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Advanced Training for

Inspecting HVAC Systems


for Home Inspectors

Presented by!

InterNACHI
International Association of Certified Home Inspectors!
1750 30th Street, Boulder, CO 80301!
www.internachi.org!
!

Copyright © InterNACHI. 2008.


All Rights Reserved.
Central Heating Systems

!! Furnaces
!! Boilers
!! Piping Systems
!! Heat pumps
!! Thermostats and controls
!! Chimneys and Venting systems

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Cast Iron
!! Heavy gauge welded
!! Clamshell
!! Serpentine
!! Tubular
!! Secondary (condensing)

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Cast Iron
!! Heavy gauge
welded

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Clamshell

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Serpentine

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Primary
"! Clamshell
"! Serpentine

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Tubular primary and secondary

Copyright © InterNACHI 2008 All Rights Reserved


Heat exchangers

!! Pulse
furnace
heat
exchanger
(Primary and
secondary)

Copyright © InterNACHI 2008 All Rights Reserved


Blower & Motor

!! Belt Drive

Copyright © InterNACHI 2008 All Rights Reserved


Blower & Motor

!! Direct Drive

Copyright © InterNACHI 2008 All Rights Reserved


Direct Drive Blower

Copyright © InterNACHI 2008 All Rights Reserved


Controls & Electronics

!! Controls, minor components


"! Pilot assembly
"! Igniter, Direct spark, Hot surface
"! Pilot safety, thermocouple, flame sensor
"! Fan control, blower relay
"! Limit switch(s)
"! Draft hood, draft blower
"! Pressure switch, centrifugal switch
Copyright © InterNACHI 2008 All Rights Reserved
Standing Pilot Assembly

Copyright © InterNACHI 2008 All Rights Reserved


Pilot Safety Controls
!! Thermocouple
!! Thermopile

Copyright © InterNACHI 2008 All Rights Reserved


Igniters

!! Standing Pilot
!! Direct spark

Copyright © InterNACHI 2008 All Rights Reserved


Igniters

!! Hot surface

Copyright © InterNACHI 2008 All Rights Reserved


Flame Sensor

Copyright © InterNACHI 2008 All Rights Reserved


Fan and Limit Controls
!! Fan control, blower
relay
"! Turns on fan
!! Limit switch(s)
"! shuts down burners

Copyright © InterNACHI 2008 All Rights Reserved


Additional components

!! Draft hood

Copyright © InterNACHI 2008 All Rights Reserved


Additional Components

!! Combustion
Blower

Copyright © InterNACHI 2008 All Rights Reserved


Sequence of Operation

!! 65%

!! 85% 95%

Copyright © InterNACHI 2008 All Rights Reserved


Residential Heating and
Cooling Systems: Overview

!" Central Heating Systems


!" In-Space Systems
!" Humidification Devices and Systems
!" Central Cooling Systems
!" System Defects
!" Basic Performance Evaluation
!" Inspection Tools
Copyright © InterNACHI. 2008. All Rights Reserved.
Central Heating Systems

!" Furnaces
!" Boilers
!" Piping Systems
!" Heat pumps
!" Thermostats and controls
!" Chimneys and Venting systems

Copyright © InterNACHI. 2008. All Rights Reserved.


Furnaces

!" Gas
!" Oil
!" Electric
!" Solid Fuel
!" Air Distribution Systems
!" Filtration Devices

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Furnace Classification by:

!" Arrangement
"" Upflow
"" Downflow
#" (Counterflow)
"" Horizontal
"" Universal

Copyright © InterNACHI. 2008. All Rights Reserved.


Furnace Classification

!" Upflow Furnace !" Downflow Furnace

Copyright © InterNACHI. 2008. All Rights Reserved.


Horizontal Furnace

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Furnace Classification by:

!" Efficiency
"" Gravity, (octopus)
"" 60-65%
"" 80-85%
"" 90-95%

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Furnace Efficiency
Type of Gas Furnace AFUE, %
1. Natural-draft with standing pilot 64.5
2. Natural-draft with intermittent ignition 69.0
3. Natural-draft with intermittent ignition andauto vent damper 78.0
4. Fan-assisted combustion with standing pilot or intermittent ignition 80.0
5. Same as 4, except with improved heat transfer 82.0
6. Direct vent, natural-draft with standing pilot, preheat 66.0
7. Direct vent, fan-assisted combustion, and intermittent ignition 80.0
8. Fan-assisted combustion (induced-draft) 80.0
9. Condensing 90.0

Type of Oil Furnace


1. Standard: pre-1992 71.0
2. Standard: post-1992 80.0
3. Same as 2, with improved heat transfer 81.0
4. Same as 3, with automatic vent damper 82.0
5. Condensing 91.0

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Furnace Classification by:

!" ANSI, GAMA


#" Category I An appliance that operates with a negative vent static pressure
and with a vent gas temperature that avoids excessive condensate
production in the vent.
#" Category II An appliance that operates with a negative vent static pressure
and with a vent gas temperature that may cause excessive condensate
production in the vent.
#" Category III An appliance that operates with a positive vent static pressure
and with a vent gas temperature that usually avoids excessive condensate
production in the vent.
#" Category IV An appliance that operates with a positive vent static pressure
and with a vent gas temperature that causes excessive
#" condensate production in the vent.

Copyright © InterNACHI. 2008. All Rights Reserved.


Gravity
Furnace
(Octopus)

Copyright © InterNACHI. 2008. All Rights Reserved.


60-65%
Upflow

Copyright © InterNACHI. 2008. All Rights Reserved.


