as a single coat with a
notched trowel or similar. At thickness greater than
Prior to application MASTERTOP® 1210 PLUS should 0.5mm, use pin screed, trowel or airless spray.
be stored under cover in an air-conditioned
environment and protected from extremes of The coating should be rolled with a spike roller as
temperature which may cause inconsistent soon as possible after application to achieve a
workability, finish and cure times for the mixed uniform finish. The applied coating should be rolled a
material. second time after 15-20 minutes. Continuous rolling
does not harm the product while it is still fluid.
Sealing:
All porous concrete surfaces to be overlaid with Always wear spiked shoes when rolling the
MASTERTOP® 1210 PLUS must be sealed with a MASTERTOP® 1210 PLUS with a spiked roller.
coat of MASTERTOP® 1200 PLUS resin with the
addition of 0.5ltr of SOLVENT NO. 2. Add the Yield
SOLVENT NO. 2 to the base and reactor A 26kg unit will yield 16.71 litre of mixed material.
components, after they have been decanted into the
mixing container, then mix the base and reactor MASTERTOP® 1210 PLUS systems are supplied
components together until all striations have in preweighed packs which should not be split
disappeared. Apply the mixed material to the dry or divided. It is important to use complete
substrate at the rate of 6-8 m² / ltr using a medium or packs.
short hair roller. Allow the sealer to become
completely tack free before over-coating with Equipment care
MASTERTOP® 1210 PLUS. Remove uncured MASTERTOP® 1210 PLUS from
tools and equipment using SOLVENT NO 2.
Mixing:
Pour the reactor into the base container, add the
colour pack and mix using a drill and spiral mixing
®
MASTERTOP 1210 PLUS
Storage
Store out of direct sunlight, clear of the ground on
pallets protected from rainfall. Avoid excessive
compaction and protect from extremes of
temperatures. In tropical climates the product must
be stored in an air conditioned environment.
Safety precautions
As with all chemical products, care should be taken
during use and storage to avoid contact with eyes,
mouth, skin and foodstuffs (which can also be
tainted with vapour until products is fully cured or
dried). Treat splashes to eyes and skin immediately.
If accidentally ingested, seek medical attention.
Reseal containers after use.
Note
Field service, where provided, does not constitute
supervisory responsibility. For additional information
contact your local BASF representative.
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with
any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the
application are beyond our control.
As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
It is essential to seal the concrete surface prior to Always keep the mixing time the same for all
the application of MASTERTOP® 1230 PLUS, to batches, to ensure a uniform colour when the
prevent air from the substrate rising through the product is applied.
MASTERTOP® 1230 PLUS while it sets.
Laying:
®
Seal the concrete with MASTERTOP 1200 Resin Pour the mixed material onto the primed and
diluted with 0.5 litres SOLVENT No. 2 (if required sealed surface, and spread to the required
or permissible). thickness using a pin screed, notched trowel or
steel float. As soon as the material has been
Pour the base and reactor components into a spread to the required level, the applied material
suitable mixing vessel, and add the SOLVENT No.
®
MASTERTOP 1230 PLUS
should be rolled with a spiked roller to release
entrapped air and remove trowel marks. Storage
Shelf life is up to one year when stored under
Rolling should be continued until all air is released cover, out of direct sunlight and protected from
and a uniform colour is obtained. extremes of temperature.
The operator should always wear spiked shoes
when using the spiked roller so that he can walk Note
in the wet material. Field service, where provided, does not constitute
Rolling should cease before the MASTERTOP® supervisory responsibility. For additional
1230 PLUS begins to gel. information contact your local BASF
representative.
Equipment BASF reserves the right to have the true cause of
Vacuum recovery shot blasting Scarifier any difficulty determined by accepted test
machine (Errut / Von Arx) methods.
Masking tape / polythene sheets Grinder
Heaters for cold weather work Overalls
Quality and care
Trowels Lighting
All products originating from BASF’s Dubai, UAE
Slow speed drill with suitable Spiked roller
paddle facility are manufactured under a management
Brushes or short nap hair rollers Spiked shoes system independently certified to conform to the
Industrial vacuum Pin screed requirements of the quality, environmental and
occupational health & safety standards ISO 9001,
Equipment care ISO 14001 and OHSAS 18001.
