Instruction Manual

Ultrasonic Level Meter

Model: NUS

KOBOLD Instruments Inc. 1801 Parkway View Drive Pittsburgh PA 15205

Phone (412) 788-2830 • Fax (412)-788-4890 • www.koboldusa.com
Manual-NUS-8-13-02
 NUS

Contents
Contents ....................................................................................2
1. General................................................................................3
2. Specifications ......................................................................4
3. Mechanical Installation ........................................................5
3.1. General Installation .............................................................5
3.2. Standpipe Mounting ............................................................6
3.3. Standard Mounting Configuration........................................6
4. Electrical Connection...........................................................7
4.1. Wiring ..................................................................................7
4.2. Wiring Interconnection.........................................................7
4.3. Wiring Diagram....................................................................8
5. Operation.............................................................................9
5.1. Function Display ................................................................10
5.2. Operation...........................................................................11
5.3. Setup Overview .................................................................12
5.4. Measured Value and Status Display .................................12
5.5. Quick Meter Setup for Normal Applications.......................13
5.6. Linearization ......................................................................14
5.7. Current Output Adjustment................................................18
5.8. Echo Quality ......................................................................21
5.9. Additional Input Possibilities ..............................................23
5.10. Simulation and Function Test ..........................................24
5.11. Interlocking ......................................................................25
5.12. Adjustment of the LED Display (when equipped) ............27
6. Errors and Warnings .........................................................29
6.1. Diagnostics and Error Elimination .....................................29
6.2. Error Codes .......................................................................30
7. Dimensions........................................................................31
8. Error Analysis ....................................................................32
9. V-H Setup Matrix ...............................................................34
10. Quick Meter Setup for Normal Applications: Overview ......35

Manufactured and Marketed by:

Kobold Instruments Inc.

1801 Parkway View Drive
Pittsburgh, PA 15205
412-788-2830
Fax: 412-788-4890
www.koboldusa.com

Page 2
 NUS

KOBOLD NUS Level Transmitter

User Instructions

CAUTION: For safety reasons, please read the cautionary information

located at the end of the manual before attempting installation.

These devices may only be installed, used and maintained by skilled personnel, who
are familiar with this service manual and can observe applicable regulations
regarding industrial safety and accident prevention.

1. General
The KOBOLD NUS is intended for use in applications where level measurement is
desired and the level data needs to be indicated locally and/or transmitted to a
location remote from the level transmitter.
The NUS may be equipped with a 4-digit, 7-segment red LED display for local level
indication that may be scaled in the users’ desired engineering units. The NUS also
contains a level transmitter that outputs a 4-20 mA, analog signal. This signal is
proportional to the tank level measured by the instrument. The NUS is readily
adjusted and scaled by the user via internally accessible buttons.
The NUS sensor is made of PVDF. This highly chemical-resistant material allows
the NUS to be used in many difficult industrial applications, especially in the
chemical industry.
The ultrasonic sensor emits ultrasonic pulses, which are reflected by the medium to
be measured. These "echoes" are then received by the same sensor. The time
taken by the ultrasonic pulses (to the material and back) is temperature-
compensated before measurement results are sent to the analog output and digital
display.

Page 3

2. Specifications
Housing:
Sensor and connection:
Measuring range:
Measuring accuracy:
Resolution:
Deadband or block distance:
Frequency:
Pulse frequency:
Radiation beam:
Min. delay time:
Output signal:
Load:
Process temperature:
Ambient temperature:
Max. operating pressure:
Protection class:
Construction:
Process connection:
Electrical connection:
Power supply:
Display (when equipped):
NUS
Epoxy-Coated Aluminum, Polycarbonate
PVDF
Liquids: up to 23’ (2” model)
Liquids: up to 13’ (1-1/2” model)
Bulks: up to 15’ (2” model)
Bulks: up to 6’ (1-1/2” model)
0.25% of maximum range
+/- 0.12”
10” (1-1/2” model), 16” (2” model)
50 kHz / 70 kHz
0.5 to 3 Hz (depending on electronics version)
5.5° conical
approx. 5 s
4 to 20 mA
max. 600 Ohm
-40 to +176°F (-40 to 80°C)
-4 to +140°F (-20 to 60°C)
30 PSIG (3 bar Abs.)
NEMA 4X / IP 67
Combination sensor and electronics
1½” MNPT, 2” MNPT
1 m cable(s) with ½” conduit connection
12 to 36 VDC (2-wire)
90 to 127 VAC, 50-60 Hz. (4-wire)
4-digit, red LED Display,
digit height: 0.3” (7.62 mm),
programmable decimal point adjustment
Display range: -1999...9999
Page 4
 NUS

3. Mechanical Installation

3.1. General Installation

• Install the unit to the tank with appropriately sized fittings. Take care not to place
stresses on the electronics housing. Use an appropriately sized wrench and do not
overtighten the sensor during installation (maximum torque: 11-14 ft-lb.).

