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N EWS R E LEAS E
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
gor A>400 MARYLAND AVENUE, SW, WASHINGTON 25, D.C.
TE!EPHONES. WORTH 2-4155-WORTH 3- 1110
FLIGHT SEQUENCE
The SA-2 flight plan is essentially the same as SA-1's.
The vehicle will, be launched on a path 100 degrees east of
north. The peEs. velocity will occur at cutoff---about 3,750 mph.
Discounting t1s destruction of the vehicle as it nears the apex,
the peak altitude would be about 88 miles and the impact range
would be about 225 miles from the launch site.
A smooth tilt program will begin about the 10th second of
flight and continue until about the 100th second when the rocket
will be inclined at 43 degrees against the launch vertical.
The vehicle will pass through the condition of maximum
dynamic pressure about 60 seconds after liftoff. The four
inner engines will be cut off at about 109 seconds. At about
115 seconds, the outer engines will be cut Oft. The range at
cutoff will be about 19 railes; the altitude, 35 miles.
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The two sets of engines are cut off in a staggered arrange-
ment to prevent unacceptable oscillations which might occur if
all were shut down at the same time. Also a more complete fuel
consumption is permitted.
The figures given here assume that all eight engines operate
in a normal manner. The Saturn, however, has an "engine-out"
capability. This capability, although it will not be fully
realized until fins are added at the booster tail section on
the fifth flight, allows the failure of one or sometimes two
engines without causing a failure of the mission.
The engine-out capability derives from the fact that fuel
and liquid oxygen t.nks have separate propellant interchange
systems at the base of the booster. In case of an engine failure
these interchange systems make available to the remaining engines
nearly all the propellant which would have been consumed by the
dead engine. The total booster burning time is increased to
compensate for the diminished level of thrust.
The degree of the rocket's performance with an engine dead
depends on which engine is out and at what point in flight the
failure occurred.
CHANGES IN BOOSTER TANKAGE
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SATURN PROJECT BACKGROUND AND VEHICLE FACT SHEET
BACKGROUND
As early as the spring of 1957, studies were being made by
Dr. von Braun's rocket development group at Huntsville on large,
cluster-engine rockets.
In the late summer of 1958, the group, then working for
the U. S. Army, received authorization from DOD's Advance
Research Projects Agency to proceed with design and develop-
ment of a 1.5 million-pound thrust booster rocket based on
the clustered engine concept. The program was specifically
set up to demonstrate with captive test firings the feasibility
of the clustered engine concept.
By November, 1958, the go-ahead was given to build four
flight-test vehicles and to study development Problems associated
with reliable multistage Saturn vehicles. Preliminary planning
for upper stages was begun.
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In 1959 technical direction of the program was transferred
from the Department of Defense to the National Aeronautics and
Space Administration and on July 1, 1960, the Huntsville develop-
ment group was transferred to NASA's newly-established Marshall
Space Flight Center.
THE SATURN VEHICLE
The current Saturn configuration, C-1, will consist of two
stages, S-I and S-IV. The 10-vehicle research and development
flight test program will end in 1964. In the first four flight
tests, only the booster (S-I) will be live. In the others, the
booster and the second stage (S-IV) will be live. While the
primary purpose of the first 10 fli6,ics is to prove the vehicle.
The last flights in this series will have secondary missions of
testing early models of the Apollo spacecraft.
Initially it was planned to use three live stages in several
of the 10 C-1 flights. Two changes in the program, however, will
permit the accomplishment of the Apollo missions using a two-stage
rocket: (1) the thrust of the S-IV stage was increased from 70,000
pounds to 90,000 pounds by the addition of two engines and(2) the
propellant capacity of the S-I is to be increased, beginning with
the fifth flight.
On the first four flights, with inert upper stages, the
vehicle will be about 162 feet high. Beginning with the fifth
flight, the vehicle, with Apollo spacecraft mock-up, will be
about 170 feet in height. Also beginning with the fifth flight,
aerodynamic fins will be added at the booster's tail section to
give the Saturn a capability for broadly-varied missions in the
future.
In the first flights using inert upper stages ballasted
with water, the C-1 configuration will weigh about 927,000
pounds at liftoff. In later flights using Apollo hardware
as payload, the C-1 will weigh 1,100,000 pounds.
Following are descriptions of the Saturn C-1 stages:
S-I: The Saturn C-1 first stage (S-I) is powered by a
cluster of eight Rocketdyne H-1 engines, each of which will
ultimately produce 188,000 pounds of thrust to give a total
of 1,500,000 pounds. The H-l's in the SA-2 launch are rated
at 165,000 pounds thrust each.
The H-1 engine, an advanced and compact offspring of the
Jupiter and Thor engine, was selected because of its relative
simplicity, early availability, and proven reliability. It
burns RP-1 (kerosene) fuel and liquid oxygen. Major changes
incorporated in the H-1 include a simplified start sequence
using a solid propellant gas generator and location of the
turbopump on the thrust chamber below the gimbal block so
that the flexible propellant feed lines to the engine need
only carry low pressure propellant.
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The eight H-1 engines are attached to an eight-legged thrust
frame on the aft end of the vehicle, arranged in two square pat-
terns.' The four inboard engines are rigidly attached and canted
at a three-degree angle to the center line of the booster. The
outboard engines are canted at an angle of 6 degrees and mounted
on gimbals which permit them