Public Tender No: RCC/NR/RSO/ENG/PT-266/2018-19

Subject: Fabrication and erection of mild steel vertical tanks 6TKL CR, Conversion of 2x1.8TKL
from ATF to Ethanol including foundation, Fire Fighting and allied works at Jodhpur Terminal
under Rajasthan State Office.

SPECIFICATION FOR SS BALL VALVE (SS 316)

A. CONSTRUCTION DETAILS

SERVICE AFFF/ Foam concentrate line

1. Rating 150#
2. Design Standard API 6 D
3. Fire Safe Certification API 607/6F/BS 6755 Part 2
4. Stem Anti Blow out, Antistatic as per API 6 D (Latest
edition)
5. Construction Single/Two Piece, Side entry as per API 6 D (Latest
edition)
6. Port Full Bore, Bi-directional
7. Ends Flanged ASME B 16.5 150# Raised Face 125 AARH
8. Face to Face Dimension Flanged ASME B 16.10
9. Operation Lever –Up to 6”/Gear Unit – 8” & above
10. Open/Close Condition To be ASME B 16.34
11. Min. Valve Shell Thickness Required for repacking under full working pressure

B. MATERIALS
1. Body SS, ASTM A351 Gr. CF8M / ASTM A 182 Gr. F316
2. Side/Tail Piece SS, ASTM A351 Gr. CF8M / ASTM A 182 Gr. F316
3. Ball SS 316
4. Stem SS 316 (no Casting)
5. Body Seat (Ball Sealing Ring) Reinforced PTFE
6. Body Gasket / Seal Grafoil
7. Body Stud & Nut ASTM B8M / Gr 8 M
8. Stem (Gland) Packing Grafoil
9. Back Seal (Stem Ring) Carbon filled PTFE
10. Antistatic Spring Spring Steel
11. Gland Nut SS 316
12. Wrench SS 316
13. Lock Plate SS 316
14. Stop Pin SS 316

C. TESTING & QAP

1 Standard API 598 / ISO 5208
2. Shell Test 450 PSING (for all valves)
3. Seat Test 315 PSIG (for all valves)
4. Air Test 80 PSIG (10%)
5. Certificate confirming valves being Fire safe as per API 607 to be furnished.
6. Certificate confirming to satisfactory operation of the valve for opening & closing should be
minimum 1500 cycles for each of size of valves.
7. Verify foundry marking & recording initials of foundry, size, type, heat no. etc.

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 Public Tender No: RCC/NR/RSO/ENG/PT-266/2018-19
Subject: Fabrication and erection of mild steel vertical tanks 6TKL CR, Conversion of 2x1.8TKL
from ATF to Ethanol including foundation, Fire Fighting and allied works at Jodhpur Terminal
under Rajasthan State Office.

8. Co-relate marked heat number with physical material test certificate provided by foundry &
ensure conformity as per ASTM A351 Gr. CF8M.
9. 10% of valve castings of each size shell undergo radiographic examination – Procedure, area
of castings to be radio graphed & acceptance criteria shall be as per ASME B 16.34.
10. 100% PMI on valve accessible area. PMI report shall be furnished for TPIA review.
11. Random, visual & dimensional check & conformity to BS 5351.

TECHNICAL SPECIFICATIONS FOR CONCENTRIC BUTTERFLY VALVES FOR FIRE WATER SERVICE
SN. DETAILS REQUIREMENTS
CONSTRUCTION DETAILS
1 Rating 150#
2 Service Fire Water/Fire Hydrant
3 Designed Standard API 609 Cat A
4 Fire Safe Certification Not applicable
5 Stem Blow out Proof / Antistatic
6 Construction Concentric butterfly, Integrally moulded body liner
7 Flow direction Bi-directional, tight shut-off in either direction
8 Rated Travel 90o
9 Ends Flanged ASME B16.5; 150#, Moulded Raised Face
10 Face to Face As per API 609, Short Pattern
Dimension
11 Operation Lever up to 6” and Worm Type Gear unit from 8” onwards OR
ELECTRIC ACTUATOR (hand wheel to be provided for manual
operation)
12 Open / Close To be clarify marked
Condition
13 Valve Shell Thickness To be at least 3 mm more than ANSI B 16.34 Standards
B MATERIAL OF CONSTRUCTION
1 Body Cast Steel, ASTM A216 Gr. WCB (in single piece)
2 Disc SG Iron EN 1563-400/18 with Nylon-coating or Cast Steel, ASTM
A216 Gr. WCB with Nylon-coating
3 Body Liner EPDM / Buna-N integrally moulded
4 Stem Bar-forged (No Casting) – single/dual shaft Anti blowout ASTM A479
Type 431 / Type 410
5 Stem (Gland) Bush Bronze
6 Bearing / Bottom Plug Acetal, PTFE, Phosphor Bronze / BS 970 EN 3 A
7 Gear Unit Worm type (for manual valves)
C TESTING
1 Standard Tested as per UL 1091
2 Shell Test Upto 12” – 350 PSIG and 14” & above – 300 PSIG
3 Seat Test Upto 12” – 350 PSIG and 14” & above – 300 PSIG
4 Air Test Upto 12” – 192 PSIG and 14” & above – 165 PSIG
5 Verify foundry marking & recording initials of foundry, size, type, heat no. etc.
6 10% of valve castings of each size to undergo radiographic examination per ASME B 16.34.
7 Co-relate marked heat number with physical material test certificate provided by foundry &
ensure conformity as per ASTM A216 Gr. WCB.
8 Random, visual & dimensional check shell be performed.

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