BWSSIP G01-2 Specification Volume II 23jan18 PDF

REPUBLIC OF ZIMBABWE
Bulawayo City Council

(BCC)
Bulawayo Water and Sewerage Services Improvement Project (BWSSIP)

(Contract No.: BWSSIP/G01/2)
Supply, deliver, Install and commission

Telemtry and SCADA
Volume II
General, Particular Speciﬁcations and Drawings
(Final)
October, 2017
Joint Venture
with
Cover Letter Ref. No.: 500/13 dated 18/10/2017

General Specifications
Bulawayo Water and sewerage services Improvement Project (BWSSIP)
Supply, deliver, install and commission Telemetry & SCADA
Table of Contents
CHAPTER ONE: STATEMNETS OF COMPLIANCE ......................................... 1

1-1 STATEMENTS OF COMPLIANCE: ............................................................ 1
CHAPTER TWO: PURCHASER’S REQUIRMENTS ......................................... 11
2-1 LIST OF GOODS AND RELATED SERVICES: ...................................... 11
CHAPTER THREE: GENERAL SPECIFICATIONS .......................................... 19
3-1 PREAMBLE: .................................................................................................. 19
3-2 GENERAL DESCRIPTION OF THE SCOPE OF WORK ...................... 19
3-3 GENERAL PROVISIONS ............................................................................ 19
3-3-1 Quality of Goods .................................................................................... 19
3-3-2 As Built Drawings And Operation Manual ............................................ 19
3-3-3 Manufacturer’s Certificate...................................................................... 21
3-3-4 On-Site Inspection .................................................................................. 21
3-3-5 Testing of Goods .................................................................................... 21
3-3-6 Factory Acceptance Tests (FAT)............................................................ 21
3-3-7 Site Acceptance Tests (SAT).................................................................. 22
3-3-8 Testing Costs .......................................................................................... 22
3-3-9 Workshops And Training ....................................................................... 23
3-4 MATERIAL AND EQUIPMENT TECHNICAL SPECIFICATION ...... 24
3-4-1 Key Equipment ....................................................................................... 24
3-4-2 PLC - Programmable Logic Controller: ................................................. 25
3-4-3 Discrete Input and Output Modules ....................................................... 25
3-4-4 Analog Input and Output Modules ......................................................... 25
3-4-5 Communication Interfaces...................................................................... 26
3-4-6 Operator Interface Terminals (OIT) ....................................................... 26
3-4-7 Plc Software............................................................................................ 26
3-4-8 Earthing And Lightning Protection ........................................................ 27
3-4-9 Power Supplies ....................................................................................... 27
3-4-10 Equipment Enclosures .......................................................................... 28
3-4-11 Venture Type Flow Meter .................................................................... 28
3-4-12 Gate Valves .......................................................................................... 29
3-4-13 Electric Actuators ................................................................................. 31
Consulting Engineering Center (CEC) JV with Page i
Integrated Consulting Engineers (Z) Ltd (ICE)
Z:\500- Bulawayo Water and Sewerage Services Improvement Project, Design and Supervision Consulting
Services\Documents\Revised Final Tender Documents- Telemetry and SCADA System- R.2\Volume II\General
Specifications.docx
CHAPTER ONE
STATEMNETS OF COMPLIANCE
1-1 STATEMENTS OF COMPLIANCE:

These Statements of Compliance as provided below shall be completed and submitted
by the Bidder with his Bid for all items.
These Statements of Compliance shall form part of the Contract.
The Bidder shall offer a standard production model most closely matching the
requirements of these Technical Specifications and must provide technical details of
the items offered. The Bidder shall enter "Comply" or "Not Comply" against each
paragraph of the Statements of Compliance, comment as necessary, and sign and stamp
each page. Failure to complete these Statements of Compliance may result in the Bid
being rejected.
If scanning of the Statements of Compliance for completion by word processing, the
specifications shall not be altered in any way.
Any deviation to Statement of Compliance should be marked as “Not Comply” and the
deviation should be stated and fully explained as a comment in the compliance column
without making any changes to the specification. Any changes to the specification may
invalidate the Bid.
Each Statement of Compliance shall be duly authorised, signed, dated and stamped
using the Bidder's company stamp.
PLC & SCADA SYSTEM
Comply:
Item Description
Yes/ No
1- GENERAL REQUIREMENTS
1-1 Suppliers are to offer the most recent version of a standard
production model most closely matching the specification below
and must provide technical details of the items offered.
1-2 Suppliers shall state the Make and Model Number of each Item
offered.
1-3 The equipment offered shall be new and has been developed for and
suitable for intended use.
1-4 The purpose of the document is to provide Programmable Logic
Controller (PLC) and Supervisory Control and Data Acquisition
(SCADA) control system design standards. The use of proven
techniques, approved equipment, and a functional commonality of
hardware and software will result in overall benefits from the
Consulting Engineering Center (CEC) JV with Page 1

PLC & SCADA SYSTEM
Comply:
Item Description
Yes/ No
uniformity of control strategies, screen displays, reports and logs,
process calculation and optimization, and improvement in overall
efficiency.
1-5 The control room Located in CRITERION WTP will use SCADA
system primarily for monitoring and controlling the status of remote
pump stations and reservoir. All the pump control strategy shall be
executed at the remote pump station.
2- DETAIL SPECIFICATIONS
2-1 Plc - Programmable Logic Controller:
2-1-1 PLC components and any instruments wired to the PLC shall be
powered by UPS power. The PLC can accept up to 7 expansion
I/O modules for a maximum of 256 discrete I/O.
2-2-2 Up to 6 embedded 100 kHz high speed counters
2-2-3 Communication: Each PLC shall be provided three communications
ports:
2-2-4 RS-232 or RS-485 electrical compatibility (selectable through the
choice of communication cables). The serial communication port
shall support minimum of DF1/ DH485/Modbus PLC/DNP3/ASCII
protocols.
2-2-5 Embedded RJ45 port that supports EtherNet/IP network for peer-to-
peer messaging. This 10/100 Mbps port supports BOOTP and DHCP.
2-2-6 9-pin, non-isolated RS-232 port. The serial communication port shall
support minimum of DF1/ DH485/Modbus PLC/DNP3/ASCII
protocols.
2-2-7 Built-in LCD with backlight allows you to view controller and I/O
status.
2-2-8 Memory non-volatile battery backed RAM.
2-2-9 Input Power: 24V DC.
2-2-10 Up to 128 KB for data logging and 64 KB for recipe.
2-2-11 Input Power: 24V DC. COMPLY Refer to cat. Part1 page 8
 Up to 128 KB for data logging and 64 KB for recipe.
 Embedded real-time clock.
 Embedded web server with email functionality.
 Back-up Memory Module.

PLC & SCADA SYSTEM
Comply:
Item Description
Yes/ No
 Online Editing
 Operating Temperature: -20°C...+60°C.
2-2-12 Certification: EN 61000-6-2 Industrial Immunity, EN 61000-6-4
Industrial Emissions EN 61131-2 Programmable Controllers (Clause
8, Zone A & B) , EN 61131-2 Programmable Controllers (Clause 11)
2-2 DISCRETE INPUT AND OUTPUT MODULES

Digital Input shall be sinking type.
 Digital Output shall be Relay type.
 The I/O count and type shall be as required to implement the
functions specified plus an allowance for 20% spares.
 Modules shall have indicators to display the status of
communication, module health and input / output devices.
 Number of Points per Card Up to 16
2-3 ANALOG INPUT AND OUTPUT MODULES
Modules shall have indicators to display the status of communication,
module health and input / output devices.
 Input Range of 4-20 mA , 0-20 mA
 Resolution of approximately 16 bits across range.
 Number of Points per Card: 8
2-4 COMMUNICATION INTERFACES
The PLC will be capable of the following communication protocols :
 10BASE-T/100BASE-TX Ethernet/ IP communication.
 Modbus TCP/IP protocol
 Modbus RTU
2-5 OPERATOR INTERFACE TERMINALS (OIT)
OITs shall be mounted on control panels and shall run interface
software separate from the SCADA HMI Located in Control room
 OITs Display size shall be 10 inch with Resolution 640 x 480,
color
 Input Type shall be touch screen
 Communication: serial port, Ethernet port, USB port
 Temperature, operating: 0…50 °C (32…122 °F)

