st3td 210 MW PDF

FEROZ GANDHI UNCHAHAR
THERMAL POWER PROJECT
TECHNICAL DIARY (Stage-

(Stage-III)
210 MW UNIT
NTPC Limited
CONTENTS
Sl Page
Description
No. No.
I. Boiler & Auxiliaries
1.0 CONTRACT DATA OF BOILER 7
1.1 FUEL FIRING EQUIPMENTS 7
1.2 BOILER 7
1.3 BOILER AUXILIARIES 8
1.4 SOOT BLOWER AND TEMP PROBE 8
1.5 PIPE LINES 8
1.6 BOILER MOUNTING 8
1.7 DUST COLLECTOR 9
1.8 MAIN PARAMETERS 9
2.0 PREDICTED PERFORMANCE 10
2.1 DESIGN COAL - CONSTANT PRESSURE : TOP MILLS 10
2.2 DESIGN COAL - CONSTANT PRESSURE - BOTTOM MILLS 14
2.3 WORST COAL - CONSTANT PRESSURE – TOP MILLS 18
2.4 WORST COAL - CONSTANT PRESSURE – BOTTOM MILLS 22
2.5 BEST COAL-CONSTANT PRESSURE – TOP MILLS 26
2.6 BEST COAL-CONSTANT PRESSURE – BOTTOMMILLS 30
2.7 DESIGN COAL - SLIDING PRESSURE OPERATION 24
2.8 WORST COAL-SLIDING PRESSURE OPERATION 38
2.9 BEST COAL-SLIDING PRESSURE OPERATION 42
3.0 BOILER EFFICIENCY CALCULATION 47
4.00 BOILER AUXILIARIES 47
4.1 APH 47
4.2 APH LUB. OIL SYSTEM 49
4.3 ID FAN 50
4.4 I D FAN MOTOR 50
4.5 ID FAN LUB. OIL SYSTEM 53
4.6 FD FAN 54
4.7 F D FAN MOTOR 54
4.8 FD FAN LUB. OIL SYSTEM 56
4.9 PA FAN 57
4.10 PA FAN MOTOR 57
4.11 PA FAN LUB. OIL SYSTEM 59
4.12 SEAL AIR FAN 60
4.13 SCANNER AIR FAN 60
4.14 RENT HOUSE VENTILATION FAN 61
5.00 FUEL FIRING SYSTEM 62
5.1 MILL 62
5.2 MILL MOTOR 62
5.3 MILL LUB. OIL SYSTEM 64
5.4 MILL REJECT STORAGE BUNKER 65
5.5 DENSEVEYOR 65
5. 6 AIR COMPRESSURE FOR MILL REJECT 66
5.7 OIL FIRING 67
5.8 HFO SPECIFICATION 67
5.9 LDO SPECIFICATION 67
5.10 HFO HEATER 68
5.11 HFO COOLER 68
5.12 LFO PUMP MOTOR 68
5.13 HFO PUMP MOTOR 69
5.14 DRAIN OIL PUMP 69
5.15 HFO PUMP 71
5.16 LDO PUMP 72
6.00 ESP 74
7.00 SOOT BLOWER 76
7.1 SOOT BLOWER MOTOR 76
8.00 HP DOSSING SYSTEM 77
8.1 HP DOSSING METERING PUMP 77
8.2 HP DOSSING METERING PUMP MOTOR 78
9.00 SAFETY VALVE 78
II. Turbine & Auxiliaries
10.00 TURBINE AND AUXIALIERIES 80
10.1 TURBINE SPECIFICATION 80
11.0 TURBINE OIL SYSTEM 83
11.1 TURBINE LUB. OIL SYSTEM 83
11.2 TURBINE OIL PUMP 83
11.3 PROPERTIES OF TURBINE OIL 83
11.4 LIMITS OF TURBINE OIL PROPERTIES 84
11.5 TURBINE OIL BRANDS 84
11.6 AUXILIARY OIL PUMP 84
11.7 AOP MOTOR 85
11.8 JACKING OIL PUMP (AC/DC) 86
11.9 MOTOR OF AC JOP 86
11.10 MOTOR OF DC JOP 87
11.11 EMERGENCY OIL PUMP 88
11.12 MOTOR OF EMERGENCY OIL PUMP 88
11.13 MOT CENTRIFUGE MACHINE 89
11.14 LUB. OIL COOLER 90
12.00 DEARATOR 91
13.00 BOILER FEED PUMP 91
13.1 BFP BOOSTER PUMP 91
13.2 BFP MAIN PUMP 92
13.3 BFP HYDRAULIC COUPLING 92
13.4 BFP GENERAL DATA SHEET 92
13.5 BFP MOTOR 97
14.00 HPH 100
14.1 HPH-5 100
14.2 HPH-6 100
15.00 CONDENSER 101
16.00 LP HEATER 102
17.00 CEP 102
17.1 CEP 102
17.2 CEP MOTOR 104
18.00 MAIN VAC PUMP 107
18.1 MAIN VAC PUMP 107
18.2 MAIN VAC PUMP MOTOR 107
19.00 EQUIPMENTS COOLING WATER REQUIREMENT 109
20.00 PLATE HEAT EXCHANGER 110
21.00 ECW PUMP 110
21.1 ECW PUMP 112
21.2 ECW PUMP MOTOR 113
22.00 ACW PUMP 116
22.1 ACW PUMP 116
22.2 ACW PUMP MOTOR 118
23.00 SELF CLEANING STRAINERS 120
24.00 ON LINE CONDENSER TUBE CLEANING SYSTEM 125
24.1 LUBRICATION OF ONLIE TUBE CLEANING SYSTEM 135
25.00 LP DOSING SYSTEM 136
25.1 LP DOSING EQUIPMENTS 136
25.2 LP DOSING METERING PUMPS 139
26.00 SODIUM HYDROXIDE DOSING SYSTEM 140
27.0 RECOMMENDED VALUES FOR MAIN STEAM AND CONDENSATE 141
III. GENERATOR
28.00 GENERATOR 143
28.1 GENERAL 143
28.2 GENERATOR 144
28.3 EXCILATION SYSTEM 147
28.4 GENERATOR GAS SYSTEM 149
28.5 GENERATOR SEAL OIL SYSTEM 150
28.6 HYDROGEN COOLER BOOSTER PUMP 151
IV. TRANSFORMERS AND AUXILIARIES
29.00 TRANSFORMERS 153
29.1 GENERATOR TRANSFORMER 153
29.2 UNIT AUXILIARY TRANSFORMER 156
29.3 UST & SST (2000 KVA ) 160
29.4 1600 KVA LT TRANSFORMERS 162
29.7 70 KVP / 1200 MA HVR TRANSFORMERS 168
29.8 220 VOLT BATTERY CHARGER 170
29.8.1 DC NI- CD BATTERY 170
29.8.2 220 V DC BATTERY CHARGER 170
V. OFFSITE
30.00 CW PUMP 178
30.1 CW PUMP 178
30.2 CW PUMP MOTOR 180
31.00 AIR COMPRESSOR 183
31.1 AIR COMPRESSOR 183
31.2 AIR COMPRESSOR MOTOR 185
31.3 AIR DRYER 187
31.4 BLOWER 188
32.00 AIR CONDITIONING SYSTEM 189
32.1 AC PLANT CAPACITY 189
32.2 AC AHU CAPACITY - MAIN CONTROL ROOM 189
32.3 DESIGN CRITERIA - MAIN CONTROL ROOM 189
32.04 AC AHU CAPACITY - ESP &VED CONTROL ROOM 190
32.05 DESIGN CRITERIA - ESP & VFD CONTROL ROOM 190
32.06 AC AHU CAPACITY SERVICE BUILDING 190
32.07 CONDENSATE WATER PUMP 191
32.08 CHILLED WATER PUMP 197
32.09 HVAC WATER PUMP 192
32.10 SOFT WATER PUMP 193
32.11 AHU FOR MAIN CONTROL ROOM 193
32.12 AHU FOR ESP VFD CONTROL ROOM 193
32.13 AHU FOR SERVICE BUILDING 194
32.14 AC CAPACITY PLC ROOM 194
32.15 AXIAL FLOW FAN -MAIN CONTROL ROOM 195
32.16 AXIAL FLOW FAN - SERVICE BUILDING (FF) 196
32.17 AXIAL FLOW FAN - SERVICE BUILDING (SF ) 196
32.18 SPLIT AC CONDITIONS (I) 197
32.19 SPLIT AC CONDITIONS (II) 198
32.20 AIR FILTER 198
32.21 CASSETTE TYPS PRE FILTER 199
32.22 CASETTE TYPS FINE FILTER 199
32.23 VAPOUR ABSORBTION MACHINE 200
32.24 SCREW CHILLER 201
33.00 VENTILATION SYSTEM 202
33.01 UNITARY AIR FILTERATION UNIT 202
33.02 VENTILATION PUMP 203
SECTION - I
BOILER
&
AUXILIARIES
1.0 CONTRACT DATA OF BOILER
Proposed fuel : Coal
Proximate Analysis : Fixed Carbon 25.00 %
Volatile Material 22.00 %
H 2O 13.00 %
Ash 40.00 %
HHV 3400 Kcal/Kg.
Grindability (HGI ) 55
1.1 FUEL FIRING EQUIPMENTS

Main Burner Stabilization burners
Type Coal : Tilting tangential Oil Burner
Make & Nos. BHEL : 24 BHEL : 12
Capacity Air damper Air damper
6
Disposition 36.5 x 10 K coal/ hr/burner(Max 13.1 x 105 K coal/ hr/burner
allowable)
Mills
Type Bowl mill XRP 883
Make & Nos. BHEL, -6
Capacity 45.9 ton / hrs
Motor Power 425 KW,600 RPM
System Pressurised
Furnace
Type Balanced draft Type Fusion welded walls
3
Width 13868 mm Volume 5561 m
6
Depth 10592 mm Fuel heat input (Max) 520.9x10 K cal/hr
1.2 BOILER
Boiler Natural circulation, radiant reheat outdoor
Designation 13868 181-63.5 1778 - NCRR
10592 130-63.5
Design pressure 179.0 Kg/cm² (g)
Super heater outlet pressure 156.0 Kg/cm² (g)
Super heater
Total heating surface installed area 7397 m²
Stage-I : Low temp super heater 4757 m²
Stage-II : Platen super heater 1097 m² (projected)
Stage-III : Spaced final super heater 1543 m²
Attemperator
Type Spray
no. of stages 01
Medium of spray Feed water
Reheater
Type Spaced
Total heating surface area 3553 m²
Control Burner tilt, excess air
Economiser
Type Plane tube
Total heating surface area 6100 m²
No. of blocks 02
Air Heater
Type Rotary, regenerative, trisector, 27.5VMT 2000
Total heating surface area (Each) 36126 m²
Nos. 02
Motor power 11 KW
Make BHEL
1.3 BOILER AUXILIARIES

FD FAN PA FAN ID FAN SEAL AIR FAN
Type AP 1-18/11 AP 2-17/12 NDZV 37 SIDOR NDFV 11.8
Make BHEL BHEL BHEL BHEL
Nos. 02 02 02 02
Flow (m3/sec) 99.0 90.9 232 4.7
Pressure (mmwc) 487 1350 552 508
Temp. (°C) 50 50 150 50
Drive Motor Motor Motor Motor
Speed (rpm) 1480 1480 580 1480
Motor power (KW) 625 1625 1650 45
Control Blade pitch blade pitch Radial backward IGV
curved flat bladed
pitch I/L damper / VFD
1.4 SOOT BLOWERS AND TEMPERATURE PROBES

LOCATION TYPE MAKE NOS. MEDIUM
Furnace Temperature probes BHEL 2
Furnace Wall blowers BHEL 56 Steam
SH,RH& ECO Long retractable soot BHEL 18 Steam
blowers
Air heater Rotary swivel arm BHEL 2 Steam
1.5 PIPE LINES

Main Steam Hot reheat Cold reheat Feed water
Size Dia. x t mm ID 253.6x47 OD 508 x 25 OD 457.2 x 12.7 OD 219.1 x 28
Matl. Spec. SA 335 P22 SA 335 P22 SA 106 Gr.C SA 106 Gr.C
No. of lines Two Two Two One
1.6 BOILER MOUNTINGS

SAFETY VALVES
SET
LOCATION TYPE MAKE N0S. PRESSURE SIZE
(Kg/cm 2 )
Drum 1750 WB BHEL 179.0 3 "/ 6"
1750 WB 182.6
1750 WB 184.4
SH outlet 1740 WD BHEL 1 165.5 2.5" / 4.0"
ERV 1538 VX 2 163,8 2.5" / 4.0"
RH inlet 1 1786 WB BHEL 1 45.0 6" / 8"
RH OUTLET 1 1786 WD BHEL 3 42.2 6" / 8"
2 1786 WD 42.6 6" / 8"
1786 WD 44.3 6" / 8"
ERV 1525 VX 2 41.2 6" / 8"
LEVEL INDICATOR
Drum DWLG BHEL 2
EWLI 2
FIRE MAN'S floor EWLI BHEL 2
1.7 DUST COLLECTOR
Electrostatic precipitator 4XFAA- 8x45H –90135 -2
Make BHEL
Field 8
Nos. 4
With design coal
Inlet dust concentration 58.9 gms / Nm3
Outlet dust concentration 22 gms / Nm3
Gas weight 1062.8 T / Hr
Pressure loss 20 mmwc (max )
Power consumption 635 kw
Flue gas flow 341.3 m3 /s
Collection efficiency 99.963 %
1.8 MAIN PARAMETER
FUELDESIGN COAL
60% BOTH
UNIT BMCR TMCR
TMCR HPH OUT
GENERATOR MW - 210 126 TMCR
STEAM - FLOW
SUERHEAT T/h 680 627.7 382.4 595.4
REHEAT T/h 590.7 563.1 348.5 586.9
TOTAL HEAT TO BOILER (HEAT FIRED) Mkcal/h 520.5 482.8 306.9 516.2
PRESSURE AT SUPERHEATER OUTLET Kg/cm (g) 156.0 155 151.3 154.4
TEMPERATURE AT SUPERHEATER C 540 540 540 540
INLET
PRESSURE AT REHEATER INLET Kg/cm (g) 38.98 37.29 22.81 39.35
TEMPERATURE AT REHEATER INLET C 343 345 333 352
PRESSURE AT REHEATER OUTLET Kg/cm (g) 37.24 35.64 21.8 37.63
TEMPERATURE AT REHEATER OUTLET C 540 540 540 540
FEED WATER TEMPERATURE C 246 245 222 167
AMBIENT AIR TEMPERATURE C C 27 27 27
COMBUSTION AIR TEMEPERATURE C 308 305 273 267
SECONDARY
FUEL QUANTITY T/h 153.2 141.9 90.5 151.6
AIR QUANTITY (TOTAL) T/h 847 785 501 840
FLUE GAS
TEMP. OF GAS AT ECO INLET C 475 468 432 474
TEMP. OF GAS AT AH INLET C 333 328 291 288
TEMP.OF GAS AT AH C 125 125 121 113
OUTLET(CORRECTED)
EFFICIENCY BASED ON HHV(predicted) % 85.72 85.69 85.70 86.36
2.0 PREDICTED PERFORMANCE
2.1 Design Coal - Constant Pressure : Top mills
I. FLOW.
HP Heaters in service HPH out
Description 100% 100% 80% 60% 50% Max Heat
BMCR TMCR TMCR TMCR TMCR Input
Steam
Super heater outlet 680 627.7 504.3 382.4 329.2 595.4
Reheater outlet 590.67 563.1 455.7 348.5 301.8 586.9
Water
Feed water 680 627.7 504.3 382.4 329.2 595.4
SH spray - 9.6 20.5 28 31 28.1
RH spray 2.17 - - - - 1.73
Air
Primary AH Outlet 244 239 187 172 122 241
Tempering air 31 29 21 21 17 35
Second. A.H. Outlet 487 432 350 223 213 479
Total Combustion Air 847 785 643 501 437 840
Gas
RAPH inlet 938 869 711 554 483 930
RAPH outlet 1025 954 792 632 559 1016
Coal
Coal 153.2 141.9 116.2 90.5 78.9 151.6
(HHV=3400 kcal/kg)
II. TEMPERATURE
HP Heaters in HPH out
Steam
Sat. temp. in Drum 350 348 346 343 343 348
LTSH inlet 354 354 353 354 356 353
LTSH outlet 403 404 406 409 411 418
Platen SH inlet 403 398 388 376 369 392
Platen SH outlet 507 508 511 515 516 503
Final SH inlet 507 508 511 515 516 503
Final SH outlet 540 540 540 540 540 540
RH inlet 343 345 339 333 330 352
RH outlet 540 540 540 540 540 540
Water
Economiser inlet 246 245 235 222 216 167
Economiser outlet 294 293 286 278 274 248
Air
Ambient 27 27 27 27 27 27
Second .AH Outlet 308 305 292 273 264 267
Gas
SH Platen inlet 1145 1142 1120 1094 1084 1120
RH Front inlet 1001 990 995 912 891 979
RH Rear inlet 851 837 798 751 726 836
Final SH inlet 750 736 700 658 638 739
LTSH inlet 639 627 598 566 550 632
Air heater inlet 333 328 311 291 282 288
Air heater outlet (Corr) 125 125 120 121 120 113
III. PRESSURES (steam& water)
Pressure
Super Heater outlet 156.0 155.0 153.0 151.3 150.7 154.4
LTSH Outlet 163.6 161.6 157.4 153.9 152.7 160.3
Drum 167.9 165.3 159.8 155.4 153.8 163.6
Economiser inlet 173.1 170.0 163.7 158.6 156.7 168.1
Reheater inlet 38.98 37.29 30.05 22.81 19.66 39.35
Reheater outlet 37.24 35.64 28.72 21.80 18.77 37.63
Pressure Drop
Super heater system 11.9 10.3 6.8 4.1 3.1 9.2
Reheater system 1.74 1.65 1.33 1.01 0.89 1.72
Economiser (Friction only) 3.1 2.7 1.8 1.1 0.8 2.4
IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

Platen SH 7.5 7.0 5.6 4.3 3.7 7.3
RH Front 8.7 8.0 6.3 4.8 4.1 8.4
RH Rear 9.0 8.3 6.5 4.9 4.1 8.8
Final SH 10.8 9.9 7.8 5.8 5.0 10.6
LTSH 9.3 8.5 6.8 5.1 4.3 9.2
Economiser 10.6 9.7 7.8 5.9 5.1 10.5
V. PRESSURE AND DRAFTS (air& gas)

Primary air
PA Fan inlet -19 -19 -13 -12 -8 -19
PA Fan outlet 872 871 833 819 792 867
Air heater inlet 852 851 819 807 783 847
Air heater outlet 775 774 767 766 761 775
Mill inlet 652 653 659 661 665 652
Mill outlet 285 292 290 317 294 286
Secondary air
FD fan inlet -31 -24 -15 -6 -6 -30
FD fan outlet 238 211 174 131 129 229
Air heater inlet 217 195 163 127 125 209
Window pressure 100 100 100 100 100 100
Gas
Furnace -5 -5 -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5 -5 -5
RH Inlet -6 -6 -6 -6 -5 -6
SH Final inlet -13 -12 -10 -8 -7 -12
LTSH inlet -19 -17 -13 -10 -9 -18
Economiser inlet -36 -32 -23 -16 -13 -35
Economiser outlet -82 -73 -53 -37 -30 -80
Airheater inlet -92 -81 -59 -41 -33 -89
Airheater outlet -194 -170 -123 -83 -66 -183
EP inlet -250 -220 -161 -111 -90 -236
ID fan inlet -292 -257 -186 -126 -103 -276
ID fan outlet 59 53 39 29 25 57
VI . FUEL
The fuel data for design coal are as follows:
Description
Fuel
Proximate Analysis:
Fixed carbon 25
Volatile matter 22
Moisture 13
Ash 40
Grindability Index 55
Higher Heating Value (HHV) 3400
Size of coal to Mill (Approx.) 25
Ultimate Analysis:
Carbon 34.60
Hydrogen 3.10
Sulphur 0.40
Nitrogen 1.20
Oxygen 7.31
Carbonates 0.20
Phosphorous 0.19
Moisture 13.00
Ash 40.00
VII . MILL AND BURNER PERFORMANCE

No .of mills In operation 4 4 3 3 2 4
Mill loading 75.1 69.5 75.9 59.1 .77.3 74.3
Coal flow per mill 38.3 35.5 38.7 30.2 39.5 37.9
Air flow per mill 69.1 67.4 69.4 64.2 69.8 68.8
Air temp. at inlet 274 273 263 246 235 235
Mill outlet temp. 66to 90
Fineness (thru ‘200 mesh) 70
Burner tilt -30 TO + 30
VIII . O2, CO2(Dry vol.)& EXCESS AIR

O2 in flue gas at Economiser
3.56 3.56 3.56 3.56 3.56 3.56
outlet
CO2 in flue gas at Economiser
15.29 15.29 15.29 15.29 15.29 15.29
outlet
Excess air in gas at Economiser
20 20 20 20 20 20
outlet
IX. AMBIENT CONDITIONS

Ambient temperature 27
Relative Humidity 60
X. HEAT BALANCE

(As per BS 2885)
Dry gas 4.343 4.366 4.212 4.370 4.397 3.811
H2O in fuel, surf, & inherent 2.394 2.394 2.386 2.387 2.386 2.374
H2O from comb. Of H2 5.138 5.138 5.120 5.123 5.120 5.094
H2O in air 0.107 0.108 0.104 0.108 0.108 0.094
Radiation 0.100 0.108 0.131 0.167 0.190 0.102
Unburnt Carbon 1.500 1.500 1.500 1.500 1.500 1.500
Unaccounted 0.900 0.900 0.880 0.890 0.891 0.864
Manufacturer’s margin 0.200 0.200 0.200 0.200 0.200 0.200
Total losses 14.682 14.714 14.533 14.746 14.792 14.038
Heat credits 0.404 0.406 0.398 0.442 0.420 0.400
Efficiency 85.72 85.69 85.87 85.70 85.63 86.36
2.2 Design Coal - Constant Pressure - Bottom Mills
I. FLOW.
Steam
Reheater outlet 590.67 563.1 455.7 348.5 301.8 585.2
Water
Feed water 680 627.7 504.3 382.4 329.2 595.4
SH spray - 9.9 20.9 28.5 28.2 22
RH spray 2.17 - - - - -
Air
Tempering air 31 29 21 21 19 34
Second. A.H. Outlet 487 432 350 224 254 477
Flue Gas
RAPH inlet 937 869 711 554 526 926
RAPH outlet 1024 954 792 632 603 1012
Fuel
Coal
153.1 141.9 116.2 90.5 79.1 151.2
(HHV=3400 kcal/kg)
II. TEMPERATURE
Steam
Sat. temp. in Drum 350 348 346 343 343 348
LTSH inlet 354 354 353 354 356 353
LTSH outlet 403 404 406 409 411 418
Platen SH inlet 403 398 388 376 369 392
Platen SH outlet 507 508 511 515 516 503
Final SH inlet 507 508 511 515 516 503
Final SH outlet 540 540 540 540 540 540
RH inlet 343 345 339 333 330 352
RH outlet 540 540 540 540 540 540
Water
Air
Ambient 27 27 27 27 27 27
Second .AH Outlet 308 305 292 273 264 267
Gas
SH Platen inlet 1145 1142 1120 1094 1084 1120
RH Front inlet 1001 990 995 912 891 979
RH Rear inlet 851 837 798 751 726 836
Final SH inlet 750 736 700 658 638 739
LTSH inlet 639 627 598 566 550 632
Air heater inlet 333 328 311 291 282 288
Pressure
LTSH Outlet 163.6 161.6 157.4 153.9 152.7 160.3
Drum 167.9 165.3 159.8 155.4 153.8 163.6
Reheater inlet 38.98 37.29 30.05 22.81 19.66 39.35
Reheater outlet 37.24 35.64 28.72 21.80 18.77 37.63
Pressure Drop
Reheater system 1.74 1.65 1.33 1.01 0.89 1.72

Platen SH 7.5 7.0 5.6 4.3 3.9 7.2
RH Front 8.7 8.0 6.3 4.8 4.4 8.3
RH Rear 9.0 8.3 6.5 4.9 4.5 8.7
Final SH 10.8 9.9 7.8 5.8 5.5 10.5
LTSH 9.3 8.5 6.8 5.1 4.8 9.1
Economiser 10.6 9.7 7.8 5.9 5.6 10.4

Primary air
PA Fan inlet -19 -19 -13 -12 -8 -19
PA Fan outlet 872 871 833 819 792 867
Air heater inlet 852 851 819 807 783 847
Mill inlet 652 653 659 661 665 652
Mill outlet 285 292 290 317 294 286
Secondary air
FD fan inlet -31 -24 -15 -6 -8 -30
FD fan outlet 238 211 174 131 139 229
Air heater inlet 217 195 163 127 133 209
Window pressure 100 100 100 100 100 100
Gas
Furnace -5 -5 -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5 -5 -5
RH Inlet -6 -6 -6 -6 -5 -6
SH Final inlet -13 -12 -10 -8 -7 -12
LTSH inlet -19 -17 -13 -10 -10 -18
Airheater inlet -92 -81 -59 -41 -38 -89
EP inlet -250 -220 -161 -111 -102 -236
ID fan inlet -292 -257 -186 -126 -117 -276
ID fan outlet 59 53 39 29 27 57
VI .FUEL
Description
Fuel
Proximate Analysis:
Fixed carbon 25
Volatile matter 22
Moisture 13
Ash 40
Ultimate Analysis:
Carbon 34.60
Hydrogen 3.10
Sulphur 0.40
Nitrogen 1.20
Oxygen 7.31
Carbonates 0.20
Phosphorous 0.19
Moisture 13.00
Ash 40.00

No .of mills in operation 4 4 3 3 2 4
Mill loading 75 69.5 75.9 59.1 77.5 74.1
Air flow per mill 69.1 67.4 69.4 64.2 69.8 68.9
Air temp. at inlet 274 273 263 246 235 235

3.56 3.56 3.56 3.56 5.09 3.56
outlet
15.29 15.29 15.29 15.29 13.94 15.29
outlet
20 20 20 20 31.3 20
outlet

X. HEAT BALANCE
Losses (As per BS 2885)
Dry gas 4.343 4.366 4.212 4.368 4.707 3.811
HO from comb. Of H2 5.138 5.138 5.120 5.123 5.116 5.094
H2O in air 0.107 0.108 0.104 0.108 0.116 0.094
Radiation 0.100 0.108 0.131 0.167 0.190 0.102
Unburnt Carbon 1.500 1.500 1.500 1.500 1.500 1.500
Unaccounted 0.900 0.900 0.880 0.890 0.886 0.864
Total losses 14.682 14.714 14.533 14.744 15.099 14.038
Heat credits 0.404 0.406 0.398 0.442 0.422 0.400
2.3 Worst Coal - Constant Pressure – Top Mills
I . FLOW.
Steam
Reheater outlet 590.67 563.1 455.7 348.5 301.8 586.5
Water
Feed water 680 627.7 504.3 382.4 329.2 595.4
SH spray - 9.4 20.4 27.9 30.7 27.1
RH spray 2.17 - - - - 1.31
Air
Tempering air 45 32 26 24 22 40
Second. A.H. Outlet 417 410 286 208 154 409
Flue Gas
RAPH inlet 942 873 716 555 486 933
RAPH outlet 1029 958 797 633 562 1019
Fuel
Coal (HHV=3000 kcal/kg) 173.9 161.2 132.2 102.5 89.7 172.3
II. TEMPERATURE
Steam
Sat. temp. in Drum 350 348 346 343 343 348
LTSH inlet 354 354 353 354 356 353
LTSH outlet 404 405 407 410 412 418
Platen SH inlet 404 398 389 377 370 393
Platen SH outlet 507 508 510 515 516 504
Final SH inlet 507 508 510 515 516 504
Final SH outlet 540 540 540 540 540 540
RH inlet 343 345 339 333 330 353
RH outlet 540 540 540 540 540 540
Water
Air
Ambient 27 27 27 27 27 27
Second .AH Outlet 310 306 292 274 264 268
Gas
SH Platen inlet 1142 1139 1116 1093 1081 1115
RH Front inlet 1000 988 953 911 889 976
RH Rear inlet 851 837 797 750 726 834
Final SH inlet 750 736 700 658 638 738
LTSH inlet 639 627 599 566 550 632
Air heater inlet 333 328 311 292 282 288
Pressure
LTSH Outlet 163.6 161.6 157.4 153.9 152.7 160.3
Drum 167.9 165.3 159.8 155.4 153.8 163.6
Reheater inlet 38.98 37.29 30.05 22.81 19.66 39.35
Reheater outlet 37.24 35.64 28.72 21.80 18.77 37.63
Pressure Drop
Reheater system 1.74 1.65 1.33 1.01 0.89 1.72

Platen SH 7.5 7.0 5.6 4.3 3.7 7.3
RH Front 8.7 8.0 6.4 4.8 4.1 8.4
RH Rear 9.1 8.3 6.6 4.9 4.2 8.9
Final SH 10.9 10.0 7.9 5.8 5.0 10.7
LTSH 9.4 8.6 6.8 5.1 4.4 9.2
Economiser 10.7 9.8 7.8 5.9 5.1 10.5

Primary air
PA Fan inlet -27 -21 -19 -13 -12 -26
PA Fan outlet 923 916 871 825 821 921
Air heater inlet 895 894 851 811 808 894
Mill inlet 643 682 653 659 660 644
Mill outlet 275 295 290 293 307 277
Secondary air
FD fan inlet -21 -21 -10 -5 -3 -21
FD fan outlet 202 198 151 128 116 198
Air heater inlet 187 184 144 124 114 183
Wind box pressure 100 100 100 100 100 100
Gas
Furnace -5 -5 -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5 -5 -5
RH Inlet -6 -6 -6 -6 -5 -6
SH Final inlet -13 -12 -10 -9 -7 -12
LTSH inlet -19 -17 -13 -11 -8 -18
Airheater inlet -94 -82 -59 -42 -34 -91
EP inlet -252 -221 -161 -112 -91 -237
ID fan inlet -294 -257 -186 -127 -104 -277
ID fan outlet 60 53 40 28 25 58
VI . FUEL
The fuel data for worst coal are as follows:
Description
Fuel
Proximate Analysis:
Fixed carbon 21
Volatile matter 19
Moisture 15
Ash 45
Ultimate Analysis:
Carbon 30.00
Hydrogen 2.42
Sulphur 0.60
Nitrogen 0.47
Oxygen 6.25
Carbonates 0.21
Phosphorous 0.05
Moisture 15.00
Ash 45.00

Mill loading 75.7 87.7 72 74.4 65.1 75
Air flow per mill 69.3 73.0 68.1 68.9 66.0 69.1
Air temp. at inlet 271 272 264 246 239 239

3.58 3.58 3.58 3.58 3.58 3.58
outlet
15.09 15.09 15.09 15.09 15.09 15.09
outlet
Excess air in gas at
20 20 20 20 20 20
Economiser outlet

X. HEAT BALANCE

Losses
(As per BS 2885)
Dry gas 4.237 4.260 4.153 4.310 4.424 3.765
H2O from comb. Of H2 4.549 4.549 4.536 4.539 4.543 4.513
H2O in air 0.104 0.105 0.102 0.106 0.109 0.093
Radiation 0.100 0.108 0.131 0.167 0.190 0.102
Unburnt Carbon 1.500 1.500 1.500 1.500 1.500 1.500
Unaccounted 1.066 1.063 1.056 1.065 1.066 1.034
Total losses 14.889 14.918 14.802 15.014 15.161 14.316
Heat credits 0.475 0.449 0.473 0.481 0.514 0.469
Efficiency 85.59 85.53 85.67 85.47 85.35 86.15
2.4 Worst Coal - Constant pressure – Bottom mills
I.FLOW.
Steam
Reheater outlet 590.67 563.1 455.7 348.5 301.8 585.2
Water
Feed water 680 627.7 504.3 382.4 329.2 595.4
SH spray - 9-9 20.8 28.3 29 22
RH spray 2.17 - - - - -
Air
Tempering air 45 32 26 23 24 38
Second. A.H. Outlet 417 409 285 210 180 408
Flue Gas
RAPH inlet 943 872 715 556 512 931
RAPH outlet 1030 957 796 634 588 1017
Fuel
Coal
174.1 161.1 132.0 102.7 89.9 171.9
(HHV=3000 kcal/kg)
II. TEMPERATURE
Steam
Sat. temp. in Drum 350 348 346 343 343 348
LTSH inlet 354 354 354 355 356 353
LTSH outlet 404 405 407 411 415 416
Platen SH inlet 404 398 389 377 374 395
Platen SH outlet 506 508 511 515 516 504
Final SH inlet 506 508 511 515 516 504
Final SH outlet 540 540 540 540 540 540
RH inlet 343 345 339 333 330 355
RH outlet 540 540 540 540 540 540
Water
Air
Ambient 27 27 27 27 27 27
Second .AH Outlet 310 306 292 274 267 267
Gas
SH Platen inlet 1142 1139 1117 1092 1059 1105
RH Front inlet 1000 988 954 911 883 969
RH Rear inlet 851 837 798 750 728 829
Final SH inlet 750 736 700 658 642 734
LTSH inlet 639 628 599 566 555 630
Air heater inlet 333 328 311 292 285 287
Pressure
LTSH Outlet 163.6 161.6 157.4 153.9 152.7 160.3
Drum 167.9 165.3 159.8 155.4 153.8 163.6
Reheater inlet 38.98 37.29 30.05 22.81 19.66 39.35
Reheater outlet 37.24 35.64 28.72 21.80 18.77 37.63
Pressure Drop
Reheater system 1.74 1.65 1.33 1.01 0.89 1.72

Platen SH 7.5 7.0 5.6 4.3 3.9 7.3
RH Front 8.7 8.0 6.4 4.8 4.3 8.4
RH Rear 9.1 8.3 6.6 4.9 4.4 8.8
Final SH 10.9 10.0 7.9 5.9 5.3 10.6
LTSH 9.4 8.6 6.8 5.1 4.6 9.2
Economiser 10.7 9.8 7.8 5.9 5.4 10.5

Primary air
PA Fan inlet -27 -21 -19 -13 -12 -26
PA Fan outlet 923 916 871 827 821 921
Air heater inlet 895 894 851 813 808 894
Mill inlet 643 682 653 659 660 644
Mill outlet 275 295 290 292 307 277
Secondary air
FD fan inlet -21 -21 -10 -7 -5 -21
FD fan outlet 202 198 151 134 127 198
Air heater inlet 187 184 144 129 123 183
Gas
Furnace -5 -5 -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5 -5 -5
RH Inlet -6 -6 -6 -6 -6 -6
SH Final inlet -13 -12 -10 -9 -8 -12
LTSH inlet -19 -17 -13 -11 -10 -18
Airheater inlet -94 -82 -59 -43 -39 -91
EP inlet -252 -221 -161 -114 -105 -237
ID fan inlet -294 -257 -186 -130 -119 -277
ID fan outlet 60 53 40 30 28 58
VI . FUEL
Description
Fuel
Proximate Analysis:
Fixed carbon 21
Volatile matter 19
Moisture 15
Ash 45
Ultimate Analysis:
Carbon 30.00
Hydrogen 2.42
Sulphur 0.60
Nitrogen 0.47
Oxygen 6.25
Carbonates 0.21
Phosphorous 0.05
Moisture 15.00
Ash 45.00

Mill loading 75.8 87.7 71.9 74.5 65.2 74.9
Air flow per mill 69.3 73.0 68.1 68.9 66.1 69.0
Air temp. at inlet 271 272 264 246 239 239

3.58 3.58 3.58 3.58 4.51 3.58
outlet
15.09 15.09 15.09 15.09 14.27 15.09
outlet
20 20 20 20 26.7 20
outlet

X. HEAT BALANCE
Losses
(As per BS 2885)
Dry gas 4.237 4.260 4.153 4.309 4.544 3.765
H2O from comb. Of H2 4.549 4.549 4.536 4.539 4.536 4.513
H2O in air 0.104 0.105 0.102 0.106 0.112 0.093
Radiation 0.100 0.108 0.131 0.167 0.190 0.102
Unburnt Carbon 1.500 1.500 1.500 1.500 1.500 1.500
Unaccounted 1.066 1.063 1.056 1.065 1.063 1.034
Total losses 14.889 14.918 14.802 15.0133 15.269 14.316
Heat credits 0.475 0.449 0.473 0.482 0.513 0.469
Efficiency 85.59 85.53 85.67 85.47 85.24 86.15
2.5 Best Coal-Constant Pressure – Top Mills
I. FLOW.
Steam
Reheater outlet 590.7 563.1 455.7 348.5 301.8 586.1
Water
Feed water 680 627.7 504.3 382.4 329.2 595.4
SH spray -- 10.9 22 29.7 33 26.2
RH spray 2.17 -- -- -- 0.94
Air
Primary AH Outlet 192 181 155s 139 111 225
Tempering air 62 67 36 42 18 31
Second. A.H. Outlet 493 440 355 255 212 480
Flue Gas
RAPH inlet 910 845 690 537 466 898
RAPH outlet 993 927 768 613 541 984
Fuel
Coal
12.0 118.9 97.1 75.5 65.6 126.2
(HHV=3000 kcal/kg)
II. TEMPERATURE
Steam
Sat. temp. in Drum 350 348 346 343 343 348
LTSH inlet 354 354 354 355 356 354
LTSH outlet 402 404 406 409 411 415
Platen SH inlet 402 396 386 374 367 392
Platen SH outlet 507 508 511 515 516 504
Final SH inlet 507 508 511 515 516 504
Final SH outlet 540 540 540 540 540 540
RH inlet 343 345 339 333 330 353
RH outlet 540 540 540 540 540 540
Water
Air
Ambient 27 27 27 27 27 27
Second .AH Outlet 308 306 290 271 263 263
Gas
SH Platen inlet 1165 1162 1140 1115 1108 1136
RH Front inlet 1016 1004 968 925 904 990
RH Rear inlet 861 846 806 757 733 843
Final SH inlet 756 741 705 662 641 743
LTSH inlet 642 630 600 567 551 633
Air heater inlet 330 326 309 289 280 284
III. PRESSURES (steam & water)
Pressure
LTSH Outlet 163.6 161.6 157.4 153.9 152.7 160.3
Drum 167.9 165.3 159.8 155.4 153.8 163.6
Reheater inlet 38.98 37.29 30.05 22.81 19.66 39.35
Reheater outlet 37.24 35.64 28.72 21.80 18.77 37.63
Pressure Drop
Reheater system 1.74 1.65 1.33 1.01 0.89 1.72

Platen SH 7.4 6.9 5.5 4.2 3.6 7.2
RH Front 8.5 7.8 6.2 4.7 4.0 8.2
RH Rear 8.8 8.1 6.4 4.7 4.0 8.6
Final SH 10.6 9.7 7.6 5.7 4.8 10.3
LTSH 9.1 8.3 6.6 4.9 4.2 8.9
Economiser 10.3 9.5 7.5 5.7 4.9 10.1

Primary air
PA Fan inlet -17 -17 -12 -11 -8 -17
PA Fan outlet 844 837 813 804 820 854
Air heater inlet 826 820 801 793 800 836
Mill inlet 662 662 666 662 652 655
Mill outlet 318 324 321 451 400 312
Secondary air
FD fan inlet -30 -23 -15 -6 -6 -30
FD fan outlet 237 211 174 131 129 230
Air heater inlet 217 195 163 127 125 210
Gas
Furnace -5 -5 -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5 -5 -5
RH Inlet -6 -6 -6 -5 -5 -6
SH Final inlet -12 -11 -10 -7 -7 -12
LTSH inlet -18 -16 -13 -9 -9 -18
Airheater inlet -87 -77 -56 -39 -33 -85
EP inlet -237 -210 -152 -105 -86 -230
ID fan inlet -276 -244 -175 120 -98 -268
ID fan outlet 56 50 38 28 24 54
VI . FUEL
The fuel data for best coal are as follows:
Description
Fuel
Proximate Analysis:
Fixed carbon 27
Volatile matter 25
Moisture 10
Ash 38
Ultimate Analysis:
Carbon 40.39
Hydrogen 3.20
Sulphur 0.36
Nitrogen 0.63
Oxygen 7.23
Carbonates 0.10
Phosphorous 0.09
Moisture 10.00
Ash 38.00

Mill loading 58.9 54.7 59.6 46.3 60.4 58.1
Air flow per mill 64.1 62.8 64.3 60.3 64.6 63.9
Air temp. at inlet 238 231 240 215 229 233

3.57 3.57 3.57 3.57 3.57 3.57
outlet
15.23 15.23 15.23 15.23 15.23 15.23
outlet
20 20 20 20 20 20
outlet

X. HEAT BALANCE
Losses
(As per BS 2885)
Dry gas 4.451 4.561 4.286 4.537 4.298 3.586
H2O from comb. Of H2 4.525 4.531 4.505 4.515 4.492 4.460
H2O in air 0.110 0.113 0.106 0.112 0.106 0.089
Radiation 0.100 0.108 0.131 0.167 0.191 0.102
Unburnt Carbon 1.500 1.500 1.500 1.500 1.500 1.500
Unaccounted 0.758 0.762 0.753 0.767 0.757 0.733
Total losses 13.215 13.247 13.045 13.365 13.104 12.219
Heat credits 0.365 0.370 0.359 0.408 0.400 0.369
Efficiency 87.15 87.02 87.31 87.04 87.30 88.15
2.6 Best Coal - Constant Pressure – Bottom Mills
I. FLOW.
Steam
Reheater outlet 590.67 563.1 455.7 348.5 301.8 585.2
Water
Feed water 680 627.7 504.3 382.4 329.2 595.4
SH spray -- 11.4 22.7 28.8 26.4 22.8
RH spray 2.17 -- -- -- -- --
Air
Tempering air 63 67 37 43 20 36
Second. A.H. Outlet 492 440 351 244 267 479
Flue Gas
RAPH inlet 911 845 687 556 521 896
RAPH outlet 994 927 765 632 597 982
Fuel
Coal
128.1 118.9 96.7 75.5 65.8 126.1
(HHV=3000 kcal/kg)
II. TEMPERATURE
Steam
Sat. temp. in Drum 350 348 346 343 343 348
LTSH inlet 354 354 354 355 355 354
LTSH outlet 403 404 406 412 415 414
Platen SH inlet 403 396 386 377 377 393
Platen SH outlet 507 508 511 514 516 505
Final SH inlet 507 508 511 514 516 505
Final SH outlet 540 540 540 540 540 540
RH inlet 343 345 339 333 330 355
RH outlet 540 540 540 540 540 540
Water
Air
Ambient 27 27 27 27 27 27
Second .AH Outlet 309 306 290 273 267 263
Gas
SH Platen inlet 1165 1162 1142 1101 1053 1130
RH Front inlet 1016 1004 969 920 886 985
RH Rear inlet 861 846 806 759 734 839
Final SH inlet 756 741 705 665 647 740
LTSH inlet 642 630 600 571 560 632
Air heater inlet 331 326 309 291 285 284
Pressure
LTSH Outlet 163.6 161.6 157.4 153.9 152.7 160.3
Drum 167.9 165.3 159.8 155.4 153.8 163.6
Reheater inlet 38.98 37.29 30.05 22.81 19.66 39.35
Reheater outlet 37.24 35.64 28.72 21.80 18.77 37.63
Pressure Drop
Reheater system 1.74 1.65 1.33 1.01 0.89 1.72

Platen SH 7.4 6.9 5.5 4.3 3.9 7.1
RH Front 8.5 7.8 6.2 4.8 4.4 8.2
RH Rear 8.8 8.1 6.4 4.9 4.5 8.5
Final SH 10.6 9.7 7.6 5.9 5.4 10.3
LTSH 9.1 8.3 6.6 5.1 4.7 8.9
Economiser 10.3 9.5 7.5 5.9 45.5 10.1

Primary air
PA Fan inlet -17 -17 -12 -11 -8 -17
PA Fan outlet 844 837 813 804 820 854
Air heater inlet 826 820 801 793 800 836
Mill inlet 662 662 666 662 652 655
Mill outlet 318 324 321 335 306 312
Secondary air
FD fan inlet -30 -23 -15 -7 -9 -30
FD fan outlet 237 211 174 137 144 230
Air heater inlet 217 195 163 132 138 210
Gas
Furnace -5 -5 -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5 -5 -5
RH Inlet -6 -6 -6 -6 -5 -6
SH Final inlet -12 -11 -10 -8 -7 -12
LTSH inlet -18 -16 -13 -9 -9 -18
Airheater inlet -87 -77 -56 -41 -37 -85
EP inlet -237 -210 -152 -111 -86 -230
ID fan inlet -276 -244 -175 -126 -114 -268
ID fan outlet 56 50 38 29 27 54
VI . FUEL
Description
Fuel
Proximate Analysis:
Fixed carbon 27
Volatile matter 25
Moisture 10
Ash 38
Ultimate Analysis:
Carbon 40.39
Hydrogen 3.20
Sulphur 0.36
Nitrogen 0.63
Oxygen 7.23
Carbonates 0.10
Phosphorous 0.09
Moisture 10.00
Ash 38.00

Mill loading 58.9 54.7 59.6 46.3 60.5 58.1
`Air flow per mill 64.1 62.8 64.3 60.3 64.6 63.9
Air temp. at inlet 238 231 239 215 230 229

3.57 3.57 3.57 4.24 5.54 3.57
outlet
15.23 15.23 15.23 14.64 13.50 15.23
outlet
20 20 20 24.7 35 20
outlet

X. HEAT BALANCE
Losses
(As per BS 2885)
Dry gas 4.451 4.561 4.286 4657 4.616 3.586
H O in fuel, surf, & inherent 1.571 1.573 1.564 1.567 1.556 1.549
H O from comb. Of H 4.525 4.531 4.505 4.512 4.482 4.460
H O in air 0.110 0.113 0.106 0.115 0.114 0.089
Radiation 0.100 0.108 0.131 0.167 0.191 0.102
Unburnt Carbon 1.500 1.500 1.500 1.500 1.500 1.500
Unaccounted 0.758 0.762 0.753 0.765 0.756 0.733
Total losses 13.215 13.347 13.045 13.482 13.415 12.219
Heat credits 0.365 0.370 0.359 0.403 0.404 0.369
Efficiency 87.15 87.02 87.31 86.92 86.99 88.15
2.7 Design Coal - Sliding Pressure Operation
I. FLOW
HP Heaters in service
Description
100% TMCR 80% TMCR 60% TMCR 50% TMCR
Steam
Super heater outlet 626.5 500.4 377.7 324.6
Reheater outlet 562 452.1 344.1 297.4
Water
Feed water 626.5 500.4 377.7 324.6
SH spray 11.9 24 27.6 28.4
RH spray - - -
Air
Primary AH Outlet 240 189 167 119
Tempering air 29 20 24 20
Secondary AH outlet 431 345 221 209
Total combustion Air 785 639 497 433
Flue gas
RAPH inlet 868 707 550 479
RAPH outlet 953 788 628 555
Fuel
Coal
141.8 115.5 89.8 78.3
(HHV= 3400 kcal/kg)
II. TEMPERATURE
Description
Steam
Sat. temp. in Drum 345 327 307 297
LTSH inlet 350 339 326 320
LTSH outlet 405 409 411 412
Platen SH inlet 396 381 360 347
Platen SH outlet 508 510 515 516
Final SH inlet 508 510 515 516
Final SH outlet 540 540 540 540
RH inlet 348 351 354 355
RH outlet 540 540 540 540
Water
Economiser inlet 245 235 222 216
Economiser outlet 293 283 273 269
Air
Ambient 27 27 27 27
Second .AH Outlet 304 289 269 259
Gas
SH Platen inlet 1133 1087 1040 1022
RH Front inlet 983 932 876 851
RH Rear inlet 833 784 730 705
LTSH inlet 626 592 557 541
Air heater inlet 327 308 287 276
Air heater outlet (Corr) 125 119 121 120
Description
Pressure
Super Heater outlet 147.5 120.0 92.8 80.9
LTSH Outlet 154.4 125.0 96.9 84.9
Drum 158.3 127.8 99.2 87.2
Economiser inlet 163.1 131.6 102.3 90.1
Reheater inlet 37.20 29.80 22.50 19.40
Reheater outlet 35.60 28.50 21.50 18.50
Pressure Drop
Super heater system 10.8 7.8 6.4 6.3
Reheater system 1.6 1.3 1.0 0.9
Economiser (Friction only) 2.7 1.7 1.0 0.8

Description
Platen SH 6.9 5.4 4.1 3.5
RH Front 7.9 6.2 4.6 3.9
RH Rear 8.2 6.4 4.7 4
Final SH 9.9 7.7 5.7 4.9
LTSH 8.5 6.7 5 4.3
Economiser 9.7 7.6 5.7 4.9

Description
Primary air
PA Fan inlet -19 -13 -12 -8
PA Fan outlet 867 830 817 792
Air heater outlet 774 767 765 761
Mill inlet 653 659 661 665
Mill outlet 294 291 317 295
Secondary air
FD fan inlet -24 -15 -6 -5
FD fan outlet 208 172 131 128
Wind box pressure 100 100 100 100
Gas
Furnace -5 -5 -5 -5
SH Platen inlet -5 -5 -5 -5
RH Inlet -6 -6 -6 -5
SH Final inlet -12 -10 -8 -7
LTSH inlet -17 -13 -10 -9
Economiser inlet -32 -23 -16 -13
Economiser outlet -74 -53 -38 -31
Airheater inlet -84 -60 -42 -34
Airheater outlet -173 -122 -83 -66
EP inlet -219 -158 -107 -89
ID fan inlet -256 -184 -124 -102
ID fan outlet 53 39 29 24
VI . FUEL
Description
Fuel
Proximate Analysis:
Fixed carbon 25
Volatile matter 22
Moisture 13
Ash 40
Ultimate Analysis:
Carbon 34.60
Hydrogen 3.10
Sulphur 0.40
Nitrogen 1.20
Oxygen 7.31
Carbonates 0.20
Phosphorous 0.19
Moisture 13.00
Ash 40.00

Description
No .of mills in operation 4 3 3 2
Mill loading 69.5 75.4 59.7 76.7
Coal flow per mill 35.5 38.5 29.9 39.2
Air flow per mill 67.4 69.2 64.1 69.6
Air temp. at inlet 273 262 238 226
Mill outlet temp. 60 TO 90
Burner tilt -30to+30
VIII . O2, CO2 (Dry vol.)& EXCESS AIR

Description
3.56 3.56 3.56 3.56
outlet
15.29 15.29 15.29 15.29
outlet
20 20 20 20
outlet

X. HEAT BALANCE
Description
Losses
(As per BS 2885)
Dry gas 4.366 4.170 4.373 4.398
H2O in fuel, surf, & inherent 2.394 2.384 2.387 2.386
H2O from comb. Of H2 5.138 5.116 5.123 5.120
H2O in air 0.108 0.103 0.108 0.109
Radiation 1.500 0.131 0.167 0.190
Unburnt Carbon 1.500 1.500 1.500 1.500
Unaccounted 0.890 0.882 0.891 0.890
Manufacturer’s margin 0.200 0.200 0.200 0.200
Total losses 14.704 14.484 14.748 14.793
Heat credits 0.400 0.394 0.440 0.417
Efficiency 85.70 85.91 85.69 83.63
2.8 Worst coal-sliding pressure operation
I. FLOW
Description
Steam
Reheater outlet 562 452.1 344.1 297.4
Water
Feed water 626.5 500.4 377.7 324.6
SH spray 11.8 23.9 27.5 28.2
RH spray - - -
Air
Flue gas
RAPH inlet 872 712 553 482
RAPH outlet 957 793 630 558
Fuel
Coal
161.0 131.5 101.7 89.1
(HHV= 3000 kcal/kg)
II. TEMPERATURE
Description
Steam
Sat. temp. in Drum 345 327 307 297
LTSH inlet 350 339 326 320
LTSH outlet 406 409 411 412
RH inlet 348 351 354 355
RH outlet 540 540 540 540
Water
Air
Ambient 27 27 27 27
Gas
SH Platen inlet 1131 1083 1039 1019
RH Rear inlet 833 783 730 705
LTSH inlet 626 593 557 541
Description
Pressure
LTSH Outlet 154.4 125.0 96.9 84.9
Drum 158.3 127.8 99.2 87.2
Reheater inlet 37.20 29.80 22.50 19.40
Reheater outlet 35.60 28.50 21.50 18.50
Pressure Drop

