Professional Documents
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Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring are
explained.
In this section, user interface of the device, how to access to the parameters, description
of the parameters are explained.
Control Algorithm:
Also in these sections, there are warnings to prevent serious injury while doing the
physical and electrical mounting or using the device.
Explanation of the symbols which are used in these sections are given below.
c This symbol is used for safety warnings. User must pay attention to these
warnings.
a
This symbol is used to determine the dangerous situations as a result of an electric
shock. User must pay attention to these warnings definitely.
i
This symbol is used to determine the important notes about functions and usage of
the device.
2
CONTENTS
1.PREFACE............................................................................................................................................ Page 5
1.1 GENERAL SPECIFICATIONS
1.2 ORDERING INFORMATION
1.3 WARRANTY
1.4 MAINTENANCE
2.INSTALLATION.................................................................................................................................... Page 7
2.1 GENERAL DESCRIPTION
2.2 FRONT VIEW AND DIMENSIONS OF ESM-4410 TEMPERATURE CONTROLLER
2.3 PANEL CUT-OUT
2.4 ENVIRONMENTAL RATINGS
2.5 PANEL MOUNTING
2.6 INSTALLATION FIXING CLAMP
2.7 REMOVING FROM THE PANEL
5.PARAMETERS.................................................................................................................................... Page 25
5.1 SET PARAMETERS
5.2 PROGRAM PARAMETERS
8.SPECIFICATIONS................................................................................................................................Page 28
3
EU DECLARATION OF CONFORMITY
Manufacturer Company Address: DOSAB, Karanfil Sokak, No:6, 16369 Bursa, Turkiye
The manufacturer hereby declares that the product conforms to the following
standards and conditions.
4
1.Preface
ESM series temperature controllers are designed for measuring and controlling
temperature. They can be used in many applications with On/Off control form and heating and
cooling selection. Some application fields which they are used are listed below:
Application Fields
Glass
Plastic
Petro-Chemistry
Textile
Automative
Machine Production Industries
ESM-4410 Standard
230 V V (±15%) , 50/60Hz
Supply Voltage
Input Optional Supply Voltage
Inputs
115 V V (±15%) , 50/60Hz
24 V V (±15%) , 50/60Hz
J or K Type TC
Temperature Input
2 or 3-Wire PT-100
5
1.2 Ordering Information
E Output-1
1 Relay Output ( 7A@250V V , 1 NO )
FG Output-2
01 -
1.3 Warranty
EMKO Elektronik warrants that the equipment delivered is free from defects in material and
workmanship. This warranty is provided for a period of two years. The warranty period starts from
the delivery date. This warranty is in force if duty and responsibilities which are determined in
warranty document and instruction manual performs by the customer completely.
1.4 Maintenance
Repairs should only be performed by trained and specialized personnel. Cut power to the device
before accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of
these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl
alcohol or water to clean the external plastic case.
6
2.Installation
c
Before beginning installation of this product, please read the instruction
manual and warnings below carefully.
In package ,
- One piece unit
- One piece mounting clamp
- One piece instruction manual
A visual inspection of this product for possible damage occured during shipment is
recommended before installation. It is your responsibility to ensure that qualified
mechanical and electrical technicians install this product.
If there is danger of serious accident resulting from a failure or defect in this unit, power
off the system and separate the electrical connection of the device from the system.
The unit is normally supplied without a power switch or a fuse. Use power switch and fuse
as required.
Be sure to use the rated power supply voltage to protect the unit against damage and to
prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble
with the unit can be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may
results in malfunction, electric shock or fire.
During the equipment is putted in hole on the metal panel while mechanical installation
some metal burrs can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s own fixing clamps. Do not do
the montage of the device with inappropriate fixing clamps. Be sure that device will not fall
while doing the montage.
7
2.1 General Description
ESM-4
410
Mounting Clamp
Front Panel
IP65 protection
NEMA 4X
Panel surface
(maximum thickness 5mm / 0.2 inch)
ESM-4410
48 mm/ 1.89 inch
OUT PROG
SET
SET
P
8
2.3 Panel Cut-Out
9
2.4 Environmental Ratings
Operating Conditions
Operating Temperature : 0 to 50 °C
Altitude : Up to 2000m.
c
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
During installation into a metal panel, care should be taken to avoid injury from
c
metal burrs which might be present. The equipment can loosen from vibration
and become dislodged if installation parts are not properly tightened. These
precautions for the safety of the person who does the panel mounting.
