Arc Stud Welding Solutions Guide

Stud Welding Solutions
Arc Stud Welding 2
Arc Studs 13
Wear Studs 16
Shear Connectors 18
CD Stud Welding 20
ISO Fastening Systems for Insulation 31
Automation Stud Welding 32
In addition to supplying a wide range of market leading stud welding equipment and
consumables, Antec also provide the following services:
• Technical support
• Training and advice
• Custom design and solutions
• Machine repairs and servicing
• Spare parts
• Process improvement and cost reduction
Introducing Arc Stud Welding
Drawn arc stud welding with ceramic ferrule or shielding gas is mostly used for stud diameters of 3
to 25mm and a welding time of 100 to 1,500ms.
Drawn arc stud welding with ceramic ferrule is recommended for studs with a diameter of more
than 12mm. If it is required to protect the weld pool from atmosphere, shielding gas should be
used. This process variant is also used with automated applications.
The welding stud is lifted

and a secondary arc
(pilot arc) of low current
The molten area solidify.
is ignited between stud
The short and clean
tip and work piece.
welding process does not
require any machining.
As a result, an even joint

Welding process with ceramic ferrule: Then the ignition of the
is achieved with a
joining of stud type welding elements with main arc is carried out.
strength which is above
a diameter 2 to 25mm (M24) onto thicker Stud and work piece are
the strength of stud and
sheets of about 2mm or higher. Mild steel melted. The stud is
base material.
and stainless steel. moved to the work
piece, the two molten
zones join.
Arc Stud Welding Guns
Designed for comfortable operation, KOCO Arc Stud Welding guns are renown for their sturdiness
and reliability, producing first –class welding results even under difficult operating conditions. An
adjustable hydraulic plunge damper is standard in the K22-D, K24 & K26 guns to damp the stud
movement when it is plunged into the welding pool (recommended for welding studs from approx.
14mm diameter.
Type SK14 K22 K22-D K24 K26
Stud welding with ceramic ferrule Weldable 4-12 4-14 4-19 13-22 13-25
stud range Ø (mm)
Short cycle stud welding Weldable stud range 3-12 6-12  - -

Ø (mm)
Stud welding with shielding gas Weldable 3-12 3-16  - -

stud range Ø (mm)
Adjustable hydraulic plunge damper for studs -    

from app. 14mm Ø
Lifting ring system with length compensation -    
Compensation for stud length variations up to - 8 8 8 8

..(mm)
Standard support with ….legs 2 2 2 2 2
Lifting range from … to … (mm) 1-4.5 1-4.5 1-4.5 2.5-6 2.5-6
Input voltage lifting coil (V=) 60-90 60-90 60-90 60-90 60-90
Welding cable (m/mm2) 5/35 2/50 2/50 2/95 2/120
Welding cable plug (mm2) 35 50/70 50/70 95 120
Control cable (m/mm2) 5/4x1.0 2/4x1.0 2/4x1.0 2/4x1.0 2/4x1.0
Control cable plug (4 wire)     
Body: fibre-glass reinforced polyamide (black)     
Length (excluding chuck) (mm) 185 175 175 250 300
Body Ø approx. (mm) 50 60 60 60 63
Height (including handle) (mm) 150 165 165 220 240
Weight excluding cables app. (kg) 0.9 1.3 1.3 1.4 2.6
 = standard  = optional - = not available

Arc Stud Welding Machines
KOCO Stud Welding equipment is designed for rough wear on building sites and continuous
operation. Top performance is ensured with all KOCO stud welding machines. The
microprocessor controls, current regulation and high performance ensure precise repeatability
and optimum welding results, even under a great variety of conditions. The intelligent self-
diagnosis system increases productivity through minimising machine downtime.
Type 502 810 1010 1710 2010 3010
Stud welding with ceramic ferrule 3-8 3-12 3-14 3-20 3-22 6-25
Weldable stud range Ø (mm)
Short cycle stud welding Weldable stud 3-6 3-8 3-10 3-12 3-12 6-12
range Ø (mm)
Stud welding with shielding gas 3-8 3-10 3-12 3-16 3-16 3-16
Weldable stud range Ø (mm)
Max. current (A) 450 800 1100 1800 2300 3500
Current setting range (A) 450 50-750 150-1000 150-1600 300-2000 300-2600
Time setting range (ms) 20-450 20-600 20-1000 20-1500 20-1500 20-2000
Max. stud / min. at … Ø (mm) 15/3 32/3 49/3 50/3 52/3 50/6
4/8 3/12 4/14 2/20 4/22 6/25
Self diagnosis – overheating      

short circuit control -     
mains phase failure      
-     
malfunction of pilot arc
Menu: selection of various languages -     
Fully controlled thyristor bridge -     
Microprocessor control      
Constant current regulation -     
Repeat cycle lock      
Mains connection 50/60 Hz 3-phase (V) 400 230/400 230/400 230/400 230/400 230/400
Mains connection special voltages (V)      

Type 502 810 1010 1710 2010 3010
Mains plug at 400 V (A) 16 32 32 63 63/125 125
4-wire mains cable at 400 V 5/2.5 5/4 5/4 5/10 5/16 5/16
(m/mm2)
Mains fusing time-lag at 230/400 V 16 25 35 63 63/80 125

(A)
Mains power consumption at …% 1 1.4/3.2/100 2.5/7/100 2.25/9/100 2.5/7/100 8/13/100

29 55/38/7 73/43/12 121/59/17 156/93/25 187/145/52
ED (Kva)
Tolerance range mains voltage (%) -15/+6 -15/+6 -15/+6 -15/+6 -15/+6 -15/+6
Dust and moisture protection of      

control unit
Class of protection IP23 IP23 IP23 IP23 IP23 IP23
Cooling F F F F F F
Steel housing, powder-coated      
Housing dimensions (L x W x H) mm 375x220x 555x308x 555x308x 700x415x 805x430x 950x605x

360 535 535 660 730 860
Swivel castors / fixed castors - 2/2 2/2 2/2 2/2 2/2
Handle 1 2 2 1 1 1
Lifting eye - 2 2 2 2 2
Weight (abt. Kg) 25 65 85 160 190 350
Shielding gas equipment      
Stud counter resettable -     

Stud counter totally     
Interface for automatic components -     
Stud welding guns: SK14      

