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SPE 60322

Viscoelastic Surfactant Fracturing Fluids: Applications in Low Permeability Reservoirs


Mathew Samuel, -Schlumberger; Dan Polson, -BP Amoco; Don Graham; Walt Kordziel; Tim Waite; George Waters;
Vinod, P.S; Dan Fu and Rich Downey, All SPE, -Schlumberger.

Copyright 2000, Society of Petroleum Engineers Inc.


of this two component system are the other features of this
This paper was prepared for presentation at the 2000 SPE Rocky Mountain Regional/Low fluid that attract the industry globally.5
Permeability Reservoirs Symposium and Exhibition held in Denver, Colorado, 12–15 March
2000.

This paper was selected for presentation by an SPE Program Committee following review of
The use of VES technology is now extended to other oilfield
information contained in an abstract submitted by the author(s). Contents of the paper, as applications, such as selective matrix diversion,6 filtercake
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to
correction by the author(s). The material, as presented, does not necessarily reflect any removal,7 and coiled tubing clean out. VES technology is also
position of the Society of Petroleum Engineers, its officers, or members. Papers presented at
SPE meetings are subject to publication review by Editorial Committees of the Society of
defining new engineering practices in hydraulic fracturing that
Petroleum Engineers. Electronic reproduction, distribution, or storage of any part of this paper cannot be accomplished with conventional fluid systems, such
for commercial purposes without the written consent of the Society of Petroleum Engineers is
prohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 as fracturing through coiled tubing.
words; illustrations may not be copied. The abstract must contain conspicuous
acknowledgment of where and by whom the paper was presented. Write Librarian, SPE, P.O.
Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435. Introduction:
Hydraulic fracturing has long been considered an effective
Abstract stimulation treatment for low permeability formations. In
The introduction of viscoelastic surfactant (VES) base these treatments, the goal is to create a long, thin fracture that
fracturing fluids has changed the way industry views provides a large surface area. Fracture half-lengths can be of
fracturing fluids and proppant transport during a fracture the order of 100 to 1000 ft and have widths in the order of
treatment.1 Elimination of polymers allows one to achieve tenth of an inch.
highly conductive proppant packs with no polymer damage.
Retained permeability and leakoff control are two of the most The perception that a successful hydraulic fracturing treatment
important requirements for fracturing fluids. Traditional and is the one that was pumped without problems, has changed in
new generations of cross-linked gels provide good leakoff the industry. The true measure of a successful fracturing
control, but they often adversely affect the retained treatment is increased production or injectivity. The key
permeability of the proppant pack. In addition, minimizing objective is to improve fluid communication between reservoir
frac-height growth and increasing effective fracture length are and the wellbore. Polymer residues that stay in the fracture
a few other advantages of using VES fluids.2 contribute significantly towards lower proppant pack
permeability, thus leading to a loss in treatment effectiveness.
In the majority of cases in low permeability formations, a long Laboratory experiments have shown that unbroken residues
and conductive fracture is the ultimate aim of hydraulic from polymer-base fluids can indeed plug the pores of the
fracturing. Borate or metal crosslinked guar fluids, because of proppant pack. Analysis of the flowback fluid obtained from
their inherent high viscosity, typically result in height growth wells treated with conventional and low guar fluids indicates
rather than increased fracture length. With VES fluids that even in low permeability reservoirs, only 35 to 45% of the
proppant transport is based on the elasticity and structure polymer that is pumped during the treatment flows back
rather than the viscosity of fluid. Therefore VES fluids during the flowback period.8 The remaining polymer stays in
efficiently transport proppants at lower viscosities. At the the fracture and will adversely affect the well productivity.
same time, VES fluids let one achieve a better fracture
geometry, that with minimum fracture height and maximum An ideal fracturing fluid should show minimal pressure drop
fracture length. Pressure transient analysis and tracer studies in the pipe during placement, should have adequate proppant
have shown that this non-damaging low viscosity fluid can carrying ability and should inactivate the transport mechanism
give longer effective frac-length even when using much less after the fracture closes. This will allow the fluid to break and
fluid and proppant volumes (Figure 1). Reduced friction flowback without leaving any residue that minimizes
pressure is another added advantage while using VES fluids. conductivity.
Hence VES fluid is the fluid of choice when fracturing is
performed through coiled tubing.3,4 Simplicity and reliability
2 SAMUEL, POLSON, GRAHAM, KORDZIEL, WAITE, WATERS, VINOD, FU AND DOWNEY SPE 60322

