PPS06 - 600MW Thermal Power Plant Manual PDF

600MW COAL-FIRED POWER PLANT
SIMULATION MODEL
PWRSTND
USER HELP MANUAL
Sim Infosystems Private Limited
Chennai, India
Table of Contents
1 INTRODUCTION 4
1.1 UNIT DESCRIPTION 4
1.2 CONTROL SCHEME 4
1.3 PROGRAM CAPABILITIES 5
2 PROCESS DESCRIPTION 6
2.1 OVERVIEW 6
2.1.1 BOILER SECTION 6
2.1.2 TURBINE SECTION 10
2.1.3 GENERATOR 15
2.1.4 FURNACE AIR SECTION 16
2.1.5 WATER TREATMENT PLANT 17
2.1.6 COAL HANDLING PLANT 26
2.1.7 ASH HANDLING PLANT 27
3 INTSRUMENTS 29
3.1 CONTROLLERS 29
3.2 INDICATORS 32
3.3 SWITCHES 64
3.4 HAND CONTROLLERS 88
4 CONTROL SYSTEMS 92
4.1 LOAD CONTROL (DMC02) 92
4.2 COMBUSTION CONTROL 92
4.2.1 BOILER MASTER CONTROLLER (DMC14) 93
4.2.2 FUEL MASTER CONTROLLER (DMC01) 93
4.2.3 AIR MASTER CONTROLLER (DMC03) 94
4.2.4 FURNACE PRESSURE MASTER CONTROLLER (DMC04) 95
4.3 STEAM TEMPERATURE CONTROL 96
4.4 HP TURBINE BY-PASS CONTROL 97
4.5 LP TURBINE BY-PASS CONTROL 98
4.6 CONDENSATE FLOW AND DEAERATOR LEVEL CONTROL 99
5 LOGICS 109
5.1 BOILER PURGE 109
5.2 BOILER TRIP 110
5.3 TURBINE TRIP 110
5.4 GENERATOR TRIP 111
5.5 CONDENSATE PUMPS 112
5.6 FEEDWATER PUMPS 113
5.7 INDUCED DRAFT FANS 114
5.8 FORCED DRAFT FANS 115
5.9 PRIMARY AIR FANS 116
5.10 MILLS 118
5.11 COOLING WATER SYSTEM 122
6 PLANT DESIGN DATA 124
6.1 BOILER DATA 124
6.2 TURBINE DATA 124
6.3 GENERATOR DATA 126
6.4 PUMPS and FANS DATA 127
7 600MW START-UP PROCEDURE 128
7.1 WATER TREATMENT PLANT 128
7.2 COAL HANDLING PLANT 129
7.3 CWP SYSTEM 130
7.4 OPEN CYCLE COOLING WATER SYSTEM 130
7.5 CLOSED CYCLE COOLING WATER SYSTEM 130
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7.6 TURBINE LUBE OIL SYSTEM 130
7.7 EH OIL SYSTEM 131
7.8 GEN SEAL OIL SYSTEM 131
7.9 GEN H2 COOLING SYSTEM 132
7.10 GEN STATOR COOLING WATER SYSTEM 132
7.11 CONDENSATE WATER SYSTEM 133
7.12 MOTOR DRIVEN BFP 133
7.13 ID FAN A LUBE OIL SYSTEM 134
7.14 ID FAN A 134
7.15 FD FAN A LUBE OIL SYSTEM 135
7.16 FD FAN A 135
7.17 ID FAN B LUBE OIL SYSTEM 135
7.18 ID FAN B 136
7.19 FD FAN B LUBE OIL SYSTEM 136
7.20 FD FAN B 136
7.21 GAS AND AIR SYSTEM 137
7.22 BOILER PURGE 137
7.23 BOILER LIGHT-UP 137
7.24 VACCUM PULLING 139
7.25 GLAND STEAM SYSTEM 139
7.26 TURBINE BY-PASS OPERATION 139
7.27 TURBINE ROLLING 140
7.28 SYNCHRONISING 141
7.29 LOAD RISING 142
7.30 PA FAN A LUBE OIL SYSTEM 143
7.31 PA FAN A 143
7.32 SEAL AIR FAN A 143
7.33 MILL A LUBE OIL SYSTEM 144
7.34 MILL A 144
7.35 MILL B LUBE OIL SYSTEM 145
7.36 MILL B 145
7.37 ASH HANDLING PLANT 145
7.37.1 FLY ASH 145
7.37.2 BOTTOM ASH 146
7.39 BFPT A LUBE OIL SYSTEM 147
7.40 BFPT A 148
7.41 MILL C LUBE OIL SYSTEM 148
7.42 MILL C 148
7.44 BFPT B LUBE OIL SYSTEM 149
7.45 BFPT B 150
7.47 SWITCHING TO AUTO CONTROL 151
8 600MW SHUT-DOWN PROCEDURE 152
8.1 LOAD DECREASING 152
9 600MW THERMAL POWER PLANT MODEL-GRAPHICS 155
10 600MW POWER PLANT MALFUNCTIONS 187
11 600MW POWER PLANT DISTURBANCES 198
12 GLOSSARY 205
13 LEGENDS 206
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1 INTRODUCTION
The Reference Power Plant Program PWRSTND is a comprehensive, dynamic

simulation of a coal/oil-fired, tandem-compound steam turbine-generator power plant. The
program is designed to operate on a PROGENSIM simulator, which consists of DCS
emulation and Instructor Functions.
The power plant consists of a natural circulation steam generator (boiler), uses
pulverized coal/oil for fuel, and has a tandem-compound turbine-generator rated at 600
MW, with throttle steam conditions of 16.8 Mpa and 540 C.
1.1 UNIT DESCRIPTION
Functionally, the power plant can be divided into five main sections:
• BOILER Section.
• TURBINE Section.
• GENERATOR Section.
• DEH Section & Master Controller.
• Balance of Plant (WTP, CHP and AHP)
The Boiler Section Contains Steam Drum, SH & RH System, OA Oil Layer Elevation,
OB Oil Layer Elevation, OC Oil Layer Elevation, OD Oil Layer Elevation, Flame System,
Mills A, B, C, D, E, & F, Burner System, Gas & Air System, Seal Air Fan System, Induced
Draft, Forced Draft & Primary air Fans Lube Oil System, Furnace System.
The Turbine Section contains Steam Extraction System, Gland Steam system, HP
Heater, LP Heater, BFPT Steam System, Condensate System, Feed Water System,
BFPT-A, B Lube Oil System, HP-LP By-Pass system, Vacuum System, Turbine Lube Oil
System, TSI, Open & Closed Cooling Water System, Auxiliary Steam Header System.
The Generator Section contains Generator Stator Cooling system, Generator Hydrogen
Cooling System, Seal Oil System, Generator System. DEH System contains EH Oil
System, DEH Governing System & Master Control System.
1.2 CONTROL SCHEME

The process control scheme consists of 137 Controllers, 129 Hand Controllers, 1344
Indicators and 1102 Switches. These instruments control and/or monitor all key operating
variables important to safe and efficient operation of the plant. Control also includes of a
number of logic trips and interlocks throughout the plant.
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1.3 PROGRAM CAPABILITIES
This Program has DESIGN STATE (100 % load), COLD START-UP, HOT START-UP
and WARM START-UP capabilities. When initialized in the DESIGN STATE mode, the
simulated process begins operating at the 100 % load condition. When initialized in the
COLD START-UP mode, the simulated process begins operating at a point normally
associated with a cold plant. When initialized in the HOT START-UP mode, the simulated
process begins operating at a point where boiler is in hot box-up condition SH and RH
temperature above 400DegC. When initialized in the WARM START-UP mode, the
simulated process begins operating at a point where boiler is in hot box-up condition SH
and RH temperature above 300DegC. The COLD START and SHUT DOWN procedures
are provided separately.
Also included in the program is the capability to modify the simulated process at the
instructor station by changing the value of 53 instructor variables or by introducing any of
61 instructor faults. Instructor variables enable the instructor to set plant conditions by
adjusting operating parameters not accessible to the student. Instructor faults inject the
failure or malfunction of specific equipment and instrumentation into the process. The
complete description of all instructor faults and instructor-controlled variables are provided.
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2 PROCESS DESCRIPTION
The power plant produces electrical power via a coal-fired, steam generating boiler.
The steam produced by the boiler drives a 3000 rpm, 600 MW tandem-compound turbine-
generator. The turbine system consists of high (main steam), intermediate (reheat steam),
and low pressure sections.
This Chapter gives mechanical and functional descriptions of the major equipment and
processes.
2.1 OVERVIEW
A coal based thermal power plant converts the chemical energy of the coal into
electrical energy. This is achieved by raising the steam in the boilers, expanding it through
the turbine and coupling the turbines to the generators which converts mechanical energy
into electrical energy.
2.1.1 BOILER SECTION
The main pieces of equipment in a power plant are operated for the purpose of
transforming energy from one form to another, such as in the furnace, the steam turbine,
and the electric generator. Other equipment merely transfers energy from one fluid to
another. The steam generator (boiler) is a combination of equipment that involves both
transformation and transfer of energy. A chemical transformation of energy takes place in
the furnace (boiler) and heat is transferred from the products of combustion through the
various heating surfaces of the boiler. The boiler-turbine cycle begins at the boiler, since
this is where both the transformation and transfer of energy take place.
A single-furnace, natural circulation, reheat-type steam generator supplies steam for
the turbo-generator. A pendant type secondary super heater is located just above the
furnace deflection arch. A pendant type re-heater is located above the arch, just
downstream from the secondary super heater. A continuous tube, drainable type primary
super heater and the economizer are located in the convection pass. The combustion
gases leaving the convection pass (exhaust flue) are tied into a duct serving the
Regenerative air heater.
Water is introduced into the boiler where the heat generated by combustion is
transferred to the water. A transformation of water to steam begins to take place in the
water walls, and the water-steam mixture flows to the steam drum. The saturated steam
released in the drum flows through a set of “impact dryers” to the super heaters where, by
convection heat transfer to the super heater coils, it becomes superheated steam. The
superheated steam flows through the steam lines to the turbine, where it expands across
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the turbine blades, providing rotational drive to the turbine. In summary, then, steam is
used to transfer the heat energy from the boiler to the turbine; the heat energy is
transformed to mechanical energy in the turbine to drive the electric generator. The
expanded steam cools and is exhausted to a condenser where it is transformed back to
water. This water is then pumped through the condensate and feed-water sections, where
it is heated and returned to the boiler to repeat the cycle. In order to increase the efficiency
of the cycle, steam is extracted from several stages in the turbine and directed to feed-
water heaters to heat the water being returned to the boiler. In the generator, the
mechanical energy is transformed to electrical energy that is conveyed through the
electrical grid. The functions of a boiler thus can be stated as:-
1. To convert chemical energy of the fuel into heat energy
2. To transfer this heat energy to water for evaporation as well to steam for
superheating.
2.1.1.1 STEAM DRUM
The steam drum acts as a heated feed-water collector and steam flash drum, producing
steam at a rate of 1872 Ton/h. A manual vent at the top of the drum vents the drum during
start-up and shutdown. An automatic safety relief valve also vents the drum if a high steam
pressure condition arises. Design steam drum pressure is 16.8 MPa. Steam drum level is
maintained at -24 mm below the midpoint, with an allowable shrink and swell of 40 mm.
This is done by a combination of automatic feed-water flow and steam flow.
Feed-water entering the steam drum is cooler, therefore denser, than the water already in
the drum, and sinks to the bottom of the drum. The water leaves the bottom of the drum
and enters the boiler water circulating system, where it travels through down comer lines
into the water wall inlet drums. The water leaves the inlet drums and rises up the water
wall tubes where it is heated directly by the furnace combustion process (both radiant and
convective heat transfer).
Steam bubbles form in the water and the mixture rises up the water wall and flows
back into the steam drum. In the drum, the steam is released (flashed) and rises up into
the upper section of the drum through “impact dryers”. This steam then leaves under
pressure via steam lines to the boiler super heater coils, Water not converted to steam
mixes in the drum with fresh feed-water and repeats the above cycle.
Dissolved solids are always present in the steam drum; therefore blow down is used to
control solids buildup, by flushing off a portion of the water in the drum. The impurities are
drained to waste.
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2.1.1.2 WATER WALLS
The water walls inlet drum is located at the base of the water walls. It receives the
circulating boiler water. The outlet orifices distribute the water evenly to the water walls
riser tubes. The water wall tubes rise up through the hottest section of the boiler, the
combustion section, where the direct radiant heat of the burner flames is transferred
through the tubes to the rising water. By absorbing heat, this water also serves to keep the
furnace walls cool. Approximately 25 percent of the water is formed into steam bubbles in
the water walls. The steam-water mixture flows up the tubes into the steam drum, where
the generated steam bubbles are released into the vapor space in the upper part of the
drum. The remaining water mixes in the lower part with incoming feed-water and is
returned to the boiler water circulation loop.
2.1.1.3 ECONOMIZER
It is located below the LPSH in the boiler and above pre-heater. It is there to improve
the efficiency of boiler by extracting heat from flue gases to heat water and send it to boiler
drum.
Schematic diagram of an Economizer
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Advantages of Economizer:-
1. Fuel economy: -used to save fuel and increase overall efficiency of boiler plant.
2. Reducing size of boiler: – as the feed water is preheated in the economizer
and enter boiler tube at elevated temperature. The heat transfer area required
for evaporation reduced considerably
2.1.1.4 AIR PRE-HEATER (APH)
The heat carried out with the flue gases coming out of economizer are further utilized for
preheating the air before supplying to the combustion chamber. It is necessary equipment
for supply of hot air for drying the coal in pulverized fuel systems to facilitate grinding and
satisfactory combustion of fuel in the furnace.
2.1.1.5 RE-HEATER (RH)
Power plant furnaces may have a re-heater section containing tubes heated by hot flue
gases outside the tubes. Exhaust steam from the high pressure turbine is rerouted to go
inside the re-heater tubes to pick up more energy to go drive intermediate or lower
pressure turbines.
2.1.1.6 COAL FUEL SYSTEM
Six coal pulverizes (mills) are provided to deliver powdered coal-air mixture to each
burner level. Five mills are used to run the plant at full load (design) condition and one is
standby condition. The plant can run with five mills at full load, if one mill is shut down for
maintenance. The pulverizer is medium speed, bowl mill type units. The bowl is rotated by
a worm gear driven by an electric motor.
Coal is fed into a feed hopper and passes through a stop valve to a rotary feeder. The
speed of the feeder determines the rate at which coal is fed to the mill. Feeder speed
responds to the furnace fuel demand. From the feeder, the coal travels down the feed
shaft to the revolving mill bowl, where the grinding rollers finely crush the coal.
The powdered coal is fluidized with primary air forced under pressure into the mill.
Primary air for the mills is a mixture of hot air forced into the mill body by the primary air
fans, and atmospheric air drawn into the mill air ducts. The flow of primary air is controlled
by atmospheric air inlet damper and hot air damper, regulated by a mill temperature
controller. The air travels through the ductwork and is forced upward through the pulverizer
bowl. The air current carries the powdered coal upward through the mill body, passing
through the classifier vanes, which deflect larger pieces of coal back into the grinding
zone. The coal-air mixture is carried up through the top of the mill and into the exhaust
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duct. A high mill pressure differential can indicate restricted primary air flow or too high a
coal feed, which can result in high motor currents or high mill temperature conditions.
The primary air fan provides transport energy for the coal-air mixture to the burners. It
pushes the mixture out of the mill, while its discharge pressure overcomes flow resistance
in the narrow fuel piping to the burners. Correct fuel flow is maintained by constant
automatic regulation of the feeder speed. Mill primary air flow control is based on the coal
feeder speed. The mill temperature is maintained by regulation of the hot and cold primary
air balance.
2.1.1.7 MAIN FUEL OIL SYSTEM
This system consists of two fuel oils LDO and HFO system, a steam heater, a trip valve,
a flow control valve, and four burners housed in the wind box assembly, at each of the four
levels. The main fuel oil is typically heavy, which must be preheated in the oil heater for
better flow characteristics. An atomizing system is included for efficient oil combustion. A
return line from oil distribution header to the supply tank is included, so that the oil is
circulated and kept at proper temperature before opening any oil burner valve
2.1.2 TURBINE SECTION
The turbine is a tandem-compound, double exhaust, and condensing reheat unit. The
turbine sections (high, intermediate, low) share a common drive shaft that turns the
generator to produce a load of 600 MW. High pressure steam (throttle steam, 16.8MPa,
540 C) from the boiler drives the high pressure turbine. The high pressure turbine exhaust
steam (cold reheat steam) flows back to the boiler where it is reheated. The hot reheat
steam (540 C) drives the intermediate pressure turbine. The exhaust steam from the
intermediate pressure turbine drives the low pressure turbine.
Superheated steam flows from the boiler through the main stop valve and four control
valves, and enters the high pressure turbine. Steam passes along the turbine blades and
out through exhaust openings in the outer casing base, and then flows back to the re-
heater. It returns from the re-heater as hot reheat steam to the intermediate pressure
turbine. The intermediate turbine is a straight reaction, single flow unit. The reheat steam
enters this turbine through the reheat stop/intercept valve mounted on the outer casing.
The outlet of this valve is connected to the turbine inlet chamber. Steam enters at the end
of the blade path and flows toward exhaust openings at the other end of the casing base.
The exhaust opening is connected through a crossover pipe to the governor end of the low
pressure (LP) turbine. The LP turbine is a straight reaction double flow machine, with
steam entering the cylinder base at the center of the blade path and flowing toward an
exhaust opening at each end of the casing. These exhaust openings discharge into the
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condenser unit. Openings are provided on the three turbine casings through which steam
is extracted for feed-water heating.
2.1.2.1 HP TURBINE
Steam is admitted to the high pressure (HP) turbine through the main stop valve at the
inlet to the steam chest. The valve is fully open at design load, but can be closed quickly in
emergency situations. Four control valves (GCV01, GCV02, GCV03 & GCV04) vary the
flow of steam to the HP turbine depending on the load requirements. The control valves
regulate the steam flow from the steam chest to the turbine blades through nozzle blocks
(one for each control valve). The four control valves are opened sequentially, with
overlapping ranges.
The main steam is provided with a stop valve bypass to assist in starting up the turbine.
The bypass (PC014) is open while the turbine is warming up and being brought up to
speed, allowing steam to enter the four nozzle block chambers, to decrease stress and
permit even heating. The steam is admitted over the full 360 degrees arc of the turbine
nozzle blocks (called “full arc” admission). The bypass is sized to allow only enough steam
to bring the turbine up to speed, and possibly to lightly load the turbine. Control is then
transferred to the control valves (called “partial” arc admission), and the bypass valve is
closed.
The high pressure steam rotates the turbine blades as it expands in volume to fill the
turbine. The pressure drop of the steam across the blades increases the speed of rotation.
2.1.2.2 IP TURBINE
Hot reheat steam flows to the intermediate pressure (IP) turbine through the reheat
stop/ intercept valve. The function of the stop/intercept valve, besides admitting steam to
the turbine, is to close quickly if the turbine trips. The stop/intercept valve protects the
turbine from accelerating to dangerous high speeds during shut-down. As the pressure
drop increases along the turbine blades, the velocity of turbine rotation increases. The
expended steam exits through exhaust openings in the turbine casing.
2.1.2.3 LP TURBINE
Exhaust steam from the intermediate pressure turbine crosses over through a low
pressure line to drive the low pressure (LP) turbine. The exhaust steam being condensed
in the condenser creates a vacuum. This vacuum imparts some extra energy to help drive
the turbine.
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2.1.2.4 HP/LP TURBINE BYPASS SYSTEM
A HP/LP Turbine Bypass System is provided, which connects the Main Steam Header
to the condenser. It includes 3 pressure controllers (PC014, PC023 & PC024) and 3
temperature controllers (TC033, TC034 & TC035). This system is activated during start-up
or during hot stand-by condition, when the turbine is tripped, but the boiler is prevented
from tripping by setting a relay.
2.1.2.5 TURBINE GLAND SEALING SYSTEM
The function of the gland seal system is to pressurize and seal the bearing chambers of
the turbines to prevent air from entering the turbines, and to keep steam from escaping.
The gland seal system operates by providing auxiliary header steam to the gland seal of
each turbine. The pressure of the steam keeps air from coming into, and steam from
escaping, the turbines. The gland steam leaves the seals through drains to the gland seal
condenser in the condensate system. The liquid in the gland seal condenser drains to the
condenser, and released gases are discharged from the condenser by an exhaust fan.
2.1.2.6 CONDENSATE SYSTEM
The condenser condenses the steam from the exhaust of the turbine into liquid to allow
it to be pumped. If the condenser can be made cooler, the pressure of the exhaust steam
is reduced and efficiency of the cycle increases.
The functions of a condenser are:-
1. To provide lowest economic heat rejection temperature for steam.

2. To convert exhaust steam to water for reserve thus saving on feed water requirement.
3. To introduce make up water.
The condensate system begins at the condenser and ends at the deaerator. Steam,
which has been expanded through the turbine low pressure section, exhausts into the
condenser, where it is cooled and condensed. The condensate collects in the hot-well. The
hot-well provides suction for the condensate pumps, which send the water through the
gland steam condenser, and six low pressure heaters. It then flows to the deaerator,
collects in the deaerator tank, and then flows to the suction side of the feed-water pumps
(FWP). Also, the condensate system supplies water for the turbine exhaust hood spray
system. In addition, the condensate system supplies water for the LP Turbine Bypass
attemperator spray system.
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2.1.2.7 CONDENSATE PUMPS
The hot-well water provides suction to the three condensate pumps (PS34, PS35 &
PS36), which force the condensate through the CPP and gland steam condenser, through
the low pressure heaters, and into the deaerator. An in-line recirculation control valve
(FC001) at the pump discharge (after the gland steam condenser) allows flow of the
condensate back to the hot-well and deaerator level control valve (LC001) provided for
deaerator level maintenance. Each pump has a nominal capacity of 50% of full load. Two
pumps are in operation at full load condition. The third pump is used as a stand-by for
emergencies.
2.1.2.8 HOT-WELL AND MAKE-UP SYSTEM
The hot-well serves as a condensate reservoir. All water generated in the condenser
flows into the hot-well. The hot-well level is maintained to provide adequate suction head
for the condensate pumps by the make-up system, which supplies water to the hot-well
during load increases. If the hot-well level starts to fall, the level control (LC012) feeds
water through the make-up valve from the make-up storage tank via a make-up pump
(PS32 & PS33).
2.1.2.9 FEED-WATER SYSTEM
The feed-water system supplies the boiler with required quantities of heated, high-
pressure water to satisfy the plant demands during start-ups, shut-downs, and normal
operation. The feed-water system begins at the deaerator and ends at the economizer.
From the LP heaters, the condensate flows into the deaerator. The deaerator removes
oxygen that has entered the lines through valves and pumps within the condensate
system. Dissolved oxygen in the water can be highly corrosive at the temperatures and
pressures in the feed-water/boiler system, and so must be removed.
The condensate in the deaerator is heated by extraction steam from the IP turbine. The
extraction steam enters through the top of the deaerator, and by surface contact heats the
condensate to about 175 degC. Some heat is also supplied by drainage from the high
pressure heaters. During start-up, “pegging” steam is supplied through a pressure control
valve from the auxiliary steam header. The dissolved oxygen is released by the heating
action and vented off the deaerator. The condensate then flows from the deaerator into the
storage tank, which is directly below, and connected by ports to, the deaerator. At the
bottom of the storage tank is a connection leading to the suction header for the feed-water
pumps. The header branches into a separate suction line for each pump.
The normal storage tank level is 300-1200 millimeters, and the tank capacity provides
about 3.0 minutes supply to the pumps at its normal outlet rate. The storage tank level is
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maintained at operating level automatically by a level control valve in the discharge line
from the condensate pumps. The storage tank level must be maintained to prevent suction
loss to the feed-water pumps.
2.1.2.10 FEED-WATER FLOW PATH:
The boiler feed pumps take their suction from the deaerator storage tank. The water
discharges from the pumps into the high pressure feed-water header. The feed-water then
passes through the three high pressure feed-water heaters (HPH1, HPH2 & HPH3). From
the heaters, the flow of feed-water enters the economizer, where it is further heated by
heat transfer from exhaust flue gases in the furnace, before passing on to the steam drum.
A recirculation line is provided for each feed water pump, in order to maintain minimum
suction flow to the pump. The feed-water system also supplies spray water from the pump
discharge header to the super-heater, the re-heater, and the HP Turbine Bypass System
attemperators.
2.1.2.11 FEED-WATER PUMPS:
Two turbo-driven and one motor driven, centrifugal pumps are provided (TDBFP-A,
TDBFP-B, MDBFP-C). Each pump has a nominal capacity of 50 % of full load. Hence, two
pumps (turbo-driven) are in operation at full load condition. The third pump is used as a
stand-by for emergencies or start-up. The pump speed is automatically controlled by the
drum-level control valve, or manually from an auto/manual station.
The deaerator storage tank provides suction to the feed-water pumps. The pumps
increase the feed-water pressure to about 19.91 MPa, enough to overcome gravity,
hydraulic drag, drum pressure, and other resistances in the system. This ensures sufficient
water flow to the boiler to support steam production demands. The feed-water pump also
supplies spray water through a discharge manifold to the spray headers of the superheat,
reheat, and HP turbine bypass attemperators. This arrangement ensures that the
attemperators are supplied with spray water at the required pressures and flows under all
conditions of constant or variable throttle pressure operation.
2.1.2.12 AUXILIARY STEAM HEADER
An Auxiliary Steam Header is provided to supply steam to the deaerator at start-up, and
also to the steam air heater, turbine gland steam header, condenser air ejectors, and the
fuel oil heater. This header is connected to an auxiliary boiler and also to the HP turbine
exhaust line via a valve, which is opened when the plant load is above 50%.
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2.1.3 GENERATOR
Generator or Alternator is the electrical end of a turbo-generator set. It is generally

known as the piece of equipment that converts the mechanical energy of turbine into
electricity. The generation of electricity is based on the principle of electromagnetic
induction.
The generator is a hydrogen-cooled, two-pole generator, operating at 3000 rpm (or

3000 rpm, depending on the system frequency), rated at 372 MVAR, 600 MW, and 50 Hz.
It has a power factor rating of 0.85. It provides an output (terminal) voltage of 20.0 KV,
feeding the low side of the main transformer. The high side of the main transformer feeds
the 138 KV electrical grid. It also supplies power to an auxiliary bus via a 11KV
transformer. The generator is provided with a motor-driven exciter and a voltage regulation
system.
2.1.3.1 GENERATOR EXCITER AND VOLTAGE REGULATOR
The generator terminal voltage is controlled by an exciter/voltage regulation system.

The exciter is a motor-driven generator providing a voltage of 11KV and a current of 1425
amperes to the generator terminals. A field breaker, when closed, carries the exciter
current to the generator terminals. The generator incoming voltage (high side of main
transformer) must be slightly higher than the grid voltage. The incoming voltage is adjusted
by varying the output of the exciter. The voltage regulator increases or decreases the
exciter field current. The field current, in turn, determines the generator terminal voltage.
2.1.3.2 GENERATOR COOLING
The generator is cooled by hydrogen to remove the heat generated by excitation, and
friction. Hydrogen is supplied at a pressure of 4.88 MPa and is held in the generator by
hydrogen seals located at both the inboard and outboard ends of the generator shaft. A
heat exchanger is included to cool the hydrogen by supplying cooling water through the
hydrogen cooling water pump. Flow of the water is controlled based on the hydrogen.
A stator cooling water pump is used for cooling the generator stator, using
demineralized, tempered water
2.1.3.3 HYDROGEN SEAL SYSTEM
The hydrogen seal oil pump supplies oil at 0.35MPa to special seals that are installed at
each end of the generator shaft. These seals prevent hydrogen in the generator casing
from leaking to the atmosphere, by keeping the oil pressure against the seals higher than
the hydrogen pressure. Seal oil is also supplied to the air side seals to prevent air and
moisture from leaking into the generator seals and contaminating the hydrogen.
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2.1.4 FURNACE AIR SECTION
This section deals with the flow of combustion air to and through the furnace, the heat
transfer to the water and steam lines, and the flow of exhaust gases through the furnace to
the stack.
The furnace is a balanced draft type with forced draft fans supplying air for combustion,
induced draft fans regulating the draft (pressure) and drawing the products of combustion
through the furnace, across the air heater and precipitator, and discharging them to the
stack.
2.1.4.1 FORCED DRAFT FAN
Two forced draft fans (PS62 & PS63) provide combustion air to the boiler. The fans
force atmospheric air through their inlet vanes through ductwork to the coal pulverizer, and
through the furnace wind box air dampers to the burner compartments.
The fans are single-speed, and motor-driven. Inlet control vanes for each fan control the
volume and flow of the atmospheric air. The amount of air handled by the fans increases
or decreases as the variable vane positions are increased or decreased. The amount of
airflow is regulated automatically based on steam production requirements. The discharge
dampers at the outlet of each fan are opened or closed depending on whether or not the
fan is operating. The fan load is indicated by the current load on the fan.
2.1.4.2 INDUCED DRAFT FAN
Two motor-driven induced draft fans (PS64 & PS65) maintain a continuous flow of hot
combustion gases through the furnace. The removal of spent gases is necessary to make
room for hot gases being produced by combustion and to maintain furnace draft. The
gases are drawn through the exhaust duct and discharged out the stack by variable-speed
induced draft (ID) fans. The ID fans variable inlet vanes control the volume of gas drawn
through the fans. The greater the vane opening. The greater the volume of gas evacuated
by the fans through the stack. Precise control of the damper position and fan speed is
necessary to maintain the required furnace internal pressure (slightly below atmospheric
pressure), which maximizes combustion efficiency.
2.1.4.3 PRIMARY AIR FAN
Two primary air fans (PS60 & PS61) provide air to the all (six) coal mills to carry the
pulverized coal to the furnace. The hot air takes from the discharge of the air pre-heater,
and force it through the coal pulverizer, and to the coal burners.
16
The fans are single-speed, and motor-driven. Hot and cold air dampers at the inlet of
each fan control the temperature of air leaving the pulverizer. A damper at the discharge of
each fan controls the amount of primary airflow to each coal mill, and is regulated
automatically based on the coal flow.
2.1.4.4 ELECTRO-STATIC PRECIPITATOR (ESP)
Fly ash in the exhaust gas is removed by electrostatic precipitators located in the
exhaust duct. These remove most of the ash from the exhaust, protecting the induced draft
fan blades, and providing clean clear exhaust. As the exhaust passes through the induced
draft fans and out the stack, the opacity of the gas is measured. Because of the
precipitator action, the opacity is generally no more than 15 percent.
Schematic diagram of Fuel Gas & Air System
2.1.5 WATER TREATMENT PLANT
Water is a universal solvent, which contains lot of impurities that are to be removed
depending on its end use. The common impurities present in water are classified as
Suspended impurities and dissolved impurities. In WTP the suspended impurities are
17
removed by filtration and the dissolved impurities are removed by ion-exchange process to
make them De-ionized water .
Demineralization of water can be effectively carried out by Ion-Exchange process. Ion-

exchange is a rapid and reversible process in which impurity ions present in the water are
replaced by ions released by an ion-exchange resin.
Ions are electrically charged atoms or molecules found in water that have either a net
negative or positive charge(An ion is an atom or group of atoms with an electric charge.
Positively-charged ions are called cations and are usually metals; negatively-charged ions
are called anions and are usually non-metals). For many applications that use water as a
rinse or ingredient, these ions are considered impurities and must be removed from the
water.
Ion exchange resins are used to exchange non desirable cations and anions with
hydrogen and hydroxyl, respectively, forming pure water (H2O), which is not an ion. The
impurity ions are taken up by the resin, which must be periodically regenerated to restore it
to the original ionic form.
The following ions are widely found in raw waters:
Cations Anions
Calcium (Ca2)+ Chloride ( Cl)-
Magnesium (Mg2)+ Bicarbonate (HCO3)-
Sodium (Na)+ Nitrate (NO3)-
Potassium (K)+ Carbonate (CO3)2-
2.1.5.1 ION EXCHANGE RESINS
There are two basic types of resin - cation-exchange and anion-exchange resins.
Cation exchange resins will release Hydrogen (H+) ions or other positively charged ions in
exchange for impurity cations present in the water. Anion exchange resins will release
hydroxyl (OH-) ions or other negatively charged ions in exchange for impurity anions
present in the water.
18
There are three ways in which ion-exchange technology can be used in water
treatment and purification :
1. Cation-exchange resins alone can be employed to soften water by base exchange.
2. Anion-exchange resins alone can be used for organic scavenging or nitrate

removal.
3. Combinations of cation-exchange and anion-exchange resins can be used to

remove virtually all the ionic impurities present in the feed water, a process known
as deionization.
Water deionizers purification process results in water of exceptionally high quality than
conventional distillation.
De-Mineralization Plant unit comprises of :
• Pressure Sand Filter (PSF)
• Activated Carbon Filter (ACF)
• Strong Acid Cation Exchanger (SAC)
• Weak Base Anion Exchanger (WBA)
• Degasser
• Strong Base Anion Exchanger (SBA)
• Mixed Bed Exchanger (MB)
2.1.5.2 PROCESS DESCRIPTION
⇒ Water after passing through initial screening is pumped(PMP01/PMP02)into a

series of Pressure Sand Filter(PSF) and Activated Carbon Filter (ACF) to remove
the suspended impurities such as mud, clay, salt etc.
⇒ The outlet of water after passing through PSF and ACF through a flow controller
SFC01 and then a Level Controller SLC01 will be zero ppm in turbid level.
⇒ Then water enters the ion-exchangers to get rid of dissolved impurities .
⇒ The water enters the Strong Acid Cation(SAC) exchanger (first of the ion -exchange
unit) through a Level Controller valve SLC02.
19
⇒ In SAC , the water is freed from alkaline substances(removal of hardness) such as
bi - carbonates of Calcium, Magnesium and Sodium and becomes soft water.
⇒ Then it enters the Anion Exchangers through SLC03.
⇒ The first of Anion Exchangers is Weakly Basic Anion (WBA)Exchanger.
⇒ WBA resins remove only the strong acids after cation exchange. They are not
capable of removing the weak acids such as SiO2 and CO2.
⇒ Then the water enters the De-Gasser , through SLC04 where the dissolved gasses
(like CO2) present in water is removed.
⇒ The water after freed from dissolved gasses enters Strongly Basic
Anion(SBA)Exchanger through a pump (PMP / PMP ) and a Flow controller SFC02,
which is cascade to a Level Controller SLC07.
⇒ In SBA Exchanger , removal of weak acids and Nitrates take place.
⇒ Then the water enters the mixed bed (MB) Exchanger, through a Level Controller
SLC05.
⇒ In mixed-bed deionizers the cation-exchange and anion-exchange resins are
intimately mixed and contained in a single pressure vessel.
⇒ The water quality obtained from a mixed-bed deionizer is appreciably higher than
that produced by a two-bed plant.
⇒ Although more efficient in purifying the incoming feed water, mixed-bed plants are
more sensitive to impurities in the water supply and involve a more complicated
regeneration process. Mixed-bed deionizers are normally used to ‘polish' the water
to higher levels of purity after it has been initially treated by either a two-bed
deionizer or a reverse osmosis unit.
⇒ The treated DM water will be stored in a DM water tank or its end use through
SLC06, and will be taken to process equipment’s via DM pump.
⇒ The waste water collected from different exchangers will be stored in an effluent pit
and will be taken to Effluent treatment plant via effluent pump.
20
2.1.5.3 EQUIPMENT DESCRIPTION
The following Equipment’s are involved in the plants;
1. Pressure Sand Filter.
2. Activated Carbon Filter.
3. Strong Acid Cation Exchanger.
4. Weak Base Anion Exchanger.
5. Degasser Tower.
6. Strong Base Anion Exchanger.
7. Mixed Bed System.
2.1.5.3.1 PRESSURE SAND FILTER (PSF)

