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INTERACTIVE SCHEMATIC

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KENR5128-01
March 2008

D6T Track-Type Tractor


Hydraulic System
JHB1-UP WFH1-UP
ZEB1-UP LKJ1-UP
SMC1-UP KJL1-UP
JWD1-UP SKL1-UP
LBD1-UP GCT1-UP
LAE1-UP RLW1-UP
DJG1-UP LAY1-UP
WCG1-UP PEZ1-UP

Standard, Power Angle Tilt, and AccuGrade Options

© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Part Machine Schematic


Description
Number Location Location
Accumulator Gp - Pilot Oil 200-0750 1 B-6
Cooler Gp - Hydraulic Oil 169-3806 2 D-2
Cylinder Gp - Angling Note B 287-1973 3 F-5
Cylinder Gp - Lift Note A (STD) 227-0844
Note A (LGP) 227-0843
4 F-3
Note B (PAT STD) 227-0994
Note B (PAT LGP) 233-0478
Cylinder Gp - Ripper Lift 227-0842 5 D-2
Cylinder Gp - Tilt Note A (Dual - Angling) 227-0841 F-4
6
Note A (STD) 233-9134 E-4
Note B (PAT) 227-8893 7 F-5
Filter Element As - Oil (Hydraulic) 1R-0777 8 B-3
Filter Gp - Oil (Hydraulic Fan, Steering) 177-6979 9 E-3
Manifold (For Angle Control) Note B 272-0258 10 A-4
Manifold Gp - Control (Implement Pilot Pressure) 226-4751 11 C-6
Motor Gp - Piston (Steering Motor) 269-4749 12 E-5
Pump Gp - Piston (Implement) 280-7137
(with LS and Cut Off) 271-2116 13 C-3
(Winch) 278-1445
Pump Gp - Piston (Steering) 271-2114 14 E-4
Screen (Implement Pilot Oil) 6E-5066 15 C-6
Tank and Filter Gp - Hydraulic 273-6050 16 C-3
Valve Gp - Bank 2 (Dozer Lift / Tilt) 269-8161 F-7
Bank 3 (Dozer Lift / Tilt / Ripper) 269-8160 F-7
Bank 3 (Dozer Lift / Tilt / Winch) 269-8157 F-8
Bank 3 (PAT Dozer Lift / Tilt / Angle) 269-8159 17 D-7
Bank 4 (PAT Dozer Lift / Tilt / Angle / Rip) 269-8158 D-7
Bank 4 (PAT Dozer Lift / Tilt / Angle / Winch) 269-8156 D-8
Valve Gp - Bypass (Cooler) 126-0747 18 D-3
Valve Gp - Pilot (Dozer Pilot Control) 200-0189 19 B-3
(Ripper Pilot Control) 167-1177 20 A-6
(Steering) 9T-8693 21 E-3
(Winch Pilot Control) 160-0766 22 B-6
Valve Gp - Quick Drop 227-0831 23 F-3
Valve Gp - Relief (Steering Lines Pressure)(Cold Oil) 198-9219 24 D-3
Valve Gp - Solenoid Note B (For Angle Control) 257-0267 25 A-4
(Hydraulic Lockout) 201-0950 26 B-5
Winch Ar Note C 27 F-1

AccuGrade Option

Valve and Mtg Gp - Bulldozer (Grade Control) (EH Solenoid Valve) 239-5317 28 C-2
Valve (Shuttle Valve) 233-6942 29 C-1

Note A: For S-Blade Equipped Machine.


Note B: For PAT-Blade Equipped Machine.
Note C: Refer to the Parts Manual for your particular machine.
TAP LOCATION

Tap Schematic
Description
Number Location
CP Pilot Valve Supply B-6
CPG Accumulator C-6
HA Implement Pump Discharge at Valve C-6
HB Implement Pump Signal C-4
HC Left Steering Loop at Motor D-5
HD Right Steering Loop at Motor E-5
HH Filter Outlet E-3
JJ Cooler Inlet (Backfill) D-2
KK Filter Inlet (SOS) E-3
SOS Implement Manifold Oil Sampling Port C-6
X1 Right Steering Actuator E-4
X2 Left Steering Actuator E-4
Y1 Left Steering Pilot D-3
Y2 Right Steering Pilot D-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
9 8 7 6 4 3 2 1

(17) VALVE GP (7) CYLINDER GP BLADE TILT

BANK 2 TILT (PAT)