Housing is not Rotatable!

DO NOT apply force to
the electronics housing!

Max. Torque
11–14 Ft-lb.

• Due to decaying behavior of the ultrasonic sensor, there is an area directly below
the sensor face where no pulses can be received. This so-called "Deadband" is very
important for the correct operation of the sensor. This distance must be taken into
consideration during installation, as it is the minimum distance allowed between the
sensor face and the maximum filling state. The deadband ranges are: 10” (1-1/2”
model) or 16” (2” model)
• Mount the sensor sufficiently high enough so that even with maximum filling of the
container, the deadband space is never entered. Media that enters the deadband
space will cause a malfunction (See the following section on “Standpipe Mounting”).
• Never mount two ultrasonic level-measuring devices in one container, because
the two devices can impair each other's function.
• Do not mount the sensor at the center of container's cover.
• Always install the sensor perpendicular to the material surface.
• Avoid measurements through the fill stream.

Page 5
 NUS

3.2. Standpipe Mounting

If the desired maximum media filling height will enter the deadband space, the
sensor must be installed on a short standpipe to prevent improper operation.

• No material may be allowed to form on the pipe ends.

• The recommended dimensions of the short standpipe are approximate values,
which you can vary slightly if required.
Keep the standpipe height as short as
possible.
• The inner side of end-piece must be
smooth – no edges, no welding seams.
• During operation, noise echoes (that
may be generated by a short feed pipe for
example) may be faded out with the
function (fade out noise-echoes, see page
20).

Standpipe diameter and height

Dmin (in.) Lmax (in.) L
2” 6” D
3” 9.5”
4” 15”

3.3. Standard Mounting Configuration

Mounting with 1-1/2 or 2” NPT

Welded Sleeve

Page 6
 NUS

4. Electrical Connection

4.1. Wiring
When utilizing the current output, use a shielded two-wire cable. For optimal
electromagnetic compatibility, the shield of the cable should be grounded at the
control room or at the nearest equipment ground point.

The connection at the electronics housing uses a ½“ conduit connection and an

integral 1m cable for the 2-wire version, or a ½“ conduit connection and two integral
1m cables for the 4-wire version.

4.2. Wiring Interconnection

The ½” conduit connection allows for a wide range of cable terminations into a
suitable junction box using flexible conduit, standard thinwall, or rigid conduit. A
cable gland may be used on the 2-wire units where a flexible cable interconnection
is permitted.

PLEASE NOTE:

• The 2-wire units are 4-20mA loop-powered devices designed for use with an
externally supplied 12-36 VDC power source.

• The 4-wire units are for use with 90-127 VAC, 50-60 Hz power and provide an
internal power source for the 4-20mA output signal. DO NOT CONNECT THE 4-
WIRE UNIT TO AN EXTERNALLY POWERED CURRENT LOOP OR DAMAGE TO
THE ELECTRONICS WILL OCCUR.

Page 7
 NUS

4.3. Wiring Diagram

2-wire 4-wire (2 cable)

G AC ~ (1)
Brown (+)
1
- 2
24 VDC / 4-20 mA 2-wire AC ~ (2)
+
Ground Grn/Yel
Black (-)

Brown (+)
-
4-20 mA
+
Black (-)

Attention! In the event that the current

output is not used, the output must be
jumpered with a 250-ohm resistor to
allow for display operation.

Page 8
 NUS

5. Operation
The NUS Series offers a full range of user programmable functions and displays,
such as: zero & span adjustment, sensor temperature, and echo quality.

The programming features and display values are accessed via a programming
matrix. This matrix has both a vertical (V) and horizontal (H) position that is shown
on the function display. The instruction manual references these matrix positions in a
“VnHn” format, where n = the vertical or horizontal matrix position.

Example: V3H5 = 3rd vertical matrix position and the 5th horizontal matrix position.

Navigation through the programming and status display matrix is performed via the
function keys per section 5.2.

The complete programming matrix is shown in: Section 9: V-H Setup Matrix.

ATTENTION: Please review and familiarize yourself with the setup matrix
information shown in Section 9 and the Quick Setup Adjustment shown in
Section 5.5 and Section 10 before proceeding.

Page 9
 NUS

5.1. Function Display

By removing the back cover, the internal electronics of the transducer become
accessible. An LCD Display is provided for adjustments and visual display of
functions.

