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Volume 10, Issue 03, March 2019, pp. 1164-1171. Article ID: IJMET_10_03_118
Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJMET&VType=10&IType=3
ISSN Print: 0976-6340 and ISSN Online: 0976-6359
ABSTRACT
Among the technological processes that require significant energy consumption, a
significant role is played by the heating processes carried out by electric infrared
heaters. The efficiency of such heaters is defined as the perfection of the heater, that is,
its ability to most effectively convert electrical energy into infrared energy and the
ability to direct the flow of infrared radiation to the receiver as well as the perfection
of the receiver, that is, its absorptive capacity and ability to transfer heat with minimal
loss of the heated substance.
Keywords: Carbon nanotubes, Infrared heating, Energy efficiency, Resistance.
Cite this Article German Vyacheslavovich Dmitrienko, Aleksandr Aleksandrovich
Fedorov, Georgy Leonidovich Rivin, Dmitriy Viktorovich Mukhin and Roman
Andreevich Salaev, Methods of Increasing the Absorption Capacity of Metals to Ir
Radiation by Creating a Surface Composite Layer Saturated With Nanomaterials,
International Journal of Mechanical Engineering and Technology, 10(3), 2019, pp.
1164-1171.
http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=10&IType=3
1. INTRODUCTION
1.1. Relevance of the research topic
In order to increase the efficiency of such heaters, as well as the energy efficiency of production
as a whole, the team of authors in [1] proposed to create a surface composite layer saturated
with carbon nanotubes [4-7], which allowed, firstly, to increase the absorption capacity of the
surface to infrared (IR) radiation, secondly, to lower the surface temperature due to a
significantly more intensive heat removal from the surface into the material. The latter effect
can significantly reduce heat loss due to the appearance of IR radiation from the receiving
surface in the opposite direction.
3. RESULTS
Typical graphs of friction coefficient changes during sample testing are shown in Fig.2
1
0.9
Friction coefitient
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 100 200 300 400 500 600 700
Time, sec
0.8
Friction coefitient
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
0 100 200 300 400 500 600 700
Time, sec
b) After processing
A) b)
c) d)
Figure 3. View of the surface under a microscope of samples without processing with carbon
nanotubes (a and b) and after processing (c and d), respectively, before testing in a friction machine (a
and c) and after testing (b and d)
The study of the surface structure of samples under a microscope (Fig. 3) showed that:
1. Firstly, when testing samples processed with carbon nanotubes, such a significant
failure of the surface structure does not occur as when tested in similar conditions
of untreated samples. Not observed the formation of a significant number of
grooves, scratches, scuffing of the surface layers.
2. Secondly, the inclusion zones of carbon nanotubes in the structure of the material
are clearly visible both on the samples before the tests and on the samples after the
tests, which confirms the previously made assumption that intense surface resistance
to a certain value will not significantly affect the absorbing ability of the material to
IR radiation.
table, the saturation of the surface layers with carbon nanotubes leads to a significant increase
in hardness and a decrease in total resistance by 4.3 times.
Figures 4-6 illustrate the friction coefficient of aluminum on aluminum No 1 and 2 and on
the coating of CNT. The results of the experiment are presented in the Table 2.
1
Friction coefitient
0.8
0.6
0.4
0.2
0
0 100 200 300 400 500 600 700
Time, sec
0.8
coefitient
0.6
Friction
0.4
0.2
0
0 100 200 300 400 500 600 700
Time, sec
Before After
4. CONCLUSION
To sum up, it can be said that the studies carried out confirmed the earlier assumptions that the
surface processing of the metal with carbon nanotubes, in addition to increasing the absorption
capacity for IR radiation, would significantly increase the surface durability, moreover,
mechanical resistance would not destroy the resulting structure to a certain limit properties of
the surface composite layer.
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