AUTHOR :- CONSULTANT :- Accrete Consulting Engineers Pvt. Ltd.

Up-Gradation to two Lane with Paved Shoulder for Section from Km. CONTRACTOR :- M/s H.G. Infra Engineering Ltd.
58.000 to Km. 91.600 Balotra to Sanderao via Jalore Section of NH
QUANTITY :- 1+4+2 = 07 Nos.
325 in the state of Rajasthan on EPC Mode
REVISION :- 0
CLIENT :- CE (NH) PWD, Rajasthan PREPARED BY :- Prashant
SUBJECT :- Design Verification CHECKED BY :- Jaiprakash

Sanfield (India) Limited, Subsidiary of Maurer SE, Munich, Germany. This paper is strictly confidential. The disclosure to unauthorized third parties is prohibited and
may result in claims for damages.

General :- The design verification of the bearing is conducted in accordance with IRC:83 (Part- IV) and European Technical Approval ETA-06/0131

Location :- Bridge at C.A. Ch. 68+575, Ch. 90+880, Ch. 89+260

Type :- MSM SPHERICAL FIXED BEARING 319 MT (Type - B1)

Load Consideration :-

ULS - Loads: Grade of Concrete (Pedestal) 50

max,Nsd = 3390.00 kN Grade of Concrete (Girder) 50
min,Nsd = 390.00 kN
Vx,sd = 360.00 kN Vy,sd = 2470.00 kN
Vr,sd = 2496.10
max,d = ± 0.010 rad

SLS - Loads:
max,Nsk = 3190.00 kN Nqd = 1914.00 kN
min,Nsk = 300.00 kN
perm,Nsk = 1276.00 kN
Vx,sk = 310.00 kN Vy,sk = 1700.00 kN
max,k = ± 0.010 rad

maxNsd - Maximum vertical load in ULS perm, Nsk - Permanent Load in SLS Vx,sd - Horizontal Longitudinal Force in ULS
minNsd - Minimum vertical load in ULS Vx,sk - Horizontal Longitudinal Forces in SLS Vy,sd - Horizontal Transverse Force in ULS
maxNsk - Maximum vertical load in SLS Vy,sk - Horizontal Transverse Forces in SLS Vr,sd - Resultant Horizontal Force in ULS
minNsk - Minimum vertical load in SLS Nqd - Variable Vertical Load in SLS αdmax - Maximum of rotation

Nomenclature :-

L = Diameter of the MSM® disc

R = Radius of the sphere part
fk = Characteristic strength acc. ETA
fy = Yield strength of the used steel grade
fu = Tensile strength of the used steel grade
k = Factor considering the ambient temperature higher than 35°C
m = Partial safety factor
A = Contact area
Ar = Reduced contact area
Aco = Area of the compressed concrete
Ed = Modulus of elasticity of steel (210000 N/mm²)
e = Eccentricity
µ = Sliding friction of MSM® to polished stainless steel
p = Centric pressure on MSM® in SLS
D,kal = Outer Diameter of the sphere part
D,druck = Diameter of the compressed concrete
k = Rotation capacity with SLS
d = Rotation capacity with ULS
 = Rotation safety from EN 1337
h = Moment arm
c = Distance of the load centre to the load (guiding)
µfr = Sliding friction of the MSM® strip to polished stainless steel
We = Eff. Width of contact surface of piston and cylinder
b = Thickness of Restraining Ring
hrr = Depth of Restraining Ring

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 1 of 7

Design Input :-

MSM Size (mm) = 220 Dia x 8 mm Thk.

Radius of Curvature (mm) = 330

Concave Internal Diameter (mm) = 220

Bottom Effective Diameter (mm) = 500

Bottom Base Thickness (mm) = 28

Bottom Base Total Thickness (mm) = 51.69

Bottom Wall Thickness (mm) = 34.25

Bottom Base wall Outer (mm) = 288.50

Callote Diameter (mm) = 250

Callote above Portion Thickness (mm) = 12

Callote Total Thickness (mm) = 37

Curved Surface Clearance (mm) = 8.90

Top Plate Effective Diameter (mm) = 500.00

Top Plate Total Thickness (mm) = 35

S/S Sheet Size (mm) = 280 Dia x 3 mm Thk.

Height of Guide Bar (mm) = 45

Width of Guide Bar (mm) = 105.0

H.T.S. Bolts Diameter (mm) = 30 Grade 10.9

Length of H.T.S. Bolts (mm) = 55

Number of H.T.S. Bolts Per Component = 10 Nos.