80-85%
Upflow

Copyright © InterNACHI. 2008. All Rights Reserved.


90-95%
Upflow

Copyright © InterNACHI. 2008. All Rights Reserved.


Major Components
Remote sensor Pilot assembly & flame
Heat Exchanger sensor

Cabinet
Gas Valve and
manifold
In-shot Burners

Combustion Blower
Pressure Switches

Integrated Furnace Control

Copyright © InterNACHI. 2008. All Rights Reserved.


Cabinet

!" Indoor/outdoor
!" Houses components
!" Insulation

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Valve

!" Component valve assembly, standing pilot


"" Separate pressure regulator, pilot valve, main valve
!" Combination safety valve
"" Integral pressure regulator, pilot valve, main valve
!" Intermittent pilot
"" Pilot solenoid

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Valves

!" Component
valve
assembly,
standing
pilot

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Valves

!" Combination valve

Copyright © InterNACHI. 2008. All Rights Reserved.


Gas Valves

!" Intermittent
pilot

Copyright © InterNACHI. 2008. All Rights Reserved.


Burners & Burner Assemblies

!" Cast iron


!" Stamped steel (Ribbon)
"" Painted cold rolled
"" Aluminized
"" Stainless
!" Monoport (In-shot)

Copyright © InterNACHI. 2008. All Rights Reserved.


Burners & Burner Assemblies
!" Cast Iron

Copyright © InterNACHI. 2008. All Rights Reserved.


Burners & Burner Assemblies

!" In-shot
from
Gravity
furnace
with
millivolt
gas valve

Copyright © InterNACHI. 2008. All Rights Reserved.


Burners & Burner Assemblies

!" Ribbon

Copyright © InterNACHI. 2008. All Rights Reserved.


Burners & Burner Assemblies

!" Monoport
(In-shot)

Copyright © InterNACHI. 2008. All Rights Reserved.


Residential Heating and Cooling Systems:
Overview

Central Heating Systems


In-Space Systems
Devices and Systems
Central Cooling Systems
System Defects
Basic Performance Evaluation
Inspection Tools

Copyright © InterNACHI 2008.


All Rights Reserved.
Performance Evaluation

!! Furnaces
"! Blower Performance- Static Pressure
"! Temperature Rise
"! Filter Resistance
"! Heat Exchanger Condition
"! Carbon Monoxide

Copyright © InterNACHI 2008.


All Rights Reserved.
Blower Performance

Copyright © InterNACHI 2008.


All Rights Reserved.
Copyright © Indoor Environmental
Solutions, Inc. 2008 All Rights
Reserved
Inspection Tools

!! Must Haves
"! Flashlight
"! Inspection Mirror
"! Thermometer
"! Screwdrivers, tweaker, #2 straight, #2
phillips
"! Nut drivers, 1/4, 5/16

Copyright © InterNACHI 2008.


All Rights Reserved.
Inspection Tools

!! Optional
"! CO Detector
"! Hygrometer, psychrometer
"! Micro-manometer, Magnehelic
"! Infra-red thermometer, insertion thermometer
"! Boroscope
"! Cordless Drill, Cap Plugs

Copyright © InterNACHI 2008.


All Rights Reserved.
Instruments

!! Carbon Monoxide
Detectors

Copyright © Indoor Environmental


Solutions, Inc. 2008 All Rights
Reserved
Instruments

!! Hygrometer
!! Psychrometer

Copyright © InterNACHI 2008.


All Rights Reserved.
Instruments

!! Micromanometer
!! Magnehelics

Copyright © InterNACHI 2008.


All Rights Reserved.
Instruments

!! Infra-red
thermometer

Copyright © InterNACHI 2008.


All Rights Reserved.
Instruments
!! Boroscope

Copyright © InterNACHI 2008.


All Rights Reserved.
Additional Tools
!! Cordless drill
!! Cap plugs

Copyright © InterNACHI 2008.


All Rights Reserved.
Residential Heating
Cooling Systems

!! Central Heating Systems


!! In-Space Systems
!! Humidification Devices and Systems
!! Central Cooling Systems
!! System Defects
!! Basic Performance Evaluation
!! Inspection Tools
Copyright © InterNACHI 2008. All Rights Reserved
Residential Heating
Cooling Systems

!! Central Heating Systems


!! In-Space Systems
!! Humidification Devices and Systems
!! Central Cooling Systems
!! System Defects
!! Basic Performance Evaluation
!! Inspection Tools
Copyright © InterNACHI 2008. All Rights Reserved
Residential Heating
Cooling Systems

!! Central Heating Systems


!! In-Space Systems
!! Humidification Devices and Systems
!! Central Cooling Systems
!! System Defects
!! Basic Performance Evaluation
!! Inspection Tools
Copyright © InterNACHI 2008. All Rights Reserved
Residential Heating
Cooling Systems

!! Central Heating Systems


!! In-Space Systems
!! Humidification Devices and Systems
!! Central Cooling Systems
!! System Defects
!! Basic Performance Evaluation
!! Inspection Tools
Copyright © InterNACHI 2008. All Rights Reserved
Defects
!! Number one: Rust and Corrosion
"! Can affect all systems, heating, cooling, venting,
humidification
!! Heating systems
"! Ignition failure, pilot failures, thermocouples, flame
sensors, combustion blowers, pressure switches, air
mixture, limit and spill switches
"! Vent defects, too small, too big, corrosion, improper
pitch, vent termination, connector clearance, flue
clearance, liner failure, cleanouts, spillage, barometric
dampers
Copyright © InterNACHI 2008. All Rights Reserved
Look for Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Blower Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! System defects
"! Furnace/boiler requirements
#! Prohibited locations
•! Sleeping rooms, bathrooms, storage closets
•! Exceptions, direct vent appliances
#! Clearances
•! 3 sides, back and top
•! 6 to open firebox
•! Room must be 12 lager than the appliance
•! 24 wide door or large enough for removal
•! 30 access to service side
•! Crawl space or attic, max 20 ft from opening
Copyright © InterNACHI 2008. All Rights Reserved
Defects

!! Hydronic systems
"! Corrosion, leakage, relief valve leakage,
waterlogged expansion tank, high pressure,
(PRV), pump noise, (bearings/couplings), low
water cutoff, leaky sill cock, (blowdown
valve), zone valve failure.