PLC & SCADA SYSTEM
Comply:
Item Description
Yes/ No
 Operational Voltage : 24VDC
 Certification: EN 61000-6-2 Industrial Immunity, EN 61000-
6-4 Industrial Emissions
 The Operator Interface Terminal shall be pre-packaged with
all configuration and programming software necessary to
perform functions
 The integrated OIT software shall have the following
features:
a. Trending
b. Data Logging
c. Alarms
d. Graphic Symbols
2-6 PLC SOFTWARE
The software package shall allow on-line/off-line program
development, annotation, monitoring, debugging, uploading, and
downloading of programs to the PLCs
 All required hardware (including cables, cable adapters, etc.)
for connection to PLCs shall be furnished.
 The software provided shall be capable of the following IEC
61131-3 functions :
a. Logic ladder
b. Function block
c. Sequential function chart
d. Structure text
 The software shall be Microsoft Windows-based and run on
the supplied computers
 The software shall include a security feature to prevent
unauthorized personnel from modifying and downloading the
programs.
2-7 24VDC POWER SUPLLY
The power supply shall be Rugged design with metal housing
 Ambient temperature (operation) -25 °C ... 70 °C
 Operation temperature -20 °C ... 75 °C
 Ambient temperature -40 °C ... 85 °C
 Storage temperature -25 °C ... 85 °C
 Type of protection Transient surge protection

PLC & SCADA SYSTEM
Comply:
Item Description
Yes/ No
 Nominal output voltage 24 V DC ±1 %
 Output power 240 W COMPLY
 input voltage range 85 V AC ... 264 V AC
 Maximum operational reliability more than 500,000 hours
and high dielectric strength of up to 300 V
 Output voltage that can be adjusted manually
2-8 230V AC UPS
The UPS shall be industrial, DIN rail and panel/floor mount
COMPLY Refer to cat. Part 8 page1: Industrial and Rack mounted
 Includes integrated remote on/off and dry contact
 Emergency on/off device (ESD).
 I/O communication
 True sine wave AC output.
 1500 VA, 230V AC Input/ Output
 THD ≤ 10% (Full Linear Load), UL1778, CSA C22.2 No.
107.3-5, EN/IEC62040-1
 Battery Lifetime 2-3 years at 25 °C ambient temperature,
Operating Standard Battery (0...+40 °C) Hi-Temperature
Battery (0...+50 °C) Nonoperation/Storage (-15...+45 °C )
(Back-Up) period: 30 minutes
2-9 RTU Panels Boards
PLC at remote sites shall have adequate memory and instruction sets
required to make the unit perform all of the functions
Required by this specification. It is required that the same model PLC
device be used throughout the SCADA system providing a complete
solution with one common technology. This is to insure complete
system continuity, compatibility between like devices, enhancing
overall system efficiency by the reduced need to learn, maintain,
support and carry spare parts for multiple technologies. The master
and remote PLCs shall be
Capable of stand-alone control to maintain programmed logic.
3- SPECIAL REQUIREMENTS
The equipment shall be fully tested before leaving the manufacturer
and a standard factory test certificate shall be provided with each unit
supplied. Not applicable for furniture items.

PLC & SCADA SYSTEM
Comply:
Item Description
Yes/ No
4- SERVICE SUPPORT
4-1 Suppliers shall provide the name address and contact details of the
nearest local agent for the equipment offered.
4-2 Warranty period of at least 1 year after training and handover of
equipment to End-User.
4-3 Note that following delivery under any contract for supply, the
supplier shall be responsible for ensuring that the End-Users are
provided with any service updates, service bulletins, safety notices,
etc. either direct or via the local agent.
I certify that the equipment and services offered above meet the specifications stated.
Signature……………………………………………………………………………….
Name…………………………………………………………………………………..
Title…………………………………………………………………………………….
Date………………………………………………………
Company Stamp:

SCADA SYSTEM REQUIREMENTS
Comply:
Item Specification
Yes/No
1- Suppliers are to offer the most recent version of a standard

production model most closely matching the specification below
and must provide technical details of the items offered.
1-1 Suppliers shall state the Make and Model Number of each Item
offered.
1-2 The equipment offered shall be new and has been developed for and
suitable for intended use.
2-1 SCADA SYSTEM requirements
2-1-1 The supplied SCADA system shall meet or exceed the following
requirements
The complete system must be suitable for the local weather
conditions, such as dust, temperature and humidity.
All parts used, should be available from the manufacturer for 5 years
after purchase. The bidder should provide a statement to this effect.
The SCADA System must handle all RTU plus 20%spare.
The supplier of the SCADA System software must provide software
updates for at least 5 years free of charge to BCC
The supplier of the SCADA System software must have a service
helpdesk available on working days between 8 am and 5 pm.
The contractor will be responsible for the procurement of the wireless
broadband and satellite communications – VSAT
All subscription fees related to the)VSAT) system shall be within the
responsibility of the Contractor during the maintenance period.
Warranty Should be at least 2 years on hardware.
2-2 SCADA WORK STATION
Two SCADA servers should be provided (A & B) c/w
With 32" LED monitor.
Minimum specifications:
Quad screen graphics card; 8GB RAM; 2TB HDD; DVD Writer;
10/100/1000 LAN; Intel Core i7 processor; Windows 8 OS.
Servers A & B to operate in a main and hot standby mode

SCADA SYSTEM REQUIREMENTS
Comply:
Item Specification
Yes/No
3-1 Fully suitable for operation in Zimbabwe.
3-2 The equipment shall be fully tested before leaving the manufacturer
and a standard factory test certificate shall be provided with each unit
supplied.
4- SERVICE SUPPORT
4-1 Suppliers shall provide the name address and contact details of the
nearest local agent for the equipment offered.
4-2 Warranty period of at least 1 year after training and handover of
equipment to End-User.
4-3 Note that following delivery under any contract for supply, the
supplier shall be responsible for ensuring that the End-Users are
provided with any service updates, service bulletins, safety notices,
etc. either direct or via the local agent.
Signature……………………………………………………………………………….
Name…………………………………………………………………………………..
Title…………………………………………………………………………………….
Date………………………………………………………
Company Stamp:

ACTUATOR VALVES AND FLOW METER

Comply:
Item Description
Yes/No
1- MECHANICAL WORKS
Suppliers are to offer the most recent version of a standard production model
most closely matching the specification below and must provide technical details
of the items offered.
1-1 Suppliers shall state the Make and Model Number of each Item offered.
1-2 The equipment offered shall be new and has been developed for and suitable for
intended use.
2-1 Actuator Valves
The supplied Actuator Valves shall meet or exceed the following requirements
2-1-1 Gate valves
 Gate valves shall be designed and manufactured in accordance with EN
1171,face to face to EN 558-1, series 14, (DIN 3202, F4) flange dimensions
to EN 1092 part 2 PN 16, AWWA C500 or BS 5163 and BS 5150, or other
internationally accepted standards.
 The valve body and bonnet shall be of cast iron, ductile cast iron, or
equivalent.
 The stuffing box shall be the same materials or the body
 Valve stem shall be cast, forged or rolled bronze or stainless steel, type 403
or 420.
2-1-2 Actuator
 The actuator starters shall be integrally housed with the actuator in a
robustly constructed enclosure to IP65. The motor starters shall be capable
of starting the motors under the most severe conditions.
2-2 Venture Flow meter
The supplied Flow meter shall meet or exceed the following requirements
2-2-1 Venture Flow meter
 For pipe Reynolds numbers greater than 75 000 and a normalized piping
configuration, the Venture Tube provides a flow measurement uncertainty
of: ± 0.50% for standard meters and ± 0.25% for flow calibrated meters.
 Material: Cast Iron, lined with non-toxic material suitable for drinking
water.
 Temperature Range Cast iron can handle process temperatures between-30
°C and +175°C.

