Hydraulic Systems

PRECISION MACHINERY COMPANY

Tokyo Head Office
for Industrial Use
World Trade Center Bldg., 4-1, Hamamatsu-cho 2-chome, Minato-ku, Tokyo
105-6116, Japan
Phone: 81-3-3435-6862 Fax: 81-3-3435-2023
Kobe Head Office
Kobe Crystal Tower, 1-3, Higashikawasaki-cho 1-chome, Chuo-ku, Kobe,
650-8680, Japan
Phone: 81-78-360-8605 Fax: 81-78-360-8609
Nishi-kobe Works
234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe 651-2239, Japan
Phone: 81-78-991-1133 Fax: 81-78-991-3186

OVERSEAS SUBSIDIARIES
Kawasaki Precision Machinery (UK) Ltd.
Ernesettle Lane, Ernesettle, Plymouth, Devon PL5 2SA, United Kingdom
Phone: 44-1752-364394 Fax: 44-1752-364816
http://www.kpm-eu.com
Kawasaki Precision Machinery (U.S.A.), Inc.
5080, 36th Street S.E. Grand Rapids, Michigan 49512 U.S.A.
Phone: 1-616-949-6500 Fax: 1-616-975-3103
http://www.kpm-usa.com

Flutek, Ltd.
192-11, Shinchon-dong, Changwon, Kyungnam, 641-370 Korea
Phone: 82-55-286-5551 Fax: 82-55-286-5553
 Kawasaki responds to your power and automation
requirements for Industrial Machines with precision,
utilizing advanced control technology.

Kawasaki is a total systems engineering company which applies hydraulic products to pro-
vide complete engineered solution on land, sea and air.
With more than 90 years experience in hydraulic technology we have produced world
beating hydraulic components offering advanced control, durability and reliability to provide
the power and automation required in today's Industrial Machines.
For the future Kawasaki is looking to build on its success, always looking to provide
increased innovation, diversification and continual improvements in service, reliability and
efficiency.

Major products' supply record

Hydraulic press-------------------------- 1,750 sets

Transfer press --------------------------- 113 sets
Continuous casting plant -------------- 241 strands
Hot and cold strip mill ------------------ 42 lines
Thermal & nuclear power generation --- 250 sets
Shield boring machine -----------------1,495 sets

（2010.9） （2010.9）

1-1 1-2
Hydraulic Technology Think Tank History of Hydraulic Equipment for Industrial Use

By  gathering  the experience  of  Kawasaki  group  including  exten- Our first product was a hydraulic system unit for a  "Shield Boring Machine"

sive research and development facilities, a wealth of knowledge developed in 1964. Subsequently we have been developing many kinds of
has  accumulated  enabling  the  development  of outstanding hydraulic units in accordance with varying market needs, producing products
hydraulic  technology,  Kawasaki  is  a  leading  total  systems  engi- for Press machines Steel manufacture, Moulding Machines, Excavators and
neering company. so on.
Kawasaki  continue  to  promote  the  research  and  development  of
hydraulic technology to increase control and efficiency and to adapt to a vari-
ety of working fluids, and improvements in contamination tolerance.

Technology for Hydraulic Control

1969 ・Control technology for continuous casting plant, mud guns, 
shield boring machines, and hydraulic presses
Know-how of machinery and
Hydraulic equipment 
1975 ・Control technology for level control system in casting molds
plants
for steel making plant
Logic control system
1976 ・
・Digital control technology for presses
As  a  technology  company  that
Pressure control technology for pipe testers
provides diverse products for use 1978 ・
Total Technology

・Pressure and displacement control technology for Rolling mills
on land, at sea and in the air,we
seek  to  apply  our  abundance  of 1980 ・Pressure control technology for UO presses
management  resources  to  con-
tinue  our  development  as  an ・Control technology using ITV for CCP and Converters
excellent  company  and  promote
Know-how of hydraulic 1981 ・Control equipment for cable wiring machine for the Ohnaruto Bridge
machinery
the Kawasaki brand globally.
Hydraulic equipment  1984 ・Control technology of transfer presses
for industrial machinery
1987 ・Super high pressure 196.2/392.4MPa (2,000/4,000kgf/cm ) systems
2

・Precise pressure control system
Kawasaki Heavy Industries, Ltd. Precision Machinery Company

1989 49±0.1MPa (500±1kgf/cm2)

1992 ・Automatic segment erection system 
1995 ・Kawasaki intelligent digital system
Know-how of material and
surface treatment
1999 ・Servo logic control system
Hydraulic equipment 
for electric power plant
2000 ・Electro-Hydraulic hybrid system ‘‘KAWASAKI ECO SERVO’’
2002 • Control technology for Mold oscillation
Know-how of total control
technology 2008 • Kawasaki Inverter System ‘‘KISS’’
Technology for Hydraulic Fluids and Piping
・Water-glycol evaluation test at 13.7MPa (140kgf/cm2)
Know-how of mechanical 1971 ・Piping technology of black-oxide coating
The  head  office  R&D  division  of engineering
Research & Development 

