Method Statement & Application Related Documents PDF

Method Statement &
Application Related
Documents
•PRODUCT CATALOGUE• SECTION 3 – METHOD STATEMENT – SMART WALL PANEL
METHOD STATEMENT
Smart Wall Panel Insulation System
1. Pre - installation survey 2. SUBSTRATE PREPARATION
and preliminary work Before the start of thermal insulation work, it is
Application should be performed in the ambient and recommended to check the quality of the existing
substrate temperature ranging from +5°C to 55°C with substrate to assure perfect bonding performance
humidity below 80%. and system integrity. The substrate must be load-
bearing, dry and free from any substances that may
Provide external access scaffolding to the entire area weaken adhesion such as grease, shuttering oil,
which is to be done. A minimum gap of 400mm gap curing compounds, bitumen or dust.
should be maintained between the scaffolding and
the concrete wall. Supports such as bracing, props 02
etc. should not be fixed directly on the wall.
Platform should be provided at every 2m height with

enough access ladders. Handrails should be removed
while applying the final coat to ensure uniform finish.
Survey and preparation of the building is key to

obtaining a successful specification and finished
installation. Visiting the site before commencement
of works is essential for surveying the building and
elevations needing the SW Panel system.
Once the building survey and pre-installation survey

have been completed, drawings and specifications for
each elevation with SW Panel system is to be prepared The adhesion of the existing plasters and paint
and agreed prior to the start of the project. coatings should be checked before starting the
application. “Hollow” plasters should be removed.
Any surface contaminant and other adhesion
impairing substances, steam-tight paint coatings
and the coats with low adhesion to the substrate
should be completely removed, e.g., using washing
devices operating under pressure. The old, not
plastered walls, strong plasters and paint coats
should be dusted, then washed with water jet and
left until they go completely dry. Substrates with
high water absorption, e.g., walls made of aerated
concrete blocks or silicate blocks should be primed
with Primer and left for drying for at least 4 hours.
Smart Wall insulation panels must be fixed to level

and plumb substrate so that the surface to which
the render base coats are applied is level and even
throughout. For uneven substrate (Surface undulations
must be lower than 6.4 mm in 3 meters straight edge)
alternative fixing methods are available based on the
site conditions.
P 01
3. Starter trac profile 04
The bottom side of the Smart Wall Panel insulation of

the building is protected by metal starter trac profiles.
Their horizontal location (determined by a spirit level)
is very helpful when installing the Smart Wall
insulation boards over the entire surface of the wall.
These needs to be fixed with anchors (max. spacing
of 50 cm) installed at least 20 cm above ground level.
For installation on uneven substrates, spacers are
used to avoid deformations of the starter trac profile.
03
Install panels horizontally in a running bond pattern,

stagger at vertical joints and straight edge at corners.
Do not allow the base coat to dry prior installation
of panels. Cut the SW Panels to fit openings and
projections and use single pieces around the corners
of openings. Hold all joints tightly and ensure overall
flush level surface of the panels. Leave the panels
overnight for proper bonding to the substrate.
04
4. Installation of SW Panels
SW Panels are fixed by CT 85 adhesive and mechanical
fasteners. Approximately 5.00 litres of clean potable
water in a suitable container is to be arranged. To this
container, CT 85 adhesive needs to be added in small
increments, and a low speed drill with a mixing paddle
is used until the mixture is thoroughly blended.
Apply the adhesive to the entire surface of SW

Panels using notched stainless steel trowel (13 mm
x 13 mm notches spaced 50 mm apart) or Ribbon
and Dab method. Thickness of the adhesive is to be
increased for any surface undulation more than 10
mm. Immediately set the panels in place and apply
pressure over the entire surface to ensure uniformity
and high initial grab.
P 02
5. MECHANICAL FASTENERS / 6. Apply base coat (CT 85

