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TELEDYNE CONTINENTAL AIRCRAFT ENGINE CATEGORY 3


SERVICE BULLETIN SB 98-2
Compliance Will Enhance Safety, Maintenance or TECHNICAL PORTIONS
Economy of Operation FAA APPROVED
SUPERSEDES M 85-18
SUBJECT: PRE-FINISHED VALVE GUIDE DIMENSIONS

PURPOSE: PROVIDE DIMENSIONAL FITS AND LIMITS FOR VALVES AND


PRE-FINISHED VALVE GUIDES

COMPLIANCE: AT ENGINE MAJOR OVERHAUL, CYLINDER OVERHAUL OR


CYLINDER REPAIR

MODELS
AFFECTED: C-75, C-85, C-90, O-200, O-240 Rolls-Royce, O-300, G0-300, IO-240 IO-
360, TSIO-360, LTSIO-360 E-SERIES, O-470, IO-470, TSIO-470, IO-520,
TSIO-520, LTSIO-520, GTSIO-520, IO-550, TSIO-550 AND TSIOL-550
SERIES ENGINES.

GENERAL INFORMATION IN SERVICE VALVE AND VALVE


GUIDE MEASUREMENTS
Teledyne Continental Motors utilizes pre-
finished intake and exhaust valve guides in 1. Refer to the applicable engine
all current production cylinders and as Maintenance or Overhaul Manual for
service replacement parts. This service specific inspection criteria for intake and
bulletin provides dimensional specifications exhaust valves. Valve stems must
for valves and pre-finished valve guides conform to the new parts dimensions
installed in current production cylinders. See specified in Tables 1, 2 or 3 for the
Models Affected section of this bulletin for applicable engine.
specific engine applications.
2. When measuring valve guide inside
Tables 1, 2 and 3 provide dimensional diameter during cylinder repair or top
specifications for valves and pre-finished overhaul; prior to engine major overhaul,
valve guides. take valve guide measurements at
locations in the upper 1/3 and center 1/3
NOTE: Refer to the applicable engine of the valve guide length. Reference
overhaul manual for valve guide removal and Figure 1. Measurements taken at the
installation instructions and specifications. bottom of the intake and exhaust valve
guide are not indicative of the overall
All measurements must be made using serviceability of the valve guide.
properly calibrated and certified precision
measuring devices.

11ISSUED REVISED PAGE NO REVISION


TELEDYNE
MO DAY YEAR MO DAY YEAR
CONTINENTAL MOTORS
An Allegheny Teledyne Company 1 of 6
P.O. Box 90 Mobile Alabama 36601 Ph. 334-438-3411
06 12 98 SB98-2
Valve guide inside diameter must not VALVE GUIDE INSTALLATION:
exceed the “Service Limit” dimensions
specified for the specific engine and 1. Refer to the applicable engine overhaul
cylinder combination. Valve guides manual for specific installation
exceeding the “Service Limit” instructions and specialized equipment
dimensions specified in Table 1, 2, or 3 and tooling required.
as applicable will require replacement.
2. Before installing a replacement valve
NEW VALVE AND VALVE GUIDE guide, the valve guide bore in the
MEASUREMENTS cylinder head must be reamed to the
proper oversize dimension. The
1. New valves and valve guides must be difference between the valve guide
measured before installation to insure outside diameter and the valve guide
they conform with the new parts bore inside diameter must be within the
dimensions specified in Tables 1, 2 or 3. dimensional specification provided in
Table 1, 2, or 3 for the applicable engine
2. Measure valve guide inside diameter at and cylinder combination.
three equally spaced locations along the
length of the valve guide. Reference 3. After installing new valve guides allow
Figure 1. the cylinder to cool and stabilize at room
temperature before taking any
3. Measure the outside diameter of the dimensional measurements. Measure
valve guide below the flange, reference valve guide inside diameter at three
Figure 2. Record these readings on the equally spaced locations along the length
repair work order. of the valve guide. Reference Figure 1.
If inside diameter is not within the
4. Measure valve stem diameter between specific new minimum and maximum
the valve keeper annulus and the face of dimensional limits, the guide will
the valve. Record this reading on the require finish reaming to size or
repair work order. replacement.

ISSUED REVISED TELEDYNE PAGE NO REVISION

MO DAY YEAR MO DAY YEAR


CONTINENTAL M OTORS
An Allegheny Teledyne Company 2 of 6
P.O. Box 90 Mobile Alabama 36601 Ph. 334-438-3411
06 12 98 SB98-2
MEASURE IN SERVICE
VALVE GUIDE I. D.
AT THESE LOCATIONS

FIGURE 1
IN SERVICE VALVE GUIDE DIMENSIONAL MEASUREMENTS

VALVE GUIDE

MEASURE NEW VALVE GUIDES


AT ALL 3 LOCATION BEFORE MEASURE VALVE GUIDE
AND AFTER INSTALLATION O.D. AT THIS LOCATION

VALVE GUIDE BORE


IN CYLINDER HEAD
MEASURE BORE AFTER REAMING
PRIOR TO INSTALLING GUIDE IN
CYLINDER HEAD

FIGURE 2
INSTALLATION CRITICAL MEASUREMENT LOCATIONS

ISSUED REVISED TELEDYNE PAGE NO REVISION

MO DAY YEAR MO DAY YEAR


CONTINENTAL M OTORS
An Allegheny Teledyne Company 3 of 6
P.O. Box 90 Mobile Alabama 36601 Ph. 334-438-3411
06 12 98 SB98-2
TABLE 1