Kawasaki Heavy Industries, LTD.
is in charge of research involving Hydraulic equipment 
1972 ・Technology for phosphate-ester
Know-how of hydro-dynamics
advanced  technology  as  well  as for construction machinery
1974 ・Polyol-ester evaluation test at 20.6MPa (210kgf/cm ) 2

basic technologies, which Kawasaki
group  cooperate  to  apply  and 1976 ・Water-glycol evaluation test at 20.6MPa (210kgf/cm ) 2

promote. 
Kawasaki is bolstering its R&D Know-how of hydraulic fluid
1979 ・Water-glycol evaluation test at 24.5MPa (250kgf/cm ) 2

system  to  make  full  use  of  the

Company's technologies.
1982 ・Polyol-ester evaluation test at 39.2MPa (400kgf/cm ) 2

1983 ・Water-glycol evaluation test at 30.9MPa (315kgf/cm ) 2

1992 ・3-D CAD piping designing system
Technical ability of computer
Hydraulic equipment for ship
1993 ・W/O emulsion evaluation test at 20.6MPa (210kgf/cm ) 2

1-3 1-4
 The  injection  molding  machine  is  one  of  the  main  representative  plastics  molding
machines. The Key issue with this machine is how to control the speed and pressure of
the injection cylinder. The KAWASAKI ECO SERVO (Electro-Hydraulic Hybrid System),
that  controls  the  flow  and  pressure  with  electrical  control  signals  only,  has  greatly
improved the performance of injection moulding machines.
Our series of precision gear pumps (cf. P1-17) are also widely used for extrusion
Plastics Molding molding.

Machine

1-5 1-6
 Our hydraulic system is also used for forging and deep drawing pressure which require
high  pressure,  high  capacity  and  high  speed  operation.  We  also  provide  extremely
accurate speed and position control systems for cylinders used in Fibre reinforced plas-
Press Machine tic presses, a necessity for producing high quality product.
We  are  continually  developing  and  researching  power  and  motion  technology  to
include shock and noise reduction and the provision of reliable hydraulic systems and
components for applications which require high pressure and capacity.

1-7 1-8
 Japanese steel making technology has been exported world-wide and Kawasaki has
applied the technology to achieve both the huge power output and the sensitive control
required in these applications.
Kawasaki has also made significant contributions to energy and cost savings as
Steel Making well as offering improvements in system design and control to enable the stable and

Plants
productive operation of these steel plant.
Refer to page 1-4 for hydraulic fluids.

During continuous casting processes segregation is liable to

occur inside the center of the slab. In "soft reduction" tech-
nology, accurately position-controlled cylinders press down
this unsolidfied part to within 0.1mm.

A cylinder with an integrated posi-

tion-sensor and a servo valve com-
pose a position-feedback control
loop with high accuracy.

1-9 1-10
System for Kawasaki have provided in approximately 200 hydraulic power
Environmental Various  machines  are  used  for  refuse  collection,  separation,
Power plant units of EHC (Electro-Hydraulic Control) for Thermal or Nuclear Protection System shredding and screening and scrap pressing. Kawasaki hydraulic
power plants and many units for Hydro-electric power plants. components offer a high pressure capability ideally suited to these
In addition we also apply hydraulic systems such as screw applications  providing  reliable,  high  power  output  while  maintain-
pumps  for  the  transfer  and  service  of  heavy  oil  delivered  to ing compact and strong designs.
boilers  and  burners.  As  well  as  Hydraulic  systems  for  roller
mills  for  pulverizing  coal,  actuators  for  high  voltage  circuit
breakers and so on.

1-11 1-12
 Our  hydraulic  systems  are  used  in  various  civil  engineering
machines  that  require  power  and  accurate  control.  We  would
like  to  introduce  the  Kawasaki  Tunnel  Boring  Machine  (Shield
Machine is included). The cutter drive and erector within these
Tunnel Boring machines is provided by MX-RG, axial piston motor with reduc-

Machine
tion gear, or the HMKB (SX) radial piston motor, both offer high
starting torque and low shaft creep characteristics.
Furthermore the hydraulic system activates the main func-
tion of the tunnel excavation system. Our hydraulic control tech-
nology has enabled the automation of tunnel segment erection.

Our hydraulic control technology has
enabled  automatization  of  segment
erection  work  that  used  to  be  well
behind other kinds of automatization
and robotization of the shield tunnel-
ing method.

1-13 1-14
 Kawasaki has been manufacturing precision gear pumps since 1946, and their perfor-
mances are unrivaled and highly acclaimed worldwide. The Kawasaki Precision Gear
Pumps are produced with the highest degree of manufacturing accuracy to enhance
Precision Gear Pump performances of the external-contact type gear pumps, which in principle have small
pulsations and good volumetric characteristics. These pumps were originally developed
for pumping and metering of polymer to the spinnerette in the production of chemical
fibers, and have prevailed in many other applications that require a constant accurate
flow.（Refer to page 2-6）

1 3

1-15 1-16
 In 85 years of manufacturing hydraulic systems we have also gained experience of
other precise manufacturing technologies such as electrical and electron control and
other technologies which freely move machines.
Mechatronics We have developed many products based on these technologies.