ACTUATOR VALVES AND FLOW METER

Comply:
Item Description
Yes/No
 Pressure Range/End Connections Flanged end connections per ANSI
B16.1 for 85 bar and 170 bar service should be available.
 The venture flow meter shall be equipped with field control panel with
durable battery (for 3 Years working) and gives currently and
accommodative flow in m3/h and m3/day.
 The flow meter should be capable to be connected to telemetry and
SCADA system with all related accessories.
 The price in the BoQ shall include all required electrical and control works
with recommended spare parts for 2 years.
3-1 Supplier or Agent of the product should be available in Zimbabwe.
3-2 The equipment shall be fully tested before leaving the manufacturer and a standard
factory test certificate shall be provided with each unit supplied.
4- SERVICE SUPPORT
4-1 Suppliers shall provide the name address and contact details of the nearest local
agent for the equipment offered.
4-2 Warranty period of at least 1 year after training and handover of equipment to
End-User.
Spare parts for 2 Years for each type/size
Recommended List of spare parts for 5 Years
4-3 Note that following delivery under any contract for supply, the supplier shall be
responsible for ensuring that the End-Users are provided with any service updates,
service bulletins, safety notices, etc. either direct or via the local agent.
Signature……………………………………………………………………………….
Name…………………………………………………………………………………..
Title…………………………………………………………………………………….
Date………………………………………………………
Company Stamp:

CHAPTER TWO
PURCHASER’S REQUIRMENTS
2-1 LIST OF GOODS AND RELATED SERVICES:

ITEM DESCRIPTION UNIT QTY
1. CRITERION WTP CONTROL CENTRE

1.1 SCADA software L.S 1
1.2 SCADA servers (A & B) No 2
1.3 Control Centre Engineer's Workstation: Laptop No 1
1.4 Printer No 1
1.5 Programmable Logic Controller (24V DC power input) No 1
1.6 Power Supply Unit No 1
1.7 Uninterruptible Power Supply Unit No 1
1.8 LAN unmanaged switch
1.8.1 12 x 10/100/1000 Ethernet ports No 1
1.8.2 Cat 5E shielded cable m 20
1.8.3 RJ45 connectors c/w boots No 30
1.9 Wireless Broadband
1.9.1 5 - 6GHz; 27dBm transmit power; -90dBm sensitivity; No 1
20MHz bandwidth; c/w PoE unit and mounting
accessories. AirMax Rocket M5 or equivalent
1.9.2 Sector antenna 19dB - 120° complete with mounting No 3
accessories
1.9.3 Outdoor Cat 5E shielded cable with ESD wire m 100
1.10 Self-Supporting Antenna Mast
1.10.1 18m mast c/w aircraft warning lights L.S 1
1.10.2 25m lightning down conductor and 1.2m earth spike with L.S 1
chamber
1.10.3 Civil works and mast erection L.S 1
1.11 Telemetry panel - lockable No 1

2. RIFLE RANGE RESERVOIR

2.1 Programmable Logic Controller (PLC) No 1
2.2 Power supply unit
2.2.1 Regulated 230VAC/24VDC 5A. DIN rail mounting No 1
2.2.2 Maintenance free 12V DC battery 18Ah No 2
2.3 LAN Unmanaged Switch
20MHz bandwidth; c/w PoE unit and mounting accessories.
AirMax Rocket M5 or equivalent
2.4.2 Dish antenna 30dB complete with mounting accessories No 1
chamber
2.6 Instrumentation
2.6.1 Ultrasonic level Meter No 1
2.6.2 4 pr screened instrumentation cable m 10
2.7 Telemetry Panel - Lockable No 1
3. HILLSIDE RESERVOIR
3.2 Power Supply Unit
3.3 Air-Conditioning Unit No 1


AirMax Rocket M5 or equivalent
3.5.2 Dish antenna 20dB c/w mounting accessories No 1
chamber
3.7 Instrumentation
4. COWDRAY PARK PS AND RESERVOIRS
4.4.2 Dish antenna 25dB c/w mounting accessories No 1


chamber
4.6 Instrumentation
4.7 HMI Panel No 1
5.. 6J RESERVOIR
5.21 Regulated 230VAC/24VDC 5A. DIN rail mounting No 1
5.22 Maintenance free 12V DC battery 18Ah No 2
5.4.2 Dish antenna 20dB No 1
5.5 Motor Control Panel No 1
5.6 Instrumentation
chamber

5.8 Telemetry Panel - Lockable NO 1

5.9 HMI Panel No 1
6. HYDE PARK (MAGWEGWE) RESERVOIR
6.3.1 4 X 10/100/1000 Ethernet ports No 1
6.5 HMI Panel No 1
6.6 Motor Control Panels No 1
6.6.1 Soft starter controller for one pump, 22kW, 380A AC No 1
6.7 Instrumentation
chamber

6.9 Communications Hut L.S 1

6.10 Telemetry panel - lockable NO 1
7. TULI HILL RESERVOIR
7.1 Programmable Logic Controller (PCL) No 1
chamber
7.6 Instrumentation
7.61 Ultrasonic level Meter No 1
7.62 4 pr screened instrumentation cable m 100
8. ROCHESTER PS AND RESERVOIRS


8.4 VSAT System
8.4.1 Satellite dish, LNB filter, IP modem, wireless Access Point, L.S 1
cables, PSU
8.5 Instrumentation
8.6 HMI Panel No 1
9. GENERAL EQUIPMENT
9.1 Control Centre Engineer's Workstation: Laptop No 1
9.2 PLC programming software No 1
9.3 Radio software No 1
9.4 SCADA View Nodes
9.4.1 Software No 3
9.4.2 View node c/w with 24" LED monitor: No 3
9.4.5 6m mounting aluminum pole c/w mounting brackets and No 2
bolts
chamber
9.5 Control Room Furniture
9.5.1 Operators' desk c/w lockable storage for 2No. PC's; 8No. No 1
switched power distribution points.
9.5.2 High back swivel chairs No 2
9.6 Equipment Spares L.S 1

9.7 Installation materials; cable ties, 20mm PVC conduits L.S 1

c/w couplers, junction boxes etc
9.8 ENGINEERING EFFORT: Installation, SCADA L.S L.S
development & configuration, PLC programming,
testing and commissioning.
9.9 DOCUMENTATION L.S L.S
10. GATE VALVE
10.1 Gate Valve DN 900, PN 20 2 No.
11. ACTUATOR
11.1 Actuator DN 900, PN 20 2 No.
12. FLOW METER
12.1 Flow Meter DN 750, PN 20 1 No.

Consultancy Services for Design and Supervision Telemetry and
Bulawayo Water and Sewerage Services Improvement Project (BWSSIP) SCADA
CHAPTER THREE
GENERAL SPECIFICATIONS
3-1 PREAMBLE:
The information provided in this Invitation for Bids (IFB) is for general information
and background to the procurement contract. The Bidder is strongly advised to take
such steps as he, in his professional and experienced judgement, deems necessary to
confirm the adequacy and accuracy of the information provided and to compile his Bid
and, if successful, supply the Goods and Related Services.
3-2 GENERAL DESCRIPTION OF THE SCOPE OF WORK
The City of Bulawayo obtains its water from a number of dams and a wellfield situated
about 60+km outside the city. The dams pump/gravitate water to reservoirs at Ncema
pump station. The raw water is then pumped from Ncema pump station to reservoirs at
Fernhill booster pump station from where it is further pumped to a reservoir at Criterion
Water Treatment Plant.After treatment the water is then fed to a number of reservoirs
for distribution in the city.
From the Ncema WTP the clear water is pumped to Fernhill reservoir from where it is
further pumped to Tuli Hill reservoir.The wellfield pumps water to Rochester booster
pump station, the water is then distributed to a number of reservoirs in the city.
The City of Bulawayo has decided to establish a modern bulk water supply Telemetry
and SCADA system with the Control Centre to be located at Criterion WTP.
3-3 GENERAL PROVISIONS
3-3-1 Quality of Goods
All equipment to be supplied shall be of durable material manufactured according to
meet the latest Standards ISO 9001 & ISO 14001 for Quality Management System
and Environmental Management Systems on the input/output protocols and
electronic interfaces for water equipment. The equipment shall be first-class
commercial quality suitable for professional use and carry a warranty of minimum one
year.
The approval in writing or otherwise by the Implementing Entity (IE) of any material
shall not in any way whatsoever relieve the Supplier of the liability or obligation under
the contract and no claim by the Supplier on account of the failure, insufficiency or
unsuitability of such materials will be considered.
All items shall be suitable for use in the prevailing climate in Zimbabwe.
The manufacturer’s specifications should accompany all goods supplied. The name of
the manufacturer must in every case be stated.
3-3-2 As Built Drawings And Operation Manual
The Engineer’s drawings issued with this Specification are intended only to show the
basic principles on which this Contract is to be prepared. These show typical layouts of
how the various items of plant and equipment are related to each other. The Contractor