K22      
K22-D - -    
- - - -  
K24
- - - - - 
K26

Arc Stud Welding Inverter Machines
KOCO Stud Welding equipment Inverter Technology 905i
combines excellent welding characteristics with low weight,
minimum size and outstanding performance. It is the ideal
equipment for mobile tasks or stud welding on thin work-pieces.
The welding current setting is infinitely variable and the selected
setting is maintained with high accuracy throughout the welding
process.
Welding time can be set in steps of 1 ms, thus enabling

adjustment of the welding energy with an extremely high degree
of accuracy. Fusion penetration is kept extremely low in spite of
the high current (short cycle stud welding).
All parameters can be set by turning a sturdy rotary knob with a

built-in push-button and can be followed on an illuminated LC
display. Up to 20 sets of parameters can be stored (welding
current, welding time and shielding gas pre-flow time), which
facilitates correct parameter setting in case of recurrent welding
tasks.
Deviations from the normal mode are shown on the appliance by

a red pilot lamp, and simultaneously on the display in plain text
(self diagnosis).
Type 905i
Stud welding with ceramic ferrule Weldable stud range Ø (mm) 2-12
Short cycle stud welding Weldable stud range Ø (mm) 2-8
Stud welding with shielding gas Weldable stud range Ø (mm) 2-10
Max. current (A) 800
Current setting range (A) 100-800
Time setting range (ms) 1-800

Max. stud / min. at … Ø (mm) 4/12
9/10
Self diagnosis – overheating 
short circuit control 
mains phase failure 
malfunction of pilot arc 

Type 905i
Microprocessor control 
Constant current regulation 
Repeat cycle lock 
Mains connection 50/60 Hz 3-phase (V) 400
Mains plug at 400 V (A) 32
4-wire mains cable at 400 V (m/mm2) 5/4
Mains fusing time-lag at 230/400 V (A) 20
Mains power consumption at …%ED / (kVA) 3/45

7.5/28
100/7.5
Tolerance range mains voltage (%) -15/+6
Class of protection IP23
Cooling F
Steel housing, powder-coated 

Housing dimensions (L x W x H) mm 435x220x 250
Handle 1
Weight (abt. Kg) 17
Shielding gas equipment 
LC-Display with backlight 
German / English / French / Italian language selectable 
Interface for automatic components 
Stud counter 
Gas pre-flow time (ms) 1 - 2000
Stud welding guns: SK14 

K22 

KOCO Stud Welding equipment Inverter Technology
905i and 1805i combine excellent welding
characteristics with low weight, minimum size and
outstanding performance. They are the ideal
equipment for mobile tasks or stud welding on thin
work-pieces. The welding current setting is infinitely
variable and the selected setting is maintained with
high accuracy throughout the welding process.
Welding time can be set in steps of 1 ms, thus

enabling adjustment of the welding energy with an
extremely high degree of accuracy. Fusion
penetration is kept extremely low in spite of the high
current (short cycle stud welding).
All parameters can be set by turning a sturdy rotary knob with a built-in push-button and can be followed on
an illuminated LC display. Up to 20 sets of parameters can be stored (welding current, welding time and
shielding gas pre-flow time), which facilitates correct parameter setting in case of recurrent welding tasks.
Deviations from the normal mode are shown on the appliance by a red pilot lamp, and simultaneously on the
display in plain text (self diagnosis).
Type 905i 1805i

Stud welding with ceramic ferrule Weldable stud range Ø (mm) 2-12 2-19
Short cycle stud welding Weldable stud range Ø (mm) 2-8 2-10
Stud welding with shielding gas Weldable stud range Ø (mm) 2-10 2-12
Max. current (A) 800 1600
Current setting range (A) 100-800 200-1600
Time setting range (ms) 1-800 1-1000
Storage of parameters 20 20
Max. stud / min. at … Ø (mm) 4/12 2/19
9/10 6/16
Self diagnosis – overheating  
short circuit control  
mains phase failure  
malfunction of pilot arc  

Type 905i 1805i
Microprocessor control  
Constant current regulation  
Repeat cycle lock  
Mains connection 50/60 Hz 3-phase (V) 400 400
Mains plug at 400 V (A) 32 63
4-wire mains cable at 400 V (m/mm2) 5/4 5/10

Mains fusing time-lag at 230/400 V (A) 20 50
Mains power consumption at …%ED / (Kva) 3/45 3/90

7.5/28 6/65
100/7.5 100/15.5
Tolerance range mains voltage (%) -15/+6 -15/+6
Class of protection IP23 IP23
Cooling F F
Steel housing, powder-coated  

Housing dimensions (L x W x H) mm 435x220x 250 600x270x 410
Handle 1 2
Weight (abt. Kg) 17 36
Shielding gas equipment  

LC-Display with backlight  
German / English / French / Italian language selectable  
Interface for automatic components  
Stud counter  
Gas pre-flow time (ms) 1 - 2000 1 – 2000
Stud welding guns: SK14  

K22  
K22-D  

HBS IT series Arc stud welding machines feature newest inverter technology for drawn arc welding
for outstanding welding quality and very high arc stability. These machines have up to 100% higher
welding rate compared with conventional transformer machines. Additionally the innovative inverter
welding power source provides a higher efficiency of 80% compared with conventional power
sources. In this way, energy consumption is reduced by 50% (smaller generators = 50% less diesel
fuel consumption).
Type IT2002 IT3002 IT90 IT130
Welding range M3 – M24 M3 – M24 M3 – M24 M3 – M24

Dia. 2 – 22mm Dia. 2 – 25mm Dia. 2 – 22mm Dia. 2 – 25mm
Welding material Mild steel, stainless Mild steel, stainless Mild steel, stainless Mild steel, stainless
steel, aluminium steel, aluminium steel, aluminium steel, aluminium
Welding rate Dia. 22 = 6 studs / Dia. 25 = 6 studs / Dia. 22 = 6 studs / Dia. 25 = 6 studs /
min min min min
Welding current 2,000 A (max) 2,600 A (max) 2,000 A (max) 2,500 A (max)
Current adjustment range 300 – 2,000 A 300 – 2,600 A 300 – 2,000 A 300 – 2,500 A
(stepless) (stepless) (stepless) (stepless)
Welding time 5 – 1,500 msec 5 – 1,500 msec 5 – 1,500 msec 5 – 1,500 msec
(stepless) (stepless) (stepless) (stepless)
Primary power 400V, 3 phases, 400V, 3 phases, 400V, 3 phases, 400V, 3 phases,
50/60 Hz, 63AT 50/60 Hz, 63AT at 2 50/60 Hz, 63AT 50/60 Hz, 63AT
studs/min dia.
25mm
Primary plug 63 A (with 400 V 63 A (with 400 V 63 A (with 400 V 63 A (with 400 V
mains) mains) mains) mains)
Connected load 100 KVA (with 400 V 150 KVA (with 400 V 100 KVA (with 400 V 150 KVA (with 400 V
mains) mains) mains) mains)
Cooling type F (temp. controlled F (temp. controlled F (temp. controlled F (temp. controlled
cooling fan) cooling fan) cooling fan) cooling fan)
Protection class IP 23 IP 23 IP 23 IP 23
Operational & storage According to current According to current According to current According to current
conditions standards standards standards standards
Dimension (L x W x H) 600 x 500 x 830mm 650 x 560 x 650 x 560 x 650 x 560 x
(without handle) 1,290mm (without 1,290mm (without 1,290mm (without
handle) handle) handle)
Weight 95kg 160kg 140kg 160kg

