Bajaj Avenger

INDEX

1. COVER CYLINDER HEAD

2. CYLINDER HEAD
3. VALVE
4. CAMSHAFT / TENSIONER
5. CYLINDER AND PISTON
6. CRANK SHAFT
7. BALANCER & BALANCER IDLER GEAR
8. TRANSMISSION
9. CHANGE DRUM / SHIFT FORK
10. GEAR CHANGE MECHANISM
11. ENGINE ASSLY. & CRANKCASE RH.
12. CRANCASE LH
13. COVER RH
14. COVER MAGNETO
15. CLUTCH
16. KICK STARTER MECHANISM
17. MUFFLER
18. CARBURETTOR
19. AIR CLEANER
20. MAGNETO (GENERATOR) C.D.I./SPARK PLUG/H.T. COIL
21. STARTER MOTOR
22. FRAME
23. FRAME FITTINGS
24. SWING ARM
25. REAR SHOCK ABSORBER
26. FOOT REST
27. MUDGUARD FRONT & REAR
28. STAND
29. TYRE, TUBE & WHEEL RIM
30. FRONT HUB
31. REAR HUB
32. BRAKE
33. FRONT MASTER CYLINDER
34. FRONT BRAKE

Page No.1.
Bajaj Avenger

35. HANDLE BAR

36. FRONT FORK
37. FUEL TANK
38. SEAT / GRIP FRAME REAR / COVER GRIP FRAME
39. SPEEDOMETER
40. CABLES
41. SIDE COVERS / CHAIN COVER
42. GUARDS
43. HEAD LIGHT
44. TAIL LIGHT / REFLECTOR REFLEX
45. INDICATOR LIGHT
46. ELECTRICAL EQUIPMENT
47. IGNITION SWITCH
48. TOOL KIT
49. PAINTED PARTS & DECALS

Page No.2.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "1" Plate Description: "COVER CYLINDER HEAD"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DJ101195 CYLINDER HEAD ASSY M/C 1 Y

1 DV101062 CYL HEAD WITH ROCKER (8MM 1 Y

ROCKER) FOR SP

2 DS101026 COVER - TAPPET 2 Y

3 36DS1001 CYLINDER HEAD 'O' RING KIT 1 Y

4 DS101096 CAP - CAMSHAFT 1 Y

5 39264715 DOMED CAP NUT 4 Y

6 DS101084 GASKET -COPPER 4 Y

7 39253204 BOLT - HEXAGON HEAD WITH FLANGE 2 Y

:- M6

8 39107504 BOLT - FLANGED :- SMALL 4 Y

9 DH101272 PLUG 2 Y

10 DG101498 GASKET 2 Y

Page No.3.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "2" Plate Description: "CYLINDER HEAD"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DJ101195 CYLINDER HEAD ASSY M/C 1 Y

2 39166005 STUD - M8 2 Y

3 DJ101012 GASKET -CYLINDER HEAD 1 Y

4 DH101508 DAMPER - CYLINDER HEAD 5 Y

5 DV101028 PIPE - INTAKE 1 Y

6 39253921 RING - O 1 Y

7 DJ121022 INSULATOR - CARBURETTOR 1 Y

8 DH121038 CLAMP (45 TO 48) 2 Y

9 39167404 BOLT - FLANGE :- M6 X 25 2 Y

10 DH111012 SLEEVE - SPARK PLUG 1 Y

11 39260801 SCREW - GRUB :- M5 X 0.8 X 7 1 Y

12 36DS1001 CYLINDER HEAD 'O' RING KIT 1 Y

Page No.4.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "3" Plate Description: "VALVE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101469 SHAFTROCKER ARM 1 Y

1 DS101335 SHAFT ARM ROCKER INTAKE 1 Y

2 DS101032 SHAFT - ROCKER ARM (EXHAUST) 1 Y

2 DS101336 SHAFT ARM ROCKER EXHAUST 1 Y

3 DS101191 ARM - ROCKER WITH ROLLER 2 Y

3 DS101333 ARM ROCKER ASSEMBLY WITH ROLLER 1 Y

& BRG.

4 DG101029 COLLET 4 Y

5 39201719 SEAL - OIL 2 Y

6 36DS1003 VALVE REPAIR KIT 1 Y

7 39244011 WASHER (SPRING STEEL) 4 Y

7 59110002 WASHER PLAIN 4 Y

8 36DJ1004 VALVE KIT PULSAR DTS-I 180 1 Y

9 DH101295 WASHER - WAVE (ROCKER ARM) 2 Y

9 DS101366 WASHER WAVE 2 Y

Page No.5.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "4" Plate Description: "CAMSHAFT / TENSIONER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39204021 RING - O 1 Y

2 DH101411 CAMSHAFT 1 Y

3 39254220 BEARING - BALL-15X42X13 1 Y

4 39188020 BEARING - BALL :- 15 X 32 X 9 1 Y

(6002-C3)

5 36DH1003 GUIDE CHAIN KIT 1 Y

6 DS101275 SPROCKET - CAM DRIVE :- 16 1 Y

TEETH

7 DH101412 COLLAR - CAM SPROCKET 1 Y

8 DH101048 WASHER - SPECIAL :- CAMSHAFT 1 Y

9 39219804 BOLT - HEXAGON SOCKET HEAD CAP 1 Y

10 DH101050 CHAIN - CAM :- DID 25 - 98 LI 1 Y

11 DJ101137 DECOMP. ASSEMBLY 1 Y

12 DH101011 BOLT - CAM CHAIN TENSIONER 1 Y

PIVOT

13 DS101277 TENSIONER ASSEMBLY 1 Y

14 39167404 BOLT - FLANGE :- M6 X 25 2 Y

Page No.6.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "5" Plate Description: "CYLINDER AND PISTON"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DJ101004 GASKET -CYLINDER 1 Y

2 39218106 PIN - HOLLOW DOWEL :- 14 X 20 4 Y

3 DJ101158 PISTON ASSEMBLY 1 Y

4 DJ101106 RING SET PISTON STD (180CC)- 1 Y

SPARE PARTS

5 39213217 RING - SNAP 2 Y

6 DJ101155 CYLINDER BLOCK/PISTON ASSY 1 Y

(PULSAR DTS-I

Page No.7.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "6" Plate Description: "CRANK SHAFT"

Page No.8.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DJ101203 CRANKSHAFT ASSY COMP 1 Y

2 DH101195 NUT - PRIMARY DRIVE LOCK 1 Y

3 39220011 WASHER - PLAIN (PRIMARY DRIVE 1 Y

GEAR)

4 36DV0001 KIT SET PRIMARY DRIVEN ( 1 Y

AVENGER )

5 DS101275 SPROCKET - CAM DRIVE :- 16 1 Y

TEETH

6 DH101064 BODY - CENTRIFUGAL OIL FILTER 1 Y

7 DH101065 COVER - CENTRIFUGAL OIL FILTER 1 Y

8 DH101234 GASKET -CENTRIFUGAL OIL FILTER 1 Y

9 39226701 SCREW - SLOTTED & CROSS RECESS 3 Y

CSK HEAD

10 DH101066 JOINT - OIL DELIVERY :- B 1 Y

11 DH101067 SPRING - OIL DELIVERY :- B 1 Y

12 39219908 PIN - SNAP (OIL DELIVERY JOINT 1 Y

B)