shall provide manufacturer’s certified drawings and his own working drawings as
defined below.
The drawings issued with this Specification are not to be taken or regarded as working
drawings. Should anything be omitted from the Engineer’s drawings or this
Specification, which is usually considered necessary for the completion of the Works,
the Contractor shall identify the omission.
Any requirement called for or implied in the Specification shall not be revoked or
reduced due to the approval by the Engineer of drawings. Such approval by the
Engineer shall in no way relieve the Contractor of his liability for providing and
installing everything necessary for the satisfactory completion of the Works in
accordance with the Specification.
The Engineer’s approval of certified and/or working drawings shall not relieve the
Contractor of his responsibility for errors, as the Engineer’s approval is only general;
and is not intended to serve as a check. The Contractor shall be fully responsible for
ensuring that the Works are properly completed and operate in accordance with the
Specification and to the Engineer’s satisfaction.
The cost of supplying these drawings and carrying out any alterations required to meet
the requirements of the Specification shall be included in the rates in the Schedule of
Prices.
The standard of drawings shall be such as to be clearly legible when reduced to A4 size.
All original drawings shall be A3 size.
Drawings for the O&M manuals shall be A4 or foldout A3 size to suit an A4 format
document.
The Contractor shall supply five hard copies and soft copies (on CD or DVD) of “As
Built” drawings and O & M documents in accordance with the following:
 Equipment assembly and installation drawings showing clearly the location,
layout, labelling, fixing arrangements, configuration and gland plate details of the
equipment at each site.
 Circuit diagrams and instrument loop diagrams showing in schematic form all
wiring between sensors/transducers, radio communications equipment, Local
Area Network, PLC’s, SCADA computers and general electrical equipment and
all other wiring together with all other circuitry to which this equipment is
interconnected at each site.
The O&M manuals shall be based upon the approved Function Design Specification
and shall include:
 Overall description of the complete Telemetry & SCADA system, as installed and
commissioned, with specific descriptions of equipment at each site and how
individual items of equipment operate together as a system.
 Complete operational instructions for all equipment supplied at the Control
Centers, including
 Keyboard/ mouse operations, LED monitors’ page formats, printed log formats,
etc.
 Manufacturers’ full technical and environmental data for each individual item of
equipment included in the delivery.

 Manufacturer’s service manuals for each individual item of equipment including

circuit
 Diagrams, component list etc.
 Complete operational and maintenance instructions for every item of equipment
supplied at each site, including default settings, part list, etc.
 Recommended spares list for the complete system.
 Compete software code listings, documentation and configuration schedules
including sufficient information for modification to be readily carried out to the
Central Station, Data Processing and outstanding software.
3-3-3 Manufacturer’s Certificate
The Supplier shall supply to the IE a signed certificate from the manufacturer(s) stating
that the goods comply in all respects with the provisions of the Specifications and the
indicated National or International Standards, and shall also submit a copy of the
manufacturer's certified specifications.
3-3-4 On-Site Inspection
All goods shall be inspected by the IE upon arrival at the place of final delivery area at
each Project Site for any damage Due to the packing, quality of the materials etc. The
Supplier shall provide all equipment and facilities for on-site inspection, which shall be
to the satisfaction of the IE.
Where deemed necessary in the opinion of the IE, the Supplier shall replace defective
goods. All expenses in connection with such remedial works or replacements shall be
covered by the Supplier at no additional cost to the Purchaser.
3-3-5 Testing of Goods
All supplied goods will be tested to confirm functionality and suitability for intended
use by the supplier during commissioning.
3-3-6 Factory Acceptance Tests (FAT)
During the manufacturing stage, the Contractor shall submit a FAT specification for
approval by the Engineer and Employer. The FAT specification shall define the
procedures for testing the complete system, fully configured and connected, at the
Contractor’s premises before shipment to site. The Engineer and the Employer shall
witness these tests.
The FAT shall demonstrate that the system conforms to the functional, performance and
environmental specifications and shall include the following:
- Exhaustive functional tests of the operator interface for:
 Plant monitoring and control
 Verification of alarm handling procedures
- Functional tests to verify signal scan rates and response times to commands.
- Functional tests for power up/power down, data storage and retrieval parameter
control, system security, system housekeeping.
- Power supply tests including simulation of short-term breaks and operation at
the limits of voltage and frequency specified.

- Performance tests to demonstrate the autonomous nature of individual items of

equipment under failure scenarios and automatic recovery from failure. These
tests shall include failure of Control Centre equipment, Remote sites and the
Communications systems.
- The system shall be assembled in the Contractor’s works as a complete working
system. Field signals shall be simulated.
- The Contractor shall carry out all necessary preliminary tests to correct any
faults on the system prior to witnessed testing. The Engineer shall sign off each
test as it is successfully competed in the FAT document and also enter any
observations as necessary.
- All faults shall be corrected before the equipment is shipped to site. Major faults
shall be re-tested and witnessed at the Contractor’s works.
- Actuator performance tests schedules to be submitted for approval and
witnessed by the Employer and Engineer.
3-3-7 Site Acceptance Tests (SAT)
Prior to installation works on site, the Contractor shall submit a SAT document for
approval by the Engineer. The SAT shall define procedures for acceptance testing of
the complete system after installation and commissioning at site.
The Engineer and Employer shall witness these tests.
The scope and content of the SAT shall follow procedures defined and approved in the
FAT as closely as possible. Where phased installations requiring temporary equipment
configurations are necessary, procedures for testing these shall be defined.
Installation and commissioning at site shall be inspected and witnessed by the Engineer
and the Employer.
The Contractor shall submit test certificates for each stage of the commissioning
programme.
The Site Acceptance Tests shall include but not be limited to:
- Exhaustive testing of every operator facility listed in the approved SAT
document;
- Calibration and testing of signals from every item of instrumentation and plant
to the remote sites
- Comprehensive testing of the complete LAN and communications network
- Verification of every signal, command, display and printout listed in the SAT
document from live plant signals.
3-3-8 Testing Costs
The Factory Acceptance Tests and Site Acceptance Tests are designed to demonstrate
that the system is fully compliant with the approved Functional Design Specification.
The costs of this testing, including:
- Correction of all observed faults and subsequent re-testing

- Any other testing during the project that may be requested by the Engineer, to
verify compliance with the Functional Design Specification, shall be deemed to
be included in the Contract Price.
3-3-9 Workshops And Training
The supplier of goods shall hold training workshops to equip the technicians and
engineers of BCC with the relevant skills of operating the system and diagnosis of likely
errors/hiccups. Provisions should be made to handle a team of about 20 people
comprising of Engineers and Technicians.
The training shall provide the technical details of how the system functions, how to
select the display mode for the measured parameters and re-setting and clearing alarms
that may be generated by the system.
The supplier will ensure that the personnel of BCC are equipped with all relevant skills
to run and operate the system with minimum outside help.
The proposed training structure shall follow the guidelines set out below;
A: Introduction (for both system operators and maintenance personnel)
 The project’s scope and objectives
 Safe operating procedures
B: System operators
 Basic introduction to computer operations and usage
 SCADA software overview
 SCADA applications and how to use them
 System Operating Procedures
C: Maintenance personnel
 Basic introduction to process automation, data communications and
instrumentation
 Equipment functionality
 PLC
 PLC Input/ Output modules
 HMI
 Wireless broadband
 VSAT systems
 Ethernet switches
 PSU’s
 Instrumentation devices
 Flow meters
 Pressure transmitters and switches
 Temperature sensors