General Information IT2002 IT3002 IT90 IT130

Application • Especially suitable for thicker sheets of    
about 2mm or higher
• Especially suitable for welding of   - -
concrete anchors / shear connectors for
job site applications
• Suitable for through deck welding   - -
Process • Short-cycle drawn-arc welding    
variants • Drawn-arc welding    
Equipment • Welding with ceramic ferrule (series)    

• Welding with shielding gas (optional)  -  
• Automation (series)  -
• Process sequence control (series)  
Advantages
Features • Microcontroller – for precise process times, optimal functional reliability and
maximum operating convenience
• Function monitoring – automatic function test following power-up, monitoring
of all internal system functions
• Lift test – for gap welding guns and stud welding heads
• Library function – automatic specification of welding current and welding time
through selection of stud diameter according to welding range (with and
without shielded gas); fine adjustment via arrow keys
• Process monitoring – recording and analysis of factors affecting the welding
process, after each weld, the reference and actual values are compared; display
of the welding energy input, switchable automatic welding stop if limits are
exceeded (IT90 & IT130 only).
• RS232 Interface – for data output; data and time of day are stored; welding
parameters of each weld are logged (IT90 & IT130 only).
• 4 gun connections (optional) (IT90 only).
Structure • Extremely easy to operate
• Compact
• Mobile – highly mobile thanks to compact dimensions and low weight (50%
weight savings vis-à-vis conventional stud welding units)
• Robust – metal housing withstands rough treatment in shop and on site
Advantages cont.
Safety • With integrated mains filter (protection against voltage peaks)
• Optimal for construction sites with large mains voltage fluctuations – use even
with critical voltage supply (-10% + 10%)
• EMC test
• High-voltage test with log
• Retriggering lock-out – prevents welding on a welding element that has
already been set
• Thermal monitoring of transformer – automatic shutdown in case of
overheating
• Temperature-regulated ventilator – reduces noise and dust in the stud
welding unit (greater system reliability)
• Control unit galvanically separated from welding lines – high degree of
functional safety
• Optimal protection against external interferences
• Protection class IP 23
• Also permits operation outdoors
Welding • Display – infinitely adjustable power setting; easy monitoring of all functions
via LED displays, easy operation via membrane keyboard and digital display;
setting of welding parameters, programs, shielding gas (optional on models
IT2002 & 3002), automation and process monitoring possible (IT90 & IT130
only); digital display of current, welding and gas-preflow time (optional:
pneumatic feed time for automation on model IT90); separate settings for
welding current and welding time
• Powerful – build in power reserves
• Trouble-free changing of welding voltage polarity possible by reconnecting
welding current and ground cables
• Outstanding welding quality – very high arc stability even at weak welding
currents
• High process flexibility – high clock frequency (30kHz) of stud welding unit
allows highly dynamic regulation of welding process
Threaded Studs for Wear Plate
Antec carry a large range of threaded Arc Studs for use on wear plates such as hardox and
bisalloy.
Typically the reduced base style arc stud is preferred as the weld collar is very close to the thread
diameter, therefore reducing the hole size required in the side walls these are typically mounted
to.
16 x 30 20 x 40
16 x 35 20 x 45
16 x 40 20 x 50
16 x 45 20 x 55
16 x 50 20 x 60
16 x 55 20 x 65
16 x 60
Arc Studs
Antec carry a huge range of Arc Studs in various styles and materials including:
• Full thread Arc Studs • Plain Studs
• Reduced Base Arc Studs • Non Fluxed Studs
• Part thread Arc Studs • Break Off Studs
• Internally Threaded Studs • Wear Studs
Mild Steel Arc Studs

Size Part Number FT RB Pack Size Part Number FT RB Pack
Size Size
M6 x 20 EAS11-06-020 200 M16 x 25 EAS11-16-025 100
M6 x 25 EAS11-06-025 200 M16 x 30 EAS11-16-030 100
M6 x 30 EAS11-06-030 200 M16 x 35 EAS11-16-035 100
M6 x 35 EAS11-06-035 200 M16 x 40 EAS11-16-040 100
M6 x 40 EAS11-06-040 200 M16 x 45 EAS11-16-045 100
M16 x 50 EAS11-16-050 100
M8 x 20 EAS11-08-020 200 M16 x 55 EAS11-16-055 100
M8 x 25 EAS11-08-025 200 M16 x 60 EAS11-16-060 100
M8 x 30 EAS11-08-030 200 M16 x 65 EAS11-16-065 100
M8 x 35 EAS11-08-035 200 M16 x 70 EAS11-16-070 100
M8 x 40 EAS11-08-040 200 M16 x 75 EAS11-16-075 100
M8 x 45 EAS11-08-045 200 M16 x 80 EAS11-16-080 100
M8 x 50 EAS11-08-050 200 M16 x 85 EAS11-16-085 100
M8 x 55 EAS11-08-055 200 M16 x 90 EAS11-16-090 100
M8 x 60 EAS11-08-060 200
M10 x 20 EAS11-10-020 100 M20 x 30 EAS11-20-030 50