In 1997, a revolutionary fracturing fluid was introduced to the


oilfield.9 As an alternative to the conventional polymer/ Case Histories:
breaker approach, the newly developed fluid system uses a Since the introduction of the VES fluid, over 2,400 successful
viscoelastic surfactant (VES); similar to that is used in fracturing treatments have been performed and the results
shampoos or liquid detergents, to develop sufficient viscosity from these treatments proved that VES system offers better
to create a fracture and transport proppant. opportunity than alternate technologies (polymer systems) to
achieve long term production, while utilizing much lower
The principal advantages of viscoelastic surfactant fluids are volumes of fracturing fluid and proppant.
ease of preparation, no formation damage and high retained
conductivity of the proppant pack. The fluid is prepared by Case 1:
mixing sufficient quantity of VES in brine. Since no polymer Two identical offset wells were hydraulically fractured at
hydration is required, the surfactant concentrate can be the Mesa Verde formation at Rock Springs, Wyoming. Both
metered continuously into the brine. No crosslinkers, breakers wells had three zones (Lower Almond, Middle almond and
or other chemical additives are necessary. Lewis) and the bottom hole temperatures of these zones
ranged between 176oF and 190oF. The permeabilities of the
This product has made fracturing operation simple and zones were between 0.03 md to 0.05 md with a frac gradient
reliable. This is not only because of the fewer number of between 0.72 to 0.95 psi/ft. These treatments were pumped
chemicals required at the location compared to guar systems, through a 2 7/8th inch tubing at a rate of 24 to 31 bbls/min. Of
but also due to its simple operation. A comparison of the these two wells, one was fracture stimulated with a low guar
chemicals required to prepare VES fluid and those for a fluid (25 lb/1000 gallon) and the other with the VES fluid.
typical guar fluid system is listed in Table 1.
The logs from both wells were identical, especially in the
Case histories of VES treatments in low permeability gas pay zones. The first well that was fracture stimulated using
wells at Rock Springs, Wyoming and El Reno, Oklahoma are polymer fluid was designed based on standard practice from
presented in this paper. past treatments in the area. The fracture stimulation treatment
utilized 32% pad and placed 81% of the designed proppant
Theory: volume into the formation. Since the well showed signs of
The key to this technology is the use of a viscoelastic screening out during the 4 ppa stage, the 5 ppa stage was
surfactant that eliminates the use of polymers in fracturing delayed, and the designed 6 ppa stage was eliminated. The
operations. There are different types of fluid formulations well was flowed back immediately after the frac, a standard
available for various temperatures and for different stimulation practice for the area. Induced Stress Diversion (ISD)
techniques. The most commonly used formulation is that technique,10 a staged hydraulic fracture treatment
using a quaternary ammonium salt with inorganic salt such as methodology without the aid of a positive zonal isolation via
potassium chloride, ammonium chloride or ammonium nitrate. bridge plugs, frac baffles, sand plugs or ball sealers, was used
Changing the brine to an organic salt such as sodium salicylate to separate frac stages.
(Figure 2) can increase the high temperature performance of
this fluid. After the well was flowed for a short period, the middle
zone was perforated. Again for this stage also only 80% of the
The properties of the VES fluid are due to its unique designed proppant volume was placed. For the first two stages
chemistry. Viscoelastic surfactants are very small molecules of these treatments, the maximum proppant concentration that
with a size of the order of 5,000 times smaller than guar was pumped did not go beyond 5 ppa (6 ppa was the designed
molecules. It consists of a hydrophilic head group and a long maximum proppant concentration). This was due to the
hydrophobic tail. In the presence of brine, they form increase in bottom-hole pressure as the 4 ppa stage entered the
elongated micellar aggregates. When the surfactant perforations. In both cases the wellbore was flushed
concentration in the VES fluid is above a certain critical completely. When pumping polymer fluid system on the
concentration, the micellar structures entangle and form a upper zone, the pad volume was increased to 36% and the job
mesh like structures. These structures are responsible for the was redesigned to go up to 5 ppa and to place 217,000 lb
extraordinary proppant transport characteristics at low proppant. Details are listed in Table 2.
viscosities.
The offset well with identical three zones was then fracture
Upon contact with oil or gas or dilution by formation water, stimulated with the VES fluid system. The proppant and fluid
the VES fluid reduces viscosity by breaking down the worm- volumes used were calculated in order to achieve fracture
like micelles to much smaller spherical micelles. The lengths comparable to those fractured with the polymer fluid.
spherical micelles can not entangle with each other and hence A calibration treatment was performed on the Lower Almond
the resulting fluid has water-like viscosity, allowing the zone to determine the fracture closure pressure, fluid leak-off
fracturing fluid to flowback to the surface along with the coefficient, and fluid efficiency. The fluid efficiency for the
produced fluids, leaving a highly conductive proppant pack. VES fluid in the lower zone was 50% compared to 42% for
SPE 60322 VISCOELASTIC SURFACTANT FRACTURING FLUIDS: APPLICATIONS IN LOW PERMEABILITY RESERVOIRS 3

