Professional Documents
Culture Documents
ANALYSTS NEWSLETTER
Featured Lesson
Overview of Operating
3
Deflection Shape (ODS)
and Modal Analysis
Featured Article
8
How do you make your
condition monitoring
program more valuable?
Video
14 Distinguishing between
unbalance looseness and
resonance
S E E PAG E 1 0 F O R D E TA I L S
3
FEATURED LESSON
Overview of Operating Mobius Institute Board of Certification is an ISO/IEC 17024 and ISO 18436-1 accredited
certification body providing globally recognized certification to reliability professionals,
Deflection Shape (ODS)
and Modal Analysis vibration analysts, ultrasound analysts and thermal imaging specialists.
Mobius further contributes to the condition monitoring industry by hosting the CBM
Conference and the www.CBMconnect.com media site worldwide.
7
SCHOLARSHIP NEWS
8 FEATURED ARTICLE
CBM Conference Director - Becky Partipilo - becky.partipilo@mobiusinstitute.com
Certification Manager - Roberta Clark - roberta.clark@mobiusinstitute.com
How do you make your
condition monitoring
program more valuable?
14
VIDEO SPOTLIGHT
Distinguishing between Jason Tranter is the founder and CEO of the Mobius Institute
and the Mobius Institute Board of Certification. Jason is
unbalance looseness and
resonance the author of the majority of Mobius’ reliability, condition
monitoring and precision maintenance training materials,
and is a member of ISO TC108/SC5. After running a vibration
consulting and software development company in Australia
in the mid-’80s, Jason sold his business and moved to the
15 UPCOMING COURSES
18
VIBRATION ANALYST HALL OF
FAME
Mobius
19 TRAINING PARTNERS
SALES & SUPPORT (+1) 615-216-4811
Highlighting Mobius Quick CERTIFICATION (+61) (0)3-5983-2970
Authorized Training
Organizations around the Contact VISIT ONLINE WWW.MOBIUSINSTITUTE.COM
world
EMAIL LEARN@MOBIUSINSTITUTE.COM
FEATURED LESSON
Overview of
Operating Deflection Shape (ODS)
AND MODAL ANALYSIS
Have you ever looked at route based spectrums
and waveforms in alarm and couldn’t figure out
the source of the vibration? Have you ever had
difficulty convincing others of your diagnosis?
Have you ever diagnosed resonance but didn’t
have a recommendation for correction?
For example, in the cantilevered bar example, when the bar is ODS EXAMPLE
measured at the end there is high vibration at three different fre- The following example is from the Emerson Process Management/
quencies – but what are the mode shapes? In actual fact, the Asset Optimization Division paper titled “Operational Deflection
three modes look as follows. Shape and Modal Analysis Testing To Solve Resonance Problems”
by Tony DeMatteo.
ºº N
ew 800HP, US induction motors, on a variable frequency
drive
ºº 700-890 RPM
The three mode shapes of the cantilevered bar • Modal, ODS and FEA analysis was performed
CONTINUED ON PAGE 4
Pumps 1-4 are sewage pumps. The pumps are Morris two-vane,
vertical, centrifugal pumps. The drive motors on pumps 1 & 2 are
new, 800 HP, U.S. induction Motors, on a variable frequency drive.
The motors on pumps 3 & 4 are older Reliance motors with a
liquid rheostat speed control. The operating speed range of the
pumps is 700-890 rpm. The pump is bolted to the floor and the
motor is supported on top of a tube covering a 15 foot long drive
shaft.
model of pump
ODS RESULT
A lot of data was required but it is clear how the structure is
moving at this natural frequency. It was swaying side to side at a
frequency of 30 Hz.
A model was created to describe the motor, base plate, tube, • Where stiffness should be added to increase the natural
pumps, and legs. Measurements are collected wherever two lines frequency to a point that it does not coincide with any forcing
intersect. See the following figure: frequencies.