PSF is used to remove the suspended solids like turbidity, mud, clay, dirt, silt, algae
bacteria, microorganism etc. All Units operate in down flow mode, where the water enters
from the top, percolates through the media and treated water is collected from the bottom.
2.1.5.3.2 SEQUENCE OF OPERATION
Service: The water to be filtered enters from the top of the shell, percolates downward
through the media and is drawn off from the bottom.
Backwash: The water enters from the bottom of the vessel, passes through the media
and is drained from the top. This is called BACKWASH and it is done to carry the dirt
accumulated on the top. Generally back washing is done once in every 24 hrs. Back
washing of filter should always be carried out using clean water.
Rinse: The water enters from the top passed through the media and is drained off
from the bottom.
2.1.5.3.3 ACTIVATED CARBON FILTER (ACF)
ACF is used to remove the free residual chlorine, iron content, organic matter,
vegetable matter, coloring matter and also suspended solids.
21
2.1.5.3.4 SEQUENCE OF OPERATION
Service: The water to be filtered enters from the top of the shell, percolates downward
through the media and is drawn off from the bottom.
Backwash: The water enters from the bottom of the vessel, passes through the media
and is drained from the top. This is called BACKWASH and it is done to carry the dirt
accumulated on the top. Generally back washing is done once in every 24 hrs. Back
washing of filter should always be carried out using clean water.
Rinse: The water enters from the top passed through the media and is drained off
from the bottom.
2.1.5.3.5 STRONG ACID CATION (SAC) EXCHANGER
The filtered water from activated carbon filter enters the cation exchanger through 12"
header and gets uniformly distributed over the resin bed. During passage through the
cation bed, the cations such as calcium (Ca++), magnesium (Mg++) and sodium (Na+)
present in the water get exchanged with hydrogen ions.
Resin form: RH+ ion
Color: Golden yellow
Density: 1.3-1.4 gm/cm3
Service: The filtered water enters from the top of the shell, percolates downward
through the cation media and is drawn off from the bottom.
2RH+ + CaCl2 → R2Ca++ + 2HCl
2RH+ + MgCl2 →R2Mg++ + 2HCl
2RH+ + 2Nacl →2RNa+ + 2HCl
For countercurrent regeneration steps as follows:
• Backwash
• Acid Injection (5% HCl) with down flow of air or water
• Slow rinse with down flow of air or water
• Final Rinse.
22
2HCl + 2RNa+ → 2RH+ + NaCl
2HCl + R2Ca++ → 2RH+ + CaCl2
2HCl + R2Mg++ → 2RH+ + MgCl2 ↓To Drain.
2.1.5.3.6 WEAK BASE ANION EXCHANGER (WBA)
The filtered water from SAC enters the WBA exchanger through 12" header and gets
uniformly distributed over the resin bed. During passage through the anion bed, the anions
such as Chloride ( Cl)- ,Nitrate (NO3)- , and Sulphates (SO4)- present in the water get
exchanged with hydroxyl ions.
WBA resins remove only the strong acids after cation exchange. They are not capable
of removing the weak acids such as SiO2 and CO2. In the regenerated, free base form,
they are not dissociated, so no free OH– ions are available for neutral anion exchange. On
the other hand, their basicity is enough to adsorb the strong acids created after cation
exchange.
Resin form: ROH- ion
Color: Brownish
Density: 1.1 gm/cm3
through the anion media and is drawn off from the bottom.
ROH- + HCl → RCl + H2O
2ROH- + H2SO4 → R2 (SO4)+ 2H2O
For co-current regeneration steps as follows:
• Backwash
• Lye Injection (5%NaOH)
• Slow rinse
• Final Rinse.
23
NaOH + RCl → ROH- + NaCl
NaOH + R2SO4→ ROH- + Na2SO4
2.1.5.3.7 DEGASSER TOWER (DGT)
The water from WBA is passed at the top of the degasser tower, to remove the carbon
dioxide created after cation exchange when the water contains a significant concentration
of bicarbonate. Degasser tower portion contains HDPE or PVC rasching rings at the top of
the tower as packings to give more residential time and more area of contact. Air with
minimum pressure is sent at the bottom of the tower. The dissolved CO2 is stripped of
through the vent provided at the top of the tower and CO2 free water is collected at the
De-gasser sump.
H2CO3 + Air → H2O + CO2↑
2.1.5.3.8 STRONG BASE ANION (SBA) EXCHANGER
The Degassed water is then pumped into SBA unit. During its passage through the
SBA bed, the unreacted Chlorides and Sulphates from WBA and the remaining CO2 from
DGT outlet and the weak acids like Silicic acid are removed.
Resin form: ROH- ion
Color: Brownish
Density: 1.3-1.4 gm/cm3
through the anion media and is drawn off from the bottom.
2ROH- + H2SiO3 → R2(SiO3) + 2H2O
For co-current regeneration steps as follows:
• Backwash
• Lye Injection (10%NaOH)
• Slow rinse
• Final Rinse.
24
NaOH+RCl→ ROH+ NaCl
NaOH+R2SO4→ ROH+ Na2SO4
NaOH+R2SiO3→ ROH+Na2SiO3
2.1.5.3.9 MIXED BED (MB) EXCHANGER
Water from SBA is fed into MB exchanger, where the required quality of water is
obtained. In mixed-bed deionizers the cation-exchange and anion-exchange resins are
intimately mixed and contained in a single pressure vessel. The thorough mixture of
cation-exchangers and anion-exchangers in a single column makes a mixed-bed deionizer
equivalent to a lengthy series of two-bed plants.
Although more efficient in purifying the incoming feed water, mixed-bed plants are
more sensitive to impurities in the water supply and involve a more complicated
regeneration process.
Mixed-bed deionizers are normally used to ‘polish' the water to higher levels of purity
after it has been initially treated by either a two-bed deionizer or a reverse osmosis unit.
The MB unit outlet water is called polished water i.e. Ultra-pure water.
2.1.5.4 REGENERATION PROCEDURE
• Backwash to separate the resins
• Settling
• Lye injection(SBA) with upward flow.
• Slow rinse with up flow(SBA)
• Acid Injection (SAC) with down flow.
• Slow rinse with down flow(SBA)
• Air mixing- To mix both the resins.
• Final Rinse.
All the units and lines from SAC are mild steel rubber lined. From SAC outlet to SBA
inlet to avoid acidic corrosion after SBA and MB outlet to avoid oxygen pickup i.e. to
maintain the purity of water.
25
NOTE: All the controllers of the corresponding ion exchangers should be in manual
mode while regenerating.
2.1.6 COAL HANDLING PLANT
In a coal based thermal power plant, the initial process in the power generation is
“Coal Handling”. So in this article I will discuss the overall processes carried out at a Coal
Handling plant in a coal based thermal power generating station.
The huge amount of coal is usually supplied through railways. A railway siding line is
taken into the power station and the coal is delivered in the storage yard. The coal is
unloaded from the point of delivery by means of wagon tippler. It is rack and pinion type.
The coal is taken from the unloading site to dead storage by belt conveyors. The belt
deliver the coal to 0m level to the pent house and further moves to transfer point 5.
The transfer points are used to transfer coal to the next belt. The belt elevates the coal
to breaker house. It consists of a rotary machine, which rotates the coal and separates the
light dust from it through the action of gravity and transfer this dust to reject bin house
through belt.
The belt further elevates the coal to the transfer point 4 and it reaches the crusher
through belt. In the crusher a high-speed 3-phase induction motor is used to crush the coal
to a size of 50mm so as to be suitable for milling system. Coal rises from crusher house
and reaches the dead storage by passing through transfer point 4.
2.1.6.1 EQUIPMENT IN A CHP

2.1.6.1.1 PULL CHORD SWITCH
A series of such switches are arranged in series at a 1m distance on the side of

conveyor belt. The power supply to rotor of the conveyor belt is established only if all
switches in series are connected.
2.1.6.1.2 VIBRATING FEEDER
The coal stored in a huge hub is collected on the belt through vibrations created by the
vibrating feeder.
2.1.6.1.3 FLAP GATES
These are used to channelize the route of coal through another belt in case the former
is broken or unhealthy. The flap gates open let the coal pass and if closed stop its
movement.
26
2.1.6.1.4 MAGNETIC SEPARATOR
These are used to separate the ferrous impurities from the coal.
2.1.6.1.5 METAL DETECTOR
These are detect the presence of any ferrous and non-ferrous metal in the coal and
sends a signal to a relay which closes to seize the movement of belt until the metal is
removed. It basically consists of a transmitter and a receiver.
The transmitter consists of a high frequency oscillator, which produces a oscillations of

1500 Hz at 15V. The receiver receives this frequency signal. If there is any presence of
metal in the coal. Then this frequency is disturbed and a tripping signal is send to relay to
stop the conveyor belt.
2.1.6.1.6 BELT WEIGHTIER
It is used to keep an account of the tension on the belt carrying coal and is moves
accordingly to release tension on the belt.
2.1.6.1.7 RECLAIM HOPPER
Reclamation is a process of taking coal from the dead storage for preparation or
further feeding to reclaim hoppers. This is accomplished by belt conveyors.
2.1.7 ASH HANDLING PLANT

2.1.7.1 FLY ASH
Ash is the residue remaining after the coal is incinerated. Ash generated in power plant
is about 30-40% of total coal consumption and hence the system is required to handle Ash
for its proper utilization or disposal.
Ash generated in the electrostatic precipitator which is got carried out with the flue gas
is generally called Fly ash. It also consists of Air pre heater ash & Economizer ash (it is
about 2% of the total ash content).
Fly ash is considered to be collected in ESP hoppers. Fly ash from ESP hoppers
extracted by Vacuum pumps cum Bag filter for further Dry conveying to fly ash silo.
Under each surge hopper ash vessels shall be connected with air compressor for
conveying the fly ash from intermediate surge hopper to silo. Total fly ash generated from
each unit will be conveyed through streams operating simultaneously and in parallel.
27
Two types of ashes are collected wet and dry ashes.
Wet ash system is can be utilized for Bottom Ash handling with water impounded
hopper and jet pumps for intermittent removal Ash collected in economizer, primary air
heater and secondary air heater hoppers drops continuously through suitable vertical pipe
connections to the flushing connections provided beneath each of the hoppers. The
flushing equipment serves to mix the ash with the water and discharge the ash in the form
of slurry.
The dry fly ash system consists of a two stage ESP and duct hopper ash removal
conveying system. The first stage includes extraction of dry fly ash from under the various
ESP / duct hoppers to intermediate hoppers located neat the ESPs. In the second stage,
fly ash is conveyed from under these hoppers to the storage silos located near the plant
boundary. The plant is simple, robust and tolerant to cope with foreign bodies.
2.1.7.2 BOTTOM ASH
Bottom ash is part of the non-combustible residue of combustion in a furnace or