During operational disturbances, the electronics differentiate between an error and a

warning. (Compare also: Section 6, “Errors and Warnings”)

2- wire
Electronics detects an error
• The bargraph is flashing within the display
• The current output assumes the user selected fault value of: 3.8mA, 22mA, or
hold last value
• An error-code in V9H0 is displayed
Electronics detects a warning
• The device continues to measure
• An error-code in V9H0 is displayed

4- wire
Electronics detects a error
• The red LED next to function display flashes
• The bargraph is flashing within the display
• The current output assumes the user selected fault value of: 3.8mA, 22mA, or
hold last value
• An error-code in V9H0 is displayed
Electronics detects a warning
• The red LED next to function display lights up
• The device continues to measure
• An error-code in V9H0 is displayed

Page 10
 NUS

5.2. Operation
The electronics are adjusted while viewing a 10 x 10 LCD matrix.
In simplest case, adjustment is carried out only via three matrix fields.
Display elements
Parameter

VH-Position

Bargraph display
-Display: Flow or Echo Quality
-Flashes with disturbance
The matrix field is shown under the letters VH. The appropriate parameter is
displayed to the left. The bargraph flashes in case of error and displays the current
or the quality of echo.
Table 5.1 Function of Keys
Keys Function
Selection of matrix fields
Selection of vertical matrix position
Selection of horizontal matrix position

and Return to V0H0

Inputting Parameter

or Activates the selected matrix position. Digit is flashing.

Increases the displayed parameter

Decreases the displayed parameter

and Resets the recent input value to the original value, if it is not
confirmed with V or H key yet.
Confirmation of input

or Accepts the currently displayed parameter and moves to the

next matrix position
Matrix interlocking / unlocking (see also Section 5.11)

and Matrix interlocking, “9999” appears in V9H9

and Matrix unlocking, “333” appears in V9H9

Page 11
 NUS

5.3. Setup Overview

Alignment

no
Linearization

yes

Volume measure Semi-automatic Manual input of a Special case:

in linear linearization linearization Cylindrical
container thru >Liters out< curve Horiz. tank

Adjust
current output

analog digital

Noise-echo First echo

Echo-quality Time-delay fade out Simulation
factor

5.4. Measured Value and Status Display

Table 5.2 Measured Value and Status Information
Measured value display Status display
Matrix Display Matrix Display
field field
V0H0 Tank % full based on programmed span V9H0 Current error code
V0H8 Distance from sensor face to medium in user’s V9H1 Last error code
units (ft/m)
Bargraph shows echo quality
V0H9 Height of medium from “empty” point (V0H1) V9H2 Sensor and
in user’s units (ft/m) electronics identifier
Bargraph shows echo quality
V9H8 Output current value in mA V9H3 Unit and software
identifier
V3H5 Temperature in Degrees C V3H2 Echo quality (1-10)

Page 12
 NUS

5.5. Quick Meter Setup for Normal Applications

Table 5.3 Quick Meter Setup
Step VH Input Text
1 V9H5 333 Reset to default factory parameters
2 V8H2 (0 / 1) User’s desired measurement unit
0: meters (default)
1: feet
3 V0H1 E (m/ ft) Empty distance in user’s units (actual value), 4mA setpoint
4 V0H2 F (m/ ft) Net distance medium will move to achieve a full tank in user’s
units (= “empty” distance - “full” distance), 20mA setpoint
5 V0H3 0…4 Application type (see below)

! V0H3: Application type

0: Normal setting for most liquid

applications (default)

Full = 20 mA 1: Fast response setting.

Empty = 4mA 2: Liquid applications for tanks

with a domed cover.

3: Bulk materials with grain size

> 5/32” (4mm)

4: Conveyer allocation

Reset
With a Reset, most adjustments for the device are canceled and the default factory
settings apply.
The following parameters do not change to factory default:
• All inputs for Linearization (V2H0… V2H3)
• the tag number (VAH0) and the measuring units (V8H2)

Page 13
 NUS

Attention: V8H2 Measuring Units

• The measuring units are not changed by a Reset.
• It may only be changed manually. If the measuring units are changed later, all of
the changed following inputs must be repeated.

Measurement Display:
V0H0: Filling height in %
V0H8: Distance in m / ft
V0H9: Filling height in m / ft

Please Note! All following inputs (linearization, current output and fixed target
fadeout) must be entered in the user’s selected measuring unit.