Description
Platen SH 6.9 5.5 4.1 3.5
RH Front 7.9 6.2 4.6 3.9
RH Rear 8.3 6.4 4.7 4.0
Final SH 9.9 7.8 5.7 4.9
LTSH 8.6 6.7 5.0 4.3
Economiser 9.7 7.7 5.8 5.0

Description
Primary air
PA Fan inlet -21 -19 -13 -12
PA Fan outlet 915 869 825 819
Mill inlet 681 653 659 660
Mill outlet 294 290 294 308
Secondary air
FD fan inlet -21 -10 -5 -3
FD fan outlet 198 150 127 115
Gas
Furnace -5 -5 -5 -5
RH Inlet -6 -6 -5 -5
LTSH inlet -17 -13 -10 -9
EP inlet -219 -161 -107 -90
ID fan inlet -256 -188 -124 -103
VI . FUEL
Description
Fuel
Proximate Analysis:
Fixed carbon 21
Volatile matter 19
Moisture 15
Ash 45
Ultimate Analysis:
Carbon 30.00
Hydrogen 2.42
Sulphur 0.60
Nitrogen 0.47
Oxygen 6.25
Carbonates 0.21
Phosphorous 0.05
Moisture 15.00
Ash 45.00

Description
Mill loading 87.6 71.6 73.8 64.7
Air flow per mill 73.0 68.0 68.7 65.9

Description
O2in flue gas at Economiser
3.58 3.58 3.58 3.58
outlet
CO2in flue gas at Economiser
15.09 15.09 15.09 15.09
outlet
20 20 20 20
outlet

X. HEAT BALANCE
Description
Losses
(As per BS 2885)
Dry gas 4.260 4.155 4.262 4.384
H2O from comb. Of H2 4.549 4.536 4.536 4.539
H2O in air 0.105 0.102 0.105 0.108
Radiation 0.108 0.131 0.167 0.190
Unburnt Carbon 1.500 1.500 1.500 1.500
Unaccounted 1.063 1.056 1.063 1.063
Total losses 14.918 14.804 14.957 15.110
Heat credits 0.450 0.472 0.480 0.508
Efficiency 85.53 85.67 85.52 85.40
2.9 Best coal-sliding pressure operation
I. FLOW
Description
Steam
Reheater outlet 562 452.1 344.1 297.4
Water
Feed water 626.5 500.4 377.7 324.6
SH spray 13 24.9 28.6 29.4
RH spray - - -
Air
Flue gas
RAPH inlet 845 687 553 464
RAPH outlet 927 765 608 539
Fuel
Coal
118.8 96.6 74.9 65.0
(HHV= 3000 kcal/kg)
II. TEMPERATURE
Description
Steam
Sat. temp. in Drum 345 327 307 297
LTSH inlet 351 339 326 321
LTSH outlet 404 408 409 410
RH inlet 348 351 354 355
RH outlet 540 540 540 540
Water
Air
Ambient 27 27 27 27
Gas
SH Platen inlet 1153 1106 1060 1043
RH Rear inlet 842 791 737 711
LTSH inlet 628 594 558 541
Description
Pressure
LTSH Outlet 154.4 125.0 96.9 84.9
Drum 158.3 127.8 99.2 87.2
Reheater inlet 37.20 29.80 22.50 19.40
Reheater outlet 35.60 28.50 21.50 18.50
Pressure Drop

Description
Platen SH 6.8 5.4 4 3.4
RH Front 7.8 6.1 4.5 3.8
RH Rear 8.1 6.3 4.6 3.9
Final SH 9.7 7.5 5.6 4.7
LTSH 8.3 6.5 4.8 4.1
Economiser 9.4 7.4 5.6 4.7

Description
Primary air
PA Fan inlet -17 -12 -11 -8
PA Fan outlet 837 812 805 787
Mill inlet 655 661 662 666
Mill outlet 317 316 335 321
Secondary air
FD fan inlet -24 -16 -6 -5
FD fan outlet 211 174 131 128
Gas
Furnace -5 -5 -5 -5
RH Inlet -6 -6 -5 -5
LTSH inlet -16 -13 -9 -9
EP inlet -209 -150 -101 -85
ID fan inlet -244 -175 -118 -98
VI . FUEL
Description
Fuel
Proximate Analysis:
Fixed carbon 27
Volatile matter 25
Moisture 10
Ash 38
Ultimate Analysis:
Carbon 40.39
Hydrogen 3.20
Sulphur 0.36
Nitrogen 0.63
Oxygen 7.23
Carbonates 0.10
Phosphorous 0.09
Moisture 10.00
Ash 38.00

Description
Mill loading 54.7 59.3 45.9 59.8
Air flow per mill 62.8 64.2 60.2 64.4

Description
O2in flue gas at Economiser
3.57 3.57 3.57 3.57
outlet
CO2in flue gas at Economiser
15.23 15.23 15.23 15.23
outlet
20 20 20 20
outlet

X. HEAT BALANCE
Description
Losses
(As per BS 2885)
Dry gas 4.515 4.242 4.451 4.169
H2O from comb. Of H2 4.528 4.502 4.508 4.482
H2O in air 0.111 0.105 0.100 0.103
Radiation 0.108 0.131 0.167 0.190
Unburnt Carbon 1.500 1.500 1.500 1.500
Unaccounted 0.762 0.753 0.766 0.757
Total losses 13.296 12.995 13.267 12.957
Heat credits 0.371 0.365 0.407 0.385
Efficiency 87.08 87.37 87.14 87.43
3.0 BOILER EFFICIENCY CALCULATION
LOAD 100% TMCR 80% TMCR 60% TMCR
A. General
Evaporation 627.7 504.3 382.4
Fuel Design (Guarantee) coal
Higher heating value 3400
Moisture in dry air 0.013
Excess air at AH inlet 20 20 25
Gas Temp AH (corr.) 125 125 125
B.Heat losses and Efficiency
Losses
Dry gas loss 4.381 4.45 4.737
Hydrogen in fuel 5.138 5.138 5.138
Moisture in fuel 2.394 2.394 2.394
Moisture in air 0.108 0.11 0.117
Total heat loss due to flue gas 12.021 12.092 12.386
ii) Loss due to unburnt carbon
Furnace bottom ash}
1.500 1.500 1.500
Fly ash}
Total unburnt carbon loss 1.500 1.500 1.500
III) Sensible heat loss in
Furnace bottom ash 0.385 0.385 0.385
Economiser hopper ash 0.028 0.027 0.025
Air heater hopper ash 0.006 0.006 0.006
ESP hopper ash 0.134 0.134 0.134
Total sensible heat loss 0.553 0.552 0.550
iv) Loss due to Radiation 0.108 0.131 0.167
V) Manufacturer’s Margin 0.200 0.200 0.200
VI) Unaccounted loss
Bottom radiation 0131 0.132 0.140
Mill Reject +CO 0.207 0.207 0.207
Total unaccounted loss 0.338 0.339 0.347
Total heat losses {Sum of items (I) to (vi)} 14.72 14.814 15.15
Heat credits
Steam Generator Efficiency 85.28 85.186 84.85
Guaranted Efficiency 85.28 85.18 84.84
4.0 BOILER AUXILIARIES

4.1 APH
NO. DESCRIPTION SPECIFICATION
1. HEATING ELEMENTS
a) Hot end heating elements:
Element type 0.8 mm – DU profile
Element height 850mm
Material Carbon Steel
b) Hot int .heating elements:
Element type 0.8 mm – DU profile
Element height 850 mm
Material Carbon steel
c) Cold end heating elements: 1.2 mm – NF6 profile
Element type
Element height 300 mm
Material Corten steel
2. Rotor post seals HE & CE 6.0 MM carbon steel
ROTOR SEALS
Radial seals- hot end 2.5 mm Corten A

Radial seals- cold end 2.5 mm Corten A
Axial seals 2.5 mm Corten A
By-pass seals 1.6 mm Corten A
Rotor post seals HE & CE 6.0 mm carbon steel
3. ROTOR DRIVE ASSY.
Motor M/s.Crompton Greaves Ltd.
11KW,415V,3PH,50 Hz,
1460 rpm, frame-160L,class:F
Sped reducer M/s. Seisa-Nisho Iwai-Japan,

Type-III Two input,up shaft
Coupling M/s.Pembril 11.5 FCU/
M/s.Fluidomat T12/04
4. AUXILIARY DRIVE ASSY
Air Motor M/s.IEC Dusterioh,IPM400/5.5:1
Coupling M/s.Bibby coupling – 124A
Solenoid valve 230V,I PH,AC 50 Hz – 1”BSP
Pressure switch ¼:” NPT(F) 0-10 kg/cm
Filter & Lubricator 1” BSP
5. ROTOR STOPPAGE ALARM
Go-Switch Topwrek-USA
6 BEARINGS
Guide bearing Sph.roller 23060/CCK/C3/W33
Thermostat 3/8” NPT-BURLING
Support bearing Spherical roller thrust 294/50 E
RTD 1” BSP(M) Duplex-Thermo well
7 OIL CIRCULATION SYSTEM
Motor –Guide & Support bearing M/s.Kirloskar Electric Co.
0.75 KW,3ph,415V,frame 90S
Pump M/s.Tushaco,Model-T3S-25:46
Filter 15 LPM
Cooler M/s.Universal Heat exchangers
Coupling M/s.Love Joy-L-095
Pr.gauge with needle valve M20x1.5:0-10 kg/cm
Flow switch] M/s.Universal flow monitors-
O K-25 LM-6-1000 V – 0.9 A1 WR
Dial thermometer with well ¾” BSP, 0-100C
8 DELUGE & WATER WASHING
Pressure gauge M20x1.5: 0-10 kg/cm
9 CLEANING DEVICE ASSY
Motor M/s.Crompton Greaves Ltd.

0.18 KW,3 ph,Fr,71,1500 rpm
Reducer M/s.Radicon – AOD 237/2RL
Coupling M/s.Love joy, L-075 & L-110
Limit switch M/s.Cuttler hammer,240V
Steam consumption 2100 kg/hr/device,14 kg/sq.cm#
150 C Super heat
10 FIRE SENSING DEVICE Thermocouple – 6 point T/C at Gas

Outlet & air outlet
M/s.PIE Chennai
11. SERVICE WATER CONSUMPTION
Water washing – hot end 114 cum/hr/pipe
Water washing-cold end 114 cum/hr/pipe
Deluge assy – hot end 114 cum/hr/pipe
Deluge assy – cold end 114 cum/hr/pipe
12 STEAM COIL AIR PREHEATER PRIMARY SECONDARY
Number of SCAPH Two/Boiler Two/Boiler
Size of SCAPH 2400x2200x250 2900x2500x350
Installed position Horizontal Horizontal
Design pressure 20 kg/sq.m 20 kg/sq.m.
Design temperature 210C 210C
Hydraulic test pressure 30 kg/cm 30 kg/cm
Weight of one SCAPH 2233 KGS 2600 kGS
Supplier M/s.PatelAirtemp M/s.Doctor Pvt.Lt
13. SET POINTS
Oil flow switch-Guide bearing assy 7 LPM
Oil flow switch-Support bearing assy 7 LPM
Relief valve set pressure-lub oil unit] 5 kg/cm]
Pressure switch:
Before solenoid valve 5 kg/cm(g)
After solenoid valve 3 kg/cm(g)
Thermostat-Guide & Support bearing assy 40C
RTD alarm-Guide & support bearing assy 70C
Fire Sensing device-Set Temperature 450C
14 AIR RECIVER
MAKE CAPACITY M/s.Patel Air Temp.(P) Ltd.
10 cubic meter
15 SEAL SETTING VALUES(REF.Chart)
RADIAL SEALS-Hot end inboard© 00.0 MM
Hot end outboard(D) 00.0 MM
Cold end inboard(A) 00.0 MM
Cold end out board(B) 15.10 MM
AXIAL SEALS:
Hot end (G) 7.80 MM

Cold end(H) 4.50 MM
BY PASS SEALS
Hot end (M) 4.20 MM

Cold end (N) 1.10 MM
4.2 APH LUB OIL SUSTEM

SL No. DESCRIPTION
PUMP
1 Make Tushako pumps Pvt Ltd
2 Type T3S 25/46
3 Flow 10/ 5 LPM
4 Pressure 5 Kg / CM2
5 Speed 910 / 1400 RPM
6 Power 0.55 /0.75 KW
MOTOR
1 Make Cromption Greaves Ltd.
2 Power 0.75 KW
3 Speed 1405 RPM
4 Voltage 415 V
4 Current 1.8 AMP
5 Frequency 50 Hz
6 Efficiency 78 %
7 Insulation class F
8 Duty S1
9 IP 55
10 Connection Y
11 Bearing 6205 ZZ
4.3 ID FAN
Application ID FAN
Project FG UNCHAHAR TPP 1x210 MW
Customer no. 0362
Power absorbed at the motor coupling at the rated output ( P 1448 KW
max)
Recommended motor rating 1650 kw
Fan speed 565 RPM
Motor speed 580 RPM
Torque at P max rendered to the motor speed 2500 Kgm
Density of the medium handled 0.788 Kg/Cu.m.
Gd sq referred to the fan shaft 86000 Kg. Sq.m.
4.4 ID FAN VFD MOTOR

SL DESCRIPTION
No.
1 Quantity 2 NOS
1a Place of manufacture BHEL/BHOPAL
2. Frame size 1DQ4135
3. No of channels=2, 30deg elec displaced YES
4. Rated voltage (V) rms per channel=1200V YES
5. Service factor= 1outdoor duty,100 RH,@50deg C Ambient YES
6. Speed range 20% to100% of dual channel range YES
7. Confirmation that motor is suitable for operation on either single or dual YES
channel on load continuously
8. Insulation class of motor and exciter should be class F YES
9. Dual channel nominal rating(CONTINUOUS) 1625 KW/555 RPM/46.25 YES
Hz/2x1200 V/0.9 PF LEAD
10. Single channel nominal rating (CONTINUOUS) 766KW / 420RPM / YES
35.00Hz / 1x1070v / 0.9P.F LEAD
11. Confirm that temp rise is limited to class b (82) deg c over design inlet YES
water temperature of 38deg C. Under conditions of point 9 above for all
parts of motor plus exciter by resistance method.
12. Confirm that temp rise is limited to class f (102) deg C over design inlet YES
water temperature of 38 deg C. Under conditions of point 10 above for
all parts of motor exciter by resistance method
13. Confirm that brushless exciter is suitable for being fed from 415v,3 YES
Phase.,50 HZ phase controlled thyristor bridge.
14. Confirm horizontal foot mounted motor with top mounted air to water YES
heat exchanger
14a. Commutating reactance of motor winding 6 pulse 0.11 P.U
12 pulse 0.07 P.U
15a. The motor actual operating condition on load will be as per the flux v/s YES
speed profile as shown above for both single and dual channel operation
b. Max run-up time permissible in 12 pulse(dual channel) mode to 710 rpm 10 MIN
with load coupled
c. Max run-up time permissible in 6 pulse(single channel) mode to 550 rpm 10 MIN.
with load coupled
16. Confirm motoris suitable for unit directional rotation. Direction is YES
clockwise as seen from drive end
17.
a. Motor + brushless exciter IPW 55 protection YES
b. Motor + exciter suitable for tropical, humid, power station environment YES
(outdoor)
c. Stator windings are star connected & isolated with 30 deg electrical YES
displacement
d. Confirm noise level comply with IS:12065 YES
e. Confirm vibration levels will comply with IS:12075 YES
f. Confirm mechanical design is suitable for LCI operation harmonic YES
torques.
g Acceleration 2 % base rpm/sec YES
Deceleration 2 % base rpm/sec
Emergency deceleration 5% base rpm/sec.(base rpm) 555
18. Normal insulation value to earth of motor 5 mohms at 40 deg C YES
Normal insulation value between windings of motor 5 mohms at 40 deg c
19. Motor cooling
a. Confirm provision for air to water heat exchanger with header cooler YES,
tubes of box pipe flange connection & cooler tubes of 70/30 brass or
90/10 Cu-Ni stainless steel 304.
Confirm that no motorized blowers internal or external for cooling YES
20. MOTOR LUBRICATION
a. Type of oil and qty for 2 BEARINGS
b. Interval of changing oil 4000 Hrs
c. Life of bearings taking 555 rpm as continuous 80,000 HRS
Operating speed and 1625 KW as continuous load
d. Vibration pads on each bearing - confirm one no. YES
On each bearing
e. Confirm all bearings are insulated normal insulation value YES, 1K-OHM
20. Terminal boxes
Confirm separate IP 55 weather proof boxes for the following
a. For each channel (phase separated)with one non-magnetic gland plate YES
4mm thick aluminum. Each phase will have 2 runs of single core 3.3 KV
grade aluminum cable. Cable gland plate will be drilled at site.
CONFIRM DISTANCE BETWEEN TERMINAL BOX GLAND PLATE YES
AND TERMINALS SHALL BE AT LEAST 600 mm
CONFIRM MINIMUM CLEARANCE OF 70 mm BETWEEN YES
LUGS/BARELIVE PARTS/EARTH IS PROVIDED
b. For exciter YES
c. For RTD's of WDGs, bearings and exciter YES
d. For space heater YES
e. Cooler DTT and bearing DTT NA
22. Accessories for motor
a. Space heater 240v, 1 phase, 50 Hzrating 3X 950 W
b. 12 Nos PT 100 simplex for stator windings of main motor and 3 Nos PT YES
100 simplex for exciter stator windings
c. 1 no dial type thermometer for local indication for each bearing with site YES
adjustable alarm and trip levels with one potential free normally open
contact each for alarm and trip. The DTT shall not need any external
power supply.
d. 2 nos. Dial type thermometer with adjustable alarm and for air ckt trip YES
contact in water inlet and outlet circuit
e. Cable lugs and glands both for power and control cables details during YES
design stage
f. 1 no PT 100 duplex(3 wire type) for each bearings YES
g. Common base frame for motor and exciter with 2 nos soleplates YES
h. Foundation bolts with anchor plate / sleeves, nuts, washers, etc YES
i. 2 NOS EARTHING PADS FOR CONNECTING 65 X 10 mm M.S. FLAT YES
IN ACCORDANCE WITH IS 3043
j. Motor fixing bolts, jacking bolts, packers & shims and special tools & YES
tackles required during erection & maintenance
k. Stainless steel etched nameplate YES
l. Eye bolts for lifting of rotor NA
m. Eye bolts for lifting of motor suitable provision
n. Eye bolts for lifting of top mounted heat exchanger suitable provision
o. Dowell pins – 2 nos YES
p. Two drain holes with plugs on either end of motor YES
q. Water leakage detector with contacts YES
r. Accessories for heat exchanger YES
R1. Header box pipe flange connections YES
R2 Drain cocks YES
R3 Air release valve YES
R4 2 nos. Cooling water flow switch with contacts 1 NO
R5 Inlet valves NA
25 Confirm that no special tools and tackles are required for erection & YES
maintenance of the motor + exciter
Motor parameters (final) (by design)
A Rated impedance per 6 pulse system ZN 1.53 OHM
B Armature leakage reactance XL1 0.06 P.u.
C Direct axis armature reactance XAD 0.77 P.u.
D Quad axis armature reactance XAQ 0.70 P.u.
E Field reactance XF 0.85 P.u.
F Field resistance @ 25 deg C RF 0.46 OHMS
RF 0.002 P.u.
G Field resistance @ 120 deg C RF 0.64 OHMS
RF 0.0028 P.u.
H Direct axis syn reactance(Xd) XD 0.83 P.u.
I Direct axis transient reactance (Xd') XPD 0.103 P.u.
J Direct axis sub transient reactance (Xd") XPPD 0.071 P.u.
K Quadrature axis syn reactance(Xq) XQ 0.76 P.u.
L Quadrature axis transient reactance (Xq') XPQ NA P.u.
M Quadrature axis sub transient reactance(Xq") XPPQ 0.076 P.u.
N Damper ckt quadrature axis reactance XKQ 0.038 P.u.
N1 Damper ckt direct axis resistance XKD P.u.
N2 Damper ckt direct axis reactance RKD 0.014 P.u.
O Damper ckt quadrature axis resistance RKQ P.u.
P Negative sequence reactance X2 0.074 P.u.
Q DIRECT AXIS SHORT CKT TIME CONSTANT(T d') TPD 0.2 SECS
R Direct axis sub-transient short ckt time constant (Td") TPPD 0.014 SECS
S Quadrature axis sub-transient short ckt time constant(Tq") TPPQ 0.018 SECS
T Armature winding resistance per phase @ 25 deg C. RA 0.014 OHMS
RA 0.0010 P.u.
U Armature winding resistance per phase @ 120 deg C RA 0.0195 OHMS
RA 0.0014 P.u
V Zero sequence reactance XO 0.036 P.u
W Direct axis transient open ckt time constant (Tdo') TPDO 1.3 SECS
X Direct axis sub transient open ckt time constant(Tdo") TPPDO 0.022 SECS
Y Quadratime axis sub transient open ckt time constant(Tqo") TPPQO 0.15 SECS
Z Armature short ckt time constant. TA 0.018 SECS
AA Air gap ampere turn/pole AGAT 4200 AT
BB No load ampere turn/pole NLAT 4700 AT
CC Saturated ampere turn/pole SIAT 6700 AT
DD Full load ampere turn FLAT 9700 AT
EE Pull out torque(12 pulse) POT NA P.u
FF Pull out torque (6 pulse) POT NA P.u
GG Friction & windage loss @ 710 rpm F&W1 10 KW
HH Open ckt core loss (12 pulse) @ 555 rpm v(l-l)1200 SINE WAVE OCCL1 16 KW
volts LCI WAVE OCCL2 16 KW
II Open ckt core loss (6 pulse) @ 420 rpm v(l-l)1070 SINE WAVE OCCL1 15.4 KW
volts LCI WAVE OCCL2 15.4 KW
JJ Short ckt copper loss(12 pulse) SINE WAVE SCCL1 26 KW
At rated load LCI WAVE SCCL2 33 KW
KK Short ckt copper loss(6 pulse) SINE WAVE OCCL1 17.8 KW
At rated load LCI WAVE OCCL21 21 KW
LL Stator copper loss(12 pulse) at rated load SINE WAVE I2RS1 24 KW
LCI WAVE I2RS2 12 KW
MM Stator copper loss(6 pulse) at rated load SINE WAVE I2RS1 14 KW
LCI WAVE I2RR2 20 KW
NN Rotor copper loss(12 pulse)at rated load SINE WAVE I2RS1 20 KW
LCI WAVE I2RR2 17.5 KW
OO Rotor copper loss (6 pulse)at rated load SINE WAVE I2RS1 17.5 KW
LCI WAVE I2RR2 17.5 KW
PP Exciter losses (12 pulse) at rated load SINE WAVE EXC1 4 KW
LCI WAVE EXC2 4 KW
QQ Exciter losses (6 pulse) at rated load SINE WAVE EXC1 4 KW
LCI WAVE EXC2 4 KW
RR Total harmonic losses(12 pulse) at rated load SINE WAVE HARM1 - KW
LCI WAVE HARM2 7 KW
SS Total harmonic losses(6 pulse) at rated load SINE WAVE HARM1 - KW
LCI WAVE HARM2 3.8 KW
TT Total losses in the motor and exciter(12 pulse) SINE WAVE 76 KW
LCI WAVE 83 KW
UU Total losses in the motor and exciter (6 pulse) SINE WAVE 56.5 KW
LCI WAVE 60.3 KW
ID FAN MOTOR NAME PLATE

SL No. DESCRIPTION 12 PULSE 6 PULSE
1 KW 1625 766
2 RPM `555 420
3 Voltage 2 x 1200 1070
4 PF 0.9 0.9
5 Current Amps ( Lines ) 2x455 490
6 Exciter voltage ( 3 phase L- L) 280 280
7 Exciter stator line current RMS 65 62
ID FAN MOTOR EXCITER DATA

SL No. DESCRIPTION
1 Type Brushless
2 No. of poles 12
3 Stator rotor turns ratio 3
4 Exciter stator supply:--
Phase 3
Frequency 50
Volts 180 ( L-L RMS )
Amps 65 ( Line)
5 Exciter rotor:--
Poles 12
RPM 555
KW 19
Volts 101 DC
Amps 179 DC
6 Stator connection Star
7 Rotor connection Star
4.5 ID FAN LUB OIL SUSTEM

SL No. DESCRIPTION
PUMP
1 Make Tushako pumps Pvt Ltd
2 Type T3ST32/46
3 Flow 60 LPM
5 Speed 2830 RPM
6 Power 2.2 KW
MOTOR
1 Make Primo , Kirloskar
2 Power 2.2 KW
3 Speed 2830 RPM
4 Voltage 415 V
4 Current 4.5 AMP
5 Frequency 50 Hz
6 Efficiency 81 %
8 Duty S1
9 IP 55
10 Connection Y
4.6 FD FAN
SL No. DESCRIPTION
1 PROJECT NTPC-UNCHAHAR-5
2 APPLICATION Forced Draft Fan
3 FAN TYPE AP1-18/11
4 NO.OFF/BOILER TWO
FAN DESIGN RATING
5 CAPACITY (m /s) 99
6 Total head developed(mmwc) 487
7 Temp. of medium(deg.C) 50
8 Density (kg/m) 1.051
9 Speed (rpm) 1480
FAN RESERVE
10 Flow (%) 67.8
11 Pressure(%) 81.0
FAN DRIVE COUPLING
12 Type Spacer Type
DRIVE MOTOR
13 Rating(kW) 625
14 Speed (rpm) 1480
15 Volts(volts) 6600
LUBRICATION EQUIPMENT:
16 Fan 80 LPM FOLS(ISO VG 68)
17 Motor Grease Lubricated(Servogem3)
18 TYPE OF FAN REGULATION Blade Pitch Control
BEARINGS
19 Fixed bearing 7230BUA & NU230 C3
20 Free bearing NU 230 C3
21 Power absorbed at the motor coupling at rated oput(p 549 KW
max)
22 Recommended motor rating 625 KW
23 Fan speed 1480 RPM
24 Motor speed 1480 RPM
25 Torque at ‘p’ max.referred to the motor speed 362 KGM
26 Density of the medium handled 1.05 Kg/cubic meter
27 Gd2 referred to fan shaft 492 Kg sq meter.
4.7 FD FAN MOTOR

SL No. DESCRIPTION
(i) Manufacturer BHEL BHOPAL
(ii) Equipment driven by motor F.D. FAN
(iii) Motor type SCIM
(iv) Country of origin INDIA
(v) Quantity 2 Nos.
2. DESIGN AND PERFORMANCE DATA
(i) Frame Size 1LA7 630-4
(ii) Type of duty CONTINUOUS
(iii) Type of enclosure and TETV/IC 511
method of cooling/ Degree of Protection IP:55 AS PER CL./ IEC:34-5
(iv) Applicable standard to which motor IS:325
generally conforms
(v) Type of mounting HORIZONTAL
(vi) Direction of rotation viewed from CW
driving end.
(vii) Standard continuous rating 670
at 40 deg.C ambient temperature (KW)
(viii) De-rated rating for specifed normal condition i.e., 625
ambient temperature of 50 Deg.C. (KW)
(x) Rated voltage (Volts)/ 6600
(x) Permissible variation of
(a) Voltage (%) ±6.0
(b) Frequency (%) +3 to • 5
(c) Combined voltage and frequency 10 % (abs)
(xi) Minimum permissible starting voltage(%) 85
(xii) Rated speed at rated voltage 1486
and frequency (rpm)
(xiii) At rated voltage and frequency
(a) Full load current (Amp) 68
(b) No load current (Amp) 22
(xiv) Power Factor at
(a) 100% load 0.85
(b) 75% load 0.83
(c) 50% load 0.75
(d) No load 0.09
(e) Starting 0.208
(xv) Effciency(%) at rated voltage and frequency at
(a) 100% load 95.0
(b) 75% load 94.8
(c) 50% load 94.0
(xvi) Starting current (%) at
(a) 100% Voltage 600
(b) Minimum starting Voltage (85 %) 430
(xvii) Starting time with minimum permissible voltage.(85 %)
(a) Without driven equipment coupled. 2 Secs
(b) With driven equipment coupled 9 Secs.
(xviii) Safe stall time with 110% rated voltage
(a) From hot condition 17. 0 Secs
(b) From cold condition 21. 0 Secs.
(xix) Torques at (n % / kg-m)
(a) Starting (at minimum permissible voltage 85%) 70 / 287
(b) Pull up at 100% Voltage 93 / 381
(c) Pull out at 100 % Voltage 250 / 1025
(d) Rated load ( Kgm) at 100 % Voltage 410 Kg-m
(e) Minimum Accelerating Torque 32 / 131
(xx) Stator winding resistance per phase (ohms) re. Tof 0 0.417
dCeg.
(xxi) Flywheel Moment of motor (Kg-m) (GD2) 96. 0
(xxii) No. of Permissible Starts from Hot Condition 2
(xxiii) Locked Rotor KVA Input(at Rated Voltage) 4664
(xxiv) Locked Rotor kVA/kW 7.46
(xxv) Vibration at No Load
(a) Velocity(mm/s) 1.8 rms
(b) Displacement(Microns) 32(p-p)
(xxvi) Noise Level at No Load(at 1 m) 90 dB(A) (IS:12065)
3. CONSTRUCTIONAL FEATURES
(i) Stator winding Insulation
(a) Class & type F/ EPOXY MICA RESIN RICH
SYSTEM
(b) Tropacalised (Yes/No) YES
(c) Temperature rise over 70
Cold Air Temp. of 50°C (°C)
(d) Method of temperature measurement BY RESISTANCE
(e) Stator winding connection STAR
(f) Number of terminals brought out 6
(ii) Type of terminal box for
(a) Stator leads PHASE SEPARATED TYPE.
(b) Space heater CAST
(c) Temperature detectors CAST
(d) Instrument switches etc.
(iii) For main terminal box
(a) Location(from DE) RHS
(b) Entry of cables BOTTOM OF TB
(c) Recommended cable size 1 x 3C / 240 mm2, AL, XLPE,
RUNS/CORES/X-SECTION(mm2) /MATERIAL) Un armoured .
(d) Fault level (MVA) & Duration (Sec) 500 0.25
(iv) For Bearing
(a) Type ANTI FRICTION BALL & ROLLER
(b) Manufacturer NTPC APPVD. SUPPLIER
(c) Recommended lubricant GREASE, IOC SERVOGEM -3 OR EQV
(d) Oil Quantity NOT APPLICABLE.
(e) Max. Cold Oil Temp. to Bearing. NOT APPLICABLE.
(f ) Guaranteed Life in Hrs. 50000 Hrs.
(g) Lubrication Type PRESSURE RELIEF
(h) Whether Dial Type Thermometer Provided Yes.
(i Oil Pressure Gauge/ Switch No
(v) Type of cooler (CACA/CACW) / No. NOT APPLICABLE
(vi) Cooling water requirement for NOT APPLICABLE
(vii) Weight of
(a) Motor Stator (Kg) 3300
(b) Motor rotor (Kg) 900
(c) Cooler (Kg)
(d) Total weight (Kg) 4850
(ix) Max. Permissible Temp. of Rotor(°C) 450
(x) Temp. Rise of Rotor during I Start 46 °C
(xi) Temp. Rise of Rotor during II Start 94 °C
(xii) Surge Withstand Voltage(Stator Winding.) As per IEC:34-15
(a) 0.3/ 3 Microsecond Surge(kVp) 20.41
(b) 1.2/ 50 Microsecond Surge(kVp) 31.4
4.8 FD FAN LUB OIL SUSTEM

SL DESCRIPTION
No.
PUMP
1 Make Tyshako pumps Pvt Ltd
2 Type T3ST32/54
3 Flow 80 LPM
5 Speed 2900 RPM
6 Power 3.7 KW
MOTOR
1 Make Bharat Bijlee Ltd.
2 Power 3.7 KW
3 Speed 2900 RPM
4 Voltage 415 V
4 Current 7.05 AMP
5 Frequency 50 Hz
6 Efficiency 85 %
8 Duty S1
9 IP 55
10 Bearing DE 6206 ZZ C3
Bearing NDE 6205 ZZ C3
4.9 PA FAN
SL No. DESCRIPTION
1. CUSTOMER NUMBER 0362
2. PROJECT NTPC-UNCHAHAR-5
3. APPLICATION PRIMARY AIR FAN
4. FAN TYPE AP 2-17/12
5. NO.OFF/BOILER TWO
6. MEDIUM Atmospheric air
7. LOCATION OUTDOOR
8. FAN DESIGN RATING
CAPACITY (m /s) 90.9
Total head developed(mmwc) 1350
Temp. of medium(deg.C) 50
Density (kg/m) 1.050
Speed (rpm) 1480
9. FAN RESERVE
Flow (%) 95.5
Pressure(%) 51.5
10. FAN DRIVE COUPLING
Type Spacer Type(Regiflex)
11. DRIVE MOTOR (VFD)
Rating(kW) 1625
Speed (rpm) 1480
Volts(volts) 6600
12. LUBRICATION EQUIPMENT
Fan 60 LPM FLOS(OIL-ISO VG68)
13. TYPE OF FAN REGULATION Blade pitch control
14. BEARINGS
Drive End Bearing NU 236 C3 + 70 40 BUA
Non Drive End Bearing NU 236 C3
15. Power absorbed at the motor coupling at rated 1443 kw
output(p max)
16. Recommended motor Rating 1600 KW
17. Fan speed 1480 RPM
18. Motor speed 1480 RPM
19. Torque at ‘p’ max. Referred to the motor speed 950 Kgm
20. Density of the medium handled 1.05 Kg/cubic meter
21. Gd2 referred to fam shaft 1640 Kg sq meter
4.10 PA FAN MOTOR

1. GENERAL
(i Manufacturer BHEL BHOPAL
(ii) Equipment driven by motor P.A. FAN
(v) Quantity 2 Nos.
(i Frame Size 1LA7802-4
(i) Type of duty CONTINUOUS
(iii) Type of enclosure and method of cooling/ TETV/IC 511
Degree of Protection IEC:34-5 IP:55 AS PER CL. 10 OF
generally conforms
(vi) Direction of rotation viewed from CW
driving end.
(vii) Standard continuous rating 1740
at 40 Deg.C ambient temperature (KW)
(viii) De-rated rating for specifed normal condition 1625
i.e., ambient temperature of 50 Deg.C. (KW)
(x) Rated voltage (Volts)/ 6600 / 50
Rated Frequency (Hz)
(xii) Rated speed at rated voltage and frequency 1487
(rpm)
(a) Full load current (Amp) 163. 5
(b) No load current (Amp) 34. 5
(a) 100% load 0.90
(b) 75% load 0.88
(c) 50% load 0.84
(d) No load 0.062
(e) Starting 0.146
(a) 100% load 96. 5
(b) 75% load 96. 4
(c) 50% load 95. 5
(a) Without driven equipment coupled. 2. 2 Secs
(b) With driven equipment coupled 16. 5 Secs.
(a) Starting (at minimum permissible voltage 80%) 43 / 458
(d) Rated load (Kg-m) at 100 % Voltage 1065 Kg-m
(xx) Stator winding resistance per phase (ohms) re. t 0.1072
of 20 DCeg.
(xxii) No. of Permissible Starts from 2
Hot Condition
(xxiv) Locked Rotor KVA / kW 6. 33
(a) Velocity(mm/s) 1.8
(xxvi) Noise Level at No Load(at 1 m) (IS:12065) 90 dB(A)
(a) Class & type F/ EPOXY MICA RESIN
POOR
SYSTEM
(b) Tropicalised (Yes/No) YES
(c) Temperature rise over 50°C (°C) 70 Cold Air Temp. of
(f) Number of terminals brought out
(a) Stator leads TYPE. PHASE SEPARATED
(c) Recommended cable size XLPE, 1 x 3C / 240 mm2, AL,
(RUNS/CORES/X-SECTION(mm2)
/MATERIAL) Un-armoured.
(d) Fault level (MVA) & 500& 0.25
(iv) Duration (Sec) For Bearing
(a) Type BALL & ROLLER ANTI FRICTIO
(c) Recommended lubricant GREASE, IOC SERVOGEM -3OR EQV
(e) Max. Cold Oil Temp. to Brg. NOT APPLICABLE.
(f Guaranteed Life in Hrs. 50000 Hrs.
(vi) Cooling water requirement for NOT APPLICABLE
CACW motors
(a) Quantity required
(vii) Weight of
(c) Cooler (Kg)
(x) Temp. Rise of Rotor during I Start 55°C
(xii) Surge Withstand Voltage(Stator Winging.) As per IEC:34-15
4.11 PA FAN LUB OIL SYSTEM

SL No. DESCRIPTION
PUMP
2 Type T3ST32/54
3 Flow 80 LPM
5 Speed 2900 RPM
6 Power 3.7 KW
MOTOR
1 Make Bharat Bijlee Ltd.
2 Power 3.7 KW
3 Speed 2900 RPM
4 Voltage 415 V
4 Current 7.05 AMP
5 Frequency 50 Hz
6 Efficiency 85 %
8 Duty S1
9 IP 55
Bearing NDE 6205 ZZ C3
4.12 SEAL AIR FAN

1. CUSTOMER NUMBER 0362
2. PROJECT NTPC-UNCHAHAR-5
3. APPLICATION Seal Air Fan
4. FAN TYPE NDV 11.8
5. NO.OFF/BOILER TWO
6. MEDIUM Atmospheric air
7. LOCATION OUTDOOR
8. FAN DESIGN RATING
CAPACITY (m /s) 4.7
Total head developed(mmwc) 508.0
Temp. of medium(deg.C) 50
Density (kg/m) 1.130
Speed (rpm) 1480
9. FAN DRIVE COUPLING
Type Pin Type Flexible
10. DRIVE MOTOR (VFD)
Rating (kW) 45
. Speed (rpm) 1480
Volts 415
11. LUBRICATION EQUIPMENT
Fan Sump Oil(ISO VG 32)
12. TYPE OF FAN REGULATION Inlet Damper (Manual)
13. BEARINGS
Fixed bearing 222 16 C3
Free bearing 22 16 C3
14. Power absorbed at the motor coupling at 32 KW
rated out (‘p’ max)
15. Recommended motor rating 45 KW
16. Fan speed 1480 RPM
17. Motor speed 1480 RPM
18. Torque at ‘p’ max.referred to the motor 21 Kgm
speed
19. Density of the medium handled 1.13/cubic meter
20. Gd referred to fan shaft 100 kg sq.meter
4.13 SCANNER AIR FAN

1. Type Radial blade,single suction C.F.
2. Make & Model No. DOCTAIRE MAKE,UHPR-280-SWSI,Duty:Continuous
3. Mounting On structural steel floor
4. Medium to be handled Dust laden air
5. Max.dust concentration Mg/Cum 300
6. Ambient condition mm/Hg 7 60 & 50C Density:1.0334Kg/M
7. Operating condition Normal
7.1 Capacity Cum/hr 5000
7.2 Pressure developed mm wc 200
7.3 Air temperature C 50
7.4 Suction pressure mm wc. 0 to 200
7.5 Power consumption KW 4.18 BKW at operating
7.6 Fan speed RPM 1440 Rpm
7.7 Direction of rotation Clock wise seen from drive end
7.8 Fan movement of inertia(GD) Kg.M 6.5
7.9 Fan starting torque Kgm 0.28
7.10 Fan full load torque Kgm 2.79
7.11 Efficiency of fan % 65
7.12 Motor rating 5.5 KW,415 Volts,3PH,50 C/s5.5 KW 220 V DC
7.13 Make-Frame size CGL,AC MOTOR ND 132S, DC MOTOR AFS 225M
7.14 Motor data sheet No. -
7.15 Fan starting time 3.6 sec
7.16 First critical speed rpm 2180 150% of normal speed
7.17 Vibration level at casing 60 microns under installed condition at site
7.18 Noise level dB 90 at 1 Mtr.Distance
8.0 Constructional details Material Size
8.1 Spiral casing side wall MS IS:1079 3.0 MM Thk
8.2 Spiral casing peripheral wall MS IS:1079 3.0 MM Thk
8.3 Impeller blade MS IS1079 2.5 MM Thk
8.4 Impeller back plate MS IS 1079 3.0 MM Thk
8.5 Impeller cover plate MS IS 1079 2.5mm Thk
8.6 Impeller Hub EN-8,Fabricated
8.7 Shaft N.A.
8.8 Bearing make & type No. NA
8.9 Seal type N.A.
8.10 Vibration pads provided Yes 6 No. off/assly.
8.11 Balancing Static & Dynamically balanced to ISO:1940 Gr. 6.3
8.12 Base frame provided No.
8.13 Weight per assly.(AC/DC) Kg. 285/685 Kgs Apprx.
8.14 Suppliers Drg.No. F-6314
9.0 Lubricant to be used -
9.1 Frequency of Lub.& Qty. -
10. O&M manual reference -
11. FAN INLET TRANSITION PIECE TO ODX T457 X 4.8 MM
MATCH THE PIPE
12. FAN OUTLET TRANSITION PIECE TO ODX T:457 X 4.8 MM
MATCH THE PIPE
4.14 PENT HOUSE VENTILATION FANS

1. Fan application PENT HOUSE VENTILATION FANS
2. Paf fan serial no. F-14093 TO F – 14096
3. Fan model PB
4. Size 34
5. Wheel dia 13-1/8”
6. Arrangement #4
7. Capacity 3600 CMH
8. Static pressure 75 MMWC @ 1.051KG/CU.MTR/ 85.63 MMWC @1.2
KG/CU.MTR.
9 Motor detail 3 HP/2 POLE
5.0 FUEL FIRING SYSTEM
COAL FIRING
5.1 MILL
SL No. DESCRIPTION
1 Type of mill Bowl Mill
2 Size of mill XRP 883
3 No of mills provided per boiler 6
4 Mill speed 600 RPM
5 Rated PF fineness 70 % through 200 mesh
99% through 50 mesh
5.2 MILL MOTOR

SL No. DESCRIPTION
(ii) Equipment driven by motor MILL
(v) Quantity 6 Nos.
(i Frame Size 1LA7716-3
(iii) Type of enclosure and method of cooling/ TETV/IC 511
Degree of Protection IP:55 AS PER CL. 10 OF IEC:34-5
generally conforms
(vi) Direction of rotation viewed from driving end. CW
(vii) Standard continuous rating at 40 Deg.C 455
ambient temperature (KW)
(viii) De-rated rating for specifed normal condition 425
i.e., ambient temperature of 50 Deg.C. (KW)
(x) Rated voltage (Volts)/Rated Frequency (Hz) 6600 / 50
(a) Voltage () ±6.0
(xii) Rated speed at rated voltage and frequency 590
(rpm)
(a) Full load current (Amp) 54. 5
(b) No load current (Amp) 27. 5
(a) 100% load 0.73
(b) 75% load 0.66
(c) 50% load 0.55
(d) No load 0.03
(e) Starting 0.399
(a) 100% load 93. 5
(b) 75% load 93. 5
(c) 50% load 92. 5
(xvii) Starting time with minimum permissible
voltage.(85 %)
(a) Without driven equipment coupled. 0.6 Secs
(b) With driven equipment coupled 2.8 Secs.
(xviii) Safe stall time with 110% rated voltage (xviii)
(a) Starting (at minimum permissible voltage 85%) 180 /1264
(d) Rated load (Kg-m) at100 % Voltage 702 Kg-m
(xx) Stator winding resistance per phase(ohms) ref. 1.222
to 20 Deg.C.
(xxiv) Locked Rotor KVA / kW 7. 3
(a) Velocity(mm/s) 1.8
(a) Class & type F/ EPOXY MICA SYSTEM RESIN RICH
(c) Temperature rise over Cold Air Temp. of 50°C 70
(°C)
(f Number of terminals brought out 6
(a) Stator leads. PHASE SEPARATED TYPE
(c) Recommended cable size XLPE, 1 x 3C / 240 mm2, AL, Un-armoured.
(RUNS/CORES/X-SECTION(mm2)/MATERIAL)
(d) Fault level (MVA) & Duration (Sec) 500& 0.25
(iv) For Bearing
(a) Type ANTI FRICTION BALL & ROLLER
(b) Manufacturer / SUPPLIER NTPC APPVD.
(c) Recommended lubricant GREASE, IOC SERVOGEM -3 OR EQV
(e) Max. Cold Oil Temp. to Brg. NOT APPLICABLE.
(f Guaranteed Life in Hrs. 50000 Hrs.
(vi) Cooling water requirement for CACW motors NOT APPLICABLE
(vii) Weight of
(c) Cooler (Kg)
(xii) Surge Withstand Voltage(Stator Winging.) As per IEC:34-15
4.00 LIST OF ACCESSORIES
4.01 RTDs for winding(Type/No's/Leads/ PT100 SIMPLEX / 12 / 3
location/make/Resistance. at 0 Deg.C) Between Coil Sides in slots /
4.02 RTDs for bearing(Type/No's/Leads) PT100 DUPLEX/ 2 / 3
location/make/Resistance at 0 Deg.C) In Bearing Housing /
4.04 Space Heaters YES
4.04.01 Nos. 4
4.04.02 Power(Watts) 800 (Total)
4.04.03 Supply Voltage 1 PH, 240 V (AC)
4.05 Stator Terminal Box
4.05.01 Type PHASE SEPARATED
4.05.02 Fault Level (MVA) 500
4.05.03 Fault Level duration (secs) 0.25
4.06 Neutral TB TYPE PHASE SEPRATED
4.07 Current Transformers NOT APPLICABLE
4.08 Dial Type Thermometer(Type/make/ Mercury in Steel/ NTPC Approved/
Accuracy/ Connection Type & size ±1% Full Scale/ BSP 1/2"
4.08.01 For Bearings (Nos.) 2
4.08.02 For Air Temp (Nos.)
a. Hot Air NO
b. Cold Air NO
4.08.03 Contact Rating 5 A AT 240 V AC, 0.5 A at 220 V DC
4.08.04 Range 0-120°C.
4.08.05 Supply Voltage 240 V AC, 100 mA
5.3 MILL LUB OIL SUSTEM
SL DESCRIPTION
No.
PUMP
2 Type T3ST45/54
3 Flow 70 LPM
4 Pressure 5.2 Kg / CM2
5 Speed 960 RPM
6 Power 3.7 KW
MOTOR
1 Make ABB
2 Power 3.7 KW
3 Speed 960 RPM
4 Voltage 415 V
4 Current 8.3 AMP
5 Frequency 50 Hz
6 Efficiency 83 %
8 Duty S1
9 IP 55
11 Bearing NDE 6307 ZZ C3
5.4 MILL REJECTS STORAGE BUNKER

SL
DESCRIPTION Data / Particulars
No.
1. Quantity 1 No
2. Material Handled COAL MILL REJECTS
3. Capacity Tonnes 48 Ton
4. No of outlet One
5. G.A Drawing reference no MB/C-499/34917 D, Rev 0
6.0 MATERIAL OF CONSTRUCTION &
THICKNESS
6.1 Bunker Plates M.S, 12mm
6.2 Liner 3 mm SS-304 for complete Bunker
6.3 Discharge Gate Twin sector gate lever optd
6.4 Size of Bunker Discharge 400 mm(min)
6.5 Type of covering on Bunker Top Chequered plates of min. 6 mm thickness
6.6 Valley angle 600
5.5 DENSEVEYOR
(Model 6/8/5)
SL
No.
1. Quantity Reqd. 1 No. per Mill
2. Location Total : 6 Nos
3. Denseveyor Model Below Pyrite Hopper 6/8/5
4. Total Cycle Capacity (V) in Ft3 /M3 6 CFT (0.17 M3) Effective / 7 CFT (0.198 M3) Gross
5. Pressure Rating 4.5 kg/cm2 (g)
6. Design Pressure 5.0 kg/cm2 (g)
7. Material Temperature 200 Deg.C
8. Outlet Pipe Size(inches) 5 inches (125 NB)
9. Material inlet size 200NB
10. Air Inlet Size (NB) 80 NB
11. Material of construction Denseveyor Body IS2062 – Gr, A Outlet Bend ACI
12. Hydro Test Pressure 10 kg/cm2 (g) duration 30 minutes
13. Design Code IS 2825 Class-3
14. Design Temp. Weld joint efficiency 0.6 200 deg. C
15. Drawing No. MB/C-499/34705D.
16. Painting As per approved painting schedule
5.6 AIR COMPRESSOR FOR MILL REJECT

SL
No.
GENERAL DATA
1.0 Air compressor model 9 x 7 ESV NL-2
1.1 Make INGERSOLL RAND INDIA LTD.
1.2 Number required TWO
1.3 Type RECIPROCATING NON LUBRIATING PYPE
2.0 Equipment data
2.1 Capacity 212 cfm
2.2 Discharge pressure 5 KG CM2G
2.3 Cooling water inlet temp 32 DEG C
2.4 Cooling water outlet temp(max) 40 Deg C
2.5 Cooling water qty. & pressure at inlet Cylinder-40 LPM & Aftercooler: 100 LPM Pressure: 2-
3 Kg.cm2g
2.6 Max.cooling water pressure drop in the 1 TO 1.2 KG/cm2g
compressor intercooler,aftercooler and oil
cooler
2.7 Motor rating 60 HP
2.8 Brake horse power 48 5HP
2.9 Maximum noise level at a distance of 1m of 90+/-3 dBA
the compressor
2.10 Method of capacity control at constant SUCTION VALVE UNLOADING
speed
Constrction features
3.1 No.of stages SINGLE
3.2 Single acting double acting DOUBLE ACTING
3.3 Type of dirve V-BELT
3.4 N.of cylinders and cylinder arrangeent ONE/VERTICAL
3.5 Cylinder
3.5.1 Stroke 7 INCHES
3.5.2 Pistion displacement 9.33 CumM/MIN
3.5.3 Method of cylinder and packing lubrication CYLINDER-NON-LUBRICATED
3.5.4 Cooling by air or water WATER
3.5.5 Cooling water qty.& pressure at inlet Cylinder-40LPM & Afercooler:100 LPM Pressure:2-3
Kg/cm2g
3.5.6 Temperature rise Cylinder-5 DEG C/AFTER COOLER-8 DegC
3.6 Lubrication
Crankpin piston pin cross head shoes FORCE FEED
lubrication
Oil pump discharge pressure for forced feed 2.0 KG/CM2G
system
1.8 Material of construction
1.8.1 Cylinder CL.IS210.GRADE FG260
1.8.2 Piston ring FILLED PTFE
1.8.3 Valve seat & guard CL.
1.8.4 Valve plate SS
1.8.5 Valve stop CL
1.8.6 Valve spring SS
1.8.7 Piston CL
1.8.8 Crank s haft FORGED STEEL
1.8.9 Connecting rod CARBON S TEEL FORGING
1.8.10 Piston rod CARBON SRTEEL(EN-9)
1.8.11 Cross head ALUMINIUM
1.8.12 Stuffing bo packing FILLED TEFLON
1.8.13 Crank case CLIS210 GR FG260
1.8.14 Air intake filter DRY TYPE
1.8.15 Particle removal upto 5 MICRON
1.8.16 Filteing media PAPER ELEMENT
1.9 Design pressure for after cooler
1.9.1 Air side 12KG/cm2g
1.9.2 Water side 6 KG/cm2g
1.9.3 Max acceptable outlet air temp. 110 DEG F
5.7 OIL FIRING