incinerator. In an industrial context, it usually refers to coal combustion and comprises
traces of combustibles embedded in forming clinkers and sticking to hot side walls of a
coal-burning furnace during its operation. The portion of the ash that escapes up the
chimney or stack is however, referred to as fly ash. The clinkers fall by themselves into the
bottom hopper of a coal-burning furnace and are cooled. The above portion of the ash is
referred to as bottom ash too.
In a conventional water impounded hopper system, the clinker lumps get crushed to
small sizes by clinker grinders mounted under water and fall down into a trough from
where a water ejector takes them out to a sump. From there it is pumped out by suitable
rotary pumps to dumping yard far away. In another arrangement a continuous link chain
scrapes out the clinkers from under water and feeds them to clinker grinders outside the
bottom ash hopper.
Bottom ash may be used as raw alternative material, replacing earth or sand or
aggregates.
28
3 INTSRUMENTS
3.1 CONTROLLERS
ENGG SCALE SCALE DESIGN
TAG DESCRIPTION
UNIT LOW HIGH VALUE
DMC01 FUEL MASTER T/hr 0.00 286.00 231.00
DMC02 LOAD TARGET MW 0.00 739.00 600.00
DMC03 AIR MASTER T/hr 0.00 12.00 4.00
DMC04 FUR PR MASTER Pa -2100.00 1900.00 -0.12
DMC12 TARGET rpm 0.00 3000.00 3000.00
DMC13 RATE rpm/min 0.00 200.00 200.00
DMC14 BOILER MASTER Mpa 0.00 20.50 16.60
FC001 COND MIN FCV T / Hr 0.00 1158.00 800.00
FC002 BFP C FLOW V T / Hr 0.00 1158.00 800.00
FC003 BFP B FLOW V T / Hr 0.00 1158.00 800.00
FC004 BFP A FLOW V T / Hr 0.00 1158.00 800.00
LC015 DP CONTROL Mpa 0.00 2.00 1.00
FC006 FD FAN A VANE IGV T / Hr 0.00 3800.00 2135.34
FC007 FD FAN B VANE IGV T / Hr 0.00 3800.00 2135.34
GCV01 HP GCV % 0.00 120.00 100.00
GCV02 HP GCV % 0.00 120.00 100.00
GCV03 HP GCV % 0.00 120.00 100.00
GCV04 HP GCV % 0.00 120.00 100.00
GCV05 IP & LP GCV % 0.00 100.00 100.00
GCV06 IP & LP GCV % 0.00 100.00 100.00
GCV07 IP & LP GCV % 0.00 100.00 100.00
GCV08 IP & LP GCV % 0.00 100.00 100.00
LC001 DEA LVL CTRL MM -1300.00 3000.00 1100.00
LC002 DRIP 8A TO COND V MM 0.00 900.00 900.00
LC003 DRIP 7A TO 8A V MM 0.00 900.00 900.00
LC004 DRIP 8B TO COND V MM 0.00 900.00 900.00
LC005 DRIP 7B TO 8B V MM 0.00 900.00 900.00
LC006 DRIP TO LPH-7 V MM 0.00 600.00 600.00
LC007 DRIP TO LPH-6 V MM 0.00 600.00 600.00
LC008 HPH-3 EMG DR. V MM -1285.00 0.00 -800.00
LC009 DRIP TO HPH-2 V MM -1330.00 0.00 -800.00
LC010 DRIP TO HPH-3 V MM -1330.00 0.00 -800.00
LC011 DRIP TO D/A V MM -1285.00 0.00 -800.00
LC012 MAKE-UP DIS PCV MM 0.00 1800.00 1800.00
LC013 CBD LVL MM 0.00 1300.00 1300.00
LC014 APH DRAIN MCV MM 0.00 1300.00 1300.00
PC001 HP EXH A-SIDE DR. V MPA 0.00 1.60 1.00
29
PC002 HP EXH A-SIDE DR. V MPA 0.00 1.60 1.00
PC003 HP EXH B-SIDE DR. V MPA 0.00 1.60 1.00
PC004 HP EXH B-SIDE DR. V MPA 0.00 1.60 1.00
PC005 GLAND STM MCV KPA 0.00 200.00 80.00
PC006 CRH TO AST MCV MPA 0.00 1.60 1.00
PC007 SUPPLY OIL PCV MPA 0.00 5.00 3.00
PC008 SUPPLY OIL PCV MPA 0.00 4.00 3.00
PC009 STEAM PCV MPA 0.00 1.60 1.00
PC010 AUX BOILER MCV MPA 0.00 1.60 1.00
PC011 DEA PR CTRL MPA 0.00 1.60 1.00
PC012 DEA PR CTRL MPA 0.00 1.60 1.00
PC013 GLND STM HDR PR MPA 0.00 200.00 80.00
PC014 HP BP VALVE MPA 0.00 17.00 17.00
PC015 MS TO AST MCV MPA 0.00 3.00 1.50
PC016 GSS HDR DCV MPA 0.00 3.00 1.50
PC017 PA FAN A VANE IGV KPA 0.00 20.00 10.12
PC018 PA FAN B VANE IGV KPA 0.00 20.00 10.12
PC019 ID FAN A VANE IGV Pa -2100.00 1900.00 -0.12
PC020 ID FAN B VANE IGV Pa -2100.00 1900.00 -0.12
PC021 ID FAN A VFD Pa -2100.00 1900.00 -0.12
PC022 ID FAN B VFD Pa -2100.00 1900.00 -0.12
PC023 LP BY-PASS PCV MPa 0.00 100.00 34.48
PC024 LP BY-PASS PCV MPa 0.00 100.00 34.48
RC001 COAL FDR A SPD RPM 0.00 80.00 45.87
RC002 COAL FDR B SPD RPM 0.00 80.00 45.87
RC003 COAL FDR C SPD RPM 0.00 80.00 45.87
RC004 COAL FDR D SPD RPM 0.00 80.00 45.87
RC005 COAL FDR E SPD RPM 0.00 80.00 45.87
RC006 COAL FDR F SPD RPM 0.00 80.00 45.87
RC007 BFPT-A SPD T/H 0.00 2200.00 1786.00
RC008 BFPT-B SPD T/H 0.00 2200.00 1786.00
TC001 RH A-SIDE MCV DEG C 0.00 600.00 600.00
TC002 RH B-SIDE MCV DEG C 0.00 600.00 600.00
TC003 1ST A-SIDE MCV DEG C 0.00 600.00 600.00
TC004 1ST B-SIDE MCV DEG C 0.00 600.00 600.00
TC005 2ND A-SIDE MCV DEG C 0.00 600.00 600.00
TC006 2ND B-SIDE MCV DEG C 0.00 600.00 600.00
TC007 SCAPH TEMP CTL DEG C 0.00 105.00 60.00
TC008 SH TO AST HDR DEG C 0.00 560.00 300.00
PC025 LP CYL-A SPRAY WTR V MPa 0.00 4.00 3.00
PC026 LP CYL-B SPRAY WTR V MPa 0.00 4.00 3.00
PC027 LP CYL-A SPRAY WTR V MPa 0.00 4.00 3.00
30
PC028 LP CYL-B SPRAY WTR V MPa 0.00 4.00 3.00
TC013 HP EXH DVC B TAV2 V DEG C 0.00 100.00 50.00
TC014 HP EXH DVC B TAV1 V DEG C 0.00 100.00 50.00
TC015 HP EXH DVC A TAV2 V DEG C 0.00 100.00 50.00
TC016 HP EXH DVC A TAV1V DEG C 0.00 100.00 50.00
TC017 COND B TEMP MCV DEG C 0.00 300.00 100.00
TC018 COND A TEMP MCV DEG C 0.00 300.00 100.00
TC019 LP GSS TCV MCV DEG C 0.00 400.00 250.00
TC020 BFPT A LO COL WTR TC DEG C 0.00 100.00 50.00
TC021 BFPT B LO COL WTR TC DEG C 0.00 100.00 50.00
TC022 GEN AIR SO COL WTR TC DEG C 0.00 100.00 50.00
TC023 GEN HYD SO COL WTR TC DEG C 0.00 100.00 50.00
TC024 GEN STAT COL WTR TC DEG C 0.00 150.00 50.00
TC025 GEN HYD COL A WTR TC DEG C 0.00 100.00 50.00
TC026 GEN HYD COL B WTR TC DEG C 0.00 100.00 50.00
TC027 MILL A COLD AIR DEG C 0.00 100.00 74.56
TC028 MILL B COLD AIR DEG C 0.00 100.00 74.56
TC029 MILL C COLD AIR DEG C 0.00 100.00 74.56
TC030 MILL D COLD AIR DEG C 0.00 100.00 74.56
TC031 MILL E COLD AIR DEG C 0.00 100.00 74.56
TC032 MILL F COLD AIR DEG C 0.00 100.00 74.56
TC033 HP BYP ATTEMP TCV DEG C 0.00 500.00 34.27
TC034 LP BYP ATTEMP TCV DEG C 0.00 300.00 35.47
TC035 LP BYP ATTEMP TCV DEG C 0.00 300.00 35.47
FC008 MILL A HOT AIR FCV T/Hr 0.00 250.00 118.00
FC009 MILL B HOT AIR FCV T/Hr 0.00 250.00 118.00
FC010 MILL C HOT AIR FCV T/Hr 0.00 250.00 118.00
FC011 MILL D HOT AIR FCV T/Hr 0.00 250.00 118.00
FC012 MILL E HOT AIR FCV T/Hr 0.00 250.00 118.00
FC013 MILL F HOT AIR FCV T/Hr 0.00 250.00 118.00
LC017 MBFP SPD T/hr 0.00 2200.00 1800.00
FC014 CBD FLOW T / Hr 0.00 50.00 0.00
LC016 CCCW LCV MM 0.00 300.00 250.00
DMC05 MILL A MASTER T/H 0.00 52.00 46.00
DMC06 MILL B MASTER T/H 0.00 52.00 46.00
DMC07 MILL C MASTER T/H 0.00 52.00 46.00
DMC08 MILL D MASTER T/H 0.00 52.00 46.00
DMC09 MILL E MASTER T/H 0.00 52.00 46.00
DMC10 MILL F MASTER T/H 0.00 52.00 46.00
DMC11 VOLTAGE EG V 0.00 100.00 0.00
DMC15 DUMMY MASTER-1 T/H 0.00 286.00 232.00
31
DMC17 DUMMY MASTER-3 Mpa 0.00 20.50 16.70
DMC18 DUMMY MASTER-4 MW 0.00 739.00 600.00
DMC21 DRUM MASTER MM -300.00 300.00 -50.00
DMC22 SLAVE DRUM T/H -300.00 300.00 -30.00
SFC01 FLOW CONTR M3/hr 0.00 500.00 200.00
SLC01 LEVEL CONTR % 0.00 100.00 50.00
SLC02 LEVEL CONTR % 0.00 100.00 50.00
SLC03 LEVEL CONTR % 0.00 100.00 50.00
SLC04 LEVEL CONTR % 0.00 100.00 50.00
SFC02 FLOW CONTROL M3/hr 0.00 500.00 200.00
SLC05 LEVEL CONTR % 0.00 100.00 50.00
SLC06 LEVEL CONTROL % 0.00 100.00 50.00
SLC07 LEVEL CONTROL % 0.00 100.00 50.00
SFC03 FLOW CONTR M3/hr 0.00 8300.00 4150.00
3.2 INDICATORS
TAG DESCRIPTION
UNIT LOW HIGH VALUE
AI001 CWP A CURRENT A 0.00 3500.00 3038.03
AI002 CWP B CURRENT A 0.00 3500.00 3038.03
AI003 OCCW A CURRENT A 0.00 150.00 147.30
AI004 OCCW B CURRENT A 0.00 150.00 0.00
AI005 CCCW A CURRENT A 0.00 100.00 85.92
AI006 BP A CURRENT A 0.00 100.00 82.01
AI007 BP B CURRENT A 0.00 33.00 0.00
AI008 AC LOP A CURRENT A 0.00 190.40 81.02
AI009 AC LOP B CURRENT A 0.00 190.40 0.00
AI010 DC LOP CURRENT A 0.00 300.00 0.00
AI011 EXHAUST A CURRENT A 0.00 15.00 0.00
AI012 EXHAUST B CURRENT A 0.00 15.00 0.00
AI013 JOP A CURRENT A 0.00 109.80 0.00
AI014 JOP B CURRENT A 0.00 200.00 0.00
AI015 BARRING GEAR CURRENT A 0.00 100.00 0.00
AI017 EH P/P A CURRENT A 0.00 159.60 0.00
AI018 EH P/P B CURRENT A 0.00 159.60 0.00
AI019 EH COOL P/P CURRENT A 0.00 100.00 0.00
AI020 EH FILTER P/P CURRENT A 0.00 5.00 0.00
AI021 MAKE-UP A CURRENT A 0.00 200.00 0.00
32
AI022 MAKE-UP B CURRENT A 0.00 200.00 0.00
AI023 CEP A CURRENT A 0.00 300.00 181.14
AI024 CEP B CURRENT A 0.00 300.00 181.14
AI025 CEP C CURRENT A 0.00 300.00 0.00
AI026 GSC EXHAUST A CURRENT A 0.00 25.00 19.70
AI027 GSC EXHAUST B CURRENT A 0.00 25.00 19.70
AI028 TDBFP A CURRENT A 0.00 150.00 131.52
AI029 TDBFP B CURRENT A 0.00 150.00 131.52
AI030 MDBFP CURRENT A 0.00 900.00 0.00
AI031 TDBFP A LOP A CURRENT A 0.00 100.00 30.28
AI032 TDBFP A LOP B CURRENT A 0.00 100.00 0.00
AI033 TDBFP A LOP C CURRENT A 0.00 5.00 0.00
AI034 TDBFP B LOP A CURRENT A 0.00 100.00 30.28
AI035 TDBFP B LOP B CURRENT A 0.00 100.00 0.00
AI036 TDBFP B LOP C CURRENT A 0.00 5.00 0.00
AI037 AOP CURRENT A 0.00 15.00 0.00
AI038 VAC P/P A CURRENT A 0.00 250.00 25.00
AI039 RECIR P/P A A 0.00 200.00 0.00
AI040 VAC P/P B CURRENT A 0.00 250.00 0.00
AI041 RECIR P/P B A 0.00 200.00 0.00
AI042 VAC P/P C CURRENT A 0.00 250.00 25.00
AI043 RECIR P/P C A 0.00 200.00 0.00
AI044 BCP A CURRENT A 0.00 200.00 45.27
AI045 BCP B CURRENT A 0.00 200.00 45.27
AI046 BCP C CURRENT A 0.00 200.00 0.00
AI047 SEAL AIR A CURRENT A 0.00 300.00 215.97
AI048 SEAL AIR B CURRENT A 0.00 300.00 0.00
AI049 PA FAN A CURRENT A 0.00 300.00 85.85
AI050 PA FAN B CURRENT A 0.00 300.00 85.85
AI051 FD FAN A CURRENT A 0.00 150.00 57.16
AI052 FD FAN B CURRENT A 0.00 150.00 57.73
AI053 ID FAN A CURRENT A 0.00 350.00 232.30
AI054 ID FAN B CURRENT A 0.00 350.00 232.30
AI055 APH A AC CURRENT A 0.00 100.00 25.00
AI056 APH A DC CURRENT A 0.00 50.00 0.00
AI057 APH B AC CURRENT A 0.00 100.00 25.00
AI058 APH B DC CURRENT A 0.00 50.00 0.00
AI077 MILL A CURRENT A 0.00 100.00 92.21
AI078 FEEDER A CURRENT A 0.00 15.00 0.00
AI079 MILL B CURRENT A 0.00 100.00 92.21
AI080 FEEDER B CURRENT A 0.00 15.00 0.00
AI081 MILL C CURRENT A 0.00 100.00 92.21
33
AI082 FEEDER C CURRENT A 0.00 15.00 0.00
AI083 MILL D CURRENT A 0.00 100.00 92.21
AI084 FEEDER D CURRENT A 0.00 15.00 0.00
AI085 MILL E CURRENT A 0.00 100.00 92.21
AI086 FEEDER E CURRENT A 0.00 15.00 0.00
AI087 MILL F CURRENT A 0.00 100.00 0.00
AI088 FEEDER F CURRENT A 0.00 15.00 0.00
AI089 H2 SEAL P/P A CURRENT A 0.00 100.00 57.53
AI090 H2 SEAL P/P B CURRENT A 0.00 100.00 0.00
AI091 H2 SEAL P/P C CURRENT A 0.00 40.00 0.00
AI092 AIR SEAL P/P A CURRENT A 0.00 444.00 57.53
AI093 AIR SEAL P/P B CURRENT A 0.00 444.00 0.00
AI094 AIR SEAL P/P C CURRENT A 0.00 150.00 0.00
AI095 GCW A CURRENT A 0.00 100.00 22.91
AI096 GCW B CURRENT A 0.00 100.00 0.00
AI097 CCCW B CURRENT A 0.00 100.00 0.00
AI098 R PH CURRENT KA 0.00 50.00 0.00
AI099 Y PH CURRENT KA 0.00 50.00 0.00
AI100 B PH CURRENT KA 0.00 50.00 0.00
CI01 POWER FACTOR pf 0.00 1.20 0.00
EI001 H2 PURITY % 0.00 100.00 0.00
EI002 CO2 PURITY % 0.00 101.00 0.00
FI001 DISCH. FLOW m3/h 0.00 25.00 9.00
FI002 DISCH FLOW m3/h 0.00 150.00 137.00
FI003 CONDENSATE I/L t/h 0.00 1800.00 1431.78
FI006 O/L FLOW-1 t/h 0.00 2114.00 1431.78
FI007 O/L FLOW-2 t/h 0.00 2114.00 1431.78
FI008 FLOW t/h 0.00 80.00 0.82
FI009 STEAM FLOW t/h 0.00 120.00 92.47
FI010 I/L FLOW m3/h 0.00 1400.00 1043.71
FI011 I/L FLOW m3/h 0.00 1400.00 1043.71
FI012 I/L FLOW m3/h 0.00 1158.00 1000.00
FI013 BOOST P/P O/L F m3/h 0.00 1400.00 1000.00
FI018 A-SIDE FLOW T/hr 0.00 50.00 36.95
FI019 B-SIDE FLOW T/hr 0.00 50.00 36.95
FI020 A-SIDE FLOW T/hr 0.00 40.00 18.00
FI021 B-SIDE FLOW T/hr 0.00 40.00 18.00
FI022 A-SIDE FLOW t/h 0.00 60.00 0.00
FI023 B-SIDE FLOW t/h 0.00 60.00 0.00
FI024 CBD FLOW t/h 0.00 50.00 0.00
34
FI025 FLOW-1 t/h 0.00 2122.00 1761.65
FI026 FLOW-2 t/h 0.00 2122.00 1761.65
FI027 FLOW-3 t/h 0.00 2122.00 1761.65
FI028 APH O/L FG O2 % 0.00 25.00 4.00
FI029 APH O/L FG O2 % 0.00 10.00 4.00
FI030 HOT S.A FLOW-1 m3/h 0.00 1000.00 768.05
FI031 HOT S.A FLOW-2 m3/h 0.00 1000.00 768.05
FI032 HOT S.A FLOW-3 m3/h 0.00 1000.00 768.05
FI033 ECO O/L FG O2-1 % 0.00 25.00 4.00
FI034 ECO O/L FG O2-2 % 0.00 25.00 4.41
FI035 HOT S.A FLOW-1 m3/h 0.00 1000.00 777.26
FI036 HOT S.A FLOW-2 m3/h 0.00 1000.00 777.26
FI037 HOT S.A FLOW-3 m3/h 0.00 1000.00 777.26
FI038 ECO O/L FG O2-1 % 0.00 25.00 4.00
FI039 ECO O/L FG O2-2 % 0.00 25.00 4.41
FI052 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI053 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI054 FLOW RATE t/h 0.00 80.00 45.88
FI055 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI056 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI057 FLOW RATE t/h 0.00 80.00 45.88
FI058 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI059 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI060 FLOW RATE t/h 0.00 80.00 45.88
FI061 I/L TOTAL AIR t/h 0.00 150.00 118.00
FI062 I/L TOTAL AIR t/h 0.00 150.00 118.00
FI063 FLOW RATE t/h 0.00 80.00 45.88
FI064 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI065 I/L TOTAL AIR t/h 0.00 150.00 118.01
FI066 FLOW RATE t/h 0.00 80.00 45.88
FI067 I/L TOTAL AIR t/h 0.00 150.00 0.00
FI068 I/L TOTAL AIR t/h 0.00 150.00 0.00
FI069 FLOW RATE t/h 0.00 80.00 0.00
FI070 HDR FLOW t/h 0.00 18.00 0.00
FI071 RETURN FLOW t/h 0.00 18.00 0.00
FI072 H2 FLOW m3/h 0.00 300000.00 0.00
FI073 WATER FLOW t/h 0.00 120.00 90.53
FI074 CW PART FLOW t/h 0.00 120.00 9.53
FI075 MS FLOW T/hr 0.00 2200.00 1871.00
FI076 TOTAL AIR FLOW T/Hr 0.00 3000.00 2135.00
FI077 COAL FLOW T/hr 0.00 500.00 270.00
GI001 TERMINAL VOLTAGE KV 0.00 30.00 0.00
35
II001 A1 % 0.00 100.00 0.00
II002 0A1 % 0.00 100.00 0.00
II003 B1 % 0.00 100.00 0.00
II004 OB1 % 0.00 100.00 0.00
II005 C1 % 0.00 100.00 0.00
II006 D1 % 0.00 100.00 0.00
II007 OC1 % 0.00 100.00 0.00
II008 E1 % 0.00 100.00 0.00
II009 OD1 % 0.00 100.00 0.00
II010 F1 % 0.00 100.00 0.00
II011 A2 % 0.00 100.00 0.00
II012 0A2 % 0.00 100.00 0.00
II013 B2 % 0.00 100.00 0.00
II014 OB2 % 0.00 100.00 0.00
II015 C2 % 0.00 100.00 0.00
II016 D2 % 0.00 100.00 0.00
II017 OC2 % 0.00 100.00 0.00
II018 E2 % 0.00 100.00 0.00
II019 OD2 % 0.00 100.00 0.00
II020 F2 % 0.00 100.00 0.00
II021 A3 % 0.00 100.00 0.00
II022 0A3 % 0.00 100.00 0.00
II023 B3 % 0.00 100.00 0.00
II024 OB3 % 0.00 100.00 0.00
II025 C3 % 0.00 100.00 0.00
II026 D3 % 0.00 100.00 0.00
II027 OC3 % 0.00 100.00 0.00
II028 E3 % 0.00 100.00 0.00
II029 OD3 % 0.00 100.00 0.00
II030 F3 % 0.00 100.00 0.00
II031 A4 % 0.00 100.00 0.00
II032 0A4 % 0.00 100.00 0.00
II033 B4 % 0.00 100.00 0.00
II034 OB4 % 0.00 100.00 0.00
II035 C4 % 0.00 100.00 0.00
II036 D4 % 0.00 100.00 0.00
II037 OC4 % 0.00 100.00 0.00
II038 E4 % 0.00 100.00 0.00
II039 OD4 % 0.00 100.00 0.00
II040 F4 % 0.00 100.00 0.00
LI001 SUMP LEVEL m 0.00 9.60 8.10
LI002 SUMP LEVEL m 0.00 9.60 8.10
36
LI003 LEVEL mm 0.00 300.00 250.00
LI004 TANK LEVEL-1 mm 0.00 8000.00 4934.93
LI005 TANK LEVEL-2 mm 0.00 8000.00 4934.93
LI006 HOTWELL-A LVL mm 0.00 2000.00 1508.26
LI007 HOTWELL-A LVL mm 0.00 2000.00 1508.26
LI008 HOTWELL-B LVL mm 0.00 1800.00 1004.13
LI009 HOTWELL-B LVL mm 0.00 1800.00 1004.13
LI012 DRIP LEVEL-1 mm -1300.00 0.00 -1082.57
LI013 DRIP LEVEL-2 mm -1300.00 0.00 -1082.57
LI014 DRIP LEVEL-3 mm -1300.00 0.00 -1082.57
LI015 DRIP LEVEL-1 mm -1300.00 0.00 -1130.31
LI016 DRIP LEVEL-2 mm -1300.00 0.00 -1130.31
LI017 DRIP LEVEL-3 mm -1300.00 0.00 -1130.31
LI018 DRIP LEVEL-1 mm -1330.00 0.00 -1130.30
LI019 DRIP LEVEL-2 mm -1330.00 0.00 -1130.30
LI020 DRIP LEVEL-3 mm -1330.00 0.00 -1130.30
LI021 DRIP LEVEL-1 mm 0.00 600.00 200.55
LI022 DRIP LEVEL-2 mm 0.00 600.00 200.55
LI023 DRIP LEVEL-3 mm 0.00 600.00 200.55
LI024 DRIP LEVEL-1 mm 0.00 600.00 200.95
LI025 DRIP LEVEL-2 mm 0.00 600.00 200.95
LI026 DRIP LEVEL-3 mm 0.00 600.00 200.95
LI027 LPH-7A LEVEL-1 mm 0.00 900.00 199.82
LI028 LPH-7A LEVEL-2 mm 0.00 900.00 199.82
LI029 LPH-7B LEVEL-1 mm 0.00 900.00 199.94
LI030 LPH-7B LEVEL-2 mm 0.00 900.00 199.94
LI031 LPH-8A LEVEL-1 mm 0.00 900.00 202.67
LI032 LPH-8A LEVEL-2 mm 0.00 900.00 202.67
LI033 LPH-8B LEVEL-1 mm 0.00 900.00 203.56
LI034 LPH-8B LEVEL-2 mm 0.00 900.00 203.56
LI035 LEVEL-1 mm -1300.00 1700.00 970.20
LI036 LEVEL-2 mm -1300.00 1700.00 970.20
LI037 LHS LEVEL-1 mm -400.00 300.00 2.88
LI038 LHS LEVEL-2 mm -400.00 300.00 2.88
LI039 RHS LEVEL mm -400.00 300.00 2.88
LI040 TANK LEVEL mm 0.00 1300.00 1140.00
PI001 DISCH. HDR. PRE Kg/cm2 0.00 6.00 4.83
PI002 DISCH. HDR. PRE Kg/cm2 0.00 8.00 4.83
PI003 I/L PRESSURE 1 MPa 0.00 0.40 0.25
PI004 I/L PRESSURE 2 MPa 0.00 0.40 0.25
PI005 PRESSURE 1 MPa 0.00 0.25 0.18
PI006 PRESSURE 2 MPa 0.00 0.25 0.18
37
PI007 O/L PRESS MPa 0.00 0.25 0.10
PI008 O/L PRESS MPa 0.00 0.25 0.10
PI009 DISCH PRESS MPA 0.00 0.50 0.24
PI010 DISCH PRESS MPA 0.00 0.50 0.24
PI011 PRESSURE MPa 0.00 1.60 0.90
PI012 PRESSURE MPa 0.00 1.00 0.10
PI013 I/L FILTER DP KPa 0.00 1.00 0.19
PI014 SUCT. HDR PRES MPa 0.00 1.00 0.26
PI015 DISCH HDR PRESS MPa 0.00 2.00 0.39
PI016 COOLER O/L PRES MPa 0.00 1.00 0.29
PI017 DISCH HDR PRESS MPa 0.00 1.60 0.50
PI018 P/P O/L HDR PRE MPa 0.00 0.25 0.18
PI019 FILTER DP KPa 0.00 40.00 18.00
PI020 L.O HDR PRESS MPa 0.00 0.25 0.15
PI021 HDR PRESSURE MPa 0.00 25.00 16.20
PI022 HDR PRESSURE MPa 0.00 20.00 13.30
PI025 O/L HDR PRESS MPa 0.00 50.00 0.00
PI026 LP CYL-A SPRAY MPa 0.00 4.00 3.60
PI027 LP CYL-B SPRAY MPa 0.00 4.00 3.60
PI028 LP CYL-A SPRAY MPa 0.00 4.00 3.60
PI029 LP CYL-B SPRAY MPa 0.00 4.00 3.60
PI030 CONDENSATE I/L MPa 0.00 3.00 0.83
PI031 O/L PRESSURE MPa 0.00 4.00 3.60
PI035 CPP PRESS MPa 0.00 2.00 1.20
PI036 PRESSURE MPa 0.00 25.00 16.60
PI038 I/L STEAM PRESS MPa 0.00 25.00 16.60
PI039 I/L STEAM PRESS MPa 0.00 25.00 16.60
PI040 HP STAGE PRESS MPa 0.00 16.00 12.40
PI043 HP EXHAUST PRES MPa 0.00 6.00 3.85
PI044 IP I/L STM PRE MPa 0.00 6.00 3.35
PI045 IP I/L STM PRE MPa 0.00 6.00 3.35
PI047 PRESSURE MPa -1.00 1.00 -0.07
PI048 PRESSURE MPa -1.00 1.00 -0.07
PI049 PRESSURE-1 MPa 0.00 1.60 0.80
38
PI050 PRESSURE-2 MPa 0.00 1.60 0.80
PI051 AFT MOV PRESS MPa 0.00 1.60 0.70
PI052 CRH PRESSURE MPa 0.00 6.00 3.73
PI053 SH PRESSURE MPa 0.00 20.00 16.60
PI054 PRESSURE MPa 0.00 0.10 0.00
PI055 STM PRESS MPa 0.00 0.25 0.20
PI056 HDR PRESSURE-1 KPa 0.00 200.00 0.30
PI057 HDR PRESSURE-2 KPa 0.00 200.00 0.30
PI061 D/A PRESSURE-4 MPa 0.00 1.60 0.77
PI062 PRESSURE MPa 0.00 3.00 1.69
PI063 PRESSURE MPa 0.00 6.00 3.73
PI064 PRESSURE MPa 0.00 8.00 5.97
PI067 LPH-7A PRESSURE KPa -100.00 100.00 -37.81
PI069 LPH-7B PRESSURE KPa -100.00 100.00 -37.81
PI075 PRESSURE MPa 0.00 8.00 5.97
PI076 PRESSURE MPa 0.00 6.00 3.73
PI077 PRESSURE MPa 0.00 3.00 1.74
PI078 PRESSURE MPa 0.00 1.60 0.77
PI079 PRESSURE MPa 0.00 1.60 0.00
PI080 PRESSURE MPa 0.00 1.60 0.57
PI081 AST TO BFP-A PR MPa 0.00 1.60 0.70
PI082 PRESSURE MPa 0.00 1.60 0.57
PI083 AST TO BFP-B PR MPa 0.00 1.60 0.70
PI084 PRESSURE MPa 0.00 0.80 0.26
PI085 PRESSURE MPa 0.00 0.80 0.26
PI086 PRESSURE MPa 0.00 0.40 0.03
PI087 PRESSURE MPa 0.00 0.40 0.03
PI088 PRESSURE-1 MPa 0.00 1.60 0.83
PI089 PRESSURE-2 MPa 0.00 1.60 0.83
PI090 PRESSURE-3 MPa 0.00 1.60 0.83
PI091 MAIN P/P I/L PRES MPa 0.00 4.00 2.03
PI092 MAIN P/P O/L PRES MPa 0.00 25.00 20.20
39
PI098 HPH-1 O/L WATER MPa 0.00 25.00 19.70
PI099 HPH-1 O/L WATER MPa 0.00 25.00 19.70
PI100 FW BYPASS MCV MPa 0.00 4.00 0.30
PI101 PRESSURE MPa 0.00 25.00 19.30
PI102 ECO I/L PRESS MPa 0.00 25.00 19.30
PI103 EXH PRESSURE KPa -100.00 0.00 -92.68
PI104 LUBE OIL HDR PR MPa 0.00 0.60 0.30
PI105 FILTER O/L PRES MPa 0.00 1.00 0.75
PI106 EXH PRESSURE KPa -100.00 0.00 -92.68
PI107 LUBE OIL HDR PR MPa 0.00 0.60 0.30
PI108 FILTER O/L PRES MPa 0.00 1.60 0.75
PI110 WORK P/P O/L PR MPa 0.00 2.00 0.00
PI112 COOLING WATER P MPa 0.00 1.00 0.29
PI113 COND-A VACUUM KPa -100.00 0.00 -92.68
PI114 COND-B VACUUM KPa -100.00 0.00 -90.61
PI115 A-SIDE PRESS MPa 0.00 25.00 16.80
PI116 B-SIDE PRESS MPa 0.00 25.00 16.80
PI117 PRESSURE-1 MPa 0.00 6.00 3.73
PI118 PRESSURE-2 MPa 0.00 6.00 3.73
PI119 A-SIDE PRESS MPa 0.00 6.00 3.35
PI120 B-SIDE PRESS MPa 0.00 6.00 3.35
PI121 HDR PRESS MPa 0.00 25.00 20.00
PI122 HDR PRESS MPa 0.00 25.00 20.32
PI123 PRSSURE-1 MPa 0.00 25.00 18.90
PI124 PRESSURE-2 MPa 0.00 25.00 18.90
PI125 PRESSURE-3 MPa 0.00 25.00 18.90
PI126 I/L O/L DP-1 KPa 0.00 500.00 300.09
PI127 I/L O/L DP-2 KPa 0.00 500.00 300.09
PI128 I/L O/L DP-1 KPa 0.00 500.00 300.09
PI129 I/L O/L DP-2 KPa 0.00 500.00 300.09
PI130 I/L O/L DP-1 KPa 0.00 500.00 300.09
PI131 I/L O/L DP-2 KPa 0.00 500.00 300.09
PI134 FILTER D.P KPa 0.00 4.00 1.47
PI135 FILTER D.P KPa 0.00 4.00 0.00
PI136 O/L PRESSURE KPa 0.00 50.00 13.28
PI139 APH I/L PA PRES KPa 0.00 20.00 10.90
PI140 APH O/L PA PRES KPa 0.00 20.00 10.12
PI142 APH I/L PA PRES KPa 0.00 20.00 10.90
PI143 APH O/L PA PRES KPa 0.00 20.00 10.12
40
PI145 APH I/L PRESS KPa 0.00 10.00 2.71
PI146 APH O/L PRESS KPa 0.00 10.00 0.96
PI148 APH I/L PRESS KPa 0.00 10.00 2.73
PI149 APH O/L PRESS KPa 0.00 10.00 0.96
PI150 APH I/L FG PRES KPa -3.00 0.00 -1.40
PI151 APH O/L FG PRES KPa -6.00 0.00 -2.66
PI152 ESP O/L FAN I/L KPa -6.00 0.00 -2.66
PI153 FAN O/L PRESS KPa -2.00 1.00 0.49
PI154 APH I/L FG PRES KPa -3.00 0.00 -1.40
PI155 APH O/L FG PRES KPa -6.00 0.00 -2.66
PI156 ESP O/L FAN I/L KPa -6.00 0.00 -2.66
PI157 FAN O/L PRESS KPa -2.00 1.00 0.49
PI178 HOT PA HDR PRES KPa 0.00 20.00 10.12
PI197 I/L PA PRESSURE KPa 0.00 15.00 6.69
PI199 I/L-O/L D.P KPa 0.00 10.00 3.43
PI200 D.P BETWEEN AIR KPa 0.00 8.00 6.59
PI201 MILL EXIT PRESS KPa 0.00 8.00 3.26
PI204 I/L-O/L D.P KPa 0.00 10.00 3.43
PI209 I/L-O/L D.P KPa 0.00 10.00 3.43
PI214 I/L-O/L D.P KPa 0.00 10.00 3.43
PI218 I/L-O/L D.P KPa 0.00 10.00 3.43
PI221 I/L PA PRESS KPa 0.00 15.00 -0.12
PI222 S.A-P.A D.P KPa 0.00 50.00 2.94
PI223 I/L-O/L D.P KPa 0.00 10.00 0.00
PI226 PRESSURE MPa -1.00 3.00 0.32
41
PI227 PRESSURE MPa 0.00 1.00 0.32
PI228 PRESSURE MPa 0.00 1.00 0.32
PI229 PRESSURE MPa 0.00 1.00 0.32
PI230 PRESSURE MPa 0.00 1.00 0.32
PI231 PRESSURE MPa 0.00 1.00 0.32
PI232 A/F MCV PRESS MPa 0.00 5.00 0.20
PI234 STEAM LINE PRES MPa 0.00 1.60 0.80
PI247 OIL I/L PRESS MPa 0.00 4.00 2.90
PI248 PROCALATOR I/L KPa 0.00 150.00 100.00
PI249 STEAM I/L PRESS MPa 0.00 5.00 2.10
PI250 FURNACE PRESS Pa -2100.00 1900.00 -0.12
PI252 FINAL RH I/L GA KPa -4.00 4.00 -0.28
PI253 FINAL SH O/L GA KPa -3.00 1.00 -0.63
PI254 HORIZONTAL SH KPa -3.00 1.00 -0.63
PI255 ECO I/L GAS PRE KPa -3.00 1.00 -1.15
PI256 ECO O/L GAS PRE KPa -3.00 1.00 -1.40
PI259 FINAL RH I/L GA KPa -4.00 4.00 -0.28
PI260 FINAL SH O/L GA KPa -3.00 1.00 -0.63
PI261 HORIZONTAL SH KPa -3.00 1.00 -0.63
PI262 ECO I/L GAS PRE KPa -3.00 1.00 -1.15
PI263 ECO O/L GAS PRE KPa -3.00 1.00 -1.40
PI264 O/L PRESSURE Kpa 0.00 16.00 9.56
PI265 D.P BETWEEN AIR Kpa 0.00 16.00 5.79
PI270 H2 SIDE OIL DP KPa 0.00 250.00 0.00
PI271 H2 SIDE OIL DP KPa 0.00 250.00 0.00
PI272 PRESSURE KPa 0.00 250.00 66.00
PI273 HDR PRESS MPa 0.00 1.60 0.46
PI274 H2 PRESSURE Kg/cm2 0.00 10.00 3.57
PI275 H2 PRESSURE Kg/cm2 0.00 16.00 3.98
PI276 WATER PRESS MPa 0.00 1.00 0.25
PI278 P/P O/L HDR PRE MPa 0.00 0.60 0.46
PI279 EXIT PRESSURE Kpa 0.00 8.00 3.26
PI280 FUR WINDBOX Kpa 0.00 6.00 1.08
PI281 FUR. WINDBOX Kpa 0.00 6.00 1.08
PI282 FUR. WINDBOX Kpa 0.00 6.00 1.08
42
QI001 REACTIVE POWER MVAR 0.00 800.00 345.00
RI002 TURBINE SPEED rpm 0.00 3500.00 3000.00
RI003 BELT SPEED rpm 0.00 1500.00 85.00
RI004 BELT SPEED rpm 0.00 1500.00 85.00
RI005 BELT SPEED rpm 0.00 1500.00 85.00
RI006 BELT SPEED rpm 0.00 1500.00 85.00
RI007 BELT SPEED rpm 0.00 1500.00 85.00
RI008 BELT SPEED rpm 0.00 1500.00 0.00
RI009 ID FAN A SPD rpm 0.00 500.00 472.00
RI010 ID FAN B SPD rpm 0.00 500.00 472.00
RI011 BFPT -A SPD RPM 0.00 6000.00 4818.00
RI012 BFPT -B SPD RPM 0.00 6000.00 4818.00
SI001 ION EXCH O/L CON us/cm 0.00 16.00 0.00
SI002 STATOR WTR CON us/cm 0.00 16.00 0.00
SI003 STATOR WTR CON us/cm 0.00 16.00 0.00
TI001 I/L TEMP 1 °C 0.00 100.00 32.76
TI002 I/L TEMP 2 °C 0.00 100.00 32.76
TI003 TEMP 1 °C 0.00 100.00 37.15
TI004 TEMP 2 °C 0.00 100.00 37.15
TI005 O/L TEMP 1 °C 0.00 100.00 41.98
TI006 O/L TEMP 2 °C 0.00 100.00 41.98
TI007 MOTOR WNDG TEM °C 0.00 150.00 75.20
TI008 BRG COOLING WTR °C 0.00 150.00 44.20
TI009 MOTOR WNDG TEM °C 0.00 150.00 75.20
TI010 BRG COOLING WTR °C 0.00 150.00 44.30
TI011 P/P I/L BEARING °C 0.00 100.00 76.50
TI012 P/P O/L BEARING °C 0.00 100.00 76.80
TI013 MTR WDNG TEMP-1 °C 0.00 100.00 75.10
TI014 MTR WDNG TEMP-2 °C 0.00 100.00 75.40
TI015 MTR WDNG TEMP-3 °C 0.00 100.00 75.70
TI016 MTR FRNT BRG T °C 0.00 100.00 76.00
TI017 MTR REAR BRG T °C 0.00 100.00 76.20
TI018 P/P I/L BEARING °C 0.00 100.00 34.00
TI019 P/P O/L BEARING °C 0.00 100.00 34.00
TI020 MTR WDNG TEMP-1 °C 0.00 100.00 34.00
TI021 MTR WDNG TEMP-2 °C 0.00 100.00 34.00
TI022 MTR WDNG TEMP-3 °C 0.00 100.00 34.00
TI023 MTR FRNT BRG T °C 0.00 100.00 34.00
TI024 MTR REAR BRG T °C 0.00 100.00 34.00
TI025 TEMPERATURE °C 0.00 100.00 32.76
TI026 MTR WDG TEMP-1 °C 0.00 100.00 75.20
TI027 MTR WDG TEMP-2 °C 0.00 100.00 75.50
43
TI028 MTR WDG TEMP-3 °C 0.00 100.00 75.80
TI029 MTR WDG TEMP-4 °C 0.00 100.00 76.30
TI030 MTR WDG TEMP-5 °C 0.00 100.00 76.70
TI031 MTR WDG TEMP-6 °C 0.00 100.00 76.90
TI032 MTR FRONT BRG T °C 0.00 100.00 77.20
TI033 MTR REAR BRG T °C 0.00 100.00 77.50
TI036 MTR WDG TEMP-1 °C 0.00 100.00 34.00
TI037 MTR WDG TEMP-2 °C 0.00 100.00 34.00
TI038 MTR WDG TEMP-3 °C 0.00 100.00 34.00
TI039 MTR WDG TEMP-4 °C 0.00 100.00 34.00
TI040 MTR WDG TEMP-5 °C 0.00 100.00 34.00
TI041 MTR WDG TEMP-6 °C 0.00 100.00 34.00
TI042 MTR FRONT BRG T °C 0.00 100.00 34.00
TI043 MTR REAR BRG T °C 0.00 100.00 34.00
TI044 DISCH HDR TEMP °C 0.00 100.00 45.05
TI045 COLER O/L TEMP °C 0.00 100.00 36.06
TI046 TANK TEMP °C 0.00 150.00 59.89
TI047 COLER O/L OIL T °C 0.00 150.00 44.99
TI048 COLER I/L OIL T °C 0.00 150.00 65.02
TI057 TEMP-1 °C 0.00 100.00 68.08
TI059 COOLER I/L TEMP °C 0.00 100.00 50.23
TI060 COOLER-A O/L T °C 0.00 100.00 36.84
TI061 COOLER-C O/L T °C 0.00 100.00 35.93
TI062 LPH-7A O/L TEMP °C 0.00 100.00 84.71
TI063 LPH-7B O/L TEMP °C 0.00 100.00 84.71
TI064 LPH-8A I/L TEMP °C 0.00 100.00 46.22
TI065 LPH-8A I/L TEMP °C 0.00 100.00 46.22
TI066 LPH-6 I/L TEMP °C 0.00 100.00 84.71
TI067 LPH-6 O/L TEMP °C 0.00 150.00 104.55
TI068 LPH-5 I/L TEMP °C 0.00 100.00 104.55
TI069 LPH-5 O/L TEMP °C 0.00 150.00 135.52
TI070 CONDENSATE I/L °C 0.00 350.00 135.52
TI071 STORAGE TK T °C 0.00 350.00 171.14
TI072 I/L HDR TEMP °C 0.00 100.00 45.00
TI073 O/L HDR TEMP °C 0.00 100.00 44.70
TI074 I/L WATER TEMP °C 0.00 100.00 44.70
TI075 O/L WATER TEMP °C 0.00 100.00 46.41
TI076 I/L STEAM TEMP °C 0.00 600.00 537.13
TI077 I/L STEAM TEMP °C 0.00 600.00 591.89
TI078 A-SIDE DRAIN TE °C 0.00 60.00 35.10
TI080 HP EXHAUST TE °C 0.00 600.00 328.24
TI081 HP EXHAUST TE °C 0.00 600.00 328.24
44
TI082 HP CYLINDER EXH °C 0.00 600.00 328.24
TI083 CRH B/F RCV TE °C 0.00 600.00 328.24
TI084 CRH B/F RCV TE °C 0.00 600.00 328.24
TI085 CRH A/F RCV TE °C 0.00 600.00 328.24
TI086 CRH A/F RCV TE °C 0.00 600.00 328.24
TI087 IP I/L STEAM TE °C 0.00 600.00 538.22
TI088 IP I/L STEAM TE °C 0.00 600.00 538.22
TI089 HRH STEAM TE °C 0.00 600.00 538.22
TI090 O/L TEMP °C 0.00 600.00 584.29
TI091 TEMP °C 0.00 300.00 35.47
TI092 COND. TEMP °C 0.00 150.00 35.41
TI093 TEMP °C 0.00 300.00 35.40
TI094 COND. TEMP °C 0.00 150.00 35.41
TI095 TEMP °C 0.00 350.00 329.50
TI096 TEMP °C 0.00 400.00 327.21
TI097 TEMP °C 0.00 600.00 537.13
TI098 STEAM TEMP °C 0.00 400.00 268.97
TI099 GS TEMP-1 °C 0.00 400.00 287.42
TI100 GS TEMP-2 °C 0.00 400.00 287.42
TI101 HDR TEMP °C 0.00 400.00 287.42
TI102 A/F ATTEMP GS H °C 0.00 400.00 268.97
TI103 LP-A GS TEMP °C 0.00 400.00 268.97
TI104 LP-A GS TEMP °C 0.00 400.00 268.97
TI105 LP-B GS TEMP °C 0.00 400.00 268.97
TI106 LP-B GS TEMP °C 0.00 400.00 268.97
TI107 TEMP °C 0.00 600.00 443.22
TI108 DRIP TEMP °C 0.00 400.00 182.72
TI109 TEMP °C 0.00 600.00 327.21
TI110 DRIP TEMP °C 0.00 400.00 212.29
TI111 TEMP °C 0.00 600.00 387.85
TI112 DRIP TEMP °C 0.00 400.00 250.46
TI113 TEMP °C 0.00 400.00 235.12
TI114 DRIP TEMP °C 0.00 150.00 109.02
TI115 TEMP °C 0.00 400.00 136.96
TI116 DRIP TEMP °C 0.00 150.00 94.89
TI117 DRIP 7A TO 8A °C 0.00 100.00 67.82
TI118 DRIP 7B TO 8B °C 0.00 100.00 67.82
TI119 DRIP 8A TO COND °C 0.00 100.00 51.79
TI120 DRIP 8B TO COND °C 0.00 100.00 51.79
TI121 TEMP-1 °C 0.00 600.00 387.85
TI122 TEMP-2 °C 0.00 600.00 387.85
TI123 TEMP-3 °C 0.00 600.00 387.85
45
TI124 A/F RCV TEMP-1 °C 0.00 600.00 387.85
TI125 A/F RCV TEMP-2 °C 0.00 600.00 387.85
TI126 TEMP-1 °C 0.00 600.00 327.21
TI127 TEMP-2 °C 0.00 600.00 327.21
TI128 TEMP-3 °C 0.00 600.00 327.21
TI129 A/F RCV TEMP-1 °C 0.00 600.00 327.21
TI130 A/F RCV TEMP-2 °C 0.00 600.00 327.21
TI131 TEMP-1 °C 0.00 600.00 443.22
TI132 TEMP-2 °C 0.00 600.00 443.22
TI133 TEMP-3 °C 0.00 600.00 443.22
TI134 A/F RCV TEMP-1 °C 0.00 600.00 443.22
TI135 A/F RCV TEMP-2 °C 0.00 600.00 443.22
TI136 TEMP-1 °C 0.00 400.00 339.01
TI137 TEMP-2 °C 0.00 400.00 339.01
TI138 TEMP-3 °C 0.00 400.00 339.01
TI139 A/F MOV TEMP-1 °C 0.00 400.00 339.01
TI140 A/F MOV TEMP-2 °C 0.00 400.00 339.01
TI141 A/F MOV TEMP-3 °C 0.00 400.00 339.01
TI142 TEMP °C 0.00 400.00 339.01
TI143 TEMP °C 0.00 400.00 339.01
TI144 TEMP-1 °C 0.00 400.00 339.01
TI145 TEMP-2 °C 0.00 400.00 339.01
TI146 TEMP-3 °C 0.00 400.00 339.01
TI147 AST TO BFP-A T °C 0.00 400.00 329.50
TI148 TEMP-1 °C 0.00 400.00 339.01
TI149 TEMP-2 °C 0.00 400.00 339.01
TI150 TEMP-3 °C 0.00 400.00 339.01
TI151 AST TO BFP-B T °C 0.00 400.00 329.50
TI152 B/F RCV TEMP-1 °C 0.00 400.00 235.12
TI153 B/F RCV TEMP-2 °C 0.00 400.00 235.12
TI154 A/F RCV TEMP-1 °C 0.00 400.00 235.12
TI155 A/F RCV TEMP-2 °C 0.00 400.00 235.12
TI156 B/F RCV TEMP-1 °C 0.00 400.00 136.96
TI157 B/F RCV TEMP-2 °C 0.00 400.00 136.96
TI158 A/F RCV TEMP-1 °C 0.00 400.00 136.96
TI159 A/F RCV TEMP-2 °C 0.00 400.00 136.96
TI160 MAIN P/P I/L TE °C 0.00 300.00 172.12
TI161 MAIN P/P O/L TE °C 0.00 300.00 176.85
TI162 MAIN P/P I/L TE °C 0.00 300.00 172.12
TI163 MAIN P/P O/L TE °C 0.00 300.00 176.85
TI164 MAIN P/P O/L TE °C 0.00 300.00 53.97
TI165 O/L HDR TEMP °C 0.00 300.00 176.88
46
TI166 HPH-3 I/L WATER °C 0.00 400.00 176.88
TI167 HPH-3 O/L WATER °C 0.00 400.00 208.49
TI168 HPH-2 I/L WATER °C 0.00 400.00 208.49
TI169 HPH-2 O/L WATER °C 0.00 400.00 249.45
TI170 HPH-1 I/L WATER °C 0.00 400.00 249.45
TI171 HPH-1 O/L WATER °C 0.00 400.00 281.24
TI175 A-SIDE THRUST B °C 0.00 100.00 77.26
TI177 B-SIDE THRUST B °C 0.00 100.00 77.26
TI179 RADIAL BRG TEMP °C 0.00 100.00 76.86
TI180 THRUST BRG RETU °C 0.00 100.00 65.12
TI181 RADIAL BRG RETU °C 0.00 100.00 65.12
TI182 METAL TEMP °C 0.00 100.00 76.26
TI183 RETURN OIL TEMP °C 0.00 100.00 65.12
TI184 CASING O/L TEMP °C 0.00 150.00 130.79
TI185 CASING I/L TEMP °C 0.00 150.00 129.93
TI186 LP STEAM TEMP-L °C 0.00 150.00 127.78
TI187 LP STEAM TEMP-R °C 0.00 150.00 125.20
TI188 EXH TEMP °C 0.00 150.00 131.65
TI189 STAGE-1 O/L ST °C 0.00 150.00 121.75
TI190 OIL COOLER O/L °C 0.00 100.00 45.07
TI195 RADIAL BRG TEMP °C 0.00 100.00 78.06
TI196 THRUST BRG RETU °C 0.00 100.00 65.11
TI197 RADIAL BRG RETU °C 0.00 100.00 65.11
TI198 METAL TEMP °C 0.00 100.00 77.67
TI199 RETURN OIL TEMP °C 0.00 100.00 65.11
TI200 CASING O/L TEMP °C 0.00 150.00 130.79
TI201 CASING I/L TEMP °C 0.00 150.00 129.93
TI202 LP STEAM TEMP-L °C 0.00 150.00 127.78
TI203 LP STEAM TEMP-R °C 0.00 150.00 125.20
TI204 EXH TEMP °C 0.00 150.00 131.65
TI205 STAGE-1 O/L ST. °C 0.00 150.00 121.75
TI206 OIL COOLER O/L °C 0.00 100.00 45.07
TI207 W.O COOLER O/L °C 0.00 100.00 34.36
TI208 W.O COOLER I/L °C 0.00 100.00 32.76
TI209 L.O COOLER I/L °C 0.00 100.00 34.36
TI210 L.O COOLER O/L °C 0.00 100.00 32.76
47
TI211 BRG-1 TEMP °C 0.00 100.00 34.18
TI212 BRG-2 TEMP °C 0.00 100.00 34.17
TI213 BRG-3 TEMP °C 0.00 100.00 34.17
TI214 BRG-4 TEMP °C 0.00 100.00 34.17
TI215 BRG-5 TEMP °C 0.00 100.00 34.17
TI216 BRG-6 TEMP °C 0.00 100.00 34.17
TI217 BRG-7 TEMP °C 0.00 100.00 34.18
TI218 BRG-8 TEMP °C 0.00 100.00 34.17
TI219 BRG-9 TEMP °C 0.00 100.00 34.00
TI220 BRG-10 TEMP °C 0.00 100.00 34.17
TI221 COUPLING SIDE R °C 0.00 150.00 34.17
TI222 PUMP SIDE RADIA °C 0.00 150.00 33.83
TI223 WDG TEMP-1 °C 0.00 150.00 34.47
TI224 WDG TEMP-2 °C 0.00 150.00 34.29
TI225 WDG TEMP-3 °C 0.00 150.00 34.12
TI226 WDG TEMP-4 °C 0.00 150.00 34.23
TI227 WDG TEMP-5 °C 0.00 150.00 34.36
TI228 WDG TEMP-6 °C 0.00 150.00 34.05
TI229 D.E RADIAL BRG °C 0.00 100.00 34.40
TI230 N.D.E RADIAL BR °C 0.00 100.00 34.23
TI231 N.D.E RADIAL BR °C 0.00 100.00 34.06
TI232 M-THRUST BRG TE °C 0.00 100.00 34.50
TI234 A-THRUST BRG TE °C 0.00 100.00 34.43
TI236 WATER O/L TE °C 0.00 100.00 34.26
TI238 WATER I/L TE °C 0.00 100.00 34.17
TI240 WATER I/L SEAL °C 0.00 100.00 34.05
TI241 WATER O/L SEAL °C 0.00 100.00 34.15
TI242 RADIAL BRG O/L °C 0.00 100.00 75.60
TI244 SEALING WATER TE °C 0.00 100.00 76.52
TI245 THRUST BRG TEMP °C 0.00 100.00 75.45
TI247 THRUST BRG TEMP °C 0.00 100.00 75.52
TI249 BFP SHELL TOP °C 0.00 100.00 75.75
TI250 BFP SHELL TOP °C 0.00 100.00 76.06
TI251 BFP BOTTOM SHEL °C 0.00 100.00 75.68
TI253 SEALING WTR TE °C 0.00 100.00 75.75
TI254 RADIAL BRG I/L °C 0.00 100.00 76.29
TI256 NDE MTR BRG T °C 0.00 150.00 76.10
TI257 DE MTR BRG T °C 0.00 150.00 76.34
TI258 WNDG TEMP-1 °C 0.00 150.00 77.66
TI259 WNDG TEMP-2 °C 0.00 150.00 77.27
TI260 WNDG TEMP-3 °C 0.00 150.00 76.88
48
TI261 WNDG TEMP-4 °C 0.00 150.00 76.49
TI262 WNDG TEMP-5 °C 0.00 150.00 76.72
TI263 WNDG TEMP-6 °C 0.00 150.00 76.34
TI264 D.E P/P BRG TEM °C 0.00 100.00 76.73
TI265 N.D.E P/P BRG T °C 0.00 100.00 75.95
TI266 N.D.E P/P BRG T °C 0.00 100.00 77.50
TI267 RADIAL BRG O/L °C 0.00 100.00 76.77
TI269 SEALING WTR °C 0.00 100.00 75.69
TI270 THRUST BRG TE °C 0.00 100.00 76.54
TI272 THRUST BRG TE °C 0.00 100.00 76.38
TI274 BFP SHELL TOP °C 0.00 100.00 75.85
TI275 BFP SHELL TOP °C 0.00 100.00 76.23
TI278 SEALING WTR °C 0.00 100.00 75.77
TI279 RADIAL BRG I/L °C 0.00 100.00 75.54
TI281 NDE MTR BRG T °C 0.00 150.00 77.75
TI282 DE MTR BRG T °C 0.00 150.00 77.51
TI283 WNDG TEMP-1 °C 0.00 150.00 77.59
TI284 WNDG TEMP-2 °C 0.00 150.00 77.36
TI285 WNDG TEMP-3 °C 0.00 150.00 77.48
TI286 WNDG TEMP-4 °C 0.00 150.00 77.51
TI287 WNDG TEMP-5 °C 0.00 150.00 77.67
TI288 WNDG TEMP-6 °C 0.00 150.00 77.20
TI289 D.E P/P BRG T °C 0.00 100.00 76.87
TI290 N.D.E P/P BRG T °C 0.00 100.00 76.71
TI291 N.D.E P/P BRG T °C 0.00 100.00 77.02
TI292 DRAIN FLASH TK °C 0.00 100.00 45.00
TI293 DRAIN FLASH TK °C 0.00 100.00 42.72
TI294 WNDG TEMP-1 °C 0.00 100.00 75.67
TI295 WNDG TEMP-2 °C 0.00 100.00 74.91
TI296 WNDG TEMP-3 °C 0.00 100.00 74.53
TI297 WNDG TEMP-1 °C 0.00 100.00 75.67
TI298 WNDG TEMP-2 °C 0.00 100.00 74.91
TI299 WNDG TEMP-3 °C 0.00 100.00 74.53
TI300 WNDG TEMP-1 °C 0.00 100.00 75.67
TI301 WNDG TEMP-2 °C 0.00 100.00 74.91
TI302 WNDG TEMP-3 °C 0.00 100.00 74.53
TI303 BRG-1 MET TEMP °C 0.00 150.00 82.99
TI304 BRG-1 MET TEMP °C 0.00 150.00 82.99
TI305 BRG-2 MET TEMP °C 0.00 150.00 84.49
TI306 BRG-2 MET TEMP °C 0.00 150.00 84.49
49
TI307 BRG-3 MET TEMP °C 0.00 150.00 83.49
TI308 BRG-3 MET TEMP °C 0.00 150.00 83.49
TI309 BRG-4 MET TEMP °C 0.00 150.00 84.99
TI310 BRG-4 MET TEMP °C 0.00 150.00 84.99
TI311 BRG-5 MET TEMP °C 0.00 150.00 85.99
TI312 BRG-5 MET TEMP °C 0.00 150.00 85.99
TI313 BRG-6 MET TEMP °C 0.00 150.00 85.74
TI314 BRG-6 MET TEMP °C 0.00 150.00 87.49
TI315 BRG-7 MET TEMP °C 0.00 150.00 83.29
TI316 BRG-8 MET TEMP °C 0.00 150.00 84.27
TI317 BRG-9 MET TEMP °C 0.00 150.00 81.82
TI318 FRONT TEMP-1 °C 0.00 150.00 89.58
TI319 FRONT TEMP-2 °C 0.00 150.00 89.40
TI320 REAR TEMP-1 °C 0.00 150.00 90.49
TI321 REAR TEMP-2 °C 0.00 150.00 89.13
TI322 BRG-1 TEMP °C 0.00 150.00 63.99
TI323 BRG-2 TEMP °C 0.00 150.00 63.99
TI324 BRG-3 TEMP °C 0.00 150.00 63.99
TI325 BRG-4 TEMP °C 0.00 150.00 63.99
TI326 BRG-5 TEMP °C 0.00 150.00 63.99
TI327 BRG-6 TEMP °C 0.00 150.00 63.99
TI328 THRUST BRG FRT °C 0.00 150.00 35.93
TI329 THRUST BRG REAR °C 0.00 150.00 35.93
TI330 A-SIDE I/L STM °C 0.00 600.00 402.42
TI331 B-SIDE I/L STM °C 0.00 600.00 402.50
TI332 A-SIDE O/L STM °C 0.00 600.00 387.25
TI333 A-SIDE O/L STM °C 0.00 600.00 387.25
TI334 A-SIDE O/L STM °C 0.00 600.00 387.25
TI335 B-SIDE O/L STM °C 0.00 600.00 387.31
TI336 B-SIDE O/L STM °C 0.00 600.00 387.31
TI337 B-SIDE O/L STM °C 0.00 600.00 387.31
TI338 A-SIDE TEMP °C 0.00 600.00 512.99
TI339 B-SIDE TEMP °C 0.00 600.00 513.10
TI340 A-SIDE I/L STM °C 0.00 600.00 512.99
TI341 B-SIDE I/L STM °C 0.00 600.00 513.10
TI342 A-SIDE O/L STM °C 0.00 600.00 496.42
TI343 A-SIDE O/L STM °C 0.00 600.00 496.42
TI344 A-SIDE O/L STM °C 0.00 600.00 496.42
TI345 B-SIDE O/L STM °C 0.00 600.00 496.53
TI346 B-SIDE O/L STM °C 0.00 600.00 496.53
TI347 B-SIDE O/L STM °C 0.00 600.00 496.53
TI348 A-SIDE TEMP-1 °C 0.00 600.00 538.15
50
TI349 A-SIDE TEMP-2 °C 0.00 600.00 538.15
TI350 A-SIDE TEMP-3 °C 0.00 600.00 538.15
TI351 B-SIDE TEMP-1 °C 0.00 600.00 538.27
TI352 B-SIDE TEMP-2 °C 0.00 600.00 538.27
TI353 B-SIDE TEMP-3 °C 0.00 600.00 538.27
TI354 TEMP °C 0.00 600.00 327.21
TI355 A-SIDE O/L TEMP °C 0.00 600.00 327.20
TI356 B-SIDE O/L TEMP °C 0.00 600.00 327.20
TI357 A-SIDE TEMP-1 °C 0.00 600.00 538.21
TI358 A-SIDE TEMP-2 °C 0.00 600.00 538.21
TI359 A-SIDE TEMP-3 °C 0.00 600.00 538.21
TI360 B-SIDE TEMP-1 °C 0.00 600.00 538.24
TI361 B-SIDE TEMP-2 °C 0.00 600.00 538.24
TI362 B-SIDE TEMP-3 °C 0.00 600.00 538.24
TI363 HDR TEMP °C 0.00 300.00 176.88
TI364 HDR TEMP °C 0.00 300.00 81.11
TI365 LEFT TOP TEMP °C 0.00 400.00 250.67
TI366 LEFT BOTTOM TEM °C 0.00 400.00 213.22
TI367 WALL TEMP-1 °C 0.00 400.00 349.63
TI368 WALL TEMP-2 °C 0.00 400.00 348.57
TI369 WALL TEMP-3 °C 0.00 400.00 347.86
TI370 WALL TEMP-4 °C 0.00 400.00 347.16
TI371 RIGHT TOP TEMP °C 0.00 400.00 250.67
TI372 RIGHT BOTTOM TE °C 0.00 400.00 213.22
TI373 ECO O/L TEMP-1 °C 0.00 350.00 281.23
TI374 ECO O/L TEMP-2 °C 0.00 350.00 281.23
TI375 ECO I/L TEMP °C 0.00 350.00 281.19
TI376 TEMP-1 °C 0.00 300.00 281.19
TI377 TEMP-2 °C 0.00 300.00 281.19
TI378 I/L AIR TEMP °C 0.00 60.00 34.00
TI379 O/L TEMP °C 0.00 60.00 36.00
TI380 APH I/L PA TEMP °C 0.00 60.00 36.00
TI381 APH O/L PA TEMP °C 0.00 350.00 333.83
TI382 I/L AIR TEMP °C 0.00 60.00 34.00
TI383 O/L TEMP °C 0.00 60.00 36.00
TI384 APH I/L PA TEMP °C 0.00 60.00 36.00
TI385 APH O/L PA TEMP °C 0.00 350.00 332.49
TI386 I/L AIR TEMP °C 0.00 60.00 34.00
TI387 O/L TEMP °C 0.00 60.00 35.99
TI388 APH I/L TEMP °C 0.00 60.00 35.99
TI389 APH O/L TEMP °C 0.00 350.00 340.86
TI390 I/L AIR TEMP °C 0.00 60.00 34.00
51
TI391 O/L TEMP °C 0.00 60.00 36.01
TI392 APH I/L TEMP °C 0.00 60.00 36.01
TI393 APH O/L TEMP °C 0.00 350.00 339.77
TI394 APH I/L FG TEMP °C 0.00 600.00 74.02
TI395 APH I/L FG TEMP °C 0.00 600.00 73.41
TI396 ESP I/L APH O/L °C 0.00 250.00 74.02
TI397 ESP I/L APH O/L °C 0.00 250.00 73.41
TI398 ESP O/L FAN I/L °C 0.00 250.00 74.02
TI399 FAN O/L TEMP °C 0.00 250.00 75.34
TI400 APH I/L FG TEMP °C 0.00 400.00 362.99
TI401 APH I/L FG TEMP °C 0.00 400.00 362.99
TI402 ESP I/L APH O/L °C 0.00 150.00 135.66
TI403 ESP I/L APH O/L °C 0.00 150.00 135.66
TI404 ESP O/L FAN I/L °C 0.00 150.00 131.39
TI405 FAN O/L TEMP °C 0.00 150.00 131.39
TI434 OIL BOX TEMP °C 0.00 100.00 45.15
TI435 LUBE OIL TEMP °C 0.00 100.00 44.99
TI436 NDE BRG TEMP °C 0.00 150.00 73.15
TI437 NDE BRG TEMP °C 0.00 150.00 74.67
TI438 DE BRG TEMP °C 0.00 150.00 72.15
TI439 DE BRG TEMP °C 0.00 150.00 72.76
TI440 BRG TEMP-1 °C 0.00 150.00 75.81
TI441 BEG TEMP-2 °C 0.00 150.00 76.19
TI442 FRONT BRG TE °C 0.00 150.00 71.80
TI444 REAR BRG TE °C 0.00 150.00 71.13