CORNER BEADS adhesive) and reinforcing
Ensure additional bonding of the board by fixing SW
mesh
Apply the base coat to the surface of the insulation
Fasteners on the four corners and the center of the
board to the thickness required for the specified
board. The mechanical fasteners should recess only
reinforcing mesh to be applied in a given area.
1.6 mm from surface and must not be overdriven. Pre-
Immediately embed the SWM 160 reinforcing mesh
spot each washer head with base coat. Mechanical
into the wet base coat with a trowel, working from
fasteners comprise a pre-assembled galvanized screw
the center toward the edges, until the mesh is fully
that is coupled with high density polypropolene. Impact
covered and a smooth surface is achieved.
resistant two-inch plastic stop washer is used which
provides strong resistance to positive and negative wind
Lap mesh 2.5” (64mm) minimum on all sides.
loads. The recessed channel with the plastic closures
Reinforcing mesh shall be continuous through all
over the top prevent moisture from passing through;
interior and exterior corners extending beyond
bleeding of base coat adhesive; and thermal bridging,
the corner a minimum of 12” from both directions
as well as covering the screw head so that there is
creating a minimum of two layers of SWM 160
flush surface.
reinforcing mesh on all interior and exterior corners.
Reinforcing mesh can be applied in a single layer.
05
Allow the base coat to cure a minimum of 12

hours prior to additional base coat or finish coat
applications
06
Edges of the building and frames should be protected

by plastic angle bars (Corner beads). The installation
of the plastic bars with a factory-glued net strip is
convenient. In this way, the mesh can be prevented
from rolling on to the adjoining surfaces.
The insulation boards should be installed in such a

way that they do not touch each other at the edges
of windows. This is meant to avoid cracks in the
protection layer and plaster. It is recommended
to remove plasters from the door and window
frames. Thus, it is possible to seal the window and
wall connection as well as increase the insulation
thickness without compromising on the aesthetic
appearance or function of the window.
P 03
7. SW finish coat 7.2
SW finish coat is available in many colors and range

from 0.5 to 2.0 mm grain size. They are designed to
give maximum strength to the coating and extremely
high bond strength to the substrate. Mix SW Finish
render using a low-speed drill and paddle to get a
uniform consistency. Small amount of clean potable
water may be added to adjust workability. Spray
SW render coat with airless spraying equipment at
2.50 kg per m². Maintain a wet edge on top while
applying and texturing continuously over the wall
substrate. The thin layer is applied to the surface
at the thickness of the grain, using a long steel
float held at the required angle of application. The
plaster surface is then smoothened with a long float 8. Storage and handling -
to skim off any excess material. Float the top coat Best practices
in case required to achieve recommended texture.
Good construction practice dictates that all
SW Finish coat with smooth finish/heavy renders insulations must be protected from moisture and
can be applied with roller brushes or trowels as per direct sunlight during the job and storage at site.
the site conditions. Work the top coat to corners, Pallets of SW Panels are double packaged in a UV
aesthetic grooves, expansion joints or other natural resistant polyethylene bag. This moisture resistant
breaks. Do not apply in direct sunlight to avoid dry package is designed for protection during flat-bed
edge. Protect the finished works until the complete shipment from our factories to the site, and during
wall is done. storage onsite. Outdoor storage for extended periods
of time requires additional breathable water proof
tarpaulins and elevated storage, a minimum of 4
inches above ground level.
P 04
QUALITY CONTROL
Quality Control Smart Wall Panel System (SIFS)
1. Material storage:
Verify adequacy of material storage areas and that materials are properly stored.
Insulation should be protected from moisture and direct sunlight during job and whilst site storage.
Pallets of Smart Wall panels are double packaged in a UV resistant polyethylene bag. This moisture
resistant package is designed for protection from the elements during flat-bed shipment from
factories to the site, and for storage on-site during construction phase. Outdoor storage for extended
periods of time requires additional breathable water proof tarpaulins and elevated storage above
ground level by a minimum of 4”.
2. Substrate conditions:
Verify that the substrate is correct, substrate condition is clean, dry, free from defects, in plane, and
verify substrate installation and attachment in conformance with manufacturer’s recommendations
(detailed in method statement)
3. Flashing:
Flashing is a vital component of wall construction that is intended to divert and direct water to the
exterior of the wall.
3.1. Note critical flashing locations on the structure and verify that flashing is present. Flashing must
be installed in compliance with the applicable building code, and at a minimum at the following
locations:
• Above window and door heads