NOTE: THE FEATURES INDICATED IN THE FOLLOWING SECTIONS

(SECTIONS 5.6 THROUGH 5.10) ARE SPECIAL FEATURES AND ARE
NECESSARY ONLY FOR SPECIAL TANK CONFIGURATIONS AND / OR
APPLICATIONS WITH UNIQUE OPERATING CONDITIONS.

5.6. Linearization
5.6.1. Input of a Linearization Curve
• The input of the linearization curve must take place in the user’s selected
measuring units.
• Prior to entering a linearization curve, it is recommended that the linearization
table is cleared to eliminate previously entered points with: V2H0 = 4.
• A linearization curve can consist of maximum of 11 points.
• The linearization points must always be entered such that the volume units
increase for each linearization point as the tank level rises.
• Activate the linearization curve after inputting all value pairs with V2H0 = 1.
• If desired, the points of linearization curve may be modified individually by simply
entering a new value pair. The corrected curve must also increase in volume from
the previous point.

Page 14
 NUS

5.6.2. Adjustment of Current Output

After linearization, the output current follows the linearization curve to provide an
accurate volume measurement.

Note: Errors and Warnings in V9H0

During the input of a linearization curve, the current output is subjected to an error
and the unit stops measuring any further. The following linearization related error-
indications may appear.
• E605: Display during the input of linearization curve. This error-indication
disappears if the linearization curve is activated.
• E602: The linearization curve is not indicating a continuously rising volume level.
In V2H1, the number of the last entered correct value pair appears automatically.
Enter the new value in the next line of the table in V2H2 and V2H3.
• E604: The linearization curve consists of less than two value pairs. Supplement
your inputs with additional value pairs.

Measurement display after linearization:

V0H0: Display in user-defined units
V0H8: Distance in m / ft
V0H9: Filling height in m / ft

5.6.3. Four Possibilities

" Volume measurement with linear relation; filling state-volume: V2H0 = 5

Filling ht.
Full=V 100%
BD
e.g.2000 l

Empty

Volume

The “Tank Full” volume is input at V2H5. A linear level / volume relationship is
assumed at all other points.

Note! The volume in V2H5 is automatically assigned to the filling height at the
tank full point.

Page 15
 NUS

Table 5.4 Volume Measurement with Linear Relation

# VH Input Text
1 V2H0 4 H Delete
2 V2H0 5 H Linear
3 V2H5 e.g. 2000 H Volume (Full Scale)
V 100% (e.g. 2000 l)

# Inputting a Linearization Table for a Container through Volume

Addition

Filling ht.
BD
Full e.g. 5000 l
4m 7

5
4
3

1 Empty

The container is filled or emptied in a controlled manner, measuring the volume

added at each linearization point.
• The known total volume is entered at each point.
• The level is automatically registered.
Table 5.5 Linearization Through Volume Addition
# VH Inputs Text
1 V2H0 4 H Delete
2 V2H0 3 H Measuring contents in liters
3 V2H1 7 H Line number
4 V2H2 e.g. 4.000 m H Level
5 V2H3 e.g. 5000 l H Volume input
6 V2H1 6 H Line number
After entering all values
V2H0 1 H Activate table

Page 16
 NUS

$ Manual Input of a Linearization Table

BD
Full

Empty e.g. 100 l

0.4 m

For a linearization curve, a maximum of 11 pairs of level and volume can be entered.
Table 5.6 Manual Input of a Linearization Table
# VH Input Text
1 V2H0 4 H Delete
2 V2H0 2 H Manually
3 V2H1 1 H Line No.
4 V2H2 e.g. 0. 400 m H Level input
5 V2H3 e.g. 100.0 l H Volume input

6 V2H1 2 H Line No.

After inputting all value pairs
V2H0 1 H Activate table

% Special Case: Horizontally Mounted Cylindrical Tank

Using the following example, with the diameter = 1, the linearization curve for any
cylindrical and horizontally mounted tank, can be calculated.

100%
90% BD

Vtotal ∗ V %
80%
70%
60%
50%
Vlevel × % =
40%
30%
100
20%
10%
0%

Page 17
 NUS

Table 5.7 Horizontally Mounted Cylindrical Tank

Line No. Level V2H2 Volume V2H3
V2H1
% User's value % User's value
1 0 0
2 10 5.20
3 20 14.24
4 30 25.23
5 40 37.35
6 50 50.00
7 60 62.64
8 70 74.77
9 80 85.76
10 90 94.79
11 100 100

5.7. Current Output Adjustment

5.7.1. Instructions for current output:
• The current output (zero and span) may be adjusted to a percentage of the empty
and full distances entered previously in V0H1 and V0H2 (see Table 5.3).
• The current output may be inverted (if desired), so that the value in V0H5 is larger
than value in V0H6. That means on increasing measured values, the current signal
decreases.
• Integration time (V0H4): The integration time causes damping of current output
and thus a delayed measured value on LCD Display. With a turbulent liquid, a stable
display can be achieved by means of the integration time (0 - 255 sec)
• Output behavior on error (V0H7)
4- wire 2- wire
–10 % 2.4 mA 3.8 mA
+110 % 22 mA 22 mA
• 4 mA Threshold: This threshold ensures that the current value will not fall short of
4 mA during operation.