Remove MASTERTOP® 1230 PLUS from tools
and equipment whilst still wet using SOLVENT 08/2000 BASF_CC-UAE revised 08/2005
Yield
A 38kg unit of MASTERTOP® 1230 PLUS will yield
21.19 litres of mixed material.
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with
any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the
application are beyond our control.
As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
Description Colours
UCRETE® DP is a family of products with defined UCRETE® DP is available in six standard colours:
surface profiles suitable for applications in wet and
dry process environments. Red Yellow Green Orange Grey Cream
The system offers a uniformity of surface texture UCRETE® floor systems have been formulated to
with enhanced aesthetics so providing a safe and provide the very highest chemical and heat
attractive working environment. resistance. As a direct result some yellowing of
the installed floor will occur in areas of direct UV
It is dense and impervious providing the ideal floor exposure. This is most apparent in lighter colours.
finish for applications in the food and beverage,
pharmaceutical and chemical industries and Typical physical properties
wherever a robust long lived floor is required. Properties listed are only for guidance and are not a
guarantee of performance
Samples cured for 28 days at 20°C
With three thickness specifications and three
Density (BS 6319 : Part 5) 2000-2090kg/m³
defined surface profiles available, UCRETE® DP is
Compressive strength
designed to meet a wide range of service and 48-58 MPa
(BS 6319 : Part 2)
temperature requirements. Tensile strength (ISO R527) 5-7MPa
Flexural strength (ISO 178) 12-14MPa
UCRETE® Industrial Flooring has been widely used Compressive modulus
3250-5000 MPa
throughout industry for more than 30 years, many (BS 6319:Part 6)
of the older floors are still in service. A detailed Adhesive strength (BS 6319 :
concrete failure
project reference list is available upon request. Part 4)
Thermal expansion
2-6 x 10-5 °C-1
(ASTM C531 : Part 4.05)
Packaging
Thermal conductivity (BS 874) 1.1 W/m. °C
UCRETE® DP is available in:
Surface spread of flame
Class 2
(BS 476 : Part 7)
®
UCRETE DP Basecoat B4 18.69kg
UCRETE® DP Basecoat B6 22.99kg
Performance data
UCRETE® DP Basecoat B9 26.69kg
Slip Resistance
UCRETE® DP B9 Part 4 4.0kg
FILLER F5 / F20 F25 25kg UCRETE® DP conforms to the HSE Guidance
UCRETE® DP Topcoat 3.72kg Sheet 156 and Food Sheet No.22, issued by the
UCRETE® Colour Pack 0.4kg Health and Safety Executive, on slip resistance.
The UCRETE® DP surface profiles have coefficient
of friction as determined using the TRRL slip
®
UCRETE DP
resistance tester with 4S rubber on the wet floor Acetic acid, 50%: As spirit vinegar widely used in
as follows: the food industry, indicative of resistance to
UCRETE® DP 10 50-60 vinegar, sauces, etc. All concentrations of Lactic
®
UCRETE DP 20 55-75 Acid @ 60°C: Indicative of resistance to milk and
UCRETE® DP 30 60-80 dairy products. Oleic Acid, 100% @ 60°C:
Representative of the organic acids formed by
The UCRETE® DP surface profiles conform to DIN oxidation of vegetable and animal fats widely
51130 as follows: encountered in the food industry. Concentrated
Citric Acid: As found in citrus fruits and
UCRETE® DP 10 R11 representative of the wider range of fruit acids
UCRETE® DP 20 R13 V4 which can rapidly degrade other resin floors.
UCRETE® DP 30 R13 V8 Methanol, 100%: Representative of alcohols and
the wider range of solvents used in the
The extremely robust aggregates used to provide pharmaceutical industry.
the texture of UCRETE® DP 20 and UCRETE®
DP30 are designed to maintain optimum slip UCRETE® DP is also resistant to a wide range of
resistance for many years. Where there is heavy mineral oils, salts and inorganic acids, extensive
hard wheeled traffic it is recommended that chemical resistance tables are available upon
UCRETE® DP30 is used. Optimum slip resistance request. Note: some staining or discolouration
can only be maintained with regular cleaning. may occur with some chemicals depending upon
the nature of the spillage and the standards of
Temperature Resistance: house keeping employed.