13 31101173 KEY -WOODRUFF FOR CRANKSHAFT 1 Y

CLUTCH SIDE

14 DS101154 KEY 1 Y

15 39218304 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

16 39216511 WASHER - PLAIN 1 Y

17 39256120 BEARING - BALL 6305 1 Y

Page No.9.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "7" Plate Description: "BALANCER & BALANCER IDLER GEAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DJ101022 BODY BALANCER ASSEMBLY 1 Y

2 DH101072 BALANCER - RIGHT HAND BEARING 1 Y

STOOPER

3 39167204 BOLT - FLANGE :- M6 X 16 1 Y

4 DH101432 GEAR COMPLETE - BALANCER IDLER 1 Y

5 39215220 BEARING -DRAWN CUP NEEDLE 2 Y

ROLER:1X14X15

6 DJ101133 SPRING - TORSION :- BALANCER 2 Y

7 39255717 CIRCLIP 2 Y

8 39168606 PIN - HOLLOW DOWEL 2 Y

9 39162011 WASHER - PLAIN :- 10 X 20 2 Y

10 52DH0177 SF:BALANCER IDLER HOLDER WITH 1 Y

BEARING

11 39167404 BOLT - FLANGE :- M6 X 25 3 Y

Page No.10.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "8" Plate Description: "TRANSMISSION"

Page No.11.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101519 SHAFT - INPUT :- TRANSMISSION 1 Y

1 DK101125 SHAFT INTPUT TRANSMISSION (LH Y MD2DGDVZZNCL190

THREAD) 35

2 39215811 WASHER - PLAIN 1 Y

3 DH101078 GEAR - 4TH :- DRIVE 1 Y

4 DH101079 WASHER - SPLINE 3 Y

5 DH101235 CIRCLIP 4 Y

6 DH101080 GEAR - 3RD :- DRIVE 1 Y

7 DH101082 GEAR - 5TH :- DRIVE 1 Y

8 DH101084 GEAR - 2ND :- DRIVE 1 Y

9 39216011 WASHER - PLAIN 1 Y

10 DH101416 SHAFT OUTPUT TRANMISSION :- 1 Y

SUB-ASSEMBLY

11 DH101336 WASHER - SPECIAL :- 20.2 X 27 X 2 Y

1

12 DH101108 GEAR - 3RD :- DRIVEN 1 Y

13 39215911 WASHER - PLAIN 1 Y

14 DH101110 GEAR - 4TH :- DRIVEN 1 Y

15 DH101111 BUSH - 1ST :- DRIVEN 1 Y

16 DJ101110 GEAR - 1ST :- DRIVEN 1 Y

17 DH101113 GEAR - 5TH :- DRIVEN 1 Y

18 DH101319 BUSH - 2ND :- DRIVEN 1 Y

19 DH101333 GEAR - 2 ND :- DRIVEN 1 Y

20 DH101116 COLLAR - SPROCKET 1 Y

21 30101061 RING - O 1 Y

22 DV101048 SPROCKET OUTPUT (14T) 1 Y

23 DV101047 PLATE DRIVE SPROCKET 1 Y

24 39106204 BOLT - FLANGED :- SMALL 2 Y

Page No.12.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "9" Plate Description: "CHANGE DRUM / SHIFT FORK"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101130 FORK - GEAR SHIFT (INPUT) 1 Y

1 DK101159 FORK GEAR SHIFT Y MD2DGDVZZNCL190

35

2 DH101132 FORK - GEAR SHIFT :- OUTPUT 2 Y

2 DK101160 FORK GEAR SHIFT OUTPUT Y MD2DGDVZZNCL190

35

3 DH101146 SHAFT - GEAR SHIFT FORK 1 Y

4 DH101493 SHAFT - GEAR :- FORKSHIFT 1 Y

5 DJ101147 DRUM ASSEMBLY - GEAR SHIFT 1 Y

5 DK101157 DRUM ASSLY GEAR SHIFT Y MD2DGDVZZNCL190

35

6 39097204 BOLT - SOCKET :- M6 1 Y

7 39260607 PIN - PARALLEL 1 Y

8 DJ101148 GUIDE - GEAR SHIFT 1 Y

9 DH101496 SPACER - GUIDE :- GEAR SHIFT 1 Y

10 DK101135 BUSH (DRUM CHANGE) Y MD2DGDVZZNCL190

35

Page No.13.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "10" Plate Description: "GEAR CHANGE MECHANISM"

Page No.14.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101699 LEVER COMPLETE GEAR SHIFT Y MD2DGDVZZNCL190

35

1 DV101052 LEVER COMPLETE GEAR SHIFT 1 Y

2 DH101143 SPRING - SLIDER ARM RESET 1 Y

3 DV101044 SPRING GEAR SHIFT RETURN 1 Y

4 52DV0051 LEVER CHANGE ASSLY AVENGER 1 Y

4 DV101039 LEVER COMPLETE - CHANGE 1 Y

5 DG101339 DAMPER 1 Y

6 DG101187 BOLT 1 Y

7 DH101013 BOLT - GEAR SHIFT DRUM STOOPER 1 Y

8 DH101503 STOPPER - DRUM 1 Y

9 DV101045 SPRING GEAR SHIFT DRUM STOPPER 1 Y

10 DH101225 BOLT - SHIFT CHANGE 1 Y

11 39222815 NUT - DOMED CAP :- M8 1 Y

12 39240011 WASHER 1 Y

13 39199819 SEAL - OIL 2 Y

14 DG101188 DAMPER 1 Y

15 DV101034 ROD-ASSY-TIE 1 Y

16 52DV0052 CHANGE LEVER ASSLY AVENGER 1 Y

16 DV101040 LEVER - CHANGE 1 Y

17 39235404 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

Page No.15.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "11" Plate Description: "ENGINE ASSLY. & CRANKCASE RH."

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV101001 ENGINE ASSEMBLY COMP. WITH 1 Y

STARTER MOTOR

2 DH101586 CRANKCASE RH 1 Y

3 39253105 STUD - M10 2 Y

4 39106204 BOLT - FLANGED :- SMALL 1 Y

5 DH101006 GASKET -CRANKCASE 1 Y

6 39258320 BEARING - BALL :- 6004 HN3 SKF 1 Y

7 39260220 BEARING - BALL 6202/HN3 1 Y

8 39218006 PIN - HOLLOW DOWEL :- 12 X 20 2 Y

9 39260120 BEARING - BALL :- 61905 (25 X 1 Y

42 X 9)

10 DH101487 PLATE - STOPPER :- BEARING - 1 Y

DRUM

Page No.16.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "12" Plate Description: "CRANCASE LH"

Page No.17.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101582 CRANKCASE - LH 1 Y

2 39253105 STUD - M10 2 Y

3 DH101226 GUIDE - STARTER ASSEMBLY 1 Y

4 39218819 SEAL - OIL 1 Y

5 DH101423 RING - O (GUIDE STARTER) 1 Y

6 39075201 SCREW - COUNTERSUNK CROSS :- M6 3 Y

7 39260320 BEARING - BALL 6202-RS1/HN3 1 Y

15X35X11

8 39258320 BEARING - BALL :- 6004 HN3 SKF 1 Y

9 39218520 BEARING - DEEP GROOVE BALL 1 Y

10 39218919 SEAL - OIL 1 Y

11 39219019 SEAL - OIL 1 Y

12 DH101203 PIPE - BREATHER 1 Y

13 DH121046 SPRING (CO) 1 Y

14 28101174 CLIP - SPRING 1 Y

15 DH101272 PLUG 1 Y

16 DG101498 GASKET 1 Y

17 31201081 SWITCH - NEUTRAL 1 Y

18 DH101264 GASKET -NEUTRAL SWITCH 1 Y

19 DH101269 BAFFLE 1 Y

20 39141402 SCREW -CROSS RECESSED RAISED 1 Y

CHEESE HEAD

21 39184504 BOLT - HEXAGON WITH FLANGE 1 Y

22 39167704 BOLT - M6 X 45 8 Y

23 39230504 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M8

24 DH101422 DAMPER - AXIAL (RUBBER) 1 Y

25 DH101169 BUSH - STARTER GEAR INNER 1 Y

26 DV201006 CABLE ASSY EARTH,BAT-CHASSIS- 1 Y

ENGINE

27 39244811 WASHER - PLAIN 1 Y

Page No.18.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "13" Plate Description: "COVER RH"

