Presented by Khalid Bhihi Slide

Company Presentation
of by

SCHADE Dipl.-Ing.

Lagertechnik Khalid Bhihi

member of the

AUMUND
Group

Presented by Khalid Bhihi Slide

 Table of Contents

1. Introduction of SCHADE Lagertechnik

2. Range of Products & Services
3. Scraper Reclaimer vs Bucketwheel Reclaimer
a) Technical Points
b) Economical Points

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 Schade - established in 1879

From modest
beginnings

The Evolution of the Chain

Scraper Reclaimer

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SCHADE in all Major Industries
SCHADE expertise in storing and blending of dry bulk materials from customized
project design to commissioning of complete plants in:

Mining Power Industry Harbour Terminals

Chemical Industry Iron & Steel Cement Industry

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 Range of Services

 Consulting / Planning
 Engineering & Supply
 Supervision of Erection and Commissioning
 After Sales Service
 Spare Parts
 Refurbishment
 Upgrading of Plants
 Training

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 Product Range

 Stackers
 Longtudinal Reclaimers
 Longtudinal combined Stackers and Reclaimers
 Circular combined Stackers and Reclaimers
 Wagon tipplers

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 SCHADE Lagertechnik

Over 125 years of experience

Over 600 Machines

in more than 60 Countries

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 Different types of Stackers
Boom type Pylon type with rope hoist

Pylon type with hydraulic cylinders

Tripper Carriage
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 Bridge Reclaimer with Reciprocating Harrows

Bridge Reclaimer with Dual Harrows

Material flows from the full inclined

stockpile face ensuring a homogeneous
blend of all layers of the stockpile
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 Solid Fuel Handling for Power Generation
Plant

Strategic Stockpiling and Homogenising

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Scraper Reclaimers (coal handling)

Dartbrook coal, NSW

AUSTRALIA

Portal Reclaimer
with worldwide largest largest capacity

3200 t/h

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 Scraper Reclaimers (Phosphate handling)

MOSAIC USA, Florida, 2.400 t/h Reclaim Capacity, discharge via drag trough

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Typical Storage Arrangements

Semi Portal Reclaimer

 Stockpile built up by Tripper Car

 Free sloping or comparted by walls
 Reclaiming from the side slope of the pile by Semi-Portal Scraper Reclaimers
 Operating along the whole length of the stockpile or or compartments or pre-selected sections
 Automatic operation
 Quick travelling between different working locations

Buffer Storage of Longitudinal Shape

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Resent success in MEGA-Machines Sales

Samsung Heavy Industry, South Korea

4 Semi Portal Scraper Reclaimers
(World´s biggest)

Date of Contract: 31.01.2013

Material: Coal

Rail Span: 58 m
Machines height: 42 m
Capacity : 1.980 t/h- each

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Combined Stacker/Reclaimers (sulphur handling)

Enersul, Astrahangasprom
RUSSIA

Portal Stacker/Reclaimer
Span 61m

Stacking 300 t/h

Reclaiming 600 t/h

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 Enclosed Circular Storage

Circular Blending Bed showing Stockpile

Profile and Simultaneous Reclaim within a
fabricated dome
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Circular Stacker/Reclaimers (coal handling)

Hua Yang Electric Power Corp.

CHINA

Stacker (slewing)

Stacking 4000 t/h

Reclaiming 2000 t/h

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 Coal Storage

Outer pile Ø: 127 m

Bhilai Power Plant, India Stacking: 1.800 t/h
Reclaiming: 1.800 t/h
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 We have concrete experience dealing with:

- Dust and noise emissions

- Atex (Atmospheric explosions) => material
with self ignition
- Materials with high moisture content >15
%
- Freezing material (Minus temperatures
and bad weather conditions)
- Mega-Machines wether it is the size or the
capacity
- sophisticated designs and concepts
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 Part 3:

Scraper Reclaimer vs Bucketwheel Reclaimer

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 Comparison between Reclaimers and
Bucketweel Reclaimers
Mining operation as well as stockpile applications have different requirements:

Mining operation Stockpile operation

Undefined geometry of operating range Defined geometry of op. Range

Practically no space limitation Limited space available

Undefined material lump size Defined material lump size

Manual Operation Automatic operation

Very high output rate (>5.000 t/h) Medium output rate (< 5.000 t/h)
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 High space consumption
in relation to the
stockpile size
 Requires more space on
the stockyard (digging
element only at boom
end)
resulting in large unused
areas on the stockyard
 Large counterweight,
high wheel loads
 No economic way to
cover the stockyard
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 Chaotic stockpile geometry
 No chance to reclaim pile
completely
 High dynamic loads on the steel
structure caused by periodic
digging action,
resulting in structural failures
later on.
 High wear due to high digging
speed (>1,5 m/s)

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  Compact design
 No counterweight, less foundation required
 Optimum use of available space
 If required, stockpiles easy to cover

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- Smooth operation, as material is gently pushed by
the shovels at low speed
(less material degradation, less noise and
vibrations)
- Low wear due to low chain speed (<0,7 m/s)
- Full automatic operation
- Self-stabilizing design, practically undestructable

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 Stockpile Geometry
Bucket Wheel Scraper Reclaimer
(chaotic) (systematic)

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 Stockpile geometry
of a Bucket Wheel

• High quantities of unreclaimable material

• Trapezoidal shape required

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 Stockpile geometry
of a Scraper Reclaimer

• Stockpile completely reclaimable

• Triangular cross section – best utilization of available area

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 Our Advice is Freely Given
Involve our Design Team at an Early Stage of your Project

Thank you for your kind attention!

Contact:
Dipl.-Ing. Khalid Bhihi
Area Sales Manager
E-Mail: bhihi@schade-lagertechnik.de
Tel.: 0049 20950316260
Presented by Khalid Bhihi Slide