• Beneath window and door sills
• At roof/wall intersections
• At lower to higher wall intersections
3.2. Verify that flashing end dams are incorporated into the flashing material beneath windows and
doors.
4. Installation of SW panel insulation
4.1.Backwrapping: Verify the presence and attachment of back wrap reinforcing mesh at system
terminations prior to the application of SW panels.
4.2. Adhesive application: Verify application of adhesive in the proper direction with the proper size
notched trowel.
4.3. Smart wall Panel installation:
• Verify SW panel joints tightly abutted.

• Verify SW panel joints staggered.
• Verify SW joints interlocked at inside and outside corners.
• Verify “L” cut of SW panel around openings.
• Verify adequate attachment of SW panel by pulling freshly applied board and checking for
equal amount of adhesive on substrate and on SW panel.
• Verify termination of SW panel with proper gap at abutting elements such as windows,
doors, other penetrations, and at expansion joints.
• Verify proper thickness of SW panels at reveals (minimum ¾”) and projecting features
(maximum 4”) and proper slope.
4.4. Insulation fasteners :
• Verify that advocate number of fasteners are provided as per manufacturers

recommendations.
4.5. Base coat and mesh installation
• Verify full embedment of back wrap reinforcing mesh along edges—no voids or mesh color
visible.
• Verify installation of diagonal mesh strips at corners of all openings.
• Verify installation of High impact mesh with butt joints at areas indicated on drawings.
• Verify reveals reinforced with mesh and no excess base coat.
• Verify mesh overlaps of minimum 2-1/2”.
• Verify double mesh or Corner Mesh reinforcement at corners.
• Verify no mesh color visible in the completed base coat application.
4.5. Primer application
• Verify complete coverage of base coat with primer
4.6. Finish application
• Verify finish application in advance of direct sunlight exposure and away from a wet edge.
• Verify consistency of texture and color with sample or mock-up.
• Verify finish not installed into or over construction joints.
4.7. Sealants
• Verify priming (if required) of joint surfaces.

• Verify properly sized backer rod installed to proper depth in joint.
• Verify installation of sealant to base coat and tooling of sealant.
5. Final inspection
• Verify flashings extend beyond the outer face of the wall.

• Verify sealants are in place at system terminations and are fully adhered to joint surfaces.
• Verify uniform appearance of finished wall surface.
• Note dirt accumulation or physical damage that may have occurred during construction.
• Verify that at least one pail of finish is on hand or stored for touch-up and color matching in
the event of future repairs or additions.
• Verify removal of construction materials and equipment, and waste material.
SYSTEM
GUARANTEE
Smart Wall Panel Insulation System Guarantee
Subject to the terms outlined in this guarantee, GPI hereby guarantees the performance of Smart Wall Panel
system for a period of 10 (ten) years from the date of installation. The product(s) however must be properly
applied, using approved materials and applicators as per the manufacturer’s recommendations and applicable
building code regulations or applicable industry standards. Product(s) should be used within their shelf life and
be installed in accordance with written guidelines and specifications provided at the time of installation. For
valid claims presented under this warranty, GPI shall replace and/or repair over the life of this Guarantee up
to an aggregate amount equal to the amount paid for the supply.
EXCLUSIONS GPI is not responsible for the following acts, conditions or circumstances or any damage, which
may arise from there:
1. For structural failure or workmanship not in accordance with manufacturer’s instructions and the applicable
industry standards.
2. Normal wear and tear resulting from usage.
3. Loss due to delays or any other consequential damages.
4. Any new installation, repairs or other maintenance or construction on or through the Smart Wall Panel
system.
5. Damage caused due to falling objects.
6. Any adjacent or abutting buildings structure, improved or unimproved property or any component thereof
including but not limited to structural failure or damage, leakage or drainage.
7. Damage due to Vandalism.
8. Any deliberate or negligent acts omissions by the owner or any third party, either before, during or after
installation of the Smart Wall Panel system.
9. Exposure to any chemical or solution, fire, radiation.
10. Settlements, distortion, failure or cracking of the building deck, walls or foundations of the building.
11. Improper installation or failure of any material used over which the Smart Wall Panel system is installed.
12. Infiltration or condensation of moisture in, through or around the walls, copings, buildings structure, or
underlying or surrounding materials.
OTHER MATERIALS
DATA SHEETS
•PRODUCT CATALOGUE• SECTION4–DATASHEET–SMARTWALLPANEL(SMARTWALLADHESIVE85)
Data Sheet
Smart Wall Adhesive / Base coat – CT 85
For fixing & levelling Smart Wall