Page No.19.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101149 COVER COMPLETE - RIGHT HAND 1 Y

2 DH101197 GROMMET - BREATHER 1 Y

3 30101142 SEAL - OIL 1 Y

4 39104119 SEAL - OIL 1 Y

5 DH101141 RACK 1 Y

6 DH101142 SHAFT - CLUTCH RELEASE 1 Y

7 39220207 PIN - PARALLEL (CLUTCH SHAFT) 1 Y

8 DH101151 GAUGE - OIL LEVEL 1 Y

9 DH101152 RING - O :- OIL LEVEL GAUGE - 1 Y

18 X 3

10 39107404 BOLT - FLANGED :- SMALL 10 Y

11 39099906 PIN - HOLLOW DOWEL 2 Y

12 DH101018 BRACKET - CLUTCH CABLE 1 Y

13 DH101154 GASKET -COVER - RIGHT HAND 1 Y

14 DH121015 PLUNGER - OIL 1 Y

15 DH121011 PLATE - PLUNGER OIL 1 Y

16 DH121012 SPRING - JOINT A 1 Y

17 DH101544 SPRING TORSION CLUTCH LEVER 1 Y

18 39244311 WASHER - PLAIN 1 Y

19 36DH1004 SET DAMPER COVER RH 1 Y

20 39220804 BOLT - HEXAGON HEAD WITH FLANGE 8 Y

:- M5

21 DS101252 DECAL - CLUTCH COVER 1 Y

22 DS101201 BUSHING (PTFE) 1 Y

23 36DH1005 SET PLATE COVER RH 1 Y

Page No.20.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "14" Plate Description: "COVER MAGNETO"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101155 COVER - MAGNETO 1 Y

2 DH101158 CAP - TIMING HOLE 1 Y

3 39219721 RING - O 1 Y

4 DV101042 GASKET -COVER MAGNETO 1 Y

5 39107404 BOLT - FLANGED :- SMALL 7 Y

6 39099906 PIN - HOLLOW DOWEL 2 Y

7 DH101157 CAP - CRANK CENTER 1 Y

8 39245221 RING - O 1 Y

9 DV101002 COVER LH RR 1 Y

10 36DH1006 SET DAMPER MAGNETO COVER 1 Y

11 39220804 BOLT - HEXAGON HEAD WITH FLANGE 4 Y

:- M5

12 DS101253 DECAL - MAGNETO COVER 1 Y

13 36DH1007 SET PLATE MAGNETO COVER 1 Y

14 39224020 BEARING - BALL 1 Y

Page No.21.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "15" Plate Description: "CLUTCH"

Page No.22.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101275 NUT - SPECIAL 1 Y

2 36DV0001 KIT SET PRIMARY DRIVEN ( 1

AVENGER )

3 DJ101150 PLATE ASSEMBLY - CLUTCH 1 Y

3 DK101075 CLUTCH PLATE ASSEMBLY Y MD2DGDVZZNCL190

35

4 DJ101179 CLUTCH CENTER 1 Y

4 DK101001 CLUTCH CENTER Y MD2DGDVZZNCL190

35

5 DH101344 PLATE - CLUTCH PRESSURE 1 Y

5 DK101163 PLATE CLUTCH PRESSURE Y MD2DGDVZZNCL190

35

6 DH101554 DISC CLUTCH FRICTION (`E' TYPE) 5 Y

6 DK101149 CLUTCH FRICTION DISK Y MD2DGDVZZNCL190

35

7 DH101557 PLATE - CLUTCH 5 Y

7 DK101151 PLATE CLUTCH Y MD2DGDVZZNCL190

35

8 DH101483 SPRING - CLUTCH CAPACITY 6 Y

8 DH101743 SPRING CLUTCH (CAPACITY) Y MD2DGDVZZNCL190

35

9 39167404 BOLT - FLANGE :- M6 X 25 1 Y

10 39155304 BOLT - FLANGE :- M6 6 Y

11 39188020 BEARING - BALL :- 15 X 32 X 9 1 Y

(6002-C3)

12 DH101484 HOLDER - CLUTCH 1 Y

12 DK101078 ASSEMBLY CLUTCH LIFTER ROD Y MD2DGDVZZNCL190

35

13 DH101485 ROD - CLUTCH LIFTER 1 Y

14 DH101374 PLATE - GUIDE :- CLUTCH 1 Y

PRESSURE

14 DK101126 SPACER CLUTCH Y MD2DGDVZZNCL190

35

15 DH101520 NUT - CLUTCH CENTER LOCK 1 Y

16 DH101180 LEVER ASSEMBLY 1 Y

17 39220011 WASHER - PLAIN (PRIMARY DRIVE 1 Y

GEAR)

18 DK101150 CLUTCH FRICTION DISK-B Y MD2DGDVZZNCL190

35

Page No.23.
Bajaj Avenger

19 DK101255 CLUTCH FRICTION DISK - C Y MD2DGDVZZNCL190

35

20 DK101155 SPRING JUDDER Y MD2DGDVZZNCL190

35

Page No.24.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "16" Plate Description: "KICK STARTER MECHANISM"

Page No.25.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV101032 LEVER ASSEMBLY - KICK 1 Y

2 DD101097 DAMPER 1 Y

3 36DV0002 KIT BOSS KICK SET ( AVENGER ) 1 Y

4 DH101537 RATCHET KICK STARTER 1 Y

5 DH101531 GEAR KICK IDLER 1 Y

6 DH101540 SPINDLE KICK STARTER ASSEMBLY 1 Y

7 DH101123 PINION - KICK STARTER 1 Y

8 DH101121 SPRING - KICK STARTER RATCHET 1 Y

9 39099311 WASHER - PLAIN 1 Y

10 39234411 WASHER - PLAIN 1 Y

11 DH101536 GUIDE KICK 1 Y

13 DH101125 SPRING - KICK STARTER RUTURN 1 Y

14 DH101321 BOLT - SPECIAL :- M8 (BASE KICK 1 Y

LEVER)

15 DH101538 PLATE - STOPPER (GEAR KICK 1 Y

IDLER)

16 39167204 BOLT - FLANGE :- M6 X 16 1 Y

17 39227611 WASHER - PLAIN 2 Y

18 39073817 EXTERNAL CIRCLIP TYPE C 2 Y

Page No.26.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "17" Plate Description: "MUFFLER"

Page No.27.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV101003 SILENCER ASSY.(CATALYTIC 1 Y

CONVERTER)

2 DG101245 HOLDER - EXHAUST PIPE 1 Y

3 DG101417 GASKET - EXHAUST :- TALBROS 1 Y

AUTO LTD.

