Table 13A

Combustion Calculations (Efficiency per PTC 4) - Btu Method (with sorbent)

INPUT CONDITIONS - BY TEST OR SPECIFICATION FUEL- Bituminius Coal, Virgina: with sorbent
1 Excess air at burners/leaving boiler/econ/entering AH, % by wt. 20/20 15 Ultimate Analysis 16 Theo Air, lb/100 lb fuel 17 H2O, lb/100 lb fuel
2 Entering air temperature, F 80 Constituent % by weight K1 [15]  K1 K2 [15]  K2
3 Entering air temperature, F (tRA = 77 for PTC 4) 80 A C 56.6 11.51 651.5
4 Fuel temperature, F 80 B S 0.35 4.31 1.5
5 Air temperature leaving air heater, F 366 C H2 3.5 34.29 120.0 8.94 31.29
6 Flue gas temperature leaving (excluding leakage), F 390 D H2O 6.99 1.00 6.99
7 Moisture in air, lb/lb dry air 0.013 E N2 1.2
8 Additional moisture, lb/100 lb fuel 0 F O2 7.3 -4.32 -31.7
9 Residue leaving boiler//econ/entering AH, % Total 85 G Ash 24
10 Output, 1,000,000 Btu/h 285.63 H Total 100.00 Air 741.3 H2O 38.28
Corrections for sorbent (from Table 14 if used)
11 Sulfur capture, lbm/lbm sulfur Table 16, Item [24] 0.0000 18 Higher heating value (HHV), Btu/lb fuel 13900
12 CO2 from sorbent, lb/10,000 Btu Table 14, Item [19] 0.0000 19 Unburned carbon loss, % fuel input 0.40
13 H2O from sorbent, lb/10,000 Btu Table 14, Item [20] 0.0000 20 Theoretical air, lb/10,000 Btu [16H]  100 / [18] 5.333
14 Spent sorbent, lb/10,000 Btu Table 14, Item [24] 0.0000 21 Unburned carbon, % of fuel [19]  [18] / 14,500 0.38
0
22 Theoretical air (corrected), lb/10,000 Btu [20] - [21]  1151 / [18] + [11] 5.301
23 Residue from fuel, lb/10,000 Btu ([15G] + [21])  100 / [18] 0.175
24 Total residue, lb/10,000 Btu [23] + [14] 0.175
A At Burners B Infiltration C Leaving Furnace D Leaving Blr/Econ
25 Excess air, % by weight 20.0 0.0 20.0 20.0
26 Dry air, lb/10,000 Btu (1 + [25] / 100)  [22] 6.361 6.361
27 H2O from air, lb/10,000 Btu [26]  [7] 0.083 0.083 0.083 0.083
28 Additional moisture, lb/10,000 Btu [8]  100 / [18] 0.000 0.000 0.000 0.000
29 H2O from fuel, lb/10,000 Btu [17H]  100 / [18] 0.275 0.275 0.275 0.275
30 Wet gas from fuel, lb/10,000 Btu (100 - [15G] - [21])  100 / [18] 0.544 0.544
31 CO2 from sorbent, lb/10,000 Btu [12] 0.000 0.000
32 H2O from sorbent, lb/10,000 Btu [13] 0.000 0.000 0.000 0.000
33 Total wet gas, lb/10,000 Btu summation [26] through [32] 6.988 6.988
34 Water in wet gas, lb/10,000 Btu Summation [27] + [28] + [29] + [32] 0.358 0.358 0.358 0.358
35 Dry gas, lb/10,000 Btu [33] - [34] 6.630 6.630
36 H2O in gas, % by weight 100  [34] / [33] 5.124 5.124
37 Residue, % by weight [9]  [24] / [33] 2.134 2.134
EFFICIENCY CALCULATIONS, % Input from fuel
Losses
38 Dry gas, % 0.0024  [35D]  ([6] - [3]) 4.933
39 Water from Enthalpy of steam at 1 psi, T = [6] H1 = (3.958  10- 5 T + 0.4329)  T + 1062.2 1237.051
40 fuel, as Enthalpy of water at T = [3] H2 = [3] - 32 48
41 fired % [29]  ([39] - [40]) / 100 3.275
42 Moisture in air, % 0.0045  [27D]  ([6] - [3]) 0.115
43 Unburned carbon, % [19] or [21]  14,500 / [18] 0.400
44 Radiation and convection, % ABMA curve, Chapter 22 0.450
45 Unaccounted for and manufacturers margin, % 1.500
46 Sorbent net losses, % if sorbent is used From Table 14 Item [41] 0.000
47 Summation of losses, % Summation [38] through [46] 10.673
Credits
48 Heat in dry air, % 0.0024  [26D]  ([2] - [3]) 0.000
49 Heat in moisture in air, % 0.0045  [27D]  ([2] - [3]) 0.000
50 Sensible heat in fuel, % (H at T[4] - H at T[3])  100 / [18] 0.0 0.000
51 Other, % 0.000
52 Summation of credits, % Summation [48] through [51] 0.000
53 Efficiency, % 100 - [47] + [52] 89.327