The UCRETE® DP resins do not start to soften
until temperatures above 130°C are exceeded. 9 Impact Resistance:
mm specifications are fully serviceable up to With high mechanical strengths and a low elastic
120°C. Correctly installed UCRETE® DP at 9 mm modulus, UCRETE® DP is very resilient and able to
thickness can withstand regular and routine withstand severe impact loads. While no material
discharges of boiling water, hot oils and fats. is indestructible and surface chipping may occur,
brittle modes of failure resulting in cracking and
Non Tainting: disbondment are unknown with UCRETE® floors
The UCRETE® DP systems are solvent free and
non tainting as tested by the Campden & Cleaning & Hygiene:
Chorleywood Food Research Association. UCRETE® DP is cleaned using industry standard
cleaning chemicals and equipment. The use of a
Chemical resistance food industry standard scrubber drier machine is
UCRETE® DP offers exceptional resistance to a recommended.
wide range of chemical aggressors. For example
UCRETE® is resistant to the following commonly Permeability:
encountered chemicals. UCRETE® DP exhibits zero absorption when
tested to CP.BM2/67/2.
®
UCRETE DP
120ºC and is fully steam cleanable. In extreme
Substrate Moisture Tolerance: thermal shock environments a well designed
UCRETE® Industrial Flooring is extremely tolerant substrate of good quality concrete is essential.
to residual substrate moisture and can be installed
directly onto 7 day old concrete, or onto old good Substrate quality
quality concrete with high moisture contents Concrete substrates should be visibly dry and
without the use of special primers provided there have a minimum tensile strength of 1.5 MPa.
is a functioning DPM within the structure. This Refer to the guide ‘The Design & Preparation of
enables rapid construction programmes to be Substrates for UCRETE® Industrial Flooring’ All
maintained and facilitates refurbishment work in joints in the substrate concrete subject to
wet process areas. Epoxy surface DPMs should movement should be reflected through the
not be used as they soften under high UCRETE® DP floor and sealed with a suitable
temperature conditions and will lead to floor sealant.
failure.
Storage
Specification In covered warehouse conditions, above 5ºC and
The UCRETE® DP system consists of three below 30ºC and out of direct sunlight. Materials
surface textures, 10, 20, and 30, which can be must be raised off the floor and kept dry. Parts 1
installed at thicknesses of 4, 6 or 9 mm & 2 must be protected from frost.
depending upon the service conditions. The
specifier should specify the grade and surface Application conditions
texture required, as UCRETE® DP 10, UCRETE® For best results materials, substrate and air
DP 20 or UCRETE® DP 30 and the required temperature should be in the range 15-30°C.
thickness. Whilst UCRETE® DP will cure out effectively over a
wide range of temperatures the optimum
For example: appearance and profiles are most readily achieved
The floor finish shall be UCRETE® DP 10/20/30 under good site conditions Low temperatures will
(select depending upon required texture), from retard the setting and can impair the visual
BASF Construction Chemicals UAE LLC, PO Box appearance of the floor. High temperatures will
37127, Dubai, UAE installed at 4/6/9* mm (select shorten the open time and can impair the
depending on service conditions) installed in appearance of the floor.
accordance with the manufacturers’ instructions.
*A 4 mm UCRETE® DP floor is fully resistant to Curing
liquid spillage and discharge up to 60ºC. *A 6 mm Normally, UCRETE® DP floors can be put into
UCRETE® DP floor is fully resistant to liquid service within 24 hours even at 8°C.
spillage and discharge up to 70°C and can be
lightly steam cleaned.
Cleaning
Regular cleaning and maintenance will enhance
the life and appearance of any floor. UCRETE® DP
is readily cleaned with industry standard cleaning
chemicals and equipment. Please consult your
local cleaning chemical or equipment supplier.
Note
Field service, where provided, does not constitute
supervisory responsibility. For additional
information contact your local BASF
representative.
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with
any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the
application are beyond our control.
As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
Packaging
UCRETE® WR is supplied as a 15.3kg multi-
component:
Part 1: 1.01kg net weight.
Part 2: 1.09kg net weight.
®
UCRETE WR
Application Coverage
Substrate quality: 3mm: 7-8kg/m²
Substrate will normally be concrete or polymer- 6mm: 12-13kg/m²
modified screeds. Other substrates may be
suitable, consult your specialist applicator or Not including cove radius.
BASF Construction Chemicals office for advice.