TI446 WDG TEMP-1 °C 0.00 100.00 74.79
TI447 WDG TEMP-2 °C 0.00 100.00 74.42
TI448 WDG TEMP-3 °C 0.00 100.00 73.82
TI449 WDG TEMP-4 °C 0.00 100.00 73.67
TI450 WDG TEMP-5 °C 0.00 100.00 72.92
TI451 WDG TEMP-6 °C 0.00 100.00 72.18
TI452 OIL BOX TEMP °C 0.00 100.00 45.15
TI453 LUBE OIL TEMP °C 0.00 100.00 44.99
TI454 NDE BRG TEMP °C 0.00 150.00 73.99
TI455 NDE BRG TEMP °C 0.00 150.00 74.22
TI456 DE BRG TEMP °C 0.00 150.00 72.94
TI457 DE BRG TEMP °C 0.00 150.00 73.24
TI458 BRG TEMP-1 °C 0.00 150.00 74.82
TI459 BEG TEMP-2 °C 0.00 150.00 75.19
TI460 FRONT BRG TE °C 0.00 150.00 72.80
TI462 REAR BRG TE °C 0.00 150.00 73.19
TI464 WDG TEMP-1 °C 0.00 100.00 76.39
52
TI465 WDG TEMP-2 °C 0.00 100.00 76.01
TI466 WDG TEMP-3 °C 0.00 100.00 75.48
TI467 WDG TEMP-4 °C 0.00 100.00 74.87
TI468 WDG TEMP-5 °C 0.00 100.00 74.18
TI469 WDG TEMP-6 °C 0.00 100.00 73.87
TI470 OIL BOX TEMP °C 0.00 100.00 45.15
TI471 LUBE OIL TEMP °C 0.00 100.00 44.99
TI472 NDE BRG TEMP °C 0.00 100.00 77.00
TI473 NDE BRG TEMP °C 0.00 100.00 76.29
TI474 DE BRG TEMP °C 0.00 100.00 78.09
TI475 DE BRG TEMP °C 0.00 100.00 77.31
TI476 BRG TEMP-1 °C 0.00 100.00 75.75
TI477 BEG TEMP-2 °C 0.00 100.00 75.20
TI478 FRONT BRG TE °C 0.00 100.00 77.19
TI481 REAR BRG TE °C 0.00 150.00 75.57
TI482 WDG TEMP-1 °C 0.00 100.00 76.42
TI483 WDG TEMP-2 °C 0.00 100.00 76.03
TI484 WDG TEMP-3 °C 0.00 100.00 75.49
TI485 WDG TEMP-4 °C 0.00 100.00 74.95
TI486 WDG TEMP-5 °C 0.00 100.00 74.33
TI487 WDG TEMP-6 °C 0.00 100.00 73.33
TI488 OIL BOX TEMP °C 0.00 100.00 45.14
TI489 LO TEMP °C 0.00 100.00 44.98
TI490 TANK TEMP °C 0.00 100.00 63.83
TI491 LUBE OIL TEMP °C 0.00 100.00 44.80
TI492 NDE BRG TEMP-1 °C 0.00 150.00 75.53
TI493 NDE BRG TEMP-2 °C 0.00 150.00 75.15
TI494 DE BRG TEMP-1 °C 0.00 150.00 74.55
TI495 DE BRG TEMP-2 °C 0.00 150.00 74.32
TI496 BRG TEMP-1 °C 0.00 150.00 73.57
TI497 BRG TEMP-2 °C 0.00 150.00 73.27
TI498 FRONT BRG TE °C 0.00 150.00 76.65
TI501 REAR BRG TE °C 0.00 150.00 77.03
TI502 WDG TEMP-1 °C 0.00 100.00 76.26
TI503 WDG TEMP-2 °C 0.00 100.00 75.72
TI504 WDG TEMP-3 °C 0.00 100.00 75.34
TI505 WDG TEMP-4 °C 0.00 100.00 74.72
TI506 WDG TEMP-5 °C 0.00 100.00 74.34
TI507 WDG TEMP-6 °C 0.00 100.00 73.64
TI508 TANK TEMP °C 0.00 100.00 63.95
TI509 LUBE OIL TEMP °C 0.00 100.00 44.94
TI510 NDE BRG TEMP-1 °C 0.00 150.00 75.05
53
TI511 NDE BRG TEMP-2 °C 0.00 150.00 74.52
TI512 DE BRG TEMP-1 °C 0.00 150.00 73.92
TI513 DE BRG TEMP-2 °C 0.00 150.00 73.55
TI514 BRG TEMP-1 °C 0.00 150.00 72.95
TI515 BEG TEMP-2 °C 0.00 150.00 72.50
TI516 FRONT BRG TE °C 0.00 150.00 77.26
TI518 REAR BRG TE °C 0.00 150.00 77.65
TI520 WDG TEMP-1 °C 0.00 100.00 76.72
TI521 WDG TEMP-2 °C 0.00 100.00 76.33
TI522 WDG TEMP-3 °C 0.00 100.00 75.71
TI523 WDG TEMP-4 °C 0.00 100.00 75.32
TI524 WDG TEMP-5 °C 0.00 100.00 74.93
TI525 WDG TEMP-6 °C 0.00 100.00 74.39
TI526 I/L PA TEMP °C 0.00 300.00 224.11
TI527 MILL EXIT-TEMP1 °C 0.00 100.00 74.56
TI533 MTR BRG TEMP-1 °C 0.00 150.00 75.00
TI534 MTR BRG TEMP-2 °C 0.00 150.00 75.00
TI535 SHAFT BRG TEMP °C 0.00 100.00 76.40
TI537 RETARDER BRG TE °C 0.00 100.00 75.29
TI541 STATOR WNDG TE °C 0.00 150.00 110.00
TI547 I/L PA TEMP °C 0.00 300.00 224.12
TI554 MTR BRG TEMP-1 °C 0.00 150.00 75.00
TI555 MTR BRG TEMP-2 °C 0.00 150.00 75.00
TI556 SHAFT BRG TEMP- °C 0.00 100.00 77.10
TI557 SHAFT BRG TEMP- °C 0.00 100.00 76.71
54
TI568 I/L PA TEMP °C 0.00 300.00 224.11
TI575 MTR BRG TEMP-1 °C 0.00 150.00 75.00
TI576 MTR BRG TEMP-2 °C 0.00 150.00 75.00
TI589 I/L PA TEMP °C 0.00 300.00 224.11
TI597 MTR BRG TEMP-1 °C 0.00 150.00 75.00
TI598 MTR BRG TEMP-2 °C 0.00 150.00 75.00
TI605 STATOR WNDG TEM °C 0.00 150.00 110.00
55
TI611 I/L PA TEMP °C 0.00 300.00 224.11
TI618 MTR BRG TEMP-1 °C 0.00 150.00 75.00
TI619 MTR BRG TEMP-2 °C 0.00 150.00 75.00
TI632 I/L PA TEMP °C 0.00 300.00 34.06
TI639 MTR BRG TEMP-1 °C 0.00 100.00 34.00
TI640 MTR BRG TEMP-2 °C 0.00 100.00 34.00
TI653 TANK TEMP °C 0.00 100.00 63.99
TI654 OIL LINE TEMP °C 0.00 100.00 44.99
TI661 TANK TEMP °C 0.00 100.00 63.99
TI662 OIL LINE TEMP °C 0.00 100.00 44.99
TI669 TANK TEMP °C 0.00 100.00 63.99
56
TI670 OIL LINE TEMP °C 0.00 100.00 44.99
TI677 TANK TEMP °C 0.00 100.00 63.99
TI678 OIL LINE TEMP °C 0.00 100.00 44.99
TI685 TANK TEMP °C 0.00 100.00 63.99
TI686 OIL LINE TEMP °C 0.00 100.00 44.99
TI693 TANK TEMP °C 0.00 100.00 34.00
TI694 OIL LINE TEMP °C 0.00 100.00 34.17
TI701 HDR TEMP °C 0.00 100.00 34.50
TI706 HDR TEMP °C 0.00 100.00 38.27
TI707 STEAM HDR TEMP °C 0.00 100.00 1.14
TI708 PROBE TEMP °C 0.00 1500.00 0.00
TI709 PROBE TEMP °C 0.00 1500.00 0.00
TI710 COOLER O/L OIL °C 0.00 100.00 44.98
TI712 COOLER O/L TEMP °C 0.00 100.00 44.92
TI713 COOLER I/L TEMP °C 0.00 100.00 85.25
TI714 COOLER O/L TEMP °C 0.00 100.00 45.20
TI715 GEN O/L TEMP °C 0.00 100.00 84.90
TI716 GEN I/L TEMP °C 0.00 100.00 45.05
TI717 TEMPERATURE °C 0.00 600.00 537.13
TI718 MAIN P/P I/L TE °C 0.00 300.00 171.14
TI719 NDE BRG TEMP-1 °C 0.00 100.00 76.12
TI720 NDE BRG TEMP-2 °C 0.00 100.00 75.74
TI721 DE BRG TEMP-1 °C 0.00 100.00 77.28
TI722 DE BRG TEMP-2 °C 0.00 100.00 76.90
TI723 BRG TEMP-1 °C 0.00 100.00 75.27
TI724 BEG TEMP-2 °C 0.00 100.00 75.04
TI725 FRONT BRG TEMP °C 0.00 100.00 73.41
TI727 REAR BRG TEMP-1 °C 0.00 100.00 73.10
TI729 WDG TEMP-1 °C 0.00 100.00 76.38
TI730 WDG TEMP-2 °C 0.00 100.00 76.00
TI731 WDG TEMP-3 °C 0.00 100.00 75.47
TI732 WDG TEMP-4 °C 0.00 100.00 74.86
TI733 WDG TEMP-5 °C 0.00 100.00 74.25
TI734 WDG TEMP-6 °C 0.00 100.00 74.02
TI735 ST HV WDG TEMP °C 0.00 150.00 90.00
TI736 ST LV WDG TEMP °C 0.00 150.00 90.00
TI737 ST LV WDG TEMP °C 0.00 150.00 90.00
TI738 ST OIL TEMP °C 0.00 150.00 90.00
TI739 UT HV WDG TEMP °C 0.00 150.00 90.00
TI740 UT LV WDG TEMP °C 0.00 150.00 90.00
TI741 UT OIL TEMP °C 0.00 150.00 90.00
VI001 1X VIBRT um 0.00 400.00 74.60
57
VI002 1Y VIBRT um 0.00 400.00 73.85
VI003 1S VIBRT um 0.00 200.00 71.06
VI004 2X VIBRT um 0.00 400.00 73.48
VI005 2Y VIBRT um 0.00 400.00 73.11
VI006 2S VIBRT um 0.00 500.00 70.70
VI007 3X VIBRT um 0.00 400.00 71.01
VI008 3Y VIBRT um 0.00 400.00 70.30
VI009 3S VIBRT um 0.00 200.00 73.26
VI010 4X VIBRT um 0.00 400.00 69.95
VI011 4Y VIBRT um 0.00 400.00 69.59
VI012 4S VIBRT um 0.00 200.00 69.73
VI013 5X VIBRT um 0.00 400.00 73.71
VI014 5Y VIBRT um 0.00 400.00 72.98
VI015 5S VIBRT um 0.00 200.00 72.39
VI016 6X VIBRT um 0.00 400.00 72.61
VI017 6Y VIBRT um 0.00 400.00 72.24
VI018 6S VIBRT um 0.00 200.00 73.74
VI019 7X VIBRT um 0.00 400.00 75.09
VI020 7Y VIBRT um 0.00 400.00 74.34
VI021 7S VIBRT um 0.00 200.00 70.85
VI022 8X VIBRT um 0.00 400.00 73.96
VI023 8Y VIBRT um 0.00 400.00 73.59
VI024 8S VIBRT um 0.00 200.00 70.92
VI025 9X VIBRT um 0.00 400.00 72.14
VI026 9Y VIBRT um 0.00 400.00 71.42
VI027 9S VIBRT um 0.00 200.00 73.89
VI028 REAR BRG VIB mm/s 0.00 20.00 3.74
VI030 FRONT BRG VIB mm/s 0.00 20.00 3.50
58
WI01 OCCW A POWER KW 0.00 100.00 89.99
WI02 OCCW B POWER KW 0.00 100.00 0.00
WI03 CCCW A POWER KW 0.00 500.00 417.31
WI04 CCCW B POWER KW 0.00 500.00 0.00
WI05 CEP A POWER KW 0.00 1000.00 880.06
WI06 CEP B POWER KW 0.00 1000.00 880.06
WI07 CEP C POWER KW 0.00 1000.00 0.00
WI08 PA FAN A POWER KW 0.00 1500.00 1390.29
WI09 PA FAN B POWER KW 0.00 1500.00 1390.29
WI10 FD FAN A POWER KW 0.00 1000.00 925.72
WI11 FD FAN B POWER KW 0.00 1000.00 934.88
WI12 ID FAN A POWER KW 0.00 4000.00 3762.00
WI13 ID FAN B POWER KW 0.00 4000.00 3761.99
WI14 MILL A POWER KW 0.00 500.00 448.00
WI15 MILL B POWER KW 0.00 500.00 448.00
WI16 MILL C POWER KW 0.00 500.00 448.00
WI17 MILL D POWER KW 0.00 500.00 448.00
WI18 MILL E POWER KW 0.00 500.00 448.00
WI19 MILL F POWER KW 0.00 500.00 0.00
WI20 GENERATOR LOAD MW 0.00 700.00 600.05
ZI001 DEH mm -7.00 13.00 2.69
ZI002 DEL -10.00 30.00 3.48
ZI003 CYLINDER EXP L mm 0.00 25.00 2.16
ZI004 CYLINDER EXP R mm 0.00 25.00 2.41
ZI005 ECCENTRICITY um 0.00 200.00 42.88
ZI006 ROTOR POS-1 mm -2.00 2.00 0.16
ZI007 ROTOR POS-2 mm -2.00 2.00 0.18
ZI008 ROTOR POS-3 mm -2.00 2.00 0.19
ZI009 ROTOR POS-4 mm -2.00 2.00 0.20
ZI012 FREQUENCY Hz 0.00 60.00 0.00
ZI018 MSV1 SP % 0.00 120.00 0.00
ZI019 MSV1 PV % 0.00 120.00 0.00
ZI020 MSV2 SP % 0.00 120.00 0.00
ZI021 MSV2 PV % 0.00 120.00 0.00
59
ZI022 CV1 SP % 0.00 120.00 0.00
ZI023 CV1 PV % 0.00 120.00 0.00
ZI024 CV2 SP % 0.00 120.00 0.00
ZI025 CV2 PV % 0.00 120.00 0.00
ZI026 CV3 SP % 0.00 120.00 0.00
ZI027 CV3 PV % 0.00 120.00 0.00
ZI028 CV4 SP % 0.00 120.00 0.00
ZI029 CV4 PV % 0.00 120.00 0.00
ZI030 CRV1 SP % 0.00 120.00 0.00
ZI031 CRV1 PV % 0.00 120.00 0.00
ZI032 CRV2 SP % 0.00 120.00 0.00
ZI033 CRV2 PV % 0.00 120.00 0.00
ZI034 CRV3 SP % 0.00 120.00 0.00
ZI035 CRV3 PV % 0.00 120.00 0.00
ZI036 CRV4 SP % 0.00 120.00 0.00
ZI037 CRV4 PV % 0.00 120.00 0.00
ZI040 FD A SP % 0.00 120.00 0.00
ZI041 FD A PV % 0.00 120.00 0.00
ZI042 FD B SP % 0.00 120.00 0.00
ZI043 FD B PV % 0.00 120.00 0.00
ZI044 ID A SP % 0.00 120.00 0.00
ZI045 ID A PV % 0.00 120.00 0.00
ZI046 ID B SP % 0.00 120.00 0.00
ZI047 ID B PV % 0.00 120.00 0.00
ZI048 FUEL MAS SP % 0.00 120.00 0.00
ZI049 FUEL MAS PV % 0.00 120.00 0.00
ZI050 BLR MAS SP % 0.00 120.00 0.00
ZI051 BLR MAS PV % 0.00 120.00 0.00
ZI052 AIR MAS SP % 0.00 120.00 0.00
ZI053 AIR MAS PV % 0.00 120.00 0.00
ZI054 FUR PR MAS SP % 0.00 120.00 0.00
ZI055 FUR PR MAS PV % 0.00 120.00 0.00
ZI038 ID FAN A FREQ Hz 0.00 50.00 40.00
ZI039 ID FAN B FREQ Hz 0.00 50.00 40.00
SI533 SYNCHROSCOPE DEG 0.00 360.00 0.00
SFI01 FLOW IND M3/hr 0.00 500.00 0.00
SFI02 FLOW IND M3/hr 0.00 500.00 0.00
SFI03 FLOW IND M3/hr 0.00 500.00 0.00
SFI04 FLOW IND M3/hr 0.00 500.00 0.00
SFI05 FLOW IND M3/hr 0.00 500.00 0.00
SFI06 FLOW IND M3/hr 0.00 500.00 0.00
SFI07 FLOW IND M3/hr 0.00 500.00 0.00
60
SFI08 FLOW IND M3/hr 0.00 500.00 0.00
SFI09 FLOW IND M3/hr 0.00 500.00 0.00
SFI10 FLOW IND NM3/hr 0.00 5000.00 4150.00
SPI02 PRESS IND KG/CM2 0.00 10.00 0.00
SFI11 FLOW IND M3/hr -1.00 500.00 0.00
SFI12 FLOW IND M3/hr -1.00 500.00 0.00
SCI01 CON. IND PPM -1.00 150.00 0.00
SCI02 CON. IND PPM -1.00 100.00 0.00
SCI03 CON. IND PPM -1.00 100.00 0.00
SCI04 CON. IND PPM -1.00 100.00 0.00
SCI05 CON. IND PPM -1.00 100.00 0.00
SCI06 CON. IND PPM -1.00 100.00 0.00
SCI07 CON. IND PPM -1.00 100.00 0.00
SCI08 CON. IND PPM -1.00 100.00 0.00
SCI09 CON. IND PPM -1.00 100.00 0.00
SCI10 CON. IND PPM -1.00 100.00 0.00
SCI11 CON. IND PPM -1.00 100.00 0.00
SCI12 CON. IND PPM -1.00 100.00 0.00
SCI13 ACCU. TON 0.00 4000.00 0.00
SCI14 ACCU. TON 0.00 4000.00 0.00
SCI15 ACCU. TON 0.00 4000.00 0.00
SCI16 ACCU. TON 0.00 4000.00 0.00
SCI17 ACCU. TON 0.00 4000.00 0.00
SCI18 ACCU. TON 0.00 4000.00 0.00
SLI01 LEVEL IND % 0.00 100.00 0.00
SCI19 FEED CONC PPM 0.00 150.00 76.00
SCI20 FEED CONC PPM 0.00 150.00 102.00
SCI21 FEED CONC PPM 0.00 100.00 36.00
SCI22 FEED CONC PPM 0.00 100.00 36.00
SCI23 FEED CONC PPM 0.00 100.00 45.00
SCI24 FEED CONC PPM 0.00 100.00 0.50
SCI25 FEED CONC PPM 0.00 100.00 50.00
SCI26 FEED CONC PPM 0.00 100.00 30.60
SCI27 FEED CONC PPM 0.00 400.00 225.00
F001 AIR FLOW T/hr 0.00 5.00 2.00
F002 Ash From APH T/hr 0.00 20.00 7.00
F003 Ash from ECONOMIZER T/hr 0.00 20.00 4.20
F004 Ash from ESP-1 T/hr 0.00 100.00 26.80
61
F005 Ash from ESP-2 T/hr 0.00 100.00 10.80
F006 Ash from ESP-3 T/hr 0.00 100.00 7.20
P001 IS Pressure Kg/Cm2 0.00 10.00 5.00
L001 IS Level Meter 0.00 20.00 5.00
L002 SILIO-1 Level Meter 0.00 10.00 3.00
L003 SILO-2 Level Meter 0.00 10.00 5.00
F007 Service Water T/hr 0.00 10.00 5.00
F008 SLIO-1 WET ASH T/hr 0.00 100.00 0.00
F009 WET ASH from SILIO-2 T/hr 0.00 100.00 15.00
F010 CHUTE T/hr 0.00 50.00 0.00
F021 Ash Slurry flow T/hr 0.00 10.00 4.50
F022 ASH+WATER 0.00 100.00 19.20
F023 To Ash Pond T/hr 0.00 50.00 8.70
F024 DB 1 to Truck T/hr 0.00 100.00 15.00
F025 DB 2 to Truck T/hr 0.00 100.00 0.00
F026 Sludge flow T/hr 0.00 20.00 8.00
L031 DB 1 ASH LEVEL Meter 0.00 10.00 2.00
L032 DB-2 ASH LEVEL Meter 0.00 10.00 3.00
L033 AST Ash Level Meter 0.00 10.00 2.00
F101 COAL FLOW MT/H 0.00 800.00 580.00
Q101 Raw COAL Size mm 0.00 1000.00 500.00
Q102 PRIM. CRUSHER SIZE mm 0.00 1000.00 150.00
Q103 SEC. CRUSHER SIZE mm 0.00 100.00 20.00
L101 Coal Yard Ht Meter 0.00 20.00 10.00
L102 CB - 1 Ht Meter 0.00 10.00 2.00
L103 CB - 2 Ht Meter 0.00 10.00 2.00
L104 CB - 3 Ht Meter 0.00 10.00 2.00
L105 CB - 4 Ht Meter 0.00 10.00 2.00
L106 CB - 5 Ht Meter 0.00 10.00 2.00
L107 CB - 6 Ht Meter 0.00 10.00 2.00
L108 CB - 7 Ht Meter 0.00 10.00 2.00
L109 CB - 8 Ht Meter 0.00 10.00 2.00
EI021 COMN TR 1A CURRENT A 0.00 1000.00 68.00
EI022 COMN TR 1A VOLTAGE KV 0.00 10.00 3.30
EI023 COMN TR COUPLER CURRENT A 0.00 1000.00 52.00
EI024 COMN TR 1B VOLTAGE KV 0.00 10.00 3.30
EI025 CHEM TR 1A CURRENT A 0.00 1000.00 47.00
EI026 WTR TR 1A CURRENT A 0.00 1000.00 138.00
EI027 LIGHT TR 1A CURRENT A 0.00 1000.00 24.00
EI028 LIGHT TR 1A VOLTAGE A 0.00 1000.00 415.00
EI029 LIGHT TR COUPLER CURREN A 0.00 1000.00 20.00
EI030 LIGHT TR 1B VOLTAGE V 0.00 1000.00 415.00
62
EI031 HVAC TR 1A CURRENT A 0.00 1000.00 98.00
EI032 ADMIN TR 1A CURRENT V 0.00 1000.00 24.00
EI033 MNTE TR 1A CURRENT A 0.00 1000.00 24.00
EI034 MNTE TR 1A VOLTAGE A 0.00 1000.00 415.00
EI035 MNTE TR COUPLER CURRENT A 0.00 1000.00 20.00
EI036 MNTE TR 1B VOLTAGE A 0.00 1000.00 415.00
EI037 UNIT 1A CURRENT A 0.00 10000.00 26.00
EI038 ST BUS 1A VOLTAGE KV 0.00 1000.00 11.00
EI039 ST BUS 1A CURRENT A 0.00 10000.00 449.00
EI040 COMN TR 1B CURRENT A 0.00 1000.00 68.00
EI041 CHEM TR 1B CURRENT A 0.00 1000.00 24.00
EI042 WTR TR 1B CURRENT A 0.00 1000.00 132.00
EI043 LIGHT TR 1B CURRENT A 0.00 1000.00 18.00
EI044 HVAC TR 1B CURRENT A 0.00 1000.00 98.00
EI045 ADMIN TR 1B CURRENT A 0.00 1000.00 24.00
EI046 MNTE TR 1B CURRENT A 0.00 1000.00 24.00
EI047 UNIT 1B CURRENT A 0.00 10000.00 38.00
EI048 ST BUS 1B VOLTAGE KV 0.00 1000.00 11.00
EI049 ST BUS 1B CURRENT A 0.00 10000.00 426.00
EI050 ESP 1A CURRENT A 0.00 1000.00 172.00
EI051 LV 1A CURRENT A 0.00 1000.00 35.00
EI052 UNIT 1A VOLTAGE KV 0.00 1000.00 11.00
EI053 UNIT 1A CURRENT A 0.00 10000.00 1720.00
EI054 ESP 1B CURRENT A 0.00 1000.00 172.00
EI055 LV 1B CURRENT A 0.00 1000.00 35.00
EI056 UNIT 1B VOLTAGE KV 0.00 1000.00 11.00
EI057 UNIT 1B CURRENT A 0.00 10000.00 1380.00
EI058 BMCC VOLTAGE V 0.00 1000.00 415.00
EI059 TMCC VOLTAGE V 0.00 1000.00 415.00
EI060 EMRG MCC VOLTAGE V 0.00 1000.00 415.00
EI061 UAT 1 POWER MW 0.00 10000.00 100.00
EI062 CURRENT A 0.00 10000.00 100.00
EI063 UAT 2 POWER MW 0.00 10000.00 100.00
EI064 CURRENT A 0.00 10000.00 100.00
EI065 ST POWER MW 0.00 10000.00 100.00
EI066 REACTIVE POWER MVAR 0.00 10000.00 100.00
EI067 DG CURRENT A 0.00 10000.00 3653.00
EI068 DG VOLTAGE V 0.00 1000.00 415.00
EI069 DG POWER MW 0.00 10000.00 2232.00
EI070 DG FREQUENCY Hz 0.00 1000.00 50.00
EI071 DG BUS-1 VOLTAGE V 0.00 10000.00 415.00
EI072 DG BUS-1 CURRENT A 0.00 10000.00 121.00
63
EI074 DG BUS-2 VOLTAGE V 0.00 10000.00 415.00
EI077 BATTERY-A VOLTAGE V 0.00 10000.00 234.39
EI078 CHARGER-1 VOLTAGE V 0.00 1000.00 234.78
EI079 CHARGER-1 CURRENT A 0.00 10000.00 3.28
EI080 BOOST CHARGE-1 VOLTAGE V 0.00 1000.00 234.94
EI081 BOOST CHARGE-1 CURRENT A 0.00 1000.00 0.56
EI082 BATTERY-B VOLTAGE V 0.00 1000.00 233.49
EI083 CHARGER-2 VOLTAGE V 0.00 1000.00 233.75
EI084 CHARGER-2 CURRENT A 0.00 1000.00 2.75
EI085 BOOST CHARGE-2 VOLTAGE V 0.00 1000.00 233.90
EI086 BOOST CHARGE-2 CURRENT A 0.00 1000.00 0.40
EI087 UPS VOLTAGE V 0.00 1000.00 252.14
EI088 UPS CURRENT A 0.00 1000.00 11.18
EI089 UPS FREQUENCY Hz 0.00 100.00 50.00
EI090 SUPPLY-1CURRENT A 0.00 10.00 2.62
EI091 SUPPLY-2CURRENT A 0.00 10.00 3.87
EI092 DC INPUT-1 CURRENT A 0.00 10.00 1.51
EI093 DC INPUT-2 CURRENT A 0.00 10.00 1.32
EI094 BYPASS CURRENT A 0.00 10.00 2.57
3.3 SWITCHES
TAG DESCRIPTION DESIGN
HS001 PUMP A DISCH MO OPEN
HS002 PUMP B DISCH MO CLOSE
HS003 I/L MOV 1 OPEN
HS004 I/L MOV 2 OPEN
HS005 O/L MOV 1 OPEN
HS006 O/L MOV 2 OPEN
HS007 DISCH VALVE MOV OPEN
HS008 DISCH VALVE OPEN
HS009 I/L MOV OPEN
HS010 O/L MOV OPEN
HS011 I/L MOV CLOSE
HS012 O/L MOV CLOSE
HS013 SUCTION MOV OPEN
HS014 DISCHARGE MOV OPEN
HS015 BYPASS MOV CLOSE
HS016 I/L MOV AT FILT OPEN
64
HS017 O/L MOV AT FILT OPEN
HS019 COOLER-A I/L MO OPEN
HS020 COOLER-B I/L MO OPEN
HS021 I/L MOV OF H.E- OPEN
HS022 I/L MOV OF H.E- OPEN
HS023 COOLER UPSTREAM OPEN
HS024 CW FOR L.O COOL OPEN
HS028 CW I/L MOV OPEN
HS029 W.O COOLER MOV OPEN
HS030 L.O COOLER MOV OPEN
HS031 I/L MOV OPEN
HS032 O/L MOV OPEN
HS033 I/L MOV CLOSE
HS034 O/L MOV CLOSE
HS035 DRAIN V/V CLOSE
HS036 H.E-A HOT SIDE OPEN
HS037 H.E-B HOT SIDE CLOSE
HS038 AIR SIDE COOLER OPEN
HS039 AIR SIDE COOLER OPEN
HS040 H2 SIDE COOLER- OPEN
HS041 H2 SIDE COOLER- OPEN
HS042 COOLER-A V/V OPEN
HS043 COOLER-B V/V OPEN
HS044 H2 DRYER COOLER OPEN
HS045 BRG L.O COOLER OPEN
HS046 MECH SEALING TB OPEN
HS047 MECH SEALING CO OPEN
HS048 MTR COOLER TBFP OPEN
HS049 MECH SEALING TB OPEN
HS051 MTR COOLER TBFP OPEN
HS052 MECH SEALING MB OPEN
HS054 MTR COOLER MBFP OPEN
HS055 MILL-A OPEN
HS056 MILL-B OPEN
HS057 MILL-C OPEN
HS058 MILL-D OPEN
HS059 MILL-E OPEN
HS060 MILL-F OPEN
HS061 COOLER OPEN
HS062 COOLING WATER OPEN
HS063 COOLER V/V OPEN
65
HS064 COOLING LINE V/V OPEN
HS065 PUMP-A COOLING OPEN
HS066 PUMP-B COOLING CLOSE
HS067 DISCH MOV CLOSE
HS068 SUCTION V/V OPEN
HS071 COOLER-A DOWN V OPEN
HS072 COOLER-B DOWN V OPEN
HS073 RETURN TO TANK OPEN
HS074 DISCH V/V CLOSE
HS076 DISCH TO TANK OPEN
HS077 MOTOR CLOSE
HS078 HEATER CLOSE
HS079 DISCH V/V OPEN
HS083 FILTER-A DOWN V OPEN
HS084 FILTER-B DOWN V OPEN
HS085 OIL COOLER RETU CLOSE
HS086 FILTER-A UPSTRE OPEN
HS087 FILTER-B UPSTRE CLOSE
HS088 CIRCULATING RET OPEN
HS089 TBFP-A RETURN V OPEN
HS090 TBFP-B RETURN V OPEN
HS092 CCCW MAKE UP MO OPEN
HS095 MAKE UP TO EMER CLOSE
HS096 TO CCWS OPEN
HS097 TP MAKE UP WATE OPEN
HS098 SEAL WATER TO V OPEN
HS099 SEAL WATER TO V OPEN
HS100 LPH-7 O/L MOV OPEN
HS101 LPH-8 I/L MOV OPEN
HS104 LPH-6 BYPASS MO CLOSE
HS107 LPH-5 BYPASS MO CLOSE
HS109 I/L MOV OPEN
HS110 O/L MOV OPEN
HS111 I/L MOV OPEN
HS112 O/L MOV OPEN
66
HS113 I/L MOV CLOSE
HS114 O/L MOV OPEN
HS115 I/L MOV OPEN
HS116 O/L MOV OPEN
HS118 BEFORE MOV OPEN
HS119 AFTER MOV OPEN
HS121 I/L MOV OPEN
HS122 O/L MOV OPEN
HS124 VENT MOV CLOSE
HS127 CYLINDER DRAIN CLOSE
HS128 CYLINDER DRAIN CLOSE
HS129 CRH RCV OPEN
HS130 CRH B/F DRAIN M CLOSE
HS131 CRH A/F DRAIN M CLOSE
HS133 LINE DRAIN MOV CLOSE
HS135 LINE DRAIN MOV CLOSE
HS136 DRAIN MOV CLOSE
HS137 MOV CLOSE
HS138 MOV CLOSE
HS139 MOV CLOSE
HS140 AST TO F.O HEAT CLOSE
HS141 AST TO F.O HEAT CLOSE
HS142 AST TO OIL GUN CLOSE
HS143 AST HDR DRAIN CLOSE
HS144 I/L MOV OPEN
HS145 I/L MOV CLOSE
HS148 HDR DRAIN MOV CLOSE
HS149 B/F MOV CLOSE
HS152 I/L MOV OPEN
HS156 H.P GLAND DRAIN CLOSE
HS157 TO CONDENSER OF CLOSE
HS158 VENT MOV CLOSE
HS159 DRAIN MOV-1 CLOSE
HS160 DRAIN MOV-2 CLOSE
HS161 EMG DRAIN 7A TO CLOSE
HS162 EMG DRAIN 7B TO CLOSE
HS163 EMG DRAIN 8A TO CLOSE
HS164 EMG DRAIN 8B TO CLOSE
67
HS165 RCV OPEN
HS166 A/F MOV OPEN
HS167 DRAIN MCV B/F R CLOSE
HS168 A/F RCV DRAIN M CLOSE
HS169 RCV OPEN
HS170 A/F MOV OPEN
HS173 RCV OPEN
HS174 A/F MOV OPEN
HS177 MCV-1 OPEN
HS178 MCV-2 OPEN
HS179 A/F MOV OPEN
HS180 DRAIN MCV A/F M CLOSE
HS181 DRAIN MCV B/F M CLOSE
HS182 MOV CLOSE
HS183 BFP-A MOV OPEN
HS184 B/F MOV DRAIN M CLOSE
HS185 EXT TO BFP-A DR CLOSE
HS186 AST TO BFP-A MO CLOSE
HS187 BFP-B MOV OPEN
HS188 B/F MOV DRAIN M CLOSE
HS189 EXT TO BFP-B DR CLOSE
HS190 AST TO BFP-B MO CLOSE
HS191 MOV OPEN
HS192 A/F MOV DRAIN V CLOSE
HS193 B/F RCV DRAIN M CLOSE
HS194 RCV OPEN
HS195 A/F MOV OPEN
HS197 B/F RCV DRAIN M CLOSE
HS198 RCV OPEN
HS199 A/F MOV OPEN
HS203 IP CYLINDER TO OPEN
HS207 LP CYLINDER TO OPEN
HS211 HP TURBINE DRAI CLOSE
HS212 HP CYLINDER TO OPEN
HS213 HP CYLINDER TO OPEN
68
HS214 HP TURBINE DRAI CLOSE
HS215 CRH TO DRAIN V/ CLOSE
HS216 HP AND IP OUTER CLOSE
HS217 HP AND IP OUTER CLOSE
HS218 I/L MOV OPEN
HS219 MAIN P/P DISCH OPEN
HS220 BFP TAPPING MOV OPEN
HS221 I/L MOV OPEN
HS222 MAIN P/P DISCH OPEN
HS223 BFP TAPPING MOV OPEN
HS224 I/L MOV OPEN
HS225 BFP TAPPING MOV CLOSE
HS226 DISCH MOV CLOSE
HS227 HPH I/L 4-WAY V OPEN
HS228 HPH O/L 4-WAY V OPEN
HS230 MAIN MCV CLOSE
HS231 BYPASS I/L MOV OPEN
HS232 BYPASS O/L MOV OPEN
HS233 BFP EXH TO COND OPEN
HS234 BFP EXH DRAIN M CLOSE
HS235 P/P-A DISCH V/V CLOSE
HS236 FILTER-A U/P V/ OPEN
HS237 FILTER-B U/P V/ OPEN
HS238 P/P-B DISCH V/V OPEN
HS239 P/P-C DISCH V/V CLOSE
HS240 TBFP TO EH OIL CLOSE
HS241 BRG LUBE OIL I/ OPEN
HS242 BFP EXH TO COND OPEN
HS243 BFP EXH DRAIN M CLOSE
HS244 P/P-A DISCH V/V CLOSE
HS248 P/P-C DISCH V/V CLOSE
HS249 TBFP TO EH OIL CLOSE
HS250 BRG LUBE OIL I/ OPEN
HS251 MOP DISCH V/V OPEN
HS252 AOP DISCH V/V CLOSE
HS253 FILTER DOWNSTRE OPEN
HS254 COND-A VACUUM B CLOSE
HS255 COND-B VACUUM B CLOSE
HS256 I/L MOV OPEN
HS257 SEPARATOR MAKE OPEN
HS258 I/L MOV OPEN
HS259 SEPARATOR MAKE OPEN
HS260 I/L MOV CLOSE
HS261 SEPARATOR MAKE CLOSE
69
HS262 VACUUM P/P ISO OPEN
HS263 VACUUM P/P ISO OPEN
HS264 MOV CLOSE
HS265 A-SIDE MOV-1 CLOSE
HS267 B-SIDE MOV-1 CLOSE
HS273 A-SIDE VENT V/V CLOSE
HS275 A-SIDE MSSV OPEN
HS276 A-SIDE BYPASS M CLOSE
HS277 B-SIDE VENT V/V CLOSE
HS279 B-SIDE MSSV OPEN
HS280 B-SIDE BYPASS M CLOSE
HS285 HDR ISO MOV OPEN
HS286 A-SIDE I/L MOV OPEN
HS287 A-SIDE O/L MOV OPEN
HS288 B-SIDE I/L MOV OPEN
HS289 B-SIDE O/L MOV OPEN
HS290 A-SIDE I/L MOV OPEN
HS291 A-SIDE O/L MOV OPEN
HS292 B-SIDE I/L MOV OPEN
HS293 B-SIDE O/L MOV OPEN
HS294 HDR ISO MOV-1 CLOSE
HS295 HDR ISO MOV-2 CLOSE
HS296 A-SIDE AFTER IS CLOSE
HS297 B-SIDE AFTER IS CLOSE
HS298 DRUM VENT-1 CLOSE
HS299 DRUM VENT-2 CLOSE
HS300 DRUM TO CBD CLOSE
HS301 DRUM TO CBD BYP CLOSE
HS304 FRONT WALL LHS CLOSE
HS306 ECO RECIRCULATI CLOSE
HS307 ECO I/L HDR DRA CLOSE
HS308 ECO BLOW DOWN V CLOSE
HS313 I/L FILTER DAMP OPEN
HS315 I/L DAMPER OPEN
HS316 O/L DAMPER OPEN
70
HS317 I/L FILTER DAMP CLOSE
HS319 I/L DAMPER CLOSE
HS320 O/L DAMPER CLOSE
HS321 MDV1 OPEN
HS322 MDV2 OPEN
HS323 MDV3 OPEN
HS324 MDV4 OPEN
HS325 MDV5 OPEN
HS326 MDV6 CLOSE
HS328 O/L CAD OPEN
HS329 APH O/L DAMPER OPEN
HS331 O/L CAD OPEN
HS332 APH O/L DAMPER OPEN
HS333 O/L DAMP-1 OPEN
HS335 APH O/L DAMPER- OPEN
HS338 FD O/L CROSS DA CLOSE
HS344 APH I/L FG DAMP OPEN
HS348 FAN I/L DAMPER- OPEN
HS350 FAN O/L DAMP-1 OPEN
HS360 MAIN MOTOR OPEN
HS361 AUX MOTOR CLOSE
HS363 MAIN MOTOR OPEN
HS364 AUX MOTOR CLOSE
HS418 ACCUMALATOR O/L CLOSE
HS419 P/P-A DISCH V/V OPEN
HS420 P/P-B DISCH V/V CLOSE
HS421 P/P-C DISCH V/V OPEN
HS422 COOLER U/P V/V OPEN
71
HS425 OIL SPILL BACK CLOSE
HS426 TO SERVO V/V OPEN
HS444 TO SERVO V/V CLOSE
HS451 FILTER-B U/P V/ CLOSE
HS462 CAD OPEN
HS463 HAD OPEN
HS465 S.A MOV OPEN
HS466 MILL START
HS467 MDV1 OPEN
HS468 MDV2 OPEN
HS469 MDV3 OPEN
HS470 MDV4 OPEN
72
HS471 FIRE FIGHTING M CLOSE
HS472 FEEDER-A START
HS473 FEEDER I/L DAMP OPEN
HS474 S.A DAMPER OPEN
HS475 FEEDER O/L DAMP OPEN
HS476 CAD OPEN
HS477 HAD OPEN
HS479 S.A MOV OPEN
HS480 MILL START
HS481 MDV1 OPEN
HS482 MDV2 OPEN
HS483 MDV3 OPEN
HS484 MDV4 OPEN
HS486 FEEDER-B START
HS490 CAD OPEN
HS491 HAD OPEN
HS493 S.A MOV OPEN
HS494 MILL START
HS495 MDV1 OPEN
HS496 MDV2 OPEN
HS497 MDV3 OPEN
HS498 MDV4 OPEN
HS500 FEEDER-C START
HS504 CAD OPEN
HS505 HAD OPEN
HS507 S.A MOV OPEN
HS508 MILL START
HS509 MDV1 OPEN
HS510 MDV2 OPEN
HS511 MDV3 OPEN
HS512 MDV4 OPEN
HS514 FEEDER-D START
HS518 CAD OPEN
HS519 HAD OPEN
HS521 S.A MOV OPEN
73
HS522 MILL START
HS523 MDV1 OPEN
HS524 MDV2 OPEN
HS525 MDV3 OPEN
HS526 MDV4 OPEN
HS528 FEEDER-E START
HS532 CAD CLOSE
HS533 HAD CLOSE
HS535 S.A MOV CLOSE
HS536 MILL STOP
HS537 MDV1 CLOSE
HS538 MDV2 CLOSE
HS539 MDV3 CLOSE
HS540 MDV4 CLOSE
HS542 FEEDER-F STOP
HS543 FEEDER I/L DAMP CLOSE
HS544 S.A DAMPER CLOSE
HS545 FEEDER O/L DAMP CLOSE
HS546 TANK HEATER CLOSE
74
HS576 SUPPLY TRIP VAL CLOSE
HS577 RETURN LINE TRI CLOSE
HS578 CORNER-1 OIL V/ CLOSE
HS579 CORNER-1 GUN CLOSE
HS580 CORNER-1 IGNITE CLOSE
HS581 CORNER-1 PURGE CLOSE
HS582 CORNER-1 SPARK CLOSE
HS602 SUPPLY OIL TRIP CLOSE
HS603 RETURN LINE TRI CLOSE
HS608 CORNER-1 ATOM V CLOSE
75
76
HS692 LEFT PROBE OUT
HS693 RIFHT PROBE OUT
HS697 P/P SPILL BACK CLOSE
HS700 H2 SIDE TANK TO CLOSE
HS701 H2 SIDE TANK TO CLOSE
HS707 HP OIL TO AIR S OPEN
HS708 LP OIL TO AIR S OPEN
HS709 TURBINE OIL TO OPEN
HS712 AIR SIDE TO H2 CLOSE
HS713 CO2 SUPPLY V/V CLOSE
HS714 CO2 TO DRYER V/ CLOSE
HS715 CO2 DRAIN CLOSE
HS716 H2 SUPPLY FILTE CLOSE
HS717 H2 SUPPLY BYPAS CLOSE
HS718 H2 LINE VENT V/ CLOSE
HS719 H2 TO DRYER V/V OPEN
HS720 EXCITER END V/V OPEN
HS721 TURBINE END V/V OPEN
HS722 HDR VENT V/V CLOSE
HS727 ION EXCG UPSTRE OPEN
HS728 ION EXCG DOWN V OPEN
HS735 EMG DRAIN TO FL CLOSE
77
HS739 PA FAN-A OPEN
HS740 PA FAN-B OPEN
HS741 FD FAN-A OPEN
HS742 FD FAN-B OPEN
HS743 ID FAN-A OPEN
HS744 ID FAN-B OPEN
HS745 ACCUMALATOR O/L OPEN
HS746 ACCUMALATOR O/L OPEN
HS747 A-I/L VLV OPEN
HS748 B-I/L VLV OPEN
HS749 I/L VALVE OPEN
HS750 BY PASS V/V CLOSE
HS751 PURGE START CLOSE
HS752 APH O/L DAMPER-2 OPEN
HS754 MFT PB RUN
HS755 MFT RESET RESET
HS756 OA1 AUTO STOP
HS757 OA2 AUTO STOP
HS758 OA3 AUTO STOP
HS759 OA4 AUTO STOP
HS760 OB1 AUTO STOP
HS761 OB2 AUTO STOP
HS762 OB3 AUTO STOP
HS763 OB4 AUTO STOP
HS764 OC1 AUTO STOP
HS765 OC2 AUTO STOP
HS766 OC3 AUTO STOP
HS767 OC4 AUTO STOP
HS768 OD1 AUTO STOP
HS769 OD2 AUTO STOP
HS770 OD3 AUTO STOP
HS771 OD4 AUTO STOP
HS772 A BY-PASS FOD CLOSE
HS773 B BY-PASS FOD CLOSE
HS774 AUX STEAM SOURCE CLOSE
HS775 KNIFE GATE OPEN
78
HS795 KNIFE GATE CLOSE
HS799 GEN A STATOR COOL START
HS800 GEN B STATOR COOL STOP
HS801 SWITCH CLOSE
HS802 SWITCH CLOSE
HS803 SWITCH CLOSE
HS804 SWITCH CLOSE
HS805 SWITCH CLOSE
HS806 OB1 PURGE STOP
HS807 OB1 PURGE REQ STOP
HS814 OC1 PURGE STOP
HS815 OC1 PURGE REQ STOP
HS822 OD1 PURGE STOP
HS823 OD1 PURGE REQ STOP
79
HS830 GEN CKT BKR CLOSE
HS831 ECITATION BKR CLOSE
HS832 EXCITATION AUTO AUTO
HS833 FIELD BKR CLOSE
HS834 AVR AUTO AUTO
HS835 SYNCHRNISER ON
HS836 HP BYP FW CLOSE
HS837 LP BYP CON CLOSE
HS838 LP BYP CON CLOSE
PS01 PUMP SWITCH START
PS02 PUMP SWITCH STOP
PS03 PUMP A START
PS04 PUMP B STOP
PS05 PUMP A START
PS06 PUMP B START
PS07 PUMP A START
PS08 PUMP B STOP
PS09 PUMP-A START
PS10 PUMP-A START
PS100 FAN-B STOP
PS101 PUMP-A START
PS102 PUMP-B STOP
PS103 DC PUMP-C STOP
PS104 PUMP-A START
PS105 PUMP-B STOP
PS106 DC PUMP-C STOP
PS107 PUMP-A START
PS108 PUMP-B STOP
PS109 COOLING FAN A START
PS110 COOLING FAN B STOP
PS111 COOLING FAN A START
PS112 COOLING FAN B STOP
PS113 COOLING P/P START
PS17 PUMP-A START
PS18 PUMP-B STOP
PS19 PUMP STOP
PS20 PUMP-A STOP
PS21 PUMP-B STOP
PS22 PUMP-C START
PS23 EXHAUST FAN-A START
PS24 EXHAUST FAN-B STOP
PS25 PUMP-A STOP
PS26 PUMP-B STOP
PS28 PUMP-A START
PS29 PUMP-B STOP
PS30 COOLING CIRC PU STOP
PS31 CELLULOSE PUMP START
80
PS32 PUMP-A START
PS33 PUMP-B STOP
PS34 PUMP-A START
PS35 PUMP-B START
PS36 PUMP-C STOP
PS37 FAN-A START
PS38 FAN-B START
PS39 BOOST P/P START
PS40 BOOST P/P START
PS41 MAIN P/P STOP
PS42 LOP-A STOP
PS43 LOP-B START
PS44 PUMP-C STOP
PS45 LOP-A STOP
PS46 LOP-B START
PS47 PUMP-C STOP
PS48 AOP START
PS49 PUMP START
PS50 RECIRCULATION P START
PS51 PUMP START
PS52 RECIRCULATION P START
PS53 PUMP STOP
PS54 RECIRCULATION P STOP
PS55 PUMP-A START
PS56 PUMP-B START
PS57 PUMP-C STOP
PS58 FAN START
PS59 FAN STOP
PS60 FAN START
PS61 FAN START
PS62 FAN START
PS63 FAN START
PS64 FAN START
PS65 FAN START
PS72 PUMP-A START
PS73 PUMP-B STOP
PS74 COOLING P/P STOP
PS75 PUMP-A STOP
PS76 PUMP-B START
PS78 PUMP-A START
PS79 PUMP-B STOP
PS81 PUMP-A START
PS82 PUMP-B STOP
PS83 PUMP-A START
PS84 PUMP-B STOP
81
PS85 PUMP-A START
PS86 PUMP-B STOP
PS87 PUMP-A START
PS88 PUMP-B STOP
PS89 PUMP-A START
PS90 PUMP-B STOP
PS91 PUMP-A START
PS92 PUMP-B STOP
PS93 PUMP-A START
PS94 PUMP-B STOP
PS95 PUMP-A START
PS96 PUMP-B STOP
PS97 PUMP-A STOP
PS98 PUMP-B STOP
PS99 FAN-A START
HS839 TURBINE LATCH LATCH
HS840 FULL/PARCIAL FULL
HS842 GO/HOLD HOLD
HS841 AUTO/MANUAL MANUAL
HS843 UT BREAKER CLOSE
HS844 ST BREAKER OPEN
HS845 LOAD CONTROL IN
HS846 AUTO SYNC OUT
HS847 SPEED CONTROL OUT
FD01 SWITCH OPEN
FD02 SWITCH START
FD03 SWITCH OPEN
FD04 SWITCH OPEN
FD05 SWITCH STOP
FD06 SWITCH OPEN
FD07 SWITCH OPEN
FD08 SWITCH START
FD09 SWITCH OPEN
FD10 SWITCH OPEN
FD11 SWITCH STOP
FD12 SWITCH OPEN
FD13 SWITCH START
FD14 SWITCH OPEN
FD15 SWITCH STOP
FD16 SWITCH OPEN
FD17 SWITCH OPEN
FD18 SWITCH STOP
FD19 SWITCH OPEN
FD20 SWITCH CLOSE
FD21 SWITCH CLOSE
FD22 SWITCH CLOSE
FD23 SWITCH CLOSE
82
FD24 SWITCH CLOSE
FD25 SWITCH CLOSE
FD26 SWITCH CLOSE
FD27 SWITCH CLOSE
FD28 SWITCH CLOSE
FD29 SWITCH CLOSE
FD30 SWITCH CLOSE
FD31 SWITCH CLOSE
FD32 SWITCH CLOSE
FD33 SWITCH CLOSE
FD34 SWITCH CLOSE
FD35 SWITCH CLOSE
FD36 SWITCH CLOSE
FD37 SWITCH CLOSE
FD38 SWITCH CLOSE
FD39 SWITCH CLOSE
FD40 SWITCH CLOSE
FD41 SWITCH CLOSE
FD42 SWITCH CLOSE
FD43 SWITCH CLOSE
FD44 SWITCH CLOSE
FD45 SWITCH CLOSE
FD46 SWITCH CLOSE
FD47 SWITCH CLOSE
FD48 SWITCH CLOSE
FD54 SWITCH CLOSE
FD60 SWITCH CLOSE
FD70 SWITCH CLOSE
FD74 SWITCH CLOSE
FD75 SWITCH CLOSE
S001 AHP Ash OPEN
S002 ECO Ash OPEN
S003 ESP-1 Ash OPEN
S004 ESP-2 Ash OPEN
S005 ESP-3 Ash OPEN
S006 Air Compressor START
S007 SW A Pump START
S008 SW B Pump STOP
S009 AIR FLOW OPEN
S010 IS VENT OPEN
S011 IS to SILO-1 OPEN
S012 IS to SILO-2 CLOSE
S013 IS TO CHUTE CLOSE
S014 WATER TO SILO-1 OPEN
S015 WATER TO SILO-2` CLOSE
S016 WET ASH FROM SILO-1 CLOSE
S017 WET ASH FROM SILO-2 OPEN
83
S031 Ash Slurry Pump A START
S032 Ash Slurry Pump B STOP
S033 Ash Pump A START
S034 Ash Pump B STOP
S035 Ash sludge Pump START
S051 Clicker Crusher A START
S052 Clicker Crusher B STOP
S053 Water to Clinker A START
S054 Water to Clinker B START
S055 Clicker A O/L OPEN
S056 Clinker B O/L OPEN
S058 to ASH Pond OPEN
S059 BAH to DB 1 CLOSE
S060 BAH to DB 2 OPEN
S061 AST to DB 1 CLOSE
S062 AST to DB 2 OPEN
S063 DB-1 to AST CLOSE
S064 DB-2 to AST OPEN
S065 DB-1 ASH CLOSE
S066 DB-2 ASH OPEN
S070 Serv water - Ash Pond CLOSE
S101 WAGGON LOADING START
S104 CONVEYER 1A START
S105 CONVEYER 1B STOP
S108 PRIM .CRUSHER START
S112 SEC. CRUSHER START
S118 STACKER RECLAIMER STOP
S119 CONVEYER 9A STOP
S127 To CB-1 OPEN
S128 To CB-2 OPEN
S129 To CB-3 OPEN
S130 To CB-4 CLOSE
84
S131 To CB-5 OPEN
S132 To CB-6 OPEN
S133 To CB-7 OPEN
S134 To CB-8 CLOSE
S135 To MILL 1 OPEN
S136 To MILL 2 OPEN
S137 To MILL 3 OPEN
S138 To MILL 4 CLOSE
S139 To MILL 5 OPEN
S140 To MILL 6 OPEN
S141 To MILL 7 OPEN
S142 To MILL 8 CLOSE
S143 1A/B LGIC BYPASS NORMAL
S151 9A/B LGIC BYPASS BYPASS
CB001 COM TR 1A IN BKR CLOSE
CB002 COM TR 1A OUT BKR CLOSE
CB003 COM TR COUPLER CLOSE
CB004 CHEM TR 1A IN BKR CLOSE
CB005 CHEM TR 1A OUT BKR CLOSE
CB006 WTR TR 1A IN BKR CLOSE
CB007 WTR TR 1A OUT BKR CLOSE
CB008 LIGHT TR 1A IN BKR CLOSE
CB009 LIGHT TR 1A OUT BKR CLOSE
CB010 LIGHT TR COUPLER CLOSE
CB011 HVAC TR 1A BKR CLOSE
CB012 ADMIN TR 1A BKR CLOSE
CB013 MTCE TR 1A IN BKR CLOSE
CB014 MTCE TR 1A OUT BKR CLOSE
CB015 MTCE TR COUPLER CLOSE
CB016 UNIT BOARD 1A CLOSE
CB017 COM TR 1B IN BKR CLOSE
CB018 COM TR 1B OUT BKR CLOSE
CB019 CHEM TR 1B IN BKR CLOSE
CB020 CHEM TR 1B OUT BKR CLOSE
CB021 WTR TR 1B IN BKR CLOSE
CB022 WTR TR 1B OUT BKR CLOSE
CB023 LIGHT TR 1B IN BKR CLOSE
CB024 LIGHT TR 1B OUT BKR CLOSE
CB025 HVAC TR 1B BKR CLOSE
CB026 ADMIN TR 1B BKR CLOSE
85
CB027 MTCE TR 1B IN BKR CLOSE
CB028 MTCE TR 1B OUT BKR CLOSE
CB029 UNIT BOARD 1B CLOSE
CB030 ID FAN A BKR CLOSE
CB031 FD FAN A BKR CLOSE
CB032 PA FAN A BKR CLOSE
CB033 TD-BFP A BKR CLOSE
CB034 CCCW A BKR CLOSE
CB035 BLR CIR P/P B BKR CLOSE
CB036 CEP A BKR CLOSE
CB037 CEP C BKR CLOSE
CB038 MILL A BKR CLOSE
CB041 CWP A BKR CLOSE
CB042 MD-BFP BKR CLOSE
CB043 ESP TR 1A IN BKR CLOSE
CB044 ESP TR 1A OUT BKR CLOSE
CB045 LV TR A IN BKR CLOSE
CB046 LV TR A OUT BKR CLOSE
CB047 ID FAN B BKR CLOSE
CB048 FD FAN B BKR CLOSE
CB049 PA FAN B BKR CLOSE
CB050 TD-BFP B BKR CLOSE
CB051 CCCW B BKR CLOSE
CB052 BLR CIR P/P A BKR CLOSE
CB053 BLR CIR P/P C BKR CLOSE
CB054 CEP B BKR CLOSE
CB055 MILL B BKR CLOSE
CB056 MILL D BKR CLOSE
CB057 MILL F BKR CLOSE
CB058 CWP B BKR CLOSE
CB059 ESP TR 1B BKR CLOSE
CB060 LV TR B BKR CLOSE
CB061 OIL PUMPS BKR CLOSE
CB062 OIL PUMPS BKR CLOSE
CB063 MILL LOP BKR CLOSE
CB064 FAN LOP BKR CLOSE
CB065 FAN LOP BKR CLOSE
CB066 FEEDER A,C,E BKR CLOSE
CB067 FEEDER B,D,F BKR CLOSE
CB068 SEAL FAN BKR CLOSE
CB069 ESP BOARD BKR CLOSE
CB070 TMCC IN BKR CLOSE
CB071 MAKE-UP P/P BKR CLOSE
CB072 GLAND SEAL FAN BKR CLOSE
CB073 MOT EX FAN BKR CLOSE
86
CB074 VACC P/P BKR CLOSE
CB075 OCCW P/P BKR CLOSE
CB076 CWP AUX P/P BKR CLOSE
CB077 APH MTR BKR CLOSE
CB078 TURN GEAR BKR CLOSE
CB079 BFP AOP BKR CLOSE
CB080 TR LOP BKR CLOSE
CB081 SEAL OIL P/P BKR CLOSE
CB082 GCW P/P BKR CLOSE
CB083 JOP BKE CLOSE
CB084 SCANNER FAN BKR CLOSE
CB085 EH PUMP BKR CLOSE
CB086 RAPP MTR BKR CLOSE
CB087 ESP FIELD BKR CLOSE
CB088 ASH PUMP BKR CLOSE
CB089 CLINKER GRD BKR CLOSE
CB090 EOT CRANE BKR CLOSE
CB091 DIESEL GENERATOR OPEN
CB092 DG BREAKER OPEN
CB093 DG BUS 1 BKR CLOSE
CB103 UAT-1 BKR CLOSE
CB104 ST TO UB 1A BKR OPEN
CB105 ST TO UB 1B BKR OPEN
CB106 UAT-2 BKR CLOSE
CB107 ST 1A BKR CLOSE
CB108 ST 1B BKR CLOSE
CB109 ST BKR CLOSE
ES002 ST EARTH SWITCH OPEN
IS003 ST ISOLATOR-1 CLOSE
IS004 ST ISOLATOR-2 OPEN
ES001 GT EARTH SWITCH OPEN
IS001 GT ISOLATOR-1 CLOSE
IS002 GT ISOLATOR-2 OPEN
CB116 EMRG TR BKR OPEN
CB117 ST BOARD BKR CLOSE
CB118 BATTERY CHARGER CLOSE
CB119 CIRCUIT BREAKER CLOSE
CB120 CIRCUIT BREAKER CLOSE
87
3.4 HAND CONTROLLERS
TAG DESCRIPTION
UNIT LOW HIGH VALUE
HC101 AST TO HFO HTR % 0.00 100.00 0.00
HC102 AST TO HFO HTR % 0.00 100.00 0.00
HC103 AST TO HFO HTR % 0.00 100.00 0.00
HC104 AST TO UNIT-2 % 0.00 100.00 2.00
HC105 COOLER-A MCV % 0.00 100.00 50.00
HC106 COOLER-B MCV % 0.00 100.00 0.00
HC107 COOLER-A MCV % 0.00 100.00 50.00
HC108 COOLER-B MCV % 0.00 100.00 0.00
HC109 W.O LUBE OIL V % 0.00 100.00 0.00
HC110 L.O LUBE OIL V % 0.00 100.00 0.00
HC111 AA SECOND. AIR % 0.00 100.00 50.00
HC112 A COAL BURNER % 0.00 100.00 40.00
HC113 OA LDO OIL % 0.00 100.00 50.00
HC114 B COAL BURNER % 0.00 100.00 50.00
HC115 BC SECOND. AIR % 0.00 100.00 50.00
HC116 OB HFO OIL % 0.00 100.00 50.00
HC117 CB SECOND. AIR % 0.00 100.00 50.00
HC118 C COAL BURNER % 0.00 100.00 50.00
HC119 CD SECOND. AIR % 0.00 100.00 50.00
HC120 DC SECOND. AIR % 0.00 100.00 50.00
HC121 D COAL BURNER % 0.00 100.00 50.00
HC122 DE SECOND. AIR % 0.00 100.00 50.00
HC123 OC HFO OIL % 0.00 100.00 50.00
HC124 ED SECOND. AIR % 0.00 100.00 50.00
HC125 E COAL BURNER % 0.00 100.00 50.00
HC126 OD HFO OIL % 0.00 100.00 50.00
HC127 F COAL BURNER % 0.00 100.00 50.00
HC128 FF SECOND. AIR % 0.00 100.00 50.00
HC129 G OFA % 0.00 100.00 0.00
HC130 H OFA % 0.00 100.00 50.00
HC131 BURNER TILT % 0.00 100.00 12.00
HC132 AA SECOND. AIR % 0.00 100.00 50.00
HC133 A COAL BURNER % 0.00 100.00 40.00
HC134 OA LDO OIL % 0.00 100.00 50.00
HC135 B COAL BURNER % 0.00 100.00 50.00
HC136 BC SECOND. AIR % 0.00 100.00 50.00
HC137 OB HFO OIL % 0.00 100.00 50.00
HC138 CB SECOND. AIR % 0.00 100.00 0.00
HC139 C COAL BURNER % 0.00 100.00 50.00
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HC140 CD SECOND. AIR % 0.00 100.00 50.00
HC141 DC SECOND. AIR % 0.00 100.00 50.00
HC142 D COAL BURNER % 0.00 100.00 50.00
HC143 DE SECOND. AIR % 0.00 100.00 50.00
HC144 OC HFO OIL % 0.00 100.00 50.00
HC145 ED SECOND. AIR % 0.00 100.00 50.00
HC146 E COAL BURNER % 0.00 100.00 50.00
HC147 OD HFO OIL % 0.00 100.00 50.00
HC148 F COAL BURNER % 0.00 100.00 50.00
HC149 FF SECOND. AIR % 0.00 100.00 50.00
HC150 G OFA % 0.00 100.00 0.00
HC151 H OFA % 0.00 100.00 50.00
HC152 BURNER TILT % 0.00 100.00 50.00
HC153 AA SECOND. AIR % 0.00 100.00 50.00
HC154 A COAL BURNER % 0.00 100.00 40.00
HC155 OA LDO OIL % 0.00 100.00 50.00
HC156 B COAL BURNER % 0.00 100.00 50.00
HC157 BC SECOND. AIR % 0.00 100.00 50.00
HC158 OB HFO OIL % 0.00 100.00 50.00
HC159 CB SECOND. AIR % 0.00 100.00 50.00
HC160 C COAL BURNER % 0.00 100.00 50.00
HC161 CD SECOND. AIR % 0.00 100.00 50.00
HC162 DC SECOND. AIR % 0.00 100.00 50.00
HC163 D COAL BURNER % 0.00 100.00 50.00
HC164 DE SECOND. AIR % 0.00 100.00 50.00
HC165 OC HFO OIL % 0.00 100.00 50.00
HC166 ED SECOND. AIR % 0.00 100.00 50.00
HC167 E COAL BURNER % 0.00 100.00 50.00
HC168 OD HFO OIL % 0.00 100.00 50.00
HC169 F COAL BURNER % 0.00 100.00 50.00
HC170 FF SECOND. AIR % 0.00 100.00 50.00
HC171 G OFA % 0.00 100.00 0.00
HC172 H OFA % 0.00 100.00 50.00
HC173 BURNER TILT % 0.00 100.00 50.00
HC174 AA SECOND. AIR % 0.00 100.00 50.00
HC175 A COAL BURNER % 0.00 100.00 40.00
HC176 OA LDO OIL % 0.00 100.00 50.00
HC177 B COAL BURNER % 0.00 100.00 50.00
HC178 BC SECOND. AIR % 0.00 100.00 50.00
HC179 OB HFO OIL % 0.00 100.00 50.00
HC180 CB SECOND. AIR % 0.00 100.00 50.00
HC181 C COAL BURNER % 0.00 100.00 50.00
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HC182 CD SECOND. AIR % 0.00 100.00 50.00
HC183 DC SECOND. AIR % 0.00 100.00 50.00
HC184 D COAL BURNER % 0.00 100.00 50.00
HC185 DE SECOND. AIR % 0.00 100.00 50.00
HC186 OC HFO OIL % 0.00 100.00 50.00
HC187 ED SECOND. AIR % 0.00 100.00 50.00
HC188 E COAL BURNER % 0.00 100.00 50.00
HC189 OD HFO OIL % 0.00 100.00 50.00
HC190 F COAL BURNER % 0.00 100.00 50.00
HC191 FF SECOND. AIR % 0.00 100.00 50.00
HC192 G OFA % 0.00 100.00 0.00
HC193 H OFA % 0.00 100.00 50.00
HC194 BURNER TILT % 0.00 100.00 50.00
HC195 COOLER-A DISCH % 0.00 100.00 50.00
HC196 COOLER-B DISCH % 0.00 100.00 0.00
HC197 SEAL TURB END % 0.00 100.00 50.00
HC198 SEAL EXCITR END % 0.00 100.00 50.00
HC199 COOLER-A MCV % 0.00 100.00 50.00
HC200 COOLER-B MCV % 0.00 100.00 0.00
HC201 SEAL TURB END % 0.00 100.00 50.00
HC202 SEAL EXCITR END % 0.00 100.00 50.00
HC203 H2 SUPPLY V % 0.00 100.00 0.00
HC204 H2 TO DRYER V/V % 0.00 100.00 100.00
HC205 COOLER-A V % 0.00 100.00 100.00
HC206 COOLER-B V % 0.00 100.00 100.00
HC207 CW MAKEUP WTR % 0.00 100.00 0.00
HC208 SPILL BACK V % 0.00 100.00 0.00
HC209 TANK DRAIN V % 0.00 100.00 0.00
HC210 COOLER-A V % 0.00 100.00 50.00
HC211 COOLER-B V % 0.00 100.00 0.00
HC212 ION EXCG V % 0.00 100.00 0.00
HC213 N2 PURGE V % 0.00 100.00 0.00
HC214 COOLER-A V % 0.00 100.00 100.00
HC215 COOLER-B V % 0.00 100.00 0.00
HC216 COOLER-A UP/S V % 0.00 100.00 50.00
HC217 COOLER-B UP/S V % 0.00 100.00 0.00
HC218 FILL UP LINE V % 0.00 100.00 0.00
HC219 CB SECOND. AIR % 0.00 100.00 50.00
HC220 IP CYLINDER TO DR. % 0.00 100.00 100.00
HC221 IP CYLINDER TO DR. % 0.00 100.00 100.00
HC222 HP GCV % 0.00 100.00 100.00
HC223 HP GCV % 0.00 100.00 100.00
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SGV01 GLOBE VALVE % 0.00 100.00 0.00
SGV02 GLOBE VALVE % 0.00 100.00 0.00
SGV03 GLOBE VALVE % 0.00 100.00 0.00
SGV04 GLOBE VALVE % 0.00 100.00 0.00
SGV05 GLOBE VALVE % 0.00 100.00 0.00
SGV06 GLOBE VALVE % 0.00 100.00 0.00
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4 CONTROL SYSTEMS
4.1 LOAD CONTROL (DMC02)
The Load control system (Automatic) maintains the required steam flow to turbine for
optimum plant efficiency at design operating conditions. The following controllers for this
system:
i) HP Governing controllers (GCV01, GCV02, GCV03 & GCV04)
ii) IP & LP Governing controllers (GCV05, GCV06, GCV07 & GCV08)
iii) Main Steam Stop Valves (HC222 & HC223)
4.2 COMBUSTION CONTROL
The Combustion Control system maintains the required steam pressure for optimum
plant efficiency at design operating conditions. The operator control stations for this
system:
◦ Boiler Master control (DMC14)