Camera Stabilizer (5 axis control) NC Die Cushion Hydraulic Equipment for Mechanical Press
The high-speed hydraulic servo technology applied to
press machinery freely controls the cushion capability.

KSTM-800 KSTM-700 KST-400

Although this apparatus was

originally developed for ships,
enabling the stabilized camera to
take a clear picture, it is now Hydraulic Mold Oscillation Equipment
used in many wider applications.
This apparatus establishes the
camera on the frame (inner gim-
bal) that drives and revolves to 3
axis circumferences of the pitch, This equipment gives vertical oscillation to the mold and
yaws, rolls. The frame (outer prevents the melted steel from being printed on the mold
gimbal) is supported by another surface. In response to increasing higher-speed operation,
frame that drives and revolves the hydraulically operated type available arbitrary oscillation
this mechanism to 2 axis circum- wave is being adopted in most of mold oscillation equip-
ferences of the pitch, yaws and ment, and contributes to quality improvement of the steel
controlled by the electrical servo. frequency vibration. This stability shows that the deflecstion surface.
Thus we have succeeded in realizing 30μ rad rms of the optical axis 1km ahead is 1cm or less.
against low frequency shakes and 10μ rad rms against high

An optimum oscillation wave pattern is

realized by hydraulic servo cylinders.

1-17 1-18
 Kawasaki Pumps and various control valves are used in experi-
mental systems that require accurate control. Load testing
machines, spring testing machines and large three dimensional
vibration units, as shown below, are all examples of this type of
Experimental application.

System

1-19 1-20
 The K7VG pump is a high-pressure
1. As  a  hydraulic  pump  for  industrial swash plate type axial piston pump suit-
machinery,  the  "L-series"  hydraulic
pump  has  various  control,  and  high
● K7VG series able for steel making plant and press
machinery. The adoption of high-load
efficiency  and  long  life.  There  various bearings has achieved long life.
pumps  help  you  to  select  the  best
pump for your needs.
2. LXV・LZV  series  hydraulic  pumps  are K7VG180 K7VG265
long  life,  strengthened  bearing  type
L X・ELZ series pumps. They can oper- cm3 180 270
ate  for  long  periods  of  time  under
severe  conditions:  high  pressure  con-
tinuous drive, use of fire resistant fluid, 35（357）
etc.
40（408）
LX・LZ - LX・LZ - LX・LZ - LX（V）・LZ（V）- LX（V）・LZ（V）- LX（V）・LZ（V）- LX（V）・LZ（V）-
030 060 090 120 180 260 500
1,800 1,600
32.4 63.4 84.3 124 174 260 507
min−1 2,200 1,900
34.3 ( 350 )

39.2 ( 400 )

1,800 1,200

1. LVP017  is  a  manual  variable  displace-

■ ment  pump  suitable  for  high-pressure
jacks.
2. The  original  offset  tilting  center  mecha-
ROTAS-L  is  an  electro-hydraulic  servo nism  minimizes  the  dead  volume  and
regulator that controls the tilting angle (flow realizes  high  efficiency  between  mini-
rate  control)  of  the  "L-series"  hydraulic mum and maximum flow.
pumps  using  a  low  electrical  signal  for
input.
Refer to page 3-7. LVP 017

4∼17.4

0.3 s ( 0° )
→ 27° 34.3 ( 350 )

3Hz ( ± 12.5°
、-3dB ) 49.0 ( 500 )

1% 1,800

＜ 2%

2-1 2-2
 1. The K3VG pump is designed for industrial 1.  The  K3VL  series  swash-plate  type  axial
machinery with open circuits and has 63- piston pump is a heavy duty variable dis-
560cm3 pump sizes. placement  hydraulic  pump  newly  devel-
2.  Including  a  highly  precise  electro- oped  for  mobile  and  industrial  applica-
hydraulic  servo  regulator  "ILIS",  good tions.
varieties of control methods are available. 2.  The  unique  patented  mechanism
3. Silent  and  high-pressure  pump  with  high obtained  through  our  long  research  has
efficiency and reliability.  drastically reduced pressure pulsation.
3. Unload  and  variable  pressure  controls
are made possible remotely in addition to
load-sensing and pressure constant.
K3VG- K3VG- K3VG- K3VG- K3VG- K3VG- In  addition,  the  horsepower  control  is
63 112 180 280 180DT 280DT available.