Copyright © InterNACHI 2008. All Rights Reserved


Hydronic Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects: Heating Systems

!! Combustion air
"! Unconfined spaces
"! Confined spaces
"! Locations
"! Sizing
"! Direct vent units
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Combustion air
"! Unconfined spaces >50 ft3 per 1000 Btu

"! Confined spaces <50 ft3 per 1000 Btu


"! Locations 12 BFC, 12AFF
"! Direct vent units- No openings required
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! Chimneys, flues, breechings, common vents
"! Undersized, oversized, corrosion, deterioration,
pitch, clearances, leaks holes, draft diverters,
barometric dampers, spillage, cleanouts
!! Heat exchangers
"! Corrosion, rust, cracks, leaks, Chlorine from
laundry
"! Plugged
"! Carbon monoxide leakage, measurement
Copyright © InterNACHI 2008. All Rights Reserved
Corrosion in flues

Copyright © InterNACHI 2008. All Rights Reserved


Chimneys, Liners

Copyright © InterNACHI 2008. All Rights Reserved


Connectors

Copyright © InterNACHI 2008. All Rights Reserved


Single Wall Connector

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Heat Exchangers
!! Corrosion, rust, cracks, leaks, Chlorine
from laundry
!! Plugged
!! Carbon monoxide leakage, measurement

Copyright © InterNACHI 2008. All Rights Reserved


Cracked exchangers

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Burners and ignition


"! Poor combustion air mixture
"! Poor, delayed ignition
"! Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Rust and Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Fuel Air Mix

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Safety controls
"! Pilot and flame safety controls
#! Cad cell, stack switch
"! Combustion blower pressure
"! Boiler low water, temp, pressure relief
"! High/low pressure, low temp cond. Unit
"! Overcurrent devices circuit breaker, fuse

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air distribution systems


"! Integrity, balance, sizing, outlets, inlets,
temperature rise
"! Blowers, bearings, belts, sheaves, dust/dirt,
corrosion, vibration
!! Filtration
"! Electronic, media, permanent washable,
disposable
"! Efficiency, selection, size, installation
Copyright © InterNACHI 2008. All Rights Reserved
Asbestos, Vapor Barrier

Copyright © InterNACHI 2008. All Rights Reserved


Filters

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Humidification
"! Reservoir problems
"! scaled components
"! leaks, drips
"! corrosion
"! dampers
"! microbial amplification

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air quality issues


"! Water and microbials
"! Indoor allergens
"! Ventilation
"! Carbon monoxide
#! Unvented appliances, stoves, fireplaces
#! Poor venting, fireplaces, insufficient draft
#! System integrity, leakage.

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Cooling Systems
"! Compressor failure, (electrical, mechanical)
#! Equal temperature refrigerant lines
"! Condenser failure, motor failure, plugged condenser
#! Hot liquid line
"! Evaporator failure, dust and dirt, plugged condensate
drain
#! Cold suction line
"! Refrigerant leak, look for oil

Copyright © InterNACHI 2008. All Rights Reserved


Copyright © InterNACHI 2008. All Rights Reserved
Defects
!! Number one: Rust and Corrosion
"! Can affect all systems, heating, cooling, venting,
humidification
!! Heating systems
"! Ignition failure, pilot failures, thermocouples, flame
sensors, combustion blowers, pressure switches, air
mixture, limit and spill switches
"! Vent defects, too small, too big, corrosion, improper
pitch, vent termination, connector clearance, flue
clearance, liner failure, cleanouts, spillage, barometric
dampers
Copyright © InterNACHI 2008. All Rights Reserved
Look for Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Blower Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! System defects
"! Furnace/boiler requirements
#! Prohibited locations
•! Sleeping rooms, bathrooms, storage closets
•! Exceptions, direct vent appliances
#! Clearances
•! 3 sides, back and top
•! 6 to open firebox
•! Room must be 12 lager than the appliance
•! 24 wide door or large enough for removal
•! 30 access to service side
•! Crawl space or attic, max 20 ft from opening
Copyright © InterNACHI 2008. All Rights Reserved
Defects

!! Hydronic systems
"! Corrosion, leakage, relief valve leakage,
waterlogged expansion tank, high pressure,
(PRV), pump noise, (bearings/couplings), low
water cutoff, leaky sill cock, (blowdown
valve), zone valve failure.