SL
Description Maximum Minimum Scavenging
No.
1. HFO per gun 1525 Kg/hr 750 kg/hr -
2. LSHS flow per gun 1425 kg/hr 750 kg/hr -
3. HPS flow per gun 1570 kg/hr 750 kg/hr -
4. HFO pressure 9.8 kg/cm(g) 4.6 kg/cm -
5. LSHS pressure 9.0 kg/cm(g) 4.2 kg/cm(g) -
6. HPS pressure 11.25 kg/cm(g) 4.7 kg/cm(g) -
7. Atm.Steam flow/gun forHFO 164 Kg/hr 198 kg/hr 252 kg/hr
8. Atm Steam flow/gun forLSHS 168 Kg/hr 202 kg/hr 252 kg/hr
9. Atm Steam flow/gun for HPS 159 kg/hr 197 kg/hr 252 kg/hr
10. Atm Steam pressure for HFO,LSHS,HPS 5.25kg/cm(g) 5.25 kg/cm(g) 5.25 kg/cm(g)
11. LDO flow/gun 925 kg/hr 750 kg/hr -
12. LDO pressure 5.5 kg/cm(g) 4.2 Kg/cm(g) -
13. Atm.air flow/gun 128 NM/hr 136 NM/hr 169 NM/hr
14. Atm.air pressure 5.25 Kg/cm(g) 5.25 Kg/cm(g) 5.25 Kg/cm(g)
5.8 HEAVY FUEL OIL SPECIFICATION

SL
Description FO LSHS HPS
No.
1. Service Oil burners Oil burners Oil burners
2. Standard IS-1593/1971Gr.HV/OIL - -
3. Pumping temperature 55C 80C 90C
4. Flash point min.(pensky-martens 66C 75C 75C
closed cup)
5. Firing Temperature 120C 130C 140C
6. Kinematic Viscosity 370 cst at 50C 180 cst at 50C 500 cst at 50C
7 Total Sulphur(max) 4.5% by weight 1% by weight 4.5% by weight
8. Specific Gravaity 0.925@ 55C 0.855 @80C 0.855 @ 90C
9. Gross heating value 10270Kcal/kg 11000 Kal/kg 9500 Kcal/kg
5.9 LDO SPECIFICATION

1 Service Oil burners
2. Standard IS 1460-1974
3. Pumping temperature 50C
4. Firing Temperature 50C
5. Viscosity 2 to 20@ Firing Temperature
6. Total Sulphur(max) 1.8% by weight
7. Density at 15C 10000 Kcal/kg approx.
5.10 HFO HEATER
1. TYPE U tube hair pin type, oil on Shell side condensing type
2. Number off 2(1 working- 1 stand by)
3. Heating area 30 m each
4. Oil flow rate 1570 to 17270 kg/hr
5. Oil heating range F.O:55 c to 120c
LSHS:80 c tp 130 c
HPS:90 c to 140 c
6. Steam parameters Pressure 15 kg/cm (g)
Temperature 240 c
7. Design pressure 26.5 kg/cm (g) on oil side
15 kg/cm(g) on steam side
8. Relief valve set pressure 30 kg/cm (g)
9. Reference drawing 0-42-03-01012
5.11 HFO COOLER

1. Type U tube hair pin type, oil on Shell side condensing type
2. Number off 1
3. Cooling area 30
4. Oil flow rate 1570 kg/hr
5. Oil cooling range F.O. 120 c to 55 c
LSHS:130 to 80 c
HPS:140 c to 90 c
6. Water parameters Pressure 6 kg/cm(g)
Temperature 50c
7. Design pressure 3 kg/cm(g) on oil side
6 kg/cm(g) on waterside
8. Reference drawing 0-42-030-01013
5.12 LFO PUMP MOTOR

SL
Description Requirement
No.
1. Customer/Owners name National Thermal Power Corporation Ltd.
2. Application LFO PUMP
2.1 Tag number
3. Manufacturer KIRLOSKAR ELECTRIC
4. Applicable standards IS325,IS2148
5. Type & frame size & degree of protection FLPCAGE/LEIbn/IP55
6. Rated output in KW & rated speed 11KW/2920 rpm
7. Permissible variation of
a) Voltage Plus minus 10%
b) Frequency Plus minus 5%
c) Combined voltage & frequency 10% (absolute sum)
8) Minimum starting voltage 80% of rated voltage
9) At rated voltage & frequency
a) Full load current 20 Amps.
b) No load current 5.5 Amps(approx.)
10) Full load efficiency & power factor at
a) 100% load 86% / 0.89
b) 75% load 85% / 0.86
c) 50% load 81% / 0.80
11. Duty cycle S1,Continuous
12) Starting current at
a) 100% of voltage (% of FLC) 600%
b) Min.starting voltage (%) of FLC) 480%
13. Rated Torque 3.66 kgm
13.1 Minimum accelerating torque(% of FLT) 131%
13.2 Starting torque in % of full load torque 250%
13.3 Pull up torque % of full load torque 220%
13.4 Pull out torque in % of full load torque 275%
14) No load starting time 0.2 secs
14.1 Locked rotor withstand time at rated voltage a) Hot 10
secs.
b) Cold 18
14.2 Locked rotor withstand time at minimum a) Hot 15
starting voltage secs b) Cold 28
14.3 Locked rotor withstand time at 110% rated a) Hot 8
voltage secs b) Cold 14
5.13 HFO PUMP MOTOR

SL
Description Requirement
No.
1. Customer/Owners name National Thermal Power Corporation Ltd.
2. Application HFO PUMP
2.1 Tag number
3. Manufacturer KIRLOSKAR ELECTRIC
4. Applicable standards IS325,IS2148
5. Type & frame size & degree of protection FLPCAGE/LE225M/IP55
6. Rated output in KW & rated speed 37KW/1465 rpm
7. Permissible variation of
a) Voltage Plus minus 10%
b) Frequency Plus minus 5%
c) Combined voltage & frequency 10% (absolute sum)
8) Minimum starting voltage 80% of rated voltage
9) At rated voltage & frequency
a) Full load current 62 Amps.
b) No load current 15Amps
10) Full load efficiency & power factor at
a) 100% load 92% / 0.90
b) 75% load 91% / 0.89
c) 50% load 89% / 0.85
11. Duty cycle S1,Continuous
12) Starting current at
a) 100% of voltage (% of FLC) 600%
b) Min.starting voltage (%) of FLC) 480%
13. Rated Torque 24.59kgm
13.1 Minimum accelerating torque(% of FLT) 97.8%
13.2 Starting torque in % of full load torque 200%
13.3 Pull up torque % of full load torque 180%
13.4 Pull out torque in % of full load torque 225%
14) No load starting time Less than 2 secs
14.1 Locked rotor withstand time at rated voltage a) Hot 20
secs.
b) Cold 25
14.2 Locked rotor withstand time at minimum a) Hot 31
starting voltage secs b) Cold 39
14.3 Locked rotor withstand time at 110% rated a) Hot 17
voltage secs b) Cold 21
5.14 DRAIN OIL
SL
Description Values
No.
A. PERFORMANCE DATA
1. OIL GRADE LFO/LSHS/HFO/HPS-OIL
2. OIL POUR POINT 72 C
3. SP.GRAVITY AT 50 0.83/0925/0.855
4. PUMPING TEMP. 33 TO 130 C
5. OIL VISCOSITY min/max 180/500
6. CAPACITY AT min CST 66.7 LPM@180cst
7. CAPACITY AT max.CST 71LPM @50 cst
8. SUCTION PRESSURE -0.5 KG/cm (g)
9. DELIVERY PRESSURE +10 Kg/cm (g)
10. NPSH REQUIRED 5 METERS WC At max. cst
11. NPSH AVAILABLE FLOODED
12. RPM 1445
13. SENSE OF ROTATION CW as seen from motor end
14. BHP at min CST 2.6 KW
15. BHP AT max CST 4.0 KW
16. PUMP EFFICIENCY 40% @ MIN CST
B PERFORMANCE GRAPH
1. PRESS VS FLOW & BHP ENCLOSED
2. CST VS NPSH REQD. N.A.
3. SPEED VS TORQUE ENCLOSED
C. PUMP CONSATRUCTION DETAILS
1. MOUNTING Horizontal Foot
2. PITCH & ROTOR DIA N.A.
3. PUMP GD 2 0.0011 Kg-m2
4. NOZZLES IN 1.5 INCH 150 LBS FANGED
5. NOZZLES OUT 1.5 INCH 300 LBS FLANGED
6. INLET NOZZLE POSITION Horizontal-side
7. OUTLET NOZZLE POSIT. SIDE
8. BODY & COVER MATL. A-216 Gr.WCB
9. INSERT MATL N.A
10. ROTOR/SHAFT MATL SS 316(CF8M)/EN8
11. IDLERS MATL. IS 210 GR.FG260
12. BEARING BUSH MAT. SINTERED BRONZE
13. BASE FRAME MATL. M.S.
14. BODYDESIGN/TEST PR 20/25 Kg/Cm(g)
D. BEARINGS
1. TYPE & NUMBER OFF BALL BEARINGl
2. POSITION EXTERNAL
3. ISO NO.& CLEARANCE C3
4. LUBRICANT GRADE GREASE
5. QTY. & FILLING FREQ.
E. COUPLING (3 PIECE,PIN-PUSH)
1. MAKE LOVEJOY
2. MODEL NO. & SIZE RC-042
3. GD2 0.013KG/M
4. DOUBLE PIECE SIE Fitted onto pump shaft in flush
5. SINGLE PIECE To fit motor shaft in rough bore con
F. MECHANICAL SEAL
1. ACTION SINGLE
2. MAKE JOHN CRANE
3. MODEL NO./SIZE 2100/20
4. 0 RING/SPRING MATL. VITON
5. ROTARY RING MATL. CARBON
6. STATIONARY RING MATL SS
7. SUCTION PRESS MAX. 7 kg cm (g)
G. SAFETY RELIEF VALVE External(LMRV)

1. MAKE SEBIM VALVES INDIA (P)LTD.
2. MODEL NO. & SIZE 9DA-3-P-H-H-N-A
3. CAPACITY FULL
4. SET PRESSURE 5Kg/Cm(g)above discharge pressure
5. OVER PRESSURE 2Kg/cm(g)above set pressure
6. SPRING ADJUST RANGE From 11 kg/cm (g) to 20 Kg/Cm2(g)
7. RELIEF OUTLET EXTERNAL
8. RELIEF OUTLET CONN. 1”NPT(F)
9. HANDWHEEL N.A.
H. STEAM JACKET REQUIRED

1. STYLE FRONT COVER
2. PRESS DESIGN/TEST 8kg/cm(a)/27kgCm(a)
3. CONNECTION IN/OUT ½ NP(F)1/2 NPT(F)
I. DRIVE MOTOR SCOPE

1. MAKE OR FRAME SIZE BBL
2. KW.V.,PHASE & HZ 5.5 KW,415V,3PHASE,50h\Hz
5.15 HFO PUMP

SL
Description Values
No.
A. PERFORMANCE DATA
1. OIL GRADE HPO-GR HV/LSHS/HPS
2. OIL POUR POINT 25 C/57 C/72C
3. SP.GRAVITY AT 15C 0.925/0.85.5/0.855
4. PUMPING TEMP. 50C/80C/90C
5. OIL VISCOSITY min/max 180CST 370CST
6. CAPACITY AT min CST 422 LPM
7. CAPACITY AT max.CST 428 LPM
8. SUCTION PRESSURE -0.5 KG/cm 2(g)
9. DELIVERY PRESSURE +30.0 Kg/cm 2(g)
10. NPSH REQUIRED 3.75 MTRS WC @ At max. cst
11. RPM 1450
13. BHP AT MIN.CST 25.0 KW
14. BHP at max CST 27.0 Kw
15. PUMP EFFICIENCY 75% @MIN-CST
B. PUMP CONSATRUCTION DETAILS
1. MOUNTING Horizontal
2. PITCH & ROTOR DIA 46 / 70
3. PUMP GD 2 0.00360 Kg-m2
4. NOZZLES IN 6 INCH 150 LBS FLANGED
5. NOZZLES OUT 4 INCH 300 LBS FLANGED
6. INLET NOZZLE POSITION Horizontal axial through & cover
7. OUTLET NOZZLE POSIT. Vertical top
8. BODY & COVER MATL. ASTM 105 /106 Gr-B & IS 210 FG 260
9. INSERT MATL LM 13/JHE 30
10. ROTOR/SHAFT MATL & BHN 16 Mn Cr S5
11. IDLERS MATL& BHN 16 Mn Cr S5
12. BEARING BUSH MAT. LM13/HE-30
13. BODYDESIGN/TEST PR 40 Kg/Cm(g)2 / 60KG/cm2
D. BEARINGS
1. TYPE & NUMBER OFF BALL/l NO
3. ISO NO.& CLEARANCE JC3 (Z2)
5. QTY. & FILLING FREQ. 22gms after very 6000 hrs running
E. COUPLING (3 PIECE,PIN-BUSH)
1. MAKE LOVEJOY
3. OD 0.0926KG/M
4. DOUBLE PIECE SIDE Fitted onto pump shaft in flush
E. MECHANICAL SEAL
1. ACTION SINGLE
2. MAKE BURGMANN
3. MODEL NO./SIZE M3/45
4. 0 RING/SPRING MATL. VITON
5. ROTARY CARBON
7. SUCTION PRESS MAX. 4 kg /cm2 (g)
F. SAFETY RELIEF VALVE-INTEGRAL

1. MAKE TUSHACO
2. MODEL NO. & SIZE DV44
3. CAPACITY FULL
4. SET PRESSURE 5Kg/Cm2(g)above delivery pressure
5. OVER PRESSURE 3Kg/cm2(g)
6. SPRING ADJUST RANGE 15 kg/cm2 (g) to 45 Kg/Cm2(g)
7. RELIEF OUTLET CONN. INTERNAL
G. STEAM JACKET (YES)REQUIRED

1. STYLE END COVER
2. PRESS DESIGN/TEST
3. CONNECTION IN/OUT ½ Inch NPTF/1/2 INCH NPTP
4. DRIVE MOTOR SCOPE BY BHEL
4.1 2KW V,PHASE & Hz 37 KW Recommended
5.16 LDO PUMP

SL
Description Values
No.
A. PERFORMANCE DATA
1. OIL GRADE LDO
2. OIL POUR POINT 12C-18C
3. SP.GRAVITY AT 15C 0.83
4. PUMPING TEMP. 50C
5. OIL VISCOSITY min/max 2.5CST/ 15.7CST
6. CAPACITY AT min CST 112 LPM
7. CAPACITY AT max.CST 127 LPM
8. SUCTION PRESSURE -0.5 KG/cm (g)
9. DELIVERY PRESSURE +20.0 Kg/cm (g)
10. NPSH REQUIRED <3 MTRS WC @ At max. cst
11. RPM 2920
13. BHP AT MIN.CST 5.8 KW
14. BHP at max CST 5.8 Kw
15. PUMP EFFICIENCY 57% @MIN-CST
B. PUMP CONSATRUCTION DETAILS

1. MOUNTING Horizontal
2. PITCH & ROTOR DIA 42 / 38
3. PUMP GD 2 0.00023 Kg-m2
4. NOZZLES IN 3 INCH 150 LBS FLANGED
5. NOZZLES OUT 2 INCH 300 LBS FLANGED
6. INLET NOZZLE POSITION Horizontal axial through END cover
7. OUTLET NOZZLE POSIT. Vertical top
8. BODY & COVER MATL. ASTM 105/106 & IS 210 FG260
9. INSERT MATL LM 13
10. ROTOR/SHAFT MATL & BHN 16 Mn Cr S5
11. IDLERS MATL& BHN 16 Mn Cr S5
12. BEARING BUSH MAT. LM13
13. BODYDESIGN/TEST PR 32 Kg/Cm2(g) / 48 KG/cm2 (g)
C. BEARINGS
1. TYPE & NUMBER OFF BALL/l NO
3. ISO NO.& CLEARANCE JC3 (Z2)
5. QTY. & FILLING FREQ. 08gms after very 4000 hrs running
D. COUPLING (3 PIECE,PIN-BUSH)
1. MAKE LOVEJOY
3. OD 0.009KG/M2
4. DOUBLE PIECE SIDE Fitted onto pump shaft in flush
E. MECHANICAL SEAL
1. ACTION SINGLE
2. MAKE BURGMANN
3. MODEL NO./SIZE M3/ 25
4. 0 RING/SPRING MATL. VITON /SS
5. ROTARY CARBON
7. SUCTION PRESS MAX. 4 kg /cm2 (g)
F. SAFETY RELIEF VALVE-INTEGRAL

1. MAKE TUSHACO
2. MODEL NO. & SIZE R -40 ( DVI -38 )
3. CAPACITY FULL
4. SET PRESSURE 5Kg/Cm2(g)above delivery pressure
5. OVER PRESSURE 3Kg/cm2(g)
6. SPRING ADJUST RANGE 10 kg/cm2 (g) to 38 Kg/Cm2(g)
7. RELIEF OUTLET CONN. INTERNAL
G PERFORMANCE GUARANTEE
1. 1.AS PER VDMA 24284-GROUP –II CLASS-II YES
6.0 ESP
Sl DESCRIPTION
1 DESIGN CONDITIONS AT TMCR DC AT BMCR WC

Guarantee point Design point
3
A Gas flow rate ( m / sec) 341.3 374.3
0
B Temperature( C ) 125 145
3
C Inlet Dust Concentration ( gm / Nm ) 58.9 73.5
3
D Outlet dust Concentration( gm / Nm ) 33 50
E ESP Efficiency (% ) 99.962 99.931
2 Type of precipitator FAA – 8 X 45 H – 90135-2
3 No of precipitator per unit 4
4 No. of gas path per ESP 1
5 No of fields in series in each gas path 8
6 Pressure drop across precipitator for design 20
condition (mmwc)
7 Velocity of gas inside ESP( m /sec ) 0.702 0.77
8 Treatment time ( sec) 51.28 40.9
9 COLLECTING ELECTRODE
A No of rows of collecting electrode per field 31
B No of collecting electrode per field 186
C No of collecting electrode arranged in each row 6
per field
D Total no of collecting plates per boiler 5952
E Nominal height of collecting plate ( meters ) 13.5
F Nominal length of collecting plate ( mm ) 750
2 3
G Specific collecting area ( m / m /sec ) 341.75 (guaranteed point) 272.66 ( Design
Point)
10 EMITTING ELECTRODE
A Type Spiral with hook
B Size 2.7 mm dia
C No. of electrode in the frame forming one row 54
D No of electrode in each field 1620
E Total no of electrode per boiler 51840
F Total length of electrode per field( m) 9088.2
G Plates / wire spacing ( mm ) 150 mm ( 300 mm pitch
11 RAPPERS FOR COLLECTING ELECTRODE
A No and types of rappers One drop hammer per row collecting electrode
2
having collecting surface area of 121.5 m
B Rapper size 4.9 kgs
C Frequency of rap Varying from 20 raps per hour at inlet field to 1 rap
/hr at exit field. the frequency of rapping can be
adjusted between 20 and 1 per hour according to
requirement.
D Drive Geared electric motor
E Location All the bottom of collecting electrode
12 RAPPERS FOR EMITTING ELECTRODE
A No and type of rappers Approx one drop hammer for two rows of
electrode
B Rapper size 3.0 Kgs
C Frequency of rapping 10 raps per hour
D Drive Geared electric motor
E Location One middle frames of emitting system frame work
13 HOPPERS
A Type Pyramid
B No. of hoppers /ESP 16
C Heating Electrical heating provided at the bottom of
hoppers
D Baffling arrangement 2 sets of deflector plates for each hopper across
the gas flow direction underneath the collecting
plates to prevent the gas sneakage
14 GAS DISTRIBUTION SYSTEM
I INLET
A Type and quality Perforated plate – 2sets
B Location Inlet of precipitator
II OUTLET
A Type and quality Thin sheets formed to a shape of ‘U’ located with
600 mm pitch – one set
B Location Outlet of precipitator
15 ELECTRICAL ITEMS
I HV RCTIFIER
A Rating 70 kv DC ( peak), 1200 mA with silicon oil
B Quantity. / ESP 08
C Type Silicon diode, full wave bridge connection
D Location Mounted on roof of ESP
II ELCTRONIC CONTROLLER
A Type of control Thyrister
B Quantity. / ESP 08
C Location In the control room at ground level
III (A) AUXILIARY CONTROL PANEL
A Quantity per boiler 04
B Equipments controlled Geared motor of rapping mechnismof collecting
and emitting electrodes,heating elements of
hoppers insulator housing and shaft insulator
III ( B)LT MAIN SWITCH BOARD
A Quantity / boiler 02
B Equipment controlled Power supply to ECs,ACPs,RCPs,SCPs
C Location In the control room at ground level
IV RAPPING MOTORS
RAPPING OF EMITTING ELECTRODE
A Quantity / ESP 08
B Rating Geared motor , 0.33 HP ,2.5 rpm,3 phase, 415 V,
50 Hz , AC
C Location At the ESP roof
RAPPING OF COLLECTING ELECTRODE
A Quantity / ESP 08
50 Hz , AC
C Location On the side panel of casing
RAPPING OF GAS DISTRIBUTION SYSTEM
A Quantity / ESP 04
50 Hz , AC
C Location On GD housing
V HEATING ELEMENT
FOR HOPPER
A Quantity / ESP 16 sets
B Type Panel type
C Rating 10 KW per hopper, 1 phase,415 V, 50 HZ, AC
D Location At the bottom of hoppers
0
E Recommended thermostat setting of heater trip 120 C
FOR SHAFT INSULATOR
A Quantity / ESP 08
B Type Tubular heater of breathing type
C Rating 1 KW, 1 Phase,415 V AC,50 HZ
D Location In the shaft insulator
FOR SUPPORT INSULATOR
A Quantity / ESP 32
B Type Tubular heater of breathing type
C Rating 1 KW, 1 Phase,415 V AC,50 HZ
D Location In the support insulator housing
0
E Recommended thermostat setting of heater trip 140 C
7.0 SOOT BLOWERS

SL
Description WB IE LRD IE LRD IE
No.
1. BLOWERS NUMBERS 1 TO 56 65R & 66l 67R TO 82 L
2. TRAVEL IN MM 305 7200 7200
3. DEAD TRAVEL IN MM - 350 350
4. NOZZLE SIZE IN MM/NO. OFF NOZZLES 26/1 25/2 19/2
5. BLOWING PRESSURE IN KG/CM2(G) 11 10.5 10.5
6. SPEED OF TRAVEL IN MPM/ROTARY IN RPM 6.1/0.7 1.63/5.2 1.63/5.2
7. BLOWING RATE FOR BLOWER IN KG/MIN 45 79 46
8. BLOWING TIME PER BLOWER IN MIN 1.4 8.4 8.4
9. OPERATING TIME PER BLOWER IN MIN. 1.5 8.84 8.84
10. OPERATING TIME PER CYCLE IN MIN 84 17.68 141.44
11. STEAM CONSUMPTION PER BOWER IN KG. 63 664 386
12. STEAM CONSUPTION PER CYCLE IN KG 3528 1328 6176
13. CYCLE PER DAY(ASSUMED) 3 3 3
14. STEAM CONSUMPTION PER DAY IN KG 10584 3984 18528
15. BLOWING ANGLE 360 360 360
(PER DAY) TOTAL STEAM CONSUMPTION IN KGS= 33096
7.1 SOOT BLOWER MOTORS
Sl. Long Long Rotary

Description Wall Blower Wall Blower
No. Retract Retract Blower
1. Application Long Retract Long Retract Wall Blower Wall Blower Rotary
Rotary Traverse Rotary Traverse Blower Motor
2. Frame size 80 80 71 90 71
3. Flange Type IS 2223 Type IS 2223 Type IS 2223 Type IS 2223 Type IS 2223 Type
C C C C C
4. Dimensions Drg.No. 4-20-201- 4-20-201- 4-20-201- 4-20-201- 4-20-201-
00303 00303 00303 00303 00303
5. Power in KW 0.45 0.37 0.05 0.56 0.09
6. Rated voltage 415 415 415 415 415
7. No.of phases & 3 50 HZ 3 50 HZ 3 50 HZ 3 50 HZ 3 50 HZ
frequency
8. RPM(Approx.imate 1425 1365 1480 1425 1425
9. Duty 30 minutes 15 minutes Continous 30 minutes Continous
10 Ambient Temperature 65 65 65 65 65
C
11 Enclosure & Totally Totally Totally Totally Totally
protection enclosed non enclosed non enclosed non enclosed non enclosed non
ventilated IP ventilated IP ventilated IP ventilated IP ventilated IP
55 protection 55 protection 55 protection 55 protection 55 protection
12. Class of Institution B B B B B
13 Voltage Variation % Plus minus Plus minus Plus minus Plus minus Plus minus
10 10 10 10 10
14. Frequency Variation Plus minus5 Plus minus5 Plus minus5 Plus minus5 Plus minus5
15. Combined voltage & Plus minus Plus minus Plus minus Plus minus Plus minus
Frequency Variation 10 10 10 10 10
16. Starting Torque in 1.1 0.46 0.245 1.09 0.29
kgm
17. Rated Torque 0.3775 0.264 0.0329 0.382 0.063
18. Breakdown Torque in 1.06 0.485 0.265 1.12 0.29
kgm.
19. Full load current in 1.26 0.86 0.44 1.36 0.64
Amps.(Approximate)
20. No.of leads 6 6 6 6 6
21. Name plate Stainless Stainless Stainless Stainless Stainless
steel steel steel steel
22. Paint Epoxy grey Epoxy grey Epoxy grey Epoxy grey Epoxy grey
23. Conduct size in the M20 x 12.5 M20 x 12.5 M20 x 12.5 M20 x 12.5 M20 x 12.5
Terminal Box
24. Power Factor & 0.68 0.88 0.34 0.78 0.48
Rated Load(approx.)
25. Efficiency in Rated 71% 75% 45% 73% 44%
Load (approx.)
26. Maximum stalling Hot 20 sec Hot 40 sec Hot 35 sec Hot 30 sec Hot 35 sec
time((approx.) cold 35 Cold 75 Cold 65 Cold 55 Cold 65
27. Direction of Rotation Reversible Reversible Reversible Reversible Reversible
28. Other constructional Shaft end Shaft end Shaft end Shaft end Shaft end
features with oil seal with oil seal with oil seal with oil seal with oil seal
29. Weight of Motor in 13.5 13.5 13.5 13.5 13.5
kg(approximate)
30. GD of Motor in Kg. 0.0073 0.0073 0.0027 0.0112 0.0027
(approximate)
8.0 HP DOSING SYSTEM
8.1 METERING PUMP
1 Pump Tag No. / Our Item No. NIL

2 Quantity 2 NOS.
3 Fluid Handled TRISODIUM
PHOSPHATE
4 Specific Gravity N.S.
5 Viscosity (cP) N.S.
6 Pumping Temperature (AC) 50
7 Capacity (Itr/hr) 40
8 Discharge Pressure (kg/cm2g) 195
9 Suction Pressure ( k/cm2g )/NPSH Available
10 MOC SS 304
11 Power Supply 15V, 3PHASE, 50 Hz
BOFFERED PUMP SPECIFICATION S PER API 675
12 Model PR35
13 Pump Type PLUNGER
14 Capacity Offered (Itr/hr) 48
15 Discharge Pressure (kg/cm2g) 195
16 Plunger dia (mm) _/ Stroke (mm) 18 / 35
17 Pump Speed (SPM) 100
18 Reduction Gear BUILT-IN
19 Lubrication SPLASH
20 Stroke Adjustment MANUAL / AUTOSTROKE-I
21 Connection Type FLANGED ANSI B16.5
22 Connection Size - Suc x Dis (mm) 25 X 25
23 Input Kw to Pump / Input Kw at PRV Setting 0.654 / 0.755
24 MOC Wetted Parts
a) Head SS 304
b) Plunger SS 304
c) Diaphragm N.A.
d) Valves (Suc/Dis) SS 316
e Gland Packing ## SQUARE BRAIDED PTFE
25 NPSHR(BARa) (W/outAccl. Head) 0.2
CDRIVER DATA - Power Supply -
415V/3PH/5OHz - Enclosure for Safe area -
TEFC/IP55
26 Recommended Motor KW/RPM 1.1/1500
27 Phase / Voltae/Hertz 3/415/50
28 Frame / Enclosure 90S / TEFC STD.
29 Mountin FOOT MOUNTED
30 Motor make GL / BBL
N.S. = NOT SPECIFIED
N. A. = NOT APPLICABLE
8.2 HP DOSING METERING PUMP MOTOR

1. GENERAL
(i) Manufacturer CGL / BBL
(ii) Equipment driven by motor METERING PUMP
(iii) Motor type SCI MOTOR
2. DESIGN AND PERT
(i) Frame size 90S
(ii) Type. of duty S1
(iii) Type of enclosur method of coolin TEFC
(iv) Applicable standardt w motor generally conforms IS325
(v) Type of mounting B3
(vi) Direction of rotation as viewed from non-driving end BI Directional
(vii) Standard continuous ratin a t40deg.C ambient 1.1 KW

temperature as per Indian standard (KW)
(viii) Derated rating for specifed normal condition ie. 1.02 KW
50deg.C ambient temperature (KW) CIS
(ix) Rated voltage (Volts) 415

(x) Rated speed at rated voltage and frequency (r.p:m) 1410
(xi) Full load current at rated voltage and frequency (Amp) 2.7
(xii) Power factor.at rated load 0.77
(xiii) Effciency of motor at rated voltage and frequency
(without any tolerance) at
a Design duty-point' (%) 69 %
b 100% of full to d 74 %
Stiartng current
a 100% voltage 13.5
b 85% voltage 11.4
c 80% voltage 10.8
(xv) Torques at
Starting (Kg-metre) 1.6
Pull up (Kg-metre) -
Pull out (Kg-metre) 2.2
(xvi) Stator winding insulation
a Class & type F
b Tropicalised (Yes./ No)
c Temperature rise over. specifed' ambient of 50deg.C 70
(deg).
(xvii) Stator winding connection STAR
(xviii) Number of stator terminals brought out 3
(xix) Type of terminal box for
a Stator leads Non phase segregated
(xxi) Bearing type .
a) driving end 6205
b) Non driving end 6205
(xxiv) Motor starting time. (sec) 0.16
(xxv) Motor rated torque (Kg-met) 0.8
(xxvi) Motor accelerating. torque (Kg-met)
9.00 SAFETY VALVE
Valve Type of Valve set Silencer
evaporation
evaporation
correction
Bowdown
tag safety pressure Relieving Total Yes/No
Locantio
Capacity
factor
Total
no. valve Kg/sq cm(g) capacity relieving
% of
% of
% of
per valve capacity
Open Closed (kg/h) (kg/h) Tag no.
SV1 Consol 179.0 171.8 4.0 182405 __ YES

Boiler drum
1750wb SL1
SV2 Consol 182.6 173.5 5.0 186052 81.80 __ NO
1750wb 556333
SV3 Consol 184.4 175.2 5.0 187876 105.81 __ NO
1750wb
SV4 Consol 165.5 158.9 4.0 163287 163287 24.01 0.812 YES
SH
1750wd SL5
SV5 Consol 163.8 158.6 3.2 102000 20400 30.00 30.0 0.745 YES
ERV
SH
& 1538vx- SL3 & 4

SV6 10w
SV7 Consol 45.0 42.8 5.0 178135 178135 30.26 0.899 NO
CRH
1786wb
SV8 Consol 42.2 40.1 5.0 139572 102.9 0.750 YES

1786wd 1 102.91 SL6
SV9 Consol 42.6 40.4 5.0 141051 0.751 NO
HRH
1786wd 427560
SV10 Consol 44.3 42.1 5.0 146937 0.753 NO
1786wd
SV11 Consol 41.1 39.7 3.5 103699 207398 35.24 35.24 0.753 YES
HRH
ERV
& 1525vx
SV12 SL7 & 8
SV13 Consol 40.0 38.0 4.0 14591 14591 0.909 YES
SB
1811jb- SL11
6x-20 ---- -----
.
SECTION - II
TURBINE
&
AUXILIARIES
10.1 SPECIFICATION OF TURBINE
LOAD
Rated Load 210 MW
Maximum Load under valve wide open(VWO) condition 220.6 MW
CONSTRUCTION
Three cylinder reheat condensing turbine
Single flow HP Turbine with 19 reaction stages Type: H 30-25
Double flow IP Turbine with 19 reaction stages per flow Type: M 30-20
Double flow LP Turbine with 8 reaction stages per flow Type; N 30-2x5
Main Stop and Control valves Type: EV 200
Reheat Stop & Control Valves Type: IV 320
Swing Check Valve in cold reheat line DN-450 Make : BHEL,Trichy
Bypass Stop & Control Valves DN-200
Extraction Swing Check valves
Extraction 1: No valve
Extraction 2:1 Swing check valve with actuator and DN 500 MAKE: BHEL,Trichy
1 Swing check valve without Actuator
Extraction 3: 1 Swing check valve with Actuator and DN 400 MAKE: BHEL,TRICHY
1 swing Check valve without Actuator
Extraction 4: 1 Swing check Valve with Actuator and DN 300 MAKE: BHEL,Trichy
1 Swing check valve without Actuator
Extraction 5: 1 Swing check valve with Actuator and DN 200 MAKE: BHEL Trichy
1 swing check valve without Actuator
Extraction 6: No valve
SPEED
Rated speed 50.0 c/s
Speed limitation in load & station operation
Max.speed, no time limitation 51.5 c/s
Min.speed no time limitation 47.5 c/s
Permissible for maximum 2 hours during the Life of
LP blading
Speed below 47 .5 c/s
Speed above 51.5 to 60 c/s
Speed exclusion range at operation without load* 11.7 to 47.5 c/s
Standard over speed trip setting Max.55.5 c/s
This speed range should be passed through in one smooth operation to avoid endangering the blades due to
resonance.
STEAM PRESSURE
Rated Long time opn. Short time opn. Unit
Initial Steam 147.10 154.45 176.50 Bar
st
Before 1 HP drum stage 135.7 142.48 149.27 Bar
HP cylinder exhaust 38.67 44.48 46.41 Bar
IP cylinder stop valve inlet 34.81 40.38 41.77 Bar
Extracation 6 38.67 44.48 46.41 Bar
Extraction 5 16.06 18.05 18.95 Bar
Extraction 4 6.90 8.28 8.28 Bar
Extraction 3 2.30 2.80 2.80 Bar
Extraction 2 0.876 1.078 1.078 Bar
Extraction 1 0.416 0.516 0.516 Bar
LP cylinder exhaust 0.1187 0.30 0.30 Bar
Rated parameters are at 210 MW with 3 % make up and 0.1187 bar back pressurewith all heaters in service
and rated steam condition
Long term operation : Upper Limit value ,permissible without time limit
All pressures are in absolute pressures
LOW VACUUM TRIP,STANDARD SETTING
Hydraulic low vacuum trip 0.3 bar
Electrical low vacuum trip 0.3 bar
Hydraulic low vacuum trip bypass operation 0.6 bar
SEAL STEAM SUPPLY SYSTEM

Pressure in seal steam header 1.023 bar
AXIAL SHIFT
Alarm Plus / Minus 0.5 mm
Trip Plus / Minus 1.0 mm
DIRECTION OF ROTATION
Anti clock wise when viewed from Front Pedestal towards the Generator
Steam Temperature
Rated value Long-term value, 400 hrs. 80 hrs. per year Unit
Annual subject to annual per year Max.15 min in
average average individual case
Main steam at 537 545 551 565 C
HP stop valve
inlet
HRH steam at 537 545 551 565 C
IP stop valve
inlet
STEAM TEMPERATURE
Rated Long term 80 hrs.per In special Unit
value operation year,Max.15 min.in cases at no
individual case load
HP Turbine exhaust 346 348 428 500.0 C
Extraction 6 346 348 428 500.0 C
Extraction 5 427 432 467 C
LP turbine exhaust 49 70 70 100 C
Rated parameters are at 210 MW with 3 % make up and 0.1187 bar back pressurewith all heaters in service
and rated steam condition
Long term operation : Upper Limit value ,permissible without time limit
All pressures are in absolute pressures
CASING METAL TEMPERATURES

Wall Temperature Alarm at Machine must be Unit
shut down at
HP turbine casing exhaust 485 500 C
Outer casing of LP Cylinder 90 110 C
Spray water to LP turbine must be switched on at 90 degree C.
CASING METAL TEMPERATURE DIFFERENCE
Temperature Difference Alarm at Machine must Unit
be tripped at
Between upper & lower casing halves of HP turbine,middle Plus minus 30 Plus minus 45 C
Between upper & lower casing halves of IP turbine,front Plus mines 30 Plus minus 45 C
Between upper & lower casing halves of IP Turbine,rear Plus minus 30 Plus minus 45 C
PERMISSIBLE DIFFERENTIAL TEMPERATURE BETWEEN PARALLEL STEAM

SUPPLY LINES
No time limitation 17 C
Short time period(15 min) 28 C
In the hottest line the limitations indicated for main & reheat steam temperature must not
be exceeded.
FEEDWATER HEATER OUT OF SERVICE

Operation with feedwater Load MW
heaters out of service
Extraction A6=0 210
Extraction A6,A5=0 210
OUTPUT LIMIT DURING TESTING WITH AUTOMATIC TURBINE TESTER

Testing of main steam stop & control vlves 168 MW
Testing of HRH steam stop & control valves 80 to 210 MW
BEARING BABBIT METAL TEMPERATURES

Alarm at Machine must be shut
down at
Operation temperature below 75 degree C 90 degree C 130 degree C
Operation temperature 75 to 85 degreee C 100 degree C 130 degree C
Operation temperature 85 to 90 degree C 110 degree C 130 degree C
Operation temperature above 90 degree C 115 degree C 130 degree C
VIBRATION
Absolute Bearing housing Absolute Shaft vibration
vibration
Standard alarm setting 84 µm 200 µm
Maximum alarm setting 106 µm 320 µm
Limit value for tripping 106 µm 320 µm
WEIGHTS
HP turbine,completely assembled 48.5 T
IP turbine,top half outer casing 13.2T
IP turbine,top half inner casing, complete with blading 8.0 T
LP turbine,top half outer casing complete 17.7 T
LP turbine,top half inner outer casing, complete with blading, guide blade carriers and diffusers 15.5 T
HP turbine rotor, complete with blading 7.5 T
IP turbine rotor, complete with blading 15.8 T
LP turbine rotor, complete with blading 48.0 T
Main stop & control valve, complete with servo motors, without bend & pipe section 10.0 T
Reheat stop and Control valve, complete with servo motors, without bend & pipe section 12.0 T
11.0 TURBINE OIL SYSTEM
11.1 TURBINE LUB OIL SYSTEM

DESCRIPTION VALUE UNIT
Main oil tank,rated capacity 20/32 M3
Highest oil level from top of tank (at rated speed) 800 Mm
Lowest oil level from top of tank (at rated speed) 850 Mm
Quantity of oil for first fill and topping up(estimated) 38 M
Flushing oil quantity(estimated) 25 M
Oil cooler for operation,number 1 No.
Oil cooler for reserve,number 1 No
Oil temperature at cooler,unit in Min.-38 C
operation Normal-45 C
Max.-47 C
Oil temperature at cooler outlet,unit shut down Max. 75 C
Temperature rise of oil Normal-20 C
In bearing Max.-25 C
Estimated oil requirement for bearing 1 0.83 Dm/s
Estimated oil requirement for Bearing 2 11.53 Dm/s
Estimated oil requirement for Generator front bearing 4.03 Dm/s
Estimated oil requirement for generator rear bearing 4.03 Dm/s
Estimated oil requirement for Exciter bearing 0.42 Dm/s
Estimated oil requirement for Hydraulic Barring at 4.5-5.0 bar 57.4 Dm/s
Duplex oil filter-full flow DN 150(MAKE: Boll & Kirch) 1 No.
Filtration particle size of duplex filter element 37 Um
Filtration particle size of main oil tank filter element 250 Um
Safety valve in jacking oil system, setting 170 Bar
Pressure limiting valve in jacking oil DN 25(make:Hydac) 1 No
Filtration particle size of jacking oil filter 37 Um
11.2 TURBINE OIL PUMPS

Main oil Auxiliary oil DC emergency Jacking oil Unit
pump pump oil pump pump
Quantity 1 2 1 AC,2,DC:1 Nos
Make BHEL KIRLOSKAR Kirloskar Tushako -
Rated Capacity 139 78.31 30 1.26 Dm/s
Discharge 8.2 6.6 2.3 120 Bar gauge
pressure
11.3 PROPERTIES OF TURBINE OIL

Sl. No. Properties Value Test Method
01 Kinematic Viscosity at 40 C 41.4 – 50.6 cst IS:1448,P-25
At 50C 28 cst
02 Viscosity Index Min.98 IS:1448,P-56
03 Neutralization No.(Total acidity) Max.0.2 mg of KOH IS:1012,P-58
Per gm. Of oil
04 Colour Max.2 IS:1448,P-12
05 Specific graavity
06 Flash point( Cleveland open cup) Min.200 C IS:1448 P-69
07 Copper strip corrosion test at 100 C for 3 Not worse than No.1 IS:1448,p-15
hrs.
08. Pour point - 6 C max. IS:1448,p-10
09 Rust preventing characteristics 0-B max. DIN:51585
Emulsion characteristics
10. Emulsion characteristics 40-40-(20 minutes) DIN-51599
11. Total acidity after 1000 hrs oxidation Max.2.0 mg of KOH per DIN:51587
gm.of oil
12. Foaming characteristics at 25C Max. 400 cm ASTM-D892
Foaming tendency Max.450 s
Foaming stability
13. Deaeration capacity at 50 C 4 minutes max. DIN-51381
14. Ash (% by weight) Max.0.01 IS:1448,P-4
15. Water content by weight Max.0.01% ISO:3733
16. Content of solid particles 0.05% max. by wt. DIN 51592
17. Particle distribution Min. 17/14 code ISO:4406
18. Water release 300 s max Din: 51589
11.4 LIMITS OF TURBINE OIL PROPERTIES

Sl. No. Properties Value Test Method
1. Neutralization No.(total acidity) Max. 0.5 mg of KOH per IS:1012, P-58
gm.of oil
2. Foaming characteristics at 25C Max.600 cm ASTM D 892
Foaming tendency
Foaming stability Max.600 s
3. Water content by weight Max.0.1% ISO:3733
11.5 TURBINE OIL BRANDS

Supplier Brand
IOC Servo Prime 46
Gulf Oil India Ltd. Gulf Crest 46
APAR Ldt. Power turbo-46
Caltex Regal R&O 46
HPCL Turbinol
TOTALFINAELF Total Preslia 46
Castrol India Ltd. Castrol Perfecto –46 Super clean
Bharat petroleum TURBOL 46
Indo Mobil Mobil DTE Medium/DTE798
Savita Chemicals Daphne Super turbine oil 46
Bharat shell Ltd. Shell Turbo oil T 46
11.6 AUXILIARY OIL PUMP

Sl No. Description Unit Value
1 Liquid Servo Prime 46
2 Viscosity of liquid CST 16
3 Sp Gravity of Liquid 0.8488
4 Max working temp of liquid C 100
5 PERFORMANCE OF THE PUMP REQUIRED
a)Effective head at upper Plate level 96.1 M / 8.0 bar
b)Head loss M 0.235
c) Static Head M 1.2
d) Total Head M 97.5
e) Capacity M3 /hr / LPM 152.64 / 2544
f) Efficiency % 58.3
g)Pump input KW 59.01
h)Recommended Motor KW 90
i) Full Load speed RPM 2970
j) Head restriction M 67
k) Shut Off head M 100
6 PUMP DETAILS
a) Pump type KPDS 100 /26 L
b) Discharge pipe size mm Dia 200
c)Column length mm 1450
7 CONSTRUCTION FEATURES
a) casing /casing cover /bend /spider CI FG 260
b)Impeller CI FG 260
c)Casing ring CI FG 260
d) Impeller ring CI FG 260
e) Shaft 40 C 8
f) Shaft sleeve SS 410
g) Column pipe ASTM 106 Gr B
h) Delivery pipe ASTM 106 Gr B
11.7 AUXILIARY OIL PUMP MOTOR

Sl No. Description Value
1 Manufacturer & Country of origin ALSTOM Limited – Country – India
2 Motor Type Squirel cage Induction motor
3 Stator winding insulation
a) Class & type F /Laminated Nomex
4 DESIGN & PERFORMANCE DATA
a Frame size DV 280 M
b Type of Duty S1
c Type of enclosure / method of cooling/ IC-411 / TEFC / IP-55
degree of protection
d Applicable standerd IS :325
e Type of Mounting IMV1
f DOR( from DE end) Bi – Directional
g Derated rating at 50 C ambient temp 90 KW
h Rated voltage 415 V
I Permissible variation of
a) Voltage + /- 10 %
b) Frequency +/-5%
c) Combined Voltage & Frequency 10 %
j Min permissible starting voltage 353 V
k Rated speed at rated voltage and 2965 RPM
frequency
l At rated voltage and frequency
a) Full load current 152 Amp
b) No load current 52 Amp
m Power Factor
a) 100 % load 0.885
b) No load 0.16
c) Starting 0.43
n Efficiency at rated voltage & frequency
a)100 % load 93
b) 75 % Load 92
c) 50 % load 89
o Starting current at
a) 100 % Voltage 988 amp
b) 85 % Voltage 840 amp
c) 80 % Voltage 790 amp
p Starting time with min permissible
voltage
a) without equipment coupled 0.49 sec ( 100 % Voltage )
b) with equipment coupled 0.55 sec ( 100 % Voltage)
q Safe stall time with 110 % of rated
voltage
a) from hot condition 13 sec
b) from cold condition 17 sec
r Torque
a) Starting torque at min permissible 38.4 Kg –m
voltage
b) pull up torque at rated voltage 45.2 kg-m
c) pull out torque 79.7 Kg-m
d)Min accelerating torque available 42.5 Kg-m
e) Rated torque 29.53 Kg-m
s Stator winding resistance per phase 0.046 ohms
t GD2 of motor 2.35
uNo of permissible success start when motor is in 2
hot condition
v Locked rotor KVA input 710.15
w Locked rotor KVA /KW 7.89
x Bearing
a) Type DE –Ball- 6317 / NDE –Ball- 6317
b)Recommended lubricant Lithium based grease
e) Guaranteed life 40000 Hrs
11.8 JACKING OIL PUMP(AC / DC )

1 DESIGN & PERFORMANCE
1.1 Rated capacity of each pump 1.26 LPS
1.2 Normal discharge pressure 120 Bar
1.3 Efficiency ( Mechanical) 61 % @16 CST
1.4 Rated speed 2955 RPM
1.5 Pump KW at rated pressure and viscosity 24.5 KW at 16 CST/26 KW at 100 CST
1.6 Max discharge pressure for which pump is suitable 150 bar
2.1 Casing aterial Al alloy ,EN AW -6082
2.2 Type of bearing used Bush bearing
2.3 Type of coupling Flexible
11.9 MOTOR OF AC JOP

1 Manufacturer & Country of origin Cromption Greaves Limited – Country – India
2 Motor Type 3 phase Squirel cage Induction motor
3 Stator winding insulation
a) Class & type F /Laminated Nomex
4 DESIGN & PERFORMANCE DATA
a Frame size ND 200L
b Type of Duty S1
c Type of enclosure / method of cooling/ IC-411 / TEFC / IP-55
degree of protection
d Applicable standerd IS :325
e Type of Mounting V1
f DOR( from DE end) Clockwise from DE
Standard continuous rating at 40 C 32.61 KW
ambient temp
g Derated rating at 50 C ambient temp 30 KW
h Rated voltage 415 V
I Permissible variation of
a) Voltage + /- 10 %
b) Frequency +3 / - 5 %
c) Combined Voltage & Frequency 10 % ( abs)
j Min permissible starting voltage 80%
k Rated speed at rated voltage and 2960 RPM
frequency
l At rated voltage and frequency
a) Full load current 52 Amp
b) No load current 15 Amp
m Power Factor
a) 100 % load 0.88
b) No load 0.1 to 0.3
c) Starting 0.3 to 0.5
n Efficiency at rated voltage & frequency
a)100 % load 91.5
b) 75 % Load 91.5
c) 50 % load 90
o Starting current % FLC at
a) 100 % Voltage 600
b) 85 % Voltage 510
c) 80 % Voltage 480
p Starting time with min permissible
voltage
a) without equipment coupled 0.5 sec
b) with equipment coupled 0.51 sec
q Safe stall time with 110 % of rated
voltage
a) from hot condition 10 sec
b) from cold condition 20 sec
r Torque % FLT
a) Starting torque at min permissible 128
voltage
b) pull up torque at rated voltage 140
c) pull out torque 250
d)Min accelerating torque available 10%
e) Rated torque 9.87 kg-m
s Stator winding resistance per phase 0.22 ohms
t GD2 of motor 0.67
u No of permissible success start when 2
motor is in hot condition
v Locked rotor KVA input 268
w Locked rotor KVA /KW 8.94
x Bearing
a) Type Anti friction deep groove ball /roller
b)Recommended lubricant grease
e) Guaranteed life 40000 Hrs
11.10 MOTOR OF DC JOP

1 Manufacturer Crompton Greaves Ltd.
2 Applicable standard IS 4722/BS5000 pt 99 / IEC 34
3 Rated output 30 KW
4 Rated speed 2900 RPM
5 Type of duty S1
6 Rated Voltage ( Armature) 220 V
7 Field Excitation 220 V
8 Allowable variation in voltage +10 % / -15 %
9 Min starting voltage 220 V – 15 %
10 Full load armature current 159 Amp
11 Full load field current 1.82 Amp
12 Max starting current 524.7 Amp
13 Min starting current 408.6 Amp
14 Current at rated voltage 318 Amp
15 Current at 80 % of rated voltage 384.8 Amp
16 Full load efficiency 85 %
17 Method of starting Reduced voltage starting
18 Starting torque 300 % FLT
19 Max torque 250 % of FLT for 5 sec
20 Armature wnding resistance 0.01005 ohms at 25 C
21 Field winding resistance 65.7 ohms
22 Armature winding inductance 3.3 Mh
23 Field winding inductance 45.7 H
24 Class of insulation F
25 Ref ambient temp 50 C
26 Type of enclosure TEFC
27 Degree of protection IP 55
28 Details of space heater 4 *X50 watt 240 volt , 1 phase
29 Starting time at rated voltage 3.8 sec
30 Starting time at 80 % voltage 5.4 sec
31 Type of bearing DE – 6316 2 RS
NDE – 6316 2 RS
32 Motor GD2 5.25 kg-m2
33 Field time constant 0.7 sec
34 Full load torque of motor 10.08 kg-m
35 Direction of rotation from DE Anti clock wise
36 Min permissible field current to get rated 1.43 Amp
speed at min arm voltage of 187 V
37 Locked rotor with stand time HOT -20 Sec
( HOT & COLD ) COLD – 65 SEC
38 Value of resistance required to be 0.448 ohm
connected in series with armature
11.11 EMERGENCY OIL PUMP

Sl No. Description Unit Value
1 Liquid Servo Prime 46
2 Viscosity of liquid CST 16
3 Sp Gravity of Liquid 0.8488
4 Max working temp of liquid C 100
5 PERFORMANCE OF THE PUMP
REQUIRED
a)Effective head at upper Plate level 25.48 M
b)Head loss M 0.85
c) Static Head M 1.3
d) Total Head M 27.63
e) Capacity M3 /hr 108
f) Efficiency % 66.74
h)Recommended Motor KW 13
j) Head restriction M 18
k) Shut Off head M 33.5
6 PUMP DETAILS
a) Pump type KPDS 80 /32 L
b) Discharge pipe size mm Dia 200
c)Column length mm 1500
7 CONSTRUCTION FEATURES
a) casing /casing cover /bend /spider CI FG 260
b)Impeller CI FG 260
c)Casing ring CI FG 260
d) Impeller ring CI FG 260
e) Shaft 40 C 8
f) Shaft sleeve SS 410
g) Column pipe ASTM 106 Gr B
h) Delivery pipe ASTM 106 Gr B
11.12 MOTOR OF EMERGENCY OIL PUMP