63 112 180 280 360 560

model K3VL28 K3VL45 K3VL60 K3VL80 K3VL112 K3VL140 K3VL200

34.3 ( 350 )
／displacement cm 3 28 45 60 80 112 140 200

39.2 ( 400 )
／ rated 32 (326) 25(255) 32 (326)
pressure
1,800 1,200 1,800 1,200 MPa（kgf/cm2） ／ peak 35 (357) 28(286) 35 (357)

2,600 2,200 1,850 1,600 1,850 1,600

3,000 2,700 2,400 2,400 2,200 2,200 1,900
max. for self-priming
speed
3,250 2,700 2,300 2,000 2,300 2,000 min−1 ／ max. 3,600 3,250 3,000 3,000 2,700 2,500 2,200

The performance equivalent to ROTAS has
been  realized  by  microcomputer  control.  In
addition,  it  is  optimized  to  speed  control  in
open  circuit  applications.  Constant  flow
characteristics are maintained regardless of
system pressure.
Refer to page 3-8.

≦0.3s
(0←→100％)

≧3Hz(-3dB)

≦1％/FS

≦±0.5％/FS

2-3 2-4
 1. The  hydraulic  fluid  flows  to  the  axial 1. High volumetric efficiency enables a sta-
direction  smoothly  and  extremely  quietly ble  output  flow  despite  fluctuations  in
because of no sharp pressure change. pressure and/or viscosity. The high accu-
racy  is  ensured  by  extremely  accurate
2. As  the  quantity  of  discharged  hydraulic
finishing.  Each  part  is  designed  to  be
fluid  is  constant  irrespective  of  the  revo-
interchangeable.
lution  position  of  an  axis,  there  hardly
occurs a pressure pulsation. 2. Long  durability  is  ensured  with  careful
selection  of  pump  materials  and  ade-
3. As  the  idler  rotor  auto-rotates  by  the
quate heat treatment for them.
delivered  hydraulic  fluid  and  the  biting
power  between  the  rotors  is  small,  little 3. Abundance  of  type  enables  variety  of
wear and a long life is achieved. applications.

2.9
3D 10 ∼ 150 （30） ● ⃝ □ ⃝ ⃝ ● KAP-1 6.9
KA1
0.015∼0.6 （70） ◎ ◎
6.9
6D 4∼1,800 （70） ● ⃝ □ ⃝ ⃝ ● 6.9
KA3 0.03∼1.1 （70） ◎ ◎
6.9
4X 30∼ 500 （70） ● ⃝ □ ⃝ ⃝ ● 6.9
KA4 0.15∼4.5 （70） ◎ ◎
20.6
B4 30 ∼ 700 （210） ● ⃝ □ △ △ △ 29.4
（300）
24.5
●Indicates that pump series is best suited for the indicated fluid. BAS 0.06∼3 （250） ◎ ⃝ ◎
19.6
⃝Indicates that the pump series is also applicable to the indicated fluid. （200）
□Indicates that the pump series is applicable to the indicated fluid 49
by changing the material of the seals. BAS-H 0.06 ∼2 （500） ◎ ◎
△Indicates that the pump series is applicable to the indicated fluid
19.6
if changed to the external ball bearing type. KH5 0.2∼6 （200） ◎ ⃝ ◎
14.7
KES 0.8∼20 （150） ⃝ ⃝ ◎
7.8
PFS 0.25∼15 （80） ◎ ◎
49
KHP-1H 0.001∼0.24 （500） ⃝ ◎ ◎
39.2
HF 0.1∼40 （400） ◎
39.2
HB 2∼60 （400） ◎
29.4
HBT 0.1∼90 （300） ◎
29.4
HBTD 0.1∼72 （300） ◎
2.9
HBTDS 0.1∼40 （30） ◎
29.4
HT 0.02∼160 （300） ⃝ ◎ ◎
4.9
B 3∼800 （50） ⃝ ◎

⃝ Acceptable for the use. ◎ Adequate choice for the application.

2-5 2-6
 The MX/MB series is a swash plate type 1. Proven in screw driving of injection mold-
axial piston motor with a good self-prim- ing machines.
ing  capability  and  high  starting  efficien-
cy. 2. Multiple options available such as valve-
mounting type for speed changing.
3.  CHP  valve  is  available  which  can  auto-
M3X200 MX280 M3X530 M3X800
matically  change  the  speed  steplessly  in
response  to  the  load.  (Constant  horse-
195 280 533 800
power control)

29.4 ( 300 )

34.3 ( 350 )

1,900 1,700 1,400 1,200

SX SX SX SX SX HMKB HMKB HMKB

504BM 5045CM 505BM-24 505BM-32 505BM 046/35 046 075/60
189 254 295 394 492 580 745 1,000

20.6 ( 210 )
M3B200 M3B280 M3B530 M3B800
24.5 ( 250 )
195 280 533 800

106 93 178 267 HMKB HMKB HMKB HMKB HM(HD)B HM(HD)B HMHDB HMB
075 100 200/125 200 270 325 400 700
32.0(326) 30.0(306) 29.4(300)
1,281 1,510 2,049 3,087 4.310 5,310 6,800 11,600
35.0(357) 35.0(357) 34.3(350)
20.6 ( 210 )
1,900 1,700 1,400 1,200