Copyright © InterNACHI 2008. All Rights Reserved


Hydronic Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects: Heating Systems

!! Combustion air
"! Unconfined spaces
"! Confined spaces
"! Locations
"! Sizing
"! Direct vent units
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Combustion air
"! Unconfined spaces >50 ft3 per 1000 Btu

"! Confined spaces <50 ft3 per 1000 Btu


"! Locations 12 BFC, 12AFF
"! Direct vent units- No openings required
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! Chimneys, flues, breechings, common vents
"! Undersized, oversized, corrosion, deterioration,
pitch, clearances, leaks holes, draft diverters,
barometric dampers, spillage, cleanouts
!! Heat exchangers
"! Corrosion, rust, cracks, leaks, Chlorine from
laundry
"! Plugged
"! Carbon monoxide leakage, measurement
Copyright © InterNACHI 2008. All Rights Reserved
Corrosion in flues

Copyright © InterNACHI 2008. All Rights Reserved


Chimneys, Liners

Copyright © InterNACHI 2008. All Rights Reserved


Connectors

Copyright © InterNACHI 2008. All Rights Reserved


Single Wall Connector

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Heat Exchangers
!! Corrosion, rust, cracks, leaks, Chlorine
from laundry
!! Plugged
!! Carbon monoxide leakage, measurement

Copyright © InterNACHI 2008. All Rights Reserved


Cracked exchangers

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Burners and ignition


"! Poor combustion air mixture
"! Poor, delayed ignition
"! Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Rust and Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Fuel Air Mix

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Safety controls
"! Pilot and flame safety controls
#! Cad cell, stack switch
"! Combustion blower pressure
"! Boiler low water, temp, pressure relief
"! High/low pressure, low temp cond. Unit
"! Overcurrent devices circuit breaker, fuse

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air distribution systems


"! Integrity, balance, sizing, outlets, inlets,
temperature rise
"! Blowers, bearings, belts, sheaves, dust/dirt,
corrosion, vibration
!! Filtration
"! Electronic, media, permanent washable,
disposable
"! Efficiency, selection, size, installation
Copyright © InterNACHI 2008. All Rights Reserved
Asbestos, Vapor Barrier

Copyright © InterNACHI 2008. All Rights Reserved


Filters

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Humidification
"! Reservoir problems
"! scaled components
"! leaks, drips
"! corrosion
"! dampers
"! microbial amplification

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air quality issues


"! Water and microbials
"! Indoor allergens
"! Ventilation
"! Carbon monoxide
#! Unvented appliances, stoves, fireplaces
#! Poor venting, fireplaces, insufficient draft
#! System integrity, leakage.

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Cooling Systems
"! Compressor failure, (electrical, mechanical)
#! Equal temperature refrigerant lines
"! Condenser failure, motor failure, plugged condenser
#! Hot liquid line
"! Evaporator failure, dust and dirt, plugged condensate
drain
#! Cold suction line
"! Refrigerant leak, look for oil

Copyright © InterNACHI 2008. All Rights Reserved


Copyright © InterNACHI 2008. All Rights Reserved
Defects
!! Number one: Rust and Corrosion
"! Can affect all systems, heating, cooling, venting,
humidification
!! Heating systems
"! Ignition failure, pilot failures, thermocouples, flame
sensors, combustion blowers, pressure switches, air
mixture, limit and spill switches
"! Vent defects, too small, too big, corrosion, improper
pitch, vent termination, connector clearance, flue
clearance, liner failure, cleanouts, spillage, barometric
dampers
Copyright © InterNACHI 2008. All Rights Reserved
Look for Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Blower Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! System defects
"! Furnace/boiler requirements
#! Prohibited locations
•! Sleeping rooms, bathrooms, storage closets
•! Exceptions, direct vent appliances
#! Clearances
•! 3 sides, back and top
•! 6 to open firebox
•! Room must be 12 lager than the appliance
•! 24 wide door or large enough for removal
•! 30 access to service side
•! Crawl space or attic, max 20 ft from opening
Copyright © InterNACHI 2008. All Rights Reserved
Defects

!! Hydronic systems
"! Corrosion, leakage, relief valve leakage,
waterlogged expansion tank, high pressure,
(PRV), pump noise, (bearings/couplings), low
water cutoff, leaky sill cock, (blowdown
valve), zone valve failure.

Copyright © InterNACHI 2008. All Rights Reserved


Hydronic Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects: Heating Systems

!! Combustion air
"! Unconfined spaces
"! Confined spaces
"! Locations
"! Sizing
"! Direct vent units
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Combustion air
"! Unconfined spaces >50 ft3 per 1000 Btu

"! Confined spaces <50 ft3 per 1000 Btu


"! Locations 12 BFC, 12AFF
"! Direct vent units- No openings required
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! Chimneys, flues, breechings, common vents
"! Undersized, oversized, corrosion, deterioration,
pitch, clearances, leaks holes, draft diverters,
barometric dampers, spillage, cleanouts
!! Heat exchangers
"! Corrosion, rust, cracks, leaks, Chlorine from
laundry
"! Plugged
"! Carbon monoxide leakage, measurement
Copyright © InterNACHI 2008. All Rights Reserved
Corrosion in flues

Copyright © InterNACHI 2008. All Rights Reserved


Chimneys, Liners

Copyright © InterNACHI 2008. All Rights Reserved


Connectors

Copyright © InterNACHI 2008. All Rights Reserved


Single Wall Connector

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Heat Exchangers
!! Corrosion, rust, cracks, leaks, Chlorine
from laundry
!! Plugged
!! Carbon monoxide leakage, measurement

Copyright © InterNACHI 2008. All Rights Reserved


Cracked exchangers

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Burners and ignition


"! Poor combustion air mixture
"! Poor, delayed ignition
"! Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Rust and Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Fuel Air Mix

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Safety controls
"! Pilot and flame safety controls
#! Cad cell, stack switch
"! Combustion blower pressure
"! Boiler low water, temp, pressure relief
"! High/low pressure, low temp cond. Unit
"! Overcurrent devices circuit breaker, fuse