4 DG101285 BOLT FOR MUFFLER MOUNTING 1 Y

5 39222815 NUT - DOMED CAP :- M8 2 Y

6 39122515 NUT - HEXAGON WITH FLANGE :- 1 Y

M10

7 DG101249 WASHER - PLAIN 1 Y

8 DG101250 COLLAR 2 Y

9 DG101251 BUSHING - RUBBER 2 Y

10 DG101410 COLLAR 1 Y

11 DG101253 DAMPER 1 Y

12 39220904 BOLT - FLANGED :- M6 1 Y

13 DG221038 GUARD FOR MUFFLER 1 Y

14 DG101460 COVER - MUFFLER 1 Y

14 DV101057 SHIELD MUFFLER (FRONT) 1 Y 2020-11-01

15 DV101035 SHIELD EXHAUST TUBE 1 Y

16 DH101607 TRUSS SCREW 2 Y

17 DG101327 GASKET - LIQUID 1 Y

18 DG101237 COVER - MUFFLER 1 Y

18 DV101056 SHIELD MUFFLER (REAR) 1 Y 2020-11-01

Page No.28.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "18" Plate Description: "CARBURETTOR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV121009 CARBURETTOR COMP 1 Y

2 36DH1202 VACCUM PISTON KIT PULSAR DTS-I 1 Y

150

3 36DH1205 IDLING SCREW SET PULSAR DTS-I 1 Y

4 DJ121025 JET NEEDLE 1 Y

5 DH121127 SCREW - V C WITH `O' RING 1 Y

6 DH121058 SCREW 2 Y

7 DH121059 FLOAT ASSEMBLY 1 Y

8 36DH1204 JET HOLDER KIT PULSAR DTS-I 150 1 Y

9 DH121002 BODY - OIL PUMP 1 Y

10 DV111007 REED SWITCH ASSEMBLY 1 Y

11 39178001 SCREW PAN - M5 2 Y

12 DH121093 NEEDLE ASSEMBLY 1 Y

13 DH121096 SET ADJUSTER(PS) CARBURETTOR 1 Y

14 DH121095 SET PLUNGER CARBURETTOR 1 Y

Page No.29.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "19" Plate Description: "AIR CLEANER"

Page No.30.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV121002 FILTER ASSEMBLY - AIR 1 Y

2 DG121010 ELEMENT - AIR FILTER 1 Y

3 DG121120 CASE - AIR FILTER 1 Y

4 DG121012 GASKET 1 Y

5 DG121028 TUBE 1 Y

6 DG121014 PLATE - AIR FILTER ELEMENT 1 Y

HOLDER

7 DV121007 TUBE RUBBER 1 Y

8 DG121016 DUCT - CARBURETTOR 1 Y

9 DV121008 DUCT AIR INTAKE 1 Y

10 DG121139 COVER - INTAKE DUCT 1 Y

11 DV121004 COVER AIR FILTER ELEMENT 1 Y

12 DV121005 TUBE - BREATHER 1 Y

13 DG121023 ARRESTER - FLAME 1 Y

14 DV121006 FITTING 1 Y

15 DG161166 SCREW 3 Y

16 39204401 SCREW - M6 5 Y

17 39204601 SCREW 5 Y

18 DG121029 COLLAR 3 Y

19 DG121138 CLAMP 1 Y

20 DG121031 CLAMP 1 Y

21 DG121032 CLAMP 1 Y

22 DG121025 CLAMP 3 Y

23 DG121026 CLAMP 3 Y

Page No.31.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "20" Plate Description: "MAGNETO (GENERATOR) C.D.I./SPARK
PLUG/H.T. COIL"

Page No.32.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV111004 MAGNETO ASSEMBLY :- 8 POLE, 77 1 Y

W

2 DV111005 STATOR ASSY 1 Y

3 39167404 BOLT - FLANGE :- M6 X 25 2 Y

4 39076101 SCREW PAN CROSS - M5 2 Y

5 DH101199 PLATE - STOPPER (WIRING 1 Y

HARNESS)

6 39074601 SCREW PAN CROSS - M6 1 Y

7 DG111008 PLUG - SPARK 2 Y

8 DV111001 CDI ASSEMBLY WITH DAMPER 1 Y

9 DD111011 GROMMET - SPARK PLUG CAP 1 Y

10 DJ201102 ASSY.REGULATOR 1 Y

11 DV111008 KIT FOR HT COIL 1 Y

12 DH111016 GROMMET - SLEEVE :- SPARK PLUG 1 Y

13 DD111048 CAP - SPARK PLUG :- RESISTIVE 1 Y

1K-OHM

14 DH111015 CAP - SPARK PLUG 1 Y

15 DD111012 GROMMET FOR H. T. CABLE 2 Y

16 DH111013 GROMMET - SPARK PLUG 1 Y

17 DV201009 REGULATOR ASSEMBLY 1 Y

18 39195004 BOLT - FLANGED :- SMALL 2 Y

19 39190204 BOLT - FLANGED :- M6 2 Y

20 DJ161067 BRACKET - H. T. COIL 1 Y

21 39168004 BOLT - FLANGE :- M6 2 Y

Page No.33.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "21" Plate Description: "STARTER MOTOR"

Page No.34.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DH101578 BODY COMP STARTER CLUTCH 1 Y

2 DH101533 BUSH - SPRING STARTER CLUTCH 5 Y

3 DH101186 PLATE - ROLLER CLUTCH 1 Y

4 DH101401 GEAR - STARTER CLUTCH 1 Y

5 DH101170 PLATE - STARTER CLUTCH GEAR 1 Y

RETURN

6 39167204 BOLT - FLANGE :- M6 X 16 1 Y

7 DH101171 STARTER COUNTER SHAFT 1 Y

8 DH101172 COLLER - STARTER MOTOR 1 Y

9 DH101472 GEAR STARTER COUNTER 1 Y

10 39215220 BEARING -DRAWN CUP NEEDLE 1 Y

ROLER:1X14X15

11 39243704 BOLT - HEXAGON SOCKET HEAD CAP 3 Y

:- M6

12 DV111009 STARTER MOTOR FOR AURA 1 Y

13 39107404 BOLT - FLANGED :- SMALL 2 Y

14 DH101372 COVER - STARTER MOTOR 1 Y

15 39228501 SCREW - SLOTTED & CROSS RECESS 1 Y

CSK HEAD

16 DH101164 SPRING - STARTER CLUTCH 5 Y

17 DJ101109 BUSH FOR SPRING STARTER 5 Y

18 DH101163 ROLLER - CLUTCH 5 Y

Page No.35.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "22" Plate Description: "FRAME"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV161001 FRAME ASSLY. COMP. FOR PULSAR 1 Y

ENG

2 DG181042 CAP - STEERING 1 Y

3 DG181044 BOLT - STEERING 1 Y

4 36DV0003 KIT STEERING CONE ( AVENGER ) 1 Y

5 DG181048 NUT - STEERING 1 Y

6 30101236 BALL - STEEL 39 Y

Page No.36.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "23" Plate Description: "FRAME FITTINGS"

Page No.37.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG161154 CAP - PIVOT 2 Y