1 Manufacturer Crompton greaves Ltd.
2 Motor type Stab shunt DC motor ( with external
resistance panel)
DESIGN & PERFORMANCE
3 Frame size AUS 225 X
4 Type of duty S1
5 Type of enclosure and & cooling IP 55, IC 0141
6 Applicable Standard IS 4722
7 Type of mounting V1
8 DOR Anticlock wise from DE
9 KW rating at 50 C 13
10 Rated power supply voltage
Armature circuit 220 V
Field 220 V
11 Permissible voltage regulation +10 % / -20 %
12 Min permissible starting voltage 176 Voltage
13 Rated speed at rated voltage 1425 RPM
14 At rated voltage
Full load current 97 Amp
No load current 8 Amp
15 Starting current
A) 100 % Voltage 310 Amp
B) 85 % Voltage 265 Amp
16 Starting time (with pump coupled) at
100 % voltage ( 220 Voltage ) 3.0 sec
85 % voltage ( 187 voltage) 3.4 sec
80 % voltage ( 176 voltage ) 3.8 sec
17 Efficiency at rated voltage
100 % load 85.2 %
75 % load ( Arm Volt 155 V) 83.8 %
50 % Load ( Arm Volt 155 V) 80.9 %
18 Safe stall time at 240 V
Under hot condition 8 sec
Under cold condition 14 sec
19 Torque
Rated 8.9 kg-m
Starting at min permissible voltage 240 % at 176 V
Starting at 220 V 300 %
Starting at 240 V 330 %
20 Moment of Inertia 1.85 Kg-m2
21 Winding insulation class and type F
22 Temp rise over max ambient of 50 C 70 C
23 Degree of protection IP 55
24 Bearing 6213 2RS
6211 2RS
25 Field current at rated speed 0.94 Amp
26 Field resistance at 30 C 90.3 ohms
27 Space heater 240 V , 1phase ,50 Hz,50 W
28 Overload that can be carried by motor without 13 KW continuous
changing overall performanceand period for which 160 FLT for 15 sec
it is applicable 125 FLT for 5 minutes
11.13 MOT CENTRIFUGE MACHINE

DESIGN FEATURE
1 Max hydraulic capacity 10600 Lit / Hr
2 Recommended through put for best performance 6000 Lit /Hr at 60 C
3 Speed 8425 RPM
4 Particle size in purified oil at outlet of polishing filter All particles above 5 micron will be removed
5 Water content in purified oil at outlet of centrifuge Water level in treated oil 0.03 to 0.05 % (
provided 1.5 % water at inlet )
6 Oil temp at inlet to electric heater Max 45 C
Min 20 C
7 Oil temp at outlet to electric heater 65 C ( not to excess 70 C )
8 Water temp in heater tank 90 C ( not to excess 90 C )
9 Bearing
Nos 5
Type Ball Bearing
Manufacturer SKF /equi
10 Diet holding capacity of bowl 3.4 lit
11 Type of centrifuge drive Worm & gear
MATERIAL OF CONSTRUCTION
12 Bowl body SS alloy AL 111 2377
13 Bowl head SS alloy AL 111 2377
14 Separating disc AISI 316
15 Drive Shaft EN 8
16 Bowl nut AISI 316
17 Gear Tin Bronze
18 Worm EN 8
19 Oil injection Nozzle AISI 316
20 Other inlet & outlet parts Brass Bronze
ELECTRIC HEATER
21 Quantity 1
22 Kilowatt 72
23 Voltage 415 V
24 Frequency 50 Hz
25 Phase 3
26 Range 5-95 C for temp control
0-150 C for water temp control
27 Surface area of heater tubes 10m2
28 Capacity of heater tank 0.75 m3
CENTRIFUGE FEED PUMP
29 Type Positive displacement
30 Capacity 8250 LPH
31 Speed 1440 RPM
32 Discharge pressure 1.5 Kg /cm2
33 Relief valve setting 3.0 kg / cm2
34 Max allowable pump working pressure 4.0 Kg / cm2
35 Drive ( AC MOTOR) Main centrifuge motor
CENTRIFUGE DISCHARGE PUMP
36 Type Positive displacement
37 Capacity 8250 LPH
38 Speed 1440 RPM
39 Discharge pressure 1.5 Kg /cm2
40 Relief valve setting 3.0 kg / cm2
41 Max allowable pump working pressure 4.0 Kg / cm2
42 Motor rating 11 KW ( main centrifuge motor)
43 Bearing
No 2
Type Deep groove ball bearing
Manufacturer SKF /Eque
44 BHP at rated capacity 11 KW
11.14 LUBE OIL COOLER:

Description UNIT DATA
i) Cooling surface area provided m 218
ii) Oil flow m 90
iii) Heat dissipating capacity kw 976
iv) Oil inlet temperature C 65
v) Oil outlet temperature C 45
vi) Oil side pressure drop mwc 4.0
vii) CW inlet temperature(design) C 38
viii)CW outlet temperture(design) C 39.8
ix) CW Flow m/hr 625
x) CW side pressure drop(approx.) mwc 3.0
xi) Design pressure – Oil side kg/cm 10.0
xii) test pressure – CW Side kg/cm 15.0
xiii)Design pressure – Oil side kg/cm 10.0
xiv)Test pressure oil side kg/cm 15.0
xv) Mateial of a) tubes Admiralty Brass
b) tube Plates Carbon steel
c) Casing(sheel) Carbon steel
d) Water boxes Carbon steel
12.0 DEARATOR
Sr. No. Description
1 Design pressere 7.4 ata
2 Hydro test pressure 9.62 ata
3 Storage tank design temperature ( Max / Min ) 250 / 0 C
4 Heater design Temp ( Max / Min ) 369 / 0 C
5 Hydrostatic temp ( Max / Min ) Ambient / 17
6 Radiography Full
7 Corrosion allowance
- shell / head 3.2 mm
- RF pads / nozzles / flange 1.6 mm
8 Oxygen content at outlet 0.005 ( cc / lit )
9 Storage tank capacity( between NL & LLL for 10 minutes capacity ) 130 cub m
10 Operating pressure 6.303 ata
11 Operating temp 160 C
12 No. Of trays 240
13 No. Of spray nozzles 48
14 Weight ( kgs)
- Dry 69232
- operating 229600
- flooded 365430
13.00 BOILER FEED PUMP
13.1 BFP BOOSTER PUMP

Sr. No. Description
1 Pump type FA1B56
2 Direction of rotation Anti – clockwise
3 (viewed from drive end)
4 Liquid pumped Boiler Feed water
5 Suction,temperature, deg. C 161.2
6 Sp. wt. at suct. Temp., kg/cum 906.0
7 Dynamic head, mlc 104
8 Flow rate, cum/hr 415
9 Efficiency 76
10 Input power, kw 140
11 Speed of pump, rpm 1485
12 NPSH required, mlc 5.9
13 Thrust bearing:
14 Type OMEGA 08028 NFC/HB1
15 Make M/s. MICHELL BEAIRNGS(I)
16 Mechanical Seal:
17 Make M/s. Burgmann, Germany
18 Type H75
19 Flexible coupling:
20 Make(Motor/BP) M/s.Bibby turboflex, U.K.
21 Type TF 0260
13.2 BFP MAIN PUMP

Sr. No. Description
1 Pump type FK 6D30
2 N0. of stages 6
3 Direction of rotation Anti-clockwise
4 (viewed from drive end)
5 Suction temp deg. C 161.2
6 Sp.wt.at suct. Temp., kg/cum 906.0
7 Design flow,cum/hr 415
8 Dynamic head, mlc 1906
9 Mini, RC Flow, t/hr 100
10 Efficiency % 80
11 Speed, rpm 4875
12 Input power, kw 2440
13 Thurst bearing:
14 Type OMEGA 08040 NFR-L/HB1
15 Make M/s michell Bearings(I)
16 Connecting Couplings
17 Manufacturer Bibby Turboflex, UK
18 Type (Hyd. coupling/ BFP) TF 1250
19 (Hyd. coupling/ Motor) DF 3900
20 mechanical Seals
21 Manufacturer M/s. Burgmann, Germany
22 Type SHF2
13.3 BFP HYDRAULIC COUPLING

Sr. No. Description
1 Manufacturer: Voith,INDIA
2 Type: R 16 K.1
3 Drive Motor:
4 Manufacturer: BHEL,BOHPAL
5 Type SCIM
6 Rating, kw 3500
7 Speed, rpm 1485
8 Electrical supply 6.6 kv,3-ph, 50 Hz
13.4 BFP GENERAL DATA SHEET

1.01.00 Booster/Main pump flow (Kg/hr) 375990
1.02.0 Design inlet condtion
1.02.01 Suction temp 161.2
1.02.02 Suction pressure(booster Main pump) (ata) 8.32
1.02.3 Specific Gravity 0.9060
1.03.00 NPSH required for main pump
1.03.1 3% head breakdown (mtc) 24.5
1.03.02 1% head breakdown (mtc) 30
1.03.03 0% head breakdown (mtc) 32
1.03.04 40,000 hrs. erosion life of impeller (mtc) 62
1.04.00 DESIGN DISHCARGE CONDITION
1.04.01 Discharge pressure for main pump (ata) 190.43
1.04.02 Total dynamic head for pumping unit (mtc) 2010
1.04.03 Discharge temp.for main pump © 166.2
1.04.4 discharge prssure for booster pump (ata) 17.75
1.04.5 Shut off head(main+booster pumps (at Zero flow (mtc) 2418
1.04.6 excluding Booster pump suc.pr.)
1.05.0 Pump speed (rpm) 4875
1.06.0 Main pump (rpm) 1485
1.06.0 POWER CONSUMPTIONS OF MOTOR DRIVEN PUMPS
1.06.01 Main pump input (kW) 2440
1.06.02 Booster Pump input (kW) 140
1.06.03 Losses in hydraulic coupling (kW) 64
1.06.4 Losses in step up gear box (kW) 110
1.06.5 Total output required at motor shaft (kW) 2754
1.06.6 Efficiency of main pump (%) 80
1.06.7 Efficiency of booster pump (%) 76
1.06.8 Efficiency of drive motor (%) 96.66
1.06.9 Overall efficiency of pump set (%) 74.6
1.07.00 SUCTION SPECIFIC SPEEDS
1.07.01 Booster pump (US Units) 6942
1.07.02 Main pump first stage (US units) 8170
1.08.00 MAXIMUM BOILER FEED PUMP SPEED
1.08.01 Maximum design pump speed at 50Hz (rpm) 4875
1.08.02 NPSH required at the maximum speed at 3% head breakdown at (mtc) 24.5
50 Hz
1.08.03 Pump shut off head at maximum speed (50 Hz) (excluding (mtc) 2418
Booster pump suc. Pr.)
1.08.04 Pump TDH with minimum required recirculation flow and running (mtc) 2290
at maximum speed
1.09.00 RECIRCULATION DATA
1.09.01 Normal recirculation flow (for extended period) (m/hr) 110
1.09.2 Onset recirculation flow (m/hr) -
1.09.03 Breakdown control valve design flow (m/hr) 110
1.09.04 Breakdown control valve design pr.drop (ata) 233
1.10.00 THERMAL SHOCK DATA
1.10.01 Is prewarming necessary in case of cold start up(yes/no) NO N/A
1.10.02 Warm up flow, m/hr (if required)
1.10.03 Maximum allowable step change of inlet water temp 130
1.11.00 Maximum axial thrust (kgs) 2957
1.12.00 HYDRAULIC COUPLING
1.12.01 Rated input speed (rpm) 1485
1.12.02 Corresponding output speeds at the extreme positions of the
control element
a. Maximum (rpm) 5100
b. Minimum (rpm) 2000
1.12.03 Corresponding useful flow control range of output speeds
a. Maximum (rpm) 5100
b. Minimum (rpm) 2000
1.12.04 Maximum continuous output torque (kg-m) 311
1.12.05 Rated output speed (rpm) 5100
1.12.06 Circulation mechanical losses at rated input & output speeds 63
1.12.07 Response time
a) Time taken by the control element to move from one extreme (sec) 30
position to other
1.12.08 Make/Model VOITH,INDIA R16K.1
1.13.00 Manufacturer BHEL/HYD.
1.14.00 Model Number & No. of pumps FK6D30/3 Nos.
1.15.00 Casing outer,type Barrel type
1.16.00 Casing inner,type Radially split type
1.17.00 Casing design pressure,ata and minimum wall thickness,mm 292/62
1.18.00 Pedestal & sole plates (type) Common Foundatiion
Frame
1.19.0 Suction connection(nozzle)
1.19.00 Size/schedule ND 8”
1.19.02 Weld end details ref:GA Drg.
HY-DG-223-139-0003
1.19.03 Location, top/bottom top
1.20.00 Suction piping design condition pressure/temp. (ata)
1.21.00 discharge connection(nozzle)
1.21.01 ID/OD (MM) 150/256
1.22.01 Type Flanaged
1.22.02 Size schedule ND 2” SCH 80
1.23 Direction of rotation from driver end(CW or CCW): CCW
1.23.00 Developed head per stage at best efficiency point
1.23.01 First stage,meters 367
1.23.02 Succeeding stages,meters 367
1.24.00 Shaft
1.24.01 total shaft length (mm) 2174
1.24.02 Shaft dia. At bearings (nom.) (mm) 90
1.24.03 Shaft dia. At seals(nom.) (mm) 95.2
1.24.04 Shaft dia. At impellers(nom.) (mm) 104.75
1.24.05 Shaft dia. At balancing drum(nominal) (mm) 100
1.24.06 Shrink fit at impellers (microns) 125
1.24.07 Shrink fit at balancing drum (microns) 25
1.25.00 shaft static deflection(at rest) (microns) 100
1.25.00 Shaft span between bearing center (mm) 1705
1.26.00 Bearings:
1.26.01 L/D ratio at beaings(L=brg.) length,D=shaft dia) 0.957
1.30.02 Journal bearing type Sleeve CS/white metal
1.30.03 Journal Bearings size 90
1.30.04 Journal bearing length (mm) 86
1.30.05 Journal bearing clearance(microns) 80
1.30.06 Thrust bearings type titing pad
1.30.07 Thrust bearing size 6 ton
1.31.00 % of axial thrust carried by the thrust bearing 6
1.32.00 At what loads is thrust brg.loaded At all loads
1.33.00 Type of axial balancing device
(drum/opposed impeller) Drum
1.34.00 Balancing device leak-off flow(m/hr) 12
1.35.00 Can balancing device handle axial thrust at all loads and Yes
condition
1.36.00 Method of indicating shaft axial position(displacement) -
1.37.00 Balancing device radial clearance (microns) 152-177
1.38.00 Balancing designed with diffuser or volute -
1.39.00 Number of diffuser/volute blades(tongues),first stage 13
1.40.00 Number of blades-Normal stages 13
1.40.01 Diffuser/volute tongue ID First stage (mm) 305
1.40.02 Tongue ID, Normal stages (mm) 305
1.40.03 Impeller OD,First stage (mm) 300
1.40.04 Impeller OD,Normal stages (mm) 300
1.40.05 Clearance between impeller vane tip and 1.66
diff./vol.tongue First Stage (diametral) (mm)
1.40.06 Clearance between impeller vane tip and 1.66
diff./vol.tongue,Normal stages(diametral) (mm)
1.40.07 Diam. Clearance at impeller wear ring,First
Stage (mm) 0.406--0.457
1.40.08 Diam,clearances at impeller wear ring. 0.406-0.457
Normal stages(mm)
1.41.00 Impeller eye dia. First stage (mm) 176
1.42.00 Impeller eye area, First stage (mm) 13392
1.42.01 impeller/diffuser width ratio,First stage 0.8723
1.42.02 Impeller/diffuser width ratio,normal stages 0.8723
1.42.03 No. of impeller vanes,first stage 7
1.42.04 Number of impeller vanes, Normal stages 7
1.43.00 Impeller vane mounting arrangement between impeller Staggered
(in line staggered)
1.44.00 Rotor weight (kg) 330
1.45.00 WR of pump rotor (kg-m) 7.2
1.45.01 First stage impeller polar moment of inertia (kg-m) 0.1423
1.45.02 First stage impeller transverse moment of inertia (kg-m) -
1.45.03 Normal stage impeller polar moment of inertia(kg-m) 0.1423
1.45.04 Normal stage impeller transverse moment of inertia(kg-m) -
th
1.46.00 Location of center of gravity of the rotor(datum line at) (mm) 5 stage impeller
1.47.00 Permissible maximum unbalance In any plane (gm-cm) 280
1.48.0 Critical Speeds
1.48.01 First critical speed of rotor in water(worn clearances) (rpm) 8760
1.48.02 Second critical speed of rotor in water (worn clearances) (rpm) 16989
1.48.03 First critical speed of rotor in air (rpm) 2179
1.48.04 Second critical speed of rotor in air (rpm) -
1.49.0 Fondation:
1.49.01 Stiffness vertical (kg/mm) -
1.49.02 Stiffness horizontal (kg/mm) -
1.50.0 bearing Lubrication
1.50.01 Type Forced
1.50.02 Required flow per journal bearing (m/hr) 0.162
1.50.03 Required flow to thrust bearing (m/hr) 1.296
1.50.04 Bearing temp(recom./max.) © 75/90
1.50.05 Oil pressure required(min/recom./max.) (ata) 1/2/3.5
1.51.00 Pump shaft at coupling:
1.51.01 Diameter (mm) 91/81.3(Taper)
1.51.02 Keyway size( if applicable) (mm) 22
1.51.03 Type of fit Press
1.51.04 Space between shafts (mm) 205
1.51.05 End float required (mm) 1
1.52.0 Drive shaft at coupling
1.52.01 Diameter (mm) 80
1.52.02 Keyway size (if applicable) (mm) 22
1.52.03 Type of fit Shrink
1.53.00 Space envelope required to remove cartridge from the end of 1200 x 2000
foundation block(mm)
1.54.00 Cartridge withdrawal gear (No.reqd.) 1 No./Unit
1.55.00 NOTE: Rotor is part of cartridge
1.56.00 End covers for pump flushing,when internals Flushing of pump with
are removed(each pump) internals removed not req.
Hence end covers for flushing
Purpose are not provided
1.58.0 Booster pump(per unit)
1.58.02 Model number and No. of pumps FA1B56/3 nos.
1.58.03 Casing type Axially split
1.58.04 Casing design pressure(ata) 20
1.58.05 Casing maximum wall thickness(mm) 19
1.58.06 Pedestals & sole plates (type) Common Foundation
Frame
1.58.07 Suction connections:
a) Szie /schedule ND14”
b) Weld end details Flanged,Ref. GA Drg.
c) Location top/bottom Side
1.58.08 Discharge connection;
a) size/schedule ND10”
b) Weld end details Flanged, Ref. GA Drg.
c) Location top/bottom Side
1.58.09 suction piping design condition pressure temp(ata)/ Piping scope
1.58.10 Discharge piping design conditon Pressure/temp. Piping scope
(ata)/
1.58.11 Direction of rotation from driver end(CW or CCW) CCW
1.58.12 Shaft length (mm) 1608.5
1.58.13 Shaft diameters,at bearings (mm) 60.02
at seals, (mm) 79. 4
at impeller (mm) 85
1.58.14 Shrink fit at impeller (microns) 24
1.58.15 Shaft static deflection (microns) - 130
1.58.16 Shaft span between brg.centers (mm) 1207
1.58.17 L/D ratio at bearings 0.88
1.58/18 Journal bearings type Sleeve CS/White metal
size (mm.dia) 60.2
length (mm) 53
clearance (microns) 50
1.58.19 Thrust bearing (type) Titling pad
Size 6 ton
Design load (kg) 1089
1.58.20 Pump designed with diffuser/volute
1. Number of volute blades (tongues) 2
2. Volute tongue ID (mm) 596
1.58.21 1. Impeller type Double suction
2. Impeller OD (mm) 560
1.58.22 1. Diametral clearance at
impeller ring (mm) 0.50-0.55
2. Diametrical clearance at impeller hub (mm) 0.50-0.55
3. Impeller eye dia (mm) 178
4. Impeller eye area (mm) 15494
5. Impeller/diffuser width ratio
6. Number of impeller vanes 5
1.58.23 Rotor weight (kg) 135
1.58.24 GD of pump rotor (kg-m) 4.9
1.58.25 1. Impeller polar moment of inertia (kg-m) 1.53
2. Impeller transverse movement of inertia(kg-m)
1.58.26 permissible maximum unbalance of rotor(gm-cm) 254.5
1.58.27 Critical speeds:
1. First critical speed in water (rpm) 3700
2. Second critical speed in water (rpm) 5200
3. First critical speed in air(rpm) 2630
1.58.28 Fondation:
1. Stiffness,vertical (kg/mm) -
2. Stiffness,horizontal (kg/mm) -
1.58.29 Bearing Lubrication:
1. Type Forced
2. Required flow per journal (m/hr) 0.036
beairng
3. Required flow to thrust(m/hr) 0.072
bearing
4. Bearing temp(recom./max)© 75/90
5. Oil pressure required(min/recom./max.) (ata) 1/2/3.5
1.58.30 Pump shaft at coupling:
1. Diameter (mm) 65/59.6
2. Keyway size(if applicable) (mm) 18
3. Type of fit Press
4. Space between shafts (mm) 108
5. End float required (mm) 0.60 (pump)
3.50 (pump)
1.58.31 Drive shaft at coupling
1. Diameter (mm) 70
2. Keyway size(if applicable) (mm) 20
3. type of fit Shrink
1.58.32 Recommended hole size of suction strainer
1. For start-up (microns) 315
Permanent,if desired by Employer (microns) 315
1.58.33 Type of seals(Booster pump/main pump) Mechanical seals
1. Model/make M/s.Burgmann
2. Material of rotating/stationary faces Silicon Carbide/Carbon
13.5 BFP MOTOR

1. GENERAL
(i)Manufacturer (i) BHEL BHOPAL
(ii)Equipment driven by motor (ii)BFP
(iii) Motor type (iii)SCIM
(iv)Country of origin (iv) INDIA
(v)Quantity (v) 3 Nos.
(i)Frame Size (i) 1RN7 714-4
(ii)Type of duty (i) CONTINUOUS
(iii)Type of enclosure and method of cooling (ii) CACW / IC 81W
Degree of Protection IP:55 AS PER CL. 10 OF IEC:34-
5
(iv)Applicable standard to which motor generally conforms (iv) IS:325
(v) Type of mounting (v) HORIZONTAL
(vi)Direction of rotation viewed from driving end. (viCCW
(vii)Standard continuous rating at 40 deg.C ambient temperature (KW) (vi) 3750
(vii)Derated rating for specifed normal condition i.e., ambient temperature of (viii) 3500
50 Deg.C. (KW)
(ix)Rated voltage (V)/ Rated Frequency (Hz) (ix) 6600 / 50
(a) Voltage (%) (a) ±6.0
(b) Frequency (%) (b) +3 to -5
(c) Combined voltage and frequency (c)10 % (abs)
(xi) Minimun permissible starting voltage(%) (xi)80
(xii)Rated speed at rated voltage and frequency (r.p.m.) (xii)1492
(xiii) At rated voltage and frequency (xiii)
(a) Full load current (Amp) (a) 354
(b) No load current (Amp) (b) 85
(xiv) Power Factor at (xiv)
(a) 100% load (a) 0.89
(b) 75% load (b) 0.87
(c) 50% load (c)0.82
(d) No load (d) 0.05
(e) Starting (e) 0.12
(a) 100% load (a) 97.0
(b) 75% load (b) 96.9
(c) 50% load (c)96.4
(xvi) Starting current (%) at (xvi)
(a) 100% Voltage (a) 450
(b) Minimum starting Voltage (80 %) (b) 330
(a) Without driven equipment coupled. (a)2.8 Secs
(b) With driven equipment coupled (b)5.0 Secs.
(xviii) Safe stall time with 110% rated voltage (xviii)
(a) From hot condition (a)7.2 Sec
(b) From cold condition (b)9.5 Sec
(xix) Torques at (in % / kN-m) (xix)
(a) Starting (at minimum permissible voltage 80%) (a)38/ 8.51
(b) Pull up at 100% Voltage (b)68/ 15.23
(c) Pull out at 100 % Voltage (c)210/47.04
(d) Rated load (Kgm) at 100 % Voltage (d)22.401 KN-M
(e) Minimum Accelerating Torque (e)10/2.24
(xx) Stator winding resistance per phase (ohms) ref to 20 deg.C. (xx)0.05267
(xxi) Flywheel Moment of motor (Kgm2)(GD 2) (XXi)440.0
(xxii) No. of Permissible Starts from Hot Condition (xxii) 2
(xxiii)Locked Rotor KVA Input(at Rated Voltage) (xxiii) 18210
(xxiv) Locked Rotor kVA/kW (xxiv) 5.203
(xxv)Vibration at No Load
(a) Velocity(mm/s) (a)1.8 rms
(b) Displacement(Microns) (b)32(p-p)
(xxvi Noise Level at No Load(at 1 m) (xxvi) 85 dB(A) (IS: 12065)
(i)Stator wnding Insulation
(a)Class & type (a)F/ EPOXY MICA RESIN
(b)Tropicalised (Yes/No) (b)YES
(c)Temperature rise over Cold water Temp. of 39°C (°C) (c)82
(d)Method of temperature measurement (d)BY RESISTANCE
(e)Stator winding connection (e)STAR
(f)Number of terminals brought out (f)6
(ii)Type of terminal box for
(a)Stator leads (a)ELASTIMOLD for Main
Terminals.
(b)Space heater (b)CAST
(c)Temperature detectors (c)CAST
(iii)For main terminal box
(a)Location(from DE) (a)RHS
(b)Entry of cables (b)BOTTOM OF TB
(c)Recommended cable size(RUNS/CORES/X-SECTION(mm2) /MATERIAL) (c)3 x 1C / 630 mm2, AL, XLPE,
Unarmoured.
(d) Fault level (MVA) & Duration (Sec) (d)500 & 0.25
(iv)For Bearing
(a) Type (a)SLEEVE(F160 x140& F 125
x115)
(b) Manufacturer (b)NTPC APPVD. SUPPLIER
(c) Recommended lubricant (c)IOC SERVOPRIME-32/EQV
(d) Oil Quantity (d)(6.6 + 3.3 lpm) for both
Brg.(10°C. Rise)
(e) Max. Cold Oil Temp. to Brg. (e)40 Deg.C.
(f) Guaranteed Life in Hrs. (f)100000 Hrs.
(g) Lubrication Type Forced.
(h) Whether Dial Type Thermometer Provided (h)Yes.
U Oil Pressure Gauge/ Switch With Lube oil system of BF
Pump.
(v)Type of cooler (CACA/CACW) / No. (v)CACW / 1 / Top Mounted.
(vi)Cooling water requirement for (vi)CACW motors
(a) Quantity required (a)360 lpm.
(b) Maximum permissible inlet water temperature ( °C) (b)36 deg.C.
(c) Pressure of water at inlet to coolers (c)8 bar.
(d) Outlet temperature of water at full load (anticipated value) (d)41 deg.C.
(e) Cold Air Temp. at Outlet (e)50 Deg.C.
(vii) Weight of (vii)
(a) Motor Stator (Kg) (a)5000
(b) Motor rotor (Kg) (b)2800
(c) Cooler (Kg) (c)1600
(d) Total weight (Kg) (d)11260
(ix) Max. Permissible Temp. of Rotor(°C) (ix)450
(x) Temp. Rise of Rotor during I Start (x) 50 °C
(xi) Temp. Rise of Rotor during II Start (xi)57 °C
(xii) Surge Withstand Voltage(Str. Wdg.) (xii) As per IEC:34-15
(a) 0.3/ 3 Microsecond Surge(kVp) (a)20.41
(b) 1.2/ 50 Microsecond Surge(kVp) (b)31.4
Space Heaters YES
Nos. 2
Power(Watts) 1200 (Total)
Supply Voltage 1 PH, 240 V (AC)
Stator Terminal Box
Type ELASTIMOLD
Fault Level (MVA) 500
Fault Level duration (secs) 0.25
Neutral TB Non.PSTB
Current Transformers
Nos. 3 in Neutral Box.
Ratio 500/1
Accuracy Class PS
Knee Point Voltage- Vk (Volts) = 100V
Exciting Current 30mA at Vk/2
Max. Secondary Resistance 2.5 ohms
Dial Type Thermometer (Type/make/ Accuracy/ Connection Type & size) Mercury in Steel / NTPC Appvd
/±1% Full Scale / BSP 1/2"
For Bearings (Nos.) 2
For Air Temp (Nos.)
a. Hot Air 1
b. Cold Air 1
Contact Rating 5 A AT 240 V AC, 0.5 A at 220 V
DC
Range 0-120°C.
Supply Voltage 240 V AC, 100 mA
Rotor Terminal Box NA
TBs for RTDs,BTDs & Space Heater YES
Sole Plate No, Base Plate
Speed Switch No. (Power Supply 240 V AC,
100 mA)
No. of Contacts / Contact Rating 2 / 5 A AT 240 V AC, 0.5 A at
220 V DC
Set Speed 700 RPM, For Locked Rotor
Relay
Power Supply 240 V, AC.
Insulation of Bearing YES NDE
Forced Oil lubrication FROM Boiler Feed Pump
Oil level Indicator YES
Noise Reducer NO
Flow Switch for CACW Motor/ Qty. YES / 1
No. of Contact/ Contact Rating 2 / 5 A AT 240 V(AC), 0.5 A at
220 V DC
Water leakage detector/ Quantity YES, (Power Supply 240 V AC,
100 mA)/ 1
No. of Contacts/Contact Rating 2 / 5 A AT 240 V(AC), 0.5 A at
220 V DC
Tachogenerator NA
Grounding Pads
i) No & Size on motor body 2 & 70X65X25 mm
.ii) Nos on Terminal Box 2
Vibration Pads
i) Nos & Size 80 mm Cube
ii) Location On End Shield
14.0 HIGH PRESSURE HEATER
14.1 HPH-5
Sl no. DESCRIPTION
1 Size 1300 X 7367
2 Type U bend tube
3 Position Horizantal
4 Surface per unit 708.1 M2 ( EFF )
744.1 M2 ( TOTAL)
SHELL SIDE TUBE SIDE
UNIT STEAM DRAINS FEED WATER
5 Total fluid entering Kg/hr 33494 58775 627692
6 Inlet enthalpy Kcal /kg 791.4 208 167.7
7 Outlet enthalpy Kcal /kg - 170.3 204.4
8 Inlet temp C 426.5 203.0 163.5
9 Outlet temp C 168.5 198.9
10 Operating Pressure Kg/cm2 15.497 - 205
11 Velocity m/sec 1.85
12 TTD C 0 - -
13 DCA C - 5 -
14 Pressure drop Kg /cm2 0.2 0.18 0.66
15 Steam Sat temp C 198.9
Heat exchanged Surface LMTD Heat transfer rate
( MKcal/ Hr ) (M2) ( C) ( Kcal/hr/m2/C)
16 Desuperheating section 3.57 79.1 101.3 446
17 Condensing section 16.54 491.3 13.8 2446
18 Drain cooling section 2.9 137.8 14 1508
19 Design pressure 19.0 kg /cm2 & full 288 kg /cm2
vacuum
20 Test pressure 24.7 Kg / cm2 375 Kg /cm2
21 Design temp Inner shell-445 C Straight tube- 235 C
Main shell-215 C Bend Portion- 215 C
TUBE
21 Material SA 688 TP 304
22 No 933
(Effective No of tubes-930)
23 OD 15.875
24 Thickness 13 /14 BWG
R1-R5 13 BWG ( Min)
R6-R25 14 BWG ( MIN)
SHELL
25 Material SA 516 Gr 70
26 Length 6775 mm
27 ID 1300
28 Thickness 16
14.2 HPH-6
Sl no. DESCRIPTION
1 Size 1300 X 8557
2 Type U bend tube
3 Position Horizantal
4 Surface per unit 820.6 M2 ( EFF )
854.8 M2 ( TOTAL)
UNIT STEAM DRAINS FEED WATER
5 Total fluid entering Kg/hr 358775 627692
6 Inlet enthalpy Kcal /kg 737.9 204.4
7 Outlet enthalpy Kcal /kg - 208 254
8 Inlet temp C 344 198.9
9 Outlet temp C 203.9 245
10 Operating Pressure Kg/cm2 37.243 - 204
11 Velocity m/sec 1.85
12 TTD C 0 - -
13 DCA C - 5 -
14 Pressure drop Kg /cm2 0.25 0.06 0.77
15 Steam Sat temp C 245
Heat exchanged Surface LMTD Heat transfer rate
( MKcal/ Hr ) (M2) ( C) ( Kcal/hr/m2/C)
16 Desuperheating section 3.19 97.7 51.2 639
17 Condensing section 25.3 611.6 16.5 2510
18 Drain cooling section 2.65 110.4 17.3 1396
19 Design pressure 49.0 kg /cm2 & full 288 kg /cm2
vacuum
20 Test pressure 63.7 Kg / cm2 375 Kg /cm2
21 Design temp Inner shell-350 C Straight tube- 285 C
Main shell-265 C Bend Portion- 265 C
TUBE
21 Material SA 688 TP 304
22 No 933
(Effective No of tubes-930)
23 OD 15.875
24 Thickness 13 /14 BWG
R1-R5 13 BWG ( Min)
R6-R25 14 BWG ( MIN)
SHELL
25 Material SA 516 Gr 70
26 Length 7850 mm
27 ID 1300
28 Thickness 32
15.0 CONDENSER:
Sl.No. Description Data Unit

i) Design C.W. Temperature 32.0 C
ii) C.W. Temperature rise 10.71 C
iii) Condesner back pressure 76 mm Hg(a)
iv) C.W. flow quantity 22,500 m/hr
v) C.W Side pressure drop 4.2 mwc
vi) No. of C.W. pass 2
vii) No. of tubes 16653
viii) Tube dimensions:
a) tube OD x thickness 25.4x0.7112 mmxmm
b) Length of tube for ordering 11.18 metres
ix) Tube material: Welded SS
TP 304
x) Percentage tube thinning 7 to 10%
xi) Water box design pressure 4.0 kg/cm(g) &
full vacuum
xii) Water box Hydraulic test pressure 6.00 kg/cm(g)
DATA SHEET:
i) Design Condtion (a) Pressure b) Temperature
1. Shell side Full Vacuu 100C
2. tube side 26.0 Kg/cm(g) 100 C
ii) Condensate inlet temperature at design condition 46.9 C
iii) Condensate outlet temperature at design condtiion 49.8 c
iii) Tube size OD x th & tube length 16x0.889 L 2300 mm
iv) Tube material Welded aust. SS TP 304
v) Material of Tube plates/shell/Water boxes Carbon Steel
16.0 LOW PRESSURE HEATER
Sl. No. DESCRIPTION LPH-1 LPH-2 LPH-3

i) Type Sheel & tube type Horizontal
ii) No. of Zones Condesing Condesning Condensing
Subcooling Subcooling Subcooling
iii) No. of water passes 2 2 2
iv) Tube side pressure drop 9.6 8.6 8.8.
mwc(at rated condensate
flow)
v) Total No. of U tubes 429 429 429
vi) Tube outside dia ………16 x 1.0………………….
thickness (mmxmm)
vii) Total tube surface 406 368 387
area(m)
viii) Material of tubes …………………….welded SS: 304………………
ix) Tube-tube sheet joint Expanded Exapanded Expanded
x) Weight of heater (Kg.)
a) Empty 11000 11000 11700
b) Operating 14000 13300 13900
c) Flooded 19000 16600 17200
17.0 CONDENSATE ETRACTION PUMP
17.1 CEP
Sl.No. Description
rd
Type EN6J40(3 stage dummy)
Direction of rotation, viewed from motor end Clockwise
Rated output, cum/hr 660
Differential head,(m) 210
Liquid pumped Condensate
Liquid temperature,(deg.C) 49.2
Specific weight, (kg/cum) 988.4
Discharge bore diameter, (mm) 495
Discharge bore diameter,(mm) 300
Speed, (rpm) 1486
Power absorbed, (kw) 466
Efficiency (%) 80
NPSH required,(m) 2.75
Thrust bearing
Make M/s.Michell Bearings India
Type 7-SNT, vertical thrust & guide brg.
Flexible coupling
Make M/s.Bibby Transmissions,UK
Type Flexible membrane
Model No. TF 1250
Drive motor
Manufacturer M/s BHEL,Hardwar
Type SCIM
Rating,(KW) 550
Speed, (rpm) 1486
Electrical supply 6.6 KV,3-PH,50 Hz
1.01.00 Design flow rate(T/Hr) 652.344
st
1.02.03 NPSH required at 1 stage impeller for
(a) 3% head breakdown (m) 2.75
(b) 1% head breakdown(m) 3.05
(c) 0% head breakdown(m) 3.35
(d) 40,000 hrs erosion life of first stage 3.35
impeller(m)
1.03.00 Design discharge conditions
1.03.01 Discharge pressure(ata) 21
1.03.02 TDH (m) 210
1.03.03 Shut off head(m) 250
1.04.00 Pump speed(rpm) 1486
1.05.00 Power consumption:
1.05.01 Power input to motor at 50 Hz/47.5 Hz(kW) 491/421
1.05.02 Loss in motor at 50 Hz/47.5 Hz(kW) 25/21
1.05.03 Power input to pump at 50 Hz/47.5 Hz(kw) 466/400
1.05.04 Efficiency of pump alone(%) 80
1.05.05 Overall efficiency of pumpset(%) 76
1.06.00 Suction Specific speed for first stage indicating 10902
the flow at which the same is considered(US
Units)
1.07.00 Canister losses(mwc) 0.3
1.08.00 Seal water requirement (flow/pressure/temp.)
1.08.01 Flow m/hr(max.) 1.2
1.08.02 Pressure(ata/range) 3-6
1.08.03 Temp.(C/range) 40-50
1.09.00 Minimum flow continuous stable operatin(m3/hr) 210
1.10.00 On set recirculation flow(m/hr) -
1.11.00 Peripheral speed at the eye of first stage 17.7
impeller (m/sec.)
1.12.00 Maximum thrust down at 50 Hz(kgs) 3380(with closed valve & worn clearance)
Maximum thrust down at 51.5 Hz(kgs) 3586(with closed valve & worn clearance)
1.14.00 Model Number and No. of pumps EN5J40,2 NOS.
1.15.00 Number of stages 5
1.16.00 Type first stage impeller Double suction radial flow
1.17.00 Impeller outer diameter(mm) 360-Ist stage,395-inter stage
1.18.00 Suction specific speed for inter stage(US units) 5988
1.19.00 Design pressure of bowl and discharge 40
components(ata)
1.20.00 Outer casing(can)
1.20.01 Minimum wall thickness(mm) 10
1.20.02 Design pressure(ata) 8
1.20.3 Depth below pump mounting flange(mm) 4833
1.21.00 Suction connection
1.21.01 Size/schedule NB 500
1.21.02 Type of connection with piping Flanged
1.21.03 Depth of centerline below pump mounting 525
fange(mm)
1.22.00 Discharge connection:
1.22.01 Size/schedule NB 300
1.22.02 Type of connection with piping Flanged
1.22.03 Height of centerline above pump mounting 300
flange(mm)
1.23.00 Critical speeds:(with worn clearances)
1.23.01 First critical speed in water(rpm) 5555
1.23.02 Second critical speed in water(rpm) 5923
1.24.00 GD2 of rotor including coupling(kg/m) 20
1.25.00 Impeller shaft(Bottom shaft)
1.25.01 Length (mm) 2790
1.25.02 Diameter (mm) 66
1.25.03 Span between bearings(mm) 750
1.26.00 Intermediate shafts(Top shaft)
1.26.01 Length (mm) 3551
1.26.02 Diameter(mm) 80
1.26.03 Span between bearings (max.)(mm) 450
1.26.04 Method of coupling with adjacent shafting Muff coupling
1.27.00 Radial bearings:
1.27.01 Type & number Cutless rubber & 7 nos.
1.27.02 Size(mm) 85/4- 5 mps/ 70.4-2 Nos.
1.28.00 Thurst bearing
1.28.01 Located in pump/motor Pump
1.28.02 Type & number Tilting pad 7SNT & 1 No.
1.28.03 Design load(kg) 4471
1.28.04 Max load(kg) -
1.29.00 Bearing lubrication type:
1.29.01 Radial bearing Medium(condensate)
1.29.02 Thrust bearing Oil sump
1.29.03 Recommended hole size of suction strainer 350 microns
17.2 CEP MOTOR

1. GENERAL
(ii) Equipment driven by motor C.E.PUMP
(v) Quantity 2 Nos.
(i) Frame Size 1LA7 566 -4
(iii) Type of enclosure and method of cooling/ Degree of TETV/IC 511
Protection IP:55 AS PER CL. 10 OF IEC:34-5
(iv) Applicable standard to which motor generally IS:325
conforms
(v) Type of mounting VERTICAL

(vi) Direction of rotation viewed from driving end ACW
(vii) Standard continuous rating at 40 deg.C ambient 590
temperature (KW)
(viii) De-rated rating for specifed normal condition i.e., 550
(x) Rated voltage (Volts)/ Rated Frequency(Hz) 6600 / 50
(b) Frequency (%) +3 to - 5
(xi) Minimum permissible starting voltage (%) 85
(xii) Rated speed at rated voltage and frequency(rpm) 1485
(a) 100% load 0.86
(b) 75% load 0.83
(c) 50% load 0.75
(d) No load 0.09
(e) Starting 0.208
(a) 100% load 94.5
(b) 75% load 94.0
(c) 50% load 92.0
(xvii) Starting time with minimum permissible
voltage. (85 %)
(a) Without driven equipment coupled. 1.0Secs
(xix) Torques at (in % / kg-m)
(a) Starting 70 /253
(at minimum Permissible voltage 85%)
(d) Rated load ( Kg-m) at 100 % Voltage 361 Kg-m
(xx) Stator winding resistance per phase (ohms) ref. to 20 0.557
deg.C.
(xxi) Flywheel Moment of motor (Kg-m2) (GD2) 72. 0
(xxiv) Locked Rotor kVA/kW 7.35
(a) Class & type F/ EPOXY MICA RESIN
RICH SYSTEM
(b) Tropacalised (Yes/No) YES
(c) Temperature rise over Cold Air Temp. of 50°C(°C) 70
(a) Stator leads PHASE SEPARATED TYPE.
(c) Recommended cable size RUNS/CORES/X- 1 x 3C / 240 mm2, AL, XLPE, Un
SECTION(mm2) /MATERIAL) armoured
(d) Fault level (MVA) & Duration (Sec) 500& 0.25
(iv) For Bearing
(a) Type ANTI FRICTION BALL
(c) Recommended lubricant Grease,IOC Servogem-3 or EQV
(d) Guaranteed Life in Hrs. 50000
(e) Lubrication Type Pressure Relief
(f) Whether Dial Type Thermometer Provided Yes
(g) Oil Pressure Gauge/ Switch No
(v) Weight of
(c) Total weight (Kg) 4150
(vi) Max. Permissible Temp. of Rotor(°C) 450
(vii) Temp. Rise of Rotor during I Start(x) 12 °C
(ix) Temp. Rise of Rotor during II Start 25 °C
(xii) Surge Withstand Voltage (Stator Winding.) As per IEC:34-15
4.01 RTDs for winding(Type/Nos/Leads/ PT100 SIMPLEX / 12 / 3 Between
location/make/Res. at 0 Deg.C) Coil Sides in slots / Reputed
NTPC Approved / 100 ohms
4.02 RTDs for bearing(Type/Nos/Leads) PT100 DUPLEX/ 2 / 3 In Bearing
Location/make/Res. at 0 Deg.C) Housing / Reputed NTPC
Approved. / 100 ohms
4.03.01 RTDs for Hot Air(Type/No/Leads) No
4.03.02 RTDs for Cold Air(Type/No/Leads) No
4.04.01 Nos. 4
4.04.03 Supply Voltage 1 PH, 240 V (AC)
4.05.01 Type PHASE SEPARATED TYPE
4.06 Neutral TB PHASE SEPRATED TYPE
4.07 Dial Type Thermometer(Type/make/ Accuracy/ Mercury in
Connection Type & size Steel/ NTPC Approved/ / ±1% Full
Scale/ BSP 1/2"
a. Hot Air NO
b. Cold Air NO
4.07.03 Contact Rating 5 A AT 240 V AC, 0.5 A at 220 V
DC
4.07.04 Range 0-120°C.
4.07.05 Supply Voltage 240 V AC, 100 mA
4.08 Rotor Terminal Box NA
4.09 TBs for RTDs,BTDs & Space Heater YES
4.10 Sole Plate No
4.11 Foundation & Anchoring bolts YES
4.12 Base Frame NO
4.13 Speed Switch NO
4.14 Insulation of Bearing NO
4.15 Forced Oil lubrication NOT APPLICABLE
4.16 Oil level Indicator NO
4.17 Noise Reducer NO
4.18 Flow Switch for CACW Motor/ Qty. NO
4.19 Water leakage detector/ Quantity NO
4.20 Tacho generator NA
4.21 Grounding Pads
4.21.01 No & Size on motor body 2 & 70X65X25 mm
4.21.02 No's on Terminal Box 2
4.22 Vibration Pads
4.22.01 No's & Size 80 mm Cube
4.22.02 Location On End Shield.
4.23 Paint Shade RAL5012(blue)
18.0 MAIN VACUUM PUMP
18.1 NASH ENGINEERING COMPANY LIQUID RING PUMP
CONSTRUCTION DETAILS
Port type(no.of stages) Conical(2)
Rotation viewed @ D.E. Counter clockwise
Rotor baance type Dynamic
Balance tolerance To ISO 1940 G 6.3
DESIGN CRITERIA
PRESSURE DATA
Design pressure 50 psig
Hydro pressure 75 psig
Operating range 0.29 HGV
DESIGN DATA
Shaft dia @ extension 95mm
Shaft dia @ stuff box 133.35 mm

Shaft key size 25mm 14 mm
Wk5 lb-ft5(iron/s.s.)(1) 710.9/763.6
Connection data
Connection Size Type & rating
Inlet 203 mm Np 1 ff flg
Discharge 150 mm Np 16 ff flg
Seal liquid 1-1/2in Bsp taper
BEARINGS LUBRICATION
BEARING BEARING TYPE BEARING NO. TYPE VOLUME
LOCATION
DRIVE END DBL ROW CPME71450,CUP GREASE N/A
TAPERED 7175 ID
ROLLER
IDLE END DBL ROW CPME71450,CUP GREASE N/A
TAPERED 7175 ID
ROLLER
BEARING LIFE (IN YEARS)
RPM HP DRIVE TYPE DRIVE END IDLE END
494 150 CPLG 50 43
18.2 MAIN VACUUM PUMP MOTOR

1.0 GENERAL
i) Manufacturer Beijing B.J.Electric Motor Co. Ltd.
ii) Equipment driven by motor VACUUM PUMP
iii) Motor type SQUIRREL CAGE
iv) Country of origin China
2.0 DESIGN AND PERFORMANCE
i) Frame size Y 355L 1-12
ii) Type of duty S1
iii) Type of enclosure and method of cooling TFFC-IC411
iv) Degree of protection IP55
v) Applicable standard to which motor generally conforms IEC DIN 42673
vi) Type of mounting HORIZONTAL(B3)
vii) Direction of rotation as viewed from non-driving end C.W.
viii) Standard continuous rating at 50.0 deg c ambient temp. 150 HP(110 KW)
as per Indian standard(HP)
ix) Derated rating for specified ambient temp.of 50.Odeg C 140 HP(103 KW)
(HP)
x) Rated voltage(voltage) 415V
xi) Permissible variation of*
a) Voltage plus minus 10%
b) Frequency plus minus 5%
c) Combined voltage and frequency pus minus 10%
*(Not less than asked for in the specification
xii) Minimum permissible starting voltage(volts)* 374 V
*(Not more than asked for in the specification)
xiii) Rated speed at rated voltage and Frequency(rpm) 494 RPM
xiv) Full load current (amps.) 245A
xv) No load current (amps.) 143 A
xvi) power factor at
a) 100% load 0.7
b) 75% load 0.67
c) 50% load 0.58
d) No load 0.05
A Motor Application Rec.Pump

B. Rated horsepower HP/KW 3HP/2.2 kW
C. Manufacturer Beijing B.J.Electric Motor Co.Ltd
D. Motor type SQUIRREL CAGE
E Frame size Y 100l1-4
FRated voltage(Voltage 415V
G. Frequency (HZ)/Phrase 50HZ/3PH
H. Full load current(amps.) 5A
ILocked rotor current (amps.) 35A
J. Power factor (%) 82%
K. Efficiency (%) 81%
L.Full load tarque (kg.m) 1.48
M.Locked rotor tarque (% of full load tarque) 220%
N. Break down tarque (% of full load tarque) 230%
O. Rated speed(rpm) 1425 rpm
P. Rotation (cw or ccw) CW & CCW
Q. 1) Drippro of fully guarded -
2) Weather protected NEMA type II -
3) Totally enclosed -
4) Totally enclosed fan cooled Yes
5) Dust ignition proof -
R. Construction(horizontal or vertical HORIZINAL
S. Temperature rise. By resistance method. 80 degree C
Degree (40 degree C ambient) YES
T.Insulation class F Class
U. Motor insulation system(describe material USED) DMD
V. Bearings -
1) Sleeve -
2) ball 6206ZZ/6206ZZ
3) roller -
W.Space heater N/A
X. No. of successive starts from reset at Ambient 3 starts
temperature(starts limitations of Additional starts)
Y. Average allowable number of daily starts 5 starts
Z.Service factor 1
AA: NEMA design letter
AB NEMA code letter
AC: Net motor weight(kg) 33
AD: Winding connection(star or delta) star
AE: Terminal box dimensions -
AF: Phase to phase distance,A-B/B-C/C-A (mm) –
AG: Sound level DB (A)
19.0 EQUIPMENTS COOLING WATER REQUIREMENT
S.no Equipment Nos(working Flow rate Fow rate Pressure drop Temp.rise
+standby) per equip. per unit within unit
(m3/hr) (m3/hr) term (mwc)
1. Boiler feed pumps (2W+1S)
PER UNIT
a) BFP jacket cooler 2+1 4.8 14.4 2 2
b) BFPseal cooler 4+2 6.0 36.0 2 3
c) Booster pump jacket 2+1 3.6 10.8 2 2
cooler
d) BFP motor cooler 2+1 24.0 48.0 5 3
e) Working oil cooler 2+1 60.0 120.0 4 10
f) Lube oil cooler 2+1 24 72 3 4
301.2
2. Boiler auxiliaries - 271 271 30 5
3 STEAM TURBINE &
GENERATOR AUX.
a) Turbine oil cooler 1+1 625 625 3.5 1.34
b) Seal oil cooler 1+1 110 110 3.5 1.34
(Hyd.side)
c) Exciter air cooler 2+0 100 200 3.8 1.0
d) Hydrogen cooler 4+0 75.0 300 8.3 5.6
4. Condensate 1+1 1.2 2.4 1.0 3.0
extraction pumps
5. Air compressors 2+1 30 90 10.0 10.0
6. Mill reject system - 1.8 1.8 20 10.0
a) Swas chiller system - 7.0 7.0 10.0 10.0
b) Swas primary cooler- - 1.5 1.5 10.0 10.0
deaerartor
c) Swas primary cooler - 18.0 18.0 10.0 10.0
–boiler
7. Ash handling plant - 300 300 20.0 10.0
8. BOILER AREA
1. PA fan flos cooler 2+2 24 48 1.0 5
2. FD fan flos cooler 2+2 24 48 1.0 5
3. ID fan flos oil cooler 2+2 16 32 1.0 5
4. ID fan bearings 4+0 3 12 1.0 5
5. ID fan motor stator 2+0 13.5 27 0.4 5
cooler
6. Puveriser lube oil 5+1 10 50 0.5 5
cooler
7. Air heater guide 2+2 1 2 0.5 5
bearing oil cooler
8. Air heater support 2+2 1 2 0.5 5

bearing oil cooler
9. Air heater oil carry 2+0 0.5 1 0.5 5
over probe
10. Water cooled access 2+0 1 2 0.07 5
doors
11. Sample coolers 5+0 2 10 0.5 5
12. Swas primary coolers 18 18 1.0 10
13. Total requirement 252
14. HFO return oil 1+2 3.9 3.9 - -
cooler(service water)
20.0 PLATE HEAT EXCHANGER
SR. NO. DESCRIPTION UNIT

