Fixed Capital Investment (FCI)

Equipment V-101 V-102 V-103 V-104 T-101 R-101

Diketahui Vessel Vessel Vessel Vessel Vessel Tray Reactor
T (oC) 55 38 38 112 147 147 660
P (bar) 2 24 3 25 3 3 25

Orientation Horizontal Vertical Vertical Horizontal Vertical Sieve Vertical

B1 1.49 2.25 2.25 1.49 2.25
B2 1.52 1.82 1.82 1.52 1.82
K1 3.5565 3.4974 3.4974 3.5565 3.4974 2.9919 4.7116
K2 0.3776 0.4485 0.4485 0.3776 0.4485 0.4465 -0.5521
K3 0.0905 0.1074 0.1074 0.0905 0.1074 0.3961 0.0004
MOC CS CS CS CS CS

H (m) 5.9 3.5 3.5 3.9 29 29 14.2

D (m) 1.9 1.1 1.1 1.9 1.5 1.5 2.3

CPB 10m
internals sp sp 316 SS 42 (mixer)
CA (m) 0.00315 0.00315 0.00315 0.00315 0.00315
tmin (m) 0.0063 0.0063 0.0063 0.0063 0.0063
Perhitungan

t 0.0051913145 0.017536 0.004924 0.029050441 0.0055689054

Fp,vessel 1 3.115073 1 5.201001104 1 1 1

Fm 1 1 1 1 1 1.85 4
V (m3) 16.719715 3.324475 3.324475 11.052015 51.22125 1.76625 58.96763
Cp ($) 14249.688282 5762.707 5762.707 11195.33751 37838.57905 1337.77991 5436.235
FBm 3.01 7.919432 4.07 9.395521678 4.07 1.85 4
CBm ($) 42891.561729 45637.37 23454.22 105186.0362 154003.01673 2474.89284 21744.94

Equipment Fp Fm FBm Cp ($) CBm ($)

E-101 1.14 2.7 6.75 18978.34 128044.47
E-102 1.05 2.7 6.32 106150.37 671212.00
E-103 1 1 3.29 3793.80 12481.59
E-104 1 1 3.29 18905.14 62197.91
E-105 1 1 3.29 4387.84 14435.98
E-106 1.01 1 3.31 23201.33 76793.50
V-101 1 1 3.01 14249.69 42891.56
V-102 3.12 1 7.92 5762.71 45637.37
V-103 1 1 4.07 5762.71 23454.22
V-104 5.20 1 9.40 11195.34 105186.04
T-101 1 1 4.07 37838.58 154003.02
42 tray 1 1.85 1.85 1337.78 2474.89
R-101 1 4 4 5436.23 21744.94
P-101 A/B 1 1.4 3.98 24878.61 99016.86
P-102 A/B 1 1.4 3.98 2854.45 11360.70
C-101 A/B 1 1.4 3.98 8311.37 33079.25
CTM ($) 1774736.86
CGR ($) 2526744.0109
Equipment P-101 (A/B) P-102 (A/B) C-101 (A/B) Equipment H-101 Equipment
Diketahui Pump Pump Condensor Diketahui Heater Diketahui
T (oC) 55 112 38 Type Fired T (oC)
P in (bar) 1.2 2.2 23.9 MOC 316 SS P (bar)
P out (bar) 27 4.4 25.5 Duty (MJ/h) 27040 Duty (MJ/h)
Type Reciprocating Centrifugal Centrifugal Radian Area (m2) 106.8 Type
B1 1.39 1.39 1.39 Coventive Area (m2) 320.2 B1
B2 1.85 1.85 1.85 P Tube (bar) 26 B2
K1 3.8696 3.3892 3.3892 K1 6.9617 K1
K2 0.3161 0.0536 0.0536 K2 -1.48 K2
K3 0.122 0.1538 0.1538 K3 0.3161 K3
MOC CS CS CS Perhitungan MOC

Power (kW) 14.2 3.2 49.1 Duty (kW) 7511.11 Phase

Effisiensi 0.75 0.5 0.75 Fp 1 C1

Perhitungan Cp ($) 941503.9 C2

Fp 1 1 1 FT 1.22 C3
Fm 1.4 1.4 1.4 FBm 2.8
Cp ($) 24878.60895996 2854.448321 8311.368444 CBm ($) 3213294 Fp

FBm 3.98 3.98 3.98 Fm

CBm ($) 99016.86366065 11360.70432 33079.24641 Area (m2)

Cp ($)
FBm
CBm ($)
 E-101 E-102 E103 E-104 E-105
Shell Tube Shell Tube Shell Tube Shell Tube Shell Tube
225 258 654 40 160 90 112 40 112 40
26 42 24 3 6 3 3 3 3 3
15190 46660 1055 8335 1085
Floating Head Floating Head MDP Floating Head MDP
1.63 1.63 1.74 1.63 1.74
1.66 1.66 1.55 1.66 1.55
4.8306 4.8306 3.3444 4.8306 2.7652
-0.8509 -0.8509 0.2745 -0.8509 0.7282
0.3187 0.3187 -0.0472 0.3187 0.0783
316SS 316SS CS CS CS
Cond. 1 1 1
Vapour Cond. Par. Cond 1 Cond. 1
0.03881 0.03881 0.03881 0 0 0 0 0 0 0