◦ Air Master control (DMC03)
◦ Fuel Master control (DMC01)
◦ Furnace Pressure Master control (DMC04)
◦ Coal Mills Feeder Speed control
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4.2.1 BOILER MASTER CONTROLLER (DMC14)
Boiler master takes turbine inlet pressure as the set-point and give control signals to
all its slave controllers that include fuel master which will regulate the fuel flow to boiler
and load will be maintained according to that set point
4.2.2 FUEL MASTER CONTROLLER (DMC01)
4.2.2.1 COAL CONTROL

• Mill Feeder Speed control
The Mill Feeder Speed controllers (RC001, RC002, RC003, RC004, RC005, RC006)
maintain the flow of coal to each of the pulverizes. In CASCADE mode, the input signal to
each of these controllers is the output of the Fuel Master (DMC01). When any of these
controllers is in MANUAL mode, the output signal is set by the operator.
• Mill Primary Air Flow control
The Mill Primary Air Flow controllers (FC008, FC009, FC010, FC011, FC012 &
FC013) maintain the hot air flow from air-preheater (APH) to each of the mills. When any
of these controllers is in Manual mode, the output signal is set by the operator.
• Mill Outlet Temperature control:
The Mill outlet Temperature controllers (TC027, TC028, TC029, TC030, TC031 &
TC032) maintain the primary air flow from PA fans to each of the mills. When any of these
93
controllers is in Manual mode, the output signal is set by the operator.
4.2.2.2 FUEL OIL CONTROL

• LDO Flow Control
The LDO Oil header pressure controller (PC007) manipulates a valve in the recycle
line from the oil pumps discharge back to the pumps suction.
• HFO Flow Control
The HDO Oil header pressure controller (PC008) manipulates a valve in the recycle
line from the oil pumps discharge back to the pumps suction.
• Fuel Oil Temperature Control
A steam is provided for atmoization of fuel oil before sending it to the furnace, to
reduce the viscosity and improve the flow characteristics. Steam is supplied to the heater
from the Auxiliary Steam Header through an isolation valve (HS140) and a control valve.
HFO Oil temperature controller (PC009) manipulates the control valve.
4.2.3 AIR MASTER CONTROLLER (DMC03)

There are three modes to the Air Master controller DMC03, CASCADE, AUTO, and
MANUAL. When in AUTO mode, the setpoint is established by the operator. When in
CASCADE or AUTO, DMC03 relays the output signal to the controller for each of the
Forced Draft fan inlet vanes. When in MANUAL the operator sets the output of the Fuel
Master.
94
4.2.4 FURNACE PRESSURE MASTER CONTROLLER (DMC04)
The Furnace Pressure Master controller (DMC04) maintains a constant negative
pressure (-70.0KPa) in the furnace over the entire range of operating conditions. Two
independent controllers determine the flow rate of exhaust gases: the Induced Draft Fan
Speed controller (PC021) and the Induced Draft Fan Inlet Vane controller (PC022).
As boiler load demand increases, the Combustion Control system increases the
demand for air. Air flow to the boiler increases, raising the furnace pressure. The induced
draft fan speeds will increase as the steam flow increases . The furnace pressure is
adjusted to match the set point by changing the induced draft fan inlet vane positions. This
control scheme will maintain the pressure design point over the full range of operating
conditions.
95
FD Fan vane control
When in CASCADE mode, the forced draft fan inlet vane controllers (FC006, FC007)
relay the output from the Air Master (DMC03) to the FD fan inlet vanes. When either
controller is in MANUAL mode, the output signal is set by the operator.
ID Fan Speed control
When in CASCADE mode, the induced draft fan outlet speed controllers (PC021,
PC022) relay the output from the Furnace Pressure master controller (DMC04) to the ID
fan outlet speed. When either controller is in MANUAL mode, the output signal is set by
the operator.
ID Fan vane control
In light-up condition, the induced draft fan vane controllers (PC019, PC020) controls
the furnace pressure by controlling ID fan outlet speed. When either controller is in
MANUAL mode, the output signal is set by the operator.
4.3 STEAM TEMPERATURE CONTROL

The steam temperature control system maintains the superheat and reheat steam
temperatures at or near the design point over the full steam load range of the boiler. It
does this through the use of superheat and reheat spray attemperators, and burner nozzle
tilt control.
96
During low loads, reheat and superheat temperatures tend to drop. The control
system’s response to low reheat steam temperature is to raise burner tilt. This results in
less heat being absorbed in the waterwalls and more heat absorbed in the superheat and
reheat coils. Steam outlet temperatures are thus increased.
Superheater Temperature Control
The Superheater Temperature controllers (TC005, TC006, TC003 & TC004) maintain
the main steam superheater temperature using attemperation from feed water header.
When any of these controllers is in MANUAL mode, the output signal is set by the
operator.
Reheat Temperature Control
The Reheat Temperature controllers (TC001 & TC002) maintain the reheater
temperature using attemperation from feed water header. When any of these controllers is
in MANUAL mode, the output signal is set by the operator.
4.4 HP TURBINE BY-PASS CONTROL

The HP turbine bypass control system consists of a steam bypass pressure reduction
station for the high pressure turbine (PC014). An attemperation controller (TC033)
regulates the temperature of the steam leaving the pressure reduction station by adjusting
the flow rate of feed water spray into the steam bypass line.
Normally, the pressure controller is in AUTO mode with the set point set somewhere
between typical operating pressure and relief/safety valve set point. In situations where the
main steam line becomes highly pressurized, steam can be directed to the condenser
rather than to the atmosphere, so that the purified water is not wasted. The attemperation
sprays prevent overheating of the bypass line and over-pressurizing of the condenser.
97
A(Left side) - Set point
T - Auto/Manual Transfer Switch
A (Right side) - Manual output
4.5 LP TURBINE BY-PASS CONTROL

The LP turbine bypass control system consists of a steam bypass pressure reduction
stations for the low pressure turbine (PC023, PC024). An attemperation controller (TC034,
TC035) regulates the temperature of the steam leaving the pressure reduction station by
adjusting the flow rate of feed water spray into the steam bypass line.
LP Turbine By-Pass Control (PC024)
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LP Turbine By-Pass Control (PC023)

4.6 CONDENSATE FLOW AND DEAERATOR LEVEL CONTROL

The Condensate Recirculation flow controller (FC001) maintain the hotwell level and
pump suction flow. When any of these controllers is in MANUAL mode, the output signal is
set by the operator.
99
The Deaerator level controller (LC001) maintain the deaerator level(300-1200 mm).
When any of these controllers is in MANUAL mode, the output signal is set by the
operator.

Feed water Pumps Recirculation Controllers
The Feed water Pumps minimum recirculation flow controller (FC002, FC003 &
FC004) maintain the pump suction flow and also level of steam drum. When any of these
100
controllers is in MANUAL mode, the output signal is set by the operator.
FW Pump A Recirculation Flow Control (FC004)
101
Steam Drum Level Control (LC015)
The Steam Drum Level controller (LC015) maintain the drum level for continuous
production of steam in boiler. When any of these controllers is in MANUAL mode, the
output signal is set by the operator.
102
Feed water Pump Speed Control
The Feed water Pumps speed controllers (RC007, RC008 & LC017) maintain the
level of steam drum. When any of these controllers is in MANUAL mode, the output signal
is set by the operator.
LP Heater Level Control
Feed water heater level controllers (LC007, LC006, LC003, LC002, LC005 & LC004)
maintain the six low pressure heater levels at design set point. The outputs of these
controllers cause the normal and alternate heater drain valves to open and close as the
heater levels rise and fall. The alternate drain valves begin to open when the controller
output exceeds 85%.
103
LP Heater Level Control (LC002)


104


105


106
HP Heater Level Control
Feed water heater level controllers (LC008, LC009 & LC010) maintain the three high
pressure heater levels at design set point. The outputs of these controllers cause the
normal and alternate heater drain valves to open and close as the heater levels rise and
fall. The alternate drain valves begin to open when the controller output exceeds 85%.
HP Heater Level Control (LC008)

HP Heater Level Control: (LC009)
107
HP Heater Level Control (LC010)

Turbine Exhaust Hood Temperature Control
The HP turbine exhaust hood temperature controllers (TC013, TC014, TC015 &
TC016) output causes the exhaust hood spray valve to open, admitting condensate spray
onto the exhaust hood. This keeps the exhaust hood from overheating.
Turbine Gland Steam Pressure Control
This controller (PC005) regulates the pressure of the gland steam header. The
pressure is maintained at a set point that is higher than the atmospheric, in order to
prevent air from entering the turbine.
Generator Hydrogen Temperature Control
These controllers (TC25, TC26) maintains the temperature of the hydrogen which
cools the generator. The controller output regulates the flow of water through the hydrogen
cooler.
Generator stator Cooling Temperature Control
This controller (TC24) maintains the temperature of the stator which cools the
generator. The controller output regulates the flow of water through the Generator stator
cooler.
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5 LOGICS
The program provides trip and permissive logic to prevent damage to the boiler,
turbines, generator, pumps, and fans in the plant. The function of the trips is to shut down
specific plant equipment, sequentially and automatically, in the event of certain
malfunctions or adverse operating conditions. The permissive prevent equipment from
being energized in an improper sequence, particularly during plant start-up. The operation
of these trips and permissive is discussed in the following paragraphs.
5.1 BOILER PURGE

The boiler is purged before startup to remove any explosive substances which may
have accumulated in the furnace.
The following conditions are required to start the purge:

NO MFT
and Both PA Fan Stopped.
and Any one APH Running
and Any one ID Fan Running
and Any one FD Fan Running
and Pressure within range(1700pa >Pr> -1700pa )
and Air flow above 30%
and No Flame in Boiler
and All Igniter valve closed
and All Fuel oil Valve closed
and All Feeder off
and All Pulverizer off
and Drum level within range(300mm , -350mm)
and Flame Scanner Fan Running
Once all the purge permissive have been satisfied, the READY FOR PURGE light
will be “on”. After setting the PURGE START switch (HS751) to the “on” position, the 5-
minute boiler purge begins, indicated by the PURGE IN PROGRESS light. If any of the
purge permissive is lost during the five minutes, the purge is stopped, and the READY
FOR PURGE light is “off”. A successful purge will be indicated by the PURGE COMPLETE
light. After completion of the purge, the PURGE START switch (HS751) should be set to
the “off” position.
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The boiler should now be reset by setting the BOILER RESET switch (HS755) to the
“RESET” position.
5.2 BOILER TRIP

The boiler will trip due to the following conditions:
MFT
or Both FD Fans Trip
or Both ID Fans Trip
or Both APH Trip
or All FWP Trip
or All BCW Trip
or RH Protection lost
or Furnace Pressure HH (Pr>1700pa)
or Furnace Pressure LL(Pr< -1700pa)
or All Fuel lost for 3 Sec
or No Flame detected
or Flame cooling air lost for 30 sec
or Air flow <25% and load >30%
or Drum level HH(300mm)
or Drum level LL(-300mm)
or No Ignition after purge for 30 mins
or Turbine trip and load >200 MW
or Both PA Fans trip and All Mill running
5.3 TURBINE TRIP

The turbine will trip due to the following conditions:
Turbine speed >3300 or 3360
or Housing vibration (>250 micron)
or Bearing vibration (>250 micron)
or Bearing temperature (>115 Deg C)
or Thrust Bearing temperature (>115 Deg C)
or Rotor position (1.6mm , -1.2mm)
or EH oil pressure (7.8Mpa)
110
or Lube oil pressure (0.06Mpa)
or Condenser vacuum (-75Kpa)
or Differential expansion LP (30mm , -8mm)
or Differential expansion HP (11.6mm , -6.6mm)
5.4 GENERATOR TRIP

The generator will trip due to the following conditions:
Generator circuit breaker fails open
or Exciter breaker fails open
or Field breaker fails open
or Turbine trip
or Stator cooling water pressure low
or Stator cooling water temperature high
or H2 rotor cooling pressure low
or Generator seal oil pressure low
or Generator seal oil temperature high
or Over voltage protection
or Over fluxing protection
or Low forward power and reverse power protection
or Stator over current protection
or Rotor over current protection
or Generator loss of excitation
or Generator negative phase sequence protection
or Under frequency protection
or UAT breaker failure protection
or Generator differential protection
or Generator and GT overall differential
or GT and UAT differential
or Generator rotor earth fault
or Generator stator earth fault
or GT restricted earth fault
or Fire protection in GT and UAT
111
5.5 CONDENSATE PUMPS
Condensate Pump Motor Start Logic (PS34):
Electrical Bus energized
and Condenser hot-well level above 1000 mm (LI008, LI009)
and Condensate pump suction valve open (HS109)
and Condensate pump discharge valve closed (HS110)
and Condensate pump motor breaker closed (PS34)
Condensate Pump Motor Stop Logic (PS34):

Electrical Bus de-energized
or Condenser hot-well level below 200 mm (LI008, LI009)
or Condensate pump suction valve closed (HS109)



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5.6 FEEDWATER PUMPS

Feed water (MDBFP-C) Pump Motor Start Logic (PS41):
and Deaerator level above 300 mm (LI035, LI036)
and MDBFP-C pump suction valve open (HS224)
and MDBFP-C pump motor breaker closed (PS41)
and MDBFP-C recirculation valve open position above 90% (FC002)
and MDBFP-C pump discharge valve closed.(HS225)
and AOP breaker close (PS48)
and Lube oil Pressure above 0.1MPa.
Feed water (MDBFP-C) Pump Motor Stop Logic (PS41):

or Deaerator level below 300 mm (LI035, LI036)
or MDBFP-C pump suction valve closed (HS224)
or MDBFP-C recirculation valve open position below 90% (FC002)
or Lube oil pressure below 0.06 Mpa
or MDBFP-C Motor winding temp above 130 Deg C.
or MDBFP-C Motor bearing temp above 90 Deg C.
Feed water (TDBFP-A) Pump Motor Start Logic (PS39):

and TDBFP-A pump suction valve open (HS218)
and TDBFP-A pump motor breaker closed (PS39)
and TDBFP-A Lube oil pump running condition. (PS43 or PS42)
Feed water (TDBFP-A) Pump Motor Stop Logic (PS39):