1 General
1.1 No. of Plate Heat Exchanger Nos. 3 Nos.
being supplied
1.2 Manufacturer IDMC LIMITED
1.3 Model Number / Type S-188
1.4 Whether single or double pass Single Pass
2.0 Design
2.1 Design Pressure Bar (g) 12
2.2 Design Temperature C 60
2.3 Heat Load KW 8238
2.4 LMTD (Corrected) C 2
3.0 Guaranteed Performance for Plate Each Primary Side Secondary Side
Heat Exchanger (Hot Fluid) (Cold Side)
3.1 Flow Rate M³/hr 1325 1325
3.2 Inlet Temperature C 43.4 36
3.3 Outlet Temperature
(a)In fouled condition C 38 41.4
(b)In Clean condition C 37.5 41.9
3.4 Total pressure drop across Heat MWC
Exchanger from inlet to outlet
(a)For Design flow MWC 7 7
(b)For 110% design flow rate MWC 7.25 7.25
4.0 Heat Transfer & Fluid Flow Side Primary Secondary Side
Data (Hot Fluid) (Cold Side)
4.1 Film Heat Transfer Kcal/hr.m2 C 15424.5 15424.5
4.2 Overall Fouling M².hr. C /Kcal 0.00008
4.3 Overall Heat Transfer Coefficient
(a)In Clean condition Kcal/hr.m2. C 7712.25
(b)In Fouled condition Kcal/hr.m2. C 4769.54
Total effective heat transfer area per heat
4.4 M2 779.7
exchanger
4.5 Average Velocity
(a)Through Ports M/s 4.57
(b)Through Plate Channels M/s 1.08
4.6 Pressure Drop in Ports
(a)In Clean Condition Bar 0.17
(b)In Fouled Condition Bar 0.17
4.7 Pressure Drop in Channels
(a)In Clean Condition Bar 0.53
(b)In Fouled Condition Bar 0.53 *
Maximum Differential pressure between
4.9 Bar (g) 12
hot & Cold Fluid in plate channel
5 Heat Transfer Plates
1.964, However No. of plates given
5.1 Area of each Plate plates M2
based on 1.87 M2
5.2 Dimension (Width x Height) mm x mm 868 x 2508
5.3 Thickness mm 0.6
5.4 Material & Chemical Composition SS 316
5.5 Number of plates per heat exchanger 419
Number of plates that can be
5.6 accommodate in the heat 524 (i.e. with 25% extra plates)
exchanger frame
5.7 Type of Corrugation HERRINGBONE
5.8 Maximum Plate Pack Length
(a)As per 5.5 above mm 1720
(b)As per 5.6 above mm 2151
5.9 Average spacing between two plates mm 3.9
5.1 Hold up Volume of each passage M3 7.3 x 10¯³
5.11 Port Size (Diameter) mm 320
6 Plate Gasket
PARTIALLY GLUED - Sonder Lock
6.1 Type (R3)
Type (Single Piece Moulded)
6.2 Material & Composition Nitrile Rubber
6.3 Thickness of Gasket mm 5
6.4 Hardness of Gasket 72 5 DEG SHORE
6.5 Expected life of Gasket 10 Years
7 Carrying Bar
7.1 Type of Construction STANDARD I-SECTION
7.2 Number per Heat Exchanger One per Heat Exchanger
7.3 Size ISMB 200 x 100
Carbon Steel-IS 2062 Gr. A with SS
7.4 Material (R3)
Cladding
8 Guide Bar
8.1 Type of Construction STD I-SECTION BEAM
8.2 Number per Heat Exchanger One Per Heat Exchanger
8.3 Size ISMB 150 x 80
Carbon Steel-IS 2062 Gr. A with SS
8.4 Material (R3)
Cladding
9 Frame Plate
9.1 Type of Construction Fabricated - Profile Cut
9.2 Material Size 994x2865x80 mm IS 2062 Gr. B
10 Pressure Plate
10.1 Type of Construction Fabricated - Profile Cut
10.2 Material Size 994x2825x60 mm IS 2062 Gr. B
11 Supporting Columns
11.1 Type of Construction STD I-SECTION BEAM
11.2 Material (R3) IS 2062 Gr. A
Size ISMB 250
Clamping / Gasket Compression
12
Arrangement
12.1 Type of Arrangement Tie Rod Type - Tightening bolt
12.2 Bolts Size and Material M36 x 3, SA 193 Gr. B7
12.3 Nuts Size and Material M36 x 3, SA 194 2H
13 Inlet and Outlet Connection
13.1 Size NB 300 / 300
13.2 Ratings PN16
13.3 Facing & Drilling Standard AS PER DIN 2633 PN 16
13.4 Flange Material Carbon Steel IS 2062 Gr. B
Cleaning frequency of the heat
14 Months ONCE IN 12 MONTH
exchanger for assumed fouling factor
NOT NECESSARY (since Strainer
15 Is backwash necessary? of 2 mm perforated size is installed
at the inlet by BHEL)
Are all auxiliaries and accessories
16 YES
included in the Scope?
Air vent & Drain Valves is include
17 Relief & Other Valves (if applicable)
in scope of supply
On pipe Inlet, Outlet connection of
17.1 Location
the PHE
17.2 Type & Size Ball valve, Screwed end, 25 mm
17.3 End details Screwed End type
17.4 Materials
a)Body C. S Body
b)Trim SS 304
17.5 Pressure rating 300
17.6 No. Per heat exchanger Nos. 2+2
Audco / Hawa / Equivalent
17.7 Manufacturer
18 Details of Painting
18.1 Exterior Surface
(a) Surface Preparation Sand Blasting
(b) Primer Red Oxide (50 micron)
(c) Finish Preparation Synthetic enamel (150 micron)
18.2 Interior Surface
(a) Surface Preparation Sand Blasting
(b) Primer Red Oxide (50 micron)
(c) Finish Preparation Synthetic enamel (150 micron)
19 Weight of each Heat Exchanger
(a) Empty Kg 8814
(b) Flooded Kg 11865
Overall Dimensions (LENGH X WIDTH X mm x mm x
20 4410 x 994 x 2865
HEIGHT) mm
21 Withdrawal space 1000 COMMON BOTH
Mandatory spares For All Plate Heat
22
Exchanger
23.1 PHE Plates TL (1234) Nos 3
23.2 PHE Plates TK (1234) Nos 22
23.3 PHE Plates TK (0000) Nos 1
23.4 PHE Gaskets Nos 377
23.5 Fastners (Tie Rod) M 36 set Set (3400 mm Long)
23.6 Fastners (Tie Rod) M 36 set Set (2900 mm Long)
• Pressure drop clean & foul conditions are same pressure drop due to fouling is very insignificant.
21.0 EQUIPMENTS COOLING WATER PUMP
21.1 ECW PUMP

SL. DESCRIPTION UNIT ECW PUMPS
1.0 GENERAL
1.1 Desgination of the Pump Horizontal Split Casing
1.2 Manufacturer KBL
1.3 Model No. 12 UPH 3
1.4 No. of pumps Nos. 3
2.0 GUARANTEED PERFORMANCE PARAMETERS
2.1 Performance standard as per HIS
2.2 Rated capacity. (No negative tolerance) M ³/hr 1350
2.3 Total dynamic head at rated capacity (no negative tolerance) MWC 55
2.4 Shut off head (Approx) MWC 64
2.5 Range of Operation of the Pump
a) Min.Flow M 3/hr 405
b) Max.Flow M 3/hr 1755
2.6 Pump rated speed RPM 1482
2.7 Max. value of peak to peak amplitude of vibration on any 75 micron
pump/motor bearing (Guaranteed at site)
2.8 Max noise Level (Guaranteed at site) dB 85 db at 1m
2.9 Guaranteed Pump efficiency at rated head & rated capacity % 85
without negative tolearnce
2.10 Power consumption
a) Guaranteed .pump input power at duty point KW 237.89
b) Guaranteed max. Pump input power with in range of operation KW 275.00
(Approx.)
c)Max. pump input power at shut off (Approx.) KW 200
2.11 Guaranteed power consumption at inlet to motor terminals (KW) 258.57
2.14 NPSH required at rated capacity (Approx.) MWC 7.5
3.0 DESIGN & CONSTRUCTION FEATURES
3.1 Type of pump casing Horizontal Split Casing
3.2 Pump duty Continuous
3.3 Type of Impeller Closed
3.4 Location Indoor
3.5 Pump suitable for parallel operation Yes
3.6 Torque speed curve of the pump & drive motor Furnished for Yes
pumps with drive motor rating of 100 kw & above.
3.7 Pump number of stages Specific speed N= RPM X(Flow in in US 1647
USGPM)^0.5 / (Head in Ft.)^0.75
3.8 Type of scuction Double
3.9 Minimum suction head required in LC for pump opeartion at 9.5
maximum discharge point within the 'Range of operation'
specified (NPSHr at max.flow) (Approx.)
3.10 Whether pump is suitable/designed so that pump internals can Yes
be attended without disturbing suction and discharge piping
3.11 Type of coupling between pump & motor Flexible
3.12 Bearing (DE & NDE)
a)Type and manufacturer SKF/FAG/Eq.
b)Type of lubrication Grease
c)Design life (Hrs.) Approx. 20000 hrs
3.14 Shaft Sealing arrangement
a)Type and manufacturer Mech seal / Eagle Poona
wala/ Dura /Eq
b)Sealing liquid Self Water
4.0 MATERTIAL OF CONSTRUCTION (Indicate applicable code/ Unit
standard)
4.1 Casing ASTM A-351 CF8M
4.2 Impeller ASTM A-351 CF8M
4.3 Shaft SS-316
4.4 Shaft sleeves SS-316
4.5 Wear ring (Casing) SS-316/ CF8M
4.6 Wear ring (Impeller) Not applicable
4.7 Fasteners (in liquid contact only) SS-316
4.8 Gland Not applicable
4.9 Lantern ring Not applicable
4.10 Mechanical seals (faces)/Gland packing Mechanical seal to
manufacturer's standard
5.0 AND OTHER DIMENSIONAL DETAILS
5.1 Impeller diameter (Approximate) mm 432
6.0 DRIVE DATA
6.1 Drive unit output at 50 oC ambient condition KW/ P 320/4
7.0 INSPECTION & TESTING
21.2 ECW PUMP MOTOR

1. GENERAL
(ii)Equipment driven by motor ECW PUMP
(v) Quantity 3 Nos.
(i)Frame Size 1LA7 560 -4
(iii)Type of enclosure and method of cooling/ Degree of Protection TETV/ IC511 IP:55 AS PER
CL. 10 OF IEC:34-5
(iv) Applicable standard to which motor generally conforms IS:325
(vi) Direction of rotation viewed from driving end. BI DIRECTIONAL
(vii) Standard continuous rating at 40 deg.C ambient temperature 340
(KW)
(viii) De-rated rating for specifed normal condition i.e., ambient 320
temperature of 50 Deg.C. (KW)
(x) Rated voltage (Volts) / Rated Frequency (Hz) 6600 / 50
x)Permissible variation of
(b) Frequency (%) +3 to - 5
(xi)Minimum permissible starting voltage (%) 85
(xii)Rated speed at rated voltage and frequency (rpm) 1482
(xiii)At rated voltage and frequency
(xiv)Power Factor at
(a) 100% load 0.85
(b) 75% load 0.83
(c) 50% load 0.76
(d) No load 0.087
(e) Starting 0.2339
(xv)Efficiency (%) at rated voltage and frequency at
(a)100% load 93.5
(b)75% load 93.4
(c) 50% load 92.5
(xvii) Starting time with minimum permissible voltage. (85) %
(a) Without driven equipment coupled. 1.4 Secs
(a) From hot condition 13.0 Secs.
(b) From cold condition 17.0 Secs.
(xix) Torques at (in % / kg-m)
(a)Starting (at minimum permissible voltage (85%) 67 / 141
(b)Pull up at 100% Voltage 80 / 168
(c)Pull out at 100 % Voltage 232 / 487
(d)Rated load ( Kg-m) at 100 % Voltage 210 Kg-m
(e)Minimum Accelerating Torque 80 Kg-m
(xx)Stator winding resistance per phase (ohms) ref to 20 Ceg. 1.32
(xxi) Flywheel Moment of motor (Kg-m2) (GD2) 56. 0
(xxiii)Locked Rotor KVA Input(at Rated Voltage) 2400
(xxiv) Locked Rotor KVA/kW 7.5
(b) Displacement(Microns) 32 (p-p)
(a) Class & type F/ EPOXY MICA RESIN RICH
SYSTEM
(b)Tropacalised (Yes/No) YES
(c)Temperature rise over Cold Air Temp. of 50°C (°C) 70
(d)Method of temperature measurement BY RESISTANCE
(e)Stator winding connection STAR
(ii)Type of terminal box for
(a)Stator leads PHASE SEPARATED TYPE.
(b)Space heater CAST
(c)Temperature detectors CAST
(iii)For main terminal box
(b)Entry of cables BOTTOM OF TB
(c)Recommended cable size (RUNS/CORES/X-SECTION(mm2) Up To l x 3C / 240 mm2, AL,
/MATERIAL) XLPE, Unarmoured.
(d) Fault level (MVA) & Duration (Sec) 500 & 0.25
(iv)For Bearing
(a) Type ANTIFRICTION BALL
(c) Recommended lubricant GREASE, IOC SERVOGEM -3
OR EQV
(d) Guaranteed Life in Hrs. 50000 Hrs.
(e) Lubrication Type PRESSURE RELIEF
(f) Whether Dial Type Thermometer Provided Yes.
(g ) Oil Pressure Gauge/ Switch No
(v) Weight of
(vi) Max. Permissible Temp. of Rotor(°C) 350
(vii) Temp. Rise of Rotor during I Start 10 °C
(viii) Temp. Rise of Rotor during I Start 20 °C
(ix) Surge Withstand Voltage(Stator Winding. As per IEC:34-15
4.01 RTDs for winding(Type/Nos/Leads/location/make/Res at 0C) PT100 SIMPLEX / 12 / 3
Between Coil Sides in slots /
Reputed NTPC Approved. /
100 ohms
4.02 RTDs for bearing(Type/Nos/Leads/location/make/Res at 0C) PT100 DUPLEX/ 2 / 4 In
Bearing Housing / Reputed
NTPC Approved. / 100 Ὠ
4.03.01 RTDs for Hot Air(Type/No/Leads) No
4.03.02 RTDs for Cold Air(Type/No/Leads) No
4.04.01 Nos. 4
4.04.03 Supply Voltage 240 V (AC) 1 PH,
4.06 Neutral TB PHASE SEPRATED TYPE
4.07 Dial Type Thennometer ( Type/make/ Accuracy/ Connection Type Mercury in Steel/ NTPC
& size) Approved/±1% Full Scale/
BSP 1/2"
a. Hot Air NO
b. Cold Air NO
4.07.03 Contact Rating 5 Amp AT 240 V AC, 0.5 Amp
at 220 V DC
4.07.04 Range 0-120°C.
4.07.05 Supply Voltage 240 V AC,
4.09 TBs for RTDs,BTDs & Space Heater YES
4.10 Sole Plate No
4.11 Foundation & Anchoring bolts YES
4.13 Base Frame NO
4.14 Insulation of Bearing NO
4.15 Grounding Pads
4.15.01 No & Size on motor body 2 & 70X65X25 mm
4.15.02 No's on Terminal Box 2
4.16 Vibration Pads
4.16.01 No's & Size 60 mm Cube
4.16.02 Location On End Shield.
22.0 AUXILIARY COOLING WATER PUMP

22.1 ACW PUMP
SL. DESCRIPTION Unit
GENERAL
1.1 Designation of the Pump Centrifugal
1.2 Manufacturer Beacon Weir limited,
Chennai-98
1.3 Model No. SDA 350/450
2.1 Performance standard As per approved QAP
3
2.2 Rated capacity. (No negative tolerance) M /hr 1400
2.3 Total dynamic head at rated capacity (No negative mWC 15
tolerance)
2.4 Shut off head mWC 17.5
3
a). Min. Flow M /hr 130
3
b). Max. Flow M /hr 1880
2.6 The pumps offered have continuously rising head capacity Yes
curves from the duty point towards shut off point.
2.7 The pumps offered have stable rising H-Q curves within the Yes
"Range of Operation"
2.8 Pump rated speed rpm 740
2.9 Max. value of peak to peak amplitude of vibration on any 75
pump /motor bearing. (Guaranteed at site)
2.10 Max noise Level (Guaranteed at site) DBA 85
2.11 Guaranteed Pump efficiency at rated head & rated capacity % 87
without -ve tolerance
a).Guaranteed .pump input power at duty point KW 65.74
b) Guaranteed max. Pump input power within range of KW 75
operation.
c) Max. pump input power at shut off Guaranted Power KW 40
consumption at motor terminal at rated
2.13 Capacity & head KW 74.43
2.14 NPSH required at rated capacity mWC 2.8
3.1 Type of pump casing HORIZONTAL SPLIT
CASING
3.2 Pump duty CONTINUOUS
3.3 Type of Impeller CLOSED
3.4 Location INDOOR
3.5 Pump suitable for parallel operation YES
3.6 Torque speed curve of the pump & drive motor furnished for YES
pumps with drive motor rating of 100 KW and above.
3.7 Pump number of stages ONE
3.8 Specific speed rpm 3126
N= RPM x (Flow in USGPM)½ / (Head in Ft.)¾
3.9 Minimum suction head required in LC for pump operation at 4
maximum discharge point within the 'Range of Operation'
specified (NPSHR at max. flow).
3.10 Whether pump is suitable/ designed so that pump internals YES
can be attended without disturbing suction and discharge
piping.
3.11 Type of coupling between pump & motor FLEX. PIN & BUSH
3.12 Bearing (DE & NDE)
a) Type and manufacturer Roller / Ball/SKF
b) Bearing no. N313/6313
c) Type of lubrication GREASE
d) Design life (Hrs.) 3.5X10^4/4.0X10^4
e) Quantity at DE and NDE DE-1 No &NDE-1 No
3.13 Shaft Sealing arrangement M3/hr a)GLAND PACKING,
a) Type, Material and manufacturer TIWA/ SPITMANN
b)WATER
b) Sealing liquid
c) Requirement of external water if any NA
i) Quality NO
ii) Quantity/ Pump
3.14 In case separate oil/grease/water pump or any such NO
equipment required for bearing lubrication/stuffing box gland
sealing, furnish full technical details of these equipment and
their drive.
3.15 GD2 Value 8
3.16 Direction of Rotation viewed from Drive End Kg-m2 CLOCKWISE
4.0 Material of construction (indicate applicable code/
standard)
4.1 Casing IS 210 Gr. 260-(2.5%
NiCl)
4.2 Impeller IS 318 Gr. LTB.2-Bronze
4.3 Shaft AISI 316, SS
4.4 Shaft sleeves AISI 410, SS
4.5 Wearing IS 318 Gr. LTB. 5-Bronze
4.6 Fasteners AISI 316, SS
4.7 Gland IS 210 Gr. 260- (2.5%
NiCl)
4.8 Lantern ring IS 318 Gr. LTB. 5-
Bronze
4.9 Mechanical seals (faces)/ Gland packing TIWA
4.10 Base plate MS to is 2062 10 (+/-)
mm, Thick
5.0 CONNECTIONS AND OTHER DIMENSIONAL DETAILS
5.1 Impeller diameter mm 420 (Approx.)
6.0 DRIVE DATA
6.1 Drive unit output at 50 C ambient condition KW/P 90/8
6.2 Make / Type ALSTOM/TEFC
7.0 INSPECTION & TESTING As per approved QAP
8.0 WEIGHT AND LOADING DATA
8.1 Weight of the pump & drive assembly (Total Pump set) Kg 2627
8.2 Weight of the heaviest piece to be handled Kg 521 (Pump Bottom Half
Casing) Approx
8.2 Size of base plate (length x width) mm 2100.5 x 700
22.2 ACW PUMP MOTORS
1. GENERAL
i) Manufacturer & Country of origin ALSTOM Ltd, India
ii) Equipment driven by motor Pump
iii) Motor type Sq.cage
iv) Quantity 3 nos
i) Frame size D 315 L
ii) Type of duty S 1 Continuous
iii) Type of enclosure and method of cooling, Degree of TEFC, IC 411, IP 55
protection
iv) Applicable standard to which motor generally IS 325
conforms
v) Type of mounting IMB3, Foot
vi) Direction of rotation as viewed from END Bi directional
vii) Standard continuous rating at 40 deg. C. ambient 90 kW
temp. as per Indian Standard (KW)
viii) Derated rating for specified normal condition i.e. 50 90 kW
deg.C ambient temperature (KW)
ix) Rated Voltage (volts) 415 V
x) Permissible variation of
a) Voltage (Volts) + / - 10%
b) Frequency (Hs) + / - 5%
c) Combined voltage and frequency 10% (absolute)
xi) Minimum permissible starting Voltage (Volts) 85 % of rated Voltage
xii) Rated speed at rated voltage and frequency 740
xiii) At rated Voltage and frequency
a) Full load current 177 A
b) No load current 95 A
xiv) Power Factor at
a) 100% load 0.77
b) No load 0.09
c) Starting 0.36
xv) Efficiency at rated voltage and frequency.
a) 100% load 92.0
b) 75% load 92.0
c) 50% load 88.0
xvi) Starting current (amps) at
a) 100% voltage 1062 A
b) 85% voltage 903 A
c)80% voltage 850 A
xvii) Starting time with minimum permissible voltage
a) Without driven equipment coupled Less Than 1 sec
b) With driven equipment coupled Less Than 1 sec
xviii) Safe stall time with 110% / 100 % of rated voltage
a) From hot condition 19 sec / 23 sec
b) From cold condition 22 sec / 27 sec
xix) Torque
a) Starting torque at rated voltage(kg-mtr.) 225 Kgm
b) Pull up torque at rated voltage. 190 Kgm
c) Pull out torque 283 Kgm
d) Min accelerating torque (kg.m) available 180 Kgm
e) Rated torque (kg.m) 118.3 Kgm
xx) Stator winding resistance per phase (ohms at 20 0.059
Deg.C )
xxi) GD² value of motors 18.9 Kgm2
xxii) No. of permissible successive starts when & motor is 2
in hot condition.
xxiii)
a) Locked rotor KVA input 763.3
b) Locked rotor KVA/KW 8.48
xxiv) Bearings
a) Type Ball / Ball
b) Manufacturer SKF/FAG/NTN/ Equivalent
c) Self Lubricated or forced Lubricated Self
d) Recommended Lubricants Lithium base
e) Guaranteed Life in Hours 40,000 hrs
f) Whether Dial Type thermometer provided NA
xxv) Vibration
a) Velocity (mm/s) 2.8 mm/sec
b) Displacement (microns) 100 microns
xxvi) Noise level (dbA) 96 dbA
i) Stator winding insulation Class F / Laminated
a) Class & Type Nomex
b) Tropicalised (Yes/No) Yes
c) Temperature rise over specified max.
i. Cold water temperature of 38 DEG.C NA
ii. Ambient Air 50 DEG.C 70 deg C
d) Method of temperature measurement Resistance
e) Stator winding connection Delta
f) Number of terminals brought out 6 nos
ii) Type of terminal box for Detachable /Non
segregated
a) Stator leads Detachable
b) Space heater NA
c) Temperature detectors NA
iii) For main terminal box
a) Location when viewed from DE RHS
b) Entry of cables Bottom
c) Recommended cable size (To be matched with 1 X 3C x150 sq.mm
cable size envisaged by owner)
d) Fault level (MVA) 40 kA for 0.25 sec with back up fuse
iv) Space Heaters
a) Space Heaters Yes
b) Number 2
c) Location winding overhang
d) Power requirement (KW) 0.075 kW each
vi) Paint shade RAL 5012
vii) Weight of
a) Motor stator (KG) 660
b) Motor Rotor (KG) 440
c) Total weight (KG) 1100
23.0 SELF CLEANING STRAINER
S.NO. DESCRIPTION PARAMETERS

1.0 GENERAL INFORMATION
i) No. of self Cleaning strainers required Two(2) Nos (1 Working + 1 standby)
ii) Inlet connection 700 mm Nb
iii) Outlet connection 700 mm Nb
iv) Filter type/duty On line/continuous
v) Location ACW Pump Discharge Header
vi) Liquid handled Clarified water
DESIGN DATA
vii) Operating pressure Approx. 3.0 Bar(g)
viii) Design pressure 7.0 Kg/Cm2(a)
ix) Design temperature 60 C
x) Flow rate through Strainer
Normal 4,250 Cu.M/Hr
Maximum 5,100 Cu.M/Hr.
xi) Design differential pressure for filter section/screen 1.5 bar(g) (Min.)
xii) Max. size of solid particles likely to enter the 40-50 mm
Strainer
xiii) Type of suspended matter likely to enter the Typical debris encountered in Closed circuit
strainer CW System with cooling tower
xiv) D.P. Measuring system set pressure
For initiating flushing/backwashing 110 mBar
For alarm/annunciation 160 mBar
xv) Strainer section/screen perforation size 2 mm(Max.)
xvi) Free flow area in the Screen basket Atleast 125% of pipe inlet area
xvii) Debris discharge flow during flushing period 5% (max.) of the total flow rarte
xviii) Flushing period 3 minutes (Max.)
xix) Guaranteed Performance Requirement
Pressure drop across Self cleaning strainer (i.e.
between inlet and outlet connection)
Clean condition 60 mbar (max.)
Partially(50%) chocked condition 110 mbar(Max)
xx) Power supply 415V/3Ph/50Hz/4 Wire,solidly earthed
Voltage variation plus minus 10%
Frequency variation plus minus 5%
Combined variation 10% absolute
2 Self cleaning strainer
i) Make GEA India
ii) Quantity
-Per system of self cleaning strainer 1 No.
-Per unit of 210 MW 2 No
iii) Design Data
Design code ASME Sec.VIII DIV I Lartest.
Design temperature 60C
Operating Pressure 3.0 Kg/cm(g)
Design pressure 7.0 kg/Cm(g)
Hydraulic test pressure 14 kg/Cm(g)
Leak test pressure 7.0 Kg/Cm(g)
Normal water flow 4,250 Cu.M/Hr.
Maximum water flow 5,100 Cu.M/Hr.
Installation position Horizontal
Fluid handled Clarified water
Design differential pressure for screen basket in 1.5 bar(g)
clean condition
Empty weight (including saddle support) 3,500 Kgs.
Working weight (including saddle support) 6,640 kgs.
iv) Dimension
Shell OD x Thk Dia 711.2mm x 10 mm thk
Manhole size OD 508 mm 10 mm thk – 1 No.
Handhole size 200 NB sch.40 – 1 No.
Flange OD/ID/PCD
a) At strainer inlet Dia 895 mm/Dia 715 mm /dia 840 mm
b) At strainer outlet Dia 895 mm/Dia 715 mm /dia 840 mm
Hole dia/No. of holes Dia 30/24 nos.
Perforation size Dia 2 mm
v) Material of construction
Shell Carbon steel(IS 2062 Gr.b\B)
Shell flanges Carbon steel(IS 2062 Gr.b\B
Screen Basket SS 316 /SS 316 L
Drive Shaft assembly SS 316
Shell internal SS 316
vi) Painting scheme As per Doc.No.GI 1684 200 09 009
3 WORM PLANERTARY GEAR
i) Make Bonfiglioli,Italy
ii) Model 3/VF 00L2 72 HC HS AF
iii Quantity
Per system of self cleaning strainer 1 No.
Per unit of 210 MW 2 Nos.
iv) Design temperature 60 C
v Input speed 195 Rpm
vi) Output speed 2.7 Rpm
vii) Total reduction ratio 72:1
viii) Painting Scheme As per Doc.No.GI1684 200 09 009
GEARED MOTOR DRIVE
i) General
Manufacturer & country of Origin Bonfiglioli (Italy)
Model VF 49 F1 7 P71 B14 B6+BN71 B4 B14
Equipment driven by motor Worm Gear
Motor Type Squirrel cage induction motor, TEFC
ii) Quantity
Per system of Self cleaning Strainer 1 No.
iii) Design & performance Data
Frame Size 71
Type of duty S1
Type of Enclosure and method of cooling TEFC
Degree of protection IP 55
Applicable standard to which motor generally IS 325/IEC 34
conforms
Type of mounting Flange Mounted
Direction of rotation as viewed from Drive end Bi- Directional
Derated rating for specified normal Rated for 50C, 0.37 KW
condition (i.e. 50C ambient temperature KW)
Rated voltage 415 V
Permissible variation of
a) Voltage plus minus 10%
b) Frequency plus minus 5%
c) combined voltage and frequency 10% absolute
Minimum Permissible Starting voltage 332V
Rated speed 1370 rpm
Full load current at Rated voltage & frequency 1.04 Amps.
Power factor at 100% load 77%
Efficiency at rated voltage & frequency-100% 67%
load
Starting torque at minimum Permissible voltage 5.2 Nm
rated torque 2.6 Nm
No. of permissible successive starts when motor 2 hot
is in hot condition
Vibration Within limits specified by IEC 34-14
Nosie level (dB) Within limits specified by IEC 34-9
iv) Bearings
Type Life lubricated radial ball bearings
Drive end 6202-2Z-C3
Non drive end 6202-2Z-C3
Manufacturer SKF
Recommended lubricant Life lubricated
Guaranteed life in hours 40,000 HRS.
Constructional features
Stator winding – insulation class F with temperature raise limited to B
Tropicalised(yes/NO) Yes
Temperature rise by resistance method above 70 C (maximum)
the ambient of 50 C
Method of temperature measurement Resistance method
Stator winding condition Delta
Number of terminals brought out 6
Type of terminal box for stator leads Air insulated
Location for main terminal box top
vi) Cable size for power able 4C 2.5 Sq.mm C u
vii) Cable gland type Double compression type suitable for 4C x 2.5
2.5 Sq.mm Cu
viii) Painting Shade RAL 5012(Blue)
ix) Starting current 3.4 times nominal current
x) Gear box details
a) Reduction ratio 7:1
b) Input speed 1370 rpm
c) Output speed 195 rpm
d) Input torque 2.6 Nm
e) Output torque 15.1 Nm
f) Efficiency 83%
4.0 FLUSHING PUMP
i) Make Microfinish Pumps Pvt.Ltd.
ii) Model 4x 3 – 10H,2K
iii) Type End Suction,Horizontal Centrifugal
iv) Quantity
v) Type of duty S1 (Continuous)
vi) Operating capacity 90 m3/Hr
vii) Operating head 15 MWC
viii) Liquid handled Clarified water
ix) Design temperature 60 C
x) Nominal speed/BkW/Efficiency 1450 Rpm/4.9kW/78%
xi) Direction of rotation Clockwise from drive end
xii) Motor rating 7.5 kW
xiii) Material of construction
Casing 2.5% Ni Cast Iron to IS 210 Gr.FG260
Impeller, shaft ,shaft sleeve SS 316
mechanical seal Carbon/Tungsten-Carbide
Fasteners(Wetted parts) SS 316
Fastners (External) carbon steel-Galvanised
xiv) Suction Condition/suction size Flooded/100 mm
xv) Discharge size 80mm
xvi) End connection type/Drilling standard Flanged/BS 4504 PN10 FF
xvii) Bearing life 40,000 Hrs.
xviii) Coupling type/Make Flexible/Lovejoy or Fenner
xix) Painting Scheme As per Doc.No.GI 1684 200 09 009
5 Motor for Flushing Pump
i) General
Manufacturer & country of origin Kirloskar Electric(India)
Equipment driven by Motor Pump
Motor Type Squirrel cage induction motor,TEFC
Design ambient temperature 50C
ii) Quantity
Per unit of 210 MW 2 NOS.
iii) Design & performance Data
Frame size PM 132 M
Type of Duty Continuous rated S1 duty
Type of Enclosure and method of cooing TEFC
degree of protetion IP-55
appliable standard to which Motor generally IS 325
conforms
Type of mounting Horizontal foot mounted “B3”
Directional of rotation as viewed from De end Bi-Directional
Derated rating for specified normal Rated for 50 C,7.5KW
condition: (I.e. 50C ambient temperature KW)
Rated voltage Plus minus 10%
Permissible variation of
A) Voltage Plus minus 10%
B) Frequency plus minus 5%
C) Combined voltage and frequency 10% absolute
Minimum Permissible starting voltage 332 Volt
Rated speed 1440 rpm
Full load current at Rated voltage & 14.40 A
frequency
No load current at Rated voltage & 6.3 A
frequency
Power factor at 100 % 0.84
Power factor at No load 0.11
Power factor at starting 0.48
Efficiency at rated voltage & frequency 86
100% load
75% load
50% load
Safe stall time with 110% of rated
Voltage
From hot condition 8 secs
From cold condition 15 secs.
Starting Torque at Minimum Permissible 176%
voltage
Pull up Torque at rated voltage 220%
Pull out Torque 300%
Rated Torque 5.07 kgm
Stator winding resistance per phase (ohms at 1.8
25C)
GD2 value of motors 0.116 kgm
No of permissible successive starts when Motor 2 hot start
is in hot condition
Vibration As per IS12065
Noise level (dB) As per IS12065
iv Bearings
Type Ball bearings
Drive end 6308
Non drive end 6208
Manufacture SKF
Recommended lubricant Grease
Guaranteed life hours 40,000 hrs for 90% survival life
v) Constructional features
Stator winding – insulation class Class “F”
Tropicalised (Yes/NO) Yes
Temperature rise by resistance method above 70 C Maximum
the ambient of 50C
Method of Temperature measurement Resistance method
Stator winding connection Delta
Type of terminal box for Stator leads Air insulated
Location for main terminal box RHS from DE side
Entry of cables for main terminal box All four sides
Fault level(MVA) 43.7kA for 0.25 secs.
Total weight for Motor 70 Kgs.
vi) Cable size for power cable 3C x 10 Sq.mm Al.
vii) Cable gland type Double compression type suitable for 3C
10Sq.mm Al.
viii) Paint shade RAL 5012(BLUE)
x) Starting current 6 times the rated current
xi) Safe stall time at rated voltage
Hot condition 10 seconds
Cold condition 18 seconds
LUBRICATION OF MOTOR FOR DEBRIS FILTER
MAKE BONFIGLIOLI,ITALY
TYPE VF 49 F1 7 P71 B14 B6 + BN71 B4 B14
TYPE OF BEARINGS WORM – TAPER ROLLER BEARING
WORM WHEEL – BALL BEARNG
TYPE OF LUBRICATION SYNTHETIC OIL
LUBRICATION MAKE MOBIL/CALTEX
GRADE MOBIL GLYGOIL/CALTEX FOR EQUIVALENT
TEMPERATURE - 30 C TO + 90C
METHOD OF LUBRICATION SUPPLY OIL CAN
REQUIRED TO BE LUBRICATED BEARINGS & GEARS
INITIAL CHARGE QUANTITY 0.5 LITERS
REFILLING PERIOD
MAIN GEAR CASE AFTER 18 MONTHS
BEARINGS AFTER 10,000 OPERATING HRS(or)
AFTER 36 MONTHS
GEARED LIMIT SWITCH AFTER 36 MONTHS
REFILLING QUANTITY 0.5 LITERS
LUBRICATION OF FLUSHING PUMP
MAKE MICROFINISH PUMPS PVT.LTD.
TYPE HORIZONTAL CENTRIFUGAL BACK PULLOUT
TYPE OF BEARINGS DEEP GROOVE BALL BEARINGS
TYPE OF LUBRICATION OIL
LUBRICATION MAKE MOBI/CALTEX
GRADE MOBIL GLYGOIL/CALTEX FOR EQUIVALENT
TEMPERATURE -90C TO +150C
METHOD OF LUBRICATION SUPPLY OIL CAN
REQUIRED TO BE LUBRICATED BEARINGS
INITIAL CHARGE QUANTITY 950 ML
REFILLING PERIOD AFTER 30,000 OPERATING HOURS
REFILLING QUANTITY 950 ML
LUBRICATION OF MOTOR FOR FLUSHING PUMP
MAKE KIRLOSKAR ELECTRIC (INDIA)
TYPE SQUIRREL CAGE INDUCTION MOTOR
TYPE OF BEARINGS DEEP GROOVE BALL BEARINGS
TYPE OF LUBRICATION GREASE
LUBRICATION MAKE MOBI/CALTEX
GRADE MOBIL GLYGOIL/CALTEX OR EQUIVALENT
TEMPERATURE -90C TO +150C
METHOD OF LUBRICATION SUPPLY GREASE GUN
REQUIRED TO BE LUBRICATED BEARINGS
INITIAL CHARGE QUANTITY DE 19 Cu,Cm,NDE 19 CU.Cm
REFILLING PERIOD AFTER 3500 OPERATING HOURS
REFILLING QUANTITY DE 19 Cu,Cm,NDE 19 CU.Cm
24.0 ONLINE CONDENSER TUBE CLEANING SYSTEM
S.NO. GENERAL INFORMATION DATA/PARAMETERS

1.1 No.of Condenser On load tube cleaning system 2 (two) no.s.viz.One set for each half of
sets required condenser
1.2 Liquid handled Clarified water
DESIGN DATA
1.3 Operating pressure at condenser inlet flange 1.5 Kg/cm(g) approx
1.4 Design pressure for ball separator 5.0Kg/cm2(g) & Vacuum 0.1 Kg/cm2(abs)
1.5 Design Mechanical Temperature 60 C
1.6 Condenser details
Type of condenser Double Pass
No. of condenser sections 2(Two)
No. of passes per condenser section 2(Two)
No. of tubes per condenser section
a) Condenser Zone 8327
b) air cooling zone 855
Tube dia (O.D) x thickness 25.4 mm x 0.7 mm with
25.4 mm x 0.889 mm for top 2 rows
Length of tubes between ends 11280 mm
Tube material Welded SS(ASTM-A-249 GR TP304)
Pressure drop across condenser at normal 4.2 MWC
flow CW Flow rate per section
Normal 11250 Cu.m/hr
maximum 13500 Cu.m/hr
1.8 Design differential pressure for ball 0.2 Kg/cm
separator strainer/screen
1.9 Maximum Pressure drop across ball 0.15 MWC(0.015 Kg./cm)
separator(i.e. between inlet & outlet) in clean
condition
1.10 Maximum pressure drop across ball separator in 0.30 MWC
choked condition when
Strainer backwashing starts
1.11 Power supply 415V/3Ph/50Hz
Voltage variation +/- 10%
Frequency variation +3% / - 5%
Combined voltage & frequency variation 10% (Absolute)
2.0 BALL SEPARATOR
2.1.1 Make GEA India
2.1.2 Quantity
Per system of COLTCS 1 No
Per unit 2 Nos.
2.1.3 Design Data
Design code ASME Sec.VIII Div.I
Design temperature 60 C
Operating pressure 5.0 Kg/cm(g)
Design pressure 5.0 Kg/cm(g) & Vacuum 0.1 Kg/cm (abs)
Hydraulic test pressure 10.0 Kg/cm(g)
Leak test pressure 5.0 Kg/cm(g)
Normal water flow 11250 Cu.M/Hr.
Maximum water flow 13500 Cu.M/Hr
Installation position Vertical
Design differential pressure for screen 0.2 Kg/cm(Max.allowable DP across
Ball separator)
Empty weight 2800 Kg.
Operating weight 6800 Kg.
2.1.4 Dimensiion
Shell OD x Thk 1626 x 16 mm
Shell length (face to face) 2000 + / - 3 mm
Manhole Size OD 508 x 16 mm thk
2.1.5 Material of construction
shell Carbon Steel: IS 2062Gr.B
Main flange Carbon steel: IS 2062 GR.B/ IS 1030
GR.280-520W
Screen SS 316
Screen Shaft SS 316
2.2 WORM GEAR FOR BALL SEPARATOR B11,B12
SCREEN
2.2.1 Make Auma India
2.2.2 Model No. GS 160 GZ14
2.2.3 Version RL/LR
2.2.4 Quantity
Per system of COLTCS 2 NOS.
2.2.5 Design Temperature 60C
2.2.6 Output torque for Motor Operation 8000 Nm
2.2.7 Total Reduction Ratio 432:1
2.2.8 Hand Wheel Provided in the Actuator
2.2.9 Protection class IP-67
2.2.10 Angle of rotation
Operation 30degree
Backwash 6 degree
Total angle of travel 36degree
2.2.11 Suitable multi turn actuator SA 6 E 90 epac
2.2.12 Mounting Flange for the Actuator F10/G0
2.2.13 Mounting Flange for the Equipment F25
2.3 ACTUATOR FOR BAIL SEPARATOR T11,T12
SCREEN
2.3.1 Make Auma,India
2.3.2 Quantity
2.3.3 Design ambient temperature 50C
2.3.4 Model No. SA 6 E90 epac(with Integral starters)
2.3.5 Application Screen Operation/Backwash
2.3.6 Rated voltage and allowable variation 415 V + / - 10%
2.3.7 Rated frequency and allowable variation 50Hz + / - 5%
2.3.8 Combined voltage & frequency variation 10% (absolute)
2.3,.9 Rated Power 0.55 kW
2.3.10 Rated speed 2800 Rpm
2.3.11 Nominal Current 1.75 Amps
2.3.12 Degree of protection IP 67
2.3.13 Class and type of insulation Class F with temperature rise limited to class B
2.3.14 Handwheel Provided
2.3.15 Mounting Range F10/G0
2.3.16 Position Limit switches 4 Nos.- 2NO+2NC contacts(2 each in open and
close position
2.3.17 Torque Switches 4 Nos.-2NO+2NC contacts(1 each in open and
close position
2.3.18 Anti condensation heater Provided
2.3.19 Anti condensation heater rated voltage Derived internally
2.3.20 Paint shade RAL 5012(blue)
2.3.21 Protection Features Single phasing protection
Wrong phase sequence
Overheating protection through thermostat
(3 nos.thermostat,1 No.for each phase)
2.3.22 Temperature rise over ambient of 50 C 70C(Maximum)
2.3.23 Type of duty S2-15 Min.
2.3.24 Starting current 9.0 amps
2.3.25 No. of starts per hour 150
2.3.26 Size of cable 4C x 2.5 Sq.mm,Cu
2.3.27 Electrical connection 9 Pin Plug & socket
2.3.28 Plug & socket Suitable for 4 pair, type G instrumentation
cable, max. OD 18.5 mm
3.0 BALL RECIRCULATING PUMP F01
3.01 Make Microfinish Pumps Pvt.Ltd.
3.02 Model 4 x 3 – 10H,2KNC
3.03 Type Non Clog type Horizontal Centrifugal Pump
3.04 Quantity
Per system of COLTCS 1 NO.
3.05 Type of duty S1(Continuous)
3.06 Operating capacity 60m3/Hr
3.07 Operating head 15 MWC
3.08 Liquid handled Clarified water
3.09 Design temperature 60C
3.0.10 Nominal speed/Power required at design 1440 rpm/3.7 KW/66%
point/efficiency
3.0.11 Direction of rotation Clockwise when viewed from drive end
3.0.12 Motor rating 5.5 KW
Casing 2.5% Ni Cast Iron to IS 210 Gr.FG.260
Impeller SS316
Mechanical seal Carbon/tungsten Carbide
Impeller Bolt SS 316
3.0.14 Suction Condition/size/end connection Flooded/100 mm/Flanged
3.0.15 Discharge size/End connection 80 mm/Flanged
3.0.16 Drilling standard/flange standard BS 4504 PN10 Flat Faced
3.0.17 Pumping power at best efficiency point 4.3 KW at 85 Cu.m/hr & 13 MWC
3.0.18 Efficiency at best efficiency point 70%
3.0.19 Bearing life 40,000 Hrs.
3.0.20 Coupling type/make/model Flexible/Lovejoy/or Fenner/RRS 110 x 100
3.1 MOTOR FOR BALL RECIRCULATING PUMP T91
3.1.1 General
Manufacturer & Country of Origin Kirloskar Electric(India)
Equipment driven by motor Pump
Motor type Squirrel cage induction motor,TEFC
Design Ambient temperature 50C
3.1.2 Quantity
3.1.3 Design & Performance data
Frame size PM 132S
Type of duty Continuous rated S1 duty
Type of enclosure and method of cooling TEFC
Degree of protection IP 55
Applicable standard to which motor generally IS 325
conforms
Type of mounting Horizontal foot mounted “B3”
Direction of rotation as viewed from DE end Bi-Directional
Derated rating for specified normal condition (i.e. Rated for 50C, 5.5 KW
50C ambient temperature KW)
Rated voltage 415 V
Permissible variation
a) Voltage + / - 10%
b) Frequency + / - 5%
c) Combined voltage & frequency 10% absolute
Minimum permissible starting voltage 332V
Rated Speed 1440 rpm
Full current at rated voltage & frequency 11 A
No load current at rated voltage & frequency 5.3 A
Power factor at 100% load 0.82
Power factor at No load 0.11
Power factor at starting 0.44
Efficiency at rated voltage/ frequency-100% load 85.0
Efficiency at rated voltage / 84.0
frequency-75% load
Efficiency at rated voltage/frequency-50% load 81.0
Safe stall time with 110% of rated voltage
a) From hot condition 8 secs.
b) From cold condition 15 secs.
Starting time at Minimum permissible voltage
With equipment coupled 2 secs.
Without equipment coupled 1 sec.
Starting torque at minimum permissible voltage 176 %
Pull up torque at rated voltage 220 %
Pull out torque 300 %
3.1.3 Rated torque 3.72 Kgm
Stator winding resistance per phase (ohms at 2.6
25C)
GD2 value of motors 0.089 Kg-m
No .of permissible successive starts when & 2 hot start
motor is in hot condition
Vibration As per IS:12065
Noise level(dB) As per IS 12075
3.1.4 Bearings
Type Ball Bearings
Drive end 6308
Non drive end 6208
Manufacturer SKF
Recommended lubricant Grease
Guaranteed life in hours 40,000 hrs for 90% survival life
3.1.5 Constructional features
Stator winding-insulation class Class B
Tropicalised(Yes/No) Yes
Temperature rise by resistance method over 70 C (Maximum)
ambient of 50C
Method of temperature measurement Resistance method
Stator winding connection Delta
Type of terminal box for stator leads Air insulated
Location for main terminal box RHS from DE side
Entry of cables for main terminal box All four sides
Fault level (MVA) 43.7 kA for 0.25 secs
Total weight of motor 57 Kgs.
3.1.6 Cable size for power cable 3C x 6 Sq.mm A1
Cable gland type Double compression type suitable for 3C x
3.1.7
Sq.mm A1
3.1.8 Painting Scheme RAL 5012(Blue)
3.1.9 List of characteristics curves enclosed a)Speed- Torque curve
3.2 BALL VALVES (MANUALLY OPERATED)
3.2.1 Make Microfinish Valves Ltd.
3.2.4 Medium Clarified water
3.2.5 Design temperature 60 degreeC
3.2.6 Design Pressure 5.0 Kg/c,(g) & Vacuum 0.1Kg/cm(abs)
3.2.7 Face to dimension
DN 25 127 MM
DN50 178 mm
DN80 203mm
DN 100 229 mm
3.2.8 Manufacturing Standard BS-5351
3.2.9 Hydrostatic test pressure As per BS 6755 Part-I
Shell 30 Kg/cm(g)
Seat 22 Kg/cm(g)
3.2.10 Pneumatic test As per BS 6755 Part-I
Seat 7 Kg/cm(g)
Body & Tail piece ASTM A 216 Gr.WCB
Ball and Stem SS 304
Seat PTFE
3.2.12 Type of operation Manual operation
3.2.13 Type of end connection Flanged
3.2.14 Flange/Drilling Standard BS 4504 PN10 FF
3.2.15 Painting Scheme As per approved painting schedule
3.3. BALL VALVES (ACTUATOROPERATED) N01,N02
3.3.1 Make Microfinish Valves Ltd.
3.3.2 Size DN 100
3.3.3 QUANTITY
Per system of COLTCS 2 nos.
Per unit of 210 MW 4 nos
3.3.4 Medium Clarified water
3.3.5 Design temperature 60 degreeC
3.3.6 Design Pressure 5.0 Kg/cm(g) & Vacuum 0.1kg/cm(abs)
3.3.7 Face to face dimension 229 mm
3.3.8 Hydrostatic test pressure As per BS 6755 Part-I
Shell 30Kg/cm
Seat 22 Kg/cm
3.3.9 Pneumatic test As per BS 6755 Part-I
Seat 7Kg/cm
Body & Tail piece ASTM A 216 Gr.WCB
Ball SS 304
Stem SS 304
Seat PTFE
Bracket Carbon steel
Adaptor SS 304
3.3.11 Type of end connection Flanged
3.3.12 Flange/Drilling standard BS4504 PN 10 FLAT Faced
3.3.13 Manufacturing Standard BS-5351
3.3.14 Direction of rotation Clockwise when viewed from top
3.3.15 Painting scheme As per approved Painting schedule
3.4 ACTUATOR FOR BALL VALVE T01,T02

