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ABSTRACT
The propose of this study was to design the valve with the curve inside for finding the narrowest
point with the lowest pressure for drilling the hole and let the air inject into the valve. The
concept valve designed by using the COMSOL Multiphysics program version 5.3a. The
prototype was made by the plaster and drill the hole with 4 holes with 30 degrees angle and 4
holes with 45 degrees angle. The experiment was test by using the water from the SL-25 Okura
water pump by washing the stain on the dish that is ketchup, oil, honey, dishwashing liquid and
liquid soap by using the prototype valve and the normal valve in the same time.
ACKOWLEDGEMENTS
This project would not have been completed if we did not have the support of many
individuals and organizations. Therefore we would like to extend our sincere gratitude to all of
them.
First of all, we are thankful to our senior project advisor, Asst.Prof.Dr. Satok
Chaikunchuensakun, for invaluable help and encouragement throughout the course of this project.
We are most grateful for his teaching and advice, not only the project methodologies but also
many other methodologies in life.
Finally, our completion of this project could not have been accomplished without the big
support of my father for making the valve and help in the experiment during the period of senior
project.
Supanat Ambhai
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TABLE OF CONTENTS
Contents
ABSTRACT................................................................................................................................................ 1
ACKOWLEDGEMENTS.............................................................................................................................. 1
TABLE OF CONTENTS............................................................................................................................... 3
LIST OF TABLES ........................................................................................................................................ 5
LIST OF FIGURES ...................................................................................................................................... 6
CHAPTER 1 .............................................................................................................................................. 1
1 INTRODUCTION ............................................................................................................................... 1
Introduction ............................................................................................................................ 1
Objectives................................................................................................................................ 2
Scope of study ......................................................................................................................... 2
Procedures .............................................................................................................................. 2
Time Table ............................................................................................................................... 3
Learning outcome ................................................................................................................... 3
CHAPTER 2 .............................................................................................................................................. 4
2 THEORY AND LITERATURE REVIEW ................................................................................................. 5
Bernoulli’s equation ................................................................................................................ 5
Flow regimes map ................................................................................................................... 5
COMSOL Mutiphysics program ............................................................................................... 5
2.3.1 The Example of COMSOL program.................................................................................. 7
2.3.1.1 A Multiscale 3D Packed Bed Reactor ............................................................................. 7
2.3.1.2 Free Convection in a Water Glass .................................................................................. 7
Review existing product .......................................................................................................... 8
2.4.1 Bubble90 ......................................................................................................................... 8
2.4.2 TOTO Aero shower ........................................................................................................ 10
Bubble washing theory ......................................................................................................... 11
2.5.1 Advantages and disadvantages of washing machine with Bubble technology ............ 12
CHAPTER 3 ............................................................................................................................................ 13
3 PROCEDURE .................................................................................................................................. 13
Water saving valve study ...................................................................................................... 13
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LIST OF TABLES
LIST OF FIGURES
CHAPTER 1
INTRODUCTION
1.1 Introduction
The Thailand National Statistical Office data said that in 2016 [1] one people use water
approximately 50 litre per day that means in one day 60 million people in Thailand use water
around 3000 million lit. Because of the cost of water that will increase in the future. So, the water
saving is one of the important thing that we need to do.
In Japan, they have the bathroom product that help to save the amount of water that is
the new technology shower head. This shower reduces water usage by up to 35%. This
technology uses air which is infused into the water coming out a shower head to reduce water
consumption but still retain the same feeling on the skin as a conventional shower head.
According to TOTO[2] , the shower manufacturer, the new Air in Shower technology can easily
save a family of four about $180/year by reducing the amount of water used in every shower,
depending on the water heating system used by each family, it can also cut CO2 emissions by
up to 146 kg/year. But this product price is expensive that is around $70 or around 2,500 Thai
Baht.
We can use that concept for design the new product that cheaper than the shower
head, so we think about the pipe or valve part if we can adapt the concept to this part, it will be
better because we can use it in every activity that need water to save it not only in the bathroom.
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1.2 Objective
1. Comparing the water usage between normal pipe with the water saving valve that
design for let the air infuse in water by use the COMSOL program and solid work for make the
3D model.
1.4 Procedure
1. Study from the product that use the same concept.
3. Use COMSOL program for create the concept of pipe and study the pressure drop.
5. Do the experiment
3
CHAPTER 2
THEORY AND LITERATURE REVIEW
Figure 2-2. Flow regime map for the horizontal flow of an air/water mixture in a 5.1cm diameter
pipe with flow regimes
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Figure 2-3. Sketches of flow regimes for flow of air/water mixtures in a horizontal,
5.1cm diameter pipe
This model is set up to calculate the concentration distribution in the reactor gas that
flows around the pellets, but it also uses an extra dimension that models the concentration
distribution inside each porous catalytic pellet. The extra dimension is built in the
feature Reactive Pellet Bed, which was introduced in COMSOL 5.0.(Figure2-5)
This model treats the free convection and heat transfer of a glass of cold water heated
to room temperature. Initially, the glass and the water are at 5 °C and are then put on a table
in a room at 25 °C. The nonisothermal flow is coupled to heat transfer using the Heat Transfer
module. (Figure 2-6)
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Surpassing other water-saving nozzles, Bubble90 is a faucet nozzle that vibrates air-
containing bubble water inside a water tap and releases that bubble water by high pressure.