All substrates must be clean and free from dust Coverage is influenced by substrate roughness,
and loose particles. Concrete and other porosity and temperature.
cementitious substrates must be visibly dry and Chemical resistance
have a minimum tensile (pull-off) strength of 1.5 UCRETE® WR will resist spillages of:
N/mm². UCRETE® WR may be applied to
substrates of lower strength but the long-term • dilute and concentrated acids: hydrochloric,
performance of the floor may be affected. All nitric, phosphoric and sulphuric
traces of contaminants, such as oils, fats, • dilute and concentrated alkalis, including
greases, paint residues, chemicals, algae and sodium hydroxide to 50% concentration
laitance, should be removed. • most dilute and concentrated organic acids
• fats, oils and sugars
Preparation of substrate: • mineral oils, kerosene, gasoline and brake
As with all surface coatings, proper surface fluids
preparation is vital to ensure the successful • most organic solvents
application and performance of UCRETE® WR.
For practical reasons, coves are generally In many cases resistance is maintained to elevated
prepared by wire-brushing or grinding, whilst temperatures even under thermal shock conditions.
vertical surfaces may require abrasive blasting Temperature resistance is, however, dependent on
followed by vacuum cleaning to remove loose thickness.
particles. At 3mm a maximum service temperature of 60°C
should be observed. This rises to 120°C at a
Mixing and application: thickness of 9mm.
Full details of correct mixing and application Detailed information on chemical resistance is
procedures for both PRIMER TC and UCRETE® available from BASF Construction Chemicals.
WR are given in the UCRETE® Application Manual
which is available to licensed and specialist Cleaning
applicators only. Cleaning of plant and equipment should be
undertaken well away from the application area.
Curing: Xylene may be used to clean equipment, tools
The following table should be used as a guide at and spillages. In the case of spillages, excess
15 - 25°C: material must first be absorbed onto sawdust or
Operational 8 hours other disposable absorbent medium. Use correct
Full traffic and chemical resistance 48 hours handling procedures with solvents and take care
®
UCRETE WR
to avoid any accidental spillage or splashes onto Safety precautions
coated surfaces. As with all chemical products, care should be
Part 2 containers may contain small amounts of taken during use and storage to avoid contact
unreacted diisocyanates (MDI). Therefore they with eyes, mouth, skin and foodstuffs (which can
must be decontaminated with a 5% solution of also be tainted with vapour until products is fully
soda ash (sodium carbonate or washing soda) cured or dried). Treat splashes to eyes and skin
prior to disposal as building waste. immediately. If accidentally ingested, seek
medical attention. Reseal containers after use.
Maintenance
Regular cleaning and maintenance will prolong Note
the life of all resin floors, enhance the Field service, where provided, does not constitute
appearance and reduce the tendency to retain supervisory responsibility. For additional
dirt. information contact your local BASF
Specialised floor cleaning equipment and representative.
chemicals are ideally available and the suppliers
are able to offer advice on appropriate cleaning BASF reserves the right to have the true cause of
regimes. Consult your specialist applicator or any difficulty determined by accepted test
BASF Construction Chemicals office for advice. methods.
Whilst any information contained herein is true, accurate and represents our best knowledge and experience, no warranty is given or implied with
any recommendations made by us, our representatives or distributors, as the conditions of use and the competence of any labour involved in the
application are beyond our control.
As all BASF technical datasheets are updated on a regular basis it is the user's responsibility to obtain the most recent issue.
UCRETE® MF
Heavy Duty Polyurethane Floor Finish
AIR QUALITY Animal fats and vegetable oils, sugars flavourings and
UCRETE has been awarded the Indoor Air Comfort Gold essences.
Label following extensive VOC emission chamber testing
and auditing of quality management and production con- Mineral oils, kerosene, gasoline and brake fluids
trol procedures.
A wide range of organic solvents including Methanol,
This demonstrates that UCRETE is an extremely clean Xylene, Ethers and Chlorinated solvents
product without any volatile compounds that might taint
foodstuff or affect the well-being of personnel. Note: some staining or discolouration may occur with
some chemicals, depending upon the nature of the spill-
age and the standards of housekeeping employed.
