Professional Documents
Culture Documents
Introduction 1
Characteristics / Advantages 3
Unit description 5
Typical units 7
Switchboard accessories 22
Equipment (Apparatus) 23
Installation 31
LV section 34
INTRODUCTION
Applications
M36 Series metal enclosed metal segregated switchboards are
designed for use in MV distribution systems. Thanks to their modular
structure and advanced technology M36 Series find wide area of
applications.
Main applications:
MV distribution networks
Industrial facilities
• Electricity generation
• Cement
• Automotive
• Metallurgy and etc.
Standards
All products are designed, manufactured and type tested according
to international standards. Relevant standards are:
IEC 62271-200 IEC 60694
IEC 62271-102 IEC 62271-105
IEC 60265-1 IEC 62271-100
IEC 60044-1 IEC 60044-2
IEC 60255 IEC 60376
1
General characteristics
Technical data
Rated voltage 36kV
Rated current 630 A, 1250 A
Rated short circuit current 16 kA
Rated power frequency withstand voltage 70 kV
Rated lightning impulse withstand voltage 170 kV
Internal arc withstand current 16 kA (1s)
Loss of service continuity category acc. to IEC 62271-200 LSC2A
Partition class PM
Internal arc class AFL
System continuity
Fully metal internal segregation
Short circuit making capability of switch disconnector and
earthing switch
Tested and approved design according to international standards
Destructive effect of internal arc faults is limited in the faulty
cubicle; internal arc tests
2
CHARACTERISTICSADVANTAGES
3
Easy to perceive front panel
In M36 Series front panel is simplified in order to assure the
personnel to perceive the switchboards status and make operations
easily.
A B C C A B C B A Sequence interchangeability
Modular structure of M36 Series switchboards allows easy
interchangeability of unit sequence.
4
UNITDESCRIPTIONS
M36 Series metal enclosed metal segregated modular cubicles KGC YGC YST
are completely designed and developed by EAE and can be used
in distribution plants up to 36 kV. Depending on application there
are many types of cubicles; most common types are explained
below:
Type Description
YGC Incoming outgoing unit with SD
outgoing units
Measurement units
Incoming
Application examples
Metal enclosed modular cubicles find application in many different
fields of distribution plants. Thanks to reduction of unit dimensions
necessary foot-print area in existing plants is reduced as well. BUS RISE UNIT
WITH CB
BUS RISE AND CURRENT
MEASUREMENT UNIT WITH CB
BUS RISE CUBICLE
WITH SD
In this respect M36 Series switchboards have wide application
area for renewal projects.
Transformer room
LV room
Spare
CBM
CCE
CBF
SDF
SFF
5
Interlocks
KBT KBH All interlocks In M36 Series switchboards are mechanical. Interlocks
that exist between cubicle door and circuit breaker, switch
disconnector, earthing switch are carried out by means of sliding
bars without using key-lock system. Logic of interlocks are given
in below table.
In KGC type units while door is opened and load break switch
is earthed, the earthing switch can be brought into open position.
Thus, cable testing is performed very easily and securely.
Operation Interlocks
Equipment Operation Unit Door SD CB (1)
Open -- -- --
CB
Closed -- -- --
(1)
In all cases operation on CB is allowed
(2)
BUS RISE AND CURRENT COUPLING UNIT Switch disconnector is 3 position (open, closed, earthed)
MEASUREMENT UNIT WITH SD
6
TYPICALUNITS
1 10 11 15
KGC
16
8 5
7
6
3
12
9
2 4
17
INCOMING OUTGOING
UNIT WITH CB 14
13
18
Standard equipment
1 SF6 switch disconnector 7 Contact observation window 13 Anti-condensation heater
2 Circuit breaker 8 LV compartment 14 Internal earthing busbar
3 Current transformer 9 Observation window for lower part of the cubicle 15 Gas exhaust
4 Earthing switch 10 Main busbar 16 Control cable duct
5 Overcurrent relay 11 Field diffusers of main busbar 17 Cubicle front door
6 Switch disconnector mechanism 12 Field diffusers 18 Earthing bar
Optional equipment
Motorized switch disconnector Additional auxiliary contacts Live line interlock
7
KGC
Easy to perceive front panel and interlocks
Cubicle front panel is simplified for easy perception, so operating
staff following the simplified instructions will be able to run start-
up and switching operations easily.