 Vibrations sensors
 Ultrasonic level transmitters
 Hardware configuration
 SCADA software configuration
 Maintenance procedures and troubleshooting
 Participation in all equipment installations and commissioning under the
guidance of the Client/Engineer/Contractor.
3-4 MATERIAL AND EQUIPMENT TECHNICAL
SPECIFICATION
All of the equipment offered shall be designed to conform to the best current
engineering practices, and shall be well proven for the class of application described in
this specification.
The equipment shall be new, of sound workmanship and robust design, and of a grade
and quality suitable for the purpose intended and for the climatic conditions at the
indicated sites. All components/modules shall be installed in a way that they are easily
accessible for replacement purposes and terminals are also easily accessible for field
cabling. Where assemblies are mounted in enclosures, the assembly shall be easily
replaceable and accessible.
3-4-1 Key Equipment
The Table below shows the preferred equipment type for uniformity across the various
Projects’ components. Equivalents to the preferred equipment will need approval from
the Engineer and Employer.
Item Equipment Preferred
1 SCADA software Adroit V8
2 SCADA PC’s OS Windows 8
3 PLC Allen Bradley – Micro Logix & Compact Logix

families
4 Wireless broadband Ubiquiti – Air Max Rocket M5 and Air Max

Nanobeam
5 Ultrasonic level
Endress + Hauser
transmitter
6 Actuator Valves VAC or equivalent
7 Flow meters Endress + Hauser or equivalent

3-4-2 PLC - Programmable Logic Controller:

- PLC components and any instruments wired to the PLC shall be powered
by UPS power. - The PLC can accept up to 7 expansion I/O modules for a
maximum of 256 discrete I/O.
- Up to 6 embedded 100 kHz high speed counters
- Communication: Each PLC shall be provided three communications ports:
1. RS-232 or RS-485 electrical compatibility (selectable through the
choice of communication cables). The serial communication port
shall support minimum of DF1/ DH485/Modbus
PLC/DNP3/ASCII protocols.
2. Embedded RJ45 port that supports Ethernet/IP network for peer-
to-peer messaging. This 10/100 Mbps port supports BOOTP and
DHCP.
3. 9-pin, non-isolated RS-232 port. The serial communication port
shall support minimum of DF1/ DH485/Modbus
PLC/DNP3/ASCII protocols.
- Built-in LCD with backlight allows you to view controller and I/O status.
- Memory non-volatile battery backed RAM.
- Input Power: 24V DC.
- Up to 128 KB for data logging and 64 KB for recipe.
- Embedded real-time clock.
- Embedded web server with email functionality.
- Back-up Memory Module.
- Online Editing.
- Operating Temperature: -20°C...+60°C.
- Certification: EN 61000-6-2 Industrial Immunity, EN 61000-6-4 Industrial
Emissions EN 61131-2 Programmable Controllers (Clause 8, Zone A & B),
EN 61131-2 Programmable Controllers (Clause 11)
3-4-3 Discrete Input and Output Modules
- Digital Input shall be sinking type.
- Digital Output shall be Relay type.
- The I/O count and type shall be as required to implement the functions
specified plus an allowance for 20% spares as below:
- Modules shall have indicators to display the status of communication,
- Number of Points per Card: 8
3-4-4 Analog Input and Output Modules
- Modules shall have indicators to display the status of communication,

- Input Range of 4-20 mA , 0-20 Ma

- Resolution of approximately 16 bits across range.
- Number of Points per Card: 8
3-4-5 Communication Interfaces
The PLC will be capable of the following communication protocols:
- 10BASE-T/100BASE-TX Ethernet/ IP communication.
- Modbus TCP/IP protocol
- Modbus RTU
3-4-6 Operator Interface Terminals (OIT)
- OITs shall be mounted on control panels and shall run interface software
separate from the SCADA HMI Located in Control room
- OITs Display size shall be 10 inch with Resolution 640 x 480, color
- Input Type shall be touch screen
- Communication: serial port, Ethernet port, USB port
- Temperature, operating: 0…50 °C (32…122 °F)
- Operational Voltage : 24VDC
- Certification: EN 61000-6-2 Industrial Immunity, EN 61000-6-4 Industrial
Emissions
- The Operator Interface Terminal shall be pre-packaged with all
configuration and programming software necessary to perform functions as
shown on drawings and within above specifications.
- The integrated OIT software shall have the following features:
a. Trending
b. Data Logging
c. Alarms
d. Graphic Symbols
3-4-7 Plc Software
- The software package shall allow on-line/off-line program development,
annotation, monitoring, debugging, uploading, and downloading of
programs to the PLCs
- All required hardware (including cables, cable adapters, etc.) for connection
to PLCs shall be furnished.
- The software provided shall be capable of the following IEC 61131-3
functions;
 Logic ladder
 Function block
 Sequential function chart
 Structure text

- The software shall be Microsoft Windows-based and run on the supplied

computers
- The software shall include a security feature to prevent unauthorized
personnel from modifying and downloading the programs.
3-4-8 Earthing And Lightning Protection
Fully protected against the effects of lightning strikes and mains supply surges.
Specifically, protection shall be applied to the incoming mains power supply, output
signal lines from sensors and transducers, input signals to PLC’s, LAN switches, radio
communications and antennae feeders.
Earthing and Lightning protection systems shall be in accordance with:
- SABS 0313 Protection against lightning
- BS 7430 Earthing
All surge suppression equipment shall be self-contained and self-resetting. The
suppression equipment shall be selected so that the let-through voltage specification
does not exceed the absolute maximum voltage specified for the particular equipment
being protected.
Signals lines from external sensors shall have suppressors fitted at both ends of each
line and shall be installed and connected in accordance with the manufacturer’s
recommendations.
3-4-9 Power Supplies
The equipment shall operate from single-phase AC supplies at a nominal 230V 50Hz.
The Control Centre’s equipment shall operate from a 3kVA rated Uninterruptible Power
Supply (UPS) equipment. The UPS shall provide a supply at a nominal 230V 50 Hz,
using a rectifier, battery and inverter configuration.
The UPS shall provide a maintained single-phase supply for the Centre’s equipment. It
shall be rated to provide 30% spare capacity above the maximum equipment load.
The UPS shall have the main following units:
- Battery charger with trickle and boost charging facilities that operate in
accordance with the battery manufacturer’s recommendations for the
charging of sealed type batteries.
- A mains monitoring unit
- AC and DC isolators
- AC Bypass Switch.
Batteries shall be of the maintenance-free type with the cell containers designed to
withstand shock and vibration.
Batteries shall be installed complete with all connections made and mounted on a
purpose built cradle.
The battery charging equipment shall be of the solid state automatic constant voltage
type suitable for operation on a single-phase supply capable of float charging on the
system under the conditions specified.