the guar fluid system. A 40% pad was used for the lower zone This fluid exhibits reduced frictional pressure losses because
and job was pumped at a rate of 25 bpm to completion. As of its drag reducing property of the VES fluid. Field data has
designed, up to 6 ppa proppant concentration was placed. The shown that the VES fluid system exhibits a frictional pressure
average treating pressures were 7,000 psi for the VES fluid losses that could be as low as 1/3 of those with conventional
compared to 7,850 psi for the polymer fluid. The two upper polymeric fluids (Figure 4). VES is the fluid of choice for
zones were also pumped to completion as designed, with a pad coiled tubing fracturing primarily due to
volume of 32 and 20% respectively. Use of such low volumes
of pad was due to the improved fluid efficiency noticed on 1. the reduced friction pressure in the smaller diameter
calibration tests and the initial two fracturing operations using coiled tubing is necessarily to achieve the desired
VES. injection rate at acceptable surface pressures.
2. the non-damaging nature of VES fluids provides optimum
Post-job pressure history matching on the two wells fracture conductivity even at lower proppant
indicated that the two lower zones had fairly equivalent concentrations.
calculated hydraulic fracture lengths in both polymer and VES 3. the unconventional fluid rheology reduces the sensitivity
treatments. The amounts of fluid and proppant used for the of the fracture geometry to the fluid injection rate. The
job, and the calculated hydraulic fracture properties based on fracture characteristics thus will be largely unaffected by
post-job pressure history matching are listed in Table 2. the low injection rates that is inevitable for the coiled
tubing fracturing procedure.
The major difference between the crosslinked polymer
system and VES treatments is the resulting fracture height. The well was initially injection tested down the coiled
For all treatments utilizing guar, the fracture heights were tubing with 4% KCl at an injection rate of 4 bpm at a surface
more than twice when compared to VES fluids. This is due to pressure of 10,800 psi. A step rate test was performed using
higher viscosity of the polymer fluid systems (Figure 3). The VES fluid at injection rate increments of 1 bpm increments to
polymer fluids resulted in fractures outside of the pay zones a maximum of 10.2 bpm when a surface pressure of 10,800 psi
and propping open non-productive zones. With the low was recorded. (Figure 5). The higher injection rate achieved
viscosity of the VES fluids, the fracture tends to stay confined with the viscoelastic surfactant system when compared to the
in the pay zone. The proppant-pack conductivity is also 4% KCl fluid clearly exhibits reduced frictional properties.
maximized due to the non-damaging feature of the VES fluid Based on injection test, it was decided to pump 14,000 lb
system. These unique characteristics of the fluid can result in of 20/40 ceramic proppant at a rate of 8 BPM with a
long effective fractures compared to those with polymer fluids maximum proppant concentration of 4 PPA. Ceramic
(Figure 1). This is conformed by pressure transient studies proppants were selected for this job because its roundness and
and also from pressure history match for the various zones sphericity, attributes that would further reduce friction
using fracture simulators. The results showed that similar pressures. Ceramic proppants can also result in higher
fracture lengths could be obtained when using VES fluids by conductivity than that with regular sand. The fracturing
using lower volumes of fluid and proppant. Flowback results treatment was pumped at 8.2 BPM and showed a maximum
showed that the wells that were fracture stimulated with the treating pressure of 10,800 psi at a proppant concentration of 4
VES fluid cleaned-up faster than the offset well fracture ppa (Figure 6).
stimulated with the polymer fluid. Initial stabilized production
from both wells showed that the wells treated with the VES Prior to the fracture stimulation, the well was producing at
fluid had better production; 2.8 MMSCF/D compared to 1.3 approximately 100 MCFD at 800 psi flowing tubing pressure.
MMSCF/D for the offset well stimulated with the low guar Following the treatment, a production rate of 1 MMscf/d was
fluid. recorded. The well continues to produce at approximately 800
Mscf/d with 300 psi flowing tubing pressure.
Case 2. In summary, the unique characteristics of the VES fluid
In this example, a gas bearing sandstone formation in South systems made coiled tubing fracturing a feasible operation.
Texas was fractured utilizing coiled tubing as a conduit. The
field is predominantly produced using 2 7/8” tubingless Case 3.
completed wellbores. A previously bypassed zone located at This case describes the stimulation treatment at El Reno,
6,870 – 6,885 ft was selected for CoilFRAC stimulation. This Oklahoma, where VES-fluid showed its superior fluid
interval had an average bottom hole static temperature of efficiency over polymer-base fluids. The BHT of the well was
188oF, and a reservoir pressure of approximately 3,000 psi. 190 oF and the permeability of the formation was 0.3 md. The
The reservoir permeability was estimated to be 0.1 mD and a VES-fluid has excellent leakoff control characteristics
fracture gradient of 0.85 psi/ft. especially in low perm gas wells. Based on previous
experience in this reservoir, the treatment was originally
For this application, a VES fluid containing 2% surfactant and designed with 45% pad fluid volume. A minifrac was
30 lb/1000 gal organic brine (sodium salicylate) was used. A performed prior to the stimulation indicating that the fluid was
potassium chloride substitute was used for clay stabilization. 85% efficient. As a result, the job was redesigned using less
4 SAMUEL, POLSON, GRAHAM, KORDZIEL, WAITE, WATERS, VINOD, FU AND DOWNEY SPE 60322