Simply install Bubble90 on your faucet to keep bubbles to flow swiftly from your ordinary water
tap.
By rhythmically releasing air-filled water beads like a wave, you can easily wash out stains using
only 5% of the amount of water that you'd normally use.
Bubble90 can successfully 'save water while sustaining high cleansing-power.
Bubble90 is equipped with its 'water pressure & flow control function' by simply turning
the ring adjuster. Water pressure can be adjusted according to your preference even in low
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pressure areas. Since Bubble90 can adjust the mixing ratio of the air, it is possible to provide
only water without the air to fill your needs.
The Bubble90 series does not only add air to water, but it also produces water beads by
vibrating the air. Bubble90 produces high cleansing-power by releasing bubble water at varying
speeds. This technology of vibrating water using the internal structure is Bubble90's unique
"technology of vibrating and releasing bubble water" (International patented product).
TOTO's new Aero Shower System uses AeroJet, its patented air-injection technology, to
increase the volume of water in each droplet. AeroJet draws air in through the showerhead and
pumps it into the droplets, enlarging and increasing their volume. At refreshing intervals, the
water falls in short invigorating bursts of pulsating water. Bathers feel as if they are being
encased in far more warm water than they are actually using. Their luxurious showering
experience reduces water consumption, decreases hot water production, lowers utility costs,
and reduces CO2 emissions. The Aero Handshower offers one or three innovative spray modes
at the simple click of a button — AeroJet (air injection), Cascade (a broad warming stream) and
Gyrostream (massaging).
Not only will it save water, it also reduces the total energy use of a shower. Toto
estimates that a family of four would save 15,300 yen ($180) a year in water and gas bills with
their product. It also cuts CO2 emissions by 146kg.
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The Air-In Shower isn’t a totally new product, the first shower that used the head came out in
April 2010 and by October this year, TOTO had sold over 200,000 units. But now the shower
head will be available to buy as a stand-alone product for 5,900 yen ($70) which is a small price
to pay for something that saves you $180 a year. From February next year, TOTO will be selling
all their fittings and taps with the Air-In Shower technology as standard.
1.) The best quality of washing. As we have already mentioned above, the bubbles affect
the fabric, penetrating into it and eliminate contamination. So the quality of washing using
such technologies increases. For example, it will be much easier to wash kitchen towels in
a washing machine.
2.) Economy. Due to the fact that uses Bubble technology, you can wash in cold water with
a preservation of the former quality of washing, so the cost of electricity will be reduced.
3.) Less consumption of washing powder. As we know, washing powder dissolves better in
the machines with Bubble technologies, so you can put less laundry detergent. It is also
give saving cost. Also for the machines with such technology, you can use the powder for
automatic machines.
4.) Linen doesn’t shrink. This technology allows you not to worry anymore, because your
clothes won’t shrink after washing.
5.) Fabric has less wear. Bubbles form a barrier between the parts of the fabric and
between the fabric and the drum, which reduces the wear.
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CHAPTER 3
Research methodology
3.1 Water saving valve study
Study the water saving products from japan from the article and video to know all about
the concept, the design, advantage and disadvantage. Review the reference documents,
reference books and articles with the keywords such as water saving valve, the nano bubble,
the COMSOL program, the Bernoulli Equation, etc. as seen in chapter 2.
We use the COMSOL program to compare between the normal valve structure in figure
3-2 and the new design structure in figure 3-3.
In figure 3-2, it shows about the pressure through the valve, that shows the pressure
from the inlet to outlet is high to low.
In figure 3-3, it shows that if we make the structure has a curve in the middle. So, we get
the pressure at the inlet of has the very high number and the most narrow point has the lowest
pressure. If we compare with the Bernoulli equation and form the figure 3-4, we get that the
velocity after the narrowest point has the high velocity.
The concept of the saving valve is the bubble washing. The ways to do that is to let the
air inject into the valve. So, we need to have the holes but the position of these holes need to be
in the right point and the right angle. The most suitable position of these holes is the narrowest
point in the figure 3-3 with the lowest pressure. So, we need to design the number of the hole
and the right angle to drill it. In this project, we will make two concept valve with same number
of the holes but in the different angle.
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Material selection
Main Structure of valve have 6 major component that can see from table 12
Step 5: repeat the step 1 with the water saving valve or do in the same time.
CHAPTER 4
RESULTS OF RESEARCH
From the design in the COMSOL Program, we get the scale that we need to apply it into
the right scale that fit with the ½ inch pipe and actually this design is the space that we
need to apply into the pipe so first, we need to build the axle by this design.