2 DG161163 BRACKET - IGNITER 1 Y

3 DG161164 BRACKET - ELECTRIC 1 Y

4 DG161165 CAP - TOOL CASE 1 Y

5 DG161175 STOPPER - KICK 1 Y

6 DV161014 BRACKET ENGINE REAR 1 Y

7 DV161042 ENG.MTG.BKT.FRONT LH 1 Y

8 DV161043 ENG.MTG.BKT.FRONT RH 1 Y

9 DV161015 BKT. ENGINE TOP LH 1 Y

10 DV161016 BKT. ENGINE TOP RH 1 Y

12 39196604 BOLT 1 Y

13 39215704 BOLT - HEXAGON WITH FLANGE :- 3 Y

M8

14 39241404 BOLT - HEXAGON SOCKET HEAD CAP 1 Y

:- M8

15 DG161166 SCREW 2 Y

16 39197015 NUT - HEXAGON WITH FLANGE :- M8 11 Y

17 DG161167 BAND 1 Y

18 DG161224 DAMPER 1 Y

19 39191204 BOLT - FLANGED 2 Y

20 39194404 BOLT - FLANGED 2 Y

21 39196404 BOLT - FLANGED :- SMALL 2 Y

22 39245504 BOLT - HEXAGON HEAD WITH FLANGE 3 Y

:- M8

Page No.38.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "24" Plate Description: "SWING ARM"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG171020 CAP - CHAIN ADJUSTER 2 Y

2 DG171030 ARM COMPLETE - SWING 1 Y

2 DV171002 ARM COMP. SWING 1 Y

3 DG171015 SHAFT - SWING ARM 1 Y

4 DG171021 ADJUSTER - CHAIN 2 Y

5 DG171016 SLEEVE 2 Y

6 DG171034 GUARD 1 Y

7 DG171017 NUT 1 Y

8 DG171022 NUT 2 Y

9 DG171018 BEARING - NEEDLE 2 Y

10 DG171019 SEAL - OIL 4 Y

11 39199715 NUT - HEX. :- SMALL - M8 2 Y

12 39122411 WASHER - PLAIN 2 Y

Page No.39.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "25" Plate Description: "REAR SHOCK ABSORBER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV171001 REAR SHOCK ABSORBER 2 Y

2 DG171035 COLLAR - SHOCKABSORBER 2 Y

3 DG171037 DAMPER - LOWER 2 Y

4 DG171036 DAMPER - UPPER 2 Y

5 DG171039 NUT - CAP 2 Y

6 DG171025 WASHER 2 Y

7 39182912 WASHER - SPRING 2 Y

8 DG171038 BOLT :- PRE-COATED 2 Y

Page No.40.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "26" Plate Description: "FOOT REST"

Page No.41.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV161035 COVER BRAKE CABLE 1 Y

2 DV161026 HOLDER STEP RH 1 Y

3 DG161188 HOLDER - STEP :- REAR 2 Y

4 DV161046 HOLDER STEP RH 1 Y

5 DV161047 RUBBER - MAIN STEP 2 Y

6 DG161264 STEP - REAR 2 Y

7 DV161048 STEP LH (CAST) 1 Y

8 DV161049 STEP RH CAST 1 Y

9 DV161045 GUARD STEP LH 1 Y

10 DG161150 WASHER 2 Y

11 DG161145 PIN 2 Y

12 DG161189 PIN 2 Y

13 DG161152 STEP - RUBBER 2 Y

14 DG161146 SPRING - L 1 Y

15 DG161147 SPRING - R 1 Y

16 DG161144 BOLT 2 Y

17 DG161153 BOLT - SOCKET HEAD 2 Y

18 39198204 BOLT - HEXAGON SOCKET HEAD :- 4 Y

M5

19 39220404 BOLT - HEXAGON HEAD WITH FLANGE 1 Y

:- M6

20 39195404 BOLT - FLANGED :- SMALL 1 Y

21 DG161222 BOLT :- PRE-COATED 3 Y

22 DG161223 BOLT - PRE-COATED 1 Y

23 39150611 WASHER - PLAIN 2 Y

24 39193717 CIRCLIP 2 Y

25 39014608 PIN - SPLIT 2 Y

26 DV161050 RUBBER STOPPER STEP 2 Y

Page No.42.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "27" Plate Description: "MUDGUARD FRONT & REAR"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG161109 FLAP 1 Y

2 DG161206 STAY - FENDER 1 Y

3 DG161110 BOLT 2 Y

4 DP161145 PLATE -NO.:RR-SAME AS SECURITY 1 Y

PLATE,RTO

5 39176511 WASHER - PLAIN 4 Y

6 39230804 BOLT - HEXAGON HEAD :- M5 2 Y

7 39079012 WASHER - SPRING 2 Y

8 39029115 NUT - HEXAGON :- M5 X 0.8 2 Y

9 DF161248 BRACKET FOR REAR NUMBER PLATE 1 Y

Page No.43.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "28" Plate Description: "STAND"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV161017 SIDE STAND 1 Y

2 DG161219 SPRING 1 Y

3 DG161129 BOLT 1 Y

4 DD161071 NUT - U :- M10 X 1.25 - 6.5 H 1 Y

5 DV161033 MAIN STAND 1 Y

6 DG161230 SHAFT - STAND 1 Y

7 39079708 PIN - COTTER 1 Y

8 DG161124 DAMPER 1 Y

9 DV161060 SPRING MAIN STAND 1 Y

10 39242311 WASHER - PLAIN 1 Y

Page No.44.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "29" Plate Description: "TYRE, TUBE & WHEEL RIM"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG151020 TYRE (90 / 90 - 17 49 P) 1 N

2 DG151070 TYRE (130 / 90 - 15 66 P) 1 N

3 DG151021 TUBE (90 / 90 - 17) 1 N

4 DG151071 TUBE (130 / 90 - 15) 1 N

5 DG151094 RIM - 2.75 X 15 1 Y

6 DG151093 RIM - 1.85 X 17 1 Y

7 DG151025 SPOKE - INNER 18 Y

8 DG151075 SPOKE - INNER 18 Y

9 DG151026 SPOKE - OUTER 18 Y

10 DG151076 SPOKE - OUTER 18 Y

11 30151113 NIPPLE - SPOKE 72 Y

Page No.45.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "30" Plate Description: "FRONT HUB"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG151003 DRUM - FRONT 1 Y

2 DG151006 AXLE 1 Y

3 DG151009 CASE ASSEMBLY - METER GEAR 1 Y

4 39080015 NUT - HEXAGON CASTLE :- M14 X 1 Y

1.5

5 DG151004 COLLAR 1 Y

6 39224120 BEARING - BALL 2 Y

7 DG151005 SEAL - OIL 1 Y

8 DG151007 COLLAR 1 Y

Page No.46.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "31" Plate Description: "REAR HUB"

Page No.47.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG151084 DRUM - REAR 1 Y

2 DG151081 PANEL ASSEMBLY - BRAKE :- REAR 1 Y

3 DG151096 SHOE - BRAKE FOR SPARE PARTS 1 Y

4 DG151059 CAM - BRAKE 1 Y

5 DG151092 LEVER - BRAKE CAM 1 Y

6 DG151061 AXLE 1 Y

7 30151009 INDICATOR 1 Y

8 30151076 DAMPER 1 Y

9 DG151063 COUPLING ASSEMBLY 1 Y

9 DV151004 COUPLING ASSEMBLY 1 Y

10 36DV0004 KIT CHAIN SPROCKET ( AVENGER ) 1 Y

10 36DV0006 KIT CHAIN SPROCKET - AVENGER 1 Y

(MODIFIED)

11 DG151066 NUT 6 Y

12 30151082 SEAL OIL 1 Y

13 39224220 BEARING - BALL 1 Y

14 DG151095 JOINT - CHAIN 1 Y

15 DG151058 SPRING 1 Y

16 30151069 SPRING 1 Y

17 39191515 NUT - CASTLE :- M14 1 Y

18 DG151053 COLLAR 1 Y

19 DG151062 COLLAR 1 Y

20 DG151067 COLLAR 1 Y

21 DG151008 WASHER 2 Y

22 39191604 BOLT - UPSET :- M6 1 Y

23 39014808 PIN - SPLIT 1 Y

24 39224020 BEARING - BALL 1 Y

25 39224120 BEARING - BALL 1 Y

Page No.48.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "32" Plate Description: "BRAKE "