All UCRETE grades give very low emissions and conform
to all the emissions requirements for indoor flooring sys- Extensive chemical resistance tables are available in the
tems in Europe including AgBB in Germany, Afsset in separate data sheet ‘A guide to the chemical resistance of
France, where they are rated A+ for VOC emissions (the UCRETE Flooring’.
cleanest rating), and M1 in Finland.
For detailed information, please contact your local BASF
Construction Chemicals office for guidance.
For further information please contact your local BASF
representative.
IMPACT RESISTANCE
With high mechanical strengths and a low elastic modulus,
TEMPERATURE RESISTANCE UCRETE MF is very resilient and able to withstand severe
A UCRETE MF floor is fully resistant to liquid spillage and impact loads. While no material is indestructible and sur-
discharge up to 70°C. Suitable for freezer temperatures face chipping may occur, brittle modes of failure resulting
down to -15°C. in cracking and disbondment are unknown with UCRETE
floors.
UCRETE® MF
Heavy Duty Polyurethane Floor Finish
Typical Properties
Density 1970 kg/m³
Compressive strength (EN13892-2) 48 - 53 MPa
Tensile strength (BS6319 Part 7) 9 MPa
Flexural strength (EN13892-2) 18 - 21 MPa
Compressive modulus (BS 6319:Part 6) 3250 - 4000 MPa
Adhesive strength to concrete (EN13892-8) concrete failure
-5 -
Coefficient of thermal expansion (ASTM C531:Part 4.05) 3.6 x 10 ºC ¹
Fire Testing (EN13501: Part 1) BFL – S1
o
Note:- Samples cured for 28 days at 20 C
SUBSTRATE MOISTURE TOLERANCE Detailed cleaning guidelines are available from your local
BASF Construction Chemicals office.
UCRETE Industrial Flooring is extremely tolerant to resid-
ual substrate moisture and can be installed directly onto 7
day old concrete, or onto old good quality concretes with SLIP RESISTANCE
high moisture contents without the use of special primers, The UCRETE MF floors have coefficient of friction as
provided there is a functioning DPM within the structure. determined to EN13036 Part 4 with 4S rubber on the wet
floor as follows:
This enables rapid construction programmes to be main-
tained and facilitates refurbishment work in wet process UCRETE MF 35
areas.
The UCRETE MF surface profiles conform to DIN51130 as
Epoxy surface DPMs should not be used as they soften follows:
under high temperature conditions and will lead to floor
UCRETE MF R10 V-
failure.
Optimum slip resistance can only be maintained with regu-
PERMEABILITY lar cleaning.
UCRETE MF exhibits zero absorption when tested to
CP.BM2/67/2. COLOURS
UCRETE MF is available in eight standard colours:
CLEANING & HYGIENE
UCRETE flooring systems are accredited for use in facili- Red Yellow Green Orange
ties operating HACCP based food safety systems. Grey Cream Blue Green/Brown
UCRETE® MF
Heavy Duty Polyurethane Floor Finish
SUBSTRATE QUALITY
Concrete substrates should be visibly dry and have a
minimum tensile strength of 1.5 MPa.
UCRETE® MF
Heavy Duty Polyurethane Floor Finish
STORAGE
In covered warehouse conditions, above 5ºC and below
30ºC and out of direct sunlight. Materials must be raised
off the floor and kept dry. Liquid components must be
protected from frost.
DISPOSAL
Part 2 containers should be decontaminated with 5%
sodium carbonate (washing soda) solution after use and
disposed of as building waste in accordance with local
regulations.
UCRETE® RG
Heavy Duty Polyurethane Render
DESCRIPTION OF PRODUCT All UCRETE grades give very low emissions and conform
UCRETE RG is a unique HD Polyurethane thixotropic
to all the emissions requirements for indoor flooring sys-
resin mortar with exceptional resistance to aggressive
tems in Europe including AgBB in Germany, Afsset in
chemicals, heavy impact and temperatures up to 120°C.
France, where they are rated A+ for VOC emissions (the
cleanest rating), and M1 in Finland.
UCRETE RG provides a robust render for vertical applica-
tions in wet and dry process environments. It is dense and
For further information please contact your local BASF
impervious providing the ideal finish for applications in the
representative
food and beverage, pharmaceutical and chemical indus-
tries.
PERFORMANCE DATA
UCRETE Industrial Flooring has been widely used
throughout industry for more than 40 years, many of the NON TAINTING
older floors are still in service. A detailed project reference UCRETE RG is solvent free and non tainting from the end
list is available upon request of mixing, as tested by the Campden Technology Ltd.