The UPS equipment shall be suitable for unattended operation and shall be continuously
rated to supply fully rated load within the steady state and transient performance limits.
Surge diverters shall be fitted to protect the equipment against system disturbances,
including those due to switching faults, and lightning strikes. Surge diverters shall
comply with BS 2914.
The enclosure shall be IP55 rated, lockable, of steel construction, floor mounted,
ventilated and vermin proofed with easy access to all components for inspection and
maintenance.
Lockable access doors shall be on the front of the enclosure.
Fuses shall be HRC type complying with BS 88 parts 1 and 2, fusing factor Class Q1.
High-speed fuses for semiconductor protection shall comply with BS 88 Part 4. One
spare fuse of each rating shall be provided and clipped inside the cubicle.
All relays shall be of the plug-in type and shall be supplied with dust cover.
Other sites shall operate from a regulated 24VDC supply with a suitably rated standby
maintenance-free battery.
3-4-10 Equipment Enclosures
Equipment enclosures, lockable and of steel construction, shall be rated IP55 for indoor
installations and IP65 for outdoor installations.
The enclosure shall be equipped with DIN rails, terminal blocks, MCB's, cable trunking,
earth bar and a micro-switch on the door.
3-4-11 Venture Type Flow Meter
Venture Tube is a differential-producing primary flow element that accurately and
repeatable measures the flows of liquids in closed and full pipe use conditions. The
venture tube incorporates an efficient hydraulic shape with static pressure taps in the
throat and inlet sections.
For pipe Reynolds numbers greater than 75 000 and a normalized piping
configuration, the Venture Tube provides a flow measurement uncertainty of: ± 0.50%
for standard meters and ± 0.25% for flow calibrated meters.
Material : Cast Iron , lined with non toxic material suitable for drinking water.
Temperature Range Cast iron can handle process temperatures between-30 °C and
+175 °C.
Pressure Range/End Connections Flanged end connections per ANSI B16.1 for 85 bar
and 170 bar service should be available. A variety of other end connections is also
should be available including: Butt Weld, Socket Weld, Mechanical joint flanges per
AWWA C110 or C111, as well as plain-end designs.
Venture Flow meter shall be installed in horizontal position.
The Venture Tube shall be free of protrusions and sharp-edged, debris-collecting
annuli. Static pressure taps reduce flow noise. The internal contour shall be designed
to minimize the buildup of solids and deter erosion, corrosion and scaling.
The venture flow meter shall be equipped with field control panel with durable battery
(for 3 Years working) and gives currently and accommodative flow in m3/h and
m3/day.

The flow meter should be capable to be connected to telemetry and SCADA system
with all related accessories.
The price in the BoQ shall include all required electrical and control works with
recommended spare parts for 2 years.
3-4-12 Gate Valves
1. General
The following gate valves shall be specified hereinafter.
a. Gate valves (80 mm to 1,000 mm)
b. Resilient seated gate valves (80 mm to 300 mm)
Unless otherwise specified, all valves shall be equipped with manual
operators with hand wheels.
2. References
The following standards or other internationally accepted standards or
manufacturer's standards as approved by the Engineer are referred to.
EN 1171, face to face to EN 558-1, series 14, (DIN 3202, F4)
EN 1092 f lange dimensions to part 2 PN 16
AWWA C210 Liquid Epoxy Coating System for the Interior and
Exterior of Steel Water Pipelines
AWWA C213 Fusion-Bonded Epoxy Coating for the Interior and
Exterior of Steel Water Pipelines
AWWA C500 Gate Valves, 3 through 48 in. NPS, for Water and Sewage
Systems
AWWA C509 Resilient-Seated Gate Valves, 3 through 12 NPS, for
Water and Sewage Systems
BS 5150 Metric Specification for Cast Iron Wedge Gate Valves for
Waterworks Purpose
BS 5163 Metric Specification for General Purpose Cast Iron
Wedge Gate Valves
3. Gate Valves (80 mm to 1,000 mm)
Gate valves shall be designed and manufactured in accordance with EN
1171,face to face to EN 558-1, series 14, (DIN 3202, F4) flange
dimensions to EN 1092 part 2 PN 16, AWWA C500 or BS 5163 and BS
5150, or other internationally accepted standards.
The valve body and bonnet shall be of cast iron, ductile cast iron, or
equivalent.
The stuffing box shall be the same materials or the body as specified above
and shall be in the open position. The depth of the stuffing box shall be
not less than the diameter of the valve stem. Packing for the stuffing box
shall be made of asbestos or other suitable materials approved by the
Engineer. Hemp or jute packing shall not be used. O-ring stem seals may
be used, subject to the approval of the Engineer and these seals shall have

a minimum of two (2) "O" ring seals, of which at least one (1) shall be
above the stem collar and replaceable under full working pressure while
the valve is in the fully open position.
Valve stem shall be cast, forged or rolled bronze or stainless steel, type
403 or 420.
4. Resilient-Seated Gate Valves (80 mm to 300 mm)
Resilient-seated gate valves (hereinafter called RS type gate valve) shall
be designed and manufactured in accordance with AWWA C509 or other
internationally accepted standards. Working pressure shall be 10 Bar.
RS type gate valves shall be cast iron-body resilient-seated gate valves
with non-rising stems (NRS) and outside screw-and-yoke (OS&Y) rising
stems. Valves shall be designed to provide an unobstructed waterway
having a diameter of not less than the full nominal diameter of the valve
when in the open position.
The valve body, bonnet, gate and yoke shall be of gray cast iron or ductile
cast iron. The yoke on bonnets shall be integral or of bolted-on
construction of such proportions and secured in such a manner that it shall
be as strong relatively and other parts of the valve. The design shall be
such that a hand cannot be jammed between a yoke and the hand wheel.
For stem seals, either gland packing or O-rings including other pressure-
actuated stem seals shall be provided. The stuffing box or O-ring packing
plate shall be the same materials of the valve body as specified above.
The depth of the stuffing box shall be not less than the diameter of the
valve stem. Gland packing for the stuffing box shall be made of asbestos
or other suitable materials approved by the Engineer. Hemp or jute
packing shall not be used. O-ring stem seals shall be designed to have a
minimum of two (2) "O" ring seals, of which at least one (1) above the
stem collar and replaceable under full working pressure while the valve is
in the fully open position.
Valve stems shall be cast, forged or rolled bronze or stainless steel, type
403 or 420.
All valves unless otherwise specified shall be equipped with hand wheels.
Resilient seats shall be applied to the gate and shall seat against a
corrosion-resistant surface. The surface shall be non- metallic, applied in
a manner to withstand the action of line fluids and operation of the sealing
gate under long-term service. Resilient seats shall be bonded or
mechanically attached to the gate. All exposed mechanical attaching
devices and hardware used to retain the resilient seat shall be of a
corrosion-resistant material.
Bolts and nuts to be used for bonnet, packing plate, gland and others shall
be stainless steel unless otherwise noted.
All interior and exterior ferrous parts of the valve except for finished or
seating surfaces shall be finished with fusion-bonded epoxy protective
coating. Fusion-bonded epoxy coating shall be heat activated, chemically
cured coating systems conforming to AWWA C213. Total dry film

thickness on the interior and exterior surface shall be not more than 0.4
mm and not less than 0.3 mm respectively.
3-4-13 Electric Actuators
Each actuator shall be fully weatherproof, and fitted with anti-condensation heater,
upper and lower limit switches, and torque switches. All local controls shall be
protected by a lockable cover.
Each actuator shall be adequately sized to suit the application, and be continuously rated
to suit the modulating control required.
The gearbox shall be oil or grease filled and capable of installation in any position.
Alternative hand operation shall be possible, and the hand wheel together with a suitable
reduction gear-box if necessary shall be of adequate dimensions for easy operation by
one men. The motor drive shall be automatically disengaged when under manual
operation.
All operating spindles, gears, and headstocks shall be provided with adequate points for
lubrication.
The actuator starters shall be integrally housed with the actuator in a robustly
constructed enclosure to IP65. The motor starters shall be capable of starting the motors
under the most severe conditions.
The starter housing shall be fitted with internal heaters so as to provide protection
against damage due to condensation. Heaters shall be suitable for single phase 230Volt
operation.
A separate isolator shall be supplied loose with each actuator. The isolator enclosure
shall be to IP65. The Contractor shall mount each isolator adjacent to its associated
actuator in a position to be approved by the Engineer.
Electric actuator control characteristics shall be as follows:
Suitable for Power supply 400V, 50Hz, integral control mounted direct at the actuator
or separately in a suitable case, the actuator shall be installed at an accessible place and
shall be
 including pre-confectioned cables,
 switchgear with reversing contactors (mechanical and electrical
interlocked)
 failure function
 automatic phase correction
 overload protection
 protection of the motors against overheating
 mains failure monitoring
 motor isolation class f
 actuator heater externally supplied with 230VAC
Local control shall be equipped with push buttons for:
“Open / stop / close”
Selector switch with “local / 0 / remote” position which can be locked with a padlock.