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air distribution systems


"! Integrity, balance, sizing, outlets, inlets,
temperature rise
"! Blowers, bearings, belts, sheaves, dust/dirt,
corrosion, vibration
!! Filtration
"! Electronic, media, permanent washable,
disposable
"! Efficiency, selection, size, installation
Copyright © InterNACHI 2008. All Rights Reserved
Asbestos, Vapor Barrier

Copyright © InterNACHI 2008. All Rights Reserved


Filters

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Humidification
"! Reservoir problems
"! scaled components
"! leaks, drips
"! corrosion
"! dampers
"! microbial amplification

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air quality issues


"! Water and microbials
"! Indoor allergens
"! Ventilation
"! Carbon monoxide
#! Unvented appliances, stoves, fireplaces
#! Poor venting, fireplaces, insufficient draft
#! System integrity, leakage.

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Cooling Systems
"! Compressor failure, (electrical, mechanical)
#! Equal temperature refrigerant lines
"! Condenser failure, motor failure, plugged condenser
#! Hot liquid line
"! Evaporator failure, dust and dirt, plugged condensate
drain
#! Cold suction line
"! Refrigerant leak, look for oil

Copyright © InterNACHI 2008. All Rights Reserved


Copyright © InterNACHI 2008. All Rights Reserved
Defects
!! Number one: Rust and Corrosion
"! Can affect all systems, heating, cooling, venting,
humidification
!! Heating systems
"! Ignition failure, pilot failures, thermocouples, flame
sensors, combustion blowers, pressure switches, air
mixture, limit and spill switches
"! Vent defects, too small, too big, corrosion, improper
pitch, vent termination, connector clearance, flue
clearance, liner failure, cleanouts, spillage, barometric
dampers
Copyright © InterNACHI 2008. All Rights Reserved
Look for Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Blower Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! System defects
"! Furnace/boiler requirements
#! Prohibited locations
•! Sleeping rooms, bathrooms, storage closets
•! Exceptions, direct vent appliances
#! Clearances
•! 3 sides, back and top
•! 6 to open firebox
•! Room must be 12 lager than the appliance
•! 24 wide door or large enough for removal
•! 30 access to service side
•! Crawl space or attic, max 20 ft from opening
Copyright © InterNACHI 2008. All Rights Reserved
Defects

!! Hydronic systems
"! Corrosion, leakage, relief valve leakage,
waterlogged expansion tank, high pressure,
(PRV), pump noise, (bearings/couplings), low
water cutoff, leaky sill cock, (blowdown
valve), zone valve failure.

Copyright © InterNACHI 2008. All Rights Reserved


Hydronic Issues

Copyright © InterNACHI 2008. All Rights Reserved


Defects: Heating Systems

!! Combustion air
"! Unconfined spaces
"! Confined spaces
"! Locations
"! Sizing
"! Direct vent units
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Combustion air
"! Unconfined spaces >50 ft3 per 1000 Btu

"! Confined spaces <50 ft3 per 1000 Btu


"! Locations 12 BFC, 12AFF
"! Direct vent units- No openings required
"! Intake and exhaust clearances, separations

Copyright © InterNACHI 2008. All Rights Reserved


Defects
!! Chimneys, flues, breechings, common vents
"! Undersized, oversized, corrosion, deterioration,
pitch, clearances, leaks holes, draft diverters,
barometric dampers, spillage, cleanouts
!! Heat exchangers
"! Corrosion, rust, cracks, leaks, Chlorine from
laundry
"! Plugged
"! Carbon monoxide leakage, measurement
Copyright © InterNACHI 2008. All Rights Reserved
Corrosion in flues

Copyright © InterNACHI 2008. All Rights Reserved


Chimneys, Liners

Copyright © InterNACHI 2008. All Rights Reserved


Connectors

Copyright © InterNACHI 2008. All Rights Reserved


Single Wall Connector

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Heat Exchangers
!! Corrosion, rust, cracks, leaks, Chlorine
from laundry
!! Plugged
!! Carbon monoxide leakage, measurement

Copyright © InterNACHI 2008. All Rights Reserved


Cracked exchangers

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Burners and ignition


"! Poor combustion air mixture
"! Poor, delayed ignition
"! Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Rust and Corrosion

Copyright © InterNACHI 2008. All Rights Reserved


Fuel Air Mix

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Safety controls
"! Pilot and flame safety controls
#! Cad cell, stack switch
"! Combustion blower pressure
"! Boiler low water, temp, pressure relief
"! High/low pressure, low temp cond. Unit
"! Overcurrent devices circuit breaker, fuse

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air distribution systems


"! Integrity, balance, sizing, outlets, inlets,
temperature rise
"! Blowers, bearings, belts, sheaves, dust/dirt,
corrosion, vibration
!! Filtration
"! Electronic, media, permanent washable,
disposable
"! Efficiency, selection, size, installation
Copyright © InterNACHI 2008. All Rights Reserved
Asbestos, Vapor Barrier

Copyright © InterNACHI 2008. All Rights Reserved


Filters

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Humidification
"! Reservoir problems
"! scaled components
"! leaks, drips
"! corrosion
"! dampers
"! microbial amplification

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Air quality issues


"! Water and microbials
"! Indoor allergens
"! Ventilation
"! Carbon monoxide
#! Unvented appliances, stoves, fireplaces
#! Poor venting, fireplaces, insufficient draft
#! System integrity, leakage.