This demonstrates that UCRETE is an extremely clean Note: some staining or discolouration may occur with
product without any volatile compounds that might taint some chemicals depending upon the nature of the spillage
foodstuff or affect the well-being of personnel. and the standards of house keeping employed.
UCRETE® RG
Heavy Duty Polyurethane Render
Typical Properties
Density 2090 kg/m³
Compressive strength (EN13892-2) 47 - 52 MPa
Tensile strength (BS6319 Part 7) 7 MPa
Flexural strength (EN13892-2) 15 MPa
Abrasion resistance (EN5470-1)
Taber H22 wheel, 1000 cycles 126 mg
Epoxy surface DPMs should not be used as they soften *A 4mm UCRETE RG lining is fully resistant to liquid spill-
under high temperature conditions and will lead to floor age and discharge up to 70°C
failure.
*A 6mm UCRETE RG lining is fully resistant to liquid spill-
age and discharge up to 80°C and can be lightly steam
PERMEABILITY cleaned.
UCRETE RG exhibits zero absorption when tested to
CP.BM2/67/2. *A 9mm UCRETE RG lining is fully resistant to high tem-
perature spillage and discharge up to 120°C and is fully
steam cleanable.
CLEANING AND HYGIENE
UCRETE flooring systems are accredited for use in facili- Where long term contact with chemicals will occur, when
ties operating HACCP based food safety systems. lining drains and sumps, for example, a minimum thick-
ness of 6mm should be used
Regular cleaning and maintenance will enhance the life of
any finish, retain the appearance and reduce the tendency In extreme thermal shock environments a well designed
substrate of good quality concrete is essential.
to retain dirt.
UCRETE® RG
Heavy Duty Polyurethane Render
SUBSTRATE QUALITY
Concrete substrates should be visibly dry and have a
minimum tensile strength of 1.5 MPa.
DESCRIPTION PROPERTIES
Ucrete UD200 is a single layer, seamless, solvent-free, Colours : Yellow ~ RAL 1004
polyurethane flooring system. It has a textured matt finish Cream ~ RAL 1014
possessing a wide spectrum of chemical resistance; Orange ~ RAL 2010
withstands abrasive wear; has high impact resistance and Red ~ RAL 3001
withstands direct steam impact. Green ~ RAL 6010
Grey ~ RAL 7037
RECOMMENDED FOR
Thickness : 4 to 9 mm.
Ucrete UD200 is recommended for conditions requiring Service temperatures:
the maximum of chemical resistance, health and safety at 9 mm
and where thermal situations arise, from cool rooms to hot at 4 mm : 120°C maximum & - 40°C
environments. : 60°C maximum & - 15°C
Specific applications include:
• meat, fish and poultry processing
APPLICATION
• food and beverage production Surface Preparation
• dairies, cheese and milk products Concrete shall be clean, structurally sound and free from
• cold rooms, chillers and freezers foreign materials, contaminants, oily products and other
• pharmaceutical production debris. Concrete surfaces shall be ‘visibly dry’ with no
• chemical plants standing water. The minimum tensile (pull-off) strength
shall be 1.5N/mm² and concrete shall have cured for at
FEATURES AND BENEFITS
least 5 days. Concrete substrates shall incorporate a
Expert Installed only by trained and continuous waterproofing membrane.
application approved specialist contractors.
Concrete design shall allow provisions for movement
Fast Can be applied to 6-day-old concrete
joints, as required. In addition, provision shall be made for
application/ or 2 day old polymer screeds.
induced joints to allow any shrinkage of the concrete to
rapid access Short curing time and 8 hour access
occur along defined planes.
to foot traffic; 24 hours for vehicles.
Hygienic/ Slip resistant, non-tainting, non- All laitance shall be removed. All imperfections such as
safe dusting, monolithic (minimum joints), holes and cracks shall be repaired and levelled with the
easy to maintain, microbiologically mean level of the surface. For repairing surface
inert. uneveness, EMACO® concrete repair systems shall be
Durable/long Wide chemical resistance, wear and used.
life impact resistant, resists temperatures The whole surface shall be enclosed or impact shot
from -40°C to 120°C at 9 mm blasted, surface planed, ground or high-pressure water
thickness; 25 years of international jetted. All high spots shall be removed. Surfaces shall be
use. rendered ‘visibly dry’ by heat or mechanical means.