113
or TDBFP-A pump suction valve closed (HS218)
or TDBFP-A Lube oil pressure below 0.1 Mpa
or TDBFP-A pump motor winding temp above 130 Deg C.
or TDBFP-A pump motor bearing temp above 90 Deg C.
or TDBFP-A both lube oil pumps are stopped (PS43, PS42)
Feed water (TDBFP-B) Pump Motor Start Logic (PS40):

and TDBFP-B pump suction valve open (HS221)
and TDBFP-B pump motor breaker closed (PS40)
and TDBFP-B Lube oil pump running condition. (PS45 or PS46)
Feed water (TDBFP-B) Pump Motor Stop Logic (PS40):

or TDBFP-B pump suction valve closed (HS221)
or TDBFP-B Lube oil pressure below 0.1 Mpa
or TDBFP-B pump motor winding temp above 130 Deg C.
or TDBFP-B pump motor bearing temp above 90 Deg C.

or TDBFP-B both lube oil pumps are stopped (PS45, PS46 & PS47)
5.7 INDUCED DRAFT FANS

ID Fan-A motor start Logic (PS64 ):
and APH motor start (HS360 or HS361)
and ID Fan-A pump discharge damper open (HS350 & HS351)
and ID Fan-A pump suction damper closed (HS348 & HS349)
and ID Fan-A lube oil pump running condition. (PS83 or PS84)
and ID FAN-A motor winding temperature below 75 Deg C.
and ID FAN-A motor bearing temperature below 120 Deg C.
114
ID Fan-A motor stop Logic (PS64 ):
or APH motor stop (HS360 & HS361)
or ID Fan-A pump discharge damper closed (HS350 & HS351)
or ID Fan-A lube oil pump breaker closed. (PS83 or PS84)
or ID FAN-A motor winding temperature above 90 Deg C.
or ID FAN-A motor bearing temperature above 130 Deg C.
ID Fan-B motor start Logic (PS65 ):

and ID Fan-B pump discharge damper open (HS358 & HS359)
and ID Fan-A pump suction damper closed (HS356 & HS357)
and ID Fan-B lube oil pump running condition. (PS85 or PS86)
and ID FAN-B motor winding temperature below 75 Deg C.
and ID FAN-B motor bearing temperature below 120 Deg C.
ID Fan-B motor stop Logic (PS645):

or APH motor stop (HS363 & HS364)
or ID Fan-B pump discharge damper closed (HS358 & HS359)
or ID Fan-B lube oil pump breaker closed. (PS85 or PS86)
or ID FAN-B motor winding temperature above 90 Deg C.
or ID FAN-B motor bearing temperature above 130 Deg C.
5.8 FORCED DRAFT FANS

FD Fan-A motor start Logic (PS62):
and FD Fan-A pump motor breaker closed (PS62)
and FD Fan-A pump discharge damper closed (HS333 & HS367)
and FD Fan-A lube oil pump running condition. (PS72 or PS73)
115
and FD FAN-A motor winding temperature below 75 Deg C.
and FD FAN-A motor bearing temperature below 120 Deg C.
and ID FAN-A motor breaker open. (PS64)
FD Fan-A motor stop Logic (PS62):

or APH motors are stopped (HS360 & HS361)
or FD Fan-A both lube oil pump breaker closed. (PS72 and PS73)
or FD FAN-A motor winding temperature above 90 Deg C.
or FD FAN-A motor bearing temperature above 130 Deg C.
or ID FAN-A motor breaker closed. (PS64)
FD Fan-B motor start Logic (PS63):

and FD Fan-B pump motor breaker closed (PS63)
and FD Fan-B pump discharge damper closed (HS339 & HS753)
and FD Fan-B lube oil pump breaker open. (PS75 or PS76)
and FD FAN-B motor winding temperature below 75 Deg C.
and FD FAN-B motor bearing temperature below 120 Deg C.
and ID FAN-B motor breaker open. (PS65)
FD Fan-B motor stop Logic (PS63):

or FD Fan-B both lube oil pump breaker closed. (PS75 and PS76)
or FD FAN-B motor winding temperature above 90 Deg C.
or FD FAN-B motor bearing temperature above 130 Deg C.
or ID FAN-B motor breaker closed. (PS65)
5.9 PRIMARY AIR FANS

PA Fan-A motor start Logic (PS60):
116
and PA Fan-A pump motor breaker closed (PS60)
and PA Fan-A discharge damper closed (HS327)
and PA Fan-A lube oil pump breaker open. (PS78 or PS79)
and PA FAN-A motor winding temperature below 75 Deg C.
and PA FAN-A motor bearing temperature below 120 Deg C.
and FD FAN-A motor breaker open. (PS62)
PA Fan-A motor stop Logic (PS60):

or PA Fan-A both lube oil pump breaker closed. (PS78 and PS79)
or PA FAN-A motor winding temperature above 90 Deg C.
or PA FAN-A motor bearing temperature above 130 Deg C.
or ID FAN-A motor breaker close. (PS64)
or FD FAN-A motor breaker close. (PS62)
PA Fan-B motor start Logic (PS61):

and PA Fan-B pump motor breaker closed (PS61)
and PA Fan-B discharge damper close (HS330)
and PA Fan-B lube oil pump breaker open. (PS81 or PS82)
and PA FAN-B motor winding temperature below 75 Deg C.
and PA FAN-B motor bearing temperature below 120 Deg C.
and FD FAN-A motor breaker open. (PS63)
PA Fan-B motor stop Logic (PS61):

or PA Fan-B both lube oil pump breaker closed. (PS81 and PS82)
117
or PA FAN-B motor winding temperature above 90 Deg C.
or PA FAN-B motor bearing temperature above 130 Deg C.
or ID FAN-B motor breaker close. (PS65)
or FD FAN-B motor breaker close. (PS63)
5.10 MILLS
Mill-A motor start Logic (HS466):
and Mill-A motor winding temperature below 75 Deg C.
and Mill-A motor bearing temperature below 120 Deg C.
and Mill-A lube oil pump start (PS87 or PS88)
and PA FAN-A or B start. (PS60 or PS61)
and Seal Air Fan-A or B satrt. (PS58 or PS59)
and Mill-A CAD and HAD damper open (HS462 & HS463).
and Seal air fan damper (HS321) and MOV (HS465) open.
and Mill-A Feeder Inlet & Discharge damper open.(HS473 & HS475)
and Mill-A feeder SA damper (HS474) open.
and Mill-A exit dampers (HS467, HS468, HS469 & HS470) are opened.
Mill-A motor stop Logic (HS466):

or Mill-A motor winding temperature above 90 Deg C.
or Mill-A motor bearing temperature above 130 Deg C.
or Mill-A lube oil pumps are stopped (PS87 & PS88)
or PA FAN-A and B are stopped. (PS60 & PS61)
or Seal Air Fan-A and B are stopped. (PS58 or PS59)
or Mill-A HAD damper closed (HS463).
or Mill-A exit dampers (HS467, HS468, HS469 & HS470) are closed.
or Mill-A Feeder breaker closed.(HS472)
or Mill-A Feeder Inlet & Discharge damper closed. (HS473 & HS475)
Mill-B motor start Logic (HS480):

118
and Mill-B motor winding temperature below 75 Deg C.
and Mill-B motor bearing temperature below 120 Deg C.
and Mill-B lube oil pump start (PS89 or PS90)
and Mill-B CAD and HAD damper open (HS476 & HS477).
and Mill-B Feeder Inlet & Discharge damper open.(HS487 & HS489)
and Mill-B feeder SA damper (HS488) open.
and Mill-B exit dampers (HS481, HS482, HS483 & HS484) open.
Mill-B motor stop Logic (HS480):

or Mill-B motor winding temperature above 90 Deg C.
or Mill-B motor bearing temperature above 130 Deg C.
or Mill-B lube oil pumps are stopped (PS89 & PS90)
or Mill-B HAD damper closed (HS477).
or Mill-B exit dampers (HS481, HS482, HS483 & HS484) are closed.
or Mill-B Feeder breaker closed.(HS486)
or Mill-B Feeder Inlet & Discharge damper closed. (HS487 & HS489)
Mill-C motor start Logic (HS494):

and Mill-C motor winding temperature below 75 Deg C.
and Mill-C motor bearing temperature below 120 Deg C.
and Mill-C lube oil pump start (PS91 or PS92)
and Mill-C CAD and HAD damper open (HS490 & HS491).
and Mill-C Feeder Inlet & Discharge damper open.(HS501 & HS503)
119
and Mill-C feeder SA damper (HS502) open.
and Mill-C exit dampers (HS495, HS496, HS497 & HS498) open.
Mill-C motor stop Logic (HS494):

or Mill-C motor winding temperature above 90 Deg C.
or Mill-C motor bearing temperature above 130 Deg C.
or Mill-C lube oil pumps are stopped (PS91 & PS92)
or Mill-C HAD damper closed (HS491).
or Mill-C exit dampers (HS495, HS496, HS497 & HS498) are closed.
or Mill-C Feeder breaker closed.(HS500)
or Mill-C Feeder Inlet & Discharge damper closed. (HS501 & HS503)
Mill-D motor start Logic (HS508):

and Mill-D motor winding temperature below 75 Deg C.
and Mill-D motor bearing temperature below 120 Deg C.
and Mill-D lube oil pump start (PS93 or PS94)
and Mill-D CAD and HAD damper open (HS504 & HS505).
and Mill-D Feeder Inlet & Discharge damper open.(HS515 & HS517)
and Mill-D feeder SA damper (HS516) open.
and Mill-D exit dampers (HS509, HS510, HS511 & HS512) open.
Mill-D motor stop Logic (HS508):

or Mill-D motor winding temperature above 90 Deg C.
or Mill-D motor bearing temperature above 130 Deg C.
or Mill-D lube oil pumps are stopped (PS93 & PS94)
120
or Mill-D HAD damper closed (HS505).
or Mill-D exit dampers (HS509, HS510, HS511 & HS512) are closed.
or Mill-D Feeder breaker closed.(HS514)
or Mill-D Feeder Inlet & Discharge damper closed. (HS515 & HS517)
Mill-E motor start Logic (HS522):

and Mill-E motor winding temperature below 75 Deg C.
and Mill-E motor bearing temperature below 120 Deg C.
and Mill-E lube oil pump start (PS95 or PS96)
and Mill-E CAD and HAD damper open (HS518 & HS519).
and Mill-E Feeder Inlet & Discharge damper open.(HS529 & HS531)
and Mill-E feeder SA damper (HS530) open.
and Mill-E exit dampers (HS523, HS524, HS525 & HS526) open.
Mill-E motor stop Logic (HS522):

or Mill-E motor winding temperature above 90 Deg C.
or Mill-E motor bearing temperature above 130 Deg C.
or Mill-E lube oil pumps are stopped (PS95 & PS96)
or Mill-E HAD damper closed (HS519).
or Mill-D exit dampers (HS523, HS524, HS525 & HS526) are closed.
or Mill-D Feeder breaker closed.(HS528)
or Mill-D Feeder Inlet & Discharge damper closed. (HS529 & HS531)
Mill-F motor start Logic (HS536):
121
and Mill-F motor winding temperature below 75 Deg C.
and Mill-F motor bearing temperature below 120 Deg C.
and Mill-F lube oil pump start (PS97 or PS98)
and Seal Air Fan-A or B start. (PS58 or PS59)
and Mill-F CAD and HAD damper open (HS532 & HS533).
and Mill-F Feeder Inlet & Discharge damper open.(HS543 & HS545)
and Mill-F feeder SA damper (HS544) open.
and Mill-F exit dampers (HS537, HS538, HS539 & HS540) open.
Mill-F motor stop Logic (HS536):

or Mill-F motor winding temperature above 90 Deg C.
or Mill-F motor bearing temperature above 130 Deg C.
or Mill-F lube oil pumps are stopped (PS97 & PS98)
or Mill-F HAD damper closed (HS533).
or Mill-F exit dampers (HS537, HS538, HS539 & HS540) are closed.
or Mill-F Feeder breaker closed.(HS542)
or Mill-F Feeder Inlet & Discharge damper closed. (HS543 & HS545)
5.11 COOLING WATER SYSTEM

Cooling Water Pump (PS05) motor start Logic:
and CWP MTR cooling pump motor start (PS01 or PS02).
and CWP Sealing water pump motor start (PS03 or PS04).
and Condenser cw inlet & outlet valve open (HS003, HS004, HS005 & HS006)
Cooling Water Pump (PS05) motor stop Logic:\

122
or CWP MTR cooling pump motor stop (PS01 and PS02).
or CWP Sealing water pump motor stop (PS03 and PS04).
or CWP -A (PS05) motor winding temperature above 110 Deg C.
or CWP -A (PS05) motor bearing temperature above 90 Deg C.
Cooling Water Pump (PS06) motor start Logic:
and CWP MTR cooling pump motor start (PS01 or PS02).
and CWP Sealing water pump motor start (PS03 or PS04).
and Condenser cw inlet & outlet valve open (HS003, HS004, HS005 & HS006)
Cooling Water Pump (PS06) motor stop Logic:

or CWP MTR cooling pump motor stop (PS01 and PS02).
or CWP Sealing water pump motor stop (PS03 and PS04).
or CWP -A (PS06) motor winding temperature above 110 Deg C.
or CWP -A (PS06) motor bearing temperature above 90 Deg C
123
6 PLANT DESIGN DATA
6.1 BOILER DATA
S.No PARAMETERS UNITS MCR
1 Superheated steam flow T/hr 1880
2 Superheated steam outlet pressure Mpa 16.80
3 Superheated steam outlet temperature Deg C 541
4 Superheated steam pressure decrease Mpa 1.5
5 Reheated steam pressure decrease Mpa 0.2
6 Reheated steam flow T/hr 1550
7 Reheated steam inlet pressure Mpa 3.50
8 Reheated steam inlet temperature Deg C 330
9 Reheated steam outlet pressure Mpa 3.30
10 Reheated steam outlet temperature Deg C 541
11 Feedwater temperature Deg C 280
12 APH inlet Primary air temperature Deg C 36
13 APH inlet secondary air temperature Deg C 36
14 APH inlet gas temp Deg C 360
15 APH outlet Primary air temperature Deg C 325
16 APH outlet secondary air temperature Deg C 335
17 APH outlet gas temp Deg C 130
18 Pulverizer inlet air temperature Deg C 247
19 Economizer inlet excess air % 20
20 Fuel consumption T/hr 230
21 Total Air flow T/hr 2135
6.2 TURBINE DATA

SNo DESCRIPTION PARAMETERS
1. Unit model N600—16.7/538/538
2. Unit type Sub-critical, primary reheating, single shaft,
three cylinders, four-flow condensing steam
turbine
3. Unit nameplate power 600MW
/maximum continue output
4. Rated rotating speed 3000 r/min
124
5. Rotating direction Anti-clock Wise
6. Design cooling water 35.6 ºC
temperature of the condenser
Through-flow stages Total 42stages
7. HP cylinder: 1 governing stage +8 pressures
stages
MP cylinder: 5 pressure stages
LP cylinder: 2x2x7pressure stages (2 LP
cylinder)
8. Steam matching way Composite governing (nozzle governing +
expenditure governing)
9. Rated initial steam pressure 16.82MPa
10. Rated initial steam 538 ºC
temperature
11. Rated exhaust pressure of HP 3.52 MPa
cylinder
12. Rated reheat steam inlet 3.32 MPa
pressure
13. Rated reheat steam inlet 538ºC
temperature
14. Rated steam inlet flow of the 1880.75t/h
initial steam
15. Max steam inlet flow of the 2028.0 t/h
initial steam
16. Rated steam inlet flow of the 1550.37t/h
reheat steam
17. Rated exhaust pressure 10.2 kPa ( 9.1 kPa /11.4 kPa )
18. Height of the end blade 851 mm
19. Design cooling water 35.6°C
temperature
20. Regenerative stages of feed- 3 stages HP heater+1deaerator+4stages LP
water heater
21. Rated feed-water temperature 278.6 ºC < under max condition282.2 °C)
22. Steam turbine performance Guarantee power: (TMCR) 600MW
guarantee VWO condition inlet steam flow 2028t/h
23. Load limit condition when HP shutdown 600 MW; 1,2,3shutdown600MW;
heater stop running
24. Load limit condition (reference 5&6shutdown540 MW; 6&7shutdown540MW ;
value) when LP heater stop 7&8shutdown 540MW; 5,6&8shutdown 480MW;
running 6,7&8shutdown480MW;
5,6,7&8shutdown420MW
25. Condition of auxiliary steam 600MW
26. Height of the operation layer 13.7m
27. Max lifting height 8.846m
8.926m
28. Bypass system capacity 60%BMCR
125
29. Start-up and operating mode Stable-sliding-stable operating mode
30. Range of variable pressure 40%-90%
operating
Change rate of the variable class load changes±10% rated output/min
31. and stable pressure equal load changes below 50%±3% rated
output/min over 50%±5% rated output/min
below 30%±2%/min
Permitted change range of load between 60%
and 100% is 20%/min
32. Normal value of the shaft 0.076mm
vibration
33. Permitted value of the critical 0.15mm
rotating speed of shaft
vibration
34. Bearing vibration max value 0.08mm
when at critical speed
35. Max permitted back-pressure 18.6kPa(a)
value
36. The release blasting pressure 34.3kPa(g)
of the LP cylinder exhaust
diaphragm valve
37. Max permitted exhaust <121ºC
temperature of the LP cylinder
38. Permitted cycle change range 47.5~51.5Hz
of continuous operating
39. Turning gear speed 3r/min
40. Dimensions of the turbine 27.82 m x 10.68m x 6.29m
unit's figuration
6.3 GENERATOR DATA
S.No PARAMETER UNIT DESIGN VALVE

1 Active power (VWO) MVA 758.47
2 Active power (MCR) MVA 705.88
3 Power MW 600
4 Rating Voltage KV 20
5 Rated Stator Current A 20377
6 Field Current A 4557
7 Field Voltage V 465.6
8 Power Factor 0.85
9 Frequency Hz 50
10 Speed RPM 3000
11 Stator winding connection type YY
12 Phase 3
13 Short Circuit Ratio 0.48
126
14 Efficiency % 98.85
15 Stator and rotor Winding Class 155 (F)
6.4 PUMPS and FANS DATA
Design Design
SNo Description Units Units QTY Speed
Flow Head
1 Condensate Pumps 881 T/hr 3.16 MPa 3 1489
2 Makeup water pumps 100 M3/Hr 65 M 2 2960
3 Feed Water Pumps 1167 T/hr 22.45 MPa 3 5254
4 FD Fan 1026827 M3/Hr 101300 Pa 2 990
5 ID Fan 2190600 M3/Hr 5136 Pa 2 590
6 PA Fan 480589 M3/Hr 14336 Pa 2 1480
7 Gland Steam Exhaust 2400 M3/Hr 9200 Pa 2 2900
Fan
8 OCCW Pump 2120 T/hr 1 MPa 2 585
9 CCCW Pump 1580 T/hr 0.5 MPa 2 1483
10 VACUUM Pump 86 Kg/hr 9.6 KPa 3 590
11 Jacking oil Pump 3.7 M3/Hr 5-15 MPa 2 600 - 2700
12 Gen. Stator Cooling 115 T/hr 0.75 MPa 2
pump
13 Lube Oil Pump-AOP 4900 Litres/min 0.283 MPa 2 1450
14 EH oil pump 6 M3/Hr 14 MPa 2 1480
15 Seal Air Fan 42221 M3/Hr 6382 Pa 2 1450
16 ID Fan Lube Oil Pump 47 Litres/min 50 Bar 2 1450
17 FD Fan Lube Oil Pump 47 Litres/min 50 Bar 2 1450
18 PA Fan Lube Oil Pump 47 Litres/min 50 Bar 2 1450
19 Mills Lube oil Pump 250 Litres/min 2 1445
20 Scanner Fan 1500 M3/Hr 9480 Pa 2
21 Lube Oil Pump-EOP 4900 Litres/min 0.283 MPa 1 1500
(DC)
22 Lube Oil Pump-MOP 7600 Litres/min 2.06 MPa 1
23 BW Circulation Pump 4665 M3/Hr 22 MPa 3 1477
127
7 600MW START-UP PROCEDURE
1. Ensure that all maintenance of unit is complete & work permits are cancelled
2. Ensure that instrument air compressors are working & inst air pressure is OK
3. Ensure healthiness of DCS & DEH systems
4. Open all the drain and vent valves in boiler & Turbine area
5. Ensure that all safety valves are in normal position
6. Open GT and ST Earth switch (ES001 & ES002) [Gr Pg – 51 & 79]
7. Close GT and ST Isolator 1 to Grid (IS001 & IS003) [Gr Pg – 51 & 79]
8. Close the station transformer breaker (CB109 & HS844) [Gr Pg - 79]
9. Close 11KV ST Board 1A, 1B and 11KV Unit Board 1A, 1B incomer circuit breakers (CB107,
CB108, CB104 & CB105) [Gr Pg - 79]
10. Close circuit breaker in ST Board 1A for common transformer (CB001, CB002 & CB003),
similarly close breakers for all the equipment’s in 11KV ST Board 1A & 1B [Gr Pg – 80 & 81]
11. Close circuit breaker of LV Transformer in 11KV Unit Board 1A and 1B (CB045, CB046 &
CB060) [Gr Pg – 82 & 83]
12. Close circuit breaker of ESP Board in 11KV Unit Board 1A and 1B (CB043, CB044 & CB059)
[Gr Pg – 82 & 83]
13. Close all the circuit breakers in 415V BMCC and TMCC (CB069 & CB070) [Gr Pg – 84 & 85]
14. Close ST board to Emergency MCC circuit breaker (CB117) and close all the circuit breakers
for equipment’s connected in Emergency MCC board [Gr Pg – 86]
15. Close ESP board incomer breaker CB119 and Rapping motor breaker CB086 [Gr Pg – 87]
16. Close AHP board incomer breaker CB120 and all equipment’s breaker connected to it [Gr Pg
– 87]
7.1 WATER TREATMENT PLANT

1. Ensure Make-up Water Pumps circuit breaker (CB071) is closed [Gr Pg – 85]
2. Open Feed water pump A suction and discharge valves (FD01 and FD03) [Gr Pg - 70]
3. Open controller (SFC01) up to 10% in manual mode, now start on Feed water pump A
(FD02) [Gr Pg - 70]
4. Change controller SFC01 from manual mode to auto mode with set value 200 m3/hr [Gr Pg
- 70]
5. Check the level in PSF column, on reaching 50% open the SLC01 controller manually to 10%
and then change controller from manual mode to auto mode with set value 50% [Gr Pg -
70]
6. Next check level in ACF column using level controller SLC02,after reaching to 50% initially
open the valve manually to 10% and then change the controller to auto mode with set
value 50% [Gr Pg - 70]
128
7. Now check level in SAC column using level controller SLC03,after reaching to 50% initially
open the valve to 10% by manually and then change the controller to auto mode with set
value 50% [Gr Pg - 70]
8. WBA column will start to fill, on reaching 50% level initially open SLC04 manually to 10%
and change to auto mode with set value 50% [Gr Pg - 71]
9. DGT will start to fill, on noticing the fluid level in column, start degasser air blower A (FD13)
open its discharge valve (FD14) and place controller SFC03 in auto mode with set value
4150 m3/hr [Gr Pg - 71]
10. Once reaching to level of 50% in DGT column, initially open the SLC07 manually to 10%.
11. Open Degasser pump A suction and discharge valves (FD07 and FD09). Open SFC02
controller manually to 10% and start Degasser pump A (FD08) [Gr Pg - 71]
12. Next change SLC07 to auto mode with set value 50% and immediately change SFC02
controller to Cascade mode [Gr Pg - 71]
13. Now SBA column will start to fill, once the level reaches 50% open the controller SLC05
manually to 10% [Gr Pg - 71]
14. Change controller SLC05 from manual mode to auto mode and set value 50% [Gr Pg - 71]
15. The outlet flow from the SBA column goes to MB unit, once the level reaches to 50% open
the valve manually to 10% using SLC06 [Gr Pg - 72]
16. Change controller SLC06 from manual mode to auto mode with set value 50% [Gr Pg - 72]
17. The outlet from it is collected in DM water storage tank [Gr Pg - 72]
7.2 COAL HANDLING PLANT

1. Switch ON the conveyor 10A using switch S125 [Gr Pg - 78]
2. After that switch ON the conveyors 7A, 6A, 5A, 4A using switches S123, S121, S116 and
S114 [Gr Pg – 77 & 78]
3. Switch ON the secondary crusher S112 [Gr Pg - 77]
4. Run the conveyor 3A using switch S110 [Gr Pg - 77]
5. Switch ON the primary crusher S108 [Gr Pg - 77]
6. Run the conveyor 2A and 1A by using switches S106 and S104 [Gr Pg - 77]
7. After Starting all the conveyors coal wagon should feed the conveyors through wagon
tippler, hopper and vibrating feeders [Gr Pg - 77]
8. Change all auto logic switches to normal mode [Gr Pg - 77]
9. Open all coal bunkers upper strobe except for emergency bunkers, maintain level in each
bunker and open lower strobe which will allow coal flow to respective mills [Gr Pg - 78]
10. If both conveyors are in OFF position and logic switch is in bypass, First switch ON 1st
conveyor and put logic switch to normal mode [Gr Pg – 77 & 78]
129
7.3 CWP SYSTEM
1. Close CWP A & B circuit breaker (CB041 & CB058) [Gr Pg – 82 & 83]
2. Ensure CWP Sealing and cooling Pumps circuit breaker (CB076) is closed [Gr Pg – 85]
3. Start the CWP motor cooling water pump (PS01 or PS02), observe the pressure and
flow will rise to 4.8Mpa & 9 m3/hr respectively [Gr Pg - 44]
4. Start the CWP sealing water pump (PS03 or PS04), observe the pressure and flow
will rise to 4.8Mpa & 137 m3/hr respectively [Gr Pg - 44]
5. Open condenser A & B, inlet & Outlet valve (HS003 TO HS006) [Gr Pg - 44]
6. Start the CWP A (PS05) observe the discharge valve will open in interlock and the
pressure will raise to 0.125Mpa, allow the motor current to stabilize [Gr Pg - 44]
7. Then Start the CWP B (PS06), observe the discharge valve will open in interlock and
the pressure will rise to 0.245Mpa, allow the motor current to stabilize [Gr Pg - 44]
7.4 OPEN CYCLE COOLING WATER SYSTEM

1. Ensure OCCW Pump A & B circuit breaker (CB075) is closed [Gr Pg – 85]
2. Open the suction filter inlet valve (HS013) and outlet valve (HS014) [Gr Pg - 42]
3. Open the suction valve (HS009 Or HS011) of both the pumps [Gr Pg - 42]
4. Open all the supply valves of all the equipment’s connected with OCCW Pump
5. Start the OCCW Pump (PS07 or PS08) observe the discharge valve will open in interlock and
the pressure will raise to 0.94Mpa, allow the motor current to stabilize [Gr Pg - 42]
7.5 CLOSED CYCLE COOLING WATER SYSTEM

1. Close OCCW Pump A & B circuit breaker (CB034 & CB051) [Gr Pg – 82 & 83]
2. Observe the suction pr of CCCW Pump a minimum of 0.1Mpa is required
3. Open the suction valve (HS031 Or HS033) of both the pumps [Gr Pg - 43]
4. Open all the supply Valves and return Control Valves (70%) of all the equipment’s
connected with CCCW Pump [Gr Pg - 43]
5. Start the CCCW Pump (PS09 or PS10) observe the discharge valve will open in interlock and
the pressure will rises to 0.46Mpa, allow the motor current to stabilize [Gr Pg - 43]
6. Open the CCCW cooler inlet valve of either A or B (HS036 or HS037), observe a pr drop of
0.1Mpa will be present at the coolers [Gr Pg - 43]
7. Now open the Booster Pump cooling water MOV (HS065 or HS066) and start its
corresponding pump (PS17 or PS18). The header pressure will rise to 0.52Mpa [Gr Pg - 43]
7.6 TURBINE LUBE OIL SYSTEM

1. Ensure Turbine LOP circuit breaker (CB080) is closed [Gr Pg – 86]
130
2. Open the suction valve of AC LOP (HS068) Start the AC LOP and observe the pressure will
rise to 0.16Mpa, allow the motor current to stabilize [Gr Pg - 40]
3. Keep the suction valve of DC LOP (HS070) & SOP (HS069) in open condition [Gr Pg - 40]
4. Open the lube oil header return valve to tank (HS073) [Gr Pg - 40]
5. Start the Main oil tank Exhaust fan A or B (PS23 or PS24) [Gr Pg - 40]
6. Open the lube oil cooler A & B inlet MOV (HS071 & HS072) [Gr Pg - 40]
7. Gradually open the outlet hand controller of cooler A & B (HC214 or HC215) to 50% in
turns of 10% [Gr Pg - 40]
8. Ensure Jacking oil pump circuit breaker (CB083) is closed [Gr Pg – 86]
9. Open Suction valve of Jacking oil Pumps and Start the Pump A & B (PS25 & PS26), now
observe the pressure will rise to 18.36MPa [Gr Pg - 40]
10. Ensure Turning Gear circuit breaker (CB078) is closed [Gr Pg – 86]
11. Start the Turbine Barring Gear (HS077) and observe the Turbine Rpm will rise to 3 rpm [Gr
Pg - 40]
7.7 EH OIL SYSTEM

1. Ensure EH Oil Pumps circuit breaker (CB085) is closed [Gr Pg – 86]
2. Start the EH oil Pump A or B (PS28 or PS29) and open its corresponding discharge valve
(HS079 or HS080), now observe the pressure will rise above 12.5MPa [Gr Pg - 49]
3. Open both the filter inlet valve (HS086 or HS087) [Gr Pg - 49]
4. Open the EH oil Circulation Valve (HS088) [Gr Pg - 49]
5. Start the EH oil filter pump (PS31) and open its discharge valve (HS082), now open the
filtering equipment outlet (HS083 and HS084) [Gr Pg - 49]
6. If the EH oil tank temperature is above 50 then start the cooling water pump (PS30) and
open its return valve to tank (HS085), gradually open the hand controller (HC216 and
HC217) to maintain the temperature between 38-42 deg [Gr Pg - 49]
7.8 GEN SEAL OIL SYSTEM

1. Ensure Generator seal oil pumps circuit breaker (CB081) is closed [Gr Pg – 86]
2. Open the cooler outlet hand controller (HC199 or HC200) to 50% in steps of 10%, Open the
filter outlet valve (HS710 or HS711) [Gr Pg - 48]
3. Open the air side hand controller (HC201 or HC202) at turbine and exciter end to 50% in
steps of 10% [Gr Pg - 48]
4. Open the cooler outlet hand controller (HC195 or HC196) to 50% in steps of 10%, Open the
filter outlet valve (HS698 or HS699) [Gr Pg - 48]
5. Open the H2 Side hand controller (HC197 or HC198) at turbine and exciter end to 50% in
steps of 10% [Gr Pg - 48]
131
6. Start the Air side pump A or B (PS104 or PS105) and open its corresponding discharge valve
(HS702 or HS703) , now observe the pressure will rise to 0.35MPa [Gr Pg - 48]
7. Start the H2 side pump A or B (PS101 or PS102) and open its corresponding discharge valve
(HS694 or HS695) , now observe the pressure will rise to 0.35MPa [Gr Pg - 48]
8. After charging the generator with H2, we can observe the seal oil DP will maintain around
75Kpa [Gr Pg - 48]
7.9 GEN H2 COOLING SYSTEM

1. For H2 charging first we have to do CO2 Purging by opening CO2 supply valve (HS713) and
CO2 Dryer valve (HS714) [Gr Pg - 47]
2. Now open the H2 dryer inlet valve (HC204) to 100% and cooler A & B inlet valve (HC205 &
HC206) to 100% in steps of 10% [Gr Pg - 47]
3. Then open exciter end and turbine end valve (HS720 & HS721), now observe the flow and
pressure will rise gradually, maintain the pressure below 5Mpa, the purity of CO2 inside
generator will increase, maintain this until the purity reaches above 95% [Gr Pg - 47]
4. If the pressure increases above 5Mpa, maintain the pressure using the drain valve (HS715)
[Gr Pg - 47]
5. After the CO2 purity attains above 95%, then open the H2 supply valve (HS716) then open
the H2 Supply hand controller (HC203) to 50% in steps of 10% or open its by-pass valve
(HS717) [Gr Pg - 47]
6. Now open the H2 to dryer valve (HS719) and close CO2 supply valve (HS713) and CO2
Dryer valve (HS714), observe that the H2 purity will increase and CO2 purity will decrease,
maintain this until H2 purity reaches above 98% and maintain the pressure using the vent
valve (HS718) [Gr Pg - 47]
7. After H2 purity reaches above 98% and its pressure between 4-5Mpa, close the H2 supply
valves(HS716, HS713, HS719 & HC203) [Gr Pg - 47]
7.10 GEN STATOR COOLING WATER SYSTEM

1. Ensure Gen stator water Pumps circuit breaker (CB082) is closed [Gr Pg – 86]
2. Ensure the level of GCW tank is normal [Gr Pg - 46]
3. Now start either the GCW pump A or B (PS107 or PS108) its corresponding discharge valve
(HS723 or HS724) will open in interlock allow the motor current to stabilize [Gr Pg - 46]
4. Now open the either cooler A or B outlet hand controller (HC210 or HC211) to 50% in steps
of 10%, open either filter A or B valve (HS725 or HS726) [Gr Pg - 46]
5. Now observe the flow and pressure will increase gradually, maintain the pressure at
0.3Mpa
132
6. Now open the N2 purge valve (HC213) to 100% allow for 2mins and close the exhaust
manual valve (not simulated) and N2 purge valve, this process removes the air from the
tank and maintains the water chemistry [Gr Pg - 46]
7.11 CONDENSATE WATER SYSTEM

1. Close Condensate Extraction Pumps circuit breaker (CB036, CB037 & CB054) [Gr Pg – 82 &
83]
2. Open the make-up valve (HS097) from Dm plant to Condensate storage tank allow the tank
to fill up to 5000mm [Gr Pg - 31]
3. Now start either make-up pump A or B (PS32 or PS33) observe that the discharge valve
(HS093 or HS094) of corresponding pump will open in interlock [Gr Pg - 31]
4. Open the condenser make-up MCV (LC012) manually to 50%, observe the water level in
condenser will start to increase, Switch LC012 to AUTO with set-point of 1200mm, fill both
the condenser till 1200mm [Gr Pg - 31]
5. Now before starting any CEP check the following valves are in open condition
a. All CEP suction valve (HS109, HS111, HS113) [Gr Pg - 31]
b. Gland steam Condenser by-pass MOV (HS117) [Gr Pg - 31]
c. Open CEP recirculation inlet & outlet valve [Gr Pg - 31]
d. Open CEP recirculation control valve (FC001) to 100% [Gr Pg - 31]
e. LP heater 7&8 By-pass MOV (HS750) [Gr Pg - 31]
f. LP heater 6 by-pass MOV (HS104) [Gr Pg - 31]
g. LP heater 5 by-pass MOV (HS107) [Gr Pg - 31]
h. Deaerator make-up inlet & outlet MOV (HS121 & HS122) [Gr Pg - 31]
i. Open drain MOV (HS108) [Gr Pg - 31]
6. Start either one CEP (PS34 or PS35 or PS36) and its corresponding discharge valve (HS110,
HS112, HS114) will open in interlock, now observe the discharge pressure and flow will
increase gradually, and allow the motor current to stabilize [Gr Pg - 31]
7. Now open dearator make-up MCV (LC001) manually to 3% in steps of 1%, observe the
deaerator flow will increase at 80 t/hr, Close the drain MOV and fill the deaerator till
400mm. Switch controller to AUTO mode with set-point of 1100mm [Gr Pg - 31]
7.12 MOTOR DRIVEN BFP

1. Ensure BFP’s LOP circuit breaker (CB079) is closed [Gr Pg – 86]
2. Close MD-BFP circuit breaker (CB042) [Gr Pg – 82]
3. Now line-up the Motor driven BFP, first start the auxiliary oil pump (PS48) its discharge
valve (HS251) will open in interlock, open lube oil & working oil hand controller (HC109 &
133
HC110) to 100%, also open filter downstream valve (HS253) and allow the lube oil to
circulate for 2 mins [Gr Pg - 35]
4. Check the deaerator level have to be above 800mm, all the bearing and winding temp have
to be within the normal range [Gr Pg - 32]
5. Open the MD-BFP suction valve (HS224), open the recirculation valve (FC002) to 100% and
check the discharge valve (HS225) is in closed condition [Gr Pg - 32]
6. All the RH de-superheating MOV (HS226)have to be in closed condition [Gr Pg - 32]
7. Check in boiler side all the drain valves have to be in closed condition and vent in open
condition [Gr Pg - 02]
8. Now start the MD-BFP (PS41) its discharge valve (HS225) will open in interlock, now
observe the discharge pressure and flow will increase gradually, and allow the motor
current to stabilize [Gr Pg - 32]
9. Open the HP Heater 4-way inlet and outlet valve (HS227 & HS228) [Gr Pg - 32]
10. Open the BFP scoop control (LC017) gradually to 10% [Gr Pg - 32]
11. Now open FRS 30% line inlet & outlet MOV (HS231 & HS232) and open by-pass MCV
(LC015) to 1% maintain the flow between 40-80T/hr, now the boiler will start to fill [Gr Pg -
32]
12. Fill the drum up to 100mm
13. Close Boiler circulation pumps circuit breaker (CB035, CB052 & CB053) [Gr Pg – 82 & 83]
14. Start any two Boiler assisted circulation pump (PS55, PS56 or PS57) [Gr Pg - 02]
15. Maintain the drum level at 0mm and close the FRS 30% control valve [Gr Pg - 02]
16. Close the vents of different zones after checking the water start to come out in pressure
(Not Simulated) [Gr Pg - 02]
7.13 ID FAN A LUBE OIL SYSTEM

1. Ensure ID FAN A LOP circuit breaker (CB064) is closed [Gr Pg – 84]
2. Check the tank oil level is in normal condition and all the bearing and winding
temperatures are within the range [Gr Pg - 22]
3. Start the ID fan A cooling fan A or B (PS109 or PS110) [Gr Pg - 22]
4. Start lube oil pump A or B (PS83 or PS84) and open its corresponding discharge valve
(HS454 or HS455) [Gr Pg - 22]
5. Open either filter A or B upstream valve (HS456 or HS457) and accumulator outlet valve
(HS745) allow the oil to circulate for 5mins [Gr Pg - 22]
7.14 ID FAN A
1. Close ID FAN A circuit breaker (CB030) [Gr Pg – 82]
2. Ensure APH Motor circuit breaker (CB077) is closed [Gr Pg – 86]
134
3. Start APH A main motor (HS360) and open its flue gas inlet dampers (HS344 to HS347) [Gr
Pg - 17]
4. Open ID fan A outlet dampers (HS350 & HS351), check inlet guide vane (PC019) and VFD
(PC021) are in its minimum position [Gr Pg - 17]
5. Check all the bearing and winding temperatures are within the range and lube oil pressure
is normal [Gr Pg - 17]
6. Start the ID Fan A (PS64) observe that the discharge damper (HS348 or HS349) will open in
interlock [Gr Pg - 17]
7.15 FD FAN A LUBE OIL SYSTEM

