Professional Documents
Culture Documents
12/17/2018 Remove rust on the LM guide, ball screw and Need to provide OT
1. H-Beam drill holders. sensor and
Drilling Started replacing hose of mist oil. compressor with
Tested machine movement of each part. complete air
Replaced sensor of top spindle ATC unit to new filtering system.
one (Autonics PR12-4DN) (Will be provided
Replaced signal light to new one. soon)
12/18/2018 Old hose mist oil supply was completely Need to replace
replaced to new hose for all 3 axis. mist oil pump to a
Tested auto tool change system and adjust new one.
tolerance of auto tool change position for top
spindle and completed orientation of the drill Items needed for PR;
holder positions. 1. Mist oil pump
Filled mist oil into the tank of 3 axis. 2. OT Sensor
12/19/2018 Operator training and operator tested the (Model : PR12-
machine. 4DN2)
Replaced tube mist oil supply.
12/20/2018 Provided training for operating program set up
again. Operator set up program and tried
drilling and cutting marking.
12/21/2018
Explained IT engineer how to make DXF file by
AUTOCAD and we explained operators how to
load DXF file and how to check if there is any
error on the data. We provided some sample
DXF files for your reference.
Provided a training for scribing marking
function. Operators tried setting work data for
drilling, cutting marking, welding marking and
scribing marking.
12/22/2018 Marking tool replacement.
Tested scribing and marking and provide
operators training.
Provided maintenance training.
Found two OT sensors not working on the top
and on the right hand side spindle part so we
install jump cable so we can operate the
machines.
Found cable shortage of scribing marking motor
because compressed air contain water and
filtering unit cant filter the water from the air
supply.
Defective 2 unit of OT sensors (Jumper Damage due to not Need to replace of new OT sensor ( Model:
wire has been tap for the meantime in been used in long PR12-4DN2)
order for the machine be operated) period of time.
Equipment Date Activities Remarks
12/17/2018 Replaced blade rotation speed to new one. Need to replace
2. Band Slide in angle turning stocked due to rust has blades to a new
Sawing been solved. one. (Care of
Machine 1 12/18/2018 Replaced lamp and ballast stabilizer to new one Operation)
for cutting position.
Replaced chip brush motor and reducer to new Items Needed for PR;
one due to old motor rotation speed was slow. 1. Blade for band
Repaired coolant pump and adjusted main sawing machine.
hydraulic pressure and band saw blade tension
pressure.
Testing cutting H-beam
12/19/2018 Installing cable protection for wires.
Tested cutting H-beam after change bad cables
to new one for inverter.
We did operator training and explained about
some problem such as chip brush motor
position, vibration and no display blade rotation
speed.