While start-up and switching operations are being performed,
interlocks among equipment are fully mechanical, fail-proof and
easy to understand. Here sliding interlocks are used instead of
key-lock mechanisms.
Field diffuser
In M36 Series cubicles field diffusers varying in size and structure
are used, which designs are proved by dielectric strength type
tests. Thanks to these metal diffusers, along with reducing the
cubicle size, possibilities of faults like partial discharge and surface
leakage
1900
1000 1400
8
TYPICALUNITS
1 9 10
YGC 15
17
5
16
4
3
6 11
17
2
7 14
INCOMING OUTGOING 12
UNIT WITH SD
13
Standard equipment
1 SF6 switch disconnector 7 Cubicle front door 13 Anti-condensation heater
2 Capacitive voltage divider insulator 8 Earthing bar 14 Internal earthing busbar
3 Switch disconnector mechanism 9 Main busbars 15 Control cable duct
4 Contact observation window 10 Field diffusers of main busbar 16 Gas exhaust duct
5 LV compartment 11 Field diffusers 17 Gas exhaust flap
6 Observation window for lower part of the cubicle 12 Non-magnetic clamp
Optional equipment
Motorized switch disconnector Additional auxiliary contacts Live line interlock
1900
600 1400
9
YST TRANSFORMER PROTECTION UNIT WITH FUSE AND SD
1 9 10
YST
15
18
17
5
4 12
11
8
18
2
7 3
TRANSFORMER PROTECTION 14
UNIT WITH FUSE AND SD
13
16
Standard equipment
1 SF6 switch disconnector 7 Cubicle front door 13 Anti-condensation heater
2 MV fuse 8 Observation window for lower part of the cubicle 14 Internal earthing busbar
3 Earthing switch 9 Main busbar 15 Control cable duct
4 Switch disconnector mechanism 10 Field diffusers of main busbar 16 Earthing bar
5 Contact observation window 11 Field diffusers 17 Gas exhaust duct
6 LV compartment 12 Fuse tripping mechanism 18 Gas exhaust flap
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts Live line interlock
1900
750 1400
10
TYPICALUNITS
1 3 4
KBT 12
14
6
5
14
8
2
9
CABLE CONNECTION UNIT
(WITH EARTHING SWITCH) 13
11
10
Standard equipment
1 Post insulator 7 LV compartment 13 Internal earthing busbar
2 Earthing switch 8 Observation window for lower part of the cubicle 14 Gas exhaust flap
3 Main busbar 9 Cubicle front door
4 Field diffusers of main busbar 10 Earthing bar
5 Field diffusers 11 Anti-condensation heater
6 Cubicle front panel 12 Control cable duct
Optional equipment:
Live line interlock
1900
750 1400
11
KBH CABLE CONNECTION UNIT
3 2 1
KBH 11
13
7
8 9
2
13
5
CABLE CONNECTION 12
UNIT
4
10
Standard equipment
1 Voltage divider insulator 7 LV compartment 13 Gas exhaust flap
2 Main busbar 8 Observation window for lower part of the cubicle
3 Field diffusers for main busbar 9 Non-magnetic clamp
4 Anti-condensation heater 10 Earthing bar
5 Cubicle front door 11 Control cable duct
6 Cubicle front panel 12 Internal earthing busbar
1908.5
600 1400
12
TYPICALUNITS
AGO
1 10 11 15 5
AGO 16
17
8
7
6
12
9
4
2
18
Standard equipment
1 SF6 switch disconnector 7 Contact observation window 13 Internal earthing busbar
2 Measurement current transformer 8 LV compartment 14 Anti-condensation heater
3 Voltage transformer 9 Observation window for lower part of the cubicle 15 Gas exhaust
4 MV fuse 10 Main busbar 16 Control cable duct
5 Post insulators 11 Field diffusers of main busbar 17 Main busbar observation window
6 Switch disconnector mechanism 12 Field diffusers 18 Earthing bar
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts
Sealing system
Current and voltage measurement cubicles are designed suitable
for a sealing operation by the distribution utility. Accordingly,
ability of LV compartment and cubicle front door to be sealed
is provided.
13
AGO
Wide internal space
Width of current and voltage measurement cubicles is reduced
to 1000mm by means of field diffuser technology without using
insulating material. In spite of reduced cubicle size, equipment
are settled effectively within the cubicle, in order to ease fuse
changing works.