Prepacked Preweighed/ prepacked for Remove all loose material and dust by vacuum or
immediate use; batch to-batch colour mechanical means.
matched for consistency.
TYPICAL PERFORMANCE DATA Priming
(After 28 days @ 20°C) Ucrete UD200 shall be applied to a cured scratch coat of
Compressive Strength (BS6319:Part 2) : 58 MPa Ucrete MF of 1 mm nominal thickness.
Flexural Strength (ISO178) : 14 MPa
Dynamic E-Modulus (ASTM C597-83) : 19.5 GPa Placing
Tensile Strength (ISO R527) : 6 MPa Ucrete UD200 shall be mixed and applied only by
Concrete Adhesion (BS6319:Part2) : concrete specialist flooring contractors who have been trained in
fails the correct application procedures.
Abrasion Resistance (Taber H22) : 1390mg CURING
Coeff. Thermal Expansion : 2.4x10-5 ºC- At 30°C, foot traffic access in 8 hours; vehicular traffic in
(ASTM C531) 1 16 hours. At 20°C, foot traffic access in 12 hours;
Thermal Conductivity (BS874) : 1.1W/m°C vehicular traffic in 24 hours.
Surface Resistivity (BS2050) : 3x10-4ohms
Density (BS6319:Part 5) : 2090 kg/m³
Water Adsorption (CP.BM 2/67/2) : 0 mL
Surface Spread of Flame (BS476:Part 7) : Class 2
UCRETE UD200
CLEANING
Regular cleaning, dry or wet mechanical scrubbing or hot
flushing with detergents or detergent/ sterilant product will
enhance the floor's appearance and reduce soiling
tendencies. Direct steam cleaning is suitable for floors
applied at more than 8mm thickness.
ESTIMATING DATA
2.45 to 2.50 kg/m²/mm thickness
PACKAGING
Ucrete UD200 is supplied as complete units for
immediate use, consisting of:
Ucrete UD200 Part 1 for AP* : 2.83 kg
Ucrete UD200 Part 2 for AP* : 2.86 kg
Ucrete UD200 Part 3 for AP* : 24 kg
* Asia Pacific Region
SHELF LIFE
Ucrete UD 200 can be kept for 12 months from date of
manufacture if stored above ground level in original
unopened packing under cover, avoiding direct sunlight
impingement and at 30°C or less.
PRECAUTIONS
Material Safety Data Sheets (MSDS) for each component
of Ucrete UD200 are available. Gloves and eye
protection shall be worn during mixing and application.
For detailed Health, Safety and Environmental
recommendation, please consult and follow instructions
on the product Material Safety Data Sheet.
All BASF Construction Chemicals Australia & New Zealand data sheets are updated on a regular basis, it is the user’s responsibility
to obtain the most recent issue AUcUD200/6/0906
The technical information and application advice given in this BASF Construction Chemicals publication are
based on the present state of our best scientific and practical knowledge. As the information herein is of a
STATEMENT OF general nature, no assumption can be made as to a product's suitability for a particular use or application
RESPONSIBILITY and no warranty as to its accuracy, reliability or completeness either expressed or implied is given other than
those required by law. The user is responsible for checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by
BASF Construction Chemicals either orally or in writing may be followed, modified or rejected by the
NOTE owner, engineer or contractor since they, and not BASF Construction Chemicals, are responsible for
carrying out procedures appropriate to a specific application.
BASF Construction Chemicals Australia Pty Ltd Newcastle (02) 4961 3819 Adelaide (08) 8139 7500
Incorporated in NSW A.B.N. 46 000 450 288 Canberra (02) 6280 6010 Perth (08) 9366 2600
Head Office: 11 Stanton Road Seven Hills, NSW 2147 Brisbane (07) 3633 9900 Darwin (08) 8984 3269
Ph. (02) 8811 4200 Townsville (07) 4774 7344 Kalgoorlie 0417 772 355
Melbourne (03) 9567 7300
BASF Construction Chemicals New Zealand Ltd Head Office: 45 William Pickering Drive, Albany, Auckland Ph: (09) 414 7233
BASF WEB SITES www.basf-cc.com.au www.basf-cc.co.nz www.basf-ugc.com