CONTINUED ON PAGE 5
MODAL ANALYSIS
The goals of Modal Analysis are the same as ODS. It involves
stopping the machine, using a two channel data collector (or
spectrum analyzer), using a specially instrumented impact
hammer (with a built-in force transducer) and striking the machine
while measuring the response with an accelerometer at each of
the test points.
software enables drawing and animating the machine.
By computing frequency response functions (comparing what Once the amplitude and phase data is captured, it is possible to
went in to the structure to its measured response), the magnitude construct a picture of the machine and structural movement. The
and phase values at any frequency can be extracted. animation makes it very clear how the machine is moving and
where the structure needs stiffening.
The hammer used to impact the machine has an accelerome-
ter built in to it. The force of the strike is measured through one
channel of the analyzer. t
Mobius Institute, in association with the CBM Conference, will help twelve people each year to achieve Category II certifi-
cation through its scholorship program. Our top recipient, selected by a panel will be awarded travel and admission to one
of the worldwide CBM Conferences each year.
In a weak tier one program the warnings about failures come late so
In this article we will explore what the goals of the condition everything is urgent, plus the recommendations are not very clear.
monitoring program should be, how the condition monitoring
program can be structured to deliver the greatest service, and
how the condition monitoring team should publicize the value of In a strong tier one program, warnings come much earlier and the
their indispensable service. team verifies that their assessment of the fault condition (fault type
and severity) was accurate, plus they will keep metrics related to
What drives your program? Do you have a tier one, schedule compliance. A good tier one program will also utilize time
tier two, or tier three program? waveform analysis, phase analysis, motor current analysis, wear
particle analysis, and other condition monitoring technologies to
In the author’s experience, condition monitoring programs
provide the earliest and most accurate diagnosis and recommen-
normally have one of three driving forces and thus can be cat-
dation.
egorized into three tiers. Most are tier one. Some are tier two.
And not nearly enough are tier three.
Tier one programs deliver value – without question. But is there more
than can be achieved? Absolutely.
What is a tier one program?
A tier one program is primarily focused on detecting terminal
What is a tier two program?
failure. The goal is to test as many machines as possible A tier two program includes the detection and elimination of root
to provide an early warning of failure. For vibration analysis causes. The condition monitoring team will detect root causes such
programs, the focus is often bearing fault detection. But root as misalignment, unbalance, resonance, and poor lubrication, and
causes such as misalignment, unbalance, looseness, and do its utmost to ensure that those root causes are eliminated.
CONTINUED ON PAGE 9
In a tier two program the analysts will get involved in certain The goal therefore is to design the optimal program that strikes
maintenance tasks, like lubrication, balancing and shaft the right balance between the costs to implement the program
alignment, to ensure that tasks are performed with precision. and the benefits achieved. While the benefits of condition
monitoring are often focused on risk mitigation (safety, envi-
They will also perform QA/QC. They will test machines after ronment, costs, downtime, etc.) it is critically important that
repair/restoration/replacement work has been completed to there is due consideration given to the ways in which it can help
ensure that no new faults or root causes were induced during that the business achieve its goals (capacity, throughput, quality,
work. They will also be involved in acceptance testing; ensuring reduction of process interruptions, yield, dependability, cost &
that all new and overhauled equipment is in “perfect” condition, waste reduction, etc.).
and if it isn’t, the equipment will be rejected until it passes.
CONTINUED ON PAGE 11
During 2019, Mobius Institute will host CBM Conference events in Australia,
Belgium, Mexico, United States, United Arab Emirates and the United Kingdom.
Once upon a time phase analysis was difficult to perform because most people owned single-channel
vibration analyzers. But with a two-channel analyzer and two vibration sensors, it is very easy to perform
phase analysis. By simply placing one sensor vertically on the bearing and one sensor horizontally you
can determine if unbalance exists. By comparing the vibration from one end of the machine to the other
(on the same axis) you can confirm the unbalance diagnosis and assess whether it requires single-plane
balance or two-plane. Comparing phase axially across a coupling, and radially across the coupling can
help you diagnose and confirm misalignment.