Page 18
 NUS

5.7.2. Errors and Warnings in V9H0

E620: The current output is outside of the adjusted range (smaller than 3.8 mA, greater
than 20.5 mA). Check the setting and the adjustments of the current output.

5.7.3. Two possibilities of the adjustment

1. Current output: linear
The current varies from 4 to 20mA as level changes.

Table 5.8 Current Output Adjustment (Linear)

# VH Inputs Text
1 V8H1 e.g. 0 H Current output
0: linear 4… 20 mA
1: linear 4… 20 mA with 4 mA threshold
2 V0H5 e.g. 10 % H Level for 4 mA
3 V0H6 z. B. 90 % H Level for 20 mA
4 V0H4 e.g. 20 s H Integration time
5 V0H7 e.g. 1 H Output on disturbance
0: –10 %
1:+ 110 %
2: HOLD (retain last measured value)

Filling ht.

BD

V0H6 90%

V0H5 10%
4 mA 20 mA

Page 19
 NUS

2. Current Output: Digital

The current value of 4 and 20 mA (or 8 and 16 mA) for switching and automatic level.

Table 5.9 Current Output Adjustment (Digital)

# VH Input Text
1 V8H1 e.g. 2 H Current output
2: digital 4/ 20 mA
3: digital 8/ 16 mA
2 V0H5 e.g. 10 % H Switch point min. 4 or 8 mA
3 V0H6 e.g. 90 % H Switch point max. 20 or 16 mA
4 V0H4 z. B. 10 s H Integration time
5 V0H7 e.g. 1 H Output on error:
0: –10 %
1: +110 %
2: HOLD (retain last measured value)

Filling ht.

BD

V0H6 90%

V0H5 10%
4 mA 20 mA
8 mA 16 mA

Page 20
 NUS

5.8. Echo Quality

The echo quality of ultrasonic signal is given out in V3H2 in steps from 1… 10 and
displayed in matrix fields V0H8 and V0H9 via a bargraph display.

Bad echo quality through: Steam, dust, high temperature, foam, larger measuring
distance, etc.

No impairment of the echo with smooth liquid surface:

5.8.1. Place the sensor

Use the echo quality display (via bargraph) during mounting process, in order to find the
correct mounting location.

Fixed mountings, which look too far into the detection range of the sensor, reflect the
echo. If an unwanted signal is detected e.g. during mounting, another location can be
selected or the noise-echo may be suppressed.

Page 21
 NUS

5.8.2. Noise Echo Suppression

The noise echo suppression feature is useful if, instead of the actual level, obstructions
inside the container are detected. Up to three, noise echo signals can be suppressed. The
suppression should be attempted when the tank is empty or as near empty as possible.

Echo

Step 1

max. 3
Noise-echo

Step 2 1.2 m

Good echo
3m

Distanc e

Table 5.10
# VH Input Text

1 V0H8 Indicates the distance to the false echo.

Wait until a stable value is displayed.
2 V3H0 e.g. 3.000 H Known distance of the medium's
surface level (e.g. 3 m)
Note for 2- wire: Wait for approx. 40 s
3 V0H8 Meas. distance approx. 3 m? YES – Fixed target is faded
out NO – Repeat procedure

Page 22
 NUS

5.9. Additional Input Possibilities

5.9.1. Temperature
The current temperature at the sensor is shown in V3H5.

Temperature upper-limit
Exceeding of the upper temperature limit of 80°C will be indicated in field V3H5 by storing
the value above 80°C.

5.9.2. Echo loss - delay time

The input of a delay time in V8H3 delays an alarm due to short term echo loss (e.g. by
foam). For normal level measurements, the delay time should not be selected smaller
than 30 s.

# VH Input Text
1 V8H3 e.g. 80 H
The measuring point reacts only after 80 s on the echo
loss and switches the alarm E 641.

Factory setting: 60 s
Selectable: 0… 255 s

Page 23
 NUS

5.9.3. Actual Level:

A false level reading in V0H9 (e.g. through temperature changes or material stratification)
can be corrected by inputting the actual level in V3H1. The input of an actual level
automatically corrects the alignment.

