4-1

GROUP 4

CORROSION
PROTECTION
CONTENTS

BODY SEALING LOCATIONS . . . . . 4-2 ................................. 4-11

WAX INJECTION LOCATIONS . . . . . 4-6 UNDERBODY ANTICORROSION AGENT

LOCATIONS . . . . . . . . . . . . . . . . . . . . 4-12
UNDERCOAT APPLICATION LOCATIONS
4-2 CORROSION PROTECTION
BODY SEALING LOCATIONS

BODY SEALING LOCATIONS

M4040001000280
If the sealant application is directly visible on the NOTE: The bold dotted line indicates the application
outer plate and requires appearance quality of the area on the underside.
application in areas such as the drip rail, pillar, clinch FLOOR
and so on, then apply the sealant so that it is flat, or
wipe off any excess mounding after the application.
Be careful not to obstruct the water draining hole.

2 3
4

AB301736AB

UPPER BODY

5 7

10

AB301735AB
 CORROSION PROTECTION
BODY SEALING LOCATIONS
4-3
SIDE BODY

15

14

11
12 13

AB300479AC

1 3

AB301800 AB AB300481AC

2 4

AB300480 AC AB300177AC
4-4 CORROSION PROTECTION
BODY SEALING LOCATIONS

5 9

AB301804AB AB300172AC

6 10

AB301803AB AB300173AC

7 11

AB301805AB AB300169AC

8 12

AB300158AC AB300171AC
 CORROSION PROTECTION
BODY SEALING LOCATIONS
4-5

13 Front door

AB300170 AC AB300151AC

14 Rear door

AB300174 AC AB300152AC

15 Tailgate

AB300482AC AB300189AC

Hood

AB300150AC
4-6 CORROSION PROTECTION
WAX INJECTION LOCATIONS

WAX INJECTION LOCATIONS

M4040008000106
In order to provide greater corrosion resistance, wax NOTES REGARDING WAX INJECTION
injection has been performed for the lower areas of WORK
the vehicle, such as the frame, the side sill, and other
• Be careful that the wax does not get onto other
panels which are a hollow-construction. If any of
parts. Especially if wax is to be injected into the
these panels are replaced, wax injection must be
lower part of the centre pillar and into the side sill,
performed for the new parts.
first remove the seat belt retractor and the door
Recommended wax:
switch.
• Tectyl 506, 506T or ML
• For wax injection locations which have a rubber
• Waxoyl
plug, do not forget to reinstall the rubber plug
• Dinitrol 3122 or 3654-1
after the wax injection is completed.
• Mercasol 831-ML
• Terotex
• HV200PLUS or HV300
 CORROSION PROTECTION
WAX INJECTION LOCATIONS
4-7

11
12

11 G
F
9

F
A
10

D
8

5 E
4
7

C
3

AB301812AB
B

NOTE: .
• For the numbers shown in the figure, refer to detailed illustrations with the same numbers on later pages.
4-8 CORROSION PROTECTION
WAX INJECTION LOCATIONS

: Nozzle insertion openings Application surfaces

1 A

AB301739AB AB301911AB

2 B

AB301740AB

AB301912 AB

AB301741AB
 CORROSION PROTECTION
WAX INJECTION LOCATIONS
4-9

: Nozzle insertion openings Application surfaces

4 C

AB301742 AB

AB301913 AB

AB301743 AB

6 C

AB301908AB

AB301914 AB

AB301745 AB
4-10 CORROSION PROTECTION
WAX INJECTION LOCATIONS

: Nozzle insertion openings Application surfaces

8 D

AB301746 AB

AB301915AB

AB301747AB
 CORROSION PROTECTION
UNDERCOAT APPLICATION LOCATIONS
4-11

: Nozzle insertion openings Application surfaces

10 E

AB301748 AB AB301916 AB

11 F

AB301749AB AB301917AB

12 G

AB301750AB AB301918 AB

UNDERCOAT APPLICATION LOCATIONS

The under parts of the body is undercoated for
anti-corrosive, anti-rust, anti-chipping, and
anti-vibration performance.
After correcting the body, restore as shown in the
instructions of the figure, if necessary.
M4040003000231
Tape the areas marked with an asterisks to protect
those areas from getting any undercoating on those
areas.
4-12 CORROSION PROTECTION
UNDERBODY ANTICORROSION AGENT LOCATIONS

* *

*
*
: Undercoat [Film thickness is at least 0.8 mm] AB301808AB

UNDERBODY ANTICORROSION AGENT LOCATIONS

In order to provide a greater corrosion resistance,
underbody corrosion prevention treatment should be
performed after undercoat application. After
completing body repairs, restore this underbody
corrosion prevention treatment as indicated in the
illustration if necessary. Recommend wax:
• Tectyl 506T, 506 or S
• Waxoyl
M4040009000132
NOTE: .
• Take care not to permit the anticorrosion agent to
come in contact with body painting, brake parts,
exhaust pipes, bearing seals for rear axle and
rambler parts (such as tires and drive shaft
boots).
• If anticorrosion agent gets onto the oxygen
sensor, it will cause a drop in the performance of
the sensor. Cover the oxygen sensor with a
protective material when applying anti-corrosion
agents and undercoats.

:0.1mm or more AB301809AC

AB301809