I could go on and on, but phase analysis the best tool for distinguishing between all the listed fault
conditions and more. FOR MORE EXPERT TIPS VISIT
www.CBMConnect.com
Even the most experienced vibration analyst will benefit from this unique course and will learn how to
use and apply these impressive diagnostic techniques.
Related Video
HANDS ON at
CBM Conference
Jason Tranter, founder of Mobius Institute describes the new HANDS
ON sessions at CBM Conference. New rotor test kits will provide op-
portunities for workshop attendees to experiment and learn about
many common machine faults, how to test for them and how to correct
them. This is a great opportunity not offered at other conferences.
ISO 18436 CAT-I VIBRATION ANALYST Course [+] ISO 18436 CAT-I VIBRATION ANALYST Course [+]
11/20/2018 Santa Cruz, BO 4 Days 11/26/2018 Dungun, MY 3.5 Days
ISO 18436 CAT-I VIBRATION ANALYST Course [+] ISO 18436 CAT-II VIBRATION ANALYST Course [+]
11/20/2018 Yongin-si Gyonggido, KR 4 Days 11/26/2018 Kuala Lumpur, MY 5 Days
ISO 18436 CAT-I VIBRATION ANALYST Course [+] ISO 18436 CAT-II VIBRATION ANALYST Course [+]
11/20/2018 Brisbane, AU 3.5 Days 11/26/2018 Ismaning, DE 5 Days
Laser Alignment Introduction [+] ISO 18436 CAT-I VIBRATION ANALYST Course [+]
11/20/2018 Lahore, PK 2 Days 11/27/2018 Espoo, FI 4 Days
ISO 18436 CAT-I VIBRATION ANALYST Course [+] AMT 01 ALIGNEMENT laser METIER au CETIM Senlis [+]
11/23/2018 Pedro Leopoldo, BR 1 Days 11/27/2018 Senlis, FR 2 Days
ISO 18436 CAT-II VIBRATION ANALYST Course [+] ISO 18436 CAT-I VIBRATION ANALYST Course [+]
11/26/2018 Istanbul, TR 5 Days 11/27/2018 San Pedro, PH 3.5 Days
ISO 18436 CAT-II VIBRATION ANALYST Course [+] ISO 18436 CAT-I VIBRATION ANALYST Course [+]
11/26/2018 Ismaning, DE 5 Days 11/30/2018 Ismaning, DE 1 Days
ISO 18436 CAT-II VIBRATION ANALYST Course [+] ISO 18436 CAT-III VIBRATION ANALYST Course [+]
11/26/2018 Nairobi, KE 5 Days 12/2/2018 Dubai, AE 5 Days
ISO 18436 CAT-II VIBRATION ANALYST Course [+] ISO 18436 CAT-III VIBRATION ANALYST Course [+]
11/26/2018 Tadley, Hampshire, UK 5 Days 12/2/2018 Dungun, MY 4.5 Days
ISO 18436 CAT-III VIBRATION ANALYST Course [+] ISO 18436 CAT-III VIBRATION ANALYST Course [+]
11/26/2018 Val-de-reuil, FR 5 Days 12/2/2018 Al Khobar, SA 5 Days
ISO 18436 CAT-II VIBRATION ANALYST Course [+] ISO 18436 CAT-I VIBRATION ANALYST Course [+]
11/26/2018 Middelfart, DK 5 Days 12/3/2018 Monterrey, MX 5 Days
ISO 18436 CAT-IV VIBRATION ANALYST Course - Part 2 [+] ISO 18436 CAT-I VIBRATION ANALYST Course [+]
11/26/2018 Wuxi, CN 5 Days 12/3/2018 Colchester, Essex, UK 4 Days
ISO 18436 CAT-III VIBRATION ANALYST Course [+] ISO 18436 CAT-III VIBRATION ANALYST Course [+]
11/26/2018 Singapore, SG 5 Days 12/3/2018 Strängnäs, SE 5 Days
ISO 18436 CAT-II VIBRATION ANALYST Course [+] ISO 18436 CAT-II VIBRATION ANALYST Course [+]
11/26/2018 Pedro Leopoldo, BR 5 Days 12/3/2018 Tihange, BE 5 Days
ISO 18436 CAT-III VIBRATION ANALYST Course [+] ISO 18436 CAT-III VIBRATION ANALYST Course [+]
11/26/2018 Bucaramanga, CO 6 Days 12/3/2018 Leuven, BE 5 Days
CATEGORY - II
II RELIABILITY ENGINEER X
ACCREDITED CERTIFICATION FOR RELIABILITY PRACTITIONERS
Practitioners and leaders involved with the important role of improving the reliability and performance of an
industrial facility should be recognized for their knowledge, experience, and contribution.