1900
Cubicle width1000 mm
1000 1400
14
TYPICALUNITS
2 3
AOH
11
6 12
7 9
12
4 1
CURRENT MEASUREMENT
UNIT
10
8
Standard equipment
1 Current transformer 7 Observation window for lower part of the cubicle
2 Support insulator 8 Earthing bar
3 Main busbar 9 Internal earthing busbar
4 Cubicle front door 10 Anti-condensation heater
5 Cubicle front panel 11 Control cable duct
6 LV compartment 12 Gas exhaust flap
1900
750 1400
15
GOH VOLTAGE MEASUREMENT UNIT
1 9 10
GOH 12
18
14
6
5
3
8 11
16
18
VOLTAGE MEASUREMENT
UNIT
2
15
13
17
Standard equipment
1 SF6 switch disconnector 7 LV compartment 13 Internal earthing busbar
2 Voltage transformer 8 Observation window for lower part of the cubicle 14 Gas exhaust duct
3 Support insulator 9 Main busbar 15 Anti-condensation heater
4 MV fuse 10 Field diffusers of main busbar 16 Cubicle front door
5 Switch disconnector mechanism 11 Field diffusers 17 Earthing bar
6 Contact observation window 12 Control cable duct 18 Gas exhaust flap
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts
1900
1000 1400
16
TYPICALUNITS
1 10 11 15
KBY
16
5
8
7
6
4
12
9
2 17
3
BUS RISE UNIT
WITH CB 14
13
18
Standard equipment
1 SF6 switch disconnector 7 Contact observation window 13 Anti-condensation heater
2 Circuit breaker 8 LV compartment 14 Internal earthing busbar
3 Current transformer 9 Observation window for lower part of the cubicle 15 Gas exhaust
4 Voltage divider insulator 10 Main busbar 16 Control cable duct
5 Post insulator 11 Field diffusers of main busbar 17 Cubicle front door
6 Switch disconnector mechanism 12 Field diffusers 18 Earthing bar
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts Live line interlock
1900
1200 1400
17
KBA BUS RISE MEASUREMENT UNIT WITH CB
1 10 11 15
KBA
16
5
8
7
6
4
12
9
2 17
3
BUS RISE MEASUREMENT
UNIT WITH CB 14
13
18
Standard equipment
1 SF6 switch disconnector 7 Contact observation window 13 Anti-condensation heater
2 Circuit breaker 8 LV compartment 14 Internal earthing busbar
3 Current transformer 9 Observation window for lower part of the cubicle 15 Gas exhaust
4 Voltage divider insulator 10 Main busbar 16 Control cable duct
5 Post insulator 11 Field diffusers of main busbar 17 Cubicle front door
6 Switch disconnector mechanism 12 Field diffusers 18 Earthing bar
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts Live line interlock
1900
1200 1400
18
TYPICALUNITS
1 10 11
YBY 14
16
6 2
15
5
4
16
7 12
8
BUS RISE UNIT WITH 13
SWITCH DISCONNECTOR
Standard equipment
1 SF6 switch disconnector 7 Observation window for lower part of the cubicle 13 Internal earthing busbar
2 Post insulator 8 Cubicle front door 14 Control cable duct
3 Voltage divider insulator 9 Earthing bar 15 Gas exhaust duct
4 Switch disconnector mechanism 10 Main busbar 16 Gas exhaust flap
5 Contact observation window 11 Field diffusers of main busbar
6 LV compartment 12 Field diffusers
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts Live line interlock
1900
1000 1400
19
YBA BUS RISE MEASUREMENT UNIT WITH SD
1 11 12
YBA 15
17
3
7
16
6
5
17
8 13
2
4
9
BUS RISE MEASUREMENT 14
UNIT WITH SD
10
Standard equipment
1 SF6 switch disconnector 7 LV compartment 13 Field diffusers
2 Current transformer 8 Observation window for lower part of the cubicle 14 Internal earthing busbar
3 Post insulator 9 Cubicle front door 15 Cable transition section between
4 Voltage divider insulator 10 Earthing transitions between cubicles cubicles
5 Switch disconnector mechanism 11 Main busbar 16 Gas exhaust duct
6 Contact observation window 12 Field diffusers of main busbar 17 Gas exhaust flap
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts Live line interlock
1900
1000 1400
20
TYPICALUNITS
1 9 10 14 18 1
KUP
15
4
7
6
5
11 8
2 16
18 3
COUPLING UNIT 13
12
17
Standard equipment
1 SF6 switch disconnector 7 LV compartment 13 Internal earthing busbar
2 Circuit breaker 8 Observation window for lower part of the cubicle 14 Gas exhaust duct
3 Current transformer 9 Main busbar 15 Control cable duct
4 Overcurrent relay 10 Field diffusers of main busbar 16 Cubicle front door
5 Switch disconnector mechanism 11 Field diffusers 17 Earthing bar
6 Contact observation window 12 Anti-condensation heater 18 Gas exhaust flap
Optional equipment:
Motorized switch disconnector Additional auxiliary contacts
1900
1200 1400
21
SWITCHBOARDACCESSORIES
Adaptation set
In order to use M36 Series cubicles along with different brand
cubicles earlier installed at site, adaptation set shall be used.