2,930 2,200 1,700 1,500 24.5 ( 250 )

SB SB HMKC HMKC HMKC HMKC HMC HMC

500M 505 046 075 080 200 270 325
100% 492 492 745 1,241 1,475 3,087 4,588 5,326

M3X280- M3X530- M3X800- 50% 246 246 410 574 737 1,470 2,294 2,622
M3X200- RG06S6.4 RG10S5.7 RG16S6.4
RG03S5.7 M3B280- M3B530- M3B800- 17.2 (175) 20.6 ( 210 ) 24.5 ( 250 ) 20.6 ( 210 )
RG06S6.4 RG10S5.7 RG16S6.4
20.6 (210) 24.5 ( 250 ) 27.5 ( 280 ) 24.5 ( 250 )
840 1,610 3,010 5,120

21.9 (223 ) 20.6 (210 ) 19.6 (200 )

270 190 150 130 1.  The  Kawasaki  rotary  actuator  is  a  very
useful  hydraulic  device  which  converts
hydraulic  pressure  into  reciprocating
rotary  motion  through  an  arc  up  to  280
degrees  total  travel  requiring  no  expen-
sive and cumbersome linkages.
2.  Available  of  special  types  such  as  those
with outer stopper and buffer valve.

M3XA380 M3XA600 M3XA820 M3XA1000

385 600 824 1065

17.2 (175 )
HR-08S-04 HR-11S-06 HR-15S-08 HR-20S-10 HR-20S-18 HR-08D-04 HR-11D-06 HR-15D-08
690 590 540 490
10.8＊/6.9
13.7 ( 140 ) (110＊/70 ) 13.7 ( 140 )
6,374＊/3,972
226 ( 23 ) 628 ( 64 ) 1,716 ( 175 ) 4,805 ( 490 ) ( 510 ( 52 ) 1,422 ( 145 ) 3,825 ( 390 )
650＊/405 )
4.9(280) 3.3(190) 1.7(100)

2-7 2-8
 ■
1 2 5 10 20 50 100 200 500 1,000 2,000 5,000 10,000

DE 30.9（315） 6 10

DEH 34.3（350） 16 22 32

30.9/34.3
DH 6 10 16 22 32
（315/350）

DM
30.9/34.3
6 10 16 22 32
（315/350）

K4LA 24.5（250） 6

C/C1M 30.9（315） 6 8 10 15 20 25 30 52 62 82 102 125 150

CH
（Y） 30.9（315） 6、8、10 15、20 25、30 52 62 82 102 125 150

1 2 5 10 20 50 100 200 500 1,000 2,000 5,000 10,000

RD
30.9/39.2/61.8
6 8、10 15、20 25
30
（315/400/630）

RB /
RBE
30.9（315） 10 20 30 35 52 82

PRD 30.9（315） 6 10

PRB 30.9（315） 10 20 30

SD 20.6（210） 6 10

SB 30.9（315） 10 20 30

PU/
PUE 30.9（315） 10 20 30 35

3RBE 30.9（315） 10 20 30

B 30.9（315） 10 15、20 25、30

CBD 30.9（315） 6 10 15、20 25、30

KDZ 24.5（250） 15 25 40

1 2 5 10 20 50 100 200 500 1,000 2,000 5,000 10,000

T/T1M 30.9（315） 6 8 10 15 20 2530 52 62 82 102

TC 30.9（315） 6 8 10 15 20 2530 52 62 82 102

F 20.6（210） 5 10

FJC
20.6/30.9 Available for 
5 10 16 30
（210/315） Japanese customers only.
FK 30.9（315） 10 16

2-9 2-10
 1. Suitable to high-pressure, high-speed and Prevents pressure-ram weight drop and
large-flow applications as substitute for controls ram speed.
conventional servo valves.
2. Compact slip-in cartridge.
K D Z 15 K D Z 25 K D Z 40
3. Lower leakage than servo valves, and
insensitive to contamination. 24.5(250 )

SLV40 SLV50 SLV63 SLV80 SLV100 120 240 500

41.2(420)

2,200 3,500 5,500 9,000 14,000

Y B A X

1. Proportional control valves, which pre-

cisely control direction, pressure, and
flow by means of electric signals from the
control system, are more widespread in
the press machinery field.
2. They also contribute to forming a sophisti-
cated and simple electro-hydraulic system.
1. The running speed can be freely controlled
by electrical signals.
2. A fail-safe design based on the failure
mode effect analysis has been adopted.
3. Easily attachable plug is used for wiring. 1 2 5 10 20 50 100 200 500 1,000 2,000
RDPV
DDP
6
(DDPL)
30.9
（315）
H LV20 H LV40 DHP
16 22
(DHPL)
1.5∼13.7 (15∼140)
1 2 5 10 20 50 100 200 500 1,000 2,000
20 40
RDPV 5
30.9
（315）
RBP 10 20 30 35