5.9.4. First echo factor

In containers with strongly rounded off covers (arched covers) double echoes may the
generated, which result in the display of a much lower level. By setting the first echo
factor to »maximum«, double echoes can be switched off.

# VH Input Text
1 V3H4 2 H First echo factor maximum

5.10. Simulation and Function Test

Simulation offers the possibility to simulate and test the functions of the unit.
Error and Warning in V9H0
• E613: Display during the duration of simulation. After termination of the
simulation, return to the normal measuring operation.
Simulation off: V9H6: 0
• In case of a power failure, the device returns automatically into normal measuring
operation!
Table 5.11 Simulation and Function Test
Height Simulation
# VH Input Text
1 V9H6 1 H Simulation height
2 V9H7 e.g. 2.000 H Simulated height (e.g. 2 m)
3 V9H8 Display current (also appears on bargraph)
V0H0
Display height or level or volume
4 V9H6 0 H Simulation off

Current Simulation
# VH Input Text
1 V9H6 3 H Simulation current
2 V9H7 e.g. 14 H Simulated current (e.g. 14 mA)
3 V9H8 Display current (also appears on bargraph)
4 V9H6 0 H Simulation off

Page 24
 NUS

Volume Simulation
# VH Inputs Text
1 V9H6 2 H Simulation of Volume
2 V9H7 e.g. 100.0 H Simulated Volume (e.g. 100 l)
3 V9H8 Display current (also appears on bargraph)
V0H0
Display volume (if no linearization curve is entered,
volume corresponds to filling level.)
4 V9H6 0 H Simulation off

5.11. Interlocking
After inputting all the parameters, the matrix can be locked.

" Interlocking the matrix by entering a three-digit code number of any value
other than 333 in V9H9:

# VH Input Text
1 V9H9 e.g. 332 H Interlock
2 In V9H9 appears 332. All matrix fields other than V9H9 are
blocked.

Unlocking the matrix by entering the value 333 in V9H9:

# VH Input Text
1 V9H9 333 H Unlock
2 In V9H9 appears 333. The blocking of matrix fields is removed.

Page 25
 NUS

# Interlocking via the keypad

P = Protect

- + V H

F = Free

- + V H

Note! By interlocking via the keypad, the programming through the keypad or
display is blocked. Matrix positions can be displayed but cannot be accessed.
Removal of blocking is possible only through the keypad.

Page 26
 NUS

5.12. Adjustment of the LED Display (when equipped)

Note! Before the adjustment of the LED display, the analog output must be
adjusted first. In case of subsequent programming modifications that would
affect the output signal, it is likely that the display would need to be
readjusted. If the current output is not used, the output must be jumpered
with a 250-ohm resistor to allow for display operation.
Loosen and remove the four cross-slotted screws then remove the display cover plate.

Key 1 Key 2

Key 1: Downward and selection of Menu

Key 2: Upward and selection of Menu
Keys 1+2 : Enter menu selection for adjustment or quit adjustment mode

5.12.1. Decimal point

Press key 2 until: " dP " is displayed.
Press key 1+2: Enter menu for adjustment: " ---.- "
Press key 2 or 1: for up and down: " --.-- "
Press key 1+2: Quit adjustment mode and return to Menu " dP "

5.12.2. Zero point (value to be displayed at 4 mA)

Press key 2 until: " ZP 4 " is displayed.
Press key 1+2: Enter menu for adjustment; " 0.00 “ e.g.: (0.0 Liters)
Press key 2 or 1: for up and down
Press key 1+2: Quit the adjustment mode and return to Menu " ZP 4 "

5.12.3. End point (value to be displayed at 20 mA)

Press key 2 until: " EP20 “ is displayed.
Press key 1+2: Enter menu for adjustment: " 0.00 "
Press key 2 or 1: for up and down: " 60.00 " e.g.: (60 Liters)
Press key 1+2: Quit the adjustment mode and return to Menu "EP20"

Page 27
 NUS

5.12.4. Damping
Press key 2 until: " FILt " is displayed.
Press key 1+2: Enter menu for adjustment: " 0.3 "
(min. = 0.3 sec.; max. = 20.0 sec.)
Press key 2 or 1: for up and down: " 1.5 " (1.5 sec.)
Press key 1+2: Quit the adjustment mode and return to Menu " FILt "

5.12.5. Range Exceeded

(indication if below 4 mA or above 20 mA)
Indicates " HI " if the upper limit or " LO " if the lower limit is exceeded
Press key B until: " HILO " is displayed.
Press key 1+2: Enter menu for adjustment: " oFF " = indication inactive
Press key 2 or 1: for up and down: " on " = indication active
Press key 1+2: Quit the adjustment mode and return to Menu " HILO "

Indication:
" HI "= Current exceeds the upper limit of the measuring range (I > 20 mA),
" LO "= Current is below the lower limit of the measuring range (I < 4 mA)

Caution: When the "HILO" indication is inactive, exceeding the upper limit of the display
range (-1999...+9999) results in the error code "Er06" being displayed.