than 10% pad followed by an aggressive proppant schedule Acknowledgements


with stages of 4, 6 and 8 ppa. A total of 66,000 lb of proppant The authors would like to thank BP Amoco and
was placed. The treatment schedule for this job is given in Schlumberger management for the permission to publish this
Table 3. Because of the high fluid efficiency of VES fluid, paper. We also acknowledge Golchi Salamat and Sylvie
the fluid volume used for the treatment was reduced by 55% Neyret in acquiring some of the lab data and Ken Nolte for
compared to what is normally designed for a polymer fluid. analyzing the minifracs.

VES fluids do not form a filtercake and the leakoff is filtrate SI Metric Conversion Factors
viscosity controlled. The rate at which the fluid leaks off into
in. x 2.54* E+00 = cm
the matrix is found to be very low, due to the high filtrate
psi x 6.894 757 E+00 = kPa
viscosity compared to that of water, which is in the case of
ft2 x 9.290 304* E-02 = m2
polymer fluids.
ft3 x 2.831 685 E-02 = m3
o
F (oF -32)/1.8 = oC
Conclusions
cp x 1.0* E-03 = Pa.s
VES fluids are providing significant advantages and
improved well production for low and high permeability oil md x 9.869 223 E-04 = µm2
and gas wells. VES fluids have unique properties and require D x 9.869 223 E-01 = µm2
engineered fracturing treatment designs as opposed to gallon lbm x 4.535 924 E-01 = kg
for gallon fluid replacement with conventional polymer based
systems. The broad spectrum of benefits of VES system needs References
1. “Polymer-free fracturing fluid targets well productivity”,
to be examined when designing these fracture treatments. The
Fracturing Technology news, World Oil, Sep 1999.
use of VES fluids can result in higher proppant-pack 2. Rimmer, B. et al.: “Fracture Geometry Optimization: Designs
conductivity, longer effective fracture lengths, less fracture utilizing New Polymer-Free Fracturing Fluid and Log-Derived
height growth due to lower viscosity and reduced friction Stress Profile/ Rock Properties” paper SPE 58761 to be
pressures allowing non-conventional jobs to be placed presented at the 2000 SPE International Symposium on
successfully (fracturing through coiled tubing). Formation Damage Control, Lafayette, LA, U.S.A., Feb. 23-24.
3. Lemp, S., Zemlack, W., McCollum, R.: “An Economical
Field results have shown that VES fluids provide the Shallow-Gas Fracturing Technique Utilizing a Coiled Tubing
following benefits/advantages over conventional polymer fluid Conduit” paper SPE 46031 presented at the 1998 SPE/ICOTA
Coiled Tubing Roundtable, Houston, TX, U.S.A., April 15-16.
systems:
4. Olejniczak, S et al.: “Fracturing Bypassed Pay in Tubingless
Completions” paper SPE 56467 to be presented at the 1999 SPE
1. Due to a combination of very high fluid efficiencies Annual Technical Conference and Exhibition, Houston, TX,