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG191043 LEVER-BRAKE 1 Y

2 DG191047 ROD - TORQUE 1 Y

3 39029215 NUT - HEXAGON :- M6 X 1 1 Y

4 39122515 NUT - HEXAGON WITH FLANGE :- 2 Y

M10

5 DG191046 SPRING 1 Y

6 39230704 BOLT - HEXAGON HEAD :- M6 1 Y

7 39199404 BOLT - UPSET :- M6 1 Y

8 39080708 PIN - SNAP 2 Y

9 DG201061 SWITCH (REAR BRAKE) 1 Y

10 DG201025 SPRING 1 Y

Page No.49.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "33" Plate Description: "FRONT MASTER CYLINDER"

Page No.50.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DE191043 MAJOR KIT-MASTER CYLINDER 1 Y

2 DE191044 BRAKE-HOSE KIT 1 Y

3 DG191100 LEVER - GRIP :- RIGHT HAND 1 Y

4 DE191011 BOLT - BANJO :- KBX 2 Y

5 DE191010 WASHER - COPPER :- KBX 4 Y

6 DE191033 CLAMP - HOLDER :- RH 1 Y

7 DE191034 SCREW FOR CLAMP HOLDER RH 1 Y

8 DE191031 BOLT - PIVOT 1 Y

9 DE191032 NUT - PIVOT 1 Y

10 DE191030 SCREW FOR COVER - MASTER 2 Y

CYLINDER

11 DE191029 COVER - RESERVOIR 1 Y

12 DE191028 DIAPHRAGM 1 Y

13 DE191027 BOOT 1 Y

14 DJ201109 SWITCH FRONT BRAKE MICROSWITCH 1 Y

15 DE191023 SPRING - RETURN 1 Y

16 DE191036 WINDOW FOR MASTER CYLINDER 1 Y

17 DE191037 RING - O 1 Y

18 DE191038 CLIP

19 DE191025 ROD - PUSH 1 Y

20 DE191026 SPRING - CONICAL 1 Y

Page No.51.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "34" Plate Description: "FRONT BRAKE"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG151028 DISC 1 Y

2 DG151089 CALIPER ASSEMBLY - BRAKE :- 1 Y

FRONT

3 DG151049 BOLT 6 Y

4 DG151088 BOLT 2 Y

5 DE151048 PAD SPRING-KBX 1 Y

6 DE151046 SCREW - BLEEDER :- KBX 1 Y

7 DE151047 CAP - BLEEDER :- KBX 1 Y

8 DE151037 DISC SET-KBX 1 Y

9 DE151043 INSULATOR - KBX 1 Y

10 DE151045 COVER - DUST :- KBX 1 Y

11 DE151051 MINOR KIT-CALIPER 1 Y

12 DE151052 MAJOR KIT-CALIPER 1 Y

Page No.52.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "35" Plate Description: "HANDLE BAR"

Page No.53.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV181002 HANDLE 1 Y

2 DV181003 H.BAR END WEIGHT 2 Y

3 DG191080 HOLDER - LEVER :- LH 1 Y

4 DG181069 PLATE 1 Y

5 DG181081 BRACKET - SPEEDOMETER 1 Y

6 DG181067 HOLDER - HANDLE :- UPPER 1 Y

7 DG181070 HOLDER - HANDLE :- LOWER - LH 1 Y

8 DG181071 HOLDER - HANDLE :- LOWER - RH 1 Y

9 DG191016 GRIP ASSEMBLY - RH 1 Y

10 DG191015 GRIP - LH 1 Y

11 DG191010 LEVER ASSEMBL - GRIP :- LH 1 Y

12 DV201004 CONTROL SWITCH RH FOR PULSAR- 1 Y

ELIMINATOR

13 DG221035 MIRROR ASSEMBLY - LH 1 Y

14 DG221036 MIRROR ASSEMBLY - RH 1 Y

15 DG191013 BOLT 1 Y

16 30191024 SCREW 1 Y

17 DG181052 SCREW :- PAN - CROSS 2 Y

18 DG191014 NUT - U :- M6 X 1 1 Y

19 30191017 NUT 1 Y

20 DG181087 NUT - U WITH CAP (M10 X 1.25 - 2 Y

17 B)

21 DG181054 DAMPER - HANDLE HOLDER 4 Y

22 39199304 BOLT - UPSET :- M6 1 Y

23 39195304 BOLT - FLANGED :- SMALL 2 Y

24 39195204 BOLT - FLANGED :- SMALL 4 Y

25 39199501 SCREW - COUNTERSUNK CROSS :- M3 2 Y

26 39150611 WASHER - PLAIN 1 Y

27 39078912 WASHER - SPRING 2 Y

28 DV201003 CONTROL SWITCH-LH FOR PULSAR- 1 Y

ELIMINATOR

Page No.54.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "36" Plate Description: "FRONT FORK"

Page No.55.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39195004 BOLT - FLANGED :- SMALL 2 Y

2 DG181034 CLAMP - RUBBER 2 Y

3 DG181012 PIPE - LEFT :- FORK OUTER 1 Y

4 DG181089 PIPE -RH FORK OUTR FOR BREMBO 1 Y

DISC BRAKE

5 DV181013 FORK PIPE 2 Y

6 DG181014 SPRING - FRONT FORK 2 Y

7 DG181015 SEAT - FORK SPRING 2 Y

8 DG181093 COVER - FORK 1 Y

9 DG181095 HOLDER - FORK :- UNDER 1 Y

10 DG181091 HOLDER - FORK :- UPPER 1 Y

11 DG181022 RING - SNAP 2 Y

12 39194304 BOLT - FLANGED 3 Y

13 DG181011 BUSHING - PIPE INNER 2 Y

14 DG181013 BUSHING - PIPE OUTER 2 Y

15 DV181001 FRONT FORK 1 Y

16 DG181027 BOLT - SOCKET 2 Y

17 DG181085 NUT 2 Y

18 DG181003 WASHER 1 Y

19 DG181024 SPACER 2 Y

20 DG181005 BEARING CONE 1 Y

21 DG181023 SEAL - OIL 2 Y

22 DG181026 RING - O 2 Y

23 DG181004 SEAL - OIL 1 Y

24 DG181021 SEAL - DUST 2 Y

25 DG181088 DAMPER ASSEMBLY-RH FOR BREMBO 1 Y

DISC BRAKE

26 DG181009 DAMPER ASSEMBLY :- LH 1 Y

27 DG181036 BOLT - FLANGED WITH WASHER 4 Y

28 DG181006 BOLT - SOCKET 2 Y

29 DG181008 BOLT - SOCKET 2 Y

30 DG181044 BOLT - STEERING 2 Y

31 52DG0289 SF FOR FRONT NUMBER PLATE 1 Y

S/A(DG181099+D

Page No.56.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "37" Plate Description: "FUEL TANK"

Page No.57.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG141020 BRACKET 1 Y