Flange / Bolts Lug Thickness (mm) = 15

Dowels for Pedestal (Dia. x Length) = 56 x 200 mm

Dowels for Superstructure (Dia. x Length) = 56 x 200

Bearing Total Height (mm) = 114

Design Output :-

MSM® Pressure according ETA-06/0131 (Annex C) & As per IRC : 83

3390 KN < 3495.37 KN Hence, Safe
(Part-IV), Clause 4.3 in ULS
Separation check acc. EN1337-7, section 6.2.2 & As per IRC : 83 (Part-
26.36 mm < 27.50 mm Hence, Safe
IV), Clause 5.4.4
Diameter of Spherical Disc (Calotte) - (acc. EN-1337-1, Clause 5.4 a &
246.60 mm < 250.00 mm Hence, Safe
IRC : 83 (Part-IV), Clause 5.2)

Pressure in Concrete Structure at Girder (Super-structure) - (according to 3390.00 KN < 6017.61 KN Hence, Safe
IRC: 83 (Part-IV), Annexure F ) 24.04 2
42.67 2
Hence, Safe
N/mm < N/mm

Pressure in Concrete Structure at Pedestal - (according to IRC: 83 (Part- 3390.00 KN < 5974.74 KN Hence, Safe
IV), Annexure F ) 24.21 N/mm2 < 42.67 N/mm2 Hence, Safe
Bearings backing plate in Bending (The verifications are conducted to
0.47 mm < 0.65 mm Hence, Safe
IRC : 83 (Part - IV), Clause 5.6)
Bearings Bottom plate in Bending (The verifications are conducted to
0.43 mm < 0.65 mm Hence, Safe
IRC : 83 (Part - IV), Clause 5.6)
Interface of Bottom component with the restraining ring shall be
provided in radius to uniformly transfer the horizontal force (acc. IRC: 2496.10 kN < 2557.43 KN Hence, Safe
83 (Part-IV), Clause 5.4.1.8)
Effective Width of the Contact Surface (We) - (acc. IRC: 83 (Part-IV),
14.73 mm < 16.00 mm Hence, Safe
clause 5.4.1.9
2 2
trr 264.14 N/mm < 272.00 N/mm Hence, Safe
2 2
Restraining ring calculation due to Horizontal Force (according to IRC: Ts,rr 122.96 N/mm < 196.30 N/mm Hence, Safe
83 (Part-IV), Clause No. 5.4.1.1, 5.4.1.2, 5.4.1.3 & 5.4.1.4)  b,rr 2
340.00 2
Hence, Safe
245.20 N/mm < N/mm
2 2
t,br 142.63 N/mm < 272.00 N/mm Hence, Safe
Total Resistance offered by Anchorage / Bolts (acc. IRC: 83 (Part-IV),
2496.10 KN < 2887.80 KN Hence, Safe
Annexure E)
Dowels / Sleeve Design Check for Pedestal 22.29 Mpa < 26.67 Mpa Hence, Safe
Dowels / Sleeve Design Check for Girder 22.29 Mpa < 26.67 Mpa Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 2 of 7

MSM® Pressure according ETA-06/0131 (Annex C) & As per IRC : 83 (Part-IV), Clause 4.3 (in ULS) :-

The permissible stress is reduced due to exceeding the category temperature above 35°.
e
Max. ambient temperate: 45 °C
Reduction: 20 %
Assuming, Ar
L = 220.00 mm
R = 330.00 mm L
R/L = 1.50
fk = 180.00 N/mm²
m = 1.40
k = 0.80

max NSd ≤ Ar x k x fk / m
where,
Ar = xA
 = (1 - 0.75 x  x e / L)
e = e1+e3
e1 = µ,max x R
e3 = maxd x (R + b)
µ,max = 1.6 also 0.02 ≤ µ,max < 0.08
15 + MSM (As per IRC : 83 (Part-IV), Clause 5.4.3.1 (b))
µ,max = 0.015
e1 = 6.60 mm
e3 = 3.30 mm
e = 9.90 mm
 = 0.89
Ar = 33982.77 mm²
thus,
max,Nsd ie 3390.00 kN ≤ Ar x k x fk / m = 3495.37 kN

Hence, Safe
Separation check acc. EN1337-7, section 6.2.2 & As per IRC : 83 (Part-IV), Clause 5.4.4 (in SLS) :-

Condition of separation of Sliding Surfaces is satisfied when, e t < L / 8

where,
et = e1+e3
e1 = µ,max x R
e3 = max,k x (R + b)
µ,max = 1.6 / (15 + (min,Nsk x 4 / ( x L²))) also 0.02 ≤ µmax < 0.08