Local indication:
 End position “open” reached (green colour)
 End position “close” reached (yellow colour)
Collective fault signal as steady light, blinking for running
For remote control / monitoring:
Three binary inputs open / stop / close via opto isolator supplied by internal voltage
output 24V DC, isolated from the internal voltage supply alternative by external
voltage. Outputs with gold-plated contacts (250Vm 0,5A, resistive load) for:
 torque switch for direction “close”
 torque switch for direction “open”
 limit end position “open”
 limit end position “close”
 local operation
 remote operation
 flashing contact for operation in direction “close”
 flashing contact for operation in direction “open”
 collective fault (power failure, phase failure, motor protection tripped, torque
switch in mid – travel) control programmable:
 push to run operation or self-retaining
 cut off by limit switch or torque switch, separately for open and close
position
All actuators shall be for open and close and intermediate duty.

Particular Specifications
Table of Contents
CHAPTER ONE: PARTICULAR SPECIFICATIONS .......................................... 1

1-1 INTRODUCTION ............................................................................................ 1
1-2 SCOPE OF WORK .......................................................................................... 1
1-3 PROJECT SITES ............................................................................................. 2
1-4 OPERATIONAL PHILOSOPHY .................................................................. 3
1-5 PUMP CONTROL PHILOSOPHY ............................................................... 6
1-6 CONTROL MODES ........................................................................................ 6
1-7 DESCRIPTION OF COMPONENTS OF THE SCADA &TELEMTRY .. 6
1-8 ANALOGUE AND DIGITAL INPUTS/OUTPUTS ..................................... 7
CHAPTER TWO: DRAWINGS AND SCHEMATIC ............................................. 8
APPENDICES ............................................................................................................ 11
APPENDIX A- ANALOGUE AND DIGITAL INPUTS/OUTPUTS ............... 12
Consulting Engineering Center (CEC) JV with Page i

Z:\500- Bulawayo Water and Sewerage Services Improvement Project, Design and Supervision Consulting
Services\Documents\Revised Final Tender Documents- Telemetry and SCADA System- R.2\Volume II\Particular
Specifications.docx
CHAPTER ONE
PARTICULAR SPECIFICATIONS
1-1 INTRODUCTION
The project objectives are to supply, install, test, commission and set to work a
Telemetry & SCADA system which shall provide (a) operators with remote monitoring
and control capabilities and (b) a system Control Centre. The system shall enable
automated system operations for the efficient management of the water supply scheme
infrastructure comprising pump stations and reservoirs.
At the Control center, the collected information shall be processed and displayed on
LED monitors in real time, enabling automated operations as well remote manual
operations by the operators, It shall also be possible to retrieve historical data and to
analyse this information using trend analysis and other software tools.
A typical site shall be equipped with an appropriately sized (I/O count) PLC,
output/input interface modules, stabilized power supply with a standby battery,
instrumentation devices, an HMI (for pumping stations), an Ethernet switch and a
communications network to the Criterion WTP Control Centre.
The parameters to be monitored include, but not limited to, motor pump sets, associated
Motor, flow meters and actuated gate valves, Control Centres/ Panels equipment status,
reservoir water levels, flow rates, volumetric flows, pressures, battery levels,
communications equipment and power supply statuses.
A key component of a telemetry system is communications. The system will use
wireless broadband and satellite communications – VSAT.
1-2 SCOPE OF WORK
The Contract scope shall include;
- Supply, installation, testing and commissioning of all PLC’s, input and output
modules indicated for each site, including the supply of all mounting accessories
- Supply, installation, testing and commissioning of all instrumentation and
sensing devices for each site including the supply of all mounting accessories
- Supply, installation, testing and commissioning of broadband radios at all
indicated sites, including the supply of all mounting accessories, the erection of
antenna masts and any civil
- Works associated with foundations and plinths. The antenna masts shall comply
with the POTRAZ and Civil Aviation Authority regulations where applicable.
- Broadband radios shall operate in the 5 - 6 GHz licensed frequencies and offer
Ethernet networking interface.
- Supply, installation, testing and commissioning of V-Sat equipment at selected
sites.

- Implementation of radio path profiling analysis and simulations to determine the

optimum signal propagation characteristics that ensure reliable data
communications for high levels of data integrity.
- Supply, installation, testing and commissioning of all Local Area Networking
equipment at all indicated sites
- Supply, installation, testing and commissioning of SCADA servers, PLC and
broadband communications equipment at Criterion WTP Control Centres
including all associated power, data and communications cabling and mounting
accessories and the erection of antenna masts and any civil works associated
with foundations, plinths.
- Supply, installation and termination of instrumentation cable between all
instrumentation devices and the PLC I/O equipment at each site.
- Supply, installation, testing and commissioning of regulated power supplies and
ancillary equipment at all indicated sites.
- Supply, installation and termination of power, communications and data cabling
at each site.
- Supply and installation of all equipment enclosures and mounting accessories
needed to meet the requirements of this Specification.
- Supply and installation gate valves with actuator including electrical, works and
mounting accessories needed to meet the requirements of this Specification.
- Supply and installation ultra-sonic level meters in specified reservoir including
electrical, works and mounting accessories needed to meet the requirements of
this Specification.
- Supply and install furniture for two operators at the Control Centre.
- Commissioning and site acceptance testing of the complete Telemetry &
SCADA systems against approved test schedules.
- Provision of Operation and Maintenance manuals, equipment technical manuals
including factory and site testing certificates and test results.
- Provision of training courses for staff on the operations of the telemetry &
SCADA system.
- Provision of training courses for staff on the maintenance of the system
especially for carrying out routine testing and first line repairs.
- Rectification of defects in any hardware or software item during the Defects
Liability Period.
- Provision of approved spare parts required for a twenty-four (24) months period.
1-3 PROJECT SITES
The system shall remotely monitor and control the water supply’s pump stations and
reservoirs for the following locations:
Reservoirs
 Tuli Hill
 6J

 Hillside
 Hyde Park
 Rifle Range
 Rochester
 Cowdray Park
 Criterion
Booster pump stations & ground tanks
 Cowdray Park
 Rochester
Control Centre
 Criterion WTP
View Nodes
1-4 OPERATIONAL PHILOSOPHY
The diagram below illustrates the proposed operational details for the measurement and
transmission of data from source to the central servers.

CRITERION WTC CONTROL CENTRE TELEMETRY DATA FLOW
PLC
PLC Input/Output
modules
Reservoir level transmitters

Flow meters
AC mains Fail
Telemetry panel Open
UPS
Communications Fail

RESERVOIR TELEMETRY DATA FLOW
CRITERION WTP
CONTROL CENTRE
Reservoirs with pumps e.g. Hyde Park

Wireless
broadband
LAN switch HMI
PLC Motor control

panel
PLC Input/Output Motor control

modules panel
Reservoir level transmitter

Flowmeter
AC Mains Fail
Battery voltage

1-5 PUMP CONTROL PHILOSOPHY

The underlying operational control philosophy of the duty pumps is based on the
demand for water by the upstream reservoir. The ultrasonic level transmitter in the
upstream reservoir measures the reservoir water level.
Two pre-set water levels are designated Low (Start pump) and High (Stop pump). The
level transmitter outputs analogue signals in the range 4 – 20mA corresponding to 4mA
= 0% (i.e. empty) and 20mA =100% (i.e. full), thus the analogue output is calibrated to
indicate the reservoir water level between empty and full.
When the ultrasonic level transmitter outputs signals equal to the pre-set levels, the
signals are locally processed by the PLC and transmitted via a radio communications
network to the appropriate downstream pump station whereby after further processing
by the local PLC, pump Start/Stop commands are sent to the Soft starter and executed.
Item Upstream Water Demand Downstream Water Source
1 Criterion raw water reservoir
2 Tuli Hill clean water reservoir Fernhill clean water pumps and reservoir
3 Fernhill clean water reservoir Ncema clean water pumps and reservoirs
4 Hyde Park EWT Water mains
5 Hyde Park ground reservoir Cowdray Park pump station and reservoir
1-6 CONTROL MODES

The system design shall provide for three control modes of operation of the motor-
pump sets.
 Local
Pump operations (Start/Stop) are carried out manually by the operator on the
HMI/ MCC and implemented by the Soft starter.
 Remote Manual
An operator at the NCC manually Starts/Stops the pumps from the SCADA
system and appropriate commands are transmitted to the remote station and
executed by the local starter.
 Automatic
The pumps’ operations Start/Stop are under the control of the SCADA software
at the NCC and the local PLC and operations are implemented by the VSD/Soft
starter dependent on the upstream reservoir demand for water.
1-7 DESCRIPTION OF COMPONENTS OF THE SCADA
&TELEMTRY
The following are the key components required to establish a working telemetry &
SCADA system.