10
2.6 Installation Fixing Clamp
c
Montage of the unit to a system must be done with it’s own fixing clamps. Do
not do the montage of the device with inappropriate fixing clamps. Be sure
that device will not fall while doing the montage.
c
Before starting to remove the unit from panel, power off the unit and the
related system.
11
3.Electrical Wirings
You must ensure that the device is correctly configured for your application.
c
Incorrect configuration could result in damage to the temperature being
controlled, and/or personal injury. It is your responsibility, as the installer, to
ensure that the configuration is correct.
Device parameters has factory default values. These parameters must be set
according to the system’s needs.
c
Only qualified personnel and technicians should work on this equipment. This
equipment contains internal circuits with voltage dangerous to human life.
There is severe danger for human life in the case of unauthorized intervention.
c
Be sure to use the rated power supply voltage to protect the unit against
damage and to prevent failure.
c Keep the power off until all of the wiring is completed so that electric shock and
trouble with the unit can be prevented.
Torque
0.5 Nm
a
Screw driver
0.8x3mm
12
3.2 Electrical Wiring Diagram
c
Electrical wiring of the device must be the same as ‘Electrical Wiring Diagram’
below to prevent damage to the te being controlled and personnel injury.
c Y CAT II
P/N : ESM-4410
OUTPUT
PT 100 7A@250V V
+ TC C NO
ý
1 2 3 4 5
a7
6
13
3.3 Labels for ESM-4410 Temperature Controller
Rear label appearance of the device Rear label appearance of the device
that have PT-100 (-19.9oC ; + 99.9oC) that have PT-100 (0oC ; 400oC) Scale
Scale
ca Y CAT II ca Y CAT II
P/N : ESM - 4410 - 5.09.0.1/00.00/0.0.0.0 P/N : ESM - 4410 - 5.03.0.1/00.00/0.0.0.0
Pt-100 230 VV ± 15% Pt-100 230 VV ± 15%
OUTPUT
(-19.9 ; +99.9) Scale 50/60 Hz - 3VA ( 0 ; 400 ) Scale OUTPUT 50/60 Hz - 3VA
7A@250VV 7A@250VV
L N L N
C NO C NO
1 2 3 4 5 6 7 1 2 3 4 5 6 7
Rear label appearance of the device Rear label appearance of the device
that have J Type Thermocouple that have K Type Thermocouple
o o o o
( 0 C ; 800 C ) Scale ( 0 C ; 999 C ) Scale
ca Y CAT II ca Y CAT II
P/N : ESM - 4410 - 5.05.0.1/00.00/0.0.0.0 P/N : ESM - 4410 - 5.10.0.1/00.00/0.0.0.0
230 VV ± 15% 230 VV ± 15%
OUTPUT 50/60 Hz - 3VA OUTPUT 50/60 Hz - 3VA
J TYPE TC 7A@250VV K TYPE TC 7A@250VV
( 0 ; 800 ) Scale ( 0 ; 999 ) Scale
L N L N
C NO C NO
1 2 4 5 6 7 1 2 4 5 6 7
14
3.4 Supply Voltage Input Connection of the Device
Y Y Y
aN aN aN
Note Note Note
L L L
6 7 6 7 6 7
External External External
Fuse Fuse Fuse
(1 A VT) (1 A VT) (1 A VT)
c c c
Supply Voltage Supply Voltage Supply Voltage
230 V V (±15%) 50/60Hz 115V V (±15%) 50/60Hz 24V V (±15%) 50/60Hz
Note :
There is an internal 33R W fusible flameproof resistor in 115V V and 230V V 50/60Hz
There is an internal 4R7 W fusible flameproof resistor in 24V V 50/60Hz
Supply voltage range must be determined in order. While installing the unit,
c
supply voltage range must be controlled and appropriate supply voltage must
be applied to the unit. Controlling prevents damages in unit and system and
possible accidents as a result of incorrect supply voltage.
c
There is no power switch or fuse on the device. So a power switch and a fuse
must be added to the supply voltage input. Power switch and fuse must be put
to a place where user can reach easily.
c
Power switch must be two poled for seperating phase and neutral. On/Off
condition of power switch is very important in electrical connection. On/Off
condition of power switch must be signed for preventing the wrong connection.
15
3.5 Temperature Input Connection
3.5.1 TC (Thermocouple) Connection
1 2 3
Pt-100 Pt-100
Note 1 Note 2
1 2 3 1 2 3
3-wire Pt-100 connection 2-wire Pt-100 connection
(with line compensation) (without line compensation)
(Max. Line impedance is 10 W)
Note 1 : In 3-wire system, use always cables of the same diameter (min 1mm²) Always use
wires of the same gauge and type whether a 2-wire or 3-wire system.