5.12.6. Return to Measuring Mode

Depending upon the selected menu point, press Key 1 or 2 from one to eight times.

Page 28
 NUS

6. Errors and Warnings

6.1. Diagnostics and Error Elimination

The electronics differentiate between an error and warning during operation.
2-wire:
Electronics detect an error
• bargraph flashes within the digital display
• current output takes the selected value (– 10 % = 3.8 mA, +110 %, HOLD)
• an error-code in V9H0 is given out

Electronics detect a warning

• unit continues to measure
• an error-code in V9H0 is given out

4-wire:
Electronics detect an error
• red LED lights up
• bargraph flashes within the digital display
• current output takes the selected value (– 10 % = 2.4 mA, +110 %, HOLD)
• an error-code in V9H0 is given out
Electronics detect a warning
• red LED flashes
• unit continues to measure
• an error-code in V9H0 is given out

Page 29
 NUS

6.2. Error Codes

Code Type Cause and Elimination
E 101 Error Checksum error EEPROM/ FRAM – call Kobold
E 102 Warning Checksum error EEPROM/ FRAM – call Kobold
E 103 Warning Initialization begins. If error persists, initialization cannot be started.
E 106 Error Download in progress – Wait, until the process is complete.

E 110… Error Execute Reset. If error persists, electronic device error – call Kobold
E 121
E 116 Error Error during Download – Press Reset, or start a new Download with corrected
data.
E 125 Error Sensor failure – Check sensor connection. If error persists, call Kobold
E 261 Error Error in temperature sensor (interruption) – call Kobold
E 501 Error Sensor electronics stops detection – call Kobold
E 602 Warning Linearization curve does not rise continuously – Check with manual
linearization curve. Does the volume increase with the filling height?
E 604 Warning Linearization curve consists of less than 2 points – Check manual linearization
curve and provide with additional points.
E 605 Error Linearization table not available – appears during input of linearization curve.
Activate all points after inputting linearization curve.
E 613 Warning Simulation On – After running simulation, switch to normal measuring
operation. Simulation Off: V9H6: 0
E 620 Warning Current out of nominal range – Check alignment and adjustments of current
output.
E 641 Error No echo to be evaluated
– Short time echo loss e.g. due to foam or during start up.
– Check alignment and operating voltage.
If the error persists, call Kobold
E 661 Warning Temperature on sensor too high (more than 80 °C) – Check Measuring
conditions.

Page 30
 NUS

7. Dimensions

Page 31
 NUS

8. Error Analysis

Error Analog output Possible cause Remedy

Measured value jumps Signal is affected by Increase the Integration time
sporadically on constant turbulent liquid
level and turbulent liquid surface or stirring
While stirring fans are within measuring
surface or if the stirring fans?
20 mA
range, check sensor position.
fans run.

occurs Relocate the sensor.

Choose application parameter 0 or 2 in
V0H3
expected

4 mA t

With constant level, the Multiple echoes? Choose application parameter 2 in V0H3
measured value jumps
to a lower value or
Choose larger first echo factor 1 or 2 in
remains too low 20 mA V3H4
constantly.

expected

occurs

4 mA t

Page 32
 NUS
Error Analog output Possible causes Remedy
Digit-segment Reaction of current output depends upon Error code in V9H0 Which error code?
flashes adjustment in V0H7 Proceeding further depends on error code.
V0H7= 0 –10 % 2.4 mA or
3.8 mA
V0H7= 1 110 % 22 mA E641 in V9H0 Echo too Check sensor position.
V0H7= 2 HOLD last value weak or foam on surface Adjust the sensor mounting position.
is retained
Measured value Distance D in V0H8 too Multiple echoes?
in V0H0 too low large? Gas-accumulation over surface.
Check sensor position.
20 mA
Adjust the sensor mounting position.
D m/ft (V0H8)
expected

Linearization wrong? Enter a new linearization curve.

occurs

4 mA t
Current output wrong? Check values in V0H5 and V0H6 and possibly
input new values.
Measured value Distance D in V0H8 too Noisy installation in measuring range.
in V0H0 too large small? Check standpipe dimensions.
Check sensor position.
20 mA
Adjust the sensor mounting position.
Select parameter 0 or 2 in V0H3.
D m/ft (V0H8) occurs
Execute false echo fade out.