Copyright © InterNACHI 2008. All Rights Reserved


Defects

!! Cooling Systems
"! Compressor failure, (electrical, mechanical)
#! Equal temperature refrigerant lines
"! Condenser failure, motor failure, plugged condenser
#! Hot liquid line
"! Evaporator failure, dust and dirt, plugged condensate
drain
#! Cold suction line
"! Refrigerant leak, look for oil

Copyright © InterNACHI 2008. All Rights Reserved


Copyright © InterNACHI 2008. All Rights Reserved
Central Heating Systems
!! Furnaces
!! Boilers
!! Piping Systems
!! Heat pumps
!! Thermostats and controls
!! Chimneys and Venting systems
"! In-space Systems
"! Humidification Devices
Gas Piping Systems

"! Rigid pipe (steel)


!! Black Iron, painted
outdoors, pipe
dope, no teflon
tape, drip leg, gas
cock, union
Gas Pipe Continued

"! Flex connectors


!! Max 6 ft., ANSI listed
corrugated stainless,
protected from damage,
no wall penetration, no
copper tubing.
"! Other materials
!! No copper, brass or
aluminum if corrosive gas
(H2S)
Piping

"! Oil- Copper tube soft drawn


"! Hydronic-
!! steam, wrought iron, copper
!! Water, Copper type M or L, galvanized iron
"! Refrigerant
!! Type L rigid or soft drawn
Heat Pump Systems

"! Reverse cycle air-conditioning system


!! Absorbs heat from outside air
!! Efficient to about 35-40 degrees F
!! Requires defrost cycle and
!! Back-up electric heat
!! See Refrigeration Cycle under Cooling
Systems
Thermostats & Controls

"! Standard Open Contact Switch


#! magnetic snap action
"! Mercury switch
"! Mechanical clock setback
!! Common Setback schedule
"! Digital setback
!! Multiple setback schedules
Thermostats
Thermostats

"! Open Switch "! Mercury Switch


Thermostats

Electronic
Chimneys & Venting Systems
"! Masonry Chimneys
"! Fabricated steel stack
"! Factory vent pipe
"! Type B gas vent, Cat. I
"! Type BW gas vent, Cat. I
"! Type L all fuel
"! Plastic for condensing furnaces, Cat. IV
"! Direct vent systems
Vent Installations
"! Type B vent, Category I appliances
!! Sizing- Vent collar as minimum
!! Multiple appliances See vent tables IFGC
!! Old method- non fan assisted combustion
!! Use the area of the largest vent collar
•! Plus 1/2 the areas of each additional collar
!! Minimum Slope= 1/4 per foot of run
!! Minimum stack height 5 ft.
!! Termination 2 ft. vertical, 10ft. Horizontal
#! Exceptions for steep roofs. See IFGC Fig. 503.6.6
!! Clearance to combustibles- 1
Venting Continued

"! Masonry Chimneys


Category I-III
!! Liner required
#! Clay, listed lining
system, or as
approved, (resistant
to flue gas and
condensation at
temps up to 1800
degrees F)
Masonry Chimneys

"! Cleanout required


!! Min 6 diameter
!! Min 6 below
connector
Vent Installations

"! Vent connector


!! maximum length as short as possible
#! 18 per inch of connector diameter or
#! 75% of total stack height
#! Preferred min. 12 rise above vent collar
!! Single wall connector not
recommended w/ fan assist
#! Min clearance to combustibles- 6
!! Must use B Vent if appliance in cold
space
Un-vented appliances

"! Where local code allows


"! Usually only room heaters or free standing
fireplaces
"! Small burner capacity
"! IFGC max aggregate input rating
!! 20 Btu per ft3 room volume
In Space Systems

"! Room Heaters


"! Wall Furnaces
"! Floor Furnaces
"! Fireplaces
"! Pellet Stoves/furnaces
In-space Heating Systems
"! Room heaters-
!! Radiant and/or convective heat
!! Free standing, vented, or un-vented
"! Wall furnaces
!! Conventional or direct vent
!! Surface or recessed wall mount
!! One or two room
!! With or without blowers
More In-Space
"! Floor Furnaces
"! Oil & Kerosene heaters (unvented)
"! Electric heaters
!! Wall, floor, toe space, ceiling, baseboard
"! Fireplaces
!! Gas or solid fuel
"! Stoves
!! Conventional wood
!! Fireplace inserts
!! Pellet stoves
In-space Systems

"! Room Heater


In-space Systems

"! Infra-red wall heater "! Fireplace Un-vented


Direct vent
In-space Systems

"! Wall Heater


In-space Systems

"! Floor Furnaces


Floor Furnaces

"! 6 Clearance min "! Loose draft diverter


Humidification Devices

"! In duct
!! Pan
!! Spray nozzel
!! Atomizing, spinning disc
!! Wetted drum, disc, brush
!! Power wetted element
Central Heating Systems

!! Furnaces
!! Boilers
!! Piping Systems
!! Heat pumps
!! Thermostats and controls
!! Chimneys and Venting systems

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Residential Boiler
Classifications
!! Water or Steam
"! 35 MBH min for water, 60 MBH min for steam
!! Fuel type, (wood, coal), gas, fuel oil, electric
!! Materials of construction
"! Cast iron sectional
"! Steel
"! Copper or copper clad steel
"! Stainless steel or aluminum (Condensing)

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Residential Boiler
Classifications

!! Dry base
"! Combustion chamber below fluid-backed
sections
!! Wet base
"! Combustion chamber surrounded by fluid-
backed sections
!! Water Tube
!! Fire Tube
Copyright © Indoor Environmental Solutions, Inc.
2008 All Rights Reserved
Residential Boiler
Classifications