(17) VALVE GP (NOTE B) (27) WINCH AR
(DOZ LIFT / TILT)
BANK 3 227-8893 (NOTE C)
269-8161
LS (DOZ LIFT / TILT / WINCH) LS TOP
(17) BANK 3
269-8157 1
(DOZ LIFT / TILT / RIP) (6) CYLINDER GP
269-8160 TILT (DUAL - ANGLING) G
2
S1 (NOTE A) (23) VALVE GP F
F 227-0841 X
RELIEF VALVE S1 3 QUICK DROP
RELIEF VALVE 227-0831 T2
4 (4) CYLINDER GP
LIFT S2
LEFT DUAL TILT OPTION NOTE A PAY OUT
W1
BL1 (STD) 227-0844 HAUL IN
LIFT LEFT SIDE (3) CYLINDER GP (LGP) 227-0843 W2
A B C D
LIFT OF TRACTOR BLADE ANGLE
ANGLING BL2 NOTE B FS2
VT1 VA2 RIGHT
(NOTE B) SINGLE TILT OPTION (STD) (PAT) 227-0994
287-1973 (6) CYLINDER GP (LGP) (PAT) 233-0478
VT2 VA1 BT1
DR2
LEFT
TILT (STD)
DR1 DR2 DR1
BT2 (NOTE A)
RIGHT
233-9134
LOWER BL2 LOWER BL2
RAISE
BL1 BL1
PAT OPTION BLADE TILT OPTIONS BLADE LIFT
RAISE

TILT TILT
(14) PUMP GP
HD PISTON (STEERING) X2 X1
E (12) MOTOR GP 271-2114 STEERING CHARGE FILTER E
DT3 DT4 PISTON (STEERING) STEERING MOTOR STEERING PUMP
DT3 DT4
269-4749
LEFT
HH
BT1 BT1
RIGHT LEFT KK
BT2 BT2
RIGHT (9) FILTER GP
WINCH RIPPER OIL (HYDRAULIC FAN,
STEERING PILOT VALVE
STEERING)
177-6979

(21) VALVE GP WINCH OPTION


PILOT (STEERING)
HP3 HP4 RR1 RR2
9T-8693
RIGHT LEFT
RAISE
PAY OUT R2 Y1
W1 LOWER HC Y2
HAUL IN R1
W2
COVER
JJ
COVER

(24) VALVE GP
FLOAT PILOT BOOST SIGNAL FPB T1 FLOAT PILOT BOOST SIGNAL FPB T1 RELIEF
D D
(STEERING LINES
(5) CYLINDER GP
S-BLADE & WINCH S-BLADE & RIPPER PRESSURE) (COLD OIL)
RIPPER LIFT
(17) VALVE GP 198-9219
T2 COOLER BYPASS VALVE 227-0842
BANK 3
(17) VALVE GP (PAT DOZ LIFT / TILT / ANGLE) (18) VALVE GP
BANK 4 269-8159 LS (2) COOLER GP R1 R2
BYPASS
(PAT DOZ LIFT / TILT / ANG / WINCH) (17) BANK 4 HYDRAULIC OIL
(COOLER)
269-8156 (PAT DOZ LIFT / TILT / ANGLE / RIP) 169-3806
L S (13) PUMP GP 126-0747
LS LS
269-8158 MARGIN PISTON (IMP)
RIPPER OPTION
280-7137
(13) (WITH LS AND
S1 RELIEF VALVE
S1 CUT OFF)
RELIEF VALVE
X
271-2116
HB (13) (WINCH) (28) VALVE AND MTG GP
IMPLEMENT PUMP
(15) SCREEN B
278-1445 BULLDOZER
(IMPLEMENT S1 (GRADE CONTROL)
LIFT LIFT

DR2

DR1

DT3

DT4
PILOT OIL) HA 239-5317
6E-5066
VACUUM
BREAKER
(11) MANIFOLD GP C
C
CONTROL (IMPLEMENT
DR2 DR1 DR2 DR1 PS T
AIR RELIEF
PILOT PRESSURE)
226-4751
LOWER BL2 LOWER BL2 AIR VENT
RAISE RAISE
BL1 BL1
PAT TILT PAT TILT IMPLEMENT (16) TANK AND
SOS CONTROL FILTER GP
ACCUMULATOR
CPG
VALVE HYDRAULIC (29) VALVE
OPTIONS
PRESSURE
(CPG) 273-6050 (SHUTTLE)
DT3 DT4 DT3 DT4 CPG 233-6942
LEFT RIGHT (1) ACCUMULATOR GP LIFT / TILT CONTROL
VT1 VT1
RIGHT LEFT
PILOT OIL ACC BYPASS ACCUGRADE OPTION
VT2 VT2 200-0750
HYDRAULIC
Note A: For S-Blade Equipped Machine.
TANK Note B: For PAT-Blade Equipped Machine.
Note C: Refer to the Parts Manual for your particular machine.