3.4.1 Make Auma,Germany
3.4.2 Quantity
3.4.3 Design ambient temperature 50degreeC
Model No. SG 07-1-16secs./AM01.1(With Integral
3.4.4
Starters)
3.4.5 Rated voltage and allowable variation 415+ / - 10%
3.4.6 Rated frequency & allowable variation 50Hz+ / - 5%
3.4.7 Combined voltage & frequency variation 10% absolute
3.4.8 Rated Power 0.09 kW
3.4.9 Rated speed 2800 Rpm
3.4.10 National Current 0.5 Amps.
3.4.11 Current at Max.torque 0.6 Amps
3.4.12 Starting Current 1 Amps
3.4.13 Power Factor 0.58
3.4.14 Electrical Connection Plug & Socket
3.4.15 Degree of protection IP 67
Class and type of insulation Class F with temperature rise limited to Class
3.4.16
B
3.4.17 Handwheel Provided
Position Limit switches 4 no.s- 2No.+2NC contacts(2 each in open and
3.4.18
close position)
Torque Switches 2 no.s- 2No.+2NC contacts(2 each in open and
3.4.19
close position)
3.4.20 Anti condensation heater Provided
3.4.21 Anti condensation heater rated voltage Derived internally
3.4.22 Paint shade RAL 5012(blue)
3.4.23 Protection Features Single phasing protection
Wrong phase sequence
Overheating protection through thermostat(3
nos. threrostat,1 no. for each phase)
3.4.24 Temperature rise over ambient of 50C 70C(Maximum)
3.4.25 Type of duty S2-15Min.
3.4.26 Starting current 1 Amp.
3.4.27 NO.of starts per hour 60
3.4.28 Size of cable 4C x 2.5Sq.mm,Cu
3.4.29 Electrical connection 9 Pin plug & socket
Plug & socket Suitable for 4 pair,Type G instrumentation
3.4.30
cable,Ma.OD 18.5 MM
3.5 BALL VESSEL G01
3/5/1 Make GEA India
3.5.2 Size 250NB
3.5.3 Quantity
3.5.4. DESIGN DATA
Operating pressure 5.0Kg/cm2(g)
Design pressure 5.0Kg/cm(g) & Vacuum 0.1Kg/Cm(abs)
Test pressure 10.0Kg/cm(g)
Installation position Horizontal
3.5.5. Material of construction
Body SS316
Gasket EPDM
Fasteners SS316
Sight Glass Acrylic
3.5.6 Weight
Empty weight 105kg
Operating weight 140 kg
3.6 V-PIECE H11,H12
3.6.2 Size
H11 80/125 NB
H12 100/80NB
3.6.3 Quantity H11 H12
Per system of COLTCS 1 NO 1 NO..
Per unit of 210 MW 2 Nos 2 Nos
3.6.4 DESIGN DATA
Design code ASME Sec.VIIIDiv.1
Operating pressure < 5.0kg/cm(g)
a) Near Ball separator 1.0Kg/cm(g)
b) Near Injection pipe 2.2 Kg/cm(g)
Design pressure 5.0kg/cm(g) & Vaccum 0.1Kg/cm(abs)
Test pressure 10.0 Kg./cm(g)
Body SA 106 Gr.B/IS2062Gr.B(Epoxy painted)
Gasket EPDM
Fasteners A4
Sight glass Acrylic
3.6.6. Weight H11 H12
Empty Weight 78 kg 52 kg
Working weight 93 kg 60 kg
3.7 Injection Pipe
3.7.2 Size 80 NB
3.7.3 Quantity
Per system of COLTCS 2 Nos.
Per unit of 210 MW 4 nos.
3.7.4 DESIGN DATA
Design temperature 60 C
Operating pressure 5.0 Kg/cm(g)
Design pressure 5.0 Kg/cm(g) & vacuum 0.1 kg/cm(abs)
Test pressure 10.0Kg/cm(g)
Body SS 316
Gasket EPDM
Fasteners SS 316
3.7.6 Empty weight 43 kg per pipe
3.8 BALL RECIRCULATING SKID
3.8.1 Make GEA INDIA
3.8.2 Quantity
3.8.3 DESIGN DATA
Design code ASME Sec.VIII Div.1
Operating pressure 5.0kg/Sq.cm(g) & Vacuum 0.1 Kg/Sq.cm(abs)
Design pressure
Test pressure 10 Kg/Sq.cm(g)
Fluid handled Clarified Water
Empty weight (including Ball Vessel) 990 Kg.
Operating weight (including Ball Vessel) 1030 Kg
Each Ball Recirculating Skid assembly consists
3.8.4
of
Base Frame 1 No.
Ball recirculating Pump(F01) 1 NO.
Motor 1 NO.
Coupling 1 NO.
Pressure Gauges 1 No.each
Isolation Valve for PressureGagues 1 No.each
Ball Vessel(G01) 1 No.
Ball vessel Inlet & Outlet Valve 1 No.each
Actuator for Inlet & outlet Valve 1 No.each
Ball Vessel bypass Valve 1 No.
Ball Vessel vent & Drain valve 1 No.each
Ball Monitor 1 NO.
3.9 INTER CONNECTING PIPES
3.9.2 Sizes 25/NB/50NB/80NB/100NB/125NB
3.9.3 Design temperature 60C
3.9.4 Design pressure 5.0 Kg/cm(g) & Vacuum 0.1Kg/cm(abs
3.,9.5 Test pressure 10.0 kg/ cm(g)
Pipe (25 NB & 50NB) Carbon Steel,A106Gr.B.sch.40
Pipe (80NB,100NB & 125NB) Carbon Steel,ERW,IS:1239 Heavy
Flange Carbon Steel,IS2062 Gr.B
Fittings Carbon Steel,A234Gr.WPB
3.9.7 Connection
Type Flanged
Drilling standard BS 4504 PN 10 SOFF
3.9.8 Painting Scheme As per approved Painting schedule
3.10 PRESSURE GAUGE
3.10.1 Make Wika
3.10.2 Model 233.50
3.10.3 Range -1 to 5 Kg/Sq.cm O to 7 Kg/sq.cm
3.10.4 Quantity
Per system of COLTCS 1 No.each
Per unit of 210 MW 2 Nos. each
3.10.6 Design Pressure 5.0 Kg/cm(g) & Vacuum0.1kg/cm(abs)
3.10.7 Type Bourdon
3.10.8 Accuracy +minus of span
3.10.9 Over range protection 125% of maximum range
Bourdon SS 316
Case Stock Finished Stainless steel
Movement SS304
Filling fluid Glycerine
Process connection Screwed connection ½” NPT(m\M)
3.10.11 Enclosure IP 65 as per EN 60 529/IEC 529
3.10.12 Dial
Size 160 mm
Color White
Numerals Black lettering on white background in 270 arc.
3.10.13 Entry Bottom
3.10.14 Blow-out disc Provided
3.10.15 Mounting Surface mounting placed on skid
3.10.16 Zero and Span adjustment Provided
3.11 PRESSURE SWITCH
3.11.1 Make Switzer Instrument Limited
3.11.2 Model GM 203 203 02 COK 33Z
3.11.3 Quantity
3.11.5 Adjustable Range -1 to 1.5 Kg/cm
3.11.6 On-off differential Adjustable between 15% to 60% FSR
3.11.7 Set point 0.2 Kg/cm(Rising)
3.11.8 Max.Working temperature 170C
3.11.9 Sensor SS316L Bellows
3.11.10 Process connection ½” NPTM Thro;adaptor
3.11.11 Other wetted Parts SS316
3.11.12 Microswitch type Snap acting
Contact rating SPCO,15A,250V AC/03.A,220V
3.11.13
DC(resistance)/0.04A,220V DC(INDUCTIVE)
3.11.14 No.of switches Two (for DPCO action)
3.11.15 Electrical connection Plug in socket
3.11.16 Repeatabillity +/-O5% FSR
Enclosure Pressure die cast aluminium(weather proof to
3.11.17
IP66)
3.11.18 Mounting Field, vertical
DIFFERENTIAL PRESSURE MEASURING
4.0
SYSTEM
4.1 DIFFERENTIAL PRESSURE TRANSMITTER
TYPE Capacitance, HART Protocol compatible,
4.1.1
Remote seal
Make Emerson Process Management(Fisher
4.1.2
rosemount)
Model 3051CD-2-A-2-2-A-1-A-S2-B4-M5+1199-D-D-
4.1.3
B-10-ARFW-2-1-D-A-A-1-H-J
4.1.4 Quantity
4.1.6 Power requirements 24V DC+minus 10%
4.1.7 Transmitter measurement Differential pressure across Ball Separator
4.1.8 Measuring range 0 to 100 mbar
Output Signal range 4-20 mA DC(Analog) superimposed digital on
4.1.9
HART protocol
4.1.10 Material
Housing Polyurethane covered Aluminium (NEMA 4X)
Diaphragm SS316L
Flange/adaptors,Drain/Vent SS316
Lower & upper housing SS 316
4.1.11 Type of Mounting 2”pipe mount bracket
4.1.12 Meter Digital
4.1.13 Process connection Flanged
4.1.14 Span & Zero adjustability Provided
4.1.15 Load limit 500 Ohms(min.) at 24V DC
4.1.16 Performance data
Accuracy + / - 0.075% of URL
Stability + / - 0.125% of URL for 5 years
Turn down ratio 100:1
Zero and span drift + / - 0.015% per deg.C at max.span & 0.11%
per deg C at min.span
4.1.17 Electrical connection Plug and socket type
4.2 Differential Pressure Gauge
4.2.1 Make / Model A.N.Instruments/6CDPGSD
4.2.2 Range 0 to 160 mbar
4.2.3 Quantity
4.2.4 Design temperature 60 C
4.2.5 Design Pressure 5.0 Kg/cm(g) & Vacuum0.1kg/cm(abs)
4.2.6 Type Sealed unit diaphragm operated
4.2.7 Accuracy class +minus 1.5%of F.S.D.
Diaphragm SS316
Case Pressed SS 304
Movement SS 304
Pointer Black Aluminium
4.2.9 Process connection Flanged
4.2.10 Enclosure IP65
4.2.11 Dial
Size 150 mm
Colour Whit e
Numerals Black Lettering on white background in 270
arc.
4.2.12 Entry Bottom
4.2.13 Mounting Su rface mounting placed on skid
4.2.14 Zero & Span adjustment Provided
5.0 BALL RECIRCULATION MONITOR
5.1 Make GEA-INDIA
5.2 Model No. BRM-2K
5.3 Quantity
5.4 Type Digital
5.5 Output signal
Number of contact points / rating Two/0-5 Amps
Type Potential free relay contact
5.6 Power supply 24V DC
5.7 Display 4 digit 7 segment – LED
6.0 BALL OVERSIZE MONITOR
6.1 Make GEA India
6.2 Size DN50
6.3 Quantity .
6.4 Design temperature 60 C
6.5 Design pressure 5.0 Kg/cm(g) & Vacuum0.1kg/cm(abs)
6.6 Type BMS-31
6.7 Flange standard BS 4504 PN 10 S0FF
6.8 Material
Body SS316
Tube Acrylic
6.9 Operating voltage 24V DC
6.10 Counters
No. of balls in circulation Provided
No.of oversized balls in circulation Provided
Alarm for decrease in No. balls below preset Provided
quantity
7.0 Cleaning Balls
7.1 Make Schmitz
7.2 Normal Balls
Type RB(Medium)
Model 26RB 20 M 0
Diameter 26 mm
Quantity / Charge / system 460mm
No.of charges/system for commissioning 4 Nos.
Quantity required to be supplied/system 1840 nos.
Quantity required to be supplied for 2 systems 3680 nos.
7.3 Abrasive Balls
Type RG(Medium)
Model 25RG 20 M 0
Diameter 25 mm
Quantity/charge/system 460 nos.
No. of charges/system for commissioning 1 NO.
Quantity required to be supplied /system 460 nos.
Quantity required to be supplied for 2 systems 920 nos.
24.1 LUBRICATION OF ON LINE TUBE VLEANING SYSTEM

Lubrication for worm gear for screen
Make AUMA,INDIA
Type GS 160 GZ 14
Type of bearings BALL BEARINGS
Type of lubrication GREASE
Lubrication make IOCL
Grade SERVO GEM EPO(OR)EQVIVALENT
Standard IS 7623
Temperature -20 Deg.C. TO + 80 DEG.C
Method of lubrication suppl y GREASE GUN
Required to be lubriated BEARINGS & GEARS
Initial charge quantity FACTORY FILLED(2.2 KGS)
Refilling period AFTER 3 YEARS
Refilling quantity 2.2 KGS.
Lubrication for actuator of screen
Make AUMA,INDIA
Type SA 6 E 90
Type of lubrication GREASE
Lubrication make IOCL
Grade SERVO GEM EPO(OR)EQVIVALENT
Standard IS 7623
Temperature -20 Deg.C. TO + 150DEG.C
Method of lubrication suppl y GREASE GUN
Required to be lubriated BEARINGS
Initial charge quantity FACTORY FILLED
Refilling period AFTER 86,400 OPERATING HOURS
Refilling quantity SELDON REQUIRED
Lubrication for ball recirculating screen
Make MICROFINISH PUMPS PVT.LTD.
Type 4 X 3 – 10 H,2KNC
Type of bearings DEEP GROOVE BALL BEARINGS
Drive end DIN 625 6307
Non drive end DIN 625 6307
Grade SERVO SYSTEM 317/ENCLO53/TURBO 33
Standard IS 7623
Method of lubrication suppl y OIL CAN
Initial charge quantity 0.5 LITRES
Refilling period AFTER 3000 OPERATING HOURS
Refilling quantity 0.5 LITRES
Type of lubrication OIL
Lubrication make IOCL/HPCL/BPCL
Lubraction of motor for ball recirculating screen
Make KIRLOSKAR ELECTRIC (INDIA)
Type SQUIRREL CAGE INDUCTION MOTOR TEFC
Drive end SKF 6308
Non drive end SKF 6208
Grade SPHEROL AP2,SHELL ALVANIA N.2(OR) SERVO
GEM GREASE NO.2
Standard IS 7623
Method of lubrication supply GREASE GUN
Initial charge quantity DE 12 Cu.,NDE 12 Cu.Cu
Refilling period AFTER 3500 OPERATING HOURS
Refilling quantity DE 12 Cu.Cu.,NDE 10Cu.Cu
Lubrication make CASTROL/BURMA SHELL/IOC
Lunrication of actuator for ball valve
Make Auma,germany
Type Sg 05.1 – 16 secss
Type of bearings Ball bearings
Type OF LUBRICATION GREASE
Lubrication make Mobil/caltx
Grade Mobilex ii/caltex or equivalent(lithium base ii grease)
Standard K3k din 51825
Temperature -20 deg.c. To + 150deg.c
Method of lubrication suppl y Grease gun
Required to be lubriated Bearings
Initial charge quantity Factory filled
Refilling period
Refilling quantity Seldom required
25.0 LP (HYDRAZINE/AMMONNIA) DOSING SYSTEM

25.1 LP DOSING EQUIPMENT
1.0 TANK AND ACCESSORIES HYDRAZINE AMMONIA
2.1 TANKS MEASURING MEASURING
2.1.1 Number one(01) one(01)
2.1.2 Capacity,Litres 30 125
2.1.3 Diameter & St.Height(mm) 300 600 450 1000
2.1.4 Thickness of shell & dish, mm --------3.0--------
2.1.5 Material N.A.----S.S. 304---
2.16 Accessories
i) Motorised agitator
ii) Level indicator One(01) One(01)
iii) Level switches Not applicable Two(2) for High & Low
level One(1)for High
level Two(2)for Low
level.
iv) Breather Tank & over flow seal piping Provided
2.2 TANK MIXING/STORAGE MIXING/STORAGE
2.2.1 Number One(01) One(01)
2.2.2 Capacity,Litres 2300 2300
2.2.3 Diameter & St.Height (mm) 1650 1250 1650 1250
2.2.4 Thickness of shell & dish,mm ---3.0…
2.2.5 Material ----S.S 304--
2.2.6 Accessories HYDRAZINE AMMONIA
i) Motorised agitator one(1) one(1)
ii) Level indicator one(1) one(1)
iii) Level switches Two(02) Two(2)
iv) Breather Tank & over flow seal piping provided
2.3 ACCESSORIES DETAILS
2.3.1 MOTORISED AGITATOR
i) Number/Tank One(1) for Mixing One (1) for Mixing Cum
Cum storage Tank storage Tank
ii) Type Direct motor driven, Propeller type
iii) Manufacturer --Remi-----
iv) Material of shaft & impeller S.S. 304
v) Motor details
a Number/Agitator One(1)
b Make Bharat Bijlee
c KW rating 0.75
d Speed 1500 RPM
e Frame Size ----80-----
f Voltage/phase/frequency --415/3/50 cycles--
2.3.2 LEVEL GAUGE
i) Number/tank one(1)
ii) Manufacturer Sigma Instrument Co.
iii) Type Reflux type
iv) Material(Wetted Parts) S.S. 304
v) End connection 25 MM NB Flanged as
per ASA 150 #
vi Vent & drain cock ½” NPT with valves of
.S. 304
2.3.3 Level Switch HYDAZINE AMMONIA
i) Quantity Two(2) Two(2)
ii) Se rvice For low level and Low- Low,Low-Low & High
Low level in level in Measuring Tank
Storage/Mixing Tank & Low Level & Low-Low
level in Storage/Mixing
tank
iii) Make Levcon
iv) Type Capacitance Type
v) Probe type rigid
vi) Process connection 1” NB NPT(M)---------
vii) Probe Material S.S. 316
2.3.4 Breather Tank
i) Number One(01) tank

ii) Dimension (mm) (approx.) 200 300
iii) Material of const. S.S. 304
2.4 DOSING PUMPS & ACCESSORIES
2.4.1 DOSING PUMPS
i) Number/Skid - Two(2) Two(02)
ii) Type Positive displacement,
plunger type
iii) Model MC-2 MC-2
iv) Make M/s.Metachem
Corporation
v) Capacity(lit/hr) 0-50 0-50
vi) Discharge pressure,kg/cm(g) 45 45
vii) Capacity variation 0-100% while pump is
running or at rest
viii) Type of adjustment auto/Manual
ix) Input Signal for Auto Operation 4-20 mA
x) Material of const.(Wetted parts) SS 316
Motor details HYDRAZINE AMMONIA
a Number/Pump One(1)
b Make Crompton
c KW rating 0.75 0.75
d RPM 1500 1500
e Frame Size 80 80
f Voltage/phase/frequency 415/3/50 cycles 415/3/50 cycles
2.4 Accessories for dosing pumps:
2.4.1 Pressure Relief Valve
a Number/Pump One(1)
b Type Spring loaded
c Set pressure(kg/cm) 55 55
d relieving capacity(lit/hr) 50 50
e Material of const S.S. 316 S.S. 316
2.4.1 SUCTION Strainer
i) Number two(2)/Pump
ii) Type Basket Type
iii) Material S.S. 304
iv) Screen size 50/60 mesh
2.4.2 Pressure gauge
i) Number one(01)/pump-
ii) Type Bourden(Chemical seal type)
iii) Make Gen.Inst
iv) Range(kg/cm) 0 – 60 0-60
v) Dial size(mm) 150
vi) Material(coming in contact with solution) S.S. 316
2.4.3 Diff.Pressure gague
Number One(01) one(01)
Location Across Strainer
Make Gen.Inst
Range 0 – 1 kg/cm(g)
dial size 150 mm
Material (Wetted parts) S.S.304/S.S.316
Sensing Element S.S. 316 Diaphragm
2.4.4 Diff.Pressure Switch
Number one(01) one(1)
Location Across Strainer
Make Switzer Inst.Ltd
Selected Range 0.050-0.35 kg/cm(g)
Set pressure 0.1 Bar
Material (Wetted Parts) S.S. 304/S.S. 316
Sensing Element S.S. 316 L Diaphragm
2.5 Piping, valves,flanges
2.5.1 Piping
Size (mm) 15/25/40 NB
Material S.S. 304L Sch 40
2.5.2 Vlves
Size(mm) 15/25/40 NB-
Type (Gate,Globe,Check Valves)
Material S,S,316-
End connection Socket Weld ends
Pressure Rating ASA 80 #
2.6 FLANGES
Material S.S. 304 L
Class ASA 150 # on suction side
ASA 300 # on Discharge side
2.7 Control panel One(1) No.of control
Panel for each for
Hydrazine & Ammonia
System
2.8 Hand Pump with Flexible rubber hose
pipe (for hydrazine only)
2.9.1 Function To transfer chemical
from storage drum to
preparation tank.
2.9.2 Capacity 15 LPM
2.9.3 Dis.head 5 Meter
25.2 LP DOSING METERING PUMPS
HYDRAZINE DOSING AMMONIA DOSING
SYSTEM SYSTEM
1.0 Quantity Two(02) Two(02)
2.0 Type Plunger, positive displacement
3.0 Make M/s.Metachem Corporation
4.0 Model MC-2 MC-2
5.0 Capacity,LPH 0-50 0 –50
6.0 Didscharge pressure,kg/ cm 45.0 kg/cm(g) 45.0 kg/cm (g)
7.0 Concentration of Solution 35% 35%
8.0 Method of stroke adj. Auto/Manual (auto controlled with Auto/Manual
facility of Manual intervention)
9.0 Input signal for auto 4-20 mA 4-20mA
10.0 Manual Micrometer provided YES YES
11.0 Plunger dia, mm 30 30
12.0 Stroke length,mm 100 100
13.0 Stroke length,mm 15 15
14.0 Capacity variation 0-100% while pump is
running or at rest
15.0 Material of const:
15.1 Wetted parts SS 316 SS 316
15.2 Ball checks SS 316 SS 316
15.3 Gland packing Teflon Teflon
16.0 End connection ½” BSP threaded----------
16.0 Power consumption at 100% 0.6 kw max. 0.6 kw max
Stroke & design pr.
18.0 Drive motors details 0.75 KW/1500 RPM 0.75 KW/1500 RPM
Induction,TEFC,Class F
Insulation IP-55
415 V, 4 ph 50 cycle Bharat
Bijlee/ Cromption Greaves
19.0 Frame size 80 80
20.0 Accessories
20.1 Base plate,coupling, Provided
Coupling Guard
20.2 Stroke Actuator with Provided
Controller
20.0 Reference Drawing
of Metachem(Enclosed)
21.1 G.A. Details of pump MC-2R/MP-052004/02
& MC-2R/MP 052004/02
21.2 Details of stroke controller SCM/WD/MP-05-052004, Rev.1
Wiring Diagram
DATA SHEET FOR PREESSURE RELIEF VALVES

HYDRAZINE DOSING AMMONIA DOSING SYSTEM
SYSTEM
1.0 Quantity Two(02) Two(02)
2.0 Type Spring Loaded Spring loaded
3.0 Make M/s.Metachem Corporation
4.0 Set/Reset pressure 55/45 kg/cm 55/45 kg/cm
5.0 Relieving Capacity 50.0 LPH 50.0 LPH
6.0 Material of Const. S.S. 316 SS 316
7.0 End Connection 1/2” BSP threaded-
8.0 Hydro test pressure 82.5 kg/cm
9.0 Reference Drawings of Metachem
(Enclosed)
10 G.A.Details of PRV GA/PRV-052004
DATA SHEET FOR REFLUX LEVEL GAUGES
1.0 Type Reflex with Auto Shut-off Ball check valves
2.0 make Sigma Instruments
3.0 End connection 25 mm NB flanged as per ASA 150# R/F as per ANSI
B 26,5 Side & side
4.0 MATERIAL OF CONST.
4.1 Liquid Chamber/Housing: SS 304 leak proof
4.2 Cover plate I.S. 2062
4.3 Glass Toughened Borosillicate
4.4 Gasket Teflon
4.5 Valve Body: Forged S.S. 304, Trim S.S. 304
4.6 End connection Flange S.S. 304
4.7 Accuracy +minus 2%
5.0 Vent & Drain connection ½” NPT with valves of SS 304
6.0 Scale Linear vertical
7.0 Gauge valves Two(2) nos. of offset with integral Ball Check in SS 304
8.0 Max.working pressure 10 kg/cm
9.0 Identification Tag No. on instrument as per specification
10.0 Max.working temp 50C
11.0 Hydro test pressure 15 kg/cm (g) at ambient temp.
12.0 Accessories As required
13.0 Ref.Dwg.No. SI/REF-LG/221
26.0 SODIUM HYDROXIDE DOSING SYSTEM
EQUIPMENT DETAILS
1 TANK MIXING CUM STORAGE
1.2 Number one(01) Skid
1.3 Capacity, Litres 1000
1.4 Diameter & St.Height,mm 1100 1250
1.5 Thickness of shell & dish,mm 3.0
1.6 Material S.S. 304
2.0 Accessories:
i) Motorised agitator Provided
ii) Level indicator provided
iii) low level switch Provided
iv) Dissolving basket Provided
2.1 Accessories details
2.1 Motorised agitator
i) Number/Tank One(01)
ii) Type Geared Motor Driven
iii) Manufacturer Remi
iv) Material of shaft & impeller S.S. 304
6.2.1 Motor details
i) Number/Agitator one(01)
ii) Make Remi
iii) KW rating 0.75
iv) speed 180/200 RPM
v) Voltage/phase/frequency 415/3/50 cycles
2.2 Level Gauge
ii) Manufacturer Sigma Instrument Co.
iii) Type Reflux Type
iv) Material of wetted parts S.S. 304
v) End connection 25 MM NB Flanaged
vi) Vent & drain cock ½” S.S. 304
2.3 Level Switch(Low)
i) Number/Tank One(01) each for low level
ii) Make Levcon Insrtruments
iii) Type Capacitance
iv) P robe marterial S.S. 316
2.4 Dissolving Basket
i) Number/tank One(01)
ii) Material of const. S.S. 304
iii) Type Removable
iv) Screen Size 3 mm dia opening
2.5 Dissolving Basket
ii) Marterial of const. S.S.304
iii) Type Removable
iv) Screen size 3 mm dia opening
2.6 Piping, valves,flanges
2.7 Piping:
i) Size(mm) 15/25/40
ii) Material S.S. 304L
iii) Schedule 40
2.8 VALVES
i) Size ,NB 25/40
ii) Type OS & Y Type(Gate,Globe Valves)
iii) Material S.S. 316
iv) End connection Socket welded/flanged
v) Pressure Rating 800 #
2.9 FLANGES
i) Material S.S. 304 L
ii) Class ASA 150 #
27.0 Recommended values for Main Steam And Condensate

Quantity Target Normal Start up
Value Operation
Conductivity at 25 C down stream of highly acidic
sampling cation exchanger,continuous US/cm 0.2 0.1 0.5
measurement at sampling point
Silica (SiO) Mg/kg 0.02 0.005 0.05
Total Iron (Fe) Mg/kg 0.02 0.005 0.05
Total copper (Cu) Mg/kg 0.003 0.001 0.01
Sodium (Na) Mg/kg 0.01 0.002 0.02
GENERATOR
28.0 TURBO GENERATORS
28.1 GENERAL
General
Job Name UNCHAHAR-5
Generator type THRI 108/44
Main Exciter type BE 70/62-30/6-10
Pilot exciter type PMG 50/29-30/16
Year of manufacture
Stator serial No.
Rotor Serial No./Rotor identification No.
Main exciter stator serial No.
Pilot exciter stator serial No.
Exciter rotor serial no./Exciter rotor identification No.
Rated Data & outputs Turbo generator Main Exciter Pilot Exciter
Apparent power 247 MVA - 35kva
Active Power 210 MW 1350 KW -
Current 9056kA 3200 A 105A
Voltage 15.75 KV 787.5v 420v 220V 22V
Speed 50 s 50 50
Frequency 50Hz - 400 HA
Power Factor 0.85 - -
Inner connection of stator winding YY - -
H pressure 2 Bar - -
Cont. Perm. unbalanced load 8% - -
Rated field current rated output 2080A - -
Rated field voltage 260V - -
Resistance in Ohms at 20 C Turbo generator Main Exciter Pilot Exciter
Stator Winding U-X 0.0009620 U-0 0.0043 ohms
U-X 0.0009620 F1-F2 2,3ohms V-O 0.0043 ohms
W-Z 0,0009620 W-O o.0043 ohms
Rotor Winding U-V0.00064 ohms
F1-F2 0.09421ohms U-W0.00064 ohms
V-W 0.00064 ohms
Rectifier Wheel Action required

Number of fuses per rectifier wheel 30(750 V. 400A) -
Fuse resistance Approx.350 uohms -
Number of diodes per rectifier 30 -
wheel
Number of fuses blown per 2 fuses Switch off field forcing
Bridge arm and rectifier wheel 3 fuses Shutdown turbine-generator,replace
fuses and diodes
28.2 GENERATOR AND GENERATOR
DESCRIPTION
GENERATOR PARAMETERS
Manufacturer’s name BHEL
Type designation THRI 108/44
Rated /economic maximum continuous output at rated hydrogen 247 MVA
pressure and secondary cooling water
Temperature mentioned in specification (Part-B) 210 MW
Maximum continuous output (with VWO, HP heaters out, conditions 267.5 MVA
etc.)
At rated hydrogen pressure and secondary cooling water temperature 227.41 MW
mentioned in specification (Part-B)
Rated terminal voltage 15.75KV
Rated stator current 9056 Amps
Rated frequency 50 Hertz
Rated power factor 0.85(lag)
Field current at economic maximum continuous rating 2080 Amps
Field voltage at economic maximum continuous rating 260 Volts
Maximum continuous permissible variation range in:
a) Rated terminal voltage +/-5 %
b) Rated frequency -5% to+3%
c) Combined permissible variation of frequency and voltage Refer curve no: TG: THRI108/44:045
a) Number of phases 3
b) Number of parallel paths/ phase 2
c) Line terminal brought out 3
d) Neutral terminals brought out 3
Whether space provided in generator leads to mount bushing current Yes /no
transformers.
Compliance with IEC standard no 34
Type and class of insulation system:
a) Stator F
b) Rotor F
Details of winding support system Insulated support brackets, supported
on steel brackets
Details of core &core support system Core of 0.5 thick sheet; rigidly
mounted
Type of excitation system Brushless
Generator of efficiency at:
a) 100% load 98.95 %
b) 80% load 98.94%
c) 60 % load 98.84 %
d) 40% load 98.54 %
e) 25% load 97.92%
f) MCR condition 98.33%
Minimum guaranteed short circuit ratio corresponding to economic 0.48%
Maximum continuous capability
Permissible tolerance in SCR +/ 30% to 0%
Enclosure class of protection for the generator IP 64
Rated hydrogen cooling pressure (gauge) 2.0 kg/cm²
Rated hydrogen cooling water pressure at (gauge)
I) Cooler inlet <2.0 kg/cm² (g)
ii) Cooler outlet 1.3 kg/cm² (g)
Hydrogen cooling water flow at normal load 230 m³/hr
Basic impulse insulation withstand voltage of stator winding with 68 peak
respect to earth (For standard wave KV shape of 1.2/50 micro sec)
Symmetrical short circuit with generator isolated- initial saturated value
and sustained value
Initial value Sustained value
a) 3 phase (kA) 54 5
b) Single phase to neutral (kA) 62.5 12.5
Short circuit currents: P.U. --
Sub- transient current
a) On 3 phase short circuit P.U. 5.96
b) On 2 phase short circuit P.U. 5.03
c) On 1 phase short circuit P.U. 6.86
Transient currents:
a) On 3 phase short circuit P.U. 4.32
b) On 2 phase short circuit P.U. 4.25
C) On 1 phase short circuit P.U. 5.99
Steady state current on 2 phase short circuit P.U. 2.25
Whether suitable for specified earth fault current and duration Yes /no Yes
Indicate values of earth current and duration 15 A for 1 Sec.
3 phase short circuit withstand time Secs 3
Saturation factor 1.09
THF AS per IEC-34-1
Permissible unbalance loading subject to rated current not being
exceeded any phase:
a) Maximum continuous negative phase sequence Amps 8%
current (I₂)
b) Maximum value of I₂²t for transient operation 10
under system conditions (where “t” is in seconds o
Maximum possible capacitive loading at full load 89 MVAR
Maximum capacitive loading for stability at rated voltage and zero 117 MVAR
power factor
Generator reactance in percent at rated KV and MVA
Direct axis synchronous reactance (Unsaturated) Xd 198.7%
Direct axis synchronous reactance (Saturated) Xd’ 180.8
Quadrature axis synchronous reactance (Unsaturated)Xq 188.8
Direct axis transient reactance (Unsaturated) Xd’ 24.4%
Direct axis transient reactance (Saturated) Xd’ 23.3%
Quadrature axis transient reactance (Unsaturated)Xq’ 55%
Direct axis subtransient reactance (Saturated) Xd’’ 16.8
Quadrature axis subtransient reactance (unsaturated) Xd’’ 18.7%
Quadrature axis subtransient reactance (unsaturated) Xq’’ 20.5
Quadrature axis subtransient reactance (saturated) Xq’’ 16.6%
Negative phase sequence reactance (Unsaturated) X2 18.6%
Negative phase sequence reactance (saturated) X2 16.8%
Zero phase sequence reactance (Unsaturated) X0 10.4%
Zero phase sequence reactance (saturated) X0 9.4%
Potier reactance 22.6%
Leakage reactance X L
a) Combined --
b) Stator 15.0%
c) Rotor 10.9%
d) Damper winding 4.4%
Permissible tolerance in all guaranteed reactance values +/-15%
Effective winding capacitance to earth
a) Per phase 0.37 Micro Farad
b) All phase connected together 1.11 Micro Farad
Effective surge impedance to neutral per phase 41 Ohms
Synchronus impedance 1.99 Ohms
The harmonic voltage generated by the generator at 100%, 75%, 50%, 0.5%(100% voltage) %
25% and no load (BTIF)
Armature resistance per phase at:
a) 25 deg C 9.804X10-⁴ Ohms
Field resistance at
a) 25 deg C 0.0976 Ohms
b) 75deg C 0.116 Ohms
Effective Negative sequence Resistance 0.0318 P.U.
Zero sequence resistance 0.00185 P.U.
Guaranteed maximum temperatures with the secondary cooling water
as per specification (part-B) while output considered after excluding
excitation power for static excitation system.
Guaranteed maximum allowable temperatures when generator
delivers at its terminals 210 MW at 0.85 p.f.
a) Stator winding 113 deg C
b) Stator core 113 deg C
c) Primary water at inlet of stator winding N.A. deg C
d) Primary water at outlet of stator winding N.A. deg. C
e) Rotor windings 120 deg C.
f) Cold gas 45 deg C
g) Hot gas in the stator and rotor 75 deg C
h) Water at inlet of gas cooler 38 deg C
i) Water at outlet of gas cooler 45 deg C
Guaranteed maximum absolute temperatures when generator delivers
maximum capacity of its turbine (with VWO, HP heaters out etc.) at
0.85 p.f. at its terminals
a) Stator winding 133 deg C
b) Stator core 133 deg C
c) Primary water at inlet of stator winding N.A. deg C
d) Primary water at outlet of stator winding N.A. deg C
e) Rotor winding 135 deg C
f) Cooled gas 45 deg C
g) Hot gas in the stator and rotor 75 deg C
h) Water at inlet of gas cooler 38 deg C
I) Water at outlet of gas cooler 45 deg C
Actual / Estimated absolute temperature when the generator delivers different output in steps of 50 MW up to
rated out put sensed by each temperature detector in stator core and winding for the following cases
a) At max leading MVAR generation As per IEC-34 Deg C
b.) At max lagging MVAR generation (please provide separate tables) --DO—Deg C
Distilled water / De-mineralized water (Primary water) Not Applicable
a) Pressure at inlet of stator winding -DO- kg/cm² (g)
b) Pressure at outlet of stator winding -DO- kg/cm² (g)
c) Flow of primary water at normal load -DO- M3/hr
Generator losses (indicate where one loss component is included in another one)
a) No load loss:
i) Iron losses 386kw
ii) Rotor copper losses 77 kw
b) Full load losses:
i) Iron loss 492 kw
ii) Stator copper loss 286 kw
iii) Stray load loss 462 kw
iv) Rotor copper loss 531 kw
v) Friction and windage loss 180 kw
vi) Mechanical losses including bearing losses 240kw
vii) Exciter and exciter rheostat losses 126 kw
viii) Collector brush contact losses --kw
ix) Rotary rectifier losses - Kw
x) Fan loss 90(included in v) kw
ix) Shaft seal loss 40(included in vi) kw
xii) Eddy current loss 382(included in iii) kw
xiii) Any other loss (to be defined) -- Kw
xiv) Total loss at full load (for efficiency calculation- sum of a (i), b (ii, iii, 2211 kw
iv, v, vi, vii)
Type of cooling &cooling medium
a) Stator winding Indirect; Hydrogen
b) Stator core Direct; Hydrogen
c) Rotor Direct; Hydrogen
d) Bushing Indirect; Hydrogen
Time required for TG set to de- accelerate from synchronous speed to barring gear speed
i) Under normal unit tripping 40 min (approx) min
ii) Under condenser vacuum break condition 30 min (approx) min
Dissipation losses in
a) Hydrogen cooler 2039 kw
b) Stator water cooler N.A. kw
c) Seal oil cooler 90 kw
d) Exciter air cooler 139 kw
e) Excitation system panels -- Kw
Inertia constant (H)
a) Generator and exciter 1.075 kw-sec/kva
b) Complete Turbine + Generator 3.523 kw-sec/kva
i) Maximum continuous MVA capacity of generator
a) On loss flow of stator winding cooling water N.A. MVA
b) With one hydrogen cooler out of operation 185.25 MVA
ii) MVA rating at 110% V operation Refer Doc No: TG: THRI: 210:04
MVA
Maximum inductive capacity (at zero p.f.) MVAR 193
Guaranteed maximum noise level at 1 meter from the generator 90 dB (A)
Expected maximum 100 Hz vibration amplitude of No measurement made as per international
standards
1) Stator end winding ≤ 200 µm (pk-pk)
2) Stator core ≤ 50µm (pk-pk)
3) Core bore ring Data not available µm (pk-pk)
4) Stator casing / wrapper ≤ 30 µm (pk-pk)
5) Stator phase lead/flexible connector Data not available µm (pk-pk)
Main weights
a) Heaviest lift of generator stator with turnnions etc. 182 Tonnes
b) Weight of complete generator stator 128 Tonnes
c) Weight of complete rotor 43.3 Tonnes
d) Weight of complete generator 298 Tonnes
e) Weight of lifting beam assembly Tonnes
Critical speeds of Gen+ Exciter (if any)
a) First 1360 RPM
b) Second 3820 RPM
c) Third RPM
Paint Shade RAL 5012(Blue)
28.3 EXCITATION SYSTEM

BRUSHLESS EXCITATION SYSTEM
PILOT EXCITER
a) Manufacturer BHEL
b) Type designation PMG 50/29-30/16
c) Type of drive Direct
d) Normal speed 3000 r.p.m.
e) Rated voltage 220(NO load) volts
f) Rated current 105 Amp
g) Rated frequency 400 Hz
h) Type of insulation Class F
i) Class of enclosure protection
MAIN EXCITER
b) Type designation BE 70/62-30/6-10
c) Type of drive Direct
d) Normal speed 3000 r.p.m.
e) Rated rectified voltage 420 volts
f) Rated rectified voltage 3200 Amps
g) Ceiling Rectified voltage 600 volts
h) Ceiling rectified current 4500 Amps
i) Exciter field voltage with manual control (rectified)
i) Maximum 75.5 volts
ii) Minimum Volts 14.5
j) Field current at generator MCR and rated power factor 23.5 Amp
lagging
k) Normal exciter response ratio >2
I) Class of insulation F
m) Insulation material on rotor winding Epoxy glass
n) Insulation material on field winding Enameled glass covered
o) Type of end winding support Non magnetic steel wire bandage
p) Guaranteed maximum temperature with secondary cooling water temperature mentioned in specification (Part-
B)
i) Exciter stator winding in contact with insulation 120 Deg C
ii) Exciter stator winding not in contact with insulation 120 Deg C
iii) Rotor winding 120 Deg C
Exciter rectifier assembly
b) Type designation Silicon diode
c) Type of rectifier bridge Three phase 3/ multi phase
d) (I) Total number of rectifier rings 2 nos. rotating wheels
ii) Total no. of rectifier cells per ring 30
e) Number of parallel path per bridge arm 10
f) (i) number of bridges 1
ii) Number of redundant bridges --
g) Maximum number of rectifier cells/ bridges without 2 per bridge arm
which the rectifier can give output corresponding to
generator MCR including field forcing requirement
h) Maximum peak inverse voltage rating of cell 2000 Volts
i) Number of rectifier cells in series in each bridge arm 1
j) Method of over voltage protection By RC network
k) Overload rating of the rectifier cell 370A for 10 se
I) Ceiling output voltage of rectifier assembly 600 volts
m)(I) Ceiling output current of rectifier assembly 4500 Amp
(ii) Continuous output voltage rectifier assembly 270 Volta
n) Ceiling duty duration 10 sec
o) Maximum thyristor temperature for field forcing duty at MCR
I) Junction temperature 90 Deg C
II) Sink temperature 64 Deg C
p) Method of mounting cells to cooling fins Screwed
q) Make and type of cooling fans Indalco Extruded section
r) Type of visual indication provided for faulty rectifier cells Fuse flag by stroboscope
AIR / WATER COOLERS (FOR EXCITER)
a) Number of coolers 2x50%
b) Material of
I) Tubes 90/10 Cu Ni
II) Fins Copper wire
III) Tube plates Carbon steel
IV) Water box Carbon Steel
c) Heat load on cooler (Total) 210 KW
d) Heat transfer cofficient 73.6 kcal/ hr/ deg
e) Log mean temperature difference 12.2 Deg C
f) Heat transfer area required for rated load 201 M2
g) Heat transfer area provided in the cooler 112(per cooler) M2
h) Shell design pressure N.A
i) Quantity of circulating water required per cooler 100 M3/ hr
j) Inlet pressure of cooling water 4.5 kg/cm²
k) Pressure drop across the cooler on water side 3.8 m.w.c
ADDITIONAL INFORMATION
Number of starts /stops for which generator is rated 10,000
Details of de-excitation technique& deexcitation time (i.e. De – excitation technique is by field inversion
time for the generator field current to fall from rated load
value to 10% of the same for a sustained internal fault)
Surge capacitor requirement for the generator must be Micro Farad per 0.25(surge capacitor shall be
stated with reasons phase located in SP&VT cubicle)
Experience in respect of providing the supervisory Proven
instrumentation system for the generator
What provisions are made for automatic generator N.A for the offered generator, which is totally H2
runback (Turbine control point set back) on loss of cooled
cooling?
Furnish permissible volts/Hz vs time characteristics of the PI refer curve no: TG: THRI: 210:04
generator
Details of recommended generator neutral grounding High resistance grounding through neutral
system grounding transformer with secondary loading
resistor.
Details of generator rotor winding temperature monitoring 1. Rotor winding temperature through quadrature
system and rotor winding earth fault detection system axis coil.
2. Rotor winding earth fault detection system by
PEM
Basis of selecting the proven generator and excitation system, cooling arrangement including gas circulation
fan, insulation core and winding support system backed up with following:
i) No of units of identical size and design in operation with Refer data furnished during tender stage
their years of commercial operation along with utility
names
ii) Operational availability records from the utilities -More than 99% -no common chronic problem.
including type of failure/ breakdown and corrective action
taken etc.
Detailed literature for the excitation system proposed for For brushless exciter pl. refer write-up document
the generator enclosed. no. 4033-0009.
Detailed write ups on various limiters enclosed Refer write-up
Complete scheme and write up of hot air blowing system Pl refer to doc No 4033-0061
or better arrangement to prevent condensation of moisture
during long shut down of generators (as applicable)
Refer document enclosed:
(a) Permissible loading at rated PF during voltage TG: THRI 108/44:045
&frequency deviations
(b) Overload capability TGE-210-042
(C) Unbalanced load-time curve TGE-210-014
(d) Saturation curves TGE-210-011
(e) V-Curves TGE- 210-013
(f) Capability Diagram TGE-210-012
(g) Write-up on air drying for generator and Exciter 4033-0061(NTPC doc. No.1440-108-03HW-PVE-
W-020)
(I) Over fluxing capability TG: THRI: 210:04
28.4 GENERATOR GAS SYSTEM

a) Volume of hydrogen space in generator 69 M3
b) Cooling gas flow 1860 M3/ min
c) Volume of CO2 at NTP required for displacing air 138 M3
d) Volume of CO2 at NTP required for displacing 138 M3
hydrogen
e) Volume of hydrogen at NTP required for displacing 311 M3
carbon di-oxide and to bring the casing to the rated
pressure
f) Purity of H2 required
i) Normal 98 %
ii) Minimum allowable 96%
g) Leakage of H2 by volume at NTP per day at rated H2 ≤ 6 m³
pressure in the generator
h) Volume of nitrogen at NTP required to displace CO2 N.A. m³
in the generator
I) Volume of air at NTP required to displace CO2 in the 622 m³
generator and pressuries it for gas tightness test
j) No. Of cylinders proposed to be furnished
I) Hydrogen 105
II) Carbon di oxide 54
III) Nitrogen --
k) Standards to which the cylinders conform
I) Hydrogen IS 7285
II) Carbon di oxide IS 7285
III) Nitrogen ---
I) Internal volumes of the cylinders
I) Hydrogen 7 m³
II) Carbon di oxide 12 m³
III) Nitrogen -- m³
m) Volume of H2 required for one startup at NTP 311 m³
n) No. of cylinders normally connected for
I) Hydrogen 8
II) Carbon dioxide 8
III) Nitrogen --
28.5 GENERATOR SEAL OIL SYSTEM

Seal oil strainer (2X100%)
a) No. Of strainers
I) Permanent 1
II) Temporary 1
b) Mesh size 100 µm
c) Strainer material SS 304
d) Strainer body material CSSA106 Gr-B
Vapour extraction unit (inseal oil drain)
a) Type Radial Fan
b) Capacity 360M3/hr
c) Size of motor 0.75 kw
seal oil pump motor set on the air side stream Standard Emergency
a) Type Screw Screw
b) Numbers 2 1
c) Capacity 12 m³/hr 12 m³/hr
d) Discharge pressure 10kg/cm² 10kg/cm²
e) Shut off head 140 mwc 140mwc
f) Size of motor 7.5(AC) kw 8.5(DC) kw
g) Power consumption of motor at design duty Kw Kw
Seal oil cooler
a) Total number of coolers 2
b) Capacity rating at each cooler 100% / 50% 100%
c) Material of
I) Cooler tubes Admiralty Brass
II) Cooler sheet Carbon steel
III) Water box -do-
d) Total heat load on coolers 70 kw
e) Heat transfer coefficient 260 kcal/hr/m2 Deg C
f) Log mean temperature difference 15.5
g) Heat transfer area required for rated load 15 M2
h) Heat transfer area provided in the cooler 20 M2
i) Shell design pressure 12 kg/cm²
j) Rated cooling water pressure at the inlet Less than oil pressure kg/cm²
k) Pressure drop across the cooler 3.2 MWC
SEAL OIL PUMP MOTOR (AC)
SL. DESCRIPTION
1 Power 7.5 KW
2 Voltage 415 Volt
3 Current 14.5 Amp
4 Speed 1450 RPM
5 Bearing DE- 6308 ZZ
NDE – 6208 ZZ
SEAL OIL PUMP MOTOR (DC)

SL. DESCRIPTION
1 Power 8.5 KW
2 Armature Voltage 150 Volt
3 Armature Current 67 Amp
4 Speed 1450 RPM
5 Bearing DE- NU 311
NDE – 6311
28.6 HYDROGEN COOLER BOOSTER PUMP

SL. DESCRIPTION UNIT HYDROGEN COOLER
BOOSTER
1.0 GENERAL
1.1 Desgination of the Pump Horizontal Split Casing
1.2 Manufacturer KBL
1.3 Model No. SCT 150 /30
2.1 Performance standard as per HIS
2.2 Rated capacity. (No negative tolerance) M 3/hr 330
2.3 Total dynamic head at rated capacity (no negative MWC 20
tolerance)
2.4 Shut off head (Approx) MWC 29
a) min.Flow M 3 /hr 99
b) Max.Flow M 3/hr 429
2.8 Pump rated speed RPM 1475
2.9 Max. value of peak to peak amplitude of vibration on any 75 micron
pump / motor bearing (Guaranteed at site)
2.10 Max noise Level (Guaranteed at site) dB 85 db at 1m
Guaranteed Pump efficiency at rated head & rated % 78
capacity without negative tolearnce
a) Guaranteed .pump input power at duty point KW 23.04
b) Guaranteed max. Pump input power with in range of KW 23.6
opeartion (Approx.)
c) Max. pump input power at shut off (Approx.) KW 10.5
2.13 Guaranteed power consumption at inlet to motor terminals KW) 25.05
2.14 NPSH required at rated capacity (Approx.) MWC 2.7
3.1 Type of pump casing Horizontal Split Casing
3.2 Pump duty Continuous
3.3 Type of Impeller Closed
3.4 Location Indoor
3.5 Pump suitable for parallel operation Yes
3.7 Pump number of stages 1
Specific speed N= RPM X(Flow in USGPM)^0.5 / (Head in units 1731
Ft.)^0.75 in US
TRANSFORMERS
&
AUXILIARIES
29.0 TRANSFORMERS
29.1 GENERATOR TRANSFORMERS
Manufacturer’s Name & Address BHEL BHOPAL

Rating ( MVA ) 250
Voltage Ratio 15.75 / 237 KV
Winding connection LV – DEL – TA / HV- STAR
Vector group YNd 11
Number of Phases 3
Frequency (Hz) 50
Type of cooling OFAF
a)Guaranteed positive sequence impedance Between HV &
LV at 75° c at 250 MVA base
i. Principal tap 14.0 ± 5% TOL.
ii. Maximum tap 12 % Minimum
iii. Minimum tap 16.5 % Maximum
b)Zero phase sequence impedance at Principal tap 13.0 % ( Approx. )
Guaranteed Losses at rated Voltage and at rated Capacity
at 75 ° C at principal tap.
a)Iron Loss (KW) (Max.) 125
b)Copper Loss (KW ) (Max.) 640
c)Guaranteed cooler losses (Max. ) at 100% load (KW) 38
Cooling Equipment Details
a)Number of coolers and rating as % of Transformer 6 x 20 %
cooling Equipment
b)Mounting SEPERATE
c)Fan Motor data
I)Number per cooler and rating as % of Cooling 2-50 %( No spare fan as one No. of AF
equipment ( Also indicate No. of Spare fans) cooler is provided as spare)
i. Type Impeller Type
ii. Rating 2.0 KW (Approx.) each
iii. Locked rotor current (A) 6 Times the rated current
d)Oil pump motor rate
th
Number per cooler and rating as % of Cooler requirement 1-100% INO. Pump with 1 No. spare (6 )
of AF cooler provided as spare
i. Type Centrifugal Type
ii. Rating (KW) 3.5 KW (Approx.)
iii. Locked Rotor current (A) 6 Times the rated current
iv. Type of oil pump & motor (Whether Submerged type) Oil submerged type
e)Unit Cooler details
i. Overall dimensions 1 x b x h (mm.) 1240 x 1525 x 3820 (Approx.)
ii. Type of mounting Separate
iii. Weight with oil 2875 KG Approx each
iv. Weight without oil 2750 (Approx. ) Each
v. Thickness of radiator tube ---- N. A. ------
Thermal data
a)Temperature rise in top oil over an ambient 33° C
Of 50 ° C (Deg. C )
Temperature rise in winding by resistancMeasurement 40° C
method over an ambient of 50° C (Deg. C )
b)Thermal time constant (Hours) 2-3
Withstand time for three phase short circuit at 3
Terminals (Secs)
Over Excitation withstand time (Secs.)
i. 110 % Continuous
ii. 125 % 60 Secs.
iii. 140 % 5 Secs.
iv. 150 % 2 Secs
v. 170 % Few Cycles
Bushings
a)High Voltage
i. Manufacturer BHEL
ii. Type OIP Condenser Draw Rod Type
iii. Total creepage distance (mm) 6125
iv. Rated Voltage / current (KV/ Amps) 245 / 1250
v. Mounting Tank Cover
b) Low Voltage
ii. Type Porcelain
iv. Rated Voltage / Current (KV / Amps) 36 / 12500
c)Neutral
ii. Type Porcelain
iv. Rated Voltage / Current (KV / Amps) 36/630
a)Proposed method of transformer Transportation N2 Filled
( Oil filled or N2 filled )
Is Vacuum filling required, if so state absolute Pressure Yes, 1 Torr
Total quantity of oil (liters) 50000 APP.
Top changing equipment for GT
a)Voltage Class & current 60 KV, 800 A
b)Number of steps 4
c) Range + 5% to -5%
d)Step voltage 3421 Volts
e)Type Off Circuit Tap Switch
Insulation level
a)HV Windings.
i. a) Lighting impulse withstand voltage (KVp) 950
b) CW Impulse withstand Voltage (KVp) 1050
ii. Switching surge withstand Voltage( KVp) 850
iii. Power frequency withstand voltage (KV rms) 395 / 38
b) LV Winding
i. Lightning impulse withstand voltage (KVp) 95
ii. Power frequency withstand voltage (KV rms) 38
c)HV Bushings
ii. Switching surge withstand voltage (KVp) 850
iii. Power frequency withstand voltage (KV rms) 460
d) LV Bushings
ii. Power frequency withstand voltage (KV rms) 70
e)Neutral Bushings
ii. Power frequency withstand voltage (KVrms) 70
Approximate Dimensions
a)Tank (l x b x h ) (mm) 6890 x 2930 x 3800
b)Overall dimensions with coolers ( l x b x h ) (mm) 14550 x 7300 x 7500
c)Height for Untanking (mm) 9750 (Approx.)
d)Shipping dimensions ( l x b x h ) (mm) 7685 x 3500 x 3800
e)Dimensions of largest package (l x b x h ) (mm) 7685 x 3500 x 3800
Weights of Transformer Components
a)Core (Kg) 91000 (Approx.)
b)Windings (Kg) (copper ) HV/LV 29000 (Approx.)
c)Insulation (kg.) 5000 (Approx.)
d)Tank and fittings (Kg.) 61500 (Approx.)
e)Oil (Kg.) 43500 (Approx.)
f)Untanking weight (heaviest piece) (kg.) 14000 (Approx.)
g)Total weight (kg.) 230000 (Approx.)
h)Shipping weight 154000 (Approx.)
i)Clearances between neutral to ground in air 230 mm (Min.)
j)Clearance between phases
-In oil Properiotory data
-In air 2150 mm (Min.)
Permissible overloading ( % of rating and time in minutes.)
As per IS : 6600
Conservator
a)Total volume (Liters.) 5400 (Approx.)
b)Volume between highest and lowest levels (Liters.) 4000 (Approx.)
a)Type of oil preservation ATMOSEAL TYPE
b)Material of Diaphragm /air cell NITRILE RUBBER
c)Continuous temperature withstand/ capacity Of 100° C
the diaphragm / air cell
Oil
a)Quality of oil tested Prior to filling Before Eenergisation
In main tank
i. Moisture content (ppm) max. 50 15
ii. Max. tan- delta value at 90° C 0.002 0.05
12 12
iii. Resistivity (ohm-cm) at 90° C (Min.) 35 x 10 1 x 10
iv. Breakdown strength (KV) Min.) 60 60
( After filtration)
v. Interfacial tension (Min.) 0.04 N/m 0.03 N/m
vi.
vii. Gas content N.A as per IS : 335
viii. PH Value N.A. as per IS :335
b)Quantity including 10% extra (Liters.) 55000 (Approx.)
Core
a)Type of construction (core / shell) CORE
b)Net core area (mm2) 7000 SQ CM (Approx.)
c)Core material and grade used CRGO, HI-B GRADE
d)Type of joint between core and yoke FULLY MITRED
e)Thickness of stamping (mm) 0.27 (Approx.)
f)Percentage silicon content (%) 3% (Approx.)
g)Maximum flux density in core at rated frequency
And at
i. 90% voltage ( wb / m2 ) 1.514
ii. 100% voltage (wb / m2 ) 1.682
iii. 110 % voltage ( wb/m2 ) 1.850
Winding
a)Type of winding (HV/LV/Tap) Partially interleaved
b)Disc./ Helical/ Interwound Helical
c)Current density at rated load
i. HV (A / mm2) 2.5 ( Approx. )
ii. Tap (A / mm2) 3.0 ( Approx. )
iii. LV (A / mm2) 3.0 ( Approx. )
d)Conductor area
i. HV ( MM2 ) 244 (Approx.)
ii. Tap ( mm2 ) 203 (Approx.)
iii. LV ( mm2 ) 1764 (Approx.)
e)Maximum Current density under short circuit
i. HV (A/ mm2) 16.52 (Approx.)
ii. Tap (A/ mm2) 20.17 (Approx.)
iii. LV (A / mm2) 20.83 (Approx.)
f)Magnetizing inrush current (Amps) 6 times the rated current
g)No load current (Amps.) at rated frequency
And at (Approx.)
i. 90 % voltage < 0.2% of Rated current
ii. 100 % voltage < 0.5 % of Rated current
iii. 110% voltage < 0.9% of Rated current
h)Magnetising current at rated frequency and < 0.4 % of full load current
At rated voltage (Approx.)
i)Leakage reactance
i. HV (ohms)
ii. Tap (ohms ) } HV –LV 13.8 % (Approx.)
iii. LV (ohms )
j)Resistance
i. HV ( ohms) 0.22 (Approx.)
ii. Tap (ohms) 0.02 (Approx.)
iii. LV (ohms) 0.003 (Approx.)
k)Air core reactance of HV winding 30 % (Approx.)
Tank
a)Tank cover Conventional / Bell type Bell type
b)Approximate thickness of
i. Side (mm) 8
ii. Bottom (mm) 16
iii. Cover (mm) 20
Vacuum withstand capability of
a)Main tank Full Vacuum
b)Coolers and accessories except conservator Full Vacuum
c)Vacuum leak rate of transformer (Torr-liter/sec.) Not required to specify since vacuum
Level is to be maintained during Vacuum
pulling.
Minimum draw bar pull required to move the 20000 (Approx.)
Transformer on level track (Kg.)
Capacitance Values
i. HV to earth 42000 pF ( Approx.)
ii. LV to earth 29000 pF (Approx.)
iii. HV + LV / E 22000 pF (Approx.)
iv. Tap winding to earth N . A.
Size of filter hose 50 NB
Standards applicable IS : 2026
Fault level HV 40 kA
29.2 UNIT AUXILIARY TRANSFORMER