Insulation boards
Description
A polymer modified fibre reinforced-based product
mixed with 5 to 6 quarts of water for use as the adhesive
to bond insulation board to an approved substrate.
Features:
> High adhesion to mineral substrates.
> Vapor permeable
> Resistant to weather conditions
> Flexible Manufactured for GPI by Henkel Polybit Industries Ltd.
P O Box 293, Umm Al Quwain, United Arab Emirates
> Reinforced with fibres www.henkelpolybit.com
> Resistant to hairlines and cracks
Application Shelf Life and Packaging

Smart Wall Adhesive is designed to bond Smart Up to 12 months since the production date when
Wall Insulation boards. It is an element within stored on pallets in dry cool conditions and in
Smart Wall Thermal Insulation System solution. original undamaged packages. Typically packed in
The adhesive is used for fixing Smart Wall Panels as 25 kg bags.
well as bridging the gap between these panels. SW
Mortar is additionally reinforced with fibers to make
it flexible and crack free. Technical Data
Application Method Base Cement mixture with
Adhesive should be poured into the measured mineral fillers and

amount of cool clean water and stirred with the drill modifiers
by means of a mixer until the homogenous mass is
obtained without lumps. Bulk density 1.3 kg/cm3 (approx.)
Mixing ratio 6.5 – 7.0 L of water per

General Information
25 kg bag
This technical data sheet determines the scope of
Temperature of appli- from +5 0C to +40 0C
application of the material and the way of conducting
the work, however, it cannot replace the professional cation
preparation of the contractor. Apart from the
data provided, the application should be done in Pot life @ 25 0C Approx. 2 hours
compliance with the construction and industrial safety
regulations. The manufacturer guarantees the quality Adhesion to concrete >0.6 Mpa
of the product; however, does not play any role on the
condition and the application procedure. Trials should Adhesion to SWP boards >0.3 Mpa
be conducted for optimum results.
P 05
•PRODUCT CATALOGUE• SECTION4–DATASHEET–SMARTWALLPANEL(SMARTWALLADHESIVE85)
Green Products Industries Ltd.

P O BOX 10266, Bldg No: 1923, Road:5146,
Block 951 Askar, Kingdom of Bahrain
Technical Information given in this data, is to the best of our knowledge and Tel : +973 77377707 | Fax: +973 77377747
is true and accurate. All data are averages of several tests conducted under
Email: technical@gpibh.com or info@greentechintl.com
lab condition. Climatic variation such as temperature and humidity and
porosity of substrate may affect the values. www.greentechintl.com
P 06
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL CORNER BEADS – SW CB50
Data Sheet
Smart Wall Corner Beads – SWCB 50
Description
It eliminates the need for the time consuming task of
rasping and double wrapping of corners to achieve a
smooth, plumb, and level corners. The nose allows
for straight corners, depth of finish and high impact
resistant. The absence of a rounded nose allows
the EIFS corner bead to lie perfectly flat on the two
adjoining walls that form the corner.
All exterior accessories shall conform to ASTM

standards D1784, C1063, and D4216. They shall be
used where specified by the architect and installed
per industry standards.
Technical Data
Packing 200 pieces / carton
Colour White
Size 2.5 inches x 2.5 inches | Length – 10 feet
Insulation thickness 2 inches
P 13
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL CORNER BEADS – SWCB 50