ZNS, installed between the solenoid

unloading valve and the sub-plate, can RBP 1 2 5 10 20 50 100 200 500 1,000 2,000
delay the unloading time by means of an
adjust screw and reduce shock as a result. 30.9/2
PRDP1M6 6
（315/20）
13.7/4.9
PRDP 6
（140/50）
ZNS5 ZNS6 Z N S 10
30.9
30.9 (315) PRBP 10 20 30
（315）

4 8 12 PRDP・PRDP1M pressure : Max. pressure / Secondary control pressure

with LVDT : With minor feed back

P A T B PRDP

P1 A1 T1 B1 ZNS10-1
2-11 2-12

KC/KWC  series  are  controllers  for  only
proportional  valves.  We  have  two  types,
KC  series  (single  solenoid  type)  and
KWC series (double solenoid type).
Adopting high speed digital control sys-
tem by micro-processor enables com-
pact setting and high-precision regula-
tion of outlet flow of pumps.
This controller is for only ILIS control of
the K3VG, K7VG pumps.

KC-B10-11  KWC-B10-10
KIC-D24-10

DC24V
DC24V

1.4A×2

KC-B10-11 KWC-B10-10 DC 0∼＋5V DC 0∼±5V

0∼50℃

This  controller  is  for  only  the  servo  logic

valve SLV series.

SLC-B20-11-J841 SLC-B20-11-J843

DC24V

DC 0 ∼± 10 V

± 2A（max）

This controller is for only KAWASAKI

ECO SERVO.
Refer to page 3-6.

2-13 2-14
 EHC(Electro  Hydraulic  Controller)  unit  is  specialized
hydraulic  system  to  be  used  at  nuclear,  thermal  or
1. A hydraulic pump, an electric motor and unloading gas-turbine  power  plant  to  provide  stable  hydraulic
relief valves are mounted on a base of high rigidity. power  driving  many  kinds  of  valves  to  regulate  the
flow of steam or gas to be sent to turbine.
2. High  pressure  and  long  life  can  be  attained  by
Since  1980  we  have  been  supplying  over  200
using a LZ series axial piston pump.
units.
3. Among  various  regulators,  the  horsepower  con-
stant  type,  pressure  constant  type,  and  electric
control  type,  are  available  depending  upon  cus-
tomers' requirements.

1.  According  to  the  arrangement,  the  location  of  the

suction port and return port, and flow in a tank are
designed suitably.
2. According to the hydraulic fluid type, working envi-
ronment,  and  contamination  control  level,  the
material  is  selected  from  among  stainless  steel,
improved  atmospheric  corrosion  resistant  steel,
and general structural steel.

Quality control organization

Public service Quality control technology
1. Simple and pipeless.
2.  Single  piece  manifold  reduces  welding,  packing Documentation management system
and sealing that cause oil leakage.
3. Adoption of all gasket valves assures easy mainte-
nance. In process quality control system

Reliability Reliable components

Production management system

Safety Adapting technology for fire resistant fluid Dedicated components

2-15 2-16
 The logic system is formed by the logic elements on the ■
manifold, which have compound functions according to
the hydraulic circuit formations of the host machine.

〈Features〉 Various control by combining logic elements and logic valve covers.
1. Shockless switching of the high pressure/large capacity hydraulic
circuit. (Fig.1)
2. High speed and high frequency switching ability. (Fig.1)
3. Simple the hydraulic system and easy maintenance. (Fig.2)

■
The  pressure  controlling  logic  elements  have  a  relief
The oscillograph shows pressures when the pump pressure set of 24.5MPa(250kgf/cm ) is loaded and unloaded.
2 valve  element  and  a  pressure  reducing  element.
Through combination with the directional controlling ele-
●
ments, they can form a more advanced logic system.

〈Features〉
1. Pressure override as a relief valve element.
2.  Pressure  reduction  of  the  large  capacity  flow,  which  standard
valves are unable to control stably.
3.  Forms  a  pressure  compensating  flow  control  element  through
combination with flow control valve.

〈Logic System Application〉
This logic system has freedom for design and can form various cir-
cuits  by  using  each  logic  element's  function  and  their  controlling
method. 
We not only produce, but also design logic systems to meet your
requirements.