SL.NO DESCRIPTIONS UNIT
.
1 Manufactirer’s name and address - BHEL – JHANSI INDIA
2 Rating MVA 20
3 Voltage ratio KV 15.75/6.9
4 Winding connection(LV/HV) - HV – Delta/ LV- Delta
5 Vector group - Dd0
6 Number of phases - 3
7 Frequency Hz 50
8 Type of cooling - ONAF/ONAN
9 Rating under different cooling MVA 20/16
10 Guaranteed positive sequence impedance
between HV & LV at 75° C at 20 MVA base
Nor . Tap – 9 6% + is TOL
Max. Tap – 1 6.2% approx
Min. Tap - 17 5.8% approx
11 Zero sequence impedance at normal tap-9 Not Applicable
12 Guaranteed losses at rated voltage and
rated capacity at 75 ° C (Normal tap-9)
Iron loss KW( Max) 13
Copper loss KW (Max) 90
Auxiliary loss KW (Max) 03
13 Cooling equipment details

Numbers of transformers cooling - 2x 50% tank mounted radiator
Equipment Mounting - Tank mounted
Fan motor data
i)Number of fans Total 6 running + 2 stand by 18”propeller fan
ii) Type
iii) Rating 415 Volts, 30, 50 Hz
iv) Locked rotor current Amps 6-7 times of rated current
Oil pump motor data Not required
Radiator details (Each)
i)Overall dimensions -
ii) Type of mounting Lxbxh (mm) 1250 x 650 x 2400
iii) Weight with oil - Tank mounted
iv) Weight without oil Kg 860
v)Thickness of radiator tube Kg 676
vi) Thickness of radiator tube mm 1.2
14 Thermal data Temperature rise of oil C 50

(over an ambient of 50° C )
Temperature rise of winding by resistance C 55
method (over an ambient of 50° C )
Thermal time constant of transformer Hour 3 to 4
15 Withstand time for three phase short circuit see 8
at terminal
16 Over excitation withstand time
-110% Sec. Continuous
-125% Sec. 60
-140% Sec. 5
17 Bushing
High voltage
-Manufacturer - BHEL
-Type - Porcelain type oil communicating
-Voltage class KV 36
-Creepage distance Mm 900
-Rated current Amps 3150
-Mounting - Isolated phase bus duct
Low voltage
-Manufacturer - BHEL
-Type - Porcelain type oil communicating
-Voltage class KV 17.5
-Creepage Distance Mm 280
-Rated current Amps 3150
-Mounting - Segregated phase bus duct
18 Proposed method of transformers - Gas filled
transportation
19 Total quantity of oil Liters 16200 Approx.
20 Tap changing equipment
-Make - BHEL, BHOPAL
-Type and model - MR TYPE, 3MI – 802-60/B-18170
-Voltage class & current KV/Amps 60 / 800
-Rated short time current and withstand K. Amps 16 K. Amps for 3 sec.
time.
-Number of steps - 16
-Range - +(-) 10% @ 1.25% per step
-Step voltage Volts 196.875
-Variation for - HV voltage
-Type of voltage variation - Constant flux variable voltage CPVV
-Rated KW and voltage of motor drive K.W / volts 1.2 / 415
-Overall dimensions (Ix b x b) and mm / Kg. Inside Transformer tank
-weight
-Reversing switch provided - No. liner – tapping arrangement
-Tie in resistor provided - Not required
21 Insulation level
A: -HV winding
-Lightening impulse withstand KVp 95
-Power frequency withstand voltage KVrms 28
-Induced over voltage KV 2xnormal voltage
B:- LV winding
-Induced over voltage KV 2 x normal voltage
C:- HV Bushing
-Lighening impulse withstand KVp 95
D:- LV winding
Power frequency withstand voltage Kvrms 38
22 Approximate dimensions
-Tank Lxbxh (mm) 2950 X 1600 X 2900
-Over all dimension with radiator Lxbxh (mm) 6800 X 6000 X 5900
-Un-tanking height Mm 8500
-Shipping dimensions of largest package Lxbxh (mm) 4200 X 2930 X 3270
23 Weight of transformer component
approximate
-Core Kg 12600
-Winding CU Kg 5400
-Insulation Kg 800
-Tank and fitting Kg 9000
-Oil Kg 14420
-Un tanking weight Kg 24600
-Total weight Kg 55000
-Shippig weight Kg 34000
-Part dispatch for transport - Radiator, M box, Roller & conservator
-Clearance in air
- HV Not applicable
- Between phases mm 220 mm as per bus duct
- Phase to Earth mm
-Clearance in air
- LV
-Between phases mm 450 mm
-Phase to Earth mm 120 mm as per busduct
24 Permissible overloading - As per IS -6600
25 Conservator
-Total volume Liters 1250 approx
-Volume between highest and lowest level Liters 1150 approx
26 -Type of oil preservation - Air cell type
-Material of diaphragm/air cell - Synthetic rubber
Continuous temperature withstand - 100 ° C
capability of the diaphragm/air cell
27 Oil - As per IS-335
TYPICAL CHARECTRISTIC
-Oil prior to filling in main tank
BDV KV 60 MIN.
• Moisture content ppm 50 MAX
• Tan delta at 90 ° C - 0.002 MAX
12
• Resistivity at 90 ° C -cm 35X10
• Interfacial tension N/m 0.04
-Prior to energizing transformer at site -
• BDV KV 60 MIN
• Moisture content Ppm 15 MAX
• Tan at 90 ° C - 0.05 MAX,
12
• Resistivity at 90° C - cm 1X 10
• Interfacial tension N/m 0.03
28 Core
-Type of construction - Three limb core
2
-Net core area Cm 1728
-Core material and grade CRGO/27MOH
-Type of joints between core and yoke Mitered
-Thickness of stamping 0.27 approx
-Percentage silicon content 3 to 5
-Approximate flux density in core at rated
frequency and at
-90% voltage 1.38
-100% voltage 1.53
-110% voltage 1.68
No load current at rated Frequency
-90% voltage Less than 1%
-100% voltage Less than 1%
110% voltage 1% approximately
29 Winding
-Type of winding
-LV - Helical
-HV - Disc
-TAP - Disc
-Block/ circle
-LV 16x38mm + 16 additional
-HV 16x38mm
TAP 24x38mm
-Current density at rated load (LV/HV/TAP) - 2.76/2.26/2.58
-Conductor area (LV/HV/TAP) - 349/187/164

2
Maximum current density under short circuit Amps/mm
2
-LV Amps/mm 43.8
HV/TAP 35.4
-Resistance Approximately At 75 ° C
-LV 0.013
-HV 0.0624
-TAP 0.0183
30 Tank
-Tank (Conventional /belI) Conventional
-Approximate thickness -
-Side 6-8
-Bottom Mm 10-12
-Cover Mm 10-14
-Vacuum withstand capability Mm Full vacuum
2
Tank pressure - 35KN/m + Normal head
31 Marshalling box - Tank mounted
32 Minimum draw bar pull required to move the Kg 300 approx
transformer on level track
33 Size of filter hose - 50 NB
34 Standard applicable - Generally to IS2026
35 FAULT LEVEL - HV – 148 k, Amps for 1 Sec.
LV – 40 K, Amps for 1 sec.
36 CTs - WTI & RWTI FOR HV & LV
37 Paint - RAL 5012, Synthetic Enamel
38 Oil filling - Under vacuum
29.3 SST & UST ( 2000 KVA)

1. Manufacturer’s Name and Address BHEL, Jhansi
2. Service Indoor
KVA Rating KVA 2000 KVA
Rated Voltage
a)HV Windind KV 6.6 KV
b)LV Winding KV 0.433 KV
Rated frequency Hz 50 HZ
No. of Phases 3
Connections
a)HV Winding Delta
LV Winding Star
Connection Symbol Dyun11
Type of Construction Core
Type of Cooling AN
Tap changing Equipment
a)Manufacturer
b)Type Off Circuit bolted links
c)No. of Steps 5 postitions
d)% Voltage at each step % 1.5%
Tap Range % ± 5.0 %
Guaranteed positive sequence impedance
At 75° C with 100% range at
a)Principal Tap % 10.0 % ± IS Tol.
b)Maximum Tap % 10.0 % (Approx)
Minimum Tap % 10.0 % (Approx)
Temperature rise over an ambient of 50°C
Winding (by Resistance measurement °C 90 ° C
method)Guaranteed losses at rated voltage
on principal tap and rated frequency
a)No. Load Loss KW 3.7 KW + IS Tol.
b)Copper Loss at full load at 75°C KW 19.5 KW + IS Tol.
Withstand time for three phase short circuit Sec. 2 Sec. (Thermal)
at terminals
3. a)No load current at rated voltage and rated % 1.5 % ( Approx.)
frequency
Insulation Level
a)Separate source power frequency voltage
withstand
1.HV Winding KV rms. 20 KV rms
2.LV Winding KV rms. 3 KV rms
b)Induced over voltage withstand 2X Normal volts at 100 Hz
HV Winding KV rms. 13.2 KV rms
LV Winding KV rms. 0.866 KV rms
Full wave lighting impulse withstand voltage
HV Winding KV p 60 KV p
LV Winding Regulation at full load at 75° C KV p -
a)At unit power factor % 1.47 % ( Approx.)
b)At 0.8 power factor % 7.04 % (Approx.)
Therminal Arrangement
a)High Voltage Bushing
Non-segregated phase Bus duct
b)Low Voltage Bushing
c)LV Voltage Bushing
Over fluxing withstand time
a)120 percent Sec. 60 sec.
4. b)140 percent Sec. 5 sec.
150 percent Sec. 1 sec.
170 percent Not applicable
Bushings
High voltage
Manufacturer Boroda Bushing or equivalent
1.Type Epoxy Cast Resin
2.Minimum creepage distance mm 325
Rated Current Amp 250
Neutral Current Transformer Details
a.Number of Cores 01
b.Service REF
c. Ratio 3000 / 1 Amp
d.Accuracy Class PS
e.Knee Point Voltage (Vk) >= (40 RCT + 200) V
Magnetising Current (le) <= 30 mA at VK/2
Efficiency at 75 % at unit power Factor
At full Load 98.85 % (Approx)
a)At ¾ Full Load 99.03 % (Approx)
b)At ½ full Load 99.15 % (Approx)
Approximate Dimensions
Enclosure L x B x H 2800 x 2075 x 2600 mm
Over all L x B x H 2800 x 2075 x 2600 mm
Untanking Height 5400 mm ( Approxk)
Approximate weight of transformer
Core 3500 KG (Approx)
Winding
HV 900 KG (Approx)
LV 600 KG (Approx)
Insulation 500 KG (Approx)
Enclosure and fittings 1500 KG (Approx)
Total weight 7000 KG (Approx)
Core
a)Form of core CRGOS
b)Net core area 590 sp. Cm. (Approx)
c)Type of joint between core and yoke Mitred
d)Thickness of stampings
e)Percentage silicon contents 0.77 mm (Approx)
Windings 3.15 % (Approx)
a)Type of winding Epoxy cast resin
b)Current density at rated load
i)HV Winding 3.0 A/ sq. mm (Approx.)
ii) LV Winding 3.0 A/ sq. mm (Approx)
Conductor Area
i)HV Winding 35 sq. mm (Approx)
LV Winding 890 sq. mm (Approx)
c)Maximum current density under short
circuit
i)HV Winding 33.3 A / sq. mm (Approx.)
LV Winding 33.3 A / sq. mm (Approx.)
d)Conductor Material Electrolytic Grade Copper
Partial discharge acceptance Norm and 100 PC Max.
Value
a)Enclosure and Frame details
i)Material of enclosure and frame HRC Steel
ii) Thickness 2 mm (Approx)
iii) Paint / finish detail Shade RAL 5012
b)Process adopted for casting of coils. Yes
Whether details enclosed?
c)PD level for
i)HV coils 20 PC
ii) LV coils Not Applicable
d)Thermisters details / RTD
i)Type of thermister RTD
ii) No. per transformer used 6 Nos.
iii) Accuracy ±2%
Provision for alarm / topping Yes
Whether identical transformers have been
subjected to short circuit test? Yes
29.4 1600 KVA LT TRANSFORMERS

SL NO. LT TRANSFORMERS
1. Manufacturer Alstom Ltd. Naini, Allahabad
2. Service Outdoor
3. Type Distribution Transformer
4. KVA Rating 1600 KVA
5. Rated Voltage
a)HV Winding 6.6 KV
b)LV Winding 0.433 kV
6. Connections
a)HV Winding Delta
b)LV Winding Star
c)Vector Group Dyn11
7. Type of Cooling ONAN
8. Class of Insulation Class ‘A’
9. Type of Insulation Uniform
Tap Changing Equipment
a)Manufacturer M/s Always Engg. Works, Bangalore
b)Type Off Circuit
c)No. of Steps 4 (5 position)
d)% Voltage at each step 2.5%
Tap range +/- 5%
10. Guaranteed positive sequence Impedance at 75 ° C
With 100% rating.
a)Principal Tap 8.0% (Tol. As per IS 2026)
b)Maximum Tap 7.7% (Approx.)
c)Minimum Tap 8.3% ( approx.)
12. Temperature – rise over an ambient of 50 degree C
a)To oil ( by thermometer ) 50 ° C
Winding ( by resistance m/s method) 55 ° C
13. Losses at rated voltage and frequency on principal tap
a)No Load Loss 2.4 KW (Max.)
Copper loss at full load at 75° C 20.0 KW (Max.)
14. Withstand time for 3 –ph short Circuit at terminals 3 Sec.
(Sec.)
16. No Load current at rated voltage and rated frequency
: 2 % of full load current (Approx.)
Bushing HV LV & LVN
a)Manufacturer Porcelain : CJI, Metal parts: Alstom
b)Type Oil Communicating
c)Minimum Creepage distance 437.5 25
Ratings 17.5 KV / 250 A 1.0 KV/3150A
17. Insulation level
a)Separate source power frequency Voltage withstand
i)H . V. Winding 20 K Vrms
L. V. Winding 3 K Vrms
b)Induced over voltage withstand
H. V . Winding 13.2 KVrms at 100 Hz
i)L. V. Winding 0866 K Vrms at 100Hz
C) Full wave lightning impulse withstand
i)H. V. Winding 60 KVp
L. V. Winding NA
18. Over excitation withstand time (Sec.) and % over Excitation
continuous and short time
i)110 % Continuous
ii) 125 % 1 min.
140 % 5 Sec.
19. Insulating Fluid
1.Standards to which conform As per is : 335
2.Appearance of fluid ……… do ………
3.Break down voltage ………. do ………
4.Dielectric constant at 25° C and 50 Hz : ……….do ………..
5.Dissipation factor at 25 ° C and 50 Hz ……….. do ……….
6.Volume Resistivity at 25° C , mm As per IS : 335
7.Interfacial tension ………. do ……..
8.Water content (ppm) ……….. do ………
9.Whether test certificates for above test Shall be
0. Number of Phases 3
21. Rated Frequency 50 Hz
22. Efficiency at 75° C at unity power factor
a)At full load 98.619 % ( Minimum)
b)At ½ load 98.875 % (Minimum)
c)At ½ load 99.083 % (Minimum)
23. Thermal Time Constant 1.5 hrs. (Approx. )
24. Zero sequence impedance 85 % of pos. seq.
imp. (Approx.)
25. Regulation at full load at 75° C
a)At unity power factor 1.56% (Approx)
At 0.8 power factor 5.90 % (Approx)
26. Core
a)Area 350 Sq. cm ( Approx.)
b)Type of joint 45°Mitred joint
c)Thickness of stamping 0.27 mm ( Approx)
d)% silicon 3 % (Approx.)
Material & Grade CRGO Steel, M4
27. Winding
a)Type of Winding HV : Disc. : LV: Spiral
b)Current density at rated load 3.1 A / Sq. mm (Max.)
HV
LV 3.1 A / Sq. mm (Max.)
c) Conductor area
HV 26.00 sq. mm (Min.)
LV 688.00 sq. mm ( Min.)

d) Max. current density under S. C
HV 38.75 A / Sq. mm (Max.)
LV 38.75 A / Sq. mm (Max.)
28. Clearances
a)Between Phases
2. In Oil As per ALSTOM Practice
3. In air as per CBIP
Conservator
a)Total Vol. 90 Ltrs. ( Approx. )
Vol. between highest & lowest level 60 Ltrs. ( Approx. )
30. Total Oil Quantity 1000 Ltrs. (Approx.)
31. Dimension
Tank - 1 x b x h 1325 x 520 x 1400 mm ( Approx)
Over all 2870 x 2200 x2340 mm (Approx)
Weight
Core & Winding 2060 Kgs. (Approx.)
Insulation 50 Kgs. (Approx)
Oil 870 Kgs. / 1000 ltrs.(Approx.)
Total 4920 Kgs. (Approx.)
Shipping 3790 Kgs. (Approx.)

Manufacturer Alstom Ltd., Naini , Allahabad
Service Outdoor
Type Distribution Transformer
KVA Rating 1000 K V A
Rated Voltage
a)HV Winding 6.6 KV
b)LV Winding 0.433 K V
Connections
a)HV Winding Delta
b)LV Winding Star
Vector Group Dyn 11
Type of Cooling ONAN
Class of Insulation Class ‘ A’
Type of Insulation Uniform
Tap changing Equipment
a)Manufacturer M/s Alwaye Engg. (Works, Bangalore
b)Type Off Circuit
c)No of Steps 4 (5 position )
d)% Voltage at each step 2.5 %
e)Tap range ± 5%
Guaranteed positive sequence impedance
at 75° C with 100 % rating
a)Principal Tap 5.0 % (Tol. As per IS 2026)
b)Maximum Tap 4.85 % (Approx)
c)Minimum Tap 5/15 % (Approx)
Temperature –rise over an ambient of 50° C
a)Top oil (by thermometer ) 50° C
b)Winding (by resistance m/s method : 55° C
Losses at rated voltage and frequency on
Principal tap
a)No load Loss L8 KW (Max.)
b)Copper loss at full load at 75° C 120 KW (Max.)
Withstand time for 3 ph short circuit at 3 Sec.
Terminal (Sec.)
No load current at rated voltage and 2 % of full load current. (Approx.)
Rated frequency
Bushing HV LV & LVN
a)Manufacturer Porcelain. CJI , Metal Parts : Alstom
b)Type Oil Communicating
c)Minimum Creepage distance 437.5 25
d)Ratings 17.5 KV / 250 A 1.0 KV / 2000 A
Insulation level
a)Separate source power frequency
Voltage withstand
i. H. V. Winding 20 K Vrms.
ii. L. V. Winding 3 K Vrms.
b)Induced over voltage withstand
i. H. V. Winding 13.2 K Vrms at 100 Hz
ii. L. V. Winding 0.866 K Vrms at 100 Hz
c)Full wave lightning impulse withstand
i. H. V Winding 60 K Vp
ii. L. V Winding N. A.
Over excitation withstand time (sec.) and %
over excitation continuous and short time
i. 110 % Continuous
ii. 125 % 1 Min.
iii. 140 % 5 Sec.
Insulating Fluid
a)Standards to which conform AS PER IS : 335
b)Appearance of fluid …………. do ………
c)Break down voltage …………. do ……….
d)Dielectric constant at 25° C and 50 Hz ………… do ………..
e)Dissipation factor at 25° C and 50 Hz ………….. do …………
f)Volume Resistivity at 25° C Ώ , mm As per IS : 335
g)Interfacial tension …………….. do ………..
h)Water content (ppm) …………….. do ………….
Number of Phases 3
Rated frequency 50 Hz
Efficiency at 75° C at unity power factor
a)At full load 98.639 % (Minimum )
b) At ¾ load 98.873 % (Minimum )
At ½ load 99.049 % ( Minimum )
Thermal Time Constant 1.8 hrs. (Approx.)
Zero sequence impedance 85 % of Pos. seq. imp. (Approx.)
Regulation at full load at 75° C
12. a) At unity power factor 1.32 % (Approx.)
b)At 0.8 power factor 3.92 % (Approx.)
Core
a)Area 300 Sq. cm (Approx.)
b)Type of Joint 45 ° Mitred joint
c)Thickness of stamping 0.27 mm (Approx.)
e)Material & Grade CRGO Steel, M4
Winding
a)Type of winding HV : Disc. : LV : Spiral
b)Current density at rated load
HV 3.1 A / Sq. mm (Max.)
c) Conductor area
HV 16.30 Sq. mm (Min.)
LV 430.20 Sq. mm (Min.)
d)Max. current density under S. C.
Clearances
a)Between Phases
i. In oil As per ALSTOM practice
ii. In air As per CBIP
Conservator
a)Total Vol. 70 Ltrs. (Approx.)
Vol. between highest & lowest level 47 Ltrs. (Approx.)
Total oil quantity 680 Ltrs. (Approx.)

Dimension
Tank ---- 1 x b x h 1160 x 460 x 1350 mm(Approx.)
Over all 2360 x 2220 x2290 mm(Approx.)
Weight
Core & Winding 1550 Kgs. ( Approx.)
Insulation 35 Kgs (Approx.)
Oil 590 Kgs. / 680 Ltrs. (Approx.)
Total 3440 Kgs. (Approx. )
Shipping 3370 Kgs. (Approx.)
1. Manufacturer Alstom Ltd. Naini, Allahabad

2. Service Outdoor
Type Core / Double wound
K VA Rating 250 KVA
Rated Voltage
a)HV Winding 6.6 KV
b)LV Winding 0.415 / v3 KV
Connections
a)HV Winding Star (Phase and Neutral Terminals brought
out)
LV Winding Open Delta at one and (Open terminals
brought
out)
Vector Group YN d – open [ Ynd 11 – when delta closed ]
Type of Cooling ONAN
Class of Insulation Class ‘A’
Type of Insulation Uniform
Guaranteed positive sequence Impedance At 75° C with
100 % rating.
a)Principal Tap 4.5 % (Tol. As per IS 2026 )
b)Maximum Tap N. A.
c)Minimum Tap N. A.
Temperature rise over an ambient
a)Top oil ( by thermometer) :50° c
b)Winding (by resistance m/s method : 55° c
Losses at rated voltage and frequency on Principal tap
a)No load loss 1.0 KW (Max. )
Copper loss at ful load at 75° C N. A.
Withstand time for 3 ph short N. A.
Circuit at terminals (Sec.)
No Load current at rated voltage and 2 % Of full load current(Approx.)
Rated frequency
Bushing HV LV
a)Manufacturer Porcelain , CII Metal parts: Alstom
b)Type Oil communicating
c)Minimum Creepage distance 4375 25
Ratings 7.5 KV/ 630 A 1.0 KV / 2000 A
Insulation Level
Separate source power frequency Voltage withstand
i. H. V. Winding 20 KV rms
3. L. V. Winding 3 KV rms
a)Induced over voltage withastand ( To fed from BV Wdg.)
i. H. V. Winding 13.2 KV rms at 100 Hz
ii. L. V. Winding 0. 480 KV rms at 100 Hz
b)Full wave lightning impulse withstand
i. H. V. Winding 60 KV p
L. V. Winding N. A.
Over excitation withstand time (sec.) and % over excitation
continuous and short time
i. 110 % Continuous
ii. 125 % 1 min.
iii. 140 % 5 Sec.
iv. 150 % 1 Sec.
Insulating Fluid
a)Standards to which conform As per IS : 335
b)Appearance of fluid ………. do ……..
c)Break down voltage ………….do……….
d)Dielectric constant at 25 ° C and 50 Hz …….. … do ……….
e)Dissipation factor at 25° C and 50Hz ……… do … ………
f)Volume Resistivity at 25° C, Ώ, mm As per IS : 335
g)Interfacial tension ………. do ……….
h)Water content (ppm) ………. do ………..
i)Whether test certificates for above Shall be furnished later
Test enclosed ( Yes/No)
Number of phases 3
Rated Frequency 50 Hz
Efficiency at 75° C at unity power factor
a)At full load N.A
b)At % load N . A.
c)At ½ load N. A.
Thermal Time Constant 12.5 hrs. ( Approx.)
Zero sequence impedance 85 % of Pos. seq. imp. (Approx.)
Regulation at full load at 75° C
a)At unity power factor 0.10 % (Approx.)
b)At 0.8 power factor 2.76 % (Approx.)
Core
a)Area 160 Sq. cm (Approx.)
b)Type of joint 45° Mitred joint
c)Thickness of stamping 0.27 mm (Approx.)
e)Material & Grade CRGO Steel. M4
Winding
a)Type of winding HV : Disc : LV Spiral
b)Current density at (250 KVA Base)
c) Conductor area
HV 13.0 sq. mm (Min. )
LV 205.0 sq. mm (Min.)
d)Max. current density at fault condition
HV 7.9A / sq. mm (Max.)
LV 7.9A / sq. mm (Max.)
Clearances
a)Between Phase
i. In oil :as per ALSTOM Practice
ii. In air As per CBIP
Conservator
a)Total Vol. 35 Ltrs. (Approx.)
Vol. between highest & lowest level 23 Ltrs. (Approx.)
Total oil quantity 400 Ltrs. (Approx.)
5. Dimension
Tank -- I X b X h 1010 x 405x 1150 mm (Approx.)
Over all 2290 x 100 x 2050 mm (Approx.)
Weight
Core & winding 840 Kgs. (Approx.)
Insulation 15 Kgs. (Approx.)
Oil 350 Kgs. / 400 Ltrs. (Approx.)
Total 2100 Kgs. (Approx.)
Shipping
Fault Level at 6.6 KV 40 KA
Winding resistance per phase at 75° C
a)HV 1.0 Ohms (Approx.)
LV 0.003 Ohms (Approx.)
29.7 70 KVp / 1200 mA H V R TRANSFORMER

1. Type of Construction (Core / Shell ) Core
2. Thermal time constant Hours 9 (Approx.)
3. Magnetising inrush current Amp 20 (Approx)

No Load current at rated frequency and at
i. 90 % voltage Amp 2.5 (Approx)
ii. 100 % voltage (at 373.5 V) Amp 3.5 (Approx)
iii. 110 % voltage Amp 5.0 (Approx)

Power factor at no load
Zero sequence impedance at principal tap % N . A.
Capacitance between winding and to Earth
4. Weights of transformer
a)Core KG 180 (Approx.)
b)Windings
i. HV KG } 140 (Approx.)
ii. LV KG }
c)Insulation KG 50 (Approx.)
d)Tank and fittings KG 370 (Approx.)
e)Total Weight KG 1450 (Approx.)
Dimensions
a)Tank (1xb x h ) mm 800 X 650 X 1000 (Approx)
b)Overall (1 x b x h) mm 1400 X 1530 X 2180 (Approx.)
Shipping Details
a)Weight of heaviest package KG 1450 ( Approx. )
b)Total shipping weight KG 1450 ( Approx.)
c)No. of packages One
d)Dimensions of largest package mm 1400 X 1530 X 2180 (Approx.)
e)Parts detached for transport Nil
Core
a)Form of core Circular, Core Type
b)Net core area Sq. mm. 10500 (Approx.)
c)Type of joint between core and yoke Interleaved
d)Thickness of stampings mm 0.28 (Approx.)
e)Percentage silicon content 3.15 (Approx.)
f)Maximum flux density in core at rated
Frequency and at
90 % Voltage Wb / sq. m 1.35 (Approx.)
100 % Voltage Wb / sq. m 1.50 (Approx.)
i. 110 % Voltage Wb / sq. m 1.65 (Approx.)
g)Type of core binding By Surgical Tape
Winding
a)Type of winding LV- Sprial / HV Distributed
b)Current density at rated load Run over.
i. HV Amp/sq. mm 2.14 (Approx.)
ii. LV Amp/sq. mm 2.3 (Approx.)
c)Conductor Area
i. HV Sq. mm 0.78 (Approx.)
ii. LV Sq. mm 1o3 (Approx.)
d)Maximum current density under short Circuit
i. HV Amp/ sq. mm 6.4 (Approx.)
ii. LV Amp/ sq. mm 6.9 (Approx.)
Clearances
a)Minimum clearance between phases(in air) mm N. A.

Minimum clearance of HV winding to tank in oil mm 70 mm (Approx.)
b)Minimum clearance of HV winding to earth in oil mm 70 mm (Approx.)
Clearance between coils mm 30 mm (Approx.)

c)Clearance between core and coil mm 8 mm (Approx.)
Tank details
a)Approximate thickness of
i. Sides mm 3.2 (Approx.)
ii. Bottom mm 6.0 (Approx.)
Cover mm 6.0 (Approx.)
18. Guaranteed Particulars
a)Voltage Ratio ( No- Load) 373,5 / 53570
b)No Load loss (at 37.5 V) Watts 350 + IS Tol.
c)Load loss at 75° C Watts 3300 + IS Tol.
Temperature rise above an ambient of 50° C
a)Top oil rise °C 50
19. b)Winding rise °C 55
DC Output Vp 70
mA 1200 (Average)
29.8 220 VOLT BATTERY CHARGER
29.8.1 220 V DC Ni-Cd BATTERY

1.00.00 Manufacturer HBL NIFE Power System Ltd
2,.00.00 Type of battery Ni-Cad Pocket Plate Battery-
169 KPH 570 P
3.00.00 Guaranteed AH Capacity at five hours discharge 570 Ah to an ECO 1.0
rate
4.00.00 AH capacity at half(1/2) hr discharge rate to 1.14V 335.5 Ah
per cell at ambient of 27C
5.00.00 Open circuit voltage of cell when completely
discharge at 27 C
a) At 10 hour discharge rate 1.26 V
b) At 1 hour discharge rate 1.29 V
c) At 5 hours discharge rate 1.26
6.00.00 No. of cell/battery 169 nos.
7.00.00 Applicable standards IS 10918/IEC 60623
8.00.00 Average life in years 20 years
9.00.00a) Recommended range of floating/trickle charging 1.40 to 1.42 v/Cell
voltage
b) Recommended range of charging voltage 1.53 to 1.67 V/Cell
c) Internal Resistance of cell 0.1228 milli Ohms
10.00.00a) Trickle Charing current 1-2 mA/Ah
b) Boost charging current 0.2 C5 A for 8 hours ie 114 A
11.00.00 Containers
a) Type TRANSLUSENT
b) Material POLYPROPELYNE
12.00.00 Maximum electrolyte temperature that cell can 50C
withstand continuously Without injurious effects
13.00.00 Catalogue attached as annexure NO.
14.00.00 All type test reports enclosed at annexure NO.
15.00.00 Cell dimensions 352(L) x 195(W) x 405(H)
16.00.00 Electrolyte Quantity per cell(approx.) 11.2 Liters/Cell
17.00.00 Recommended specific gravity at 20 C
a) For first filling 1.20+minus 0.01
b) At full charge 1.20+minus 0.01
c) At end of 5 hour discharge 1.20+minus 0.01
18.00.00 Approx. Total weight(including rack Weight+filled 7850 Kgs.
cells)
19.00.00 WH Efficiency (at 5 hr rate) 60%
20.00.00 AH Efficiency( at 5 hr rate) 70%
29.8.22 220 V DC BATTERY CHARGER
1. Manufacture’s Name CHHABI ELECTRICAL(P)Ltd.

2. Charger dimension(approx)
I) Length (mm) 1250mm
II) Width(mm) 940 mm
III) Height (mm) 2000 mm
IV) Sheet thickness (mm)/Material 1.0
V) Cable gland plate thickness 3.0 mm
3 Charger weight(kg) 1300 kgs(approx)
Charger rating & Tyre 250A,Float Cum Boost Charger
4. Charger rated output current
I) Trickle charging mode 250A
II) Boost charging mode 250A
5. Load limiter current setting range (Trickle mode) 80-100% of the O/P current in trickle
mode
6. Automatic voltage regulator(Trickle mode)
i) Type Static SCR control
ii) % stabilization of the output DC voltage +minus1% for AC Input 415+-10%&
frequency +-5% Variation form No.Load
to full Load
235V-245V
iii) Voltage setting range 10 Sec.
iv) Walk in time of Automatic voltage 200 milli second
Time taken to stablize voltage for under shoot &
overshoot
7 Manual voltage regulator(Trickle mode)
I) Type Static SCR control
II) Voltage setting range 235V-245V
8 Boost charging current setting range 20% to 100% of the O/P current in
Boost mode
9 Boost charging voltage limit setting range 220/3090V(Automatically selectable)
10. Rectifier assembly
I) Type of semi-conductor material Silicon
II) Rated direct current per cell(average) 166.66A
III) SCR rating Selected 445 A
IV) Heat sink for SCR HK350(White extruded)
V) Rated direct voltage 1000 V PIV
VI) Rated input voltage 300 V
VII) Type of connections of rectifier element Full wave full control
VIII) Standard applicable IS:3895
IX) Ripple content 1 % Peak to Peak
11 Rectifier transformer
I) Type Double Wound
II) Rated KVA & % Impedance 104-2KVA-Impedance: Less than 5%
III) Input line winding connection in vector Delta
Representation Delta Star
IV) Cell winding connection in vector
Representation
V) 1 min power frequency withstand 2.4 KV
Voltage(KV)
VI) Standard applicable IS-2026
12 Instrument
I) Type Moving Coll/Moving Iron
II) AC voltmeter range 0-500V
III) DC voltmeter range 0-400 V
IV) Dial Size 0-300A-AM1,AM2-300-0300A
V) Accuracy class as pr IS 96X96sq.mm CL-1.5
13. Contractor
I) Type Air break AC-3 duly
II) Rated voltage 415 V
III) Rated current] 200A
IV) No.of power contact 3 Nos.
V) No.type and rating of Aux.contacts 2No.+ 2 NC
VI) Operating coll voltage 110V
VII) Drop – out voltage 45-65%
14 Thermal over load relay
I) Tripping current range 125-200A
II) Whether single phasing protection provided Yes
III) Standard applicable
IS-2959
15 Air break switches DC SIDE AC SIDE
I) Type Rotary SFU-AC-23DUTY
II) Rated voltage 250V DC 415V AC
III) Rated current 300A 250A
IV) Type and material of contacts Copper with silver plated]
V) Standard applicable IS 4047/4064
16 Output fuses
I) Type HRC
II) Rupturing capacity DC=32KA, AC=80KA
III) Standard applicable IS-9224
17 Paint Shade For Front, Top & Rear
Inside=RAL9002
Painting Process For End covers=RAL 5012Powder
coating
19 Design ambient temperature 50C
20 Charger full load Efficiency at nominal input & output Better than 80%
voltage & Current
21 Power factor at nominal input & output Voltage & Better than 0.8 lag
current
22 Degree of Protection IP:42
23 Gasket Material Neoprene Rubber
24 Earthing Bus bar size & material 25x 6 mm G.I.
TERMINAL PLATES & LINKS
1 TB1 Terminals for 415V,3 phase,3 wire AC incoming power Suitable for
supply(T1-T3)(R Y B) 1x3Cx150Sq.mm AL
cable
2 TB2 DC output terminals(T4,T5)(+ve, -ve) Suitable for
2x1Cx630Sq.mm AL
cable/pole
3 TB3 Terminal for shunt signal for AM2 from Battery f use Suitable for
box 1x2Cx1.5Sq.mm AL
cable
4 TB4 Terminal of battery fuse fail detector signal from Suitable for
battery fuses 1x6Cx1.5Sq.mm AL
cable
5 TB5 Terminal for battery interlocking contact with Suitable for
DCDB(T12,-T13) 1x2Cx1.5Sq.mm AL
cable
6 TB6 Remote Annunciation terminals for charger common Suitable for
trouble(T14,T15) 1x2Cx1.5Sq.mm AL
cable
7 TB7 Remote Annunciation terminals for battery fuse Suitable for
blown(T16,T17) 1x2Cx1.5Sq.mm AL
cable
8 TB8 Transducer output terminals for DDCMIS(T18-29) Suitable for
1x6Cx1.5Sq.mm AL
cable
9 TB9 Terminals for DDCMIS for battery on boost(T30-31) Suitable for
1x2Cx1.5q.mm AL
cable
FUSES
1 FS-1-3 Charger AC Input HRC fuses 160A
2 FS4-6 Glass cartridge fuse with suitable fuse fitting for AC 150mA
Voltmeter VM1
3 FS7 HRC fuse with suitable fuse fitting for C1 coll supply 2A
4. FS8-13 Semiconductor fuses for the MR1 GS1000/150A
5. FS14 HRC fuse with suitable fuse fitting for condenser FC2 80A
6 F515-16 DC output HRC fuse with suitable fuse fitting for 315A
charger
7 FS17-18 Glass cartridge fuses with suitable fuse fitting for DC 150mA
voltmeter VM2
8 FS-19 HRC fuse with suitable fuse fitting for DC control 2A
supply
9 FS20 HRC fuse with suitable fuse fitting for AC control 4A
supply
10 FS21-22 Glass cartridge fuses with suitable fuse fitting for DC 150mA
battery voltmeter VM3
LED’s
1 LED1-3 Charger AC ‘ON’ indicating cluster LED type lamps 230V
2 LED4,5 Float/Boost AC “ON’ indicating Cluster LED type 230V
lamps
3 LED6 Charger DC ‘ON’ indicating cluster LED type lamps 220V
4 L Cubicle fluorescent lamp with suitable fitting 210W/230V
TRANSFORMER & FILTER CHOKES

1 TR1 Power supply transformer for 240V AC Supply 500VA(456/240V)
2 TR2 Double wound impregnated naturally air cooled 3 86,57KVA(365/245V)
phase mains transformer
3 TR3 Auxiliary step down transformer for controller card 456/20-0-20,20-0-
20,20-0-20
4 TR4 Power supply transformer for ACOR circuit 20VA(270/18-0-18V)
5 CH1 Filter choke 250A
6 IPT Inter-phase Transformer 125A
7 CT1-2 Current Transformer for controller card 200/0.1A
RECTIFIER AND BLOCKER DIODES

1 MR1 3Phase SCR Bridge SCR1-
6=170A/1000PIV
R=20ohms/10W
C=0.47 mfd/630V
2 MR2 A/B 3phase,full wave rectifier bridge comprising of 6 nos. 150A/1000 PIV
of diodes with suitable heat sink
3. MR3 Charger silicon blocker diode with suitable heat sink 300A/600 PIV
RESISTANCES AND POTENTIOMETERS
1 RB1 Bleeder Resistor 300W/300V
2. RS Dropping resistance for DC under/over voltage relays 4Kohm/50W
3. RF1-5 Dropping resistance forFFD 4ohm/50W
4 R1,R2 Dropping resistance for E/L relay 3Kohm/50W
5 RV1 Wire wound potentiometer to adjust the DC output 10K/3W
current limit in float mode when(SW6) in float mode
current limit in float mode when(SW6) in boost mode
voltage when(SW6) in auto mode and charger in float
mode
voltage when(SW6) in auto mode and charger in float
mode
FITLER CONDENSER
1 FC1 Filter condenser for float charger Test selected
METERS AND SHUNTS (96.Sq.mm 90 deg. deflection class 1.5 accuracy

1 VM1 AC moving iron voltmeter to read AC input voltage 0-500 V
CHHABI ELECTRICALS LTD.JALGAON-425003
2 VM2,3 DC moving coil voltmeter to read theDC output voltage 0-400V
of charger & BATTERY voltage resp.
3. AM1 DC moving coll ammeter with external shunt to read 0-300A
the float cum boost charger output current
4 AM2 DC moving coil ammeter with external shunt to read 300-0-300A
the discharge/charge current of the battery
CONTRACTORS AND PUSH BUTTONS

1 C1 3 Pole mains contactor for charger 160A/415V AC coll
2 O/L1 AC thermal overload relay for charger 125-200A (CT
opeated)
3 CA1 Auxiliary contactor for float/boost selection 7.5A/415V AC coll
4 PB1-3 Push button for test,accept reset of Annunciation 4A/415V AC
SWITCHES
1 SW1 Pole ON/OFF AC incoming switch 160A
2 SW2 AC VOLTMETR selector switchfor voltmer VM1 10A
3 SW3 Single Pole on/OFF cam type switch for contactor coll 12A
operation
4 SW4 2Pole ON/Off DC Rotary switch for DC output 300A
5. Sw5 1Poe,2 way NO Off cam type switch for selecting 16A
auto/manual mode operation of charger,(Lockable
type)/RP1134/1G
6. SW6 1Poe,2 way NO Off cam type switch for selecting 12A
Float/boost mode of operation
7 SW7 2Pole ON/OFF cam type switches for control supply 12A
8 SW8&9 1Pole ON/OFF cam type switches for the lamp & 12A
heater respectively
PRINTED CIRCUIT BOARDS,ELECTRONIC RELAYS,FED’s & CONTROL CARDS

1 CPC1 3phase,SCR full controller for constant voltage mode 220A
of operation
2 HV & High voltage phase fail/phase sequence reversal circuit 25VA/415V(456V/18-
PF/PSRCk 01BV)
t
3 CLD Current limit detector circuit 220V
4 DC Load DC Under/over voltage Ckt.for charger U/V & U/V O/V
U&O/V1 O/V annunciation ACT 187V 245V
5 AC M/F AC M/F relay ckt. For AC MAINS FALL 415V/19A
annunciation
6 ACO/R Automatic change over relay for float cum boost 220A/19A
charger
FFD1 Fuse fall detector circuit of solid state sensing type for 415 V
FS 1-3
7 FFD 2-3 Fuse fail detector circuit of solid state sensing type for 220v
FS 8-13
8 FFD4 Fuse fail detector circuit of solid state sensing type for 220V
FS14
FS15,16
battery fuses
11 E/L1(1M Earth fault Ckt(Insulation Monitoring Device) of solid 220V
D) state sensing type
12 ANNUNCIATOR Micro controller based annunciation circuit of 220V
Accept, Test Reset push button with common
audible alarm and individual fault indicating
FACIA of 144x144 mm,size
13 RL1 Auxiliary relay for Float cum boost charger 6A/110V AC Coll
over load annunciation
14 RL2 Auxiliary relay for Battery ON boost mode 6A/415V AC Coll
annunciation
15 CF-R Auxiliary relay for charger DC O/P failure 6A/110V DC Coll
annunciation
TRANSDUCERS
1 V-VI,V-V2 Dual output voltage transducer to charger I/P = 0-400V
output & battery for DDCMIS purpose O/P = 4-20mA
Aux.supply:220VDC
2 A-A1 Dual output current transducer for charger I/P = 0-75V
output for DDCMIS purpose O/P = 4-20mA
Aux.supply:220VDC
MISCELLANEOUS
1 H Space strip heater 100W/250V
2 TH Thermostat for the heater SA/240V
3 S 3-pin socket with switch & fuses 5A/250V AC
4 SS1-3 Metal oxide variastor type surge suppressors RDN510/20
for Transformer primary side of float cum
boost charger
5 SS4 Metal oxide variastor type surge suppressors RDN320/20
for DC output supply
6 T1 Solid state timer 5 hrs 240V AC COIL
CABLE
GLAND SIZES
SR.NO. DESCRIPTION SIZE OF THE CABLE GLAND QTY LUG SIZE QTY
OF TB (Double compression)
1 TB1 2” = 1 No. 150sq mm=03 nos.
2 TB2 2X1/4” = 04 NOS. 630sq mm= 04 nos
3 TB-3 1” = 07 NOS. 1.5 Sq mm= 28 nos.
OFFSITE
30.0 CW PUMPS
30.1 CW PUMPS
GENERAL
i)Name of manufacturer Kirloskar Brothers Ltd.
ii) Model Number BHQ 85
iii) Type Vertical, Mixed flow
iv) Country of Origin Number India
v)Number One
PUMP PERFORMANCE
i)Guaranteed design capacity cu.m/hr 12750
ii) Guaranteed Total Head at design capacity (MWC) i.e. 21.00
pressure at centerline of pump Discharge + velocity head +
static lift from Minimum water level to the centerline of
Pump’s discharge.
iii) Bowl head at guaranteed design capacity (MWC) 21.316
Total head loss from suction bell inlet to Pump discharge 0.316m
flange.(MWC) (Enclose calculations of pump internal losses)
iv) Shut off head of pump.(MWC) 39.50(Approx)
v)Rated Speed. rpm 497(Full load speed)
vi) Direction of rotation (viewed from top) Clockwise
Bowl head at rated speed and discharge.(MWC) 21.316
vii) Pump efficiency at design capacity. % 87.05
viii) Bowl efficiency at design capacity. % 89.00 Without –ve Tolerance
ix) Pump input at design capacity. kW 837.62
x)Power loss in transmission bearings. (kW)
a)Thrust (kW) 5.70 kW
b)Line bearings ( kW) 0.30
xii) Power consumption at duty point, at Motor terminals, kW 873 kW
(Guaranteed)
xiv) Maximum & Minimum capacities up to which pump can be
operated satisfactorily
Cu.M/hr Max. Min
Max. Water Level 16200 2550
Min. Water Level 16000 2550
xv) Operating range of CW pump(In terms of % of design 127 % To 20 %
(capacity)
xvi) Power input at shut of head at motor 800.84 kW (Motor Eff .95.76%)
terminals in kW
xvii) Maximum & Minimum power consumptionat motor Max. 874 Min. 720
thermals in the pump operating range in kW
xviii) Maximum shaft power required at any pump 837.62
characteristic point. (kw)
xix) Shaft power required at run out –flow (kW) 16200 X125 = 707.01 kW
(i.e. at maximum discharge), 102x0.78X3.6
xx) Run-away speed(reverse) rpm. 622 when 100% head is acting