µ,max = 0.0699
e1 = 23.06 mm
e3 = 3.30 mm
et = 26.36 mm < L/8 = 27.50 mm

Hence, Safe

Diameter of Spherical Disc (Calotte):

D,kal = L + 2 x R x (max,k + )

max,k = 0.010
 = 0.030 (acc. EN-1337-1, Clause 5.4 a & IRC : 83 (Part-IV), Clause 5.2)
thus,
D,kal = 246.60 mm < 250.00 mm (Provided)

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 3 of 7

Pressure to structure ULS : (Eccentricity acc. ETA-06/0131, Annex D or as per IRC : 83 (Part - IV), Clause No. 5.4.3) :-

et = e1+e2+e3+el
where,
e1 = µ,max x R
e2 = (Vsd / max,Nsd) x µfr x c
e3 = max,d x (R + b)
el = (Vsd / max,Nsd) x (h / 2)
µ,max = 0.020 (As calculated in check (1) above)
Vr,sd = √(Vx,sd² + Vy,sd²) = 2496.10 kN
µfr = 0.10 (acc. IRC : 83 (Part - IV), Table 4)
c = 145.00 mm (distance load / centre of bearing)
h = 108.59 mm (height of the Bearing)
b = 31.00 mm for bottom and - 77.59 mm for top
thus,
e1 = 6.60 mm
e2 = 10.68 mm
e3 = 3.61 mm for bottom and 2.52 mm for top
el = 39.98 mm

et = 60.86 mm for bottom and 59.78 mm for top

Concrete Superstructure in ULS :-

max,Nsd ≤ Aco x c,zul or

c = max,Nsd/Aco ≤ c,zul

Aco = (1 - 0.75 x  x e / D,druck) x D,druck² x  / 4

c,zul = 42.67 N/mm²
D,druck = 500.00 mm
Top Dispersion = 800.00 x 800.00
Aco = 141037.66 mm²
max,Nsd i. e. 3390.00 kN ≤ 6017.61 kN

Hence, Safe

c = 24.04 N/mm² ≤ 42.67 N/mm²

Hence, Safe

Concrete Pedestal in ULS :-

max,Nsd ≤ Aco x c,zul or

c = max,Nsd/Aco ≤ c,zul

Aco = (1 - 0.75 x  x e / D,druck) x D,druck² x  / 4

c,zul = 42.67 N/mm²
D,druck = 500.00 mm
Pedestal = 800.00 x 800.00
Aco = 140032.90 mm²
max,Nsd i. e. 3390.00 kN ≤ 5974.74 kN

Hence, Safe

c = 24.21 N/mm² ≤ 42.67 N/mm²

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 4 of 7

Bearings backing plates :- (The verifications are conducted to IRC : 83 (Part - IV), Clause 5.6)

△w < △wzul
where,
△wzul = h x (0.45 - 2 x √h/L)
△w = (0.55 / L) x kc x c x kb x b (For details of kc, ac, kb & ab, refer IRC : 83 (Part - IV), Clause 5.6.1)

(i) Top plate :

h = 3.00 mm
tp = 35.00 mm tp,min req. = 20.00 mm
σmax = 83.92

kc = 1.02 c = 162.41 mm²

kb = 1.55 b = 0.73
D,druck = 500.00 mm Lo = 300.00 mm
Nqd = 1914.00 KN Ecd = 35355.34 N/mm2 (5000 √fck)
perm,Nsk = 1276.00 KN Ecrd = 11785.11 N/mm2

△wzul = 0.65 mm

△w = 0.47 mm ≤ 0.65 mm

Hence, Safe

(ii) Base plate : (As per IRC : 83 (Part - IV), Clause 5.6.2)

h = 3.00 mm
t'b = tb,min + 0.6 x (tb,max - tb,min)
where, tb,min, req. = 12.50
tb,max = 51.69 mm tb,min = 28.00 mm
σmax = 83.92
t'b = 42.2156952 mm
kc = 1.02 c = 162.41 mm²
kb = 1.55 b = 0.66

D,druck = 500.00 mm Lo = 300.00 mm

Nqd = 1914.00 KN Ecd= = 35355.34 N/mm2 (5000 √fck)
perm,Nsk = 1276.00 KN Ecrd= = 11785.11 N/mm2

△wzul = 0.65 mm

△w = 0.43 mm ≤ 0.65 mm

Hence, Safe

Guiding ring in ULS :- (As per IRC : 83 (Part - IV), Clause 5.4.1.8)

B
The contact between bottom and top ring is done steel to steel.
The radius of the botom part allows the rotation. b Di