2 52DV0011 FUEL TANK COVER SUB ASSY 1 Y

3 DK141001 TAP ASSEMBLY - FUEL 1 Y

4 DG141052 CAP - TANK FROM M/S PAVNA 1 Y

5 DG141059 TRIM 1 Y

6 DD141022 BOLT - FLANGED 2 Y

7 39074011 WASHER (NON-METALLIC) 2 Y

8 39217924 WASHER 2 Y

9 30211005 COLLAR 2 Y

10 DG141028 CLAMP FOR FUEL GAUGE TUBE 1 Y

11 DG141043 CLAMP 1 Y

12 30141031 RING - O 2 Y

13 30141039 PACKING 1 Y

14 DG141048 CYLINDER BLOCK FOR RUGBY MODEL 1 Y

15 DG141024 PLUG 2 Y

16 DG141025 DAMPER 2 Y

17 30141026 DAMPER 2 Y

18 DG141019 DAMPER 2 Y

19 DG141026 BOLT 2 Y

20 DG141029 TUBE FOR FUEL GAUGE 1 Y

21 DG141027 WASHER 2 Y

22 39191204 BOLT - FLANGED 2 Y

23 39191304 BOLT - FLANGED 2 Y

24 39076101 SCREW PAN CROSS - M5 2 Y

Page No.58.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "38" Plate Description: "SEAT / GRIP FRAME REAR / COVER
GRIP FRAME"

Page No.59.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG211007 PLATE - SEAT 1 Y

2 DG211001 SEAT ASSEMBLY 1 Y

3 39194204 BOLT - FLANGED 2 Y

4 39194904 BOLT - FLANGED :- SMALL 1 Y

5 DG221026 BRACKET 1 Y

6 DG221028 COVER - PAD SEAT 1 Y

7 DG161182 COVER - REAR FENDER :- LEFT 1 Y

8 DG161183 COVER - REAR FENDER :- RIGHT 1 Y

9 DG221022 GRIP - FRAME :- REAR 1 Y

10 DG221031 COVER - GRIP FRAME :- LEFT HAND 1 Y

11 DG221032 COVER - GRIP FRAME :- RIGHT 1 Y

HAND

12 DG221016 GRIP - FRAME :- LEFT 1 Y

13 DG221019 GRIP - FRAME :- RIGHT 1 Y

14 DG221027 PAD - SEAT 1 Y

15 39220604 BOLT - HEXAGON HEAD :- M6 2 Y

16 39191204 BOLT - FLANGED 2 Y

17 39195104 BOLT - FLANGED :- SMALL 4 Y

18 39195204 BOLT - FLANGED :- SMALL 4 Y

19 DV221001 EMBLEM BACK REST 1 Y

Page No.60.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "39" Plate Description: "SPEEDOMETER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG191069 LAMP ASSEMBLY 1 Y

2 DG191003 LENS 2 Y

3 DG191005 LENS 1 Y

4 DV191008 METER ASSEMBLY WITH PLASTIC 1 Y

BOTTOM COVER

5 DG201040 LAMP :- 12V - 3.4W, WITHOUT CAP 4 Y

6 39195304 BOLT - FLANGED :- SMALL 2 Y

7 DG191093 HOLDER ASSEMBLY - LAMP (SPARE 1 Y

PART)

8 DG191097 KNOB - RESET (TRIP METER) :- 1 Y

SPARE PART

9 DG191098 SCREW (KNOB RESET TRIP 1 Y

METER):SPARE PART

Page No.61.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "40" Plate Description: "CABLES"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 30191035 SPRING 1 Y

2 DV191005 CABLE - SPEEDOMETER 1 Y

3 DG191084 CABLE - BRAKE 1 Y

4 DV191002 CABLE - CLUTCH 1 Y

5 DV191004 CABLE - THROTTLE 1 Y

6 DV191003 CABLE - CHOKE 1 Y

7 30191036 NUT - BRAKE ADJUSTER 1 Y

8 DG191066 WASHER 1 Y

9 DG191050 PIN 1 Y

10 DG191051 PIN 1 Y

11 DV191006 CLAMP CLUTCH CABLE 1 Y

12 39014608 PIN - SPLIT 1 Y

Page No.62.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "41" Plate Description: "SIDE COVERS / CHAIN COVER"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG161221 COVER - SIDE :- RIGHT HAND - 1 Y

REAR

2 DG161120 CASE - CHAIN 1 Y

3 DG161121 SCREW 3 Y

4 39107601 SCREW - M6 2 Y

5 DG161117 SCREW 3 Y

6 31161078 WASHER 2 Y

7 DG161118 GROMMET 2 Y

8 DD161022 DAMPER FOR SIDE COVER 2 Y

9 DG161119 DAMPER 1 Y

10 DG161225 DAMPER 1 Y

11 DV161054 DECAL :- `AVENGER' 1 Y

Page No.63.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "42" Plate Description: "GUARDS"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG221033 GUARD - SARI 1 Y

2 DG221034 GUARD - FRONT BUMPER 2 Y

3 39194004 BOLT - FLANGED :- M8 4 Y

4 39181404 BOLT - FLANGED 1 Y

5 39194104 BOLT - FLANGED :- M8 2 Y

Page No.64.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "43" Plate Description: "HEAD LIGHT"

Page No.65.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 39202904 BOLT - FLANGED 2 Y

2 DG201066 SCREW -PAN CROS(HEAD LIT+RIM 1 Y

MTG):SPARE

3 39079012 WASHER - SPRING 2 Y

4 DG201010 BODY COMPLETE - HEAD LAMP 1 Y

5 30201033 WASHER 2 Y

6 DG201068 CAP - HEAD LIGHT (SPARE PART) 1 Y

7 DG201069 SCREW - FOCUS ADJUSTMT (SPARE 2 Y

PART)

8 DG201043 SCREW (HEAD LIGHT) 2 Y

9 DG201070 NUT - HEAD LIGHT HOLDING (SPARE 1 Y

PART)

10 DG191064 NUT - FLANGE 1 Y

11 DG201057 COLLAR FOR HEAD LIGHT 2 Y

12 DG201071 LAMP :- 12V, 60 / 55 W 1 Y

13 DG201072 SPRING - FOCUS ADJUSTMENT 2 Y

(SPARE PART)

14 DG201012 CLAMP 1 Y

15 DG201073 TUBE FOR SCREW(FOCUS 2 Y

ADJUSTMENT):-SPARES

16 DV201010 HEADLAMP ASSY 12V,60/55W 1 Y

17 DG201058 LAMP (LIGHT) HEAD WITH BODY 1 Y

COMPLETE

18 DG201074 WIRE ASSEMBLY - PARKING (SPARE 1 Y

PART)

19 30201128 LAMP :- 12V - 4W (IMPORTED - 1 Y

`E' MARK)

Page No.66.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "44" Plate Description: "TAIL LIGHT / REFLECTOR REFLEX"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG201075 PACKING - TAIL LIGHT (SPARE 1 Y

PART)

2 DV201011 TAILAMP ASSY 1 Y

3 DG201049 LENS - TAIL LIGHT :- RED 1 Y

4 DG201050 LENS - CLEAR :- TAIL LIGHT 1 Y

5 DG201076 SCREW - TAIL LIGHT LENS (SPARE 2 Y

PART)

6 DG191064 NUT - FLANGE 3 Y

7 31201001 COLLAR 3 Y

8 20201029 LAMP :- 12V - 21/5W, P 21/5W 1 Y

9 DG201015 DAMPER 3 Y

10 DD201002 REFLECTOR - REFLEX 1 Y

11 39197215 NUT - HEXAGON WITH FLANGE :- M5 1 Y

Page No.67.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "45" Plate Description: "INDICATOR LIGHT"

Page No.68.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV201012 LAMP ASSY SIGNAL FR-LH 1 Y