!! Type of draft
"! Natural draft, (atmospheric, gravity)
!! Mechanical draft
"! Forced draft
"! Induced draft
!! Condensing
!! Wall hung
!! IntegratedCopyright
(includes domestic HW)
© Indoor Environmental Solutions, Inc.
2008 All Rights Reserved
Gas Boiler Systems
!! Components
"! Gas valve w/ safety controls
"! Burner assembly
"! Heat exchanger
#! Water tube, fire tube, cast iron, steel, copper
"! Temperature Pressure Relief valve
"! Pressure reducing valve
"! Auto fill valve
"! Sight glass, (steam)
Copyright © Indoor Environmental Solutions, Inc.
"! Low water cut-off 2008 All Rights Reserved
Components
!! Expansion tank: Open or pressurized
!! Zone valves
!! Circulator
!! Air separator
!! Temp pressure gauge
!! High/low limit control
"! Low for HW sidearm or tankless coil
"! Mixing valve for tankless coil
!! Backflow Preventer
Copyright © Indoor Environmental Solutions, Inc.
2008 All Rights Reserved
Boilers

!! Gas Steam

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Boilers

!! Gas
water
boiler

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Boilers
!! Gas
Condensing
(Wall Hung)

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Oil fired Boilers

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Oil fired Boilers
!! Additional
components
"! Oil burner, pump,
blower, nozzel,
igniter
"! transformer,
electric motor, air
shutter,
"! reset switches, cad
cell or stack
switch.
Copyright © Indoor Environmental Solutions, Inc.
2008 All Rights Reserved
Components Gas & Oil

!! Temperature/Pressure
Relief Valve

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components Gas & Oil
Expansion Tanks

!! Open !! Pressurized

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components Gas & Oil

!! Circulator

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components

!! Zone Valves !! Air Separator

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components

!! Temperature/pressure !! Pressure reducing


gauge valve

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components
!! High/Low
!! Mixing Valve
Temperature control

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components

!! Low water cutoff !! Low water float

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Components

!! Backflow Preventer

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Hydronic Heat Distribution

!! Radiators
!! Convectors
!! Finned tube
!! Fan Coil units

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
More Hydronics

!! Fin tube
!! Fan Coil

Copyright © Indoor Environmental Solutions, Inc.


2008 All Rights Reserved
Residential Heating and
Cooling Systems: Overview

!! Central Heating Systems


!! In-Space Systems
!! Humidification Devices and Systems
!! Central Cooling Systems
!! System Defects
!! Basic Performance Evaluation
!! Inspection Tools
Copyright © InterNACHI. 2008. All Rights Reserved.
Residential Heating and
Cooling Systems: Overview

!! Central Heating Systems


!! In-Space Systems
!! Humidification Devices and Systems
!! Central Cooling Systems
!! System Defects
!! Basic Performance Evaluation
!! Inspection Tools
Copyright © InterNACHI. 2008. All Rights Reserved.
Central Heating Systems

!! Furnaces
!! Boilers
!! Piping Systems
!! Heat pumps
!! Thermostats and controls
!! Chimneys and Venting systems

Copyright © InterNACHI. 2008. All Rights Reserved.


Furnaces

!! Oil
!! Electric
!! Solid Fuel
!! Air Distribution Systems
!! Filtration Devices

Copyright © InterNACHI. 2008. All Rights Reserved.


Oil Furnaces

!! Similar to gas in size, shape & function


!! Except for:
"! Heat exchanger
"! Burner
"! Combustion control
!! Input ratings based upon GPH
"! 140,000 Btu/gal
"! Typically 64,000 to 150,000 Btuh
Copyright © InterNACHI. 2008. All Rights Reserved.
Oil Furnace Classification by:

!! Arrangement
"! Upflow
"! Downflow (Counterflow)
"! Horizontal

Copyright © InterNACHI. 2008. All Rights Reserved.


Oil Furnace Classification by:

!! Efficiency:
"! Pre 1992 70-73%
"! Post 1992 80-82% w/vent damper
"! Condensing 91-98%

Copyright © InterNACHI. 2008. All Rights Reserved.


Efficiency issues

!! Efficiency higher than older gas


furnaces because of power burners &
electric ignition
!! Efficiency can drop if burner is not
maintained or cleaned

Copyright © InterNACHI. 2008. All Rights Reserved.


Components

!! Blower, limit switches, and a fan


control switch
"! Similar or identical to gas furnace

Copyright © InterNACHI. 2008. All Rights Reserved.


Components
!! Oil burner
"! Pump
"! Nozzel
"! Blower

Copyright © InterNACHI. 2008. All Rights Reserved.


Oil Furnace Heat Exchangers

!! Typically single
chamber drum-
type
!! Normally heavy
gauge cold-rolled
steel

Copyright © InterNACHI. 2008. All Rights Reserved.


Controls

!! Fuel oil specialty


controls, shut
down fuel supply if
ignition is not
demonstrated
"! Stack switch
#! Senses heat in flue
connector

Copyright © InterNACHI. 2008. All Rights Reserved.


Controls

!! Cad Cell
"! Observes
flame in
combustion
chamber

Copyright © InterNACHI. 2008. All Rights Reserved.


Electric Furnaces

!! Horizontal, Upflow
& downflow
!! 5-35 KW
!! Very little losses
"! Cabinet & leakage
"! 100% efficiency if
located within the
conditioned space

Copyright © InterNACHI. 2008. All Rights Reserved.