Vsd ≤ 15 x R x Di x fu² / (Ed x m²)

where,
Vr, sd = 2496.10 kN h
B = 500.00 mm (Di + 2 x b) Vsd
b = 105.00 mm
trr = 45.00 (Actual Provided) Req. = 44.90 mm
Di = 290.00 mm
Rr = 380.00 mm
fu = 570.00 N/mm²
Ed = 210000.00 N/mm²
m = 1.00

Vr, sd = 2496.10 kN ≤ 2557.43 KN

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 5 of 7

Effective contact widtn of contact surface (im mm) (As per IRC : 83 (Part - IV), Clause 5.4.1.9) :-

we = 3.04 x √{(Vr,sd x 1.5 x Rr) / (Ed x Di)}

we = 14.73 mm < 16.00 mm (Provided)

Hence, Safe

w = w e + (max,d x Di)

w = 17.63 mm < 18.00 mm (Provided)

Hence, Safe

Restraining Rings (As per IRC : 83 (Part - IV), Clause 5.4.1) :-

Vr,sd = 2496.10 kN
h = 34.90 mm
fy = 340.00 N/mm²
b = 105.00 mm
hrr = 45.00 mm

(i) Direct Tensile Stress, ( t,rr) in the restraining ring cross-section (As per IRC : 83 (Part - IV), Clause 5.4.1.1)

trr = Vr, sd (Where m = 1.25)

< ( fy / m )
2 x b x hrr

= 264.14 N/mm² ≤ 272.00 N/mm² ( fy / m )

Hence, Safe

(ii) Shear Stress, (Tsrr) at restraining ring and base interface (As per IRC : 83 (Part - IV), Clause 5.4.1.2)

Ts,rr = 1.5 x Vr, sd (Where m = 1.0)

< ( fy / m )
Di x b

= 122.96 N/mm² ≤ 196.30 N/mm² ( fy / √ (3 x m) )

Hence, Safe

(iii) Bending Stress, ( b,rr) at restraining ring and base interface (As per IRC : 83 (Part - IV), Clause 5.4.1.3)

 b,rr = 1.5 x Vr, sd x h x 6 (Where m = 1.0)

< ( fy / m )
2
Di x b

= 245.20 N/mm² ≤ 340.00 N/mm²

Hence, Safe

(iv) Direct Tensile Stress, ( t,br) in the restraining ring base plate (As per IRC : 83 (Part - IV), Clause 5.4.1.4)

t,br = Vr, sd (Where m = 1.25)

< ( fy / m )
B x tp

= 142.63 N/mm² ≤ 272.00 N/mm² ( fy / m )

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 6 of 7

Calculation of Anchorage (Acc. IRC: 83 (Part-IV, Annexure E) :-

(i) Bolts

Bolt design shall be deemed satisfactory when

Vr,sd < µk x min,Nsd + Vpd

ms
where,
µk = 0.6 (Friction Factor Steel to Concrete Surface)

ms = 1.2 (Safety Factor against Sliding)

Vpd = Total Shear Resistance offered by the Bolts calculated as below:

n x 0.6 x Fy x A
m

No of bolts used, n = 10 Nos. Bolt Diameter = 30 mm

C. Sec. Area of one Bolt (A) = 561 mm2 Total C. Sec. Area of Bolts (n x A) = 5610.00 mm2

Grade of Bolts = 10.9 m = 1.25

Spec. min. Yield Strength (Fy) = 1000.00 MPa (IS 1367)

(Vpd) = 10 x 0.6 x 1000 x 561

1.25

= 2692800.00 N or 2692.80 kN
Thus, putting in the equation,

Vr,sd < µk x min,Nsd + Vpd

ms

2496.10 < 0.6 x 390.00 + 2692.8

1.2

2496.10 < 2887.80 kN

Hence, Safe

(ii) Dowels Dowel Size = Dia. ( Dld ) = 56 mm

For Pedestal
Length ( Dll ) = 200 mm

Pressure in Concrete < 26.67 Mpa

Vr,sd x 1000
Dld x Dll x n

= 22.29 < 26.67 MPa

Hence, Safe

(iii) Dowels Dowel Size = Dia. ( Dld ) = 56 mm

For Girder
Length ( Dll ) = 200 mm

Pressure in Concrete < 26.67 Mpa

Vr,sd x 1000
Dld x Dll x n

= 22.29 < 26.67 MPa

Hence, Safe

Index/Date :- Prepared by :- Checked by :- Sheet :-

Monday, July 23, 2018 Prashant Jaiprakash Sheet 7 of 7