Installation Guide

Kit:LVLD
for 9kW systems

DC Power Supply System

Integrated Application
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commitment on the part of Eltek.

No part of this document may be reproduced or transmitted in any form or by any means —
electronic or mechanical, including photocopying and recording — for any purpose without the
explicit written permission of Eltek.

Copyright ©: Eltek, 2016

351679.033 Issue2, 2016 May

Published 2016-05-11
MG

2 Installation GuideKit: LVLD for 9kW systems 351679.033, Issue 2, 2016 May
Table of Contents
General .......................................................................................................... 4
Consist of ...................................................................................................... 5
Recommended Tools................................................................................... 5
Installation .................................................................................................... 6
Smartpack configuration ............................................................................ 9
Ordering Information ................................................................................ 10

Installation GuideKit: LVLD for 9kW system s351679.033, Issue 2, 2016 May 3
 General
This kit - “LVLD for 9kW systems” - enables installing Low Voltage Load
Disconnector (LVLD) into the 9kW Powercore. This enables having
distribution split into two categories of Priority and Non-priority loads.
During discharge of batteries the voltage decreases it value. At set
“Disconnect Voltage” level the LVLD will disconnect any equipment
connected to non-priority side of distribution to prolong batteries
support when AC mains is not present

4 Installation GuideKit: LVLD for 9kW systems 351679.033, Issue 2, 2016 May
 Consist of
The Kit “LVLD” consists of the following components:
Part Note Quantit Unit
y
LVLD 150A contactor 1 pc

BusbarLVLD to Load 1 pc

BusbarNegative to LVLD 1 pc

Spacer to mount contactor to 1 pc

plastic bracket in the
Powercore
Screw M4x18mm with M4 For fixing contactor to bracket 8 pcs
washer
M8 screw To fix the shorter contactor busbar to negative 1 pc
busbar
M8 nuts with washers For fixing busbars to contactor and shorter 3+4 pcs
busbar to negative busbar
M6 nut with washer For longer busbar to load negative busbar 1+1 pcs
Signal cable purple For connection of contactor “-“ and pin #11 at 1 Pc
system card
Signal cable red/black For connection of contactor “+” and pin #10 1 pc
at system card
Installation guide in hardcopy 1 pc

Recommended Tools
Standard equipment for use by an authorized electrician.
NOTE: All tools must be insulated:
- Spanner M8 and M6
- Cross-head screwdriver.

Installation GuideKit: LVLD for 9kW system s351679.033, Issue 2, 2016 May 5
 Installation

WARNING: The system must be completely powered down prior installation

Electric
Shock

Ste Installation Action OK

p
1 Power down the Switch OFF external Mains breaker/fuse
cabinet.
2 Install non priority Install at least 1 non-priority breaker to hold the
breaker negative busbar at its place

Remove negative Remove 2 screws that hold the copper link and
3 busbar link remove it from the system

3 Combine contactor
“+” sign
with brackets as seen
in the picture. Use M8
nuts and washers

Please note the

position of “plus” sign

M8 nuts

6 Installation GuideKit: LVLD for 9kW systems 351679.033, Issue 2, 2016 May
Ste Installation Action OK
p
4 Insert contactor with Insert contactor inside Powercore (note signal
busbars to its place in terminals at contactor must face rear of the
system Powercore)
Fix contactor to plastic bracket using M4x18mm
screw (use spacer between contactor and bracket)

Connect contactor with 1. Connect contactor to negative busbar. Use M8

5 busbars screw, nut and 2xwashers

M8 screw,
washers
and nut

2. Connect contactor to load negative busbar. Use

M6 nut and washer

M6 screw,
washers
and nut

Installation GuideKit: LVLD for 9kW system s351679.033, Issue 2, 2016 May 7
Ste Installation Action OK
p
Connect cables to Connect cables to Contactor:
6 contactor and the - Purple cable end with faston to “-“ terminal
system card at contactor
- Red/black cable end with faston to “+”
terminal at contactor

- Connect semi-stripped end of purple cable to

pin #11 at system card (use small
screwdriver to push the pin inside and place
cable. Then release the pin to lock the cable)
- Connect semi-stripped end of red/black cable
to pin #10 at system card.

Please note:
Pin 1 at system card is located at the bottom and pin 12
is the last at the top.

7 Ensure fixing Make sure all fixing is firm and in place

8 Turn on the system Switch ON external Mains breaker/fuse

8 Installation GuideKit: LVLD for 9kW systems 351679.033, Issue 2, 2016 May
 Smartpack configuration
Smartpack needs to be configured in order to use the installed LVLD.
1. Start Powersuite and connect to Smartpack with USB cable. Log in
with service password

2. In Power Explorer click on Load/Load group 1

Installation GuideKit: LVLD for 9kW system s351679.033, Issue 2, 2016 May 9
 3. In newly opened window click on LVLD1.1
4. Enable LVLD1 Activate LVLD and set desired voltage level
5. Set Disconnect and Reconnect Voltage to desired value.
6. Clck Apply and then OK.

Please note that LVLD “Disconnect Voltage must always be higher

than LVBD “Disconnect Voltage”

Ordering Information

Part Number Description

276097 Kit: LVLD for 9kW systems

This kit is suitable for use in 9kW systems: FP2 9kW Open rack 1.9m ID
(C20341.000), FP2 9kW 48V Fan 1.8m OD (C20334.004) and FP2 9kW
48V Fan/ACU 1.8m OD (C20334.003)

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Installation GuideKit: LVLD for 9kW system s351679.033, Issue 2, 2016 May 11