Electric Furnaces

!! Components similar to gas


"! Blower, limit switches, and a fan control
switch
"! No CA blower, flue
"! Electric resistance heater
"! Electric overload protection, fuses or breakers
"! Contactor(s)
"! Step controller

Copyright © InterNACHI. 2008. All Rights Reserved.


Electric Furnace

Copyright © InterNACHI. 2008. All Rights Reserved.


Solid Fuel

!! Starting to show up again


!! Wood burner, coal, wood pellet, corn
!! Mostly fireplace insert types
!! High temperature exhaust gas
!! Many without blowers

Copyright © InterNACHI. 2008. All Rights Reserved.


Air Distribution Systems

!! Supply air ducting


!! Return air, (cold air return)

Copyright © InterNACHI. 2008. All Rights Reserved.


Filtration Devices

!! Purpose
"! Equipment maintenance
"! Not IAQ
!! Filter Efficiency
"! Arrestance
"! Dust spot
"! MERV

Copyright © InterNACHI. 2008. All Rights Reserved.


Filtration Devices

!! Filter Types
"! Media
#! Panel filters
•! Washable
•! FG Disposable
•! Ring panels
•! Pleated cotton media
•! Mini-pleated glass papers
"! Electronic
!! Particle efficiency v. Airflow efficiency
Copyright © InterNACHI. 2008. All Rights Reserved.
Filtration Devices

Copyright © InterNACHI. 2008. All Rights Reserved.


Furnace Filter System

!! High
Efficiency
Filter
System

Copyright © InterNACHI. 2008. All Rights Reserved.


Central Heating Systems

!! Furnaces
!! Boilers
!! Piping Systems
!! Heat pumps
!! Thermostats and controls
!! Chimneys and Venting systems

Copyright © InterNACHI. 2008. All Rights Reserved.


Furnaces

!! Oil
!! Electric
!! Solid Fuel
!! Air Distribution Systems
!! Filtration Devices

Copyright © InterNACHI. 2008. All Rights Reserved.


Oil Furnaces

!! Similar to gas in size, shape & function


!! Except for:
"! Heat exchanger
"! Burner
"! Combustion control
!! Input ratings based upon GPH
"! 140,000 Btu/gal
"! Typically 64,000 to 150,000 Btuh
Copyright © InterNACHI. 2008. All Rights Reserved.
Oil Furnace Classification by:

!! Arrangement
"! Upflow
"! Downflow (Counterflow)
"! Horizontal

Copyright © InterNACHI. 2008. All Rights Reserved.


Oil Furnace Classification by:

!! Efficiency:
"! Pre 1992 70-73%
"! Post 1992 80-82% w/vent damper
"! Condensing 91-98%

Copyright © InterNACHI. 2008. All Rights Reserved.


Efficiency issues

!! Efficiency higher than older gas


furnaces because of power burners &
electric ignition
!! Efficiency can drop if burner is not
maintained or cleaned

Copyright © InterNACHI. 2008. All Rights Reserved.


Components

!! Blower, limit switches, and a fan


control switch
"! Similar or identical to gas furnace

Copyright © InterNACHI. 2008. All Rights Reserved.


Components
!! Oil burner
"! Pump
"! Nozzel
"! Blower

Copyright © InterNACHI. 2008. All Rights Reserved.


Oil Furnace Heat Exchangers

!! Typically single
chamber drum-
type
!! Normally heavy
gauge cold-rolled
steel

Copyright © InterNACHI. 2008. All Rights Reserved.


Controls

!! Fuel oil specialty


controls, shut
down fuel supply if
ignition is not
demonstrated
"! Stack switch
#! Senses heat in flue
connector

Copyright © InterNACHI. 2008. All Rights Reserved.


Controls

!! Cad Cell
"! Observes
flame in
combustion
chamber

Copyright © InterNACHI. 2008. All Rights Reserved.


Electric Furnaces

!! Horizontal, Upflow
& downflow
!! 5-35 KW
!! Very little losses
"! Cabinet & leakage
"! 100% efficiency if
located within the
conditioned space

Copyright © InterNACHI. 2008. All Rights Reserved.


Electric Furnaces

!! Components similar to gas


"! Blower, limit switches, and a fan control
switch
"! No CA blower, flue
"! Electric resistance heater
"! Electric overload protection, fuses or breakers
"! Contactor(s)
"! Step controller

Copyright © InterNACHI. 2008. All Rights Reserved.


Electric Furnace

Copyright © InterNACHI. 2008. All Rights Reserved.


Solid Fuel

!! Starting to show up again


!! Wood burner, coal, wood pellet, corn
!! Mostly fireplace insert types
!! High temperature exhaust gas
!! Many without blowers

Copyright © InterNACHI. 2008. All Rights Reserved.


Air Distribution Systems

!! Supply air ducting


!! Return air, (cold air return)

Copyright © InterNACHI. 2008. All Rights Reserved.


Filtration Devices

!! Purpose
"! Equipment maintenance
"! Not IAQ
!! Filter Efficiency
"! Arrestance
"! Dust spot
"! MERV

Copyright © InterNACHI. 2008. All Rights Reserved.


Filtration Devices

!! Filter Types
"! Media
#! Panel filters
•! Washable
•! FG Disposable
•! Ring panels
•! Pleated cotton media
•! Mini-pleated glass papers
"! Electronic
!! Particle efficiency v. Airflow efficiency
Copyright © InterNACHI. 2008. All Rights Reserved.
Filtration Devices

Copyright © InterNACHI. 2008. All Rights Reserved.


Furnace Filter System

!! High
Efficiency
Filter
System

Copyright © InterNACHI. 2008. All Rights Reserved.

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