P 14
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL ACRYLIC PRIMER – CT 16
Data Sheet
Acrylic Primer – CT 16
General Purpose Primer

Features:
> Active adhesion
> Waterproof
> Ready to use
> Moisture-repellent
> Water-based
Application
Suitable for indoor and outdoor substrates use.
Before applying SW plaster, acrylic primer is also Application method
recommended for all type of concrete, fibrous Apply CT 16 directly with airless spray or paint brush.
cement, plasters, gypsum plasterboards, fibrous Depending on the site-specific drying conditions,
plasterboards, aerated and lightweight concrete. work can be continued after only 3 hours. After
Also, used for wood chipboards, gypsum plasters hardening, the surface must be scratchproof.
and firmly adhering paint coats.
After use, wash the tools out with water. Hardened
Substrate Preparation material can be removed with a solvent or paint
CT 16 primer can be used in general after thorough remover.
cleaning. Before application, any continuous rear Note: Use primer only in dry conditions at a
surface moisture must be eliminated. Fungi and temperature of +5 °C to +45 °C and below 80 %
moss must be removed before priming with primer. relative air humidity.
Storage and package

Packed in 20 litre pails and has a shelf life of
approximately 12 hours.
Technical Data
Synthetic resin dispersion with mineral fillers

Base
and color pigments
White (other colors are available on request

Color
as shown in color chart)
Density 1.58 kg/l (approx.)
Temperature of application from +5 deg. C to +45 deg. C
Drying time 3 to 6 hours
Water absorption coefficient W< 0.5 kg/m2/h
Water vapor diffusion resistance Approx.120
Amount required 0.2 – 0.5 l/m2
P 15
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – ACRYLIC PRIMER
Manufactured for GPI by Henkel Polybit Industries Ltd. P O Box 293, Umm Al Quwain, United Arab Emirates | www.henkelpolybit.com

P 16
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL FINISH COAT – SW FC
Data Sheet
Smart Wall Finish Coat – SW FC
Description
Different finishes can be created by using different
tools such as trowels, sponges, or brushes. The art
in traditional rendering is the appearance of the top
coat. Different tradesmen have different finishing
styles producing different textures and decorative
effects. SW Finish coat is used for making thin-layer
plasters on concrete substrates, traditional plasters,
gypsum substrates and chipboards, gypsum
cardboards, etc. We recommend the application of
the SW Finish coat as facade plaster on the Smart
Wall panels.
Technical Data
Base Acrylic based
Consumption 1.5 - 2 l/m2
Thickness 1.5 - 2 mm
VOC nil
Drying time 3 to 4 hours
Packing 20 Litre pails
P 19
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL FINISH COAT – SW FC

P 20
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – MECHANICAL ANCHORS – SW P100
Data Sheet
Mechanical Anchors - SWP 100
Description
EIFS insulation wall fixing plate/fastener, also called EIFS
wall fastenering washer or anchor is made of high-impact
Polypropylene, assembled with different sizes of screws.
Plastic expansion dowel provide excellent mechanical
strength for the SW panels to substrate. Available in
various lengths as per insulation thickness. Minimum five
dowels are recommended with the standard size of Smart
Wall panel. Fastening application should be performed
once the CT 85 adhesive is fully cured. Fastener heads
should be flush with the insulation board surface and
patched with base coat.
Technical data
Length 100 mm
Units required 5 per board
Nail diameter 4.5 mm
Nail Material Steel
Head Material Polypropylene
Installation temperature 0 - 40O C
• Universal hammer-in anchor