From the figure 4-1 and 4-2, we scale the model in to 5 boxes wide and 10 boxes height
on the inlet size, it should fit with the ½ inch pipe so, we will have the part that stay inside
the pipe that is ½ inch size and the part outside the pipe the part outside that pipe we get
the size as 1.5 cm in the top, 0.8 cm for the narrowest part and 2 cm for the ปากท่อ
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Figure 4-3 The axle after getting the size from the model
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Figure 4-4 The axle after getting the size from the model
Figure 4-4 The axle after getting the size from the model
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Our project selected the material for head valve to be plaster because when consider
properties these type of material, we found that plaster was the best material among other types
of clay and plastic also had variety selection. Due to this valve was the prototype and also have
limitation in budget. About the axle, candle is the material that we use because of it can dissolve
with the lower heat than plaster. When we have the plaster with the candle inside we can take
the candle off with heat and then we will get the hole that we want in the plaster. Before making
the candle axle, we need the mold with the exact size due to the model in the COMSOL
program. So, we selected the brass from the technician shop to be the main axle because of the
cost and use the clay as the mold for making the axle from candle.
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We choose the standard pipe that the size is ½ inch to making the experiment
equipment
Pipe PVC 7
25
Three ways
PVC 1
pipe
In this project, the main experiment is about compare the time to wash the stains on the
dish between the model valve with different number of hole and the angle of hole and the
normal valve. The stain that we choose should be the stains that we use in daily life. So, we
choose ketchup, oil, honey, dishwashing liquid and liquid soap as the example.
Stain illustration
Ketchup
Oil
Honey
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Dishwashing liquid
Liquid soap
4.5 Procedure
4.5.1 Making of valve and the pipe
1.) Use brass to build the axle that related to the model in the COMSOL program.
2.) Cover the brass with the clay for making the mold.
3.) Make another axle with the dissolve candle that heated by the gas stove.
4.) Insert the liquid candle in the mold and wait it harden.
5.) Bring the new shaped candle into the plaster.
6.) Use the heat from blowing machine for dissolve the candle out of the plaster.
7.) Drill the hole by using the drilling machine as with 4 holes with 30 degrees angle
8.) Do 1-6 again. In this time drill the hole as 4 holes with 45 degrees angle
9.) Make the pipe with the two ways out and add the ball valve.
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4.5.2 Experiment
1.) Test 2 prototype valves comparing with the normal valve by washing the stain on
The dishes that is ketchup, oil, honey, dishwashing liquid and liquid soap and collect the time.
2.) Measure the amount of water that come from 2 prototype valves and normal valve.
CHAPTER 5
1 CONCLUSION AND RECOMMEDATIONS
5.1 Result
From the experiment, the result can be plot the graph between time to wash the stain
and the type of stains like in table5 and figure 5-1. From the table and graph, we know that the
valve that use least time to washing every stain. is the concept valve with 4 holes with 30
degrees. the concept valve with 4 holes with 45 degrees is use less time than the normal valve
but the different is not much and in oil washing this valve use more time than the normal valve
so this valve can’t be use. In Figure5-2, it shows that the water that come from the concept valve
with 4 holes with 30 degrees is the least one. So, we can assume that although the least amount
of water come out but it uses least time to wash the stain.
The valve that we should continue to take more experiment and improve is the concept
valve with 4 holes with 30 degrees.
Figure5-1 The experiment result of each valve between time and the stain
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Table5 the experiment result of each valve between time and the stain
2.5
1.5
0.5
0
normal valve 4 holes 45 angle valve 4 holes 30 angle
Figure5-2 The experiment result between the amount of water in 1 minute and type of
valve
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5.2 Conclusion
The water that come out from the concept valve use less time to clean the dish
comparing with the normal valve and the amount of water that come out is less than the normal
valve too. It is because the concept valve structure has the narrowest point with the lowest
pressure, when we drill the hole, the air will inject in to the water and make the water that come
out from the concept valve has better washing ability. When we compare the concept valve, we
found that the one with the less holes and less degree angle has better washing ability.
5.3 Encounter
1.) The angle of hole has some error because it done by hand.
2.) The experiment can do once per valve because of we cannot control the angle of the
ball valve in the same exactly number.
5.4 Recommendation
We could try to make more valve with the different number and the angle for get more
result. We can get less error by let the technician to do the model.
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REFERENCE
Electronic Media
Chapter 1
http://service.nso.go.th/nso/nsopublish/citizen/news/news_57.jsp
http://thefutureofthings.com/5143-air-in-shower-can-save-35-of-your-water-consumption/
Chapter 2
https://www.comsol.com/models/fluid
https://www.comsol.com/model/a-multiscale-3d-packed-bed-reactor-17019
https://www.comsol.com/model/free-convection-in-a-water-glass-195
http://ozone90.com/bubble.html
https://www.geek.com/gadgets/the-air-in-shower-saves-water-by-filling-water-droplets-with-
air-1532483/
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https://www.grc.nasa.gov/www/k-12/airplane/bern.html
Books
Articles
Advance in colloid and interface science volume 246, August 2017, Pages 40-51