(~85%) and 100% retained conductivity for the proppant U.S.A., Oct. 3-6.
pack, the non-damaging visco-elastic surfactants based 5. Pitoni, E et al.: “polymer-free fracturing fluid revives shut-in
fracturing fluids yield very high effective (producing) well” World Oil (Sept. 1999).
fracture lengths. 6. Parler, H. et al., “Laboratory Development of a Noval,
2. Similar proppant-pack conductivities in comparison to Simultaneous Cake Cleanup and Gravel Packing System for
polymer based systems can be obtained with VES fluids Long, Highly-deviated or horizontal open hole completions”
paper SPE 50651 presented at the 1999 SPE International
with significantly less proppant.
Symposium on Oilfield Chemistry, Houston, TX, U.S.A., Feb.
3. QA/QC becomes much more manageable when using 16-19.
VES fluids due to the simplicity of the two additive 7. Chang, F.F et al.: “Case Study of a Novel Acid-Diversion
system. VES fluid can be gelled even in seawater. Technique in Carbonate Reservoirs” paper SPE 56529 presented
4. The use of a low viscosity fluid, that is capable of at the 1998 SPE International Symposium on Formation
efficiently transporting proppant, minimizes unnecessary Damage Control, Lafayette, LA, U.S.A., Feb. 18-19.
fracture height growth. 8. Willberg, D. M et al.: “Determination of the Effect of Formation
5. Lower hydraulic horsepower costs or higher pump rates Water on Fracture Fluid Cleanup Through Field Testing in the
are achievable when pumping VES fluids as a result of East Texas Cotton Valley,” paper SPE 38620 presented at the
1997 SPE Annual Technical Conference and Exhibition, San
the lower friction pressure behavior
Antonio, TX, U.S.A., Oct. 5-8.
6. Selective stimulation of pay zones is possible with coiled 9. Samuel, M et al.: “Polymer-Free Fluid for Hydraulic Fracturing”
tubing strings as small as 1 3/4” in wells up to 12,000 ft paper SPE 38622 presented at the 1997 SPE Annual Technical
when pumping VES fluids. Conference and Exhibition, San Antonio, TX, U.S.A., Oct. 5-8.
7. Significant savings in rig time, cleaning up the well faster, 10. Hewett, T., Spence, C.: “Induced Stress Diversion: A Novel
getting the well on production earlier and higher Approach to Fracturing Multiple Pay Sands of the NBU Field,
production rates have been achieved by using VES fluids. Uintah Co., Utah” paper SPE 39945 presented at the 1998 SPE
Rocky Mountain Regional/Low-Permeability Reservoirs
Symposium and Exhibition, Denver, CO, U.S.A., April 5-8.
SPE 60322 VISCOELASTIC SURFACTANT FRACTURING FLUIDS: APPLICATIONS IN LOW PERMEABILITY RESERVOIRS 5

Tables
Table 1. Additives necessary to make VES and Guar base- Table 3. A comparison of job parameters and fracture
fracturing fluids. simulations for polymer and VES fluid (Case 3).