M10 x 25 EAS11-10-025 100 M20 x 35 EAS11-20-035 50
M10 x 30 EAS11-10-030 100 M20 x 40 EAS11-20-040 50
M10 x 35 EAS11-10-035 100 M20 x 45 EAS11-20-045 50
M10 x 40 EAS11-10-040 100 M20 x 50 EAS11-20-050 50
M10 x 45 EAS11-10-045 100 M20 x 55 EAS11-20-055 50
M10 x 50 EAS11-10-050 100 M20 x 60 EAS11-20-060 50
M10 x 55 EAS11-10-055 100 M20 x 65 EAS11-20-065 50
M10 x 60 EAS11-10-060 100 M20 x 70 EAS11-20-070 50
M20 x 75 EAS11-20-075 50
M12 x 20 EAS11-12-020 100
M12 x 25 EAS11-12-025 100 M24 x 35 EAS11-24-035 ?
M12 x 30 EAS11-12-030 100 M24 x 40 EAS11-24-040
M12 x 35 EAS11-12-035 100 M24 x 50 EAS11-24-050
M12 x 40 EAS11-12-040 100 M24 x 55 EAS11-24-055
M12 x 45 EAS11-12-045 100 M24 x 60 EAS11-24-060
M12 x 50 EAS11-12-050 100 M24 x 65 EAS11-24-065
M24 x 70 EAS11-24-070
M24 x 75 EAS11-24-075
M24 x 80 EAS11-24-080
M24 x 90 EAS11-24-090
*Other sizes available on request M24 x 100 EAS11-24-100
Arc Studs
Stainless Steel Arc Studs

Size Part Number FT RB Pack Size Part Number FT RB Pack
Size Size
M6 x 20 EAS12-06-020 200 M12 x 20 EAS12-12-020 100
M6 x 25 EAS12-06-025 200 M12 x 25 EAS12-12-025 100
M6 x 30 EAS12-06-030 200 M12 x 30 EAS12-12-030 100
M6 x 35 EAS12-06-035 200 M12 x 35 EAS12-12-035 100
M6 x 40 EAS12-06-040 200 M12 x 40 EAS12-12-040 100
M6 x 45 EAS12-06-045 200 M12 x 45 EAS12-12-045 100
M6 x 50 EAS12-06-050 200 M12 x 50 EAS12-12-050 100
M12 x 55 EAS12-12-055 100
M8 x 20 EAS12-08-020 200 M12 x 60 EAS12-12-060 100
M8 x 25 EAS12-08-025 200
M8 x 30 EAS12-08-030 200 M16 x 25 EAS12-16-025 100
M8 x 35 EAS12-08-035 200 M16 x 30 EAS12-16-030 100
M8 x 40 EAS12-08-040 200 M16 x 35 EAS12-16-035 100
M8 x 45 EAS12-08-045 200 M16 x 40 EAS12-16-040 100
M8 x 50 EAS12-08-050 200 M16 x 45 EAS12-16-045 100
M8 x 55 EAS12-08-055 200
M8 x 60 EAS12-08-060 200
M10 x 20 EAS12-10-020 100

M10 x 25 EAS12-10-025 100
M10 x 30 EAS12-10-030 100
M10 x 35 EAS12-10-035 100
M10 x 40 EAS12-10-040 100
M10 x 45 EAS12-10-045 100
M10 x 50 EAS12-10-050 100
M10 x 55 EAS12-10-055 100
M10 x 60 EAS12-10-060 100
M10 x 65 EAS12-10-065 100
M10 x 70 EAS12-10-070 100
M10 x 75 EAS12-10-075 100
M10 x 80 EAS12-10-080 100
Wear Studs
• Reduces wear on surfaces exposed to abrasion by forming a barrier between the
machinery and the material being moved.
• Consists of applying high-chromium and high-carbon abrasion resistant studs to
machinery in close formation.
• Easy to handle, fast application welding gun saves time and labour costs.
FEATURES & BENEFITS APPLICATIONS

• High abrasion resistance • Deep Mining Industry
• Quick & easy application on site • Open Pit Mines
• Permanent protection • Quarries
• Save on time, power and labour • Tunneling
• Minimise costs and machine down time • Steelworks
• Extend machinery wear life • Ore Preparing
Effectiveness of AVT wear studs in different ground conditions
Ground Condition Rock-Box-Effect Impact Effectiveness
Sand  Low 
Sand & gravel  Low 
Gravel & earth, loose  Low 
Earth, loose  Low 
Earth & clay  Low 
Clay & shale loose  Low 
Shale, tight, blasted  High 
Shale & coal, tight, blasted  Moderate 
Shale & coal, loose  Low 
Lignite, sub bituminous coal  Moderate 
Bituminous coal, blasted  Moderate 
Anthracite, blasted  Moderate 
Limestone, blasted  High 
Sandstone & earth, loose  Moderate 
Sandstone, tight, blasted  High 
Phosphate loose or blasted  Low 
Uranium ore, loose  Moderate 
Copper ore, loose  Moderate 
Mineral ores, loose  Moderate 
Tight areas, blasted  High 
High quartzite, loose or blasted  High 
 = Poor   = Fair    = Good

Available in 3 specifications:
Note that all studs include ceramic shield. Other sizes available on request.
Standard Premium High Performance

• 16mm with 13mm neck; and • 16mm with 10mm neck • 16mm with 12mm neck
• 20mm with 17mm neck • Length is 15mm • Length is 15mm
• Length is 15mm • Tapered top fits perfectly into the • Tungsten Carbide insert for higher
chuck wear resistance
• Fits standard chucks
• Fast loading • Use across 10-20% of total surface
• Made for Australian conditions
area for additional durability
• Hardness 58-60HRC • Fits standard chucks
• Insert Hardness is HV1,200
• Hardness 58-60HRC
Shear Connectors
Antec Shear Connectors
There are a number of important factors that should be considered when purchasing Shear
Connectors for composite support or bridge construction projects to ensure the greatest value
for money and effectiveness.
• Have they been mechanically tested to AS1554.2

• Are there credible test reports available
• Are they stud base qualified to AS1554.2
If the answer is no to any of the above, then the products may be inferior and possibly non-
compliant.
Antec’s range of Shear Connectors are the only Shear Connectors in Australia that are fully stud
base and mechanically tested by an Australian NATA testing authority to meet and exceed the
AS1554.2 standard of compliance for Shear Connectors sold in Australia.
The unique “E” head marking on the Antec Shear Connector range provides users with a visual
reference that offers peace of mind that the products are manufactured to stringent quality
standards. Don’t be fooled by inferior products offered at lower costs! Shear Connectors
supplied from an unknown origin with little or no documentation to support materials, flux
content, base designs and standards of compliance can result in significant, catastrophic
consequences such as stud failures. Poor quality, inconsistent products may lead to safety issues
and diminished building and construction integrity resulting in long term extensive repair costs,
negating the original cost savings.
Antec has been manufacturing and distributing Shear Connectors in Australia for over 20 years
and is dedicated to manufacturing and supplying the highest quality products to ensure the
highest level of safety and reliability.
For more information on Antec’s extensive range of Shear Connectors please contact us on 02
9622 9622 or visit www.antec.com.au.
Shear Connectors
Headed Shear Connectors are used as an essential component in composite
beam design and construction.
Shank Diameter Length (L) Head Minimum