22
EQUIPMENTDESCRIPTION
Sealed-for-life poles
Test for checking gas tightness carried out three times on each
piece of apparatus
Compact dimensions
23
1
7 3
6 4
the gas flows through the contacts. The low pressure reached cannot chop the current and the
modest amount of compressed gas is sufficient to restore dielectric resistance between the
two contacts, preventing restriking on the rising front of the return voltage.
With high short-circuit currents, the pressure wave generated by the electric arc closes the
9
valve between the two chambers so that the circuit-breaker starts to operate as a “pure selfblast”.
2
The pressure increases in the upper volume thanks to heating of the gas and molecular
disassociation due to the high temperature. The increase in pressure generated is proportional
to the arc current and ensures quenching on first passage through current zero.
1 Terminal 6 Fixed arcing contact
Circuit-breaker open
2 Insulating case 7 Fixed contact The arc has been interrupted, the self-generated pressure in the upper volume is reduced because
3 Blasting nozzle 8 Insulating tie-rod the gas is flowing through the contacts. The valve re-opens and so a new flow of fresh gas
4 Moving arcing contact 9 Anti-explosion valve comes into the breaking chamber. The apparatus is therefore immediately ready to close and trip
5 Moving contact again up to its maximum breaking capacity.
Simple design after the arc is being quenched fresh gas necessary to prevent
’’Fast recovery’’ of dielectric properties between contacts restriking of the arc is provided by pressure gained by arc energy.
during and after arc quenching This is used especially in low capacitive current to prevent
Thanks to ‘‘fast recovery’’ safe ‘‘reclosing’’ restriking of the arc after it is being quenched.
Advantages:
“Self-Blast”type arc quenching mechanism Electric arc extinction without chopped current in low current
In such type mechanisms the SF6 inside the thank is compressed levels, soft switching
by circuit breaker excitation mechanism and is heated by the Low excitation energy
arc occured during isolation of contacts and then blowed onto High mechanical and electrical life time
24
EQUIPMENTDESCRIPTION
Sealed pressure
Switch-fuse combination
Remote control
Electrical characteristics
Rated voltage 36kV
11
Rated current 630A
Rated short circuit current 16kA 6
Power frequency withstand voltage 70kV 7
Lightning impulse withstand voltage 170kV
8
Internal Arc 16kA (1s.)
Electrical Class E3
Mechanical Class M1
2
Internal arc tested switch disconnectors 12
Switch disconnectors having stainless steel housing are tested in
international laboratories to approve safety against internal arc
16kA 1s. Internal arc inside the switch disconnector can be
3 1 4 11 10 5 9
forwarded through the gas exhaust valve at back of switch
disconnector. Thus, personnel safety is ensured.
25
Arc quenching (extinguishing) principle
It is a well known characteristic of the arc that it attempts to wander
away from its point of origin. This physical phenomenon causes
increase of arc length and voltage drop on it. In order to restrict the
arc space and to prevent arc flashovers barriers are placed in the
switching gap to split the arc in serial parts.
The base or root of every arc experiences a voltage drop, which
Ub – Arc Voltage
appear as cathode or anode drop. By splitting arc in multiple parts
every anode and cathode voltage drop of each arc parts adds on
each other and increases total voltage drop. At the instant of current
zero arc is extinguished and can not restrike because of high arc
voltage. This quenching method by using “deionization plates” are
currently in common use.
High tightness
Inside switch disconnectors SF6 gas is used for arc quenching and
insulation. Routine tightness tests performed on every switch
disconnector assure existance of proper gas density at least
for a time period of 20 years.