Note 2 : Install a jumper between terminals 2 and 3 when using a 2-wire RTD.
Note 3 : If the distance is longer than 10 meters, use 3-wire system
16
3.6 Galvanic Isolation Test Values of ESM-4410 Temperature Controller
2000V V 2000V V
4
Relay Output
5
2000V V
Analogue 1
Inputs 3
Device L N
7A V T Fuse
C
4
Last Control Element
(Contactor)
NO
5
c
Fuse
Load
17
4. Front Panel Definition and Accessing to the Menus
4.1 Front Panel Definition for ESM-4410
ESM-4410
Led indication of
Output is active Displays
Temperature
Value,
Temperature Set
Value
and Parameters
OUT PROG
Led indication of
Led indication of SET Programming Mode
Output Set value is active
SET
P
Note-1
It is used to decrease the
value Note-1
It is used to increase the
value and access to the
parameter in programming
mode
It is used to change the Set
value, enter to and exit from
the programming mode It is used to change the Set
value and confirm the
parameter in programming
mode
Note-1: In Set value or programming mode while changing the parameter, if increment or
decrement button is pressed for 5 seconds continuously, increment and decrement number
become 10, if increment or decrement button is pressed for 10 seconds continuously, increment
and decrement number become 100.
18
4.2 Observation of ESM-4410 Temperature Controller Software Revision
When the power is applied to the device, software revision number is momentarily shown on the
display .
ESM-4410
OUT PROG
“ r”Þ Revision Revision number
SET
SET
P
ESM-4410
OUT PROG
SET
SET
P
c
If there is an unexpected situation while opening the device, power off the
device and inform a qualified personnel.
19
4.3 Changing and Saving Set Values
SET
SET
OUT1 PROG
SET
OUT1 PROG
SET
SET
SET
i
If no operation is done in programming or Set value mode for 20 seconds, device
turns back to main operation screen automatically.
20
4.4 Entering to Programming Mode, Changing and Saving Parameters
SET
OUT1 PROG
SET
SET SET
SET
SET
21
Programming Screen
Operation Type
Selection Parameter
for Output OUT1 PROG
Value of Operation
Parameter value can be
Type Selection
observed by pressing
Parameter for Output
increment button.
Heating is selected
OUT1 PROG
SET
SET
Operation Screen
22
Programming Screen
Display Offset
Parameter
OUT1 PROG
SET
Programming Screen
Value of
Display
Offset
Parameter
OUT1 PROG OUT1 PROG
OUT1 PROG
SET
SET
Operation Screen
23
Programming Screen
Minimum Pulling
Time Parameter for
Output OUT1 PROG
SET
If Enter button is
Press SET button to exit SET
pressed, next
from programming mode. parameter is shown.
Programming Screen
Value of
Minimum
Pulling
Time
OUT1 PROG OUT1 PROG Parameter
SET SET for Output
SET SET Press Enter
button for
saving
parameter
value.
Press SET button
to exit from
It turns to Hysteresis
programming
parameter.
mode.
SET SET
SET SET
i
If no operation is done in programming or Set value mode for 20 seconds, device
turns to main operation screen automatically.
24
5. Parameters
Parameters are divided into two groups as SET and PROGRAM parameters.
SET value for Output. Control of output relay is done according to this value.
SET This value can be adjusted according to input type, minimum and maximum
of scale.
It can be adjusted from -10.0 to 10.0 for PT-100 ( -19.9 ; +99.9 )°C scaled
devices.
Minimum pulling time parameter for output (Minimum off time). When Output
is inactive this time must be expired for Output to become active again. It can
be adjusted from 0 to 100 seconds
25
6. Failure Message in ESM-4410 Temperature Controllers
OUT PROG
SET
SET
P
26
7. Control Algorithm
Temperature
Temperature Hysteresis
Set
Value
Time
Temperature
Control Output
ON
OFF
Time
7.1.1 ON/OFF Control in ESM-XX10 Temperature Controller
ON/OFF control algorithm in temperature control output which has heating function
Two different operation according to defined hysteresis mode are explained in graphics below.
Temperature
Control Hysteresis is described
Output Temperature smaller than
Set temperature set value.
ON Maximum value of
oscillation in
temperature value is
OFF close to temperature set
HYS value.
Temperature
ON/OFF control algorithm in temperature control output which has cooling function
Two different operation according to defined hysteresis mode are explained in graphics below.
Temperature
Control
Output Temperature Hysteresis is described
Set smaller than temperature
ON set value. Maximum
value of oscillation in
temperature value is
OFF close to temperature set
HYS value.
Temperature
27
8. Specifications
28