(approx.)
xxi) Are pumps and motors capable of withstanding Yes, pump & motor are capable to
the reverse run-away speed (Mention the duration also) withstand reverse rotation caused
due to reverse flow of water in the
System. 2 Min
xxii) Guaranteed noise level (dBA) 85 dBA at 1.0 m
xxiii) Guaranteed vibration level at motor top 178 Microns (AS PER HIS)/4.7 mm/sec
xxiv) Minimum Submergence required above impeller eye at
(in mm)
a)Design capacity of 12750 Cu. M/hr 2600
b) Maximum capacity of 16200 Cu. M/hr 2700
xxv) NPSH required at ( in m)
a)Design capacity (12750 Cu.M/hr) 10.50
b)Max. or run out condition (16200Cu.M/hr) 11.0
xxvi) Pump specific speed (US Units) 4870.80 US Units
xxvii) Pump suction specific speed at design 8283.96 US Units
xxviii)System suction specific speed at design 7819.34 US Units
condition (based on minimum water level in sump
xxix) NPSH available during pump operation at
i)Minimum water level in MWC 11.34
ii)Maximum water level in MWC 13.26
xxx) Pumps & motor combined critical speed, (rpm)
st
a)1 2300
nd
b)2 9000
xxi) Rotor over speed 600
xxxii)Hydraulic test pressure for pump assembly 60 MWC (6 KG/cm^2)
TECHNICAL PARTICULARS
i) Impeller type and design Mixed flow, Enclosed type
ii) Pull out/non pull out Bowl pull out type
iii) Number of stages Single stage
iv) Pump Bearings
a)No of bearings per pump (Line Shaft) 3 Nos. + 1 Nos. Pump unit.
b)Type of bearings
i)Cutless rubber in bronze shell 1 Nos. (Below Min. water level)
ii) Thordon / Model number 3 Nos./ SXL Type
c) Type of lubrication for
i)Each line shift bearing Pumped water
ii) Thrust bearing Oil bath type & cooled by pumped water.
Minimum hoisting clearance of crane hook Above the 8000

operating floor, (mm.)
Heaviest weight to be handled by the crane During
a)Erection. Kg Motor 10000 Kgs.
b)Maintenance Kg. Motor 10000 Kgs.
v)Total empty weight of the pump assembly, Kg. Approx 18000 Kgs.
vi) Break up of pump weight (Kg)
a)Suction bell 350
b)Bowl assembly 3600
c)Column pipes 3000
d)Pump rotating elements 2000
e)Discharge elbow 3350
f)Sole plate Transmission bearings, stuffing box Assembly, 4500
foundation bolts, sundries & Fasteners Enclosing Tubes
vii) Recommended capacity of the overhead crane For 15 Tones
erection/ maintenance of the pump & motor (tones)
viii) Normal axial hydraulic thrust, (Kg) 10400
Maximum axial hydraulic thrust, (Kg) In the Entire operating 17600
range at shut off
PUMP DIMENSIONS
i)Spacing between shaft bearing (mm) 2.5 m (Max.)
ii) Impeller shaft diameter, (mm) 120 Nominal
iii) Line shaft diameter, (mm) 120 Nominal
iv) I.D. & O.D. of column pipe, (mm) 1600 ID X 1624 OD
I.D. & O. D. of inner column pipe (Same as per FGUTPP-II) 330 ID X 354 OD
v)Size of pump suction bell mouth, (mm) 1800
vi) Size of pump discharge flange, (mm) 1500
Pump setting length upto suction bell below 5000
Operating floor level, (mm)
vii) Impeller diameter at inlet, (mm) 820
viii) Impeller diameter at outlet, (mm) 1130
ix) Impeller eye area , (Sq. cm) 5038
x)Diametrical clearance 1.2 mm between impeller and mpeller guide
piece
THRUST BEARING FOR PUMP
i)Name of Manufacturer KBL Make
ii) Location & number In pump, 1 No.
iii) Type of thrust bearing Tilting pad type
Whether suitable for continuous reverse rotation Yes
iv) Capacity, Kgs 25,000 Kgs
v)Number of shoes 8
vi) Outside diameter of shoe, (mm) 520
vii) Inside diameter of shoe, (mm.) 330 mm
viii) Recommended viscosity of lubricating oil 68 CST
ix) Method of lubrication and cooling Oil bath lubricated, pumped water
through cooling coil
x)Cooling water required Yes (35 LPM)
xi) Is bearing capable of absorbing maximum Yes
Axial thrust
A) MATERIAL OF CONSTRUCTION
i)Suction bell CI Is 210 FG260 Ni2 S-0.1% max. P.0.15%
max
ii) Bowl CI is 210 FG260 Ni2 S-0.1% max, P-0.15%
max
iii) Impeller SS ASTM A 743 CF8M
iv) Impeller guide piece CI is 210 FG260 Ni2 S-0.1% max.
P-0.15% max.
Pump shaft ST ST ASTM A276-410 (H&T) ( T- TYPE)
Line shaft ST ST ASTM A276-410 (H&T)(T TYPE)
v)Shaft coupling ST ST ASTM A276-410 (A)
vi) Shaft sleeve
a)Under Rubber brg. ST ST ASTM A276-410 HARDENED (250-
280BHN)
b)Under Thordon brg ST ST ASTM A276-410 CHROME Plated.
vii) Line shaft bearing Cutless Rubber in Bronze shell
viii) Column pipe Fabricated Steel IS 2062 with 2 coats of
epoxy paint
Discharge elbow Fabricated Steel IS 2062 with 2 coats of
epoxy paint
ix) .Matching flanges Fabricated Steel IS 2062
x)Thrust pads LT BR IS 318 – LT84
Bolts, Nuts & Lock washers and all balance Fasteners AISI 304 in water contact high tensile
Carbon Steel
xi) Base plate and sole plate MS as per IS 2062
xii) Gaskets Neoprene Rubber
xiii) Gland Packing Impregnated Teflon
xiv) Ladder, platform and related accessories Fabricated steel as per IS 2062
PUMP & MOTOR COUPLING
i) Type of coupling Flexible pin Bush
ii) couplingName of manufacturer Kirloskar
iii) Material of construction CI IS210 FG260
30.2 CW PUMP MOTOR
1. GENERAL
(ii) Equipment driven by motor CWP
(v) Quantity 1
(i) Frame Size 1RA7 712-5
Type of enclosure and method of cooling/ Degree of
(iii) SPDP / IC 01 IP:23
Protection
(iii) Applicable standard to which motor generally conforms IS:325
(vi) Direction of rotation viewed from driving end. CCW
Standard continuous rating at 40 deg.C ambient
(vii) 1000
temperature (KW)
Derated rating for specifed normal condition i.e.,
(viii) 925
(ix) Rated voltage (Volts)/ Rated Frequency (Hz) 6600 / 50
(b) Frequency (%) +3 to -5
(c) Combined voltage and frequency % (abs)10
(xii) Rated speed at rated voltage and frequency
497
(r.p.m.)
(a) 100% load 0.80
(b) 75% load 0.74
(c) 50% load 0.63
(d) No load 0.05
(e) Starting 0.15
(xv) Efficiency(%) at rated voltage and frequency at
(a) 100% load 95.9
(b) 75% load 95.6
(c) 50% load 94.1
(a)100% Voltage 600
(b)Minimum starting Voltage (80 %) 435
xvii) Starting time with minimum permissible voltage.(80 %)
(a) Without driven equipment coupled. 1.1Secs
xviii) Safe stall time with 106% rated voltage
(a) From hot condition 37 Sec
(b) From cold condition 55 Sec
(xix) Torques at (in % / kN-m)
(a) Starting
43/ 7.7
(at minimum permissible voltage
(b) Pull up at 100% Voltage 75 / 13.33
(c) Pull out at 100 % Voltage 250 / 44.33
d) Rated load (Kgm) at 100 % Voltage 17.77 KN-M
(e) Minimum Accelerating Torque 10/ 1.78
(Stator winding resistance per phase (ohms) ref. to 20
(xx) 0.29
deg.C.
Flywheel Moment of motor (Kg-m2) (GD2) 920.0
Flywheel Moment of pump(Kg-m2) (GD2) 322.0
No. of Permissible Starts from Hot Condition 2
xxiii) Locked Rotor KVA Input(at Rated Voltage) 7200
Locked Rotor kVA/kW 7.78
(xxv) Vibration at No Load As per IS:12075
(b) Displacement(Microns) 80 (p-p)
(a) Class & type F/ EPOXY MICA RESIN POOR
(c) Temperature rise over specified Ambient Temp. of
70
50°C (°C)
(e)Stator winding connection STAR
(f)Number of terminals brought out 6
(a)Stator leads Phase Separated
(b)Space heater CAST
(c)Temperature detectors CAST
(d)Instrument switches etc.
(a)Location(from DE) Refer OGA Drg
(b)Entry of cables BOTTOM OF TB
(c)Recommended cable size 1 / 3C /mm2, AL,
XLPE, (RUNS/CORES/X SECTION(mm2) /MATERIAL)
(d)Fault level (MVA) & Duration (Sec) 500 & 0.25
(iv) For Bearing (Antifiction Angular Contact) (Only Motor rotor Thrust)
(a) Type Rolling Element (Self Cooled),
(c) Recommended lubricant Grease IOC Servogem 3 or Equivalent
(d) Oil / Grease Quantity Refer OGA Drg.
(e) Max. Cold Oil Temp. to Brg. NA
(f) Guaranteed Life in Hrs. L10 life of 40000 Hrs
(g) Lubrication Type Self
(i) Oil Pressure Gauge/ Switch NA
(v). Type of cooler (CACA/CACW) / No NA
(vi) Cooling water requirement for CACW motors
(a) Quantity required NA
(b) Maximum permissible inlet water temperature ( °C) NA
(c) Pressure of water at inlet to coolers NA
(d) Outlet temperature of water at full load (anticipated NA
value)
(e) Cold Air Temp. at Outlet NA
(vii) Weight of
(c) Cooler (Kg) NA
(xii) Surge Withstand Voltage(Str. Wdg.) As per IEC:34-15
31.0 AIR COMPRESSOR
31.1 AIR COMPRESSOR MODEL ZR 250 – 10

Sl No. DESCRIPTION
COMPRESSED AIR SYSTEM
1.00.00 AIR COMPRESSOR Instrument Air Plant Air
1.01.00 General (IA) (PA)
a. Manufacturer name Atlas Copco (India) Ltd.
b. Model No. ZR 250 ZR 250
c. Type of compressor Oil free screw Oil free screw
d. Total numbers offered 1w +1s 1w + 0s
1.02.00 Guaranteed performance
1.02.01 Capacity of each compressor(Nm/min) 30 Nm/min
1.02.02 Discharge pressure(kg/cm(g)of instrument air at ADP outlet 7.7 kg/cm(g)
1.02.03 Discharge pressure(kg/cm(g)of compressor HP outlet 8.0 kg/cm(g)
1.02.04 Capacity considering design ambient condition (i.e. 45 0C 38.1 m3/min
and 75% RH)m/min of free air discharge(FAD)
1.02.5 Outlet air temperature after high pressure stage of 190 C
compressor (deg.C) at design capacity
1.02.6 Outlet air temperature after cooler or Plant air system© 45 C
1.02.7 Outlet air temperature after ADP for IA System 50C
1.02.8 KW input required at the compressor shaft at design 248 KW
condition
1.02.9 Guaranteed power consumption at motor input terminals at 280 kW
rated conditions(i.e.without any tolerance)
1.02.10 Kw RATING of drive motor 290 Kw
1.02.11 Drive motor speed (rpm) 1500 rpm
1.03.01 Compressor chamber casing Grey iron-As cast
1.03.02 Rotors Hardened, tempered, non alloyed
steel-normalized
1.03.05 Bull Gear Case hardening steel, low alloyed-
Hot rolled
1.03.06 Pinion Gear Case hardening steel,low alloyed-
Hot rolled
1.03.07 Timing Gears Case hardening steel, low alloyed-
Hot rolled
1.03.08 Drive Shaft Low alloyed-hardened and
tempered steel
1.03.09 Oil cooler(Plate type) Stainless steel
1.04.00 Max.weight to be handled/lifted during erection and during 3000 kg(Weight of Electric power)
mainteance
2.00.00 INTAKE AIR FILTER & SILENCER
2.01.00 General
2.02.00 Type Dry paper filter
2.03.00 Efficiency in % with corresponding particle size in microns 3 microns – 99.9% 2, Mircons-
in new conditions 99.5% 1 Microns-98%
2.04.00 Pressure drop across filter at rated flow in new condition in 0.02 bar
mm of water column
2.05.00 Filtering medium Special paper
2.06.00 Silencer feature incorporated
3.00.00 INTERCOOLER Inter cooler After cooler Heat Exchanger Dehumdifier (in
AFTERCOOLER & HEAT (in case of HOC case of HOC
EXCHANGERS OF ADP Type) type)
3.01.00 Numbers of compressors One One One NA
unit or ADP offered
3.02.00 Temperature C
a. Compressed air 190/45 195/42
inlet/outlet
b.Cooling water 38/48 38/48
inlet/outlet C
3.03.00 Moisture separator with Yes/No Yes/No Yes/No
automatic drain trap
provided
(Suitable for DM water)
3.04.01 Tube High Alloyed
steel
3.04.02 Shell Cast iron
3.04.03 Tube sheet High alloyed
steel
CAPACITY CALCULATIONS
SITE CONDITION (DESIGN)
Site atmospheric pressure as provided in tender documents under climatological table of 107 m (Ps) = 1.001
bar(A)
Site design temperature (Ts) = 45 deg C i.e. 318 deg A
Vapor pressure (Pv) at 45 deg C and 75% RH= 0.75x0.09585 bar = 0.07188 bar
Compressor capacity (Vn) = 30 Nm/min
NORMAL CONDITIONS
Pressure (pn) = 1.013 bar(A)
Temperature = 273 A
Relative humidity = 0%
Compressor capacity (Vn) = 30 Nm/min
Pn = (Ps – RH% x PVs)Vs
Tn Ts
1;013 x 30 = (1.001 – 0.07188) Vs

------------ ----------------------------
273 318
Vs = 38.1 m/Min
All performance figures are subject to tolerance as per ISO 1217 ed 1996
31.2 INSTRUMENT & PLANT AIR COMPRESSOR MOTOR
1. GENERAL
i) Manufacturer BHEL BHOPAL
ii) Equipment driven by motor COMPRESSOR
iii) Motor type SCIM
iv) Country of origin INDIA
v) Quantity 3 Nos.
i) Frame size ILA7 560-4
ii) Type of duty CONTINUOUS
iii) Type of enclosure & method of cooling/ TETV/IC 511
Degree of Protection IP:55 AS PER CL.10 OF IEC:34-5
iv) Applicable standard to which motor IS 325
generally conforms
v) Type of mounting HORIZONTAL
vi) Direction of rotation viewed from driving end ACW
vii) Standard continuous rating at 40 deg.C 310
ambient temperature (KW)
viii) De-rated rating for specified normal condition i.e. 290
ambient temperature of 50 Deg.C (KW)
ix) Rated voltage(Volts)/Rated frequency(Hz) 6600/50
x) Permissible variation of
a) Voltage(%) +minus6.0
b) Frequency(%) +3 to – 5
c) Combined voltage and frequency 10% (abs)
xi) Minimum permissible starting voltage(%) 85
Rated speed at rated voltage and 1487
x) frequency(rpm)
xiii) At rated voltage & frequency
a) Full load current(Amp) 32
b) No load current(Amp) 11
xiv) Power Factor at
a) 100% load 0.84
b) 75% load 0.81
c) 50% load 0.73
d) No load 0.083
e) Starting 0.204
xi) Efficiency(%) at rated voltage and frequency at
a) 100% load 94.5
b) 75% load 94.0
c) 50% load 92.0
xii) Starting current(%) at
a) 100% voltage 600
b) Minimum starting voltage(85%) 460
xvii) Starting time with minimum permissible voltage
(85%)
a) Without driven equipment coupled 1.65 Secs
b) With driven equipment coupled 4.80 secs.
xviii) Safe stall time with 110% rated voltage
a) From hot condition 13.0 Secs
b) From cold condition 17.0 Secs.
xix) Torques at ( in % kg-m)
a)Starting(at minimum permissible voltage 85%) 62/118
b)Pull up at 100% voltage 80/152
c)Pull out at 100% Voltage 245/465
d)Rated load(Kgm) at 100% Voltage 190 Kg-m
e)Minimum Accelerating Torque 32/61
xx) Stator winding resistance per phase(ohms) ref. To 1.32
20deg.C
xxi) Flywheel Moment of motor (Kg-m)(GD) 56.0
xxii) No.of Permissible Starts from hot condition 2
xxiii) Locked Rotor KVA Input(Rated voltage) 2195
xxiv) Locked Rotor kVA/kW 7.57
xxv) Vibration at No load
a) Velocity(mm/s) 1.8 rms
b) Displaement(Microns) 32(p-p)
xxvi) Noise Level at No load(at 1 m) 85 dB(A)(IS:12065)
i) Stator winding Insulation
a) Class & type F/EPOXY MICA RESIN RICH
SYSTEM
b) tropacalised (Yes/No) Yes
c) Temperature rise over Cold Air Temp. of 50C© 70
d) Method of temperature measurement BY RESISTANCE
e) Stator winding connection STAR
f) Number of terminals brought out 6
ii) Type of terminal box for
a) Stator leads PHASE SEPARATED TYPE
b) Space heater CAST
c) Temperature detectors CAST
d) Instrument switches etc.
iii) For main terminal box
a) Location(from DE) LHS
b) Entry of cables BOTTOM OF TB
c) Recommended cable size ( RUNS/CORES/X- UP Tol x 3C/240 mm, AL XLPE, UN
SECTIONMM Mm/MATERIAL) AROURED.
d) Fault level(MVA) & Duration(Sec) 500 & 0.25
iv) For Bearing
a) Type a) ANTI FRICTION BALL
b) Manufacturer b) NTPC APPVD.SUPPLIER
c) Oil Quantity c) GREASE IOC SERVOGEM-3 OR
EQV.
d) Oil Quantity d) NOT APPLICABLE
a)Max.Cold Oil Temp.to Bearing NOT APPLICABLE
b)Guaranteed life in Hrs. 50000 Hrs.
c) Lubrication Type PRESSURE RELIEF
d)Whether Dial Type Thermometer Provided Yes.
e)Oil Pressure Gauge/Switch No
v) Type of cooler(CACA/CACW)/No NOT APPLICABLE
vi) Cooling water requirement for NOT APPLICABE
a) Quantity required
b) Maximum permissible inlet water temperature©
c) Pressure of water at inlet to coolers
d) Outlet temperature of water at full load (anticipated
value)
e) Cold Air temp.at outlet
vii) Weight of
a) Motor stator(kg) 2600
b) Motor rotor(kg) 650
c) Cooler(kg) –
d) Total weight (Kg) 3650
ix) Max. Permissible Temp. of Rotor© 350
x) Temp. Rise of Rotor during 1 Start 12C
xi) Temp. Rise of Rotor during 11 start 25C
xii) Surge Withstand Voltage(Stator Winding) As per IEC 34-15
a) 0.3 /3 Microsecond Surge (kVp) 20.41
b) 1.2/50 Microsecond Surge (kVp) 31.4
4.01 RTD s for winding Type/Nos/Leads/ Location/ PT100 SIMPLE/12/3 Between Coil
make/Res.at 0 Deg.C) Sides in slots/Reputed NTPC
Approved/100
4.02 RTDs for bearing Type/Nos/Leads/Location/ PT 100 DUPLE /2/4 in Bearing Housing
make/Res.at 0 Deg.C) Reputed NTPC approved/100
4.03.01 RTDs for HOT Air(Type/No/Leads): No.
4..03.02 RTDs for Cold Air(Type/No/Leads) No
4.04 Space Heaters yes
4.04.01 Nos. 4
4.04.02 Power (Watts) 630(Total)
4.04.03 Supply Voltage 1 PH,240 V (AC)
4.05 Sator Terminal Box
4.05.02 Fault Level(MVA) 500
4.05.03 Fault level duration (secs) 0.25
4.06 Neutral TB PHASE SEPARATED TYPE
4.07 Current Transformers NOT APPLICABLE
4.07.01 Nos.
4.07.02 Ratio
4.07.03 Accuracy Class
4.07.04 Knee Point Voltage-Vk(Volts)
4.07.05 Exciting Current
4.07.06 Ma. Secondary Resistance
4.08 Dial Type Thermometer(Type make/ Mercury in Steel/NTPC
accuracy/connection Type & size approved/+minus1% Full Scale/BSP ½”
4.08.01 For Bearings(Nos.) 2
4.08.2 For Air Temp(Nos.)
a) Hot Air No
b) Cold Air No
4.08.3 Contact Rating 5A AT 240 V AC,0.5A at 220 V DC
4.08.4 Range 0-120C
4.08.5 Supply Voltage 240 V AC
4.10 TBs for RTDs,BTDs, & space heater Yes
4.11 Sole Plate No
4.12 Foundation & Anchoring bolts Yes
4.13 Base Frame No
4.14 Speed Switch No
4.14.1 No.of contacts/Contact Rarting Set Speed Power
Supply
4.15 Insulation of Bearing no.
4.16 Forced oil lubrication NOT APPLICABLE
4.17 Oil level Indicator no
4.18 Nose Reducer No
4.19 Flow Switch for CACW Motor/Qty. No
4.19.1 No.of contact/contact Rating
4.20 Water leakage detector/quantity No
4.20.1 No.of contacts/contact rating
4.21 Techo generator NA
4.21 Grounding Pads
4.22.01 No. & Size on motor body 2 & 70X65X25 mm
4.22.02 No.of on Terminal Box 2
4.22 Vibration Pads
4.23.01 No’s & Size 60 mm Cub
4.23.02 Location On End Shield
4.25 Any other fitments
31.3 AIR DRYER
SL.NO. DATA SHEET DESCRIPTIONI
A. AIR DRYER ATLAS COPCO AIRPOWER,BELGIUM
1.MANUFACTURER MD600 W
1. MODEL NO. OIL FREESCREWCOMPRESSOR
2. TYPE OF COMPRESSOR 2 NOS.
3. TOTAL NOS OFFERED CONTINUOUS
4. TYPE OF OPERATION INDOOR
5. LO CATION BHEL/NTPC
6. QUALITY SURVEILLANCE BY AS PER APPROVED QAP
B. GUARANTEED PERFORMANCE
1. RATED FLOW 619 LPS- (38 M3/MIN)
2, DEW POINT METER AT AIR DRYER OUTLET(AT - 40 DEG.C
ATMOSPHERIC PRESSURE)
3. AIR PRESSURE DROP 0.25 BAR
4. MAX.ELECTRIC POWER INPUT 144 W
5. COOLING WATER CONSUMPTION 2.5 LPS
CORRESPONDING TO WATER TEMP.RISE OF 5
DEG C
C. MATERIAL OF CONSTRUCTION
VESSEL Cast Iron
ROTORS INORGANIC FIBRE IMPREGNATED
WITH SILICA GEL
GEAR BOX HOUSING GEARS CAST IRON CAST BRONZE
THROTTLE VALVE HOUSING SPINDLE & VALVE STAINLESS STEEL
DRAIN VALVE HOUSING FLOAT STAINLESS STEEL
EJECTOR CAST AL STAINLESS STEEL CAST AL
INLET SEALING SECTOR PIPE WITH ANODISED SURFACE
CAST AL WITH ANODISED SURFACE
D SIZE & TYPE OF CONNECTION COMPRESSED AIR
1. INLET DN 80
2. DRY AIR OUTLET DN80
3. WATER INLET & OUTLET G 1 ½”
E. NET WEIGHT 900 KG
31.4 BLOWER
MODEL GRM-125-2/2
PRESSURE 270 Mbar
DISPLACEMENT 155 M 3/HR
MOTOR H.P 2
MOTOR K.W. 1.5
MOTOR R.P.M. 3000
ELECTRIC MOTOR
MAKE CROMPTION GREAVES LTD.
TYPE Flameproof three phase fan cooled Squirrel cage induction
flanged motor
H.P. 2
K.W. 1.5
R.P.M. 2850
VOLTAGE 415+ - 10%
MAX LOAD 3.1 AMP.
FRAME DESIGNATION E90l
ENCLOSURE FLAMEPROOF
TYPE OF PROTECTION IP55
GAS GROUP IIC
TYPE OF LUBRICATION GREASED FOR LIFE
CONNECTION STAR
INSULATION CLASS F (TEMP.RISE LIMITED TO CLASS B
32.0 AIR CONDITIONING SYSTEM

32.1 AC PLANT CAPACITY
S.NO. DETAILS AC PLANT MONSOON(TR) QTY. REMARKS
CAPACITY
SELECTED
SUMMER(TR)
1. Main Control 85.26 93.33 15 TR 2 SCREW
Room
2. ESP & VFD 42.56 52.1 150 TR 2 VAM
Control Room
3. Service 8.79 10.43
Building(GF)
4. Service 19.76 23.2
Building(FF)
5. Service 23.91 25.74
building(SF)
Total 180.28 204.8
HENCE AC PLANT CAPACITY SELECTED(150TR 2 150 TR SCREW CHILLERS &
2XVAM(2W+2SB)
32.2 AC AHU CAPACITY MAIN CONTROL ROOM

S.NO. DETAILS CALCULATED CAPACITY CALCULATED
CAPACITY
SUMMER(TR) MONSOON(TR SUMMER MONSOON
CFM CFM
1. Main control room 85.26 93.33 36755 36755
HENCE AHU CAPACITY SELECTED 20000 CFM(20000 CFMX3 NOS(2 W+ 1SB)
32.3 DESIGN CRITERIA – MAIN CONTROL ROOM
S.NO. LOCATION AREA OCCUPANCY LIGHTING EQUIPMENT ACPH FALSE

LOAD LOAD CEIING
HT
Sqft. Nos. KW KW Ft.
Main 10656 40 21.312 70.0 1.5 9.84

Control
Room
Outside Design Summer Monsoon Winter
condition
DBT(Deg.F) 111 97 48
WBT (Deg.F) 75 75 43
U- Factor calculations/considerations.
S.NO. DETAILS U-Value
1. For walls exposed to Sun 0.35
2. For Glass exposed to Sun 0.56
3. For Partition Walls 0.4
4. For Roof Sun 0.12
5. For ceiling 0.44
6. For floor 0.48
32.4 AC AHU CAPACITY - ESP & VFD CONTROL ROOM

SL.NO. DETAILS SUMMER(TR) MONSOON(TR) SUMMER MONSOON
CFM CFM
1. ESP & VSP 42.56 52.1 21313 21313
CONTROL
ROOM
HENCE AHU CAPACITY SELECTED: 23000 CFM(23000 CFM X 3 NOS.(2 W+ 1SB)
32.5 BASIS OF DESIGN ESP & VFD CONTROL ROOM

S.NO. LOCATION AREA OCCUPANCY LIGHTIN EQUIPMENT ACPH FALSE
G LOAD LOAD CEIING
HT
FROM
FFL
Sqft Nos KW KW Ft
ESP & VFD 4706.8 20 9.414 56.0 1.5 11.152
CONTROL
ROOM
Outside Design Summer Monsoon Winter
condtion
DBT(Deg F) 111 97 48
WBT (Deg F) 75 75 43
U- Factor calculations/Considerations
S.NO. DETAILS U-VALUE
1. For Walls exposed to Sun 0.35
2. For Glass exposed to Sun 0.56
3. For Partition Walls 0.4
4. For Roof Sun 0.12
5. For ceiling 0.44
6. For floor 0.48
32.6 AHU CAPACITY SERVICE BUILDING GF

S.NO. DETAILS CALCULATED CALCULATED
CAPACITY CAPACITY
SUMMER(TR)MONSOON SUMMER CFM MONSOON CFM
1. SERVICE 8.79 10.43 3389 3389
BUILDING
GF
HENCE AHU CAPACITY SELECTED: 12000 CFM(12000 CFM 2 NOS.(2 W+ OSB)
32.7 CONDENSATE WATER PUMP
S.NO. DESCRIPTION TECHNICAL SPECIFICATIONS
1. Manufacturer Mather & Platt
2. Model MPM021
3. Quantity 2 nos.
4. Capacity (M3/HR) 2.1
5. Head(Mtr.) 20
6. Liquid Handle Clear Water
7. Temperature Ambient
8. Type of Pump Monoblock
9. Type of Bearing Anti friction Bearing
10. SUC/DEL (MM) 50/40
11. Flange Drilling Mather and Platt Std.
12. Impeller C1/Bronze
13. Casing C1
14. Shaft Carbon Steel
15. Sleeve Bronze
16. Packing Gland Packing
17. Painting As per NTPC Specifications
32.8 CHILLED WATER PUMP

S.NO. DESCRIPTION TECHNICAL SPECIFICATIO NS
2. Model 100/125 CNS T-B
3. Quantity 4 Nos.
4. Capacity(M3/HR) 105
5. Head(Mtr.) MWC 47
6. Shut Off Head(Mtr.) MWC 51
7. NPSH @ (Mtr.) MWC 3
8. Speed(RPM) 1460
9. Efficiency (%) 72
10. Power Absorbed(KW) 18.66
11. Motor Rating (KW) 22
14. Type of coupling Flexible pin bush type
Construction Features
15. Type of Pump Horizontal Split case
16. Number of Stages One
17. Type of Impeller Enclosed
18. Type of Ceiling Gland Packing
19. Type of coupling Flexible Pin Bush Type
20. Type of Bearing Anti Friction Bearing
21. SUC/DEL(MM) 125/100
22. Flange Drilling Mather & Platt Std.
23. Impeller Dia (MM) Approx. 376
24. Max. Impeller Dia (MM) Approx. 408
25. Min impeller Dia ( MM) APPROX. 350
26. Casing 2% NIC1
27. Impeller Bronze
28. Wearing Ring Bronze
29. Shaft SS316
30. Sleeve SS316
31. Logging Ring Brass/Bronze
32. Stuffing Box C1
33. Packing Gland Packing
34. Base Plate MS Fabricated as per IS 2062
35. Test & Inspection As per approved
36. Painting As per NTPC Specifications
37. Performance curve Enclosed.
32.9 HVAC WATER PUMP

1 Manufacturer Mather & Platt
2. Model 2/3 2 STG MEDI
3. Quantity 2 nos.
4. Capacity (M3/HR) 40
5. Head (Mtr.)MWC 50
6. Shut off Head (Mtr.)MWC 60
7. NPSH@(Mtr. )MWC 3.6
8. Speed (RPM) 1450
9. Efficiency (%) 58
10 Power Absorbed(KW) 9.44
11. Motor Rating(KW) 11
12. Liquid handle Clear Water
14. Type of coupling Flexible Pin Bush type
CONSTRUCTION FEATURES
15 Type of pump Horizontal split case
16 Number of Stages Two
17. Type of Impeller Enclosed
18. Type of ceiling Gland packing
19 Type of coupling Flexible Pin Bush Type
21. SUC./DEL(MM) 75/50
22. Flange Drilling Mather & Platt Std.
23. Impeller Dia (MM) approx. 295
24. Max Impeller Dia(MM) Approx. 340
25. Min Impeller Dia(MM) approx. 250
26 Casing 2-2% NICI
27 Impeller Bronze
28 Wearing Ring Bronze
29 Shaft SS316
30 Sleeve SS410
31 Logging Ring Brass/Bronze
32 Stuffing Box 2-2% NICI
33 Packing Gland Packing
34 Base Plate MS Fabricated as per IS2062
35 Test & Inspection As per approved
36 Painting As per NTPC Specifications
37 Performance curve Enclosed
38 Catalogue Enclosed
32.10 SOFT WATER PUMP

2. Model MPM034
3. Quantity 2 nos.
4. Capacity(M3/HR) 12
5. Head (Mtr.) 30
8. Type of pump Monoblock
10 SUC/DEL (MM) 50/40
11 Flange Drilling Mather & Platt Std.
12 Impeller CI/Bronze
13 Casing CI
14 Shaft Carbon steel
15 Sleeve Bronze
16 Packing Gland packing
17 Painting As per NTPC Specification
32.11 AHU FOR MAIN CONTROL ROOM

SL. NO. DESCRIPTION TECHNICAL DATA
1. Name of the Manufacturer ZECO AIRCON(I)PVT.LTD
2. QTY. 3(2w+1sb)
3. Capacity of each AHU(CMH) 34000.00
4. AHU model No. ZDS-200
5. Quantity of Pre Filter having
A, Size 610x610x50 8 nos.
B. Size 305x610x50 4 nos.
6. AHU Type DOUBLE SKIN FLOOR
MOUNTED
7. CENTRIFUGAL FAN FOR AHU
a. Fan model BDB 900(BACKWARD)
B Fan make KRUGER,Singapore
C Fan type DIDW CENTRIFUFGAL
FARWARD CURVED
D Static pressure 125 mm wg
E Fan Outlet Velocity (m/sec) 7.39
F Fan speed 956 RPM
G Fan power (KW) 15.54
H Pulley./Groove 260 – 4 SPB
I Fan curve Enclosed
J Whether AMCA Certified Yes
8. AHU MOTOR DETAILS
A Make A,B,B
B Rating 18.5
C Motor speed 1440 rpm
32.12 AHU FOR ESP & VFD CONTROL ROOM

SL .NO. DESCRIPTION TECHNICAL DATA
1. NAME OF THE MANUFACTURER ZECO AIRCON (I) PVT.LTD
2 QTY. 3(2w+1sb)
3. Capacity of each AHU(CMH) 39100
4. AHU Model No. ZDS-250
5. Quantity of pre filter having
A Size (610*610*50) 12 nos.
6. AHU type DOUBLE SKIN FLOOR MOUNTED
A Fan model BDB 900(BACKWARD)
C Static Pressure 60 mm wg
D Fan type DIDW CENTRIFUGAL FARWARD CURVED
E Fan Outlet velocity(m/sec) 8.5
F Fan speed 737 rpm
H PULLEY/GROOVE 250 – 3 SPB
I FAN Curve Enclosed
32.13 AHU FOR SERVICE BUILDING
SL.NO. DESCRIPTION TECHNICA DATA

1. NAME OF THE MANUFACTURER ZECO AIRCON (I) PVT.LTD
2 QTY. 2(2w+sb)
3. Capacity of each AHU(CMH) 20400
4. AHU Model No. ZDS-120
5. Quantity of pre filter having
A Size (610*610*50) 6 nos.
6. AHU type DOUBLE SKIN FLOOR MOUNTED
A Fan model BDB 630(BACKWARD)
C Static Pressure 60 mm wg
D Fan type DIDW CENTRIFUGAL FARWARD
CURVED
E Fan Outlet velocity(m/sec) 8.85
F Fan speed 1071 RPM
G Fan power 4.67
H PULLEY/GROOVE 190 – 2 SPB
I FAN Curve Enclosed
32.14 AC CAPACITY – PLC ROOM

S.NO DETAILS AC CAPACITY QTY. REMARKS
SELECTED
1. PLC ROOM 1.92
32.15 AXIAL FLOW FAN MAIN CONTROL ROOM
S.NO. DESCRIPTION TECHNICAL DATA
1. MANUFACTURER ALSTOM LIMITED
2. Model No. 18J/1K5-P2
3. Impeller speed(rpm) 2900
4. Selected capacity 5,950 M3/hr
5. Selected static pressure at 20 c 38 mmwg
6. Shaft Power
A At operating speed at 20 c 1.15 kw
7 Bearings
A Make & type SKF or Equiv/Ball
B Manufacturer’s designation 6205 zz/6204 zz
8 Weight of Fan-motor assembly 70 kg approx.
9. Performance curve Enclosed
10. Motor Data
A Rating 1.5 kw 2 pole
B Speed 3000 syn
C Method of mounting Foot Mounted
D Direction of rotation Clockwise
E GD of load referred to motor shaft 0.11 kg m
11. Material
A Impeller LM-6,BS1490
B Casing IS:1079gr A/IS:2062 gr O
C Shaft C-40
12. Quantity 1
13 Impeller Diameter 450 mm
14 No.of Blade 7
6. Shaft Power
7 Bearings
10. Motor Data
B Speed 3000 syn
11. Material
C Shaft C-40
12. Quantity 1
14 No.of Blade 7
32.16 AXIAL FLOW FAN SERVICE BUILDING (FF)
6. Shaft Power
7 Bearings
10. Motor Data
B Speed 3000 syn
11. Material
C Shaft C-40
12. Quantity 1
14 No.of Blade 7
32.17 AXIAL FLOW FAN SERVICE BUILDING (SF)

6. Shaft Power
7 Bearings
10. Motor Data
B Speed 3000 syn
11. Material
C Shaft C-40
12. Quantity 1
14 No.of Blade 7
32.18 SPLIT AIR CONDITIONERS(1)
S.NO. DESCRIPTION VALUE UNIT
A 3tr(2x1.5TR) Non-Ductable Split High Wall

Multiple Indoor Unit Type Air
Conditioner(Model No.Vertis-3TR)
A.1 No.of Room Units 2 Nos.
A2 No.of Outdoor Units 1 Nos.
A3 Rated Current outdoor unit 9.6x2 Amps.
A4 Compressor No. 2 Nos.
A5 Air circulation 495 CFM
A.6 Cabinet Dimension
Indoor Unit
Width 1020 Mm
Height 320 Mm
Depth 195 Mm
A.7 Cabinet Dimension
Outdoor Unit
Width 1054 Mm
Height 587 Mm
Depth 421 Mm
A.8 Operating weight
Indoor unit 14x2 Kg
Outdoor Unit 110 KG
A.9 Normal Cooling capacity 9000 Kcal/Hr.
A.10 DO 36000
A.11 Power Supply 230V+/-10%,50HZ,Single
Phase
A.12 Power consumption 1970x2 Watts
A.13 No.of speeds
Indoor unit 3 Nos.
Outdoor unit 1 Nos.
A.14 Refrigerant R-22
A.15 Condenser Cooling coil Material Copper
A.16 Finns material Aluminium
A.17 Compressor make Kirloskar/Tecumesh
A.18 Compressor Motor HP 1.5X2 Kw
A.19 Condenser Fan Motor 0.13x2 KW
A.20 Cooling coil material Copper
A21 Fin material and thickness A1,0.010 Thick
A22 No. of fin 6.69 Nos.?cm
A.23 Quantity As per split AC Schedule
NTPC Doc.No.1440-108-
11PE-PVM-K-003
BHEL DOC.NO.PE-VO-
223-553-A010
A.24 CATALOGUE Enclosed
32.19 SPLIT AIR CONDITIONERS
S.NO. DESCRIPTION VALUE UNIT
B. 1.5TR Non ductable Split High wall type
Air conditioner(Model No.Vertis-1.5TR)
B.1 No.of Room Units 1 Nos.

B2 No.of Outdoor Units 1 Nos.
B3 Rated Current outdoor unit 9.6 Amps.
B4 Compressor No. 1 Nos.
B5 Air circulation 495 CFM
B.6 Cabinet Dimension
Indoor Unit
Width 1020 Mm
Height 320 Mm
Depth 195 Mm
B.7 Cabinet Dimension
Outdoor Unit
Width 765 Mm
Height 540 Mm
Depth 340 Mm
B.8 Operating weight
Indoor unit 14 Kg
Outdoor Unit 62 KG
B.9 Normal Cooling capacity 4500 Kcal/Hr.
B.10 DO 18000
B.11 Power Supply 230V+/-10%,50HZ,Single
Phase
B.12 Power consumption 1970 Watts
B.13 No.of speeds
Indoor unit 3 Nos.
Outdoor unit 1 Nos.
B.14 Refrigerant R-22
B.15 Condenser Cooling coil Material Copper
B.16 Finns material Aluminium
B.17 Compressor make Kirloskar/Tecumesh
B.18 Compressor Motor HP 1.5 Kw
B.19 Condenser Fan Motor 0.13 KW
B.20 Cooling coil material Copper
B21 Fin material and thickness A1,0.010 Thick
B22 No. of fin 6.69 Nos.?cm
B.23 Quantity As per split AC Schedule
NTPC Doc.No.1440-108-
11PE-PVM-K-003
BHEL DOC.NO.PE-VO-
223-553-A010
B24 CATALOGUE Enclosed
32.20 AIR FILTERS

S.NO. DESCRIPTION CASSETTE TYPE FINE FILTER CASSETTEE TYPE PRE
FILTER
1. MANUFACTURER NAME JOHN FOWLER INDIA LIMITED
2. SIZE MODEL 610X610X300 mm CASSETTE 610X610X50 CASSETTE
3. FRAME 16 SWG ALUMINIUM 18 SWG G1
4. SEPARATOR 20 SWG ALUMINIUM 20 SWG G1
5. FILTERATION ELEMENT NON WOVEN/HOPE WITH G.I WIRENET NON WOVEN/5 PLYT
BACKING HDE MESH WITH GI
WIRENETTING
BACKING
6. END SEALING NEOPRENE SPONGE RUBBER IN
FRAME IN TWO SIDES
7. RATED FLOW 3200 CMH AT 4.4 mm WG PRESSURE 3300 CMH AT 2.4
DROP FOR 610X610X300 mm MMWG PRESSURE
DROP
8. MAXIMUM FACE 2.4 M/SEC FOR 610X610X300 mm 2.5 M/SEC.
VELOCITY
9. INITIAL PRESSURE 10.0 MM WG 5.0 MM WG
DROP
10. FINAL PRESSURE DROP 25 MM WG AT RATED FLOW 7.5 MM WG AT RATED
FLOW
11. G.A. DRAWING ENCLOSED ENCLOSED
ENCLOSED
12. EFFICIENCY AVG SYNTHETIC DUST ARRESTANCE AVG SYNTHETIC DUST
OF 85.90% WHEN TESTED IN ACC ARRESTANCE OF
WITH BS-6540 1985/ASRAE 52-76 PART 85.90% WHEN TESTED
I (LATEST REVISION 52-1-92) IN ACC WITH BS-6540
1985/ASRAE 52-76
PART I(LATEST
REVISION 52-1-92)
12. EFFICIENCY AVG SYNTHETIC DUST ARRESTANCE AVG SYNTHETIC DUST
OF 85.90% WHEN TESTED IN ACC WITH ARRESTANCE OF
BS-6540 1985/ASRAE 52-76 PART I 85.90% WHEN TESTED
(LATEST REVISION 52-1-92) IN ACC WITH BS-6540
1985/ASRAE 52-76
PART I(LATEST
REVISION 52-1-92)
13. TESTING & As per QP
INSPECTION
32.21 CASSETTE TYPE PRE-FILTER

Dimension –mm Face area
Width Height Depth Sq.Mtr.
Size 610 610 50 0.3721
Rated Flow-CMH 3300
% Of flow Flow Rate CMH Velocity M/sec PD mm Wg

25 825 0.62 0.3
50 1650 1.23 0.7
75 2475 1.85 1.4
100 3300 2.46 2.4
125 4125 3.08 3.6
32.22 CASSETTE TYPE FINE-FILTER

Dimension –mm Face area
Width Height Depth Sq.Mtr.
Size 610 610 300 0.3721
Rated Flow-CMH 3200
% Of flow Flow Rate CMH Velocity M/sec PD mm Wg

25 800 0.60 1.5
50 1600 1.19 2.2
75 2400 1.79 3.1
100 3200 2.39 4.4
125 4000 2.99 6.5
32.23 VAPOUR ABSORPTION MACHINE

SL.NO. MANUFACTURER SPECIFIC.
1. MANUFACTURER M/S.VOLTAS LTD.
2. MODEL HAU-W-200N25
3. QUANTITY 2 NOS.
4. TYPE DOUBLE EFFECT STEAM FIRED VAM
5. REFRIGERANT WATER
6. ABSORBENT LiBR Solution
7. CAPACITY 150 TR
8. TURN DOWN (Range of load operation) 100% TO 20% (Stepless
modulation),20% (auto on/off)
9. CHILLED WATER
INLET TEMP© 12.0
OUTLET TEMP© 7.0
FLOW RATE(M/Hr) 90.7
FOULING FACTOR(Hr.MC/Kcal) 0.0001
PRESSURE DROP(MWC 7.80
INLET/OUTLET NOZZLE SIZE 125 NB
10. COOLING WATER
INET TEMP© 32
OUTLET TEMP© 38.2
FLOW RATE(M/Hr) 135
FOULING FACTOR(Hr.M C/kcal) 0.0002
PRESSURE DROP (MWC) 8.3
INLET/OUTLET NOZZLE SIZE 125 NB
11 MATERIAL OF CONSTRUCTION
SHELL & TUBE SHEET FOR MAIN SHELL IS-2062 Gr.A
SHELL & TUBE SHEET FOR HEAT EXCHANGER SHELL:IS-2062 GR.A.& TUBE SHEET
IS-2002 GR.2
SHELL & TUBE SHEET FOR GENERATOR SHELL:IS-2062 GR.A.& TUBE SHEET
IS-2002 GR.2
BAFFLES IS-2002 GR.A
WATER BOX IS-2002 GR.A
WATER BOX NOZZLES IS:3589 ERW PIPE
FLANGES IS-2062 GR.A.,
TUBES ALL TUBES OF SEAMLESS QUALITY
EVAORATOR/ABSORBER/CONDENSOR/TG COPPER ASTM-B 75
H.T.GENERATOR SS-316L ASTM-213
12 BOLT M.S.AS PER VOLTAS STD.
13. NUT M.S.AS PER VOLTAS STD.
14. BASE FRAME STRUCTURAL QUALITY STEEL AS
PER IS-2062
15. STEAM
INLET TEMP TO VAM SATURATED TEMP.
INLET PRESSURE TO VAM 9.0 KG/CM GAUGE
FLOW RATE TO VAM 645 KG/HR
INLET NOZZLE SIZE 50 NB
16. REFRIGERANT
COMPOSITION DM-PURE WATER
17 ABSORBANT
COMPOSITION LITHIUM BROMIDE(55% Concentration)
18. REFRIGERANT PUMP MODEL(1working) S410-04E-V001
MOTOR RATING(Kw) 0.4
RPM 1500
MOTOR RATED VOLTAGE(3 PHASE) 415 V
TYPE OF PUMP CANNED MOTOR
19. SOLUTION PUMP MODEL (1 Working) SS230-3 7C-V002
RPM 3000
MOTOR RATED VOLTAGE(3 Phase 415 V
TYPE OF PUMP CANNED MOTOR
20. VACUUM PUMP(1 NO.WORKING+1 NO.STANDBY) 7.6 M/Hr.
CAPACITY
Model VKC-8
MAKE PRECISE VACUUM SYSTEM
MOTOR RATED VOLTAGE(3 Phase,50Hz) 415V
21. STEAM CONTROL VALVE
TYPE PNEUMATIC
22. CONTROL PANEL
TYPE MICROPROCESSER BASED,VOLTAS
STD MAKE
23. PAINTING SPECIFICATIONS
PRIMER EPOXY BASED ZINC CHROMATE
INTERMEDIATE HIGH BUILD EPOXY REINFORCED
WITH MICACEONS IRON OXIDE
FINISH COAT POLYURETHANE BASED EPOXY
ENAMEL PAINT
24. WATER BOXES
A)PASS ARRANGEMENT
EVAPORATOR 4
ABSORBER 5
CONDENSER 1
B) FLANGE TYPE JIS
25. ADDITIONAL REQIREMENT COMMUNICATION PORT REQUIRED
IN CONTROL PANEL
26. SON.AND REF.PUMP ISOLATION VALVE PROVIDED
MAKE AUDCO/DANDEKAR
27. PERFORMANCE TESTING FULL LOAD PERFORMANCE TEST AT
VL-FACTORY
32.24 SCREW CHILLER

1.0 MODEL VWCFX18C
2.0 CAPACITY 155 TR
3.0 LEAVING WATER TEMPERATURE
3.1 EVAPORATOR-D1 44.6 deg.F
3.2 CONDENSER-B1 97.5 deg F
4.0 ENTERING WATER TEMPERATURE
4.1 EVAPORATOR-D1 53.6 deg F
4.2 CONDENSER-B1 90.0 deg F
5.0 FOULING FACTOR
5.1 EVAPORATOR-D1 0.0005
5.2 CONDENSER-B1 0.001
6.0 FLUID
6.1 EVAPORATOR WATER
6.2 CONDENSER WATER
1.0 UNIT MODEL VWCFX18C
2.0 CAPACITY HCFC-22
3.0 POWER INPUT 120 KW
4.0 KW/TON 0.776
5.0 COMPRESSOR 1218
6.0 QUANTITY 1
7.0 RLA 186A
8.0 LRA 1233A
9.0 IST STEP INRUSH 446A
10.0 UNIT VOLTAGE 400V/3/50HZ
11.0 ACCEPTABLE RANGE 360V-440 V
12.0 GPM
12.1 EVAPORATOR-D1 412
12.2 CONDENSER-B1 608
13.0 PRESSURE DROP
13.1 EVAPORATOR-D1 4.29 MWC
13.2 CONDENSER-B1 6.64 MWC
14.0 PASS ARRANGEMENT
14.1 EVAPORATOR-D1 2
14.2 CONDENSER-B1 2
15.0 TUBE VELOCITY
15.1 EVAPORATOR-D1 6.6 FPS
15.2 CONDENSER-B1 8.9 FPS
16.0 NPLV POINTS
16.1 % LOAD 100,75,50,25
16.2 TONS 155,116,77,39
16.3 COND.EWT 90,0,77,5,65,0,65,0
16.4 EVAP,LWT 44.6,44.6,44.6,44.6
16.5 KW 120,69,37,28
16.6 KW/TON 0.776,0.599,0.474,0.711
17.0 NET PART OAD VAVE(NPLV) 0.546 KW/TON
33.00 VENTILATION SYSTEM

33.1 UNITARY AIR FILTRATION UNIT
1. Manufacturer ABB DESIGN/Manufacturer-SAP
ENTERPRISES
2. Model No. UAF-060 Sheet metaltype
3. Qty. 1 No.
4. Location On the roof of ESP/VFD building A+(+)(16.7
mtr.lev.
5. Selected capacities(cubic meter/hr) 60000 CMH
6. Velocity(Mtr./Sec.) 2.5
7. Pressure drop (air side) 20mm
8. Stauration efficiency NA
9. Overall dimension (LxBxH) 3456x2700x1500
10. Make-up water quantity 5 CMH
11. Number of nozzles 96 nos.
12. Pressure drop through nozzles 1.4 kg/Sq.cm
13. Pressure drop at the inlet of spray header 1.6 kg/Sq.cm
14. Capacity of each nozzle 0.375 CMH
15. Inspection door Provided
16. Marine light Provided
17. Number of suction screen 2 Nos
18. Size of suction screen 800 mmx 280 mm
19. Casing 10SWG(3.15 thk MS sheet as per IS-1079
Grade-0)
20. Water tank 6.0 mm thk MS Sheet (As per IS-2062)
21. Eliminator Eliminator 24 SWG G1 sheet/PVC model T-
200
22. Intake Louver(Air washer roomwall) 18 SWG G1 Sheet
23. Spray nozzle VSV-6-7
24. Suction screen BRASS
25. Inspection & Testing As per approved QAP
26. Ref. GA Drawing No. 1440-108-33PE-PVM-B004
32.2 VENTILATION PUMPS
SL.NO. DESCRIPTION DATE

1. Make Beacon Weir Ltd.
2. Model BWC 80/100
3. Type Horizontal Axial Split Casing
4. No.of stages One
5. Qty. 2 nos.
6. Liquid Handled Water
7. Specific Gravity of Liquid 1.0
8. Temp. of Liquid Handled(Deg.Cent.) Ambient
9. Capacity 36
10 Total Head(M) 25
11. Shut off Head (M) 28.7
12 Hydrostatic test Pressure(kg/cm ) 4.3
13. Pump Efficiency at Duty Point(%) 54
14. Minimum Safe Flow(M/hr) 10
15. Power input to Pump at Duty Point(KW) 4.53
16. Prime mover/Make/Type Motor/CGL/TEFC
17 Motor power required(KW) 7.5
18 Direction of Rotation when viewed from Drive end CCW
19. RATED Speed (RPM) 1455
20. NPSH Required(M) 1.5
21. Coupling type Flexible pin & Bush
22. Impeller Type Closed
23. Max./Rated/Min.Impeller Dia(mm) 312/260/250
24 Bearing Make SKF/Equi
25 Bearing at drive end Cylindrical roller bearing
26. Bearing at Non-drive end Ball bearing
27. Lubrication Grease
28. Flange Driling standards BS.4504 Table 16/11
29 Nozzle Orientation Side Suction and Side Delivery
30. GD of pump(Kg/M) 0.424
31 Pump Weight(Kg) 041
. CONSTRUCTIONAL FEATURES
32. CASING IS210 gr.FG260(2% NiCI)
33. Impeller IS318Gr. LTB 2-Bronze
34. Wear Ring IS318Gr. LTB 2-Bronze
35 Pump Shaft AISI 316-SS
36. Shaft Sleeves AISI 316-SS
37 Shaft Sealing Gland Packing (LUB COTTON)

st3td 210 MW PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

st3td 210 MW PDF

Uploaded by

Copyright:

Available Formats

FEROZ GANDHI UNCHAHAR

THERMAL POWER PROJECT

TECHNICAL DIARY (Stage-

1.1 FUEL FIRING EQUIPMENTS

1.3 BOILER AUXILIARIES

1.4 SOOT BLOWERS AND TEMPERATURE PROBES

1.5 PIPE LINES

1.6 BOILER MOUNTINGS

1.8 MAIN PARAMETER

2.1 Design Coal - Constant Pressure : Top mills

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2(Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

HP Heaters in service HPH out

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2(Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2(Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

HP Heaters in service HPH out

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2(Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2(Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2(Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2 (Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2 (Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

IV. GAS VELOCITIES IN SH/ RH/ ECO BANKS

V. PRESSURE AND DRAFTS (air& gas)

VII . MILL AND BURNER PERFORMANCE

VIII . O2, CO2 (Dry vol.)& EXCESS AIR

IX. AMBIENT CONDITIONS

4.0 BOILER AUXILIARIES

Radial seals- hot end 2.5 mm Corten A

Sped reducer M/s. Seisa-Nisho Iwai-Japan,

Motor M/s.Crompton Greaves Ltd.

10 FIRE SENSING DEVICE Thermocouple – 6 point T/C at Gas

Hot end (G) 7.80 MM