Professional Documents
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manufacturing plant. A bill of materials is often tied to a production order
whose issuance may generate reservations for components in the bill of
materials that are in stock and requisitions for components that are not in
stock.
A BOM can define products as they are designed (engineering bill of
materials), as they are ordered (sales bill of materials), as they are built
(manufacturing bill of materials), or as they are maintained (service bill of
materials). The different types of BOMs depend on the business need and
use for which they are intended. In process industries, the BOM is also
known as the formula, recipe, or ingredients list. The phrase "bill of
material" (or "BOM") is frequently used by engineers as an adjective to
refer not to the literal bill, but to the current production configuration of a
product, to distinguish it from modified or improved versions under study
or in test.
Sometimes the term "pseudo-bill of materials" or "pseudo-BOM" is used
to refer to a more flexible or simplified version. Often a place-holder part
number is used to represent a group of related (usually standard) parts that
have common attributes and are interchangeable in the context of this
BOM.
In electronics, the BOM represents the list of components used on the
printed wiring board or printed circuit board. Once the design of the circuit
is completed, the BOM list is passed on to the PCB layout engineer as well
as the component engineer who will procure the components required for
the design.
Example of BOM
BOM Level—Assign each part or assembly a number to detail where
it fits in the hierarchy of the BOM. This allows anyone with an
understanding of the BOM structure to quickly decipher the BOM.
Part Number—Assign a part number to each part or assembly in
order to reference and identify parts quickly. It is common for
manufacturers to choose either an intelligent or non-intelligent part
numbering scheme. Whichever scheme you use, make sure you
avoid creating multiple part numbers for the same part.
Part Name—Record the unique name of each part or assembly. This
will help you identify parts more easily.
Phase—Record what stage each part is at in its lifecycle. For parts
in production, it is common to use a term like ‘In Production’ to
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indicate the stage of the part. New parts that have not yet been
approved can be classified as 'Unreleased' or 'In Design'. This is
helpful during new product introduction (NPI) because it allows you
to easily track progress and create realistic project timelines.
Description—Provide a detailed description of each part that will
help you and others distinguish between similar parts and identify
specific parts more easily.
Quantity—Record the number of parts to be used in each assembly
or subassembly to help guide purchasing and manufacturing
decisions and activities.
Unit of Measure—Classify the measurement in which a part will be
used or purchased. It is common to use ‘each’, but standard measures
like inches, feet, ounces and drops are also suitable classifications.
Be consistent across all similar part types because the information
will help make sure the right quantities are procured and delivered
to the production line.
Procurement Type—Document how each part is purchased or made
(i.e. off-the-shelf or made-to-specification) to create efficiencies in
manufacturing, planning and procurement activities.
Reference Designators—If your product contains printed circuit
board assemblies (PCBAs), you should include reference
designators that detail where the part fits on the board in your BOM.
Capturing this information in the BOM can save time and help you
avoid confusion down the road.
BOM Notes—Capture other relevant notes to keep everyone who
interacts with your BOM on the same page.
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information, as well as transaction boundaries that are imposed over
multiple data flows. Common tools for this job fall into the Message
Oriented Middleware (MOM) and Transaction Process Montior (TPM)
categories
EDI
Electronic Data Interchange (EDI) is the electronic interchange of business
information using a standardized format; a process which allows one
company to send information to another company electronically rather than
with paper. Business entities conducting business electronically are called
trading partners.
Many business documents can be exchanged using EDI, but the two most
common are purchase orders and invoices. At a minimum, EDI replaces
the mail preparation and handling associated with traditional business
communication. However, the real power of EDI is that it standardizes the
information communicated in business documents, which makes possible
a "paperless" exchange.
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Connection with ERP
Business process reengineering provides monumental long-term process
improvements. Without adequate technology tools to manage changes
identified in a BPR process, however, effecting change and realizing
improvements comes at a large cost to the organization in terms of human
capital, inconsistent leadership, and the inability to do a total organizational
overhaul. Enterprise Resource Planning helps to facilitate BPR on a global
scale. Organizations are able to improve current processes step-by-step
through the use of Enterprise Resource Planning software with great effect.
Utilizing ERP, organizations more easily facilitate costs reductions and
achieve drastic increases in quality. With companies offering Enterprise
Resource Planning solutions in the cloud, the adoption and success of
process improvement has never been easier to achieve.
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inventories, delivery lists, quantities, and amounts to be paid takes place
entirely via an extranet or intranet, a secure connection between the
supplier and the company, which is also connected to the ERP system.
This results in a highly efficient, automated management of deliveries and
available data. In this case, company X will have to integrate an e-
procurement system, since supplier Y would otherwise no longer provide
its services. At the same time, various areas of company X will profit from
this system, such as logistics, goods receipt, and financial accounting, and
not least the customer. The internal advantages are passed on directly to
the customer thanks to the rapid availability and up-to-date information on
products (delivery time, etc.).