Engine Description New Parts Service Limits


Model Minimum Maximum
Intake Valve Guide .0010 T .0025 T
In Cyl. Head
Intake Valve In Guide .0010 L .0040 L .006 L
O-240
Rolls- Intake Guide Bore .3760 .3770
Royce (New)
Intake Guide Bore .3745 .3770
(installed in cylinder)
IO-240- Intake Valve Stem .3730 .3735
A&B Diameter
Exhaust Valve Guide .0010 T .0025 T
In Cylinder Head
IO-360 Exhaust Valve in .0025 L .0057 L .008 L
Series Guide
Exhaust Guide Bore .3760 .3770
(New)
L / TSIO- Exhaust Guide Bore .3745 .3770
360 Series (installed in cylinder)
Exhaust Valve Stem .3713 .3720
Diameter
O / IO 470 Intake Valve Guide .0010 T .0025 T
Series In Cyl. Head
Intake Valve In Guide .0010 L .0042 L .0065 L
O-470-
4, 11 & 13 Intake Guide Bore .4367 .4377
(New)
IO / TSIO Intake Guide Bore .4350 .4377
& LTSIO- (installed in cylinder)
520 Series Intake Valve Stem .4335 .4340
Diameter
IO / GIO Exhaust Valve Guide .0010 T .0025 T
& TSIO In Cylinder Head
550 Series Exhaust Valve in .0035 L .0062 L .0085 L
Guide
Exhaust Guide Bore .4385 .4395
GTSIO- (New)
520 Series Exhaust Guide Bore .4375 .4395
(installed in cylinder)
TSIOL- Exhaust Valve Stem .4333 .4340
550 Diameter

ISSUED REVISED TELEDYNE PAGE NO REVISION

MO DAY YEAR MO DAY YEAR


CONTINENTAL M OTORS
An Allegheny Teledyne Company 4 of 6
P.O. Box 90 Mobile Alabama 36601 Ph. 334-438-3411
06 12 98 SB98-2
TABLE 2

Engines Description New Parts Service Limit


Model Minimum Maximum
Intake Valve Guide .0010 T .0025 T
C-75 In Cyl. Head
C-85 Intake Valve In Guide .0010 L .0040 L .006 L
C-90
Intake Guide Bore .3760 .3770
O-200’s (New)
O-300’s Intake Guide Bore .3745 .3770
GO- (installed in cylinder)
300’s Intake Valve Stem .3730 .3735
Diameter
with Exhaust Valve Guide .0010 T .0025 T
P/N In Cylinder Head
653816 Exhaust Valve in .0025 L .0057 L .008 L
Cylinder Guide
Exhaust Guide Bore .3760 .3770
(New)
Exhaust Guide Bore .3745 .3770
(installed in cylinder)
Exhaust Valve Stem .3713 .3720
Diameter
Intake Valve Guide .0010 T .0025 T
In Cyl. Head
Intake Valve In Guide .0010 L .0045 L .006 L
C-75’s Intake Guide Bore .3447 .3457
C-85’s (New)
C-90’s Intake Guide Bore .3432 .3457
O-200’s (installed in cylinder)
O-300’s Intake Valve Stem .3412 .3422
GO- Diameter
300’s Exhaust Valve Guide .0010 T .0025 T
with In Cylinder Head
P/N Exhaust Valve in .0035 L .0057 L .008 L
653426 Guide
Cylinder Exhaust Guide Bore .4367 .4377
(New)
Exhaust Guide Bore .4360 .4377
(installed in cylinder)
Exhaust Valve Stem .4320 .4325
Diameter

ISSUED REVISED TELEDYNE PAGE NO REVISION

MO DAY YEAR MO DAY YEAR


CONTINENTAL M OTORS
An Allegheny Teledyne Company 5 of 6
P.O. Box 90 Mobile Alabama 36601 Ph. 334-438-3411
06 12 98 SB98-2
TABLE 3

Engines Description New Parts Service Limit


Model Minimum Maximum
Intake Valve Guide .0010 T .0025 T
In Cyl. Head
O-470-4 Intake Valve In Guide .0010 L .0042 L .0065 L
11 & 13
Intake Guide Bore .4367 .4377
E-Series (New)
with Intake Guide Bore .4350 .4377
P/N (installed in cylinder)
654761 Intake Valve Stem .4335 .4340
and Diameter
P/N Exhaust Valve Guide .0010 T .0025 T
654947 In Cylinder Head
Cylinders Exhaust Valve in .0026 L .0053 L .0076 L
Guide

Exhaust Guide Bore .4376 .4386


(New)
Exhaust Guide Bore .4366 .4386
(installed in cylinder)
Exhaust Valve Stem .4333 .4340
Diameter

Valve Guide Material by Guide Part Number


643766 Aluminum - Bronze- Pre-finished
643767 Ni-Resist Pre-finished
646681 Aluminum - Bronze Pre-finished
649177 Aluminum - Bronze Pre-finished
653214 Ni-Resist Pre-finished
653726 Ni-Resist Pre-finished
653802 Aluminum - Bronze Pre-finished

ISSUED REVISED TELEDYNE PAGE NO REVISION

MO DAY YEAR MO DAY YEAR


CONTINENTAL M OTORS
An Allegheny Teledyne Company 6 of 6
P.O. Box 90 Mobile Alabama 36601 Ph. 334-438-3411
06 12 98 SB98-2

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