Position indicator
Contact observation window
Open, closed and earthed positions of the switch disconnector
are shown by position indicator connected to the main shaft.
In a similar manner, auxiliary contacts are also connected to
and switched from the main shaft. This ensures reliability of
indicators.
Closed position
Three position safe switching
TOI type switch disconnectors are three positioned (open,
closed, earthed) and simultaneous operation of closed and
earthed positions is prevented by means of only one excitation
shaft.
Open position
Easy operation
Front panel is simple and easy to understand and operations
can be performed easily.
Interlocks
Although the switch disconnector contain one shaft, there
are two slots for excitation of earthing and load switching:
- Simultaneous operation on both slots is prevented by means
Earthed position of a sliding bar.
- The bar can not be shifted into other position unless switch
disconnector is not in open position. In such a way, direct
switching from closed to earthed position is prevented and
vice versa.
26
EQUIPMENTDESCRIPTION
Operating mechanisms
There are two type of mechanisms used for operating TOI type
switch disconnectors in M36 Series metal enclosed switchboards.
M1 type mechanism
This type of mechanism called “Snap-action mechanism”, also
referred to as toggle-spring mechanism. With this type of operating
mechanism, a spring is tensioned and released shortly before the
operating angle is completed and its released force actuates main
contact system. This is used for both closing and opening.
M2 type mechanism
This type of mechanism which is called “Stored-energy mechanism”
has one spring for closing and a second spring for opening.
During the closing operation, the opening spring is simultaneously
tensioned and latched. The stored energy for the operating
operation is released by magnetic trips or the striker pin of the
HV fuse.
27
Earthing switch
General characteristics
TAY-16 type earthing switch used in M36 Series switchboard are
designed according to international standards and tested in
internationaly accredited laboratories. Earthing switch has 5 times
making capacity.
Main characteristics of TAY-16 type earthing switch are as
follows :
Electrical characteristics
Rated voltage 36 kV
Rated short circuit current 16 kA
Power frequency withstand voltage 70 kV
Lightning impulse withstand voltage 170 kV
Electrical class: B+E2
1 Moving contact
2 Fixed contact
3 Capacitive voltage divider insulator
4 Operating mechanism
5 Earthing busbar
6 Main moving shaft
28
EQUIPMENTDESCRIPTION
Instrument transformers
Current and voltage transformers are resin-insulated and suitable
for feeding of measuring instruments and protections. Instrument
transformers comply with IEC 60044-1 and 60044-2 Standards.
For protection function toroidal current transformer are also used
in M36 Series metal enclosed switchboards. Their performances
and precision class comply with the apparatus requirements.
29
Medium voltage fuses
Medium voltage fuses are used to protect the voltage
Rated Voltage
transformer in SFF type (transformer protection cubicles with Transformer
30/36 kV
rating
fuse and switch disconnector) and voltage measurement Transformer rated current MV Fuse current
(kVA)
cubicles. (A) Min. Max.
In case of single phase failures in order to provide three 400 7.7 16 25
phase disconnecting use of fuses with “striker pin” is 500 9.6 25 31.5
630 12.1 31.5 40
mandatory.
800 15.4 40 50
Electrical and dimensional standards that the fuses conform
1000 19.2 40 50
to are IEC 60282-1 and DIN 43-625. Selection table for fuses 1250 24 50 63
is given at right-hand side. 1600 30.7 63 80
Rated current of fuses given in that table can change 2000 38.5 2x50
depending on manufacturer or application. For correct
selection of fuse ratings please contact EAE.
30
OPERATING INSTALLATION
Cubicle installation
600 mm
min. 2850 mm
m
100 m
10
0m
m
mm
mm 1000
500
min. 3
720 mm
max.
Cable ducts
Removable covers on the upper part of M36 Series switchboards
are designed in order to ease cable transitions between cubicles.
This covers can not be removed without opening of low voltage
section door, which is lockable. Also, cables can be taken down
to the floor level by means of cable duct, which can br provided
optionally.
31
Floor preparation
32
LVSECTION
33
NOTES
34
NOTES
35
EAE Elektroteknik A.fi. reserves rights to make changes within this document without prior notice.
‹kitelli Organize Sanayi Bölgesi
Turgut Özal Caddesi No. 112
‹kiteli 34306 ‹stanbul / Turkey
Tel : +90 (212) 549 26 39 (pbx)
Fax : +90 (212) 549 37 91
E-mail : info@ekabin.com
Web : www.ekabin.com