MOBIUS INSTITUTE’s Asset Reliability Practitioner (ARP) training and certification recognizes the knowledge
and basic experience of people at three levels; the Advocate who contributes to the initiative, the Reliability
Engineer, and the Leader of the program. Additionally, the certification scheme separately recognizes
reliability engineers and program leaders who have proven competence through verifiable experience. ARP
CATEGORY IIx and IIIx are the only certifications in reliability which provide the highest and most important
recognition; your experience.
The ARP CATEGORY I-III training is aligned and available through global Mobius Institute training centers and
via online learning. Our certification is accredited and recognized worldwide. ARP certification is quickly
becoming recognized as the highest standard in reliability certification.
www.mobiusinstitute.com/arp
VIBRATION HALL OF FAME
John van Bynen
CAT IV
Certificate: M-8310-01
Exp: 10 December 2019
Location: St Kilda, VIC, AU
Chandra Andrey Lesmana
CAT IV
Certificate: M-123039-01
Exp: 25 November 2020
Location: Jakarta, DKI Jakarta, ID
PRUFTECHNIK MGS
https://www.pruftechnik.com/br
Ingrid Moura, ingrid.moura@mgstecnologia.com.br
Pedro Leopoldo, Minas Gerais, Brazil
+55 31 3661 3374
ACOEM France
Mobius Institute is https://www.acoemgroup.com/
Caroline Blachon, caroline.blachonjoubert@acoemgroup.com
represented well all around Limonest, Cedex, France
+33 1 56 56 83 02
the world. We have over
90 Authorized Training
Reliability Institute of Australia
Centers (ATC) that offer https://reliabilityinstitute.com.au/
Genuine Mobius Institute Terry Blackman, info@reliabilityinstitute.com.au
Balnarring Beach, Victoria, Australia
Training in more than 50 +61 413 698 798
countries.
VIBRATECH INC
https://vibratech.ca/
Mobius Institute Authorized Training Anne-Marie Samson, amsamson@vibratech.ca
Centers (ATC) provide high quality training Montreal, Quebec, Canada
and certification. Centrally managed (514) 259-6173
through Mobius Institute and Mobius
Institute Board of Certification, students
from around the world receive the same Confiabilidadmx, S.A. de C.V.
quality of training and accredited certifi-
http://www.pml.co.tt/
cation according to ISO 18436-1 and ISO
18436-2. Jerardo Martinez, jmartinez@confiabilidadmx.com
Monterrey, Nuevo León, Mexico
+52 (81) 1234-1152
To learn more about ATOs in your region
of the world, visit our website and select
“Locations & Schedules”. Sielecom SAS
http://sielecom.com/
We would like to recognize several of our
Javier H. Ruiz, jruiz@sielecom.com
ATOs in each issue of Vibration Matters, Bucaramanga, Santander, Colombia
please see this month’s listing to the right. +57 3157918468