2 DV201013 LAMP ASSY SIGNAL FR-RH 1 Y

3 DV201014 LAMP ASSY SIGNAL RR-LH 1 Y

4 39197115 NUT - M6 2 Y

5 39122515 NUT - HEXAGON WITH FLANGE :- 2 Y

M10

6 31201001 COLLAR 2 Y

7 39195004 BOLT - FLANGED :- SMALL 2 Y

8 DV201015 LAMP ASSY SIGNAL RR-RH 1 Y

9 DG201051 HOUSING - SIGNAL LIGHT 4 Y

10 DG201052 LENS - SIGNAL LIGHT 4 Y

11 DG201053 REFLECTOR - SIGNAL LIGHT 4 Y

12 DG201054 STAY - SIGNAL LIGHT :- FRONT - 1 Y

LH

13 DG201055 STAY - SIGNAL LIGHT :- FRONT - 1 Y

RH

14 DG201056 STAY - SIGNAL LIGHT :- REAR 2 Y

15 DG201077 SCREW FOR SIGNAL LIGHT 8 Y

16 DG201078 WASHER - SIGNAL LIGHT LENS 8 Y

17 20201051 LAMP :- 12V - 21W FOR ROUND 4 Y

BLINKER

Page No.69.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "46" Plate Description: "ELECTRICAL EQUIPMENT"

Page No.70.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG201020 HORN 1 Y

2 39191204 BOLT - FLANGED 2 Y

3 30191048 BAND 2 Y

4 DG161169 COVER - HEAD GUSSET 1 Y

5 31201021 CLAMP 1 Y

6 DG201044 BATTERY :- 12V- 9AH,CHARGED FOR 1 Y

DOMESTIC

7 DV201001 WIRING HARNESS FOR PULSAR- 1 Y

ELIMINATOR

8 DV201016 STARTER RELAY ASSY FOR AURA 1 Y

9 30201057 RELAY ASSEMBLY 1 Y

10 DV161036 BATTERY BAND 1 Y

11 DG201027 MAT 1 Y

12 30161169 GROMMET 1 Y

13 DG161118 GROMMET 1 Y

14 DJ201028 RELAY (INTERLOCKING) 1 Y

15 DG201032 FUSE ASSEMBLY 1 Y

16 06201284 FUSE - 1 AMP 1 Y

17 DV201005 CABLE ASSY RED, BATTERY TO 1 Y

STARTER RELAY

18 DV201006 CABLE ASSY EARTH,BAT-CHASSIS- 1 Y

ENGINE

Page No.71.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "47" Plate Description: "IGNITION SWITCH"

Page No.72.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG181055 CAP - STEERING LOCK 1 Y

2 DG141017 ROTOR 1 Y

3 DV201002 IGNITION SWITCH FOR PULSAR- 1 Y

ELIMINATOR

4 DG181056 LOCK - STEERING 1 Y

4 DG181104 LOCK - STEERING (1000 Y

COMBINATIONS)

5 DG221009 LOCK - HELMET 1 Y

6 DG161168 LOCK - COVER SIDE 1 Y

7 DG181103 LOCK SET (STEERING,PETROL 1 Y

TANK,SIDE COVE

7 DV181004 LOCK SET - 5 IN 1 Y 2005-06-01

8 DG181057 SCREW 1 Y

9 DG221010 SCREW 1 Y

10 DG201023 PLUG 1 Y

11 DG181058 WASHER - WAVE 1 Y

12 DG181059 SPRING 1 Y

13 39197504 BOLT - HEXAGON SOCKET HEAD :- 1 Y

M5

Page No.73.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "48" Plate Description: "TOOL KIT"

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DG221039 TOOL-KIT 1 Y

Page No.74.
Bajaj Avenger

Model Code: "001MC619" Model Name: "Bajaj Avenger"

Plate Code: "49" Plate Description: "PAINTED PARTS & DECALS"

Page No.75.
Bajaj Avenger

Fig Item Code Description Quantity Serviceable Chasis Number With Effect
No From

1 DV71012P FUEL TANK ASSLY WITH DECAL 1 Y

BRONZE GOLD

1 DV71012Q FUEL TANK ASSLY WITH DECAL 1 Y

ORRANGE COPPE

1 DV71012T FUEL TANK ASSLY WITH DECAL 1 Y

TITTANIUM SIL

1 DV71012U FUEL TANK ASSLY WITH 1 Y

DECALNAVARRIA VIOLE

1 DV71012V FUEL TANK ASSLY - WITH DECAL - 1 Y

COCKTAIL

1 DV71013A FUEL TANK ASSLY WITH DECAL 1 Y

LONG BEACH

1 DV7101X3 FUEL TANK ASSLY - WITH DECAL - 1 Y

EBONY BLA

1 DV7101X6 FUEL TANK ASSLY - WITH DECAL - 1 Y

METT BLUE

2 DV73012P SIDE COVER LH WITH DECAL 1 Y

BRONZE GOLD

2 DV73012Q SIDE COVER LH WITH DECAL 1 Y

ORRANGE COPPER

2 DV73012T SIDE COVER LH TITTANIUM SILVER 1 Y

2 DV73012U SIDE COVER LH WITH DECAL 1 Y

NAVARRIA VIOLET

2 DV73012V SIDE COVER LH C WINE RED 1 Y

2 DV73013A SIDE COVER LH LONG BEACH BLUE 1 Y

2 DV7301X3 SIDE COVER LH EBONY BLACK 1 Y

2 DV7301X6 SIDE COVER LH - WITH DECAL - 1 Y

METT BLUE

3 DV73022P SIDE COVER RH - WITH DECAL - 1 Y

BRONZE GOLD

3 DV73022Q SIDE COVER RH WITH DECAL 1 Y

ORRANGE COPPER

3 DV73022T SIDE COVER RH TITTANIUM SILVER 1 Y

3 DV73022U SIDE COVER RH WITH DECAL 1 Y

NAVARRIA VIOLET

3 DV73022V SIDE COVER RH C WINE RED 1 Y

3 DV73023A SIDE COVER RH LONG BEACH BLUE 1 Y

3 DV7302X3 SIDE COVER RH EBONY BLACK 1 Y

3 DV7302X6 SIDE COVER RH - WITH DECAL - 1 Y

METT BLUE

Page No.76.
Bajaj Avenger

4 DV73032P FENDER FRONT - BRONZE GOLD 1 Y

4 DV73032Q FENDER FRONT - ORRANGE COPPER 1 Y

4 DV73032T FENDER FRONT - TITTANIUM SILVER 1 Y

4 DV73032U FENDER FRONT - NAVARRIA VOILET 1 Y

4 DV73032V FENDER FRONT - COCKTAIL WINE 1 Y

RED

4 DV73033A FENDER FRONT LONG BEACH BLUE 1 Y

4 DV7303X3 FENDER FRONT - EBONY BLACK 1 Y

4 DV7303X6 FENDER FRONT - METT BLUE 1 Y

5 DV73042P FENDER REAR - BRONZE GOLD 1 Y

5 DV73042Q FENDER REAR - ORRANGE COPPER 1 Y

5 DV73042T FENDER REAR - TITTANIUM SILVER 1 Y

5 DV73042U FENDER REAR - NAVARRIA VOILET 1 Y

5 DV73042V FENDER REAR - COCKTAIL WINE RED 1 Y

5 DV73043A FENDER REAR LONG BEACH BLUE 1 Y

5 DV7304X3 FENDER REAR - EBONY BLACK 1 Y

5 DV7304X6 FENDER REAR - METT BLUE 1 Y

Page No.77.