(HS419 or HS420) [Gr Pg - 23]
3. Open filter A or B upstream valve (HS423 or HS424), open accumulator outlet valve
(HS418) and open servo valve inlet valve (HS426) [Gr Pg - 23]
4. Start the FD fan A cooling pump (PS113), open its discharge valve (HS421) and open cooler
upstream valve (HS422) allow the oil to circulate for 5mins [Gr Pg - 23]
7.16 FD FAN A
1. Close FD FAN A circuit breaker (CB031) [Gr Pg – 82]
2. Ensure APH A main motor and ID FAN A (HS360 & PS64) is in running condition [Gr Pg - 17]
3. Open APH A outlet dampers (HS335 & HS752), check inlet guide vane (FC006) is in its
minimum position [Gr Pg - 17]
5. Start the FD Fan A (PS62) observe that the discharge damper (HS333 or HS367) will open in
7.17 ID FAN B LUBE OIL SYSTEM

1. Ensure ID FAN B LOP circuit breaker (CB065) is closed [Gr Pg – 84]
3. Start the ID fan B cooling fan A or B (PS111 or PS112) [Gr Pg - 22]
(HS458 or HS459) [Gr Pg - 22]
135
5. Open either filter A or B upstream valve (HS460 or HS461) and accumulator outlet valve
(HS746) allow the oil to circulate for 5mins [Gr Pg - 22]
7.18 ID FAN B
1. Close ID FAN B circuit breaker (CB047) [Gr Pg – 83]
2. Start APH B main motor (HS363) and open its flue gas inlet dampers (HS352 to HS355) [Gr
Pg - 17]
3. Open ID fan B outlet dampers (HS358 & HS359), check inlet guide vane (PC020) and VFD
(PC022) are in its minimum position [Gr Pg - 17]
5. Start the ID Fan B (PS65), observe that the discharge damper (HS356 or HS357) will open in
7.19 FD FAN B LUBE OIL SYSTEM

(HS428 or HS429) [Gr Pg - 23]
3. Open filter A or B upstream valve (HS432 or HS433), open accumulator outlet valve
4. Start the FD fan B cooling pump (PS74), open its discharge valve (HS430) and open cooler
7.20 FD FAN B
1. Close FD FAN B circuit breaker (CB048) [Gr Pg – 83]
2. Ensure APH B main motor and ID FAN B (HS363 & PS65) is in running condition [Gr Pg - 17]
3. Open APH B outlet dampers (HS341 & HS342), check inlet guide vane (FC007) is in its
minimum position [Gr Pg - 17]
4. Check all the bearing and winding temp are within the range and lube oil pressure is
normal
5. Start the FD Fan A (PS63) observe that the discharge damper (HS339 or HS753) will open in
6. Open the SADC in following positions [Gr Pg - 16]
a. AA,BC,CB,CD,DC,DE,ED,FF - 100%
b. OA,OB,OC & OD - 30%
c. A,B,C,D,E & F - 0%
136
7.21 GAS AND AIR SYSTEM
1. Open ID FAN A & B inlet guide vane (PC019 & PC020) to 100% in steps of 10% [Gr Pg - 17]
2. Gradually open ID FAN A & B VFD control (PC021 & PC022) to 20% and maintain negative
pressure inside boiler between -100 to -50pa [Gr Pg - 17]
3. Gradually open FD FAN A & B inlet guide vane (FC006 & FC007) to 5% and establish air flow
inside boiler [Gr Pg - 17]
4. Adjust both ID & FD FAN VFD and IGV to 40% and 7% respectively to attain minimum flow
inside boiler which is above 600t/hr and maintain furnace DP between 450 to 650pa [Gr Pg
- 17]
5. Put both ID FAN VFD control in AUTO with a set point of -25pa [Gr Pg - 17]
7.22 BOILER PURGE

1. Ensure Scanner air fan circuit breaker (CB084) is closed [Gr Pg – 86]
2. Start scanner air fan A or B (PS99 or PS100) its discharge pr will develop up to 9.5Kpa [Gr Pg
- 08]
3. Fill the boiler drum within the normal range -100 to 100mm [Gr Pg - 02]
4. Maintain the furnace pr within normal range within -50Kpa in negative pressure [Gr Pg -
17]
5. Keep burner tilt at 50% and SADC dampers at purge position [Gr Pg - 16]
6. Satisfy the entire purge permissive in Boiler purge page, once all conditions are satisfied
“READY FOR PURGE” Light will turn Red [Gr Pg - 50]
7. Now start the purge by giving START command in HS751 [Gr Pg - 50]
8. Boiler purge will commence and will continue for 300sec, once completed “PURGE
COMPLETE” Light will turn RED [Gr Pg - 50]
9. Give STOP command to HS751 [Gr Pg - 50]
10. Now RESET the MFT by giving RESET command to HS755, observe the NO MFT will reset
[Gr Pg - 50]
7. Adjust the SADC to following positions after boiler purge is completed[Gr Pg - 16]
d. AA,BC,CB,CD,DC,DE,ED,FF - 50%
e. OA,OB,OC & OD - 50%
f. A,B,C,D,E & F - 0%
7.23 BOILER LIGHT-UP

1. Open the LDO supply trip valve (HS576) and its return valve (HS577) [Gr Pg - 04]
2. Open the LDO supply control valve and gradually increase it to 20% in steps of 5% [Gr Pg -
04]
137
3. Charge Auxiliary steam header by Opening Aux steam from Unit-2 Hand controller (HC104)
to 100% in steps of 10% [Gr Pg - 45]
4. Open Aux steam source MOV (HS774) [Gr Pg - 45]
5. Gradually open Aux steam PCV (PC010) to 20% in steps of 5% and maintain the pressure
above 0.8Mpa [Gr Pg - 45]
6. Open Aux steam header Supply to Oil guns valve (HS142) [Gr Pg - 45]
7. Open Aux steam header to HFO guns valves (HS140 and HS141) open individual elevation
hand control valves to 100% (HC101, HC102 and HC103) [Gr Pg – 45]
8. Open SADC OA1 damper 30% to 50% gradually in steps of 10% [Gr Pg - 16]
9. Give START command to OA1 gun AUTO switch (HS756) [Gr Pg - 04]
10. Gun will come into service in the following sequence, first gun (HS579), then igniter
(HS580), steam valve (HS581), Oil valve (HS578), spark switch (HS582) and finally flame will
be ignited inside boiler [Gr Pg - 04]
11. Insert furnace temperature probe and observe the furnace temperature will gradually
increase [Gr Pg - 25]
12. If required we can take the gun in manually also without using AUTO switch by following
the above mentioned sequence [Gr Pg - 04]
15. Furnace temperature should not be >528DegC.
16. Do not put ESP in service during oil firing.
17. The firing rate should be controlled slowly enough and the drum wall temperature
increasing rate is recommended less than 1.5DegC/min. Allowable temperature difference
between drum upper and lower is 50DegC
18. Put 2 more burners in service of OA elevation when drum surface temp is > 100DegC
be ignited
23. At 0.1Mpa pressure flush the local drum level gauge glass (Not simulated)
24. At 0.2Mpa drum pressure close drum vents and open MSSV’s (HS298 & HS299) [Gr Pg – 02
& 03]
138
25. At 0.2Mpa drum pressure close super-heater drains & vents(HS273, HS277, HS278 &
HS124)
26. Mill can be put in service when all 4 oil corners are in service and Hot air temp > 150DegC
27. HFO burner can be put into service if
a. Furnace temp. should be more than 250DegC (Cold Startup) OR
b. Sec Air heater outlet air temp. is >125DegC (Hot Startup)
7.24 VACCUM PULLING

1. Ensure Vaccum Pumps circuit breaker (CB074) is closed [Gr Pg – 85]
2. Ensure that turbine is on barring gear [Gr Pg - 40]
3. Close the vacuum breaker valve (HS254 & HS255) [Gr Pg - 39]
4. Start vacuum pump A (PS49), open the separator make-up MOV (HS257), start its re-
circulation pump (PS50) open Vacuum pump suction valve (HS256) and open both vacuum
pump isolation valve (HS262 & HS263)ensure vacuum rises above -75kpa [Gr Pg - 39]
5. Start vacuum pump B (PS51), open the separator make-up MOV (HS259), start its re-
circulation pump (PS52) open Vacuum pump suction valve (HS258) and open both vacuum
pump isolation valve (HS262 & HS263)ensure vacuum rises above -85kpa [Gr Pg - 39]
7.25 GLAND STEAM SYSTEM

1. Ensure Gland Sealing Fans circuit breaker (CB072) is closed [Gr Pg – 85]
2. Open Aux steam source MOV (HS137) to gland steam system [Gr Pg - 45]
3. Start gland steam exhaust fan A (PS37) and open its inlet valve (HS144) [Gr Pg - 27]
4. Keep the gland steam drain MOV (HS151 & HS148)in open condition [Gr Pg - 27]
5. Keep the gland steam by-pass valve (HS150) in closed condition [Gr Pg - 27]
6. Open Gland steam supply valve (HS149) and gradually Supply gland sealing steam
(Between 7 to 21Kpa, 143DegC ) and ensure vacuum is < -93kpa [Gr Pg - 27]
7. Close the drain (HS151 & HS148) when the temp is >100DegC [Gr Pg - 27]
8. Using the temp controller maintain the temperature in the LP side <300DegC [Gr Pg - 27]
9. Ensure that gland seal steam temp & turbine shaft temp diff is < 110DegC [Gr Pg - 27]
10. During hot & warm startup apply gland sealing first and then start vacuum pulling.
7.26 TURBINE BY-PASS OPERATION

1. Ensure that drum pressure has reached 4.0Mpa [Gr Pg - 02]
2. Open HP bypass valve (PC014) so as to maintain MS pressure < 5.6Mpa Open LP bypass
valves (PC023 & PC024) so as to maintain HRH pressure to 1.0Mpa [Gr Pg - 38]
3. Open HP bypass spray valve (HS836 & TC033) so as to maintain HRH temp 340DegC. Switch
Controller to AUTO Mode [Gr Pg - 38]
139
4. Open LP bypass spray valves (HS838, TC035, HS837 and TC034) so as to maintain LP
Exhaust temp. < 90DegC. Switch Controller to AUTO Mode [Gr Pg - 38]
5. Do bypass operation until IP inlet pressure is > 1Mpa & temp is min 300DegC but not
exceeding 430DegC (56DegC above saturation temp) [Gr Pg - 38]
6. When HRH pressure is above 0.2MPa close HRH vent valves (HS281 to HS284) [Gr Pg - 03]
7.27 TURBINE ROLLING

1. Reset / Latch the turbine (HS839) [Gr Pg - 52]
a. HP & LP differential expansion, axial displacement, HP & IP & LP up and down
differential temperature, eccentricity, and differential temperature of inner & outer
wall of steam chamber are in limited range [Gr Pg - 41]
b. Main steam pressure: 5.6Mpa, temperature: 340DegC [Gr Pg - 03]
c. Reheat steam pressure: 1Mpa, temperature: 300DegC [Gr Pg - 03]
d. Difference between Main and reheat steam is >56DegC superheat degree [Gr Pg - 03]
e. Condenser vacuum at HP & LP side >-75KPa [Gr Pg - 40]
f. Eccentricity < 75 micron [Gr Pg - 41]
g. Lubricate oil temperature is between 38 to 42DegC [Gr Pg - 40]
h. Lubricate oil pressure: 0.1 to 0.18Mpa [Gr Pg - 40]
i. Turbine turning gear (HS077) ON [Gr Pg - 40]
j. DEH oil pr. Should be >12MPa [Gr Pg - 49]
8. Roll the turbine with HP & IP turbine both

a. Rolling is done through HP & IP turbine combined.
b. Initially speed is regulated by MSV ( for HP turbine ) & by IV ( for IP Turbine )
c. Open HP exhaust 4 valves (PC001 to PC004) by 20% [Gr Pg - 38]
d. Control HP exhaust steam to cond. temp to 60.C with spray valves (TC017 & TC018)
[Gr Pg - 38]
e. Put the turbine in PARTIAL arc mode (HS840), observe all the HP governing control
valves CV1 – CV4 will open in AUTO to 100% [Gr Pg - 52]
f. Select the AUTO command in HS841 to start turbine rolling in AUTO mode [Gr Pg - 52]
g. Raise the turbine speed to 400 rpm at rate of 20 rpm/min [Gr Pg - 52]
h. Give GO command in HS842 to start turbine rolling [Gr Pg - 52]
i. Check for any abnormality [Gr Pg - 52]
j. Raise the turbine speed to 2350 rpm at rate of 50 rpm/min [Gr Pg - 52]
k. During critical speed carefully observe bearing vibrations. Don’t hold the acceleration
during this speed range. (650-850rpm,1550-2150 rpm). Ensure that speed rise rate
during critical speed increases automatically [Gr Pg - 52]
l. Soak turbine at 2350 rpm for 30 min [Gr Pg - 52]
140
m. Give open command to CRH NRV. It will release the force closing of valve [Gr Pg - 38]
n. Main steam temperature slowly slide to 380, reheated steam temperature slowly slide
to 335. Main steam temp can increase to 430, but the temperature rise rate should
not be > 0.99.C/min [Gr Pg - 03]
o. Charge LPH 8(A,B), 7(A,B) , 6 & 5 from
i. First open water side valves (HS100, HS101, HS102, HS103, HS105, HS106,
HS115 & HS116) [Gr Pg – 31]
ii. Close Bypass Valves (HS117, HS750, HS104 & HS107) [Gr Pg – 31]
iii. Then from drip side (LC002 to LC007) to 50% [Gr Pg - 29]
iv. Ensure emergency drain valves are in closed condition (HS161 to HS164, HS737
& HS738) [Gr Pg - 29]
v. Open Ext-8 steam valves (HS207 & HS210) [Gr Pg - 26]
vi. Open Ext-7 steam valves (HS208 & HS209) [Gr Pg - 26]
vii. Open Ext-6 steam valves (HS198 & HS199) [Gr Pg - 26]
viii. Open Ext-5 steam valves (HS194 & HS195) [Gr Pg - 26]
ix. Observe axial shift is normal [Gr Pg - 41]
x. After the extraction temp rises above 120DegC close all its drain valve (HS193,
HS196, HS197 & HS200) [Gr Pg - 26]
p. Raise the turbine speed to 2950 rpm at rate of 40 rpm/min [Gr Pg - 52]
q. Raise speed to 3000 rpm at rate of 20 rpm /min, Maintain Turbine Speed at 3000 rpm
[Gr Pg - 52]
r. Carefully monitor following parameters [Gr Pg - 41]
i. Bearing vibrations
ii. Bearing temp
iii. Axial shift
iv. Differential Expansions
v. Condenser Vacuum
7.28 SYNCHRONISING
1. Ensure H2 pressure is 0.36Mpa. It will automatically rise to 4Mpa on getting warm [Gr Pg -
47]
2. Ensure that H2 purity is > 96% [Gr Pg - 47]
3. Ensure Speed > 2970 rpm [Gr Pg - 52]
4. Ensure that any one GCB isolator is closed and Earthing isolators are open [Gr Pg - 51]
5. After reaching 3000Rpm, close the field breaker (HS833) and start AVR in AUTO (HS834) [Gr
Pg - 51]
141
6. Now close the exciter breaker (HS831) and start excitation in AUTO (HS832), Change
DMC11 to AUTO mode with set point 20KV and observe the generator terminal voltage will
start to build up to 20KV [Gr Pg - 51]
7. Switch HS840 to FULL ARC, HS841 in MANUAL, HS842 to HOLD [Gr Pg - 52]
8. Close control valves manually from GCV04 to GCV02 fully and reduce GCV01 to 2% and
maintain 3000rpm by adjusting GCV01 [Gr Pg - 52]
9. After satisfying all the required conditions, start the synchronoscope (HS835) [Gr Pg - 52]
10. When the unit voltage matches with the grid voltage GCB (HS830) will close in AUTO and
power will be produced [Gr Pg - 51]
7.29 LOAD RISING

1. Take 30 MW (5%) load immediately to prevent reverse power.
2. Warm-up for 30 min at 30 MW (5% of rated load). During this period, maintain steam
temperature, pressure stability. Temperature rising rate should not be more than
110DegC/hr
3. Now take oil support in OB elevation any two adjacent guns (OB1&OB3 or OB2&OB4)
4. Open the HFO supply trip valve (HS602) and its return valve (HS603) [Gr Pg - 05]
5. Open the HFO supply control valve and gradually increase it to 20% in steps of 5% and put
in AUTO with a set point of 0.7Mpa [Gr Pg - 05]
6. Open the atomizing team PCV gradually and maintain pressure above 0.8Mpa [Gr Pg - 05]
7. Open SADC OB1 damper to 50% [Gr Pg - 16]
8. Give START command to OB1 gun AUTO switch (HS760) [Gr Pg - 05]
(HS606), steam valve (HS607 & HS608), Oil valve (HS604), spark switch (HS609) and finally
flame will be ignited inside boiler [Gr Pg - 05]
10. Open SADC OB3 damper to 50% [Gr Pg - 16]
11. Give START command to OB3 gun AUTO switch (HS762) [Gr Pg - 05]
13. Do not put ESP in service during oil firing
14. The firing rate should be controlled slowly enough and the drum wall temperature
increasing rate is recommended less than 2.5DegC/min. Allowable temperature difference
between drum upper and lower is 50DegC [Gr Pg - 02]
15. Put 2 more burners in service of OC elevation to increase the load [Gr Pg - 06]
16. Open SADC OC2 damper to 50% [Gr Pg - 16]
17. Give START command to OC2 gun AUTO switch (HS765) [Gr Pg - 06]
142
19. Open SADC OC4 damper to 50% [Gr Pg - 16]
20. Give START command to OC4 gun AUTO switch (HS767) [Gr Pg - 06]
flame will be ignited [Gr Pg - 06]
7.30 PA FAN A LUBE OIL SYSTEM

i. Check the tank oil level is in normal condition and all the bearing and winding
ii. Start lube oil pump A or B (PS78 or PS79) and open its corresponding discharge valve
(HS437 or HS438) [Gr Pg - 24]
iii. Open filter A or B upstream valve (HS441 or HS442), open accumulator outlet valve
iv. Start the PA fan A cooling pump (PS77), open its discharge valve (HS439) and open cooler
7.31 PA FAN A
1. Close PA FAN A circuit breaker (CB032) [Gr Pg – 82]
2. Ensure APH A main motor and ID & FD FAN A (HS360, PS64 & PS62) is in running condition
[Gr Pg - 17]
3. Open APH A outlet damper (HS329) and cold air outlet damper (HS328), check inlet guide
vane (PC017) is in its minimum position [Gr Pg - 17]
5. Start the PA Fan A (PS60) observe that the discharge damper (HS327) will open in interlock
[Gr Pg - 17]
7.32 SEAL AIR FAN A

1. Ensure Seal air Fans circuit breaker (CB068) is closed [Gr Pg – 84]
2. Ensure PA FAN A (PS60) is in running condition [Gr Pg - 18]
3. Open Seal air fan A filter inlet & outlet damper (HS313 & HS315) [Gr Pg - 18]
4. Start the Seal air Fan A (PS58) observe that the discharge damper (HS316) will open in
143
5. Its discharge pr will rise up to 13Kpa and observe the DP have to be above 2Kpa [Gr Pg - 18]
7.33 MILL A LUBE OIL SYSTEM

1. Ensure all Mill’s LOP circuit breaker (CB063) is closed [Gr Pg – 84]
(HS547 or HS548) [Gr Pg - 10]
4. Open filter A or B upstream valve (HS549 or HS550), allow the oil to circulate for 5mins [Gr
Pg - 10]
7.34 MILL A
1. Close MILL A circuit breaker (CB038) [Gr Pg – 82]
2. Ensure all the dampers and MOV’s are in closed condition except Knife gate(HS775 to
HS778) and all the bearing and winding temperatures are within the range [Gr Pg - 10]
3. Open seal air damper and MOV to MILL A (HS321 & HS465) [Gr Pg - 10]
4. Open seal air damper to feeder (HS474) [Gr Pg - 10]
5. Open COLD AIR damper (HS462) and its control valve (TC027)to 20% [Gr Pg - 10]
6. Open HOT AIR damper (HS462) and its control valve (FC008)to 20% gradually in steps of
5%, maintain the mill exhaust temperature within 70DegC [Gr Pg - 10]
7. Open feeder inlet & outlet damper (HS473 & HS475) [Gr Pg - 10]
8. Open all 4 MDV’s (HS467 to HS470) gradually keeping in note of boiler furnace pressure
9. Open all 4 SADC (HC112, HC133, HC154 & HC175)of MILL A to 50% [Gr Pg - 10]
10. Start coal feeder (HS472) increase the coal flow (RC001)to 20% and start MILL A (HS466)
[Gr Pg - 10]
11. Observe the flame intensity will start to increase, maintain the mill exit temperature within
75DegC [Gr Pg - 10]
12. Gradually increase HOT AIR (FC008) and coal flow (RC001) to 70% and 85% respectively [Gr
Pg - 10]
13. Maintain the total mill air flow within 120m3/hr and put FC008 in AUTO [Gr Pg - 10]
14. Maintain coal flow at 45 T/hr and put RC001 in AUTO [Gr Pg - 10]
15. Observe all the bearing & winding temperature are in normal range [Gr Pg - 10]
16. Boiler pressure rise rate should not be > 0.1Mpa / min [Gr Pg - 02]
17. Put one more mill in service when hot air temp > 170DegC [Gr Pg - 11]
144
7.35 MILL B LUBE OIL SYSTEM
(HS552 or HS553) [Gr Pg - 11]
Pg - 11]
7.36 MILL B
1. Close MILL B circuit breaker (CB055) [Gr Pg – 83]
HS782) and all the bearing and winding temperatures are within the range [Gr Pg - 11]
3. Open seal air damper and MOV to MILL B (HS322 & HS479) [Gr Pg - 11]
5. Open COLD AIR damper (HS476) and its control valve (TC028)to 20% [Gr Pg - 11]
6. Open HOT AIR damper (HS477) and its control valve (FC009)to 20% gradually in steps of
8. Open all 4 MDV’s (HS481 to HS484) gradually keeping in note of boiler furnace pressure [Gr
Pg - 11]
9. Open all 4 SADC (HC114, HC135, HC156 & HC177)of MILL B to 50% [Gr Pg - 11]
10. Start coal feeder (HS486) increase the coal flow (RC002)to 20% and start MILL B (HS480)
[Gr Pg - 11]
75DegC [Gr Pg - 11]
12. Gradually increase HOT AIR (FC009) and coal flow (RC002) to 70% and 85% respectively
15. Observe all the bearing & winding temperature are in normal range
7.37 ASH HANDLING PLANT

7.37.1 FLY ASH
1. Ensure all circuit breaker in AHP board is closed [Gr Pg – 87]
2. Start the air compressor (S006) for supplying air to fluidize ash particles and open block
valve (S009) for air flow [Gr Pg - 75]
3. Open all the block valves from air preheater, economizer and electrostatic precipitator
hoppers (S001, S002, S003, S004 & S005) [Gr Pg - 75]
145
4. All the ashes are fluidized by means of air and sent to the intermediate silo, where
pressure and level are maintained with the help of vent valve (S010) and flow valves
(S011,S012 & S013) [Gr Pg - 75]
5. Start Service water pump A (S007) to the silos for mixing water and ash. Open block Valves
(S014 & S015) to be opened to accommodate water flow to silos [Gr Pg - 75]
6. Dry ash should be collected by opening the chute (S013) [Gr Pg - 75]
7. Both silos levels are maintained and wet ash is collected by opening valve S016 for Silo 1
and S017 for Silo 2 [Gr Pg - 75]
7.37.2 BOTTOM ASH

1. The ashes collected in the bottom ash hopper are crushed with the help of clinker crusher
(S051 & S052) [Gr Pg - 76]
2. Open S070 to fill water to ash settling tank [Gr Pg - 76]
3. Start Ash sludge pump A (S031) which supply water to mix with ash in the bottom ash
conveyor by opening the valve (S053 & S054) [Gr Pg - 76]
4. This mixture sent to the dewatering bin, where water will be separated and semi solid ash
will be collected in the truck and remaining will be sent to the Ash settling tank for
recycling [Gr Pg - 76]
5. Open bottom ash conveyor valves (S055, S056, S059 & S060) from clinker crusher to the
dewatering bin [Gr Pg - 76]
6. Start either one of ash pump (S033 or S034) which will transfer a portion of the wet ash to
a distant ash pond, where ash will be precipitated and recycled [Gr Pg - 76]
7. Open valves S063 or S064 from dewatering bin to Ash settling tank [Gr Pg - 76]
8. In ash settling tank more water will be recycled to clinker by means of Ash sluice pump for
mixing with ash [Gr Pg - 76]
9. The sludge portion of ash settling tank is sent to dewatering bin for further separation by
starting the pump sludge pump (S035) and open valves (S061 or S062) [Gr Pg - 76]
10. Levels should be maintained with the help of block valves S065 and S066 [Gr Pg - 76]
7.38 LOAD RISING

1. Raise the load to 60 MW( 10% )
2. Changeover from ST to UT, close HS843 & open HS844 [Gr Pg - 51]
3. Close HP turbine 4 exhaust valves (PC001 to PC004) [Gr Pg - 38]
4. Open CRH NRV (HS129) [Gr Pg - 38], close economizer re-circulation valve (HS306) [Gr Pg -
02]
5. Ensure that HP Turbine drain valve closed (HS127 & HS128) [Gr Pg - 38]
6. At 90 MW load ensure to close turbine exhaust hood spray valves (TC013 to TC016) [Gr Pg -
38]
146
7. Raise load to 120 MW
8. Changeover Gland steam to CRH extraction steam, open CRH inlet MOV (HS152) and its
control valve (PC005) to 15% decrease auxiliary line control valve (PC013) to 15% [Gr Pg -
27]
9. Raise load at the rate of 3 MW/min.
10. At 180 MW load changeover auxiliary steam on unit, open CRH inlet MOV (HS138) and its
control valve (PC006) to 25% and put it in AUTO with a Set point of 0.8Mpa [Gr Pg - 45]
11. Now close Aux steam from unit-2 valve to 0% (HS774 & PC010) [Gr Pg - 45]
12. At 180 MW load change over Dearator steam to extraction -4 [Gr Pg - 26]
a. Open Ext-4 valves (HS177 to HS179) [Gr Pg - 38]
b. Open IP cylinder to Dearator isolation valves (HS205 & HS206) [Gr Pg - 38]
c. Open Dearator inlet move (HS191) and HC220 to 100% [Gr Pg - 38]
d. Open IP cylinder to Aux steam line valves HS182 & HC221 to 100% [Gr Pg - 45]
e. Close Aux to Dearator valves (HS801, HS802, PC011 & PC012) to 0% [Gr Pg - 45]
13. At 180 MW Charge HP Heater from low pr to high pr
a. First open water side valves (HS227 & HS228) [Gr Pg - 32]
b. Then from drip side (LC009 to LC011) to 70% [Gr Pg - 28]
c. Ensure emergency drain valves are in closed condition (HS735, HS736 & LC008) [Gr
Pg - 28]
d. Open Ext-3 steam valves (HS203, HS173, HS174 & HS204) [Gr Pg - 26]
e. Open Ext-2 steam valves (HS212, HS165, HS166 & HS213) [Gr Pg - 26]
f. Open Ext-1 steam valves (HS169 & HS170) [Gr Pg - 26]
g. Observe axial shift is normal [Gr Pg - 41]
h. After the extraction temp rises above 120DegC close all its drain valve (HS167,
HS168, HS171, HS172, HS175 & HS176) [Gr Pg - 26]
14. At 180 MW load put TDBFP in service.
7.39 BFPT A LUBE OIL SYSTEM

(HS235 or HS238) [Gr Pg - 36]
3. Open filter A or B upstream valve (HS236 or HS237), open cooler A MCV (HC105) to 50%
and open brg lube oil line (HS241), ensure oil pressure of 0.3Mpa at bearing inlet and allow
the oil to circulate for 5mins [Gr Pg - 36]
147
7.40 BFPT A
1. Close TD-BFP A & B circuit breaker (CB033 & CB050) [Gr Pg – 82 & 83]
2. Ensure EH oil system of main turbine is charged
3. Check the dearator level have to be above 800mm, all the bearing and winding temp have
4. Open TDBFP exhaust valve (HS233) to condenser and raise vacuum and its drain in closed
condition (HS234) [Gr Pg - 30]
5. Ensure 4th extraction steam pressure is > 0.5Mpa and temp is >300DegC [Gr Pg - 26]
6. Open the BFPT A suction valve (HS218), open the recirculation valve (FC004) above 90%
and check the discharge valve (HS219) is in closed condition [Gr Pg - 32]
8. Open Steam inlet valve from Ext-4 (HS183 & HS804) and ensure line temp rises to 300DegC
[Gr Pg - 30]
6. Now start the BFPT-A (PS39) its discharge valve (HS219) will open in interlock, now
gradually raise the BFPT speed control (RC007) to 15%. Observe the speed of BFP will
increase gradually [Gr Pg - 32]
7. Observe the discharge pressure and flow will increase gradually, and allow the motor
8. Soak turbine at 1000 rpm for 30 min
9. Increase the speed up to 3000 rpm (min Recirculation valve should remain open) [Gr Pg -
30]
10. Increase the speed slowly and balance the discharge pr with other running BFP [Gr Pg - 32]
11. Maintain same suction flow as other running BFP [Gr Pg - 32]
12. Gradually balance both the running BFP’s speed control to maintain MS flow & drum level
13. At 200 MW load put 3rd mill in service [Gr Pg - 12]
7.41 MILL C LUBE OIL SYSTEM

(HS557 or HS558) [Gr Pg - 12]
Pg - 12]
7.42 MILL C
1. Close MILL C & E circuit breaker (CB039 & CB040) [Gr Pg – 82]
2. Close MILL D & F circuit breaker (CB056 & CB057) [Gr Pg – 83]
148
HS786) and all the bearing and winding temperatures are within the ran ge [Gr Pg - 12]
4. Open seal air damper and MOV to MILL B (HS323 & HS493) [Gr Pg - 12]
6. Open COLD AIR damper (HS490) and its control valve (TC029) to 20% [Gr Pg - 12]
7. Open HOT AIR damper (HS491) and its control valve (FC010) to 20% gradually in steps of
9. Open all 4 MDV’s (HS495 to HS498) gradually keeping in note of boiler furnace pressure [Gr
Pg - 12]
10. Open all 4 SADC (HC118, HC139, HC160 & HC181) of MILL B to 50% [Gr Pg - 12]
11. Start coal feeder (HS500) increase the coal flow (RC003) to 20% and start MILL B (HS494)
[Gr Pg - 12]
75DegC [Gr Pg - 12]
13. Gradually increase HOT AIR (FC010) and coal flow (RC003) to 70% and 85% respectively [Gr
Pg - 12]
16. Observe all the bearing & winding temperature are in normal range [Gr Pg - 12]
7.43 LOAD RISING

1. At 240 MW load withdraw oil support of running mills whose loading is > 60%.
2. 240 MW load put one more BFP & CEP in service [Gr Pg – 31 & 32]
3. When flue gas temp is > 120DegC, charge ESP (Not simulated)
7.44 BFPT B LUBE OIL SYSTEM

(HS244 or HS247) [Gr Pg - 37]
3. Open filter A or B upstream valve (HS245 or HS246), open cooler A MCV (HC107) to 50%
and open brg lube oil line (HS241), ensure oil pressure of 0.3Mpa at bearing inlet and allow
the oil to circulate for 5mins [Gr Pg - 37]
149
7.45 BFPT B
1. Ensure EH oil system of main turbine is charged
2. Check the dearator level have to be above 800mm, all the bearing and winding temp have
3. Open TDBFP exhaust valve (HS242) to condenser and raise vacuum and its drain in closed
condition (HS243) [Gr Pg - 30]
4. Ensure 4th extraction steam pressure is > 0.5Mpa and temp is >300DegC [Gr Pg - 26]
5. Open the BFPT B suction valve (HS221), open the recirculation valve (FC003) above 90%
and check the discharge valve (HS222) is in closed condition [Gr Pg - 32]
7. Open Steam inlet valve from Ext-4 (HS187 & HS805) and ensure line temp rises to 300DegC
[Gr Pg - 30]
8. Now start the BFPT-A (PS40) its discharge valve (HS222) will open in interlock, now
gradually raise the BFPT speed control (RC008) to 15%. Observe the speed of BFP will
increase gradually [Gr Pg - 32]
9. Observe the discharge pressure and flow will increase gradually, and allow the motor
10. Soak turbine at 1000 rpm for 30 min [Gr Pg - 30]
11. Increase the speed up to 3000 rpm (min Recirculation valve should remain open) [Gr Pg -
30]
12. Increase the speed slowly and balance the discharge pr with other running BFP
13. Maintain same suction flow as other running BFP
14. Gradually balance both the running TDBFP speed control to maintain MS flow & drum level
[Gr Pg - 32]
15. Decrease the scoop control of MD-BFP (LC017) to 0%, open its recirculation valve (FC002)
to 100% then close the discharge valve of MD-BFP and stop MD-BFP (PS41) [Gr Pg - 32]
16. Now maintain the drum level with both running TDBFP speed control (RC007 & RC008) [Gr
Pg - 32]
7.46 LOAD RISING

1. At 360 MW load put MILL D in service [Gr Pg - 13]
2. At 400MW withdraw all the oil support in boiler
3. At 450 MW load put MILL E in service [Gr Pg - 14]
4. Normalize all the process parameters and raise load to 600 MW by switching to AUTO
control.
5. Ensure that all parameters are stable at normal values & all control loops are on Auto
6. Ensure all the drain valves in all the systems are in closed condition
7. Normal operating parameters
150
a. Power - 600 MW
b. Reactive power - 372 MVAR
c. SH pressure - 16.8 Mpa
d. SH temperature - 538 DegC
e. RH pressure - 3.35 Mpa
f. RH temperature - 538 DegC
g. FW flow - 1762 T/hr
h. MS flow - 1872 T/hr
i. Coal flow - 230 T/hr
j. Drum Level - -24mm
k. Total Air flow - 2135 T/hr
l. Furnace Pr - -20 Kpa
m. O2 - 3.5 to 4.5%
n. Lube oil pr - 0.15 Kpa
o. Vacuum - -91 Kpa
7.47 SWITCHING TO AUTO CONTROL

1. After following normal light up procedures synchronize generator with grid and raise the
loading in fuel section manually to increase the power production.
2. Now gradually raise the air flow in FD to 2135 T/hr and switch FD vane FC006 & FC007 in
cascade mode.
3. Now switch Air Master DMC03 in AUTO mode with O2 set point of 3.5%, now FD air flow
can be modified by adjusting DMC03.
4. Maintain the Furnace pressure around -70pa and switch ID fan VFD PC021 & PC022 in
cascade mode.
5. Switch Furnace pressure master DMC04 in AUTO mode with Set point of -70pa, now
Furnace pressure can be modified by adjusting DMC03.
6. Switch all running mill hot air damper control FC008 to FC013 in cascade mode and put all
Mill master control DMC05 to DMC10 in Auto with set point of 46 T/hr per mill
7. Switch coal feeder speed control RC001 to RC006 in cascade mode with a set value of 46
T/hr and put DMC01 in AUTO with set point of 230 T/hr
8. Boiler Master – Put DMC14 in AUTO and Fuel master in Cascade mode
9. Load Control – Put DMC18 in AUTO and Governing Valve control GCV01 to GCV04 in
cascade mode
10. By adjusting DMC18 (LOAD TARGET) we can increase or decrease the Generator power.
151
8 600MW SHUT-DOWN PROCEDURE
1. Prior to performing a shut-down of the simulated power plant, the Instructor must first
download the Design Start IC, and select “Run Simulator” from the Instructor Functions
Menu.
2. Note that the procedures listed below represent a typical shut-down of a power plant. If
your practice differs from the procedures outlined here, changes or substitutions should be
made.
3. Some operations may be performed in parallel and not sequentially as listed.
4. In general, all equipment is on, and all controllers are in AUTO or CASCADE.
8.1 LOAD DECREASING