3-1 3-2
■ Kawasaki K3PU Series ■ ／Option
Pulse Dampers
●

REDUCED PRESSURE
PULSATION TYPE
The Pulse Damper installed in the
pump's delivery line effectively
The high pressure and large capacity pump K3VG absorbs the pulsating flow and the
with ample experience is combined with an noise.
electric motor by introducing a unique bell-
An optional pressure pulsation absorber is
housing. This development realizes compact (JIS )
available for lowering the system noise.
pump units. Furthermore the flexible mount of
the hydraulic pump alleviates the vibration and
system noise. REDUCED PRESSURE PULSATION TYPE

■ ／Screw Pumps
● ／Example of Noise Reduction in an Actual Hydraulic System ● B4 series
／Sound level ［dB（A）］

90
＊ ：K3VG180DT
Effect in the whole frequency range Pump
Standard Type Low-Noise Type Noise Reduction 80
＊    ：13.7MPa
Delivery Pressure Low pulsating flow delivery and low
70
dB（A） 83 75 8 Standard type ＊   ：40％ noise available for use in fixed dis-
Noise Level placement pumps.
60 Flow Percentage
＊     ：75kW、1,800 min-1
50 Low-Noise type Electric Motor
＊ B4 ser ies
40 Measurement 4m apart inside
0 500 1,000 1,500 2,000 2,500 3,000 a factory
／Frequency ［Hz］ ● ／Low noise ● ／ Low-pulsating flow
70
20.6MPa（210kgf/cm2）
•●••特長／Features
• • •Features
2％
About 2％ at 20.6MPa(210kgf/cm2)

［dB（A）］
1. A high-pressure and large-capacity type axial
ΔP
piston pump is used. (Kawasaki K3VG series)
2. A flange mounted type (JIS) electric motor is 60

Noise level

／pressure P
used.
3. A hydraulic pump and an electric motor are
directly assembled to the bellhousing, so it ΔP
＝0.02
saves you the centering work. 50 P
4. It is possible to attach a relief valve block to the 0 9.8 19.6 29.4
(100) (200) (300)
hydraulic pump delivery port.
2
Delivery pressure［MPa（kgf/cm ）］ ／ time

＊
• • • •Description • • The supply model is shown.
The above data are not guaranteed.

• • • • • • • ••••••
● ／Specifications
18.5 kW 22 kW 30kW 37kW 45kW 55kW 75kW 90 kW
type pump type
model B38-4L B45-4L B52-4L B60-4L B70-4L
4P 6P 4P 6P 4P 6P 4P 6P 4P 6P 4P 6P 4P 6P 4P

K3PU63 K3VG63 cm 3 34.9 58.0 88.9 137.3 217.1

displacement
K3PU112 K3VG112
MPa（kgf/cm 2） 20.5 ( 210 )
max. pressure
K3PU180 K3VG180
min-1 3,600
K3PU280 K3VG280 max. speed

• • ＊
Boost pressure is necessary for suction port that 4P of K3PU280 is used in 60Hz. The above data vary according to working condition.

3-3 3-4
 Hydraulic Control Systems
／Electro-Hydraulic Hybrid System
■ ěKAWASAKI ECO SERVO
〈 〉 〈 〉

〈Former system〉 〈ECO SERVO〉

LONG loss on standby No loss on standby

OUTPUT

The rotation control of the pumps which are of high

SPEED
pressure and large capacity type based upon our long
and ample experience can control flow rate with high
INPUT
accuracy. This will make not only high-accuracy con-
trol but also energy-saving control and low noise of
actuator possible.
By controlling the speed of an electric motor, a hydraulic pump is run
only when hydraulic power is n ecessary; as a result, t he requir ed
power consumption is much reduced.

〈 〉
● ／Specifications
〈Features〉
1. KAWASAKI ECO SERVO employs the KAWASAKI piston Type・Pump displacement ㎝3 KESP22 KESP45 KESP80 KESP112 KESP140 KESP200
pump K3VL series product that boasts good reputation for
Electric motor capacity kW 7.5 11 22 30 30 37 37 45 45 55 75 90
their high pressure rating, high capacity and high efficiency.
Peak pressure: 35 MPa, Max. speed: 2000 min-1 Rated torque ※3 N・m 47.7 70 140 191 191 235 235 286 286 350 477 572
Inverter drive
Max. discharge: 280 L/min (pump displacement: 140 cm3)
※4 N・m 71.6 105 2 11 287 287 353 353 429 429 525 715 858
2. Applicable to both open and closed circuits Max. torque