- SCADA software (Main and Standby) for 1500 scan points.

- SCADA servers (A & B)
- Control Centre Engineer's Workstation:
- Printer.
- Programmable Logic Controller (24V DC power input).
- Power Supply Unit.
- Uninterruptible Power Supply Unit
 Wireless broadband radios
 Antennae
 Antennae masts and accessories
VSAT systems
 Satellite dish antennae
 Modems and LNB filters
HMI’s
LAN switches
Instrumentation devices
UPS
PSU’s
System implementation tools;
Laptop computer
PLC & Radio programming and configuration software
Inlet Gate valve
Actuators
Flow meters
Ultrasonic level meters.
1-8 ANALOGUE AND DIGITAL INPUTS/OUTPUTS
The analogue and digital input/outputs are shown in appendix A.
All these I/O’s should be shown in SCADA System.

CHAPTER TWO
DRAWINGS AND SCHEMATIC
CRITERION WTC CONTROL CENTRE TELEMETRY DATA FLOW
PLC
PLC Input/Output
modules
Reservoir level transmitters

Flow meters
AC mains Fail
UPS
Communications Fail

RESERVOIR TELEMETRY DATA FLOW
CRITERION WTP
CONTROL CENTRE
Reservoirs with pumps e.g. Hyde Park

Wireless
broadband
LAN switch HMI
PLC Motor control

panel
PLC Input/Output Motor control

modules panel
Reservoir level transmitter

Flowmeter
AC Mains Fail
Battery voltage

TELEMETRY NETWORK TOPOLOGY
Satellite
Tuli Hill reservoir
6J reservoir
Rifle Range reservoir

Ncema pump station
LAN Hyde Park reservoir Cowdray Park pump station

SWITCH
CRITERION WTP
Fernhill pump station
Criterion WTP Hillside reservoir

Superintendant’s
office Tower Block
General Note:
Ncema & Fernhill Pump Station are Excluded from this Hard wired
Contract Vsat
Rochester pump station Roads Yard - Electrical Section Wireless broadband

APPENDICES
APPENDIX A- ANALOGUE AND DIGITAL INPUTS/OUTPUTS

AI Analogues inputs
DI Digital inputs
DO Digital outputs
HYDE PARK RESERVOIR

ITEM DESCRIPTION TYPE SIGNAL AI DI DO
1 Distribution pump
2 Run Soft starter 24VDC 1
3 Stop Soft starter 24VDC 1
4 Trip Soft starter 24VDC 1
5 Start pump Soft starter 24VDC 1
6 Stop pump Soft starter 24VDC 1
7 Local control mode select Selector switch 24VDC 1
8 Remote control mode select Selector switch 24VDC 1
9 Soft starter healthy Soft starter 24VDC 1
10 EWT pumps Nos. 1 & 2
19 Reservoir level Level transmitter 4-20mA 1
20 EWT level Level transmitter 4-20mA 1
21 Telemetry AC mains Fail Power relay 24VDC 1
22 Telemetry panel Open Door microswitch 24VDC 1
23 Battery voltage Voltmeter 0-24VDC 1

6J RESERVOIR
1 Distribution pump
Actuator gate valves for inlet
14 &outlet
15 flowmeters
RIFLE RANGE RESERVOIR

6 &outlet
7 flowmeters

TULI HILL RESERVOIR

2 Totalized flow Bulk meters 2
7 &outlet
8 flowmeters
COWDRAY PARK BOOSTER PUMP STATION AND RESERVOIRS

Pumps Nos. 1, 2, 3 & 4
1 Run MCC 24VDC 3
2 Stop MCC 24VDC 3
3 Trip MCC 24VDC 3
4 Start pump MCC 24VDC 3
5 Stop pump MCC 24VDC 3
13 &outlet
14 flowmeters

ROCHESTER BOOSTER PUMP STATION AND RESERVOIRS

Pumps Nos. 1, 2, 3 & 4
1 Run MCC 24VDC 4
2 Stop MCC 24VDC 4
3 Trip MCC 24VDC 4
4 Start pump MCC 24VDC 4
5 Stop pump MCC 24VDC 4
13 &outlet
14 flowmeters


BWSSIP G01-2 Specification Volume II 23jan18 PDF

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REPUBLIC OF ZIMBABWE

Bulawayo City Council

Bulawayo Water and Sewerage Services Improvement Project (BWSSIP)

Supply, deliver, Install and commission

Cover Letter Ref. No.: 500/13 dated 18/10/2017

CHAPTER ONE: STATEMNETS OF COMPLIANCE ......................................... 1

1-1 STATEMENTS OF COMPLIANCE:

PLC & SCADA SYSTEM

Consulting Engineering Center (CEC) JV with Page 1

PLC & SCADA SYSTEM

Consulting Engineering Center (CEC) JV with Page 2

PLC & SCADA SYSTEM

2-2 DISCRETE INPUT AND OUTPUT MODULES

Consulting Engineering Center (CEC) JV with Page 3

PLC & SCADA SYSTEM

Consulting Engineering Center (CEC) JV with Page 4

PLC & SCADA SYSTEM

Consulting Engineering Center (CEC) JV with Page 5

PLC & SCADA SYSTEM

Consulting Engineering Center (CEC) JV with Page 6

SCADA SYSTEM REQUIREMENTS

1- Suppliers are to offer the most recent version of a standard

Consulting Engineering Center (CEC) JV with Page 7

SCADA SYSTEM REQUIREMENTS

Consulting Engineering Center (CEC) JV with Page 8

ACTUATOR VALVES AND FLOW METER

Consulting Engineering Center (CEC) JV with Page 9

ACTUATOR VALVES AND FLOW METER

Consulting Engineering Center (CEC) JV with Page 10

2-1 LIST OF GOODS AND RELATED SERVICES:

1. CRITERION WTP CONTROL CENTRE

Consulting Engineering Center (CEC) JV with Page 11

ITEM DESCRIPTION UNIT QTY

2. RIFLE RANGE RESERVOIR

Consulting Engineering Center (CEC) JV with Page 12

ITEM DESCRIPTION UNIT QTY

3.4.2 Cat 5E shielded cable m 10

Consulting Engineering Center (CEC) JV with Page 13

ITEM DESCRIPTION UNIT QTY

4.5 Self-Supporting Antenna Mast

Consulting Engineering Center (CEC) JV with Page 14

ITEM DESCRIPTION UNIT QTY

5.8 Telemetry Panel - Lockable NO 1

Consulting Engineering Center (CEC) JV with Page 15

ITEM DESCRIPTION UNIT QTY

6.9 Communications Hut L.S 1

Consulting Engineering Center (CEC) JV with Page 16

ITEM DESCRIPTION UNIT QTY

8.3 LAN Unmanaged Switch

Consulting Engineering Center (CEC) JV with Page 17

ITEM DESCRIPTION UNIT QTY

9.7 Installation materials; cable ties, 20mm PVC conduits L.S 1

Consulting Engineering Center (CEC) JV with Page 18

Consulting Engineering Center (CEC) JV with Page 19

Consulting Engineering Center (CEC) JV with Page 20

 Manufacturer’s service manuals for each individual item of equipment including

Consulting Engineering Center (CEC) JV with Page 21

- Performance tests to demonstrate the autonomous nature of individual items of

Consulting Engineering Center (CEC) JV with Page 22

Consulting Engineering Center (CEC) JV with Page 23

Item Equipment Preferred

1 SCADA software Adroit V8

2 SCADA PC’s OS Windows 8