• Approved for concrete, solid and perforated masonry
• Solid steel nail (break-proof)
• Low profile washer face
• Plastic injection element to reduce thermal transmission
• Can be used with an additional spreader washer
• Short embedment depth, reduced drilling
• High loads for your security
• Economic anchor usage
• Premounted nail for quick installation
P 09
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – MECHANICAL ANCHORS – SWP 100
Characteristic loads
A Normal weight concrete C 12/15 acc. to EN 206-1 8 mm
A Normal weight concrete C 16/20 - C 50/60acc. to EN 206-1 60 mm
B Clay bricks (Mz) acc. to DIN 105 35 mm
B Solid lime sandstone (KS) acc. to DIN EN 106 25 mm
C Vertically perforated clay brick (Hlz) acc. to DIN 105bulk density 0.001 W/K
≥1.2 kg/dm3
C Vertically perforated clay brick (Hlz) acc. to DIN 105, bulk density A,B,C
≥0.9 kg/dm3
C Sand-lime perforated (KSL) acc. to DIN EN 106 ETA -11/0192
Application matrix
Insulation To allow for differences in thicknesses of build up
thickness (adhesive and existing render), (mm) Embedment depth = 25 mm (A, B, C)
(mm)
10 30 50 70 90 110
40 095 095
60 095 115 135
80 115 135 155 175 195
100 135 155 175 195 215 235
120 155 175 195 215 235 255
140 175 195 215 235 255 275

P 10
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL REINFORCING MESH – SW 160
Data Sheet
Smart Wall Reinforcing Mesh – SWM 16O
Description
Fiber glass mesh reinforcement is a coated alkaline
resistant fiber glass fabric used for Smart Wall
rendering system that meets ASTM E2098. Fiber
glass mesh has several advantages – high tensile
strength, water-proof,and low elongation. Strength
and durability are a direct result of the weight
of the mesh. It is an ideal material for concrete
reinforcing in building Smart Wall system. It is used
in conjunction with CT 85 adhesive mortar and work
as a reinforcement for both vertical and horizontal
joints of Smart Wall panels.
Storage and handling

Packed rolls are to be stored in dry rooms, protect against UV and heat, practically packed in plastic foil, vertically
in cardboard box, on a wooden pallet. The temperature of storing is from -10C to +50C.
Properties Technical data Standards
Size, packaging 1.1 m x 50 m, 55 m2 roll -
Thickness 0.45 mm (min) -
Square dimension 3.5 mm x 3.55 mm -
weight 160 g/m2 -
Tensile strength (wrap/weft) 2200N/5cm / 2400N/5cm ETAG 004
Elongation (wrap/weft) (on average) 4,0% / 4,2% ETAG 004
Tensile strength after aging 1500N/5cm / 1500N/5cm ETAG 004

(wrap/weft)
Elongation (wrap/weft) (on average) 2,7% / 2,6% ETAG 004
P 11
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – SMART WALL REINFORCING MESH – SWM 160

Technical Information given in this data, is to the best of our knowledge Tel : +973 77377707 | Fax: +973 77377747
and is true and accurate. All data are averages of several tests conducted
under lab condition. Climatic variation such as temperature and humidity
and porosity of substrate may affect the values. www.greentechintl.com
P 12
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – STARTER TRAC – SW T50
Data Sheet
Starter Trac – SWT 50
Description
Can be used as a starter trac at the base of a wall.
Face return flange is 1” (25 mm) with striations
which provide a strong physical bond for the base
coat and perforations for bonding the base to the
substrate. Available with weep holes. Ideal for use
where a finished edge is exposed. 3”(76 mm) wide
nailing flange also has striations for extra bonding.
Product Number Dimension A Pieces Per Box
STWP-50 1/2” (13mm) 35
STWP-58 5/8” (16mm) 35
STWP-75 3/4” (19mm) 30
STWP-78 7/8” (22mm) 30
STWP-1 1” (25mm) 25
STWP-125 1-1/4” (32mm) 20
STWP-15 1-1/2” (38mm) 20
STWP-158 1-5/8” (41mm) 15
STWP-175 1-3/4” (44mm) 15
STWP-2 2” (51mm) 15
STWP-225 2-1/4” (57mm) 15
P 07
•PRODUCT CATALOGUE• SECTION 4 – DATA SHEET – STARTER TRAC - SWT 50