Employing not only the standard pump intended for open cir- kW 5 7 7 11 11 15 22 30 37 45 45 50
Electric motor capacity
cuits but also special pumps (with suction valve) intended for
reversible high-pressure and closed circuits. KAWASAKI ECO Servo drive Rated torque
※3 N・m 23.9 33.4 33.4 70 70 95.5 140 191 236 286 286 318
SERVO can be applied to a diversity of hydraulic circuits. ※4 N・m 71.6 100 100 210 210 286 350 477 589 716 716 796
Max. torque
3. Variable displacement pump is employed.
Through use of a variable displacement pump that is capable Max. operating MPa 32
Pump
of two displacement settings, the necessary drive torque can pressure MPa 35
Peak
be lower and the necessary motor capacity can be smaller.
4. Applicable to both servo drive and inverter drive ／Max. speed min -1 2,000 1,900
To best cope with an intended system, KAWASAKI ECO
／Hydraulic fluid type ／Antiwear hydraulic fluid ※ 2
SERVO can be driven by either a servo motor that boasts
good control performance or an inverter motor that excels in ／Supply voltage/frequency 200 ∼ 230V ， 380 ∼ 480V 50/60Hz
cost-performance. ※1：
● ／System configuration ※2：
※3：
／ Open circuit ／ Closed circuit ※4：
※1：When considering other pump displacement and motor capacity, contact Kawasaki Precision Machinery.
＜ ＞ ＜ ＞
※2：When wanting to use a hydraulic fluid not specified above, contact Kawasaki Precision Machinery for technical assistance.
※3：Rated speed of the electric motor is 1500 min-1. 2000 min-1 only when the servo drive is rated at 5 kW or 7 kW)
※4：The max. torque values are short-time rating values. Be sure to select the appropriate servo or inverter drive such that the effective torque
<Hydraulic controller: pressure-flow control> <Hydrauliccontroller: position-pressure control>
value for each cycle is below the corresponding rated torque.
When the pressure does not increase to the commanded level when Control mode is switched over to position control or pressure control
the entire system is under a light load, the entire system is controlled by the signal from upper control section.
based on the flow command. actuator
PS
actuator 1 actuator 2

■ ／ Controller
Position
sensor
Position (speed)
command
Pressure
sensor
Pressure Pressure (force) Pressure ／ Items ／ Specification
PH sensor
command Hydraulic
command
Pressure sensor controller PH DC5V、DC24V
Hydraulic
Flow command
controller
㻳㻫
Power supply 5 VDC/24 VDC (for signal input/output)
Displacement Speed command Pulse genera tor
Pressure-flow rated characteristics
Speed command switchover Solenoid
Noise filter valve
Solenoid Pressure-flow characteristics are controlled in PG S OL
For position-
Noise filter 㻳㻪 㻶㻲㻯
valve accordance with an electric signal. Position signal (analog/digital)
Reactor
Servo drive
M pressure control Pressure signal (analog)
／ Flow rate

Reactor
Servo drive
or M Damping resistor
or
Inverter drive Command-
Damping resistor Inverter drive
Power regenera tor
sensor input
Power regenera tor Displacement
Pulse genera tor switchover
For pressure-
Pressure signal (analog)
Optional flow control
／ Pressure KAWASAKI ECO SERVO Rotation signal (analog)
standard constituents

3-5 3-6
■ ■

High  power  pump  control  system  which  controls  the The electric control pump K3VG/K7VG with electro-
outlet  flow  of  high  pressure,  and  large  capacity  ‘‘L- hydraulic servo regulator ‘‘ILIS’’ delivers flow
series’’ pumps by means of electric signals. Hydraulic press servo controller  accurately according to the pilot voltage signal. ILIS
has succeeded the advantage of the ROTAS well-
reputed excellent reliability, and has further improved
accurate and highly responsive controllability by the
latest control technology.

●
〈Features〉 0.3s (0°
→ 27°
)
1. Good linearity and low level hysteresis.
2. By  receiving  various  electrical  signals,  it  enables  remote  control 3Hz(±12.5°
、-3dB)
systems and feed-back control systems.
3. A feed back mechanism is include inside, making the system sim-
ple (outside feed back is not necessary, unlike in servo valves).
＜2％

●
〈Features〉
1. Our original PID control system with a built-in micro-processor has
achieved accurate controllability.
2.  The  double  feedback  system  of  the  sensed  tilting  angle  and
mechanical  minor-feedback  has  realized  stable  and  highly
responsive controllability.
3.  ILIS  utilizes  a  powerful  proportional  valve,  and  consequently
retains high reliability against contamination.
4. The horsepower is electrically limited by the sensed pressure. The
adoption  of  linear  approximation  with  many  steps  (max.  6  steps)
enable  to  control  horsepower  accurately  from  low  to  high  power
level. ●
5. The sensed pressure signal compensates the volumetric efficien-
cy of pump. In spite of the delivery pressure, you will get the deliv-
ery flow in proportion to input signal.

≦0.3s (0←→100％)

≧3Hz(-3dB)

≦1％/FS
<Note>
1.  The  servo  pressure  and  flow  should  be  the  valve  shown  in  the  graph  and
above for the required response time. ≦±0.5％/FS
2.  The  servo  pressure  should  be  1.47MPa(15kgf/cm2 )  and  above  even  if  the
pressure is changed.

3-7 3-8
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(Shanghai) Company, Ltd.

Delhi Office
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Nishi-kobe Works Machinery (UK) Ltd. Machinery (U.S.A.), Inc. Machinery (Suzhou) Ltd. Machinery (Zhejiang) Ltd. Flutek, Ltd.

address ： Plymouth, Devon, United Kingdom address ： Grand Rapids, MI, USA address ： Changwon, Kyungnam, Korea
established ： December, 1993 established ： January, 1994 established ：May, 2000
address ： New District, Suzhou, China address ： Shangyu, Zhejiang, China
established ：December, 2005 established ：August, 2009