Linearization wrong? Enter a new linearization curve.

expected

Current output wrong? Check values in V0H5 and V0H6 and possibly
4 mA t
input new values.

Page 33
 NUS
9. V-H Setup Matrix
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
Basic- Meas. value Adjustment Adjustment Application Integration time Value for 4 mA Value for 20 mA Current output Meas. distance Filling height
settings 0: Liquid 0… 255 s Default: 0 % Default: 100 % with error Bargraph = Bargraph =
V0 »Empty« »Full« 1: Quick change Switching point Switching point 0: –10 % Echo-quality Echo-quality
2: Arched cover for for 2- wire.: 3.8
3: Rough solids Default: 3 s 4 mA 20 mA mA
User's unit m/ft m/ft 4: Conveyer Seconds 8 mA 16 mA 4- wire.: 2.4 m/ft m/ft
belt. mA
1: +110 %
2: HOLD
V1
Linearization Linearization Linearization- Linearization- Linearization - Volume
V2 0: Height table table table full-scale value
1: Tab. line No. Filling height Volume
Activate
2: manual Default: 100.0
input m/ft User's unit User's unit
3: volumetric
4: delete
5: linear
Extended False echo Actual level: Echo-quality First echo factor Temperature
settings fade out 0… 10 0: none
V3 1: middle
2: max.
Default: Default: 0.000 °C
0.000
V4… V7
Op. Param. Current output m/ ft Echo-loss
V8 0: linear Switch-over time-delay
4… 20mA 0: m 0… 255 s
1: linear with 1: ft Default: 60 s
4mA threshold
2: digit. 4/ 20mA Seconds
3: digit. 8/ 16mA
Service/ Error status Error status Sensor / Unit and Reset 333 Simulation Simulation value Current output Lock values
Simulate V9 current error last recovered electronics Software 0: Current
error detection detection 1: Height Locked <>333
2: Volume unlocked = 333
3: Current

Display field Input field Factory-set values in bold font

Page 34
 NUS

10. Quick Meter Setup for Normal Applications: Overview

Reset
1. Reset unit V9H5 – Input: 333
2. Measuring unit V8H2
– Input: 0: m 1: ft
3. Align Empty V0H1
– Input: E (m/ ft)
4. Align Full V0H2
– Input: F (m/ ft)
5. Application V0H3 – Input: (0 – 4)

O: Liquid

1: Quick level-change

2: Dome cover

3: Bulk solids

4: Conveyer-belt
allowance

Page 35
 NUS

This page intentionally left blank.

Page 36
 NUS

CAUTION
PLEASE READ THE FOLLOWING WARNINGS BEFORE
ATTEMPTING INSTALLATION OF YOUR NEW DEVICE. FAILURE
TO HEED THE INFORMATION HEREIN MAY RESULT IN
EQUIPMENT FAILURE AND POSSIBLE SUBSEQUENT
PERSONAL INJURY.

Page 37
 NUS

This page intentionally left blank.

Page 38
 NUS

• User's Responsibility for Safety: KOBOLD manufactures a wide range of

process sensors and technologies. While each of these technologies are
designed to operate in a wide variety of applications, it is the user's
responsibility to select a technology that is appropriate for the application, to
install it properly, to perform tests of the installed system, and to maintain all
components. The failure to do so could result in property damage or serious
injury.

• Wiring and Electrical: Section 2.0, Specifications and Section 4.0, Electrical
Connections, provide the voltage and current limitations and the wiring for the
various sensor types. The sensor electrical ratings should never be
exceeded. Electrical wiring of the sensor should be performed in accordance
with all applicable national, state and local codes.

• Operating Temperature: Section 2.0, Specifications, provides the operating

temperature limits for each model. Operation outside these limitations will
cause damage to the unit and can potentially cause personal injury.

• Material Compatibility: Section 2.0, Specifications, provides the materials of

construction for the display/controller. Make sure that the model that you have
selected is chemically compatible with its operating environment. While the
meter is both liquid and spray resistant when installed properly, it is not
designed to be immersed.

• Flammable, Explosive and Hazardous Applications: The NUS series is

not an intrinsically safe or explosion-proof design. They should not be used in
installations in which an intrinsically safe or explosion-proof design is
required.

• Make a Fail-safe System: Design a fail-safe system that accommodates the

possibility of device or power failure. In critical applications, KOBOLD
recommends the use of redundant backup systems and alarms in addition to
the primary system.

Page 39