P 08
DRAWINGS
•PRODUCT CATALOGUE• SECTION 5 – DRAWINGS
Drawings
CONCRETE COLUMN/ WALL OR

ANY OTHER SUBSTRATE
TERMINATION OF SMARTWALL PANEL
STONE OR ALUMINIUM CLADDING
WITH DISSIMILAR MATERIALS - INSIDE ON ADJACENT SUBSTRATE
CORNER - ( OPTION 1 )
HOLLOW CONCRETE BLOCK
CLOSED CELL BACKER ROD &

ELASTOMERIC SEALANT (PU)
CT85 ADHESIVE MORTAR
SMART WALL PANEL INSULATION BOARD

(THICKNESS AS PER IFC DRAWINGS)
REINFORCING MESH EMBEDDED

IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER
MECHANICAL FASTENERS
EXTERIOR GRADE FINISH COAT
1. TERMINATION OF SMARTWALL PANEL WITH DISSIMILAR MATERIALS -

INSIDE CORNER - ( OPTION 1 )
TERMINATION OF SMARTWALL PANEL

WITH DISSIMILAR MATERIALS - INSIDE
CORNER - ( OPTION 2 )
CONCRETE COLUMN/ WALL OR

ANY OTHER SUBSTRATE
HOLLOW CONCRETE BLOCK CLOSED CELL BACKER ROD &


( THICKNESS AS PER IFC DRAWINGS )

IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER
STONE OR ALUMINIUM CLADDING

ON ADJACENT SUBSTRATE
P 01
2. TERMINATION OF SMARTWALL PANEL WITH DISSIMILAR MATERIALS -
Drawings
VERTICAL EXPANSION JOINT HOLLOW CONCRETE BLOCK


IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER

SHOULD NOT EXCEED

MORE THAN 10 MM
3. VERTICAL EXPANSION JOINT
TERMINATION OF SMARTWALL PANEL AT

FLOOR LEVEL USING STARTER TRAC


IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER
STARTER TRAC
SKIRTING ( BY OTHERS )
P 02
4. TERMINATION OF SMARTWALL PANEL AT FLOOR LEVEL
Drawings
TERMINATION OF SMARTWALL PANEL AT

FOUNDATION


IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER

FOUNDATION LEVEL
5. TERMINATION OF SMARTWALL PANEL AT FOUNDATION
SMARTWALL PANEL AT CORNERS

METAL TRIM ( UPTO 2 MTR HEIGHT )
MECHANICAL FASTENERS REINFORCING MESH EMBEDDED

IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER
P 03
Drawings
PIPE PENETRATIONS ON SMARTWALL

CT85 MORTAR

IN BASE COAT
CT85 BASECOAT
PIPE PENETRATIONS
ON SMARTWALL
CLOSED CELL BACKER ROD & ACRYLIC PRIMER

7. PIPE PENETRATIONS ON SMARTWALL
LIGHT FXTURES ON SMARTWALL

CT85 MORTAR

IN BASE COAT
CT85 BASECOAT
CLOSED CELL BACKER ROD & ACRYLIC PRIMER

PENETRATIONS FOR LIGHT EXTERIOR GRADE FINISH COAT

FIXTURES ON SMARTWALL
SEALANT COVERED BY FLANGE
P 04
8. LIGHT FXTURES ON SMARTWALL
Drawings
WINDOW HEAD RECESSED (TYPICAL)



IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER

WINDOW
9. WINDOW HEAD RECESSED (TYPICAL)
WINDOW HEAD FLUSHED (TYPICAL)


IN BASE COAT
CT85 BASECOAT
MECHANICAL FASTENERS ACRYLIC PRIMER

WINDOW
10. WINDOW HEAD FLUSHED (TYPICAL)

P 05
Drawings
WINDOW JAMB RECESSED (TYPICAL) HOLLOW CONCRETE BLOCK


MECHANICAL FASTENERS IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER
WINDOW
11. WINDOW JAMB RECESSED (TYPICAL)
WINDOW JAMB FLUSHED (TYPICAL)


