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Equipment Date Activities Remarks

12/17/2018  Remove rust on the LM guide, ball screw and  Need to provide OT
1. H-Beam drill holders. sensor and
Drilling  Started replacing hose of mist oil. compressor with
 Tested machine movement of each part. complete air
 Replaced sensor of top spindle ATC unit to new filtering system.
one (Autonics PR12-4DN) (Will be provided
 Replaced signal light to new one. soon)
12/18/2018  Old hose mist oil supply was completely  Need to replace
replaced to new hose for all 3 axis. mist oil pump to a
 Tested auto tool change system and adjust new one.
tolerance of auto tool change position for top
spindle and completed orientation of the drill Items needed for PR;
holder positions. 1. Mist oil pump
 Filled mist oil into the tank of 3 axis. 2. OT Sensor
12/19/2018  Operator training and operator tested the (Model : PR12-
machine. 4DN2)
 Replaced tube mist oil supply.
12/20/2018  Provided training for operating program set up
again. Operator set up program and tried
drilling and cutting marking.
12/21/2018
 Explained IT engineer how to make DXF file by
AUTOCAD and we explained operators how to
load DXF file and how to check if there is any
error on the data. We provided some sample
DXF files for your reference.
 Provided a training for scribing marking
function. Operators tried setting work data for
drilling, cutting marking, welding marking and
scribing marking.
12/22/2018  Marking tool replacement.
 Tested scribing and marking and provide
operators training.
 Provided maintenance training.
 Found two OT sensors not working on the top
and on the right hand side spindle part so we
install jump cable so we can operate the
machines.
 Found cable shortage of scribing marking motor
because compressed air contain water and
filtering unit cant filter the water from the air
supply.

Problem Cause Probable Solution


Cable shortage of scribing marking Compressed air Need to provide air compressor with
motor. contains water and complete air filtering system. Will be
filtering unit can’t provided soon.
filter.
Mist oil pump defective. Not working due to Need to replace for new mist oil pump.
long period of time
that has not been
used.

Defective 2 unit of OT sensors (Jumper Damage due to not Need to replace of new OT sensor ( Model:
wire has been tap for the meantime in been used in long PR12-4DN2)
order for the machine be operated) period of time.
Equipment Date Activities Remarks
12/17/2018  Replaced blade rotation speed to new one.  Need to replace
2. Band  Slide in angle turning stocked due to rust has blades to a new
Sawing been solved. one. (Care of
Machine 1 12/18/2018  Replaced lamp and ballast stabilizer to new one Operation)
for cutting position.
 Replaced chip brush motor and reducer to new Items Needed for PR;
one due to old motor rotation speed was slow. 1. Blade for band
 Repaired coolant pump and adjusted main sawing machine.
hydraulic pressure and band saw blade tension
pressure.
 Testing cutting H-beam
12/19/2018  Installing cable protection for wires.
 Tested cutting H-beam after change bad cables
to new one for inverter.
 We did operator training and explained about
some problem such as chip brush motor
position, vibration and no display blade rotation
speed.

12/20/2018  Operator tried cutting H-beam by Band saw after


drilling and cutting marking.
12/21/2018
 Maintenance team aligned the band saw blade
angle for straight cutting.

12/22/2018  Provided maintenance training.

Problems Cause Solution


Blade teeth’s has few pitting’s. (Still can Damage due to long Replace for new blade.
be used for operation) period of time that
has not been used.

Equipment Date Activities Remarks


12/17/2018  Replaced blade rotation speed to new one.  Need to replace
3. Band  Vertical clamp slide stocked due to rust has blades to a new one.
Sawing been solved. (Care of Operation)
Machine 2 12/18/2018  Replaced lamp and ballast stabilizer to new one
for cutting position. Items Needed for PR;
 Replaced chip brush motor and reducer to new 1. Blade for band
one due to old motor rotation speed was slow. sawing machine.
 Repaired coolant pump and adjusted main
hydraulic pressure and band saw blade tension
pressure.
 Testing cutting H-beam.
12/19/2018  Installing cable protection for wires.

12/20/2018  Operator tried cutting H-beam by Band saw


after drilling and cutting marking.

12/21/2018  Maintenance team aligned the band saw blade


angle for straight cutting.

12/22/2018  Provided maintenance training.

Problems Cause Solution


Blade teeth’s has few pitting’s. (Still can Damage due to long Replace for new blade.
be used for operation) period of time that
has not been used.
Equipment Date Activities Remarks
12/17/2018  Changed correct direction of hydraulic pump by  Purchase insert to
4. H-Beam switching two main power cables. replace the broken
Beveling  Installed the repaired touch monitor and tested one.
Machine touch monitor.
Items Needed for PR;
12/18/2018  Finding solution for PLC program of Autowel.
1. Insert tips for H-
12/19/2018  Improved PLC program and tested automatic
Beam Beveling
mode.
Machine.
12/20/2018  Modified PLC program for basic function can be
working and we tested operation.
 Found many broken insert tips on the scallop
cutters.
 Provided training for operators.
12/21/2018
 KOTEC engineer reviewed PLC program and
tested operation movement at automatic mode.

12/22/2018  Provided maintenance training.

Problems Cause Solution


Damage insert tip of Scallop cutters Occur upon testing Purchase insert to replace the broken one.
due to wrong
direction of scallop
cutters.
Equipment Date Activities Remarks
12/17/2018  Replace kaliburn remote control for plasma  Need to provide
5. Gas and torch height control to new one. bigger oxygen tank
Plasma  Replaced 4 limit switches to new one. and manifold that
Cutting  Installed 2 braking resistors on servo drive for has 3 output supply.
Machine V&Y axis.  Need to run nesting
 Installed oxygen and gas hose for plasma power software but as of
source and gas line. 1/4/2018 email of
Kotec that the
nesting software do
12/18/2018  LPG gas and oxygen are connected temporary to not support our
try testing machine. operating system
here in the
12/19/2018  Tested cutting by both plasma and gas. Philippines so they
are suggesting to use
12/20/2018  Provided operator training and operator tested our existing nesting
gas cutting. the Pronest and
Turbonest and
12/21/2018  Provided nesting software but failed to run the upgrade this nesting
program due to error that VBA is not installed for the Autowel
on the computer. Machines.

12/22/2018  Provided maintenance training.

Problems Cause Solution


Connection of LPG gas, Oxygen and No connection Need to provide bigger oxygen tank and
Compressed Air. suitable for real manifold that has 3 output supply.
operation.

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