(d) tolerance Diameter head
Shear Connectors
tolerance height HT Size Part Number Pack
19.0 +0.00 Size
-0.38 ±1.6 31.7 ± 0.4 9.5
22.2 +0.00 13 X 50 ESC11-13-050 250
-0.38 ±1.6 34.9 ± 0.4 9.5 13 X 75 ESC11-13-075 150
13 X 100 ESC11-13-100 125
Material LOW CARBON STEEL
AS1445 S1010 to S1020 16 X 75 ESC11-16-075 125
Or K1010 to K1020
16 X 100 ESC11-16-100 100
Mechanical Tensile 410MPa (min) 16 X 150 ESC11-16-150 75
Properties Yield 345MPa (min)
Elongation 12%
Reduction of area 50% (min) 19 X 75 ESC11-19-075 100
19 X 95 ESC11-19-095 75
19 X 100 ESC11-19-100 75
19 X 105 ESC11-19-105 75
19 X 115 ESC11-19-115 60
19 X 120 ESC11-19-120 60
19 X 127 ESC11-19-127 60
19 X 150 ESC11-19-150 50
19 X 178 ESC11-19-178 45
19 X 198 ESC11-19-198 40
22 X 100 ESC11-22-100 50
22 X 125 ESC11-22-125 50
22 X 150 ESC11-22-150 40
22 X 178 ESC11-22-178 40
22 X 198 ESC11-22-198 35
Note Ferrules are a component part of studs and not sold

separately
Introducing CD Stud Welding
HBS CD / CDM power units provide outstanding reductions in costs and time. Every weld is
precise avoiding any need for costly machining. The recipe for success: extremely short welding
time (1 to 3 msec) with no additional welding products needed. Because a very low thermal load,
the welding zone is minimal. In this way, distortion of the work piece is avoided. Often this is the
only applicable technical solution. With gap welding the stud is positioned at a defined distance
shortly before welding starts. This develops a higher plunging speed which leads to a shorter
welding time (only 1 msec!). This characteristic also provides welding of difficult materials like
aluminium and brass.
The molten area solidify.

The extremely short and
clean welding process
does not require any
An arc is ignited between machining.
the face of stud and the
surface of a work piece
As a result, an even and

Joining of stud type welding elements with Both parts are melted, the
complete joint is achieved
a diameter M3 to M10 (2-10mm) onto thin stud is gently pressed against
with a strength which is
sheets, min. 0.5mm. Mild steel, stainless the work piece and then
above the strength of stud
steel, aluminium and brass joined together.
and base material. The
low thermal load provides
welding onto thin sheets
without damage to the
rear side.
C 08 CD Stud Welding Gun
• HBS C 08 Stud Welding Gun has a welding range of
2-8mm and is for use with mild steel and stainless
steel studs.
• Especially suitable for thin metal sheets from
0.6mm and for any type or shape of stud.
Technical Data
Welding range M3 to M8 dia. 2 to 8mm
Stud length 6 – 40mm, longer studs can be welded with optional accessories
Stud material Mild steel, stainless steel
Stud Type Any type or shape (special chucks if required)
Spring pressure Adjustable, arresting
Welding cable 6.5m
Insulation class IP20
Workplace noise level Bang > 90dB (A) may occur during welding
Operational & Storage Conditions According to current standards
Dimensions (L x W x H) 170 x 40 x 140mm (without cable)
Weight 0.5kg (without cable)
General Information
Application • Especially suitable for thin metal sheets from 0.6mm
• ISO – especially suitable for welding on insulation pins with flange and ignition tip
Process Variants • Contact welding
C 08 CD Stud Welding Gun
Advantages
Structure • Rigid casing made of impact-resistant plastic
• Torsion-resistant basic shell (casing) to accommodate all function elements (e.g. ball
bearing guide) and accessories e.g. foot ring
• Zero-play ball linear bearing for guiding the welding piston
• Sealed welding piston guidance
• Ergonomic design
• Compact dimensions
• Stud length freely adjustable (up to 40mm; from 40mm with tripod)
• Mechanical structure tested in production
Safety • Lock in spring adjustment
• High level of security to prevent the selected settings being changed inadvertently
• Guidance system protected against spatters
Welding • Individual adjustment options for optimum welding results

• Optimum handling and fatigue-free operation
• Optimum operation also at places that are difficult to access
• Welding on painted sheets possible (clean, smooth & flat surfaces & grounding
required)
CA 08 CD Stud Welding Gun
• HBS CA 08 Stud Welding Gun has a welding range of
2-8mm and is for use with mild steel, stainless steel,
aluminium and brass studs.
Technical Data
Welding range M3 to M8 dia. 2 to 8mm
Stud length 6 – 40mm, longer studs can be welded with optional accessories
Stud material Mild steel, stainless steel, aluminium, brass
Stud Type Any type or shape (special chucks if required)
Stroke Adjustment range 4.5mm, arresting
Welding cable 3m
Weight 0.7kg (without cable)
General Information
Process Variants • Gap welding

• Short cycle drawn arc welding
CA 08 CD Stud Welding Gun
Advantages
• Integrated lift and spring-loaded adjustment
• Stud length freely adjustable (up to 40mm; from 40mm with tripod)
• Lift lockable
required)
CI 03 CD Stud Welding Gun
• HBS CI 03 Stud Welding Gun for insulation has a
welding range for cupped head pins of 2/2.27mm
diameter
• Suitable for mild steel and stainless steel insulation
pins.
Technical Data
Welding range Cupped head pins diameter 2/2.7mm
Pin length 9.5 – 152.4mm
Pin material Mild steel, stainless steel
Pin Type Cupped head pins
Welding cable 10m
Weight 0.7kg (without tripod)
General Information
• ISO – especially suitable for welding on cupped head pins (for fixing heating, ventilation
and air-conditioning mats – HVAC)
• Especially suitable for insulation mats with and without aluminium cover. The cupped
head pin has a special tip which permits particularly easy penetration of the insulation
materials. Variably adjustable spring pressure allows the stud welding gun to be
optimally adjusted to a wide range of material densities.
• The fixing method with cupped head pins replaces the complex procedure; weld on pin
– press mat over pin – affix clip – pinch off or bend over projecting tip
Process Variants • Contact welding
CI 03 CD Stud Welding Gun
Advantages