(22) VALVE GP
CP (8) FILTER ELEMENT AS
(26) VALVE GP

PILOT DRAIN
PILOT OIL (HYDRAULIC)
PAT ANGLE PAT ANGLE SOLENOID
(WINCH PILOT 1R-0777
CP (HYDRAULIC LOCKOUT) B
B CONTROL)
PILOT SUPPLY
201-0950 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
160-0766 IMPLEMENT PUMP OUTPUT

T1 (19) VALVE GP PILOT PUMP OUTPUT


STEERING AND CHARGE PUMP OUTPUT
DA1 DA2 DA1 DA2 FREE SPOOL HAUL IN/PAY OUT
S2 DOZ RAISE DOZ TILT PILOT
FPB SUPPLY LINE
1 2 3 4
WINCH
1 2 3 4 (DOZER PILOT DRAIN / RETURN LINE
LEFT
VA1 VA1 SUPPLY CONTROL) LOAD SENSING SIGNAL
RIGHT
200-0189 BLADE LIFT CYLINDER CONTROL CIRCUIT
VA2 VA2 BLADE TILT CYLINDER CONTROL CIRCUIT (SINGLE AND DUAL)
BLADE ANGLE CYLINDER CONTROL CIRCUIT
WINCH CONTROL CIRCUIT
PILOT SUPPLY RIPPER CYLINDER CONTROL CIRCUIT

1 T S 2 3 T S 4 1 T S 2 3 T S 4
PILOT DRAIN
WINCH RIPPER LINE PATTERNS
FS2 HP3 HP4 DR1 DT3 DT4 Pressure Line
ANGLE LEFT (10) MANIFOLD
Pilot / Load Sensing Pressure
RIPPER RAISE A2 (FOR ANGLE CONTROL)
1 2
(NOTE B) DR2 Drain / Return Lines

HP3 HP4 RR1 RR2 272-0258 DOZ ANGLE Component Group


(20) VALVE GP JOYSTICK
LIFT / TILT CONTROL
ECM THUMB
PAY OUT RAISE
PILOT Attachment
W1 HAUL IN R2 LOWER
SWITCH STANDARD
(RIPPER PILOT (25) VALVE GP Air Line
A W2 COVER R1 COVER CONTROL) SOLENOID A
CALLOUTS
167-1177 A1 ANGLE RIGHT (FOR ANGLE CONTROL)
1 T S 2
LOWER RAISE (NOTE B) YY Taps (Pressure, Sampling,Sensor) by letter
FLOAT PILOT BOOST SIGNAL FPB T1 FLOAT PILOT BOOST SIGNAL FPB T1 257-0267
RR1 RR2
PAT-BLADE & WINCH PAT-BLADE & RIPPER DOZER ANGLE CONTROL
RIPPER / WINCH CONTROLS THIS SCHEMATIC IS FOR THE D6T TRACK-TYPE TRACTOR (2 PUMPS)
PART NUMBER: 265-8972, CHANGE: 04, VERSION: -
IMPLEMENT CONTROL VALVE OPTIONS MAIN SCHEMATIC Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

9 21 12 13 14 24 23
19

17

25

22

20
28

29 8 16 1 10 11 15 26 18 2

22 19 25 21 1 10 11 15 26

20
23
8
2
16

9 24

28
18
29
14
17
13
12
BLADES
VIEW ALL CALLOUTS

3 3

Power Angle Tilt (PAT) - Option

4
6

6
Standard Dozer Blade
LINE GP - PILOT
VIEW ALL CALLOUTS

11 1 16

CP

HA

SOS

CPG

HB 17

13
LINE GP - STEERING
VIEW ALL CALLOUTS

KK

16 HH

Y2 Y1

18

JJ 9

2 HD

HC

12

14 X2 X1
RIPPER

5
WINCH
VIEW ALL CALLOUTS

27

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