MECHANICAL FASTENERS IN BASE COAT
CT85 BASECOAT
ACRYLIC PRIMER
ELASTOMERIC SEALANT (PU) EXTERIOR GRADE FINISH COAT
WINDOW
11. WINDOW JAMB FLUSHED (TYPICAL)
P 06
Drawings
WINDOW SILL RECESSED (TYPICAL)
METAL FLASHING
WINDOW
ACRYLIC PRIMER
CT85 BASECOAT

IN BASE COAT
CT85 MORTAR

13. WINDOW SILL RECESSED (TYPICAL)
WINDOW SILL FLUSHED (TYPICAL)
WINDOW

ELASTOMERIC SEALANT (PU) ACRYLIC PRIMER
CT85 BASECOAT

IN BASE COAT
CT85 MORTAR

P 07
14. WINDOW SILL FLUSHED (TYPICAL)
Drawings
PARAPET TERMINATION OF SMARTWALL
5% SLOPE TO THE ROOF ACRYLIC PRIMER
CT85 BASECOAT
INSULATION FILLER

IN BASE COAT
CT85 MORTAR

15. PARAPET TERMINATION OF SMARTWALL
DETAIL - 'A'
SMARTWALL PANELS LAYOUT - TYPICAL
SMARTWALL PANELS APPLIED

IN A RUNNING BOND PATTERN
DETAIL - 'A'
STAGGERED JOINTS
INTERLOCK EDGES OF SMARTWALL

PANELS AT CORNERS. SMARTWALL PANELS
EDGE METAL TRIM ( TYP ) SMARTWALL PANELS LAYOUT - TYPICAL
P 08
APPROVED
APPLICATORS

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Method Statement &

etc. should not be fixed directly on the wall.

Platform should be provided at every 2m height with

Survey and preparation of the building is key to

Once the building survey and pre-installation survey

Smart Wall insulation panels must be fixed to level

3. Starter trac profile 04

The bottom side of the Smart Wall Panel insulation of

Install panels horizontally in a running bond pattern,

Apply the adhesive to the entire surface of SW

5. MECHANICAL FASTENERS / 6. Apply base coat (CT 85

Allow the base coat to cure a minimum of 12

Edges of the building and frames should be protected

The insulation boards should be installed in such a

7. SW finish coat 7.2

SW finish coat is available in many colors and range

• Above window and door heads

4. Installation of SW panel insulation

4.3. Smart wall Panel installation:

• Verify SW panel joints tightly abutted.

4.4. Insulation fasteners :

• Verify that advocate number of fasteners are provided as per manufacturers

4.5. Base coat and mesh installation

4.5. Primer application

• Verify complete coverage of base coat with primer

4.6. Finish application

• Verify priming (if required) of joint surfaces.

• Verify flashings extend beyond the outer face of the wall.

For fixing & levelling Smart Wall

> Resistant to hairlines and cracks

Application Shelf Life and Packaging

Adhesive should be poured into the measured mineral fillers and

Mixing ratio 6.5 – 7.0 L of water per

Green Products Industries Ltd.

All exterior accessories shall conform to ASTM

Packing 200 pieces / carton

Size 2.5 inches x 2.5 inches | Length – 10 feet

Insulation thickness 2 inches

Green Products Industries Ltd.

General Purpose Primer

Storage and package

Synthetic resin dispersion with mineral fillers

White (other colors are available on request

Density 1.58 kg/l (approx.)

Temperature of application from +5 deg. C to +45 deg. C

Drying time 3 to 6 hours

Water absorption coefficient W< 0.5 kg/m2/h

Water vapor diffusion resistance Approx.120

Amount required 0.2 – 0.5 l/m2

Green Products Industries Ltd.

Base Acrylic based

Consumption 1.5 - 2 l/m2

Drying time 3 to 4 hours

Packing 20 Litre pails

Green Products Industries Ltd.

• Universal hammer-in anchor

Green Products Industries Ltd.

Storage and handling

Properties Technical data Standards

Size, packaging 1.1 m x 50 m, 55 m2 roll -

Thickness 0.45 mm (min) -

Square dimension 3.5 mm x 3.55 mm -

weight 160 g/m2 -