required)
• No damage to the reverse of thin zinc-plated sheets when complying with specified
welding parameters; particularly in the case of cupped head pins with 2mm diameter (zinc
and corrosion protection on the reverse is retained)
• Low energy expenditure
• Very fast fixing: Press the cupped head pin through the mat, welding in 3 milliseconds
• Low power input for pins with 2mm diameter.
CDi 1502 / 2302 / 3102 Inverter-Capacitor
Stud Welding Machines
Technical Data
Type CDi 1502 CDi 2302 CDi 3102
Features Entry level unit with the Perfect choice for light to This heavy duty welder is a
option of adding either a Gap medium duty applications very powerful performer
or Cup in gun makes this and where varying material aimed at the heavy user and
system perfect for light sheet thicknesses are a common heavier CD applications.
metal shops and insulation situation. The unit will fire Available in both gap and
industries. Combined with on up to 10mm dia studs and contact options.
the fully-automatic stud is available in both gap and
feeder, up to three times contact options.
faster than manual
operation.
Welding range M3 to M8 M3 to M8 M3 to M10

Dia. 2-8mm (M10 limited) Dia. 3-10mm
Cupped head pins dia.2-2.7mm Dia. 2-8mm
Insulation pins dia. 2-3mm (dia. 10mm limited)
Welding material Mild steel, stainless steel, aluminium & brass
Welding rate (depending M3 = 40 studs / min (60V) M3 = 33 studs / min (60V) M3 = 20 studs / min (50V)
on application & stud dia.) M8 = 14 studs / min (200V) M8 = 12 studs / min (170V) M8 = 10 studs / min (140V)
M8 = 12 studs / min (220V) M10 = 9 studs / min (210V) M10 = 6 studs / min (200V)
Capacitance 66,000uF 99,000uf 132,000uF
Welding time 1 – 3 msec 1 – 3 msec 1 – 3 msec
Energy 1,600 Ws 2,400 Ws 3,200 Ws
Charging voltage 50 – 220V (stepless voltage regulation)
Power source Capacitor
Primary power 230 V, 50/60Hz, 10 AT
Cooling type F (temperature controlled cooling fan)
IP Code IP 21 (92-10-1504) IP 23 IP 23
Dimensions L x W x H 400 x 205 x 250mm 480 x 205 x 250mm 480 x 205 x 250mm
(without handle)
Weight 14kg 17kg 18kg
Suitable stud welding C 08 / CA 08 / CI 03 / C 08 / CA 08 C 08 / CA 08

PAH-1
guns
CDi 1502 / 2302 / 3102 Inverter-Capacitor
Stud Welding Machines
General Information
• CDi 1502 ISO - suitable for fixing heating, ventilation & air conditioning mats (HVAC)

• Contact welding
Advantages
Features • Microcontroller – for precise process times, optimal functional reliability and maximum operating convenience
• Function monitoring – automatic function test following power-up; monitoring of all internal system functions
• Display of error codes – on digital display
• Library function – automatic specification of charging voltage through selection of stud diameter according to
welding range; fine adjustment via arrow keys

• Compact

• Optimal for construction sites with large mains voltage fluctuations – use even with critical voltage supply (-
25% + 20%)
• EMC test
• Logged capacitor forming for quality control of the stud welding capacitors
• Self forming capacitors provide a longer life period and higher reliability
• Retriggering lock-out – prevents welding on a welding element that has already been set
• Thermal monitoring of transformer and internal temperature of stud welding unit – automatic shutdown in
case of overheating
• Temperature regulated ventilator – reduces noise and dust in the stud welding unit (greater system reliability)
Welding • Display – infinitely adjustable power setting (charge reversal via set-point switch); easy monitoring of all
functions via LED displays
• Powerful – built in power reserves
• Trouble-free changing of welding voltage polarity possible by reconnecting welding current and ground cables
• Use of special capacitors (developed for stud welding)
CDM 2401/3201 CD Stud Welding Machines
with Wide Range Power Supply
Technical Data
Type CDM 2401 CDM 3201
Welding range M3 to M8 M3 to M10

Dia. 2-8mm Dia. 2-10mm
Welding material Mild steel, stainless steel, aluminium & brass
Welding rate (depending on application 20-40 studs / min 12-20 studs / min
& stud dia.)
Capacitance 99,000uf / 33,000uF 132,000uF / 66,000uF
Welding time 1 – 3 msec 1 – 3 msec
Energy 2,400 Ws / 800 Ws 3,200 Ws / 1,600Ws
Charging voltage 50 – 220V (stepless voltage regulation)
Power source Capacitor
Primary power 85 to 265 V – wide range selection, 50/60 Hz, 10AT
Cooling type F (temperature controlled cooling fan)
Operational & Storage conditions According to current standards
Dimensions L x W x H 600 x 240 x 280mm 600 x 240 x 280mm
Weight 26kg 27kg
Suitable stud welding guns C 08 C 08

CA 08 CA 08
General Information

• Contact welding
CD 2401 / 3201 CD Stud Welding Machines
with Wide Range Power Supply
Advantages
Features • Microcontroller – for precise process times, optimal functional reliability and maximum
operating convenience
• Function monitoring – automatic function test following power-up; monitoring of all internal
system functions
• Display of error codes – on LCD display
• Library function – 8 programs (charging voltages) can be stored; library with stored welding
parameters, additional customer specific entries possible; user interface available in various
languages; display of charging voltage in volts
• Process monitoring – recording and analysis of factors affecting the welding process by means
of the process analysis factor (PAF); after each weld, the reference PAF value is compared with
the actual value, display of the actual and reference values; switchable automatic welding stop if
limits are exceeded; limits selectable in increments; manual entry of PAF value possible.