VES Treatment # Guar Treatment * VES Job schedule Designed Actual


Minifrac 5,000 gal 5,000 gal
− VES surfactant concentrate − Biocides Pad volume 9,000 gal (38 %) 843 gal (8%)
− Stabilizer − Clay stabilizer 2 ppa 4,000 gal --
− Polymer 4 ppa 4,000 gal 2,000 gal
− Hydration buffer
6 ppa 7,000 gal 3,000 gal
− Buffer
− Surfactant 8 ppa -- 5,000 gal
− Caustic Total fluid 24,000 gal 10,843 gal
− Delay additives Total proppant 66,000 lb 66,000 lb
− High Temperature stabilizer Fluid Efficiency >85%
− Iron control agents
− Crosslinker
− Crosslinker stabilizer/
activator
− Breakers
− Breaker aid

#
The stabilizer of the fluid is normally KCl. When KCl is
used no additional Clay stabilizers are required.
* The amounts for polymer and number of additives depends
on the fluid type and application temperature.

Table 2. A comparison of job parameters and fracture


simulations for polymer and VES fluid (Case 1).

Lower Almond Middle Almond Lewis Total Average/well


VES Guar VES Guar VES Guar VES Guar VES Guar
Proppant Volume (lb) 86K 140K 106K 121K 118K 217K 310K 478K 103 159
Fluid Volume (bbl) 1049 1727 951 1609 877 2084 2877 5420 959 1806
Pad Volume (bbl) 354 662 427 714 164 723 945 2099 315 700
Conductivity (md/ft) 511 394 1096 270 908 697 838 453
Frac Length (ft) 369 385 438 435 204 385 337 401
Frac Height (ft) 97 167 80 203 127 245 101 205
Cumilative Production for first six
months (MMscf/D) 222,151 162,568
6 SAMUEL, POLSON, GRAHAM, KORDZIEL, WAITE, WATERS, VINOD, FU AND DOWNEY SPE 60322

Figures

Figure 1. A pictorial representation of fracture half lengths


obtained when stimulation treatment is performed using
polymer (left and) VES (right) fluids

Figure 2. The rheology of the two formulations of VES fluids. Figures 4 a and 4b. A comparison of the surface pressure
experienced when VES and polymer fluids are used.

80 16,000
Viscosity@170 s-1 (cp)

70 2% VES in KCl 2.375" X 0.190"


Su rface Pressu re (p

8 b pm ; 4 P P A
60 2% VES in J463 12,000

50
8,000
40

30
4,000
ClearF RAC
20
YF 120L G
10 0
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000
0
D ep th (ft)
75 100 125 150 175 200 225 250
o
Temperature ( F)
16,000

Figure 3. A comparison of the rheologies between


S u rface P ressu re (p

polymer and VES fluids used in Case 1. 12,000

8,000 1.75" X 0.190"


1000 8 bp m ; 4 P P A
Viscosity @170 s-1 (cp)

4,000
ClearF RAC
YF 120L G
100 0
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000
D ep th (ft)

10
25 Lb Guar
2% VES in J463
1
0 50 100 150 200
Time (min)
SPE 60322 VISCOELASTIC SURFACTANT FRACTURING FLUIDS: APPLICATIONS IN LOW PERMEABILITY RESERVOIRS 7

Figure 5: Injectivity test for the viscoelastic surfactant fluid


through the 1 ¾” coiled tubing. The observed increase in
friction pressure at the end is due to the lowering of VES
concentration during the flush stage (Case 2).

15000 20
Surface Pressure
Injection Rate
Surface Pressures (psi)

15

Injection Rate (bpm)


10000

10

5000
5

0 0
52 54 56 58 60 62
Time (min)

Figure 6: Surface pressure measurements during the main


fracture treatment described in Case 2.

15000 20
Surface Pressure
Inj. Rate (bpm) / Prop. Conc. (PPA)

Injection Rate
Surface Pressure (psi)

Prop. Conc.
15
10000

10

5000
5

0 0
125 150 175
Time (min)

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