0 0 0 0
-0.11272 -0.11272 -0.11272 0 0 0
0.08183 0.08183 0.08183 0 0 0 0 0 0 0
Perhitungan
1.10446 1.178839 1.094252 1 1 1 1 1 1 1

2.7 2.7 1 1 1 1 1

36 763 11 35 12
18978.3430678204 106150.368570082 3793.7958075789 18905.1388444296 4387.836956293
6.7468727397 6.3232187576 3.29 3.29 3.29
128044.465488663 671212.001669372 12481.5882069345 62197.9067981735 14435.9835862038
 E-106
Shell Tube
185 147
11 3
9015
Floating Head
1.63
1.66
4.8306
-0.8509
0.3187
CS

Cond. Vap.
0.03381 0

-0.11272 0
0.08183 0

1.011973 1

1 1

80
23201.3327479334
3.3098744904
76793.4994066527
Cost of Operating Labor (COL)

Equipment Jumlah
Heater 1
Reactor 1
Exchanger 6
Compressor 1
Tower 1
Vessel 4
Pump 3
Nnp 10
P 0
NOL 3
COL 13.19
14.00
Labor Cost 740600
(2001) ($/y)
 Cost of Utility (CUT)

Cost Cost of Utility per Equipment ($)

Utility $/Commo P-101 P-102 C-101
$/GJ H-101 E-101
n Unit (A/B) (A/B) (A/B)
Air Supply
0,49/100
a. 6 barg (90 psig) m3
0,35/100
b. 3,3 barg (50 psig) m3
Steam from Boilers
a. lps (GJ) 13.28
b. mps (GJ) 14.19
c. hps (GJ) 17.7 15.19
Steam Generated from 12.33
Process
Cooling Tower Power 0.354
Electrical Substation 16.8 0.06 14.2 3.2 49.1
Fuel Gas (GJ) - LNG 11.1 27.04

Electric Cooling
HPS MPS Fuel Gas
Equipment Power LPS (GJ/h) Water
(GJ/h) (GJ/h) (GJ/h)
(kW) (GJ/h)
E-101 268.863
E-102 16.51764
E-103 14.0104
E-104 2.95059
E-105 0.38409
E-106 128.3486

P-101 (A/B) 1.704

P-102 (A/B) 0.384

C-101 (A/B) 5.892

H-101 300.144

Totals ($/h) 7.98 268.863 128.3486 14.0104 19.85232 300.144

Totals ($/yr) 69904.8 2355240 1124333 122731.1 173906.3 2629261

CUT($/yr) 6475376.8452
of Utility per Equipment ($)

E-102 E-103 E-104 E-105 E-106

1.055
9.045

46.66 8.335 1.085

 Cost of Raw Material (CRM)

Harga Molar Flow Mr Massa Flow Total Cost

Bahan Baku (kmol/h) (kg/kmol) ($/h)
($/m3) ($/kg) (Kg/h) (m3/h)
Toluene 0.648 108.7 92 10000.4 6480.26
Hidrogen 0.118 286 2 572 6364.0409435 750.96
CRM 7231.22
Total Cost
($/year)

51323652.86
5947578.104
57271230.97
Cost of Waste Treatment (CWT)

CUT ($/y) 6475376.845

CRM($/y) 57271231
CTM ($) 1774736.86482455
CGR / FCI ($) 2526744.01093664
COL ($/yr) 740600
CUT ($/yr) 6475376.8452
CRM ($/yr) 57271230.9681389
CWT ($/yr) 0
COM ($/yr) 81137653.933469
COMd ($/yr) 80884979.5323754

No. Cost Item Value Used Cost ($/yr)

1 Direct Manufacturing Cost
a Raw Materials CRM 57271230.97
b Waste Treatment CWT 0.00
c Utilities CUT 6475376.85
d Operating Labor COL 740600.00
e Direct Supervisory anda clerical labor 0.18 COL 133308.00
f Maintenance and repairs 0.06 FCI 151604.64
g Operating supplies 0.009FCI 22740.70
h Laboratory charges 0.15 COL 111090.00
i Patents and royalties 0.03COM 2434129.62
Total Direct Manufacturing Costs 67340080.77
2 Fixed Manufacturing Costs
a Depreciation 0.1FCIt 8088497.95
b Local taxes and insurance 0.032 FCI 80855.81
c Plant Overhead Costs 0.708 COL + 0.036 FCI 615307.58
Total Fixed Manufacturing Costs 81581142.93
3 General Manufacturing Expenses
a Administration Costs 0.177 COL + 0.009 FCI 153826.90
b Distribution and Selling Costs 0.11 COM 8925141.93
c Research and Development 0.05 COM 4056882.70
Total General Manufacturing Costs 13135851.53
Total Costs ($/yr) 162057075.22