• Compact
• Optimal for construction sites with large mains voltage fluctuations – safe to operate with
mains voltages ranging between 85 to 265V (wide range power supply); use even with critical
voltage supply
• EMC test
• Retriggering lock-out – prevents welding on a welding element that has already been set
• Thermal monitoring of transformer and internal temperature of stud welding unit – automatic
shutdown in case of overheating
• Temperature regulated ventilator – reduces noise and dust in the stud welding unit (greater
system reliability)
• Control unit galvanically separated from welding lines – high degree of functional safety
Welding • Display – infinitely adjustable power setting (charge reversal via set-point switch); easy
monitoring of all functions via LCD display; user friendly operation via large LCD display
• Powerful – built in power reserves
• Electronic regulation of charging – allows high clock rates
• Trouble-free changing of welding voltage polarity possible by reconnecting welding current and
ground cables
• Use of special capacitors (developed for stud welding)
• Capacitance switching
ISO Fastening systems for insulation
HBS fasteners for heating, ventilation and air conditioning enable fastening of insulation mats in a fast and
cost efficient way using ISO-PLUS cupped head pins. With this procedure you fasten the insulation mat to
the base material in one process step. This perfect fastenting procedure replaces the very complicated
traditional procedure: weld on a pin, push the mat over the pin, put on the clip and then cut the projecting
tip or bend it.
The HBS process is so easy! Push the cupped head pin onto the chuck of the welding gun and push it
through the mat – weld within 3 milliseconds! Done.
HVAC Advantages:
• Suitable for thin sheets of 0.5mm and above

• Low heat input using pins of 2mm diameter
only
• No damage to the back side of thin and
galvanised sheets when keeping the
predefined welding parameters; especially
with cupped head pins of 2mm dia (zinc-
corrosion protection is retained on back side)
• Suitable for insulation mats with and without
aluminium foil
• Easiest operation
• Welding in 3 milliseconds
Power Units & Welding Guns suitable for insulation mats with and without aluminium cover
CDi1501 machine Compact, robust unit with metal casing for rugged operating conditions.
Infinitely adjustable power setting (charge reversal via set-point switch)
CI03 gun For welding cupped hand pins (Ø 2 and 2.7mm, length 9.5 to 152.4mm)
C 08 gun For welding insulation pins with flange and ignition tip (Ø 2 and 3mm, length 20
to 300mm)
Introducing Automation Production Stud Welding Equipment & Systems
HBS Automation range is automatically faster & better featuring:
• 30% increased working range. Three of four welding heads have access to the entire working range (no
loss of coverage)
• 50% time savings. Easiest programming through a user operated program editor. Programming to DIN
ISO 66025. Additional time savings through the use of HBS-CAD provides a fast DXF file transmission
within seconds (optional).
• 3x higher traverse speed. All drive axes are servomotor drive (inc. Z axis). Traverse speed up to
60m/min.
• By 60% higher welding sequence, example: 40 studs / min. with a working range of 500 x 500mm, stud
distance 100mm.
AUTOMATION
Production stud welding equipment
and systems
MPW 1010
and 2010:
Best Solution
for Best Results
Automated welding
of studs onto steel and
aluminum sheets of
different wall thickness
(from 0.5 mm!).
Suitable for all stud
welding processes.
– Most various welding elements can be

welded, e.g. threaded studs, tapped
pads, pins and grounding clips (custom-
made fasteners and studs on request).
– Welding can be conducted on
multible height levels as well
as convex work pieces.
– Different materials can be welded
(mild steel, stainless steel, aluminum
and brass).
– Welding can be carried out onto
convex work piece designs.
Automatically faster, better
Exclusive HBS features
30% increased working range.

Three of four welding heads have
access to the entire working range
(no loss of coverage).
50% time savings. Easiest program-

ming through a user operated program
editor. Programming to DIN ISO 66025.
Additional timesavings through the use
of HBS-CAD provides a fast DXF file
transmission within seconds (option).
3 x higher traverse speed. All drive axes

are servomotor driven (incl. Z axis).
Traverse speed up to 60 m/min.
By 60% higher welding sequence,

example: 40 studs/min. with a working
range of 500 x 500 mm, stud distance
100 mm.
High precision
welding head KAH 412
3 different stud lengths can be processed

with the automated welding head
KAH 412. Installation of up to 4 welding
heads can be carried out.
Top: Milling head with extraction device

Above: HBS stud welding machines are
equipped with free programmable,
servomotoric Z axis!
MPW 1010 and MPW 2010
Best traverse range only from HBS
Cost effectiveness MPW series MPW 1010 MPW 2010

Decisive advantages from
Working range 1,250 x 1,050 mm 1,250 x 2,250 mm
favorable price-performance
ratios. Welding capacity Up to 40 studs/min
Traverse speed Up to 60 m/min

More efficient working
Stud feeding automated
range!
Max. number of 4 (up to 3 stud length per welding head possible)
The traverse range is stud welding heads
increased by 30% by using
three of four welding heads
access the entire working
range. Exclusively at HBS!
Smooth sequences
Ergonomically designed
systems equipped with a HBS Cost
very robust machine sup-
Effectiveness
port, accessible from any
side and with a mobile con- Highest productivity and best
trol panel. economic efficiency
Easiest programming to
Cost-effective retooling DIN ISO 66025
Carried out by user friendly
Accurate and fast positioning to
programming and use of
different levels by servomotor
a special welding head
driven Z-axis
quick-change system.
Optional with four welding heads
Shortest sequence times and up to 12 stud length
Increased efficiency Highest traverse speed through
through rapid and Especially suitable for welding onto work
pieces with different work piece heights.
servo drive technique
accurate stud feeding.
Perfect positioning accuracy
through servomotor driven axes
Very high welding rates
CPW 0604
Value orientated model for automation
Designed for optimum functionality:

CPW 0604
The uncompromising value orientated model 600 x 400 mm
Working range
to start with automation, suitable for all
welding procedures. Easiest programming Welding capacity Up to 30 studs/min.
and operation. You can optimize productivity Traverse speed Up to 25 m/min.
and quality of your company within short.
Stud feeding Automated
Automation advantages Welding head KAH 412

Powerful and multiple usability. High welding
rate up to 30 studs/min and a traverse speed
up to 25m/min, and working with different
work piece heights on a working range of Leading through
600 x 400 mm: you achieve perfect results HBS technology:
with highest positioning accuracy.
Servo-motor driven X, Y and Z axes
High standards! High welding rate
Equipped with the precision welding head
High traverse speed
KAH 412, a high-performance SPC control,
SPC safety functions and the PRG editor for Easiest programming
automated check of data. You are working Automated check of entry data by
with a new, technologically sophisticated
PRG editor
system of HBS.
Up to 3 stud lengths can be used
without refitting the welding head
Programmable height adjustment for
different work piece heights
Typical application example of CPW:

Foot plate flat-iron
Automation advantages are inherently combined into one

HBS system with the highest price-performance ratio.
Top: System with robust machine base support (optional)
and intermediate support (ideally suitable for installation
of stud welding units)
Fig. to the left: The high-performance controlled

precision welding head KAH 412 achieves best
results with all welding processes.
Automation components
Components can be configured
or combined to meet individual
stud welding applications
Can be used with HBS welding machines as well as with robot
applications. In addition, standardized interfaces provide an PAH-1
for stud welding with
integration into customer specific systems like transfer lines or capacitor discharge
special installations. or arc welding
Stud dia.: 3 to 8 mm
HBS quality and design provides state of the art technology both Stud length: 8 to 30 mm
highly flexible and impeccably accurate. These feature are
consistent throughout all product lines of capacitor discharge,
drawn arc or short cycle drawn arc stud welding.
With the high-end unit series:
IT 50; IT 90; IT 1002; CDM 2401; CDM 3201; SCD 3201 and the
HBS precision welding heads KAH 412 and KAH 412 LA.
HBS Power
CDM 2401, CDM 3201, especially suitable for thin metal sheets from 0.5 mm (mild steel, stainless steel, aluminum and brass). IT 50, IT 90, IT 1002,
especially suitable for high welding rates, highest quality demands and difficult welding geometries. IT 50, IT 90 up to 4 welding heads can be
connected. IT 50 (separate control and evaluation).
HBS-Stud feeding HBS-Components
VBZ-3 PBZ Change over kit Feeding switch Assortment kit

Fully automated stud fee- Pneumatic Single Feed To change to different point Conversion kit for
ding, stud dia.: 3 to 10 mm, Unit. Manual stud fee- stud diameter in the To weld different stud stud welding heads
stud length: 6 to 50 mm, ding. Stud transport actu- fully automatic length with one wel- (dia. 3 to 8)
feed speed: up to 30 ated by CNC-control unit. stud feeder VBZ-3 ding head.
studs/min (depending on
welding element and
feeding tube)
KAH 412 LA: Lift device motor driven
Z-axis for continuous adjustment of
welding height levels
HBS precision welding head

KAH 412 and KAH 412 LA
(KAH 412 LA with length compensation:
Application range preferably Short Cycle)
KAH 412: Spring setting read

KAH 412 and KAH 412 LA:
out on scale
Push button locking system for
feed tube
KAH 412 and KAH 412 LA: KAH 412: Digital display for
Welding range: M3 to M8, dia. lift and plunge adjustment
3 to 8 mm (dia. 10/12/12.7 mm
with modification only)
stud length: 8 to 40 mm
Prisma shaped quick
exchange system

Piston is guided in blacklash
free linear ball bearings
which guarantees highest
precision and reproducible
welding quality
Units
ARC 1550, ARC 800, especially suitable for thick sheets from 2 mm steel. SCD 3201, Capacitor discharge and short cycle drawn arc stud welding
possible with one stud welding unit. Especially suitable for thin metal sheets from 0.5 mm (mild steel, stainless steel, aluminum and brass) only
capacitor discharge stud welding with tip ignition.
Pneumatic Pneumatic FSE Component Down holder Milling head

clamp PMB-S clamp PMB-LS2 Liquid spray unit to Component to hold with extraction unit
with vertical movement with horizontal and wet/spray the welding down the work piece
vertical movement position before welding
(pulse dosage)
Benefit with HBS
Leading through HBS Bolzenschweiss-

technology, Systeme GmbH & Co. KG
quality and service. Felix-Wankel-Strasse 18
85221 Dachau / Germany
5 welding processes, Phone +49 (0) 8131 511-0
12 model series Fax +49 (0) 8131 511-100
and more than post@hbs-info.com
30 model variants. www.hbs-info.com

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Stud Welding Solutions

Arc Stud Welding 2

ISO Fastening Systems for Insulation 31

Automation Stud Welding 32

The welding stud is lifted

As a result, an even joint

Short cycle stud welding Weldable stud range 3-12 6-12  - -

Stud welding with shielding gas Weldable 3-12 3-16  - -

Adjustable hydraulic plunge damper for studs -    

Lifting ring system with length compensation -    

Compensation for stud length variations up to - 8 8 8 8

Standard support with ….legs 2 2 2 2 2

Lifting range from … to … (mm) 1-4.5 1-4.5 1-4.5 2.5-6 2.5-6

Welding cable (m/mm2) 5/35 2/50 2/50 2/95 2/120

Welding cable plug (mm2) 35 50/70 50/70 95 120

Control cable (m/mm2) 5/4x1.0 2/4x1.0 2/4x1.0 2/4x1.0 2/4x1.0

Control cable plug (4 wire)     

Body: fibre-glass reinforced polyamide (black)     

Length (excluding chuck) (mm) 185 175 175 250 300

Body Ø approx. (mm) 50 60 60 60 63

Height (including handle) (mm) 150 165 165 220 240

 = standard  = optional - = not available

Type 502 810 1010 1710 2010 3010

Max. current (A) 450 800 1100 1800 2300 3500

Self diagnosis – overheating      

Menu: selection of various languages -     

Fully controlled thyristor bridge -     

Constant current regulation -     

Repeat cycle lock      

Mains connection special voltages (V)      

 = standard  = optional - = not available

Mains fusing time-lag at 230/400 V 16 25 35 63 63/80 125

Mains power consumption at …% 1 1.4/3.2/100 2.5/7/100 2.25/9/100 2.5/7/100 8/13/100

Dust and moisture protection of      

Class of protection IP23 IP23 IP23 IP23 IP23 IP23

Steel housing, powder-coated      

Housing dimensions (L x W x H) mm 375x220x 555x308x 555x308x 700x415x 805x430x 950x605x

Swivel castors / fixed castors - 2/2 2/2 2/2 2/2 2/2

Weight (abt. Kg) 25 65 85 160 190 350

Shielding gas equipment      

Stud counter resettable -     

Interface for automatic components -     

Stud welding guns: SK14      

 = standard  = optional - = not available

Welding time can be set in steps of 1 ms, thus enabling

All parameters can be set by turning a sturdy rotary knob with a

Deviations from the normal mode are shown on the appliance by

Short cycle stud welding Weldable stud range Ø (mm) 2-8

Max. current (A) 800

Current setting range (A) 100-800

Time setting range (ms) 1-800

 = standard  = optional - = not available

Mains plug at 400 V (A) 32

4-wire mains cable at 400 V (m/mm2) 5/4

Mains fusing time-lag at 230/400 V (A) 20

Mains power consumption at …%ED / (kVA) 3/45

Tolerance range mains voltage (%) -15/+6

Class of protection IP23

Steel housing, powder-coated 

Stud welding guns: SK14 

 = standard  = optional - = not available

Welding time can be set in steps of 1 ms, thus