1. Inform all concerned personnel (Instructor) that the Plant is being shut-down. Complete all
pre-shutdown checks and procedures.
2. Check that all controllers are on AUTO or CASCADE; and A/M stations are on AUTO.
3. Set the Load Demand Local Manual Station (HC503) at 87.5 % [Gr Pg - 52]
4. Place the Load Control (HS523) in LOCAL [Gr Pg - 52]
5. Place the Governor Control (HS841) in MANUAL [Gr Pg - 52]
6. Place the Burner Tilt Control (HC131, HC152, HC173 & HC194) in MANUAL [Gr Pg - 08]
7. Place Reheat Temperature Controller (TC001 & TC002) in MANUAL [Gr Pg - 03]
8. Adjust the Reheat Temperature Controller (TC001 & TC002) output to 20 % [Gr Pg - 03]
9. Place Reheat Temperature Controller (TC001 & TC002) in AUTO (set point to be 540) [Gr Pg
- 03]
10. Reduce the load to approximately 500 MW (Generator Power)
11. Place Boiler Master Controller (DMC14) in MANUAL [Gr Pg - 53]
12. Open Governor Control (GCV01 - 04) to 100 % [Gr Pg - 52]
13. Gradually decrease the coal flow in MILL E (RC005), maintain the mill exit temperate within
normal range by adjusting mill airflow (FC012 & TC031) [Gr Pg - 53]
14. Now decrease RC005 To minimum and stop the feeder (HS528), stop MILL E (HS522), close
all its HAD, CAD, all MDV’s, feeder I/L, O/L & Seal air dampers [Gr Pg - 14]
15. Now close all the SADC dampers of MILL E [Gr Pg - 16]
16. Now take all the Mill master controls in Manual [Gr Pg - 53]
17. Now open the OA gun layer supply and return valve (HS576 & HS577) maintain its pressure
at 1 Mpa (PC007) [Gr Pg - 04]
18. Gradually decrease the coal flow in MILL D (RC004), maintain the mill exit temperate within
19. Now decrease RC004 To minimum and stop the feeder (HS514), stop MILL D (HS508), close
20. Now close all the SADC dampers of MILL D [Gr Pg - 16]
152
21. start OA1 gun in AUTO and open its SADC AIR to 50% [Gr Pg - 16]
22. Gradually decrease the load to 350MW
23. Maintain SH & RH temperature above 520 DegC [Gr Pg - 02]
24. Gradually decrease the loading in ID,FD & PA fans According to Load [Gr Pg - 17]
25. Maintain the drum Level within range [Gr Pg - 02]
26. Gradually decrease the coal flow in MILL C (RC003), maintain the mill exit temperate within
27. Now decrease RC003 To minimum and stop the feeder (HS500), stop MILL C (HS494), close
28. Now close all the SADC dampers of MILL C [Gr Pg - 16]
29. start OA2 gun in AUTO and open its SADC AIR to 50% [Gr Pg - 16]
30. Reduce load to 200MW
31. At 180MW change-over from Ext-4 steam to Aux steam in Aux header [Gr Pg - 45]
32. At 180MW Change over Dearator from Ext-4 Steam to Aux Steam [Gr Pg - 26]
33. At 180MW change-over from 2 BFPT to 1 MD-BFP, maintain drum level within normal range and
stop one CEP [Gr Pg - 32]
34. At 180MW CUT-OFF HP heaters
a. Close Ext-1 steam valves (HS169 & HS170) [Gr Pg - 26]
b. Close Ext-2 steam valves (HS212, HS165, HS166 & HS213) [Gr Pg - 26]
c. Close Ext-3 steam valves (HS203, HS173, HS174 & HS204) [Gr Pg - 26]
d. Then close drip valve (LC009 to LC011) to 0% [Gr Pg - 28]
e. Open emergency drain valves (HS735, HS736 & LC008) [Gr Pg - 28]
f. Then close water side valves (HS227 & HS228) [Gr Pg - 28]
g. Observe axial shift is normal [Gr Pg - 41]
h. After the extraction temp drops below 120DegC open all its drain valve (HS167, HS168,
HS171, HS172, HS175 & HS176) [Gr Pg - 26]
35. Gradually decrease the air flow inside boiler using ID, FD & PA fans and maintain furnace pressure
[Gr Pg - 17]
36. Gradually decrease the coal flow in MILL B (RC002), maintain the mill exit temperature
within normal range by adjusting mill airflow (FC009 & TC028) [Gr Pg - 11]
37. Now decrease RC002 To minimum and stop the feeder (HS486), stop MILL B (HS480), close
38. Now close all the SADC dampers of MILL B [Gr Pg - 16]
39. At 80MW CUT-OFF LP heaters
a. Close Ext-5 steam valves (HS194 & HS195) [Gr Pg - 26]
b. Close Ext-6 steam valves (HS198 & HS199) [Gr Pg - 26]
c. Close Ext-7 steam valves (HS208 & HS209) [Gr Pg - 26]
d. Close Ext-8 steam valves (HS207 & HS210) [Gr Pg - 26]
e. Then close drip side valves (LC002 to LC007) to 0% [Gr Pg - 29]
f. Open emergency drain valves (HS161 to HS164, HS737 & HS738) [Gr Pg - 29]
g. Then Close water side valves (HS100, HS101, HS102, HS103, HS105 & HS106) [Gr Pg - 29]
153
h. Observe axial shift is normal [Gr Pg - 41]
i. After the extraction temp drops below 120DegC open all its drain valve (HS193, HS196,
HS197 & HS200) [Gr Pg - 26]
40. Gradually decrease the coal flow in MILL A (RC001), maintain the mill exit temperature
within normal range by adjusting mill airflow (FC008 & TC027) [Gr Pg - 10]
41. Now decrease RC002 To minimum and stop the feeder (HS472), stop MILL A (HS466), close
42. Now close all the SADC dampers of MILL A [Gr Pg - 16]
43. Reduce the load below 40MW and change-over fro UT to ST close ST breaker HS844 and
open UT breaker HS843 [Gr Pg - 51]
44. Decrease load below 20MW and trip the Boiler Using MFT PS (HS754), Turbine will tripin
45. Observe the Generator circuit breaker will open in AUTO else open it manually [Gr Pg - 51]
46. All the equipments in boiler and turbine will trip due to MFT command, normalize all the
schemes
47. When the drum pr is below 0.2 Mpa open all the Vents and drains [Gr Pg - 02]
48. Maintain condenser level and Stop CEP A (PS34) [Gr Pg - 31]
49. Stop the APH A & B (HS360 & HS363) [Gr Pg - 17]
50. Close all LDO & HFO supply and return valves [Gr Pg – 04, 05]
51. Place all the controllers in manual and reduce it to 0%
52. Reduce Turbine gland steam to 0 Kpa and close its supply valve (HS149 & HS152) [Gr Pg - 27]
53. Start CO2 Purging in Generator by opening (HS713 & HS714) CO2 purity will increase and safely
remove H2 from generator, when the purity is 98% Close all the valves [Gr Pg - 47]
54. Check all the schemes for abnormalities and take required action.
154
9 600MW THERMAL POWER PLANT MODEL-GRAPHICS
STEAM DRUM AN DRAIN SYSTEM
SUPERHEATER & REHEATER SYSTEM
155
LDO (OA) ELEVATION OIL GUN SYSTEM
HFO (OB) ELEVATION OIL GUN SYSTEM
156
FLAME DETECTION SYSTEM
ALL MILL OVERVIEW
157
MILL A
BURNER SYSTEM
158
GAS AND AIR SYSTEM
SEAL AIR SYSTEM
159
ID FAN SYSTEM
FD FAN SYSTEM
160
PA FAN SYSTEM
ID FAN OIL SYSTEM
161
FD FAN OIL SYSTEM
PA FAN OIL SYSTEM
162
FURNACE SYSTEM
EXTRACTION STEAM SYSTEM
163
TURBINE GLAND STEAM SYSTEM
HP HEATER AND DRAIN SYSTEM
164
LP HEATER AND DRAIN SYSTEM
BFP-T STAEM AND WATER SYSTEM
165
CONDENSATE WATER SYSTEM
FEED-WATER SYSTEM
166
BFP-T PUMP PROPER SYSTEM
MD-BFP PUMP PROPER SYSTEM
167
BFPR-T A LUBE OIL SYSTEM
MAIN, REHEAT & BY-PASS SYSTEM
168
TURBINE EXTRACTION SYSTEM
TURBINE LUBE OIL SYSTEM
169
TURBINE TSI & METAL TEMP
OPEN CYCLE COOLING WATER SYSTEM
170
CLOSED CYCLE COOLING WATER SYSTEM
CIRCULATING WATER SYSTEM
171
AUXILIARY STEAM SYSTEM
GENERATOR STATOR COOLING WATER SYSTEM
172
GENERATOR HYDROGEN COOLING SYSTEM
GENERATOR SEAL OIL SYSTEM
173
EH OIL SYSTEM
DEH GOVERNING SYSTEM
174
MASTER CONTROL SYSTEM
GENERATOR SYSTEM
175
400KV BUS BAR SYSTEM
11KV ST BOARD 1A
176
11KV ST BOARD 1B
11KV UNIT BOARD 1A
177
11KV UNIT BOARD 1B
415V BMCC
178
415V TMCC
EMERGENCY MCC
179
ESP & APH BOARD
DIESEL GENERATOR
180
DC BATTERY BANK
EMERGENCY UPS
181
DM PLANT OVERVIEW
CATION EXCHANGER
182
ANION EXCHANGER
ANION EXCHANGER REGENERATION
183
MIXED BED REGENERATION
CATION EXCHANGER REGENERATION
184
FLY ASH HANDLING
BOTTOM ASH HANDLING
185
COAL UNLOADING
COAL DISTRIBUTION
186
10 600MW POWER PLANT MALFUNCTIONS
S.No Malfunction Indication Effects Actions
• Rapid drop in drum • Line up and Start

level Stand-by Feed
1 BFW Booster BFW Booster • Rise in De-aerator Pump before
Pump-A Trip Pump-A Trip level Drum level
Alarm • Continuous Drop in Protection comes
Feed Water d/p into action
• Drop in both HP-
Heater Drip level
• Rise in Drum
Pressure
• Rapid Drop in De- • Line up and Start
aerator level Stand-by
2 Condensate Condensate • Rise in Hot-well level Condensate Pump
Pump-A Trip Pump-A Trip • Rapid drop in before turbine
Alarm Vacuum getting tripped on
• Drop in all LP- low vacuum inside
Heater Drip level condenser
• Rapid drop in drum • Line up and Start
level Stand-by Feed
• Rise in De-aerator Pump before
3 BFW Pump-B BFW Pump-B level Drum level
Turbine Trip Turbine Trip • BFPT casing temp Protection comes
Alarm will drop into action
• Continuous Drop in
Feed Water d/p
Heater Drip level
• Rise in Drum
Pressure
• Rapid drop in drum • If BFPT is
level available then line
• Rise in De-aerator up and start it.
4 BFW Pump-C BFW Pump-C level • If BFPT is not
Trip Trip Alarm • Continuous Drop in available then
Feed Water d/p rectify the problem
• Drop in both HP- in MD-BFP and
Heater Drip level start it before
• Rise in Drum Drum level
Pressure Protection comes
• Drop in Motor into action
winding & bearing
temp
187
• Sudden Rise and • Line up and Start
then drop in feed Stand-by Boiler
water and drum level cycle Pump before
5 Boiler Cycle Boiler Cycle • Sudden drop in SH Drum level
Pump B Trip Pump B Trip & RH Pressure Protection comes
Alarm • Rise and then drop into action
in SH & RH temp
Heater Drip level
• Drop in Feed Water
Temperature
• Corresponding ID, • Line up and Start
FD & PA fan will trip Stand-by APH
6 APH Main APH Main • Furnace pressure will Auxiliary motor
Motor A Trip Motor A Trip fluctuate • Start tripped ID,
Alarm • Air flow to boiler will FD & PA fan and
drop suddenly normalize Gas &
• O2 will immediately Air system
drop
• Sudden drop in SH
& RH temperature
• Sudden drop in • Rectify the
condenser vacuum problem in
7 Circulating Circulating • Sudden drop in load Tripped CWP and
Water Pump B Water Pump B • Drum level will start it before
Trip Trip Alarm fluctuate Turbine vacuum
• Condenser inlet Protection comes
water pr will drop into action
• SH & RH
temperature will
increase
8 Make-up water Make-up water • Condenser level will • Line up and Start
Pump A Trip Pump A Trip drop Stand-by pump
Alarm
• Sudden drop in • Line up and Start
condenser vacuum Stand-by pump
9 Condenser Condenser • Sudden drop in load before Turbine
Vacuum Pump Vacuum Pump • Drum level will vacuum Protection
B Trip B Trip Alarm fluctuate comes into action
• Pump winding temp
will decrease
• SH & RH
temperature will
increase
• Furnace pr will • Stop Mill D & E
fluctuate and take 2 oil guns
10 PA FAN A PA FAN A Trip • All Mill Exit temp for support firing,
Trip Alarm will decrease decrease load to
400MW
188
• APH O/L PA temp • Maintain mill temp
will drop above 70C
• APH O/L flue gas • Maintain SH &
temp will fluctuate RH temp
• Sudden rise in SH & • Rectify the
RH temperature problem in
Tripped PA Fan,
start it and
normalize all the
systems
• Furnace pr will • Stop Mill C, D &
fluctuate E and take 2 oil
• Sudden drop in guns for support
11 FD FAN A FD FAN A Trip Airflow and O2 firing, decrease
Trip Alarm • One side inlet airflow load to 300MW
will be zero • Maintain SH, RH
• APH O/L flue gas temp & Furnace Pr
temp will fluctuate • Rectify the
• Sudden drop in load problem in
• Sudden drop in SH Tripped FD Fan,
& RH temperature start it and
normalize all the
systems
• Furnace pr will • Stop
fluctuate Corresponding PA
• Sudden drop in FAN, Mill C, D &
12 ID FAN A Trip ID FAN A Trip Airflow and O2 E and take 2 oil
Alarm • One side inlet airflow guns for support
will be zero firing, decrease
• APH O/L flue gas load to 200MW
temp will fluctuate • Maintain SH, RH
• Sudden drop in load temp & Furnace Pr
• Sudden drop in SH • Rectify the
& RH temperature problem in
Tripped ID Fan
and normalize all
the systems
• All mill seal air pr • Take oil guns for
will drop support firing
13 Seal Air Fan A Seal Air Fan A • Sudden drop in DP • Line up and Start
Trip Trip Alarm will trip all Mills Stand-by fan
• Furnace pr will • Take all mills into
fluctuate service
• Sudden drop in load • Maintain SH, RH
• Sudden drop in SH temp & Furnace Pr
& RH temperature • Normalize all the
system and rise
load
• Outlet air pr will • Line up and Start
14 Scanner Air Scanner Air Fan drop Stand-by Scanner
air fan before
189
Fan A Trip A Trip Alarm • Sudden drop in DP MFT acts in 30 sec
will trigger MFT in
30sec
• Coal feeder current • Take oil guns for
will drop to zero support firing
15 Coal Feeder B Coal • Mill will trip in • Line up and Start
Trip Feeder B interlock Stand-by Mill
Trip • Coal flow will • Close all the
Alarm decrease to 0 tons dampers in the
• Mill exit temperature tripped mill
will increase • Maintain SH, RH
• Normalize all the
system and rise
load
• Coal feeder current • Take oil guns for
will drop to zero support firing
16 Coal Feeder E Coal • Mill will trip in • Line up and Start
Trip Feeder E interlock Stand-by Mill
Trip • Coal flow will • Close all the
Alarm decrease to 0 tons dampers in the
• Mill exit temperature tripped mill
will increase • Maintain SH, RH
system and rise
load
• Mill exit temp will • Take oil guns for
decrease support firing
17 Mill A Trip Mill A Trip • Mill all brg temp will • Line up and Start
Alarm decrease Stand-by Mill
• Mill current will drop • Close all the
to zero dampers in the
• Sudden drop in load tripped mill
• Sudden drop in SH • Maintain SH, RH
& RH temperature temp & Furnace Pr
system and rise
load
• Mill exit temp will • Take oil guns for
decrease support firing
18 Mill F Trip Mill F Trip • Mill all brg temp will • Line up and Start
Alarm decrease Stand-by Mill
• Mill current will drop • Close all the
to zero dampers in the
• Sudden drop in load tripped mill
• Sudden drop in SH • Maintain SH, RH
& RH temperature temp & Furnace Pr
system and rise
190
load
• Mill exit temp will • Open mill fire
Mill B Temp decrease protection MOV
19 Fire in Mill B will rise • Mill trips if temp rise • Take oil guns for
above 100 DegC support firing
• Mill current will drop • Line up and Start
to zero Stand-by Mill
• Sudden drop in load • Close all the
• Sudden drop in SH dampers in the
& RH temperature tripped mill
• Maintain SH, RH
temp & Furnace Pr
system and rise
load
• Mill exit temp will • Open mill fire
Mill E Temp decrease protection MOV
20 Fire in Mill E will rise • Mill trips if temp rise • Take oil guns for
above 100 DegC support firing
• Mill current will drop • Line up and Start
to zero Stand-by Mill
• Sudden drop in load • Close all the
• Sudden drop in SH dampers in the
& RH temperature tripped mill
• Maintain SH, RH
temp & Furnace Pr
system and rise
load
• Mill exit temp will • Increase coal
Mill loading will decrease feeding to maintain
21 Low GCV of increase • Mill motor current load
Coal will increase • Maintain SH, RH
• Furnace`O2 will temp & Furnace Pr
increase
• Sudden drop in load
• Sudden drop in SH
& RH temperature
• Sudden increases in • Open RCV
Sudden load • Maintain drip level
22 HP HTR 1 Ext increases in load • Sudden increase in • Normalize all the
Valve pressure before RCV system
FAIL close • Extraction Temp will
drop
• Heater drip level will
drop
• Drop in temp of drip
O/L
• Sudden increases in • Charge from
191
Sudden load Auxiliary system
23 Deaerator Ext increases in load • Sudden increase in • Normalize all the
drop
drop
O/L
• Sudden increases in • Open RCV
Sudden load • Maintain drip level
24 LP HTR 6 Ext increases in load • Sudden increase in • Normalize all the
drop
drop
O/L
• Sudden drop in load • Cut All HP HTR
Drop in feed • Drop in feed water extraction lines
25 HP HTR By- water temperature • Close its By-pass
pass Valve temperature • Heater drip level will valve
FAIL open drop • Charge HP HTR
• increase in temp of from low pr to
drip O/L high pr
• Increase in fuel • Normalize all the
consumption system
• Sudden drop in load • Cut LP HTR
Drop in feed • Drop in feed water extraction lines
26 LP HTR 6 By- water temperature • Open its By-pass
pass Valve temperature • Heater drip level will valve
FAIL open drop • Charge LP HTR
• increase in temp of • Normalize all the
drip O/L system
• Increase in fuel
consumption
• Sudden drop in EH • Open HP LP By-
EH oil Pump A oil Pressure pass to 100%
27 EH oil Pump A Trip Alarm • HP stop valves will • Line up and Start
Trip close Stand-by EH oil
• Boiler side pr will pump
increase • Follow the Light-
• Low EH oil Pr will up Procedure from
trip Turbine turbine rolling
system and rise
load
• Drop in Turbine
AC Lube oil Lube oil Pressure • Line up and Start
192
28 AC Lube oil Pump A Trip • Lube oil temp will Stand-by DC LOP
Pump A Trip Alarm increase
• Turbine brg tem will
increase
• Drop in Turbine
DC Lube oil Lube oil Pressure • Line up and Start
29 DC Lube oil Pump A Trip • Lube oil temp will Stand-by SOP
Pump A Trip Alarm increase
• Turbine brg tem will
increase
• Sudden drop in Load • Maintain drum

Stop Valve close • Sudden Drop in SH level
30 MS L Stop Alarm pr and temp • Stop Two mills in
valve fail close • Sudden drop in boiler side
Drum level • If turbine trips the
• Fluctuations in TSI follow Light-up
parameter Procedure from
turbine rolling
• Sudden drop in Load • Immediately open

31 Turbine CV1 will close • Sudden rise in SH pr CV4 in manual to
Control valve#1 fully and temp 100%
fail close • Sudden drop in • Maintain SH, RH
Drum level temp & Pr
• Sudden drop in MS • Maintain Drum
flow Level
• Sudden drop in Load • Immediately open

32 Turbine CV3 will close • Sudden rise in SH pr CV4 in manual to
Control valve#3 fully and temp 100%
fail close • Sudden drop in • Maintain SH, RH
Drum level temp & Pr
• Sudden drop in MS • Maintain Drum
flow Level
• Sudden drop in Seal • Line up and Start

33 H2 Side Seal H2 Side Seal Oil Header Pr Stand-by Seal oil
Oil AC Oil AC Pump A • Seal oil Pr will pump
Pump A Trip Trip Alarm fluctuate
• Cooler O/L oil temp
will drop

34 H2 Side Seal H2 Side Seal Oil Header Pr Stand-by Seal oil
Oil DC Oil AC Pump A • Seal oil Pr will pump
will drop
193
35 Air Side Seal Air Side Seal Oil Header Pr Stand-by Seal oil
Oil AC Oil AC Pump A • Seal oil Pr will pump
will drop

36 Air Side Seal Air Side Seal Oil Header Pr Stand-by Seal oil
Oil DC Oil AC Pump A • Seal oil Pr will pump
will drop
• Sudden drop in Gen • Line up and Start

37 Gen Stator Gen Stator cooling water pr Stand-by Seal oil
cooling water cooling water • Gen O/L temp will pump
Pump A Trip Pump A Trip increase
Alarm • GCW Pump flow
will drop to zero
• Gen terminal voltage • Open HP & LP

will drop to zero By-pass to 100%
38 Loss of Loss of • Gen will trip due to • Stop 2 mills
excitation excitation Alarm loss of excitation • Maintain Drum
• Boiler side pr will Level, SH, RH
increase temp
• SH & RH temp will • Build excitation
increase again to 20 KV and
• drum level will re-synchronize
fluctuate again
system and rise
load
• CEP discharge flow • Close CEP Re-cir
will increase valve
39 CEP Re-cir CEP Re-cir valve • Running CEP • Normalize the
valve fail open fail open Alarm current will increase system
• Deaerator level will
decrease
• Hot-well level will
increase
• CEP discharge flow • open CEP Re-cir

will decrease valve if required
40 CEP Re-cir CEP Re-cir valve • Running CEP • Normalize the
valve fail close fail close Alarm current will decrease system
• Deaerator level will
increase
194
decrease
• Feed water flow will • Close BFP Re-cir

decrease valve
41 TDBFP-A Re- TDBFP-A Re- • TD BFP current & • Adjust Boiler
cir valve cir valve RPM will increase drum level control
fail open fail open Alarm • Deaerator level will • Normalize the
increase system
• Boiler drum level will
decrease
• Feed water flow will • Open BFP Re-cir

increase valve if required
42 TDBFP-A Re- TDBFP-A Re- • TD BFP current & • Adjust Boiler
cir valve cir valve RPM will decrease drum level control
fail close fail close Alarm • Deaerator level will • Normalize the
decrease system
• Boiler drum level will
increase
• Sudden increase in • Close boiler drum

feed water flow safety valve
43 Drum Safety Drum Safety • Sudden drop in load • Adjust Boiler
valve valve • Drop in SH & RH drum level control
fail open fail open Alarm pressure • Normalize all the
• Rise in SH & RH system
temp
• Drum level will
increase
• Sudden increase in • Open boiler drum

44 Drum Safety Drum Safety • Drop in SH & RH • Adjust Boiler
valve valve pressure drum level control
fail close fail close Alarm • Rise in SH & RH • Normalize all the
temp system
• Drum level will
increase
• Sudden increase in • Close boiler drum

45 Drum Safety Drum Safety • Drop in SH & RH • Adjust Boiler
valve valve pressure drum level control
Will not close Failure alarm • Rise in SH & RH • Normalize all the
temp system
• Drum level will
increase
195
• LC will not operate • Take controller in
and will remain manual and
46 Hot-well LC Level controller • Hot-well level will control the level
O/P Trans fails fail in AUTO fluctuate • Normalize all the
• Controller action fails system
decrease
• LC will not read • Take controller in

Present value of manual and
47 HPH 2 LC PV HPH 2 LC PV controller control the level
Trans fails will stuck at 0 • HPH level will • Normalize all the
fluctuate system
• Controller action fails
• FC will not respond • Take controller in

to the controller manual and
48 BFP FC O/P BFP FC O/P error calculation control the level
Trans fails will stuck at 100 • Feed-water flow will • Normalize all the
fluctuate system

49 Dea LC PV Dea LC PV will controller control the level
Trans fails stuck at 0 • Deaerator level will • Normalize all the
fluctuate system

50 Steam Drum Steam drum LC controller control the level
LC PV PV will • Steam drum level will • Normalize all the
Trans fails stuck at 0 fluctuate system
• Controller action will
not be reflected

51 Steam Drum Steam drum LC controller control the level
LC PV PV will • Steam drum level will • Normalize all the
Trans fails stuck at 1 fluctuate system
• Controller action will
not be reflected
• All mill will trip • Open HP & LP

• All fans will trip By-pass
52 Main Fuel Trip Main fuel trip • Turbine will trip • Maintain drum
alarm • All main parameters level
will fluctuate • Close both side
196
MSSV
• Start light-up
procedure
• MW will drop to • Open HP & LP
zero By-pass
53 Generator Trip Generator Trip • Boiler Pr will • Maintain drum
alarm increase level
• Turbine speed will • Close both side
increase MSSV
• All main parameters • Start light-up
will fluctuate procedure
197
11 600MW POWER PLANT DISTURBANCES
S.No Disturbance Indication Effects Actions
• Inlet temp of all • If required take

fans will increase controller in manual
1 Ambient Rise in Ambient • In-turns affect all mode and control
Temperature temperature the temp in all the main parameters
schemes and maintain
• O2 level will 600MW
increase
• Load will decrease
• SH & RH temp will
fluctuate
• APH I/L SA temp, • Take controller in
Exit Flue gas temp manual mode and
2 Relative Rise in Relative & SH & RH temp control main
humidity humidity will increase & then parameters and
drop maintain full load
• O2 will increase
• Furnace temp will
drop
• Drop in Mill exit • Increase hot air flow
temp to mill
3 Coal Surface Increase in coal • Drop in furnace • Maintain mill exit
Moisture moisture content temp temp
• Increase in air flow • Increase coal flow
• Increase in O2 • Maintain full load
content
• Load will decrease
• Grid frequency will • Slowly adjust the
4 Grid Frequency Grid Frequency increase control valve to
fluctuates • Turbine speed will decrease turbine
rise speed
• TSI parameters will
be disturbed
• Change in Power • Adjust AVR to
5 Power Factor Change in Power factor maintain power
Factor • MVAR will change factor
• TSI parameters will
be disturbed
• Condenser vacuum • Start Stand-by
6 Condenser B Vacuum drop in will drop vacuum pump
Air leak condenser • Load will decrease • Decrease load to
• Feed-water 400MW and
consumption will maintain vacuum
increase
198
• Sudden rise in Hot- • Start Stand-by
7 Condenser A Sudden rise in well level vacuum pump
Cir water Hot-well level • Load will decrease • Decrease load and
tube leak • TSI parameters will maintain vacuum
be disturbed • Take proper shut
down of turbine and
arrest leakage
• Sudden drop in • Maintain hot-well
8 Condenser B Sudden drop in Hot-well level level
Cir water Hot-well level • Condenser temp • Take proper shut
tube fouling will increase down with smoke
• Condenser vacuum test identify the
will decrease fouling and rectify it
(not simulated)
• Sudden rise in • Start Stand-by
9 Condenser A Sudden rise in condenser temp vacuum pump
Cir water condenser temp • Condenser vacuum • Take proper shut
Tube plugging will decrease down with smoke
• Load will decrease test identify the
plugging and rectify
it (not simulated)
• Sudden rise in CEP • Isolate polishing
10 Condenser Sudden rise in pr unit
polisher fouling CEP dis Pr • Drop in CEP flow • Normalize all the
• Condenser vacuum parameters
will decrease
• Sudden rise in • Isolate HPH from
11 HPH 1 tube Sudden rise in HPH 1 level steam side and
leak HPH 1 level • Increase in HPH pr water side
• Feed-water flow will • Maintain SH & RH
decrease temp
• Drum level will
fluctuate
• Sudden rise in LPH • Isolate LPH from
12 LPH 5 tube leak Sudden rise in 5 level steam side and
LPH 5 level • Increase in LPH pr water side
• Feed-water flow will • Maintain SH & RH
decrease temp
• Drum level will
fluctuate
• Sudden drop in • Isolate LPH from
13 LPH 6 tube Sudden rise in LPH 6 level steam side and
fouling LPH 6 level • Increase in LPH water side
temperature • With smoke test
• Feed-water flow will identify the fouling
decrease and rectify it (not
• Drum level will simulated)
fluctuate
199
• Sudden drop in • Isolate HPH from
14 HPH 3 tube Sudden rise in HPH 3 level steam side and
fouling HPH 3 level • Increase in HPH water side
temperature • With smoke test
• Feed-water flow will identify the fouling
decrease and rectify it (not
• Drum level will simulated)
fluctuate
• Sudden rise in feed- • Take proper shut
water flow down of boiler
15 Economizer Rise in exit flue • Increase in exit flue • Identify leakage and
tube leak gas temp gas temp rectify it (not
• Furnace pr will simulated)
fluctuate
• Drum level will
fluctuate
decrease
• Sudden rise in O2 • Adjust air flow
content inside boiler
16 Economizer soot Boiler • Increase in exit flue • Do proper soot
performance will gas temp blowing in boiler to
decrease • Furnace pr will remove soot
fluctuate
• Drum level will
fluctuate
decrease
• Sudden rise in feed- • Take proper shut
water flow down of boiler
17 Water-wall tube Rise in exit flue • Increase in exit flue • Identify leakage and
leak gas temp gas temp rectify it (not
• Furnace pr will simulated)
fluctuate
• Drum level will
fluctuate
decrease
18 Water-wall soot Boiler • Increase in exit flue • Do proper soot
fluctuate
• Drum level will
fluctuate
decrease
200
19 Final SH soot Boiler • Increase in exit flue • Do proper soot
fluctuate
• Drum level will
fluctuate
decrease
20 Re-heater soot Boiler • Increase in exit flue • Do proper soot
fluctuate
• Drum level will
fluctuate
decrease
• Increase in exit flue • Reduce load to
gas temp on A-side 300MW
21 APH A sec air Rise in exit flue • Decrease in exit • Isolate A-side air
leak gas temp flue gas temp on B- path Stop ID FD &
At APH A side PA A
section • Increase in ID & • Identify air leak and
FD fan loading rectify it
• Furnace pr will
fluctuate
• B-side flue gas flow
will increase
increase
• Increase in APH • Do proper soot
O/L flue gas temp blowing in APH to
22 APH gas zone Decrease in APH • Decrease in APH remove soot
soot O/L O/L hot air temp
hot air temp • Furnace pr will
fluctuate
• B-side flue gas flow
will increase
decrease
• Coal flow will • Maintain mill exit
decrease temp with help of
23 Coal Feeder A Decrease in coal • Mill Exit temp will cold air
Plugging flow increase • Take stand-by mill
• Furnace pr will in service and stop
fluctuate plugging feeder and
mill
201
• SH & RH temp will • Normalize all
decrease parameters
• Coal flow will • Maintain mill exit

24 Coal Feeder D Decrease in coal • Mill Exit temp will cold air
Plugging flow increase • Take stand-by mill
• Furnace pr will in service and stop
fluctuate plugging feeder and
• SH & RH temp will mill
decrease • Normalize all
• O2 will increase parameters
• Total air flow will • Maintain mill exit

25 Coal Mill B Mill motor • Motor loading will cold air
Plugging loading will increase • Take stand-by mill
increase • Mill Exit temp will in service and stop
increase plugging feeder and
• Furnace pr will mill
fluctuate • Normalize all
• SH & RH temp will parameters
decrease
• Total air flow will • Maintain mill exit
26 Coal Mill E Mill motor • Motor loading will cold air
Plugging loading will increase • Take stand-by mill
increase • Mill Exit temp will in service and stop
increase plugging feeder and
• Furnace pr will mill
fluctuate • Normalize all
• SH & RH temp will parameters
decrease
• Sharp rise in • Decrease SH
27 HP rotor high Sharp rise in eccentricity pressure , reduce
eccentricity eccentricity • Disturbance in TSI stress in turbine
parameter • Monitor all the
• Check all vibrations vibrations
in turbine • If goes out of limit
trip the turbine
• Sharp rise in DEH • Decrease SH
28 High Sharp rise in • Disturbance in TSI pressure , reduce
Differential DEH parameter stress in turbine
expansion • Turbine will trip if • Monitor all the
out of limit vibrations
• Brg temp will • If goes out of limit
202
increase trip the turbine
manually
• Front & rear brg • Decrease SH

29 Thrust brg High Rise in thrust brg MET temp will pressure
Vib temp increase • Decrease lube oil
• Disturbance in TSI temperature
parameter • Maintain turbine
• Turbine will trip if lube oil pressure
out of limit
• Increase in brg 3 • Increase lube oil

30 Brg 3 lube oil Increase in brg 3 MET temp pressure
leak MET temp • Disturbance in brg • Decrease lube oil
temp temperature
• Turbine will trip if • Trip turbine and
out of limit identify leakage spot
• Vibration will
fluctuate
• Increase in brg 6 • Increase lube oil
31 Brg 6 lube oil Increase in brg 6 MET temp pressure
leak MET temp • Disturbance in brg • Decrease lube oil
temp temperature
• Turbine will trip if • Trip turbine and
out of limit identify leakage spot
• Vibration will
fluctuate
• Decrease in H2 • Immediately trip
32 Generator H2 Decrease in H2 pressure generator and
leak pressure • Purity of H2 will turbine
decrease • Identify leak and
• Flow will decrease arrest it
• Decrease in seal oil • Start stand-by pump
33 Generator Seal Decrease in seal pressure and maintain pr
oil leak oil pressure • Header DP will not • If leakage is high
maintain trip generator &
• Seal oil temp will turbine
increase • Identify leak and
arrest it
• Feed-water flow will • Take BFP turbine
34 BFP A turbine Wrong speed fluctuate control in manual
speed indication of • Drum level will and maintain drum
Transmitter fault turbine fluctuate level & feed-water
• Load will not be flow
stable • Normalize all the
• BFP dis Pr will parameters
increase
203
• Coal flow will not • Take feeder speed
35 Feeder B speed Speed control change control in manual
Trans fault will not work • Controller action and maintain load
in AUTO will not reflect in and all parameters
speed
• Load will not be
stable
• Mill exit temp will
fluctuate
• Coal flow will not • Take feeder speed

36 Feeder D speed Speed control change control in manual
Trans fault will not work • Controller action and maintain load
in AUTO will not reflect in and all parameters
speed
• Load will not be
stable
• Mill exit temp will
fluctuate
204
12 GLOSSARY
BFP - BOILER FEED PUMP

TDBFP - TURBINE-DRIVEN BOILER FEED PUMP
MDBFP - MOTOR-DRIVEN BOILER FEED PUMP
CEP - CONDENSATE EXTRACTION PUMP
CWP - CIRCULATING WATER PUMP
OCCWP - OPEN CYCLE COOLING WATER PUMP
CCCWP - CLOSED CYCLE COOLING WATER PUMP
GCW - GENERATOR COOLING WATER
LOP - LUBE OIL PUMP
JOP - JACKING OIL PUMP
MOP - MAIN OIL PUMP
ID FAN - INDUCED DRAFT FAN
FD FAN - FORCED DRAFT FAN
PA FAN - PRIMARY AIR FAN
APH - AIR PRE-HEATER
SCAPH - STEAM COIL AIR PRE-HEATER
IGV - INLET GUIDE VANE
VFD - VARIABLE FREQUENCY DRIVE
FGD - FLUE GAS DUCT
AST - AUXILLARY STEAM
SA - SECONDARY AIR
ESP - ELECTROSTATIC PRECIPITATOR
LP - LOW PRESSURE
HP - HIGH PRESSURE
IP - INTERMEDIATE PRESSURE
EH - ELECTRO-HYDRAULIC
DEH - DIGITAL ELECTRO-HYDRAULIC
FW - FEED WATER
MS - MAIN STEAM
LDO - LIGHT DIESEL OIL
HFO - HIGH FURNACE OIL
MFT - MASTER FUEL TRIP
FRS - FEED-WATER REGULATING STATION
SH - SUPERHEATED STEAM
RH - REHEATED STEAM
BP - BOOSTER PUMP
DP - DIFFERENTIAL PRESSURE
DFT - DRAIN FLASH TANK
DEFT - DRAIN EMERGENCY FLASH TANK
CRH - COLD REHEAT STEAM
HRH - HOT REHEAT STEAM
HPW - HIGH PRESSURE WATER
BFW - BOILER FEED WATER
MSV - MAIN STOP VALVE
CV - GOVERNING CONTROL VALVE
205
CRV - REHEATER CONTROL VALVE
RSV - REHEATER STOP VALVE
AVR - AUTOMATIC VOLTAGE REGULATOR
PT - POTENTIAL TRANSFORMER
CT - CURRENT TRANSFORMER
ST - STATION TRANSFORMER
UAT - UNIT AUXILLARY TRANSFORMER
GT - GENERATOR TRANSFORMER
13 LEGENDS
- EXHAUST/COOLING FAN
- DRAFT FAN
- PUMP
- MOTOR
- MOTORISED VALVE
- CONTROL VALVE
- SHUT-OFF VALVE
- 3-WAY VALVE
- 4-WAY VALVE
- FOD
206
- SAFTEY VALVE
- MANUAL VALVE
- OIL GUN
- IGNITER
- FLAME
- 3-WAY DAMPER
- 2-WAY DAMPER
- MOTORISED DAMPER
- HEAT EXCHANGER
- HEATER
- FILTER
- AIR FILTER
- COOLER
- FLOW METER
207
- LEVEL INDICATOR
- ATTEMPERATOR
- HP HEATER
- STORAGE TANK / ACCUMULATOR
- COUPLING
- OIL STRAINER
- ISOLATOR
- CIRCUIT BREAKER
- GENERATOR
- TRANSFORMER
- AUTOMATIC VOLTAGE REGULATOR
208
- EXCITER
209

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PPS06 - 600MW Thermal Power Plant Manual PDF

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600MW COAL-FIRED POWER PLANT

USER HELP MANUAL

Sim Infosystems Private Limited

The Reference Power Plant Program PWRSTND is a comprehensive, dynamic

1.1 UNIT DESCRIPTION

1.2 CONTROL SCHEME

2.1.1 BOILER SECTION

2.1.1.1 STEAM DRUM

Schematic diagram of an Economizer

2.1.1.4 AIR PRE-HEATER (APH)

2.1.1.5 RE-HEATER (RH)

2.1.1.6 COAL FUEL SYSTEM

2.1.1.7 MAIN FUEL OIL SYSTEM

2.1.2 TURBINE SECTION

2.1.2.5 TURBINE GLAND SEALING SYSTEM

2.1.2.6 CONDENSATE SYSTEM

The functions of a condenser are:-

1. To provide lowest economic heat rejection temperature for steam.

2.1.2.8 HOT-WELL AND MAKE-UP SYSTEM

2.1.2.9 FEED-WATER SYSTEM

2.1.2.10 FEED-WATER FLOW PATH:

2.1.2.11 FEED-WATER PUMPS:

2.1.2.12 AUXILIARY STEAM HEADER

Generator or Alternator is the electrical end of a turbo-generator set. It is generally

The generator is a hydrogen-cooled, two-pole generator, operating at 3000 rpm (or

2.1.3.1 GENERATOR EXCITER AND VOLTAGE REGULATOR

The generator terminal voltage is controlled by an exciter/voltage regulation system.

2.1.3.2 GENERATOR COOLING

2.1.3.3 HYDROGEN SEAL SYSTEM

2.1.4.1 FORCED DRAFT FAN

2.1.4.2 INDUCED DRAFT FAN

2.1.4.3 PRIMARY AIR FAN

2.1.4.4 ELECTRO-STATIC PRECIPITATOR (ESP)

Schematic diagram of Fuel Gas & Air System

2.1.5 WATER TREATMENT PLANT

Demineralization of water can be effectively carried out by Ion-Exchange process. Ion-

The following ions are widely found in raw waters:

Calcium (Ca2)+ Chloride ( Cl)-

Magnesium (Mg2)+ Bicarbonate (HCO3)-

Sodium (Na)+ Nitrate (NO3)-

Potassium (K)+ Carbonate (CO3)2-

2.1.5.1 ION EXCHANGE RESINS

1. Cation-exchange resins alone can be employed to soften water by base exchange.

2. Anion-exchange resins alone can be used for organic scavenging or nitrate

3. Combinations of cation-exchange and anion-exchange resins can be used to

De-Mineralization Plant unit comprises of :

• Pressure Sand Filter (PSF)

• Activated Carbon Filter (ACF)

• Strong Acid Cation Exchanger (SAC)

• Weak Base Anion Exchanger (WBA)

• Strong Base Anion Exchanger (SBA)

• Mixed Bed Exchanger (MB)

2.1.5.2 PROCESS DESCRIPTION

⇒ Water after passing through initial screening is pumped(PMP01/PMP02)into a

The following Equipment’s are involved in the plants;

1. Pressure Sand Filter.

2. Activated Carbon Filter.

3. Strong Acid Cation Exchanger.

4. Weak Base Anion Exchanger.

6. Strong Base Anion Exchanger.

7. Mixed Bed System.

2.1.5.3.1 PRESSURE SAND FILTER (PSF)

2.1.5.3.2 SEQUENCE OF OPERATION