KEY PERFORMANCE PARAMETERS Leaving Furnace Leaving Blr/Econ

54 Input from fuel, 1,000,000 Btu/h 100  [10] / [53] 319.76
55 Fuel rate, 1000 lb/hr 1000  [54] / [18] 23.00
56 Wet gas weight, 1000 lb/hr [54]  [33] / 10 223.45 223.45
57 Air to burners (wet), lb/10,000 Btu (1 + [7])  (1 + [25A] / 100)  [22] 6.44
58 Air to burners (wet), 1000 lb/h [54]  [57] /10 206.06
59 Heat available, 1,000,000 Btu/h [54]  {([18] - 10.30  [17H]) / [18] - 0.005
Ha = 66 Btu/lb  ([44] + [45]) + Ha at T[5]  [57] / 10,000} 321.17
60 Heat available/lb wet gas, Btu/lb 1000  [59] / [56] 1437.31
61 Adiabatic flame temperature, F From Fig. 3 at H = [60], % H2O = [36] 3170
INPUT CONDITIONS - BY TEST OR SPECIFICATION FUEL- Bituminius Coal, Virgina: with sorbent
1 Excess air at burners/leaving boil 18/20 15 Ultimate Analysis
2 Entering air temperature, F 80 Constituent % by weight
3 Entering air temperature, F (tRA 77 A C 74.9
4 Fuel temperature, F 80 B S 0.76
5 Air temperature leaving air heater 350 C H 2 4.7
6 Flue gas temperature leaving (exc 390 D H2O
7 Moisture in air, lb/lb dry air 0.013 E N2 1.3
8 Additional moisture, lb/100 lb fuel 0 F O2 5.0
9 Residue leaving boiler//econ/ente 90 G Ash 13.4
10 Output, 1,000,000 Btu/h 285.6 H Total 100.00
Corrections for sorbent (from Table 14 if used
11 Sulfur capture, lbm/lbm sulfur 0.9000 18 Higher heating value (HHV), Btu/lb fuel
12 CO 2
from sorbent, lb/10,000 Btu Table
0.0362 14, Item
19 [19]
Unburned carbon loss, % fuel input
13 H2O from sorbent, lb/10,000 Btu Table 14,20
0.0015 Item [20]
Theoretical air, lb/10,000 Btu
14 Spent sorbent, lb/10,000 Btu 0.0819 21 Unburned carbon, % of fuel
COMBUSTION GAS CALCULATION, Quantity/10,000 Btu Fuel Input
22 Theoretical air (corrected), lb/10, [20] - [21]  1151 / [18] + [11]
23 Residue from fuel, lb/10,000 Btu ([15G] + [21])  100 / [18]
24 Total residue, lb/10,000 Btu [23] + [14]
A At Burners B Infiltration
25 Excess air, % by weight 18.0 1.0
26 Dry air, lb/10,000 Btu (1 + [25] / 100)  [22]
27 H2O from air, lb/10,000 Btu [26]  [7]
28 Additional moisture, lb/10,000 Btu [8]  100 / [18]
29 H2O from fuel, lb/10,000 Btu [17H]  100 / [18]
30 Wet gas from fuel, lb/10,000 Btu (100 - [15G] - [21])  100 / [18]
31 CO2 from sorbent, lb/10,000 Btu [12]
32H2O from sorbent, lb/10,000 Btu [13]
33Total wet gas, lb/10,000 Btu Summation [26] through [32]
34Water in wet gas, lb/10,000 Btu Summation [27] + [28] + [29] + [32]
35Dry gas, lb/10,000 Btu [33] - [34]
H
36 2 O in gas, % by weight 100  [34] / [33]
37 Residue, % by weight [9]  [24] / [33]
EFFICIENCY CALCULATIONS, % Input from fuel
Losses [35D] * (HFg[6] - HFg[3]) / 100
38 Dry gas, % 0.0024  [35D]  ([6] - [3])
Enthalpy ofH1 = (3.958  10  T + 0.4329)  T + 1062.2
-5
39
Water from fuel, as
40 fired % Enthalpy ofH2 = [3] - 32
41 [29]  ([39] - [40]) / 100
42 Moisture in air, % 0.0045  [27D]  ([6] - [3])
43 Unburned carbon, % [19] or [21]  14,500 / [18]
44 Radiation and convection, % ABMA curve, Chapter 22
45 Unaccounted for and manufacture
46 Sorbent net losses, % if sorbent i From Table 14 Item [41]
47 Summation of losses, % Summation [38] through [46]
Credits
48 Heat in dry air, % 0.0024  [26D]  ([2] - [3])
49 Heat in moisture in air, % 0.0045  [27D]  ([2] - [3])
50 Sensible heat in fuel, % (H at T[4] - H at T[3])  100 / [18]
51 Other, %
52 Summation of credits, % Summation [48] through [51]
53 Efficiency, % 100 - [47] + [52]
ent
16 Theo Air, lb/100 lb fuel 17 H2O, lb/100 lb fuel
K1 [15]  K1 K2 [15]  K2
11.51 862.1
4.31 3.3
34.29 161.2 8.94 0.00
1.00 0

-4.32 -21.5

Air -21.5 H2O 0.00

b fuel 10630
ut 2.50
[16H]  100 / [18] Err:522
[19]  [18] / 14,500 Err:522

Err:522
Err:522
#VALUE!
C Leaving Furnace D Leaving Blr/Econ
19.0 20.0
Err:522 0.000
0.428 0.428 0.000 0.428
Err:522 Err:522 0.000 Err:522
Err:522 0.002 0.000 0.002
Err:522 Err:522
0.000 0.000
0.002 [20] - [21] 0.002 [20] - [21]  1151 / [18] + [11]
Err:522 Err:522
0.002 Err:522 0.002 Err:522
0.000 0.000
#DIV/0! #DIV/0! ???
#DIV/0! #DIV/0!

- HFg[3]) / 100
0.000
1101.482
358
0.000
Err:522
Err:522
0.450
1.500
0.000
Err:522

0.000
Err:522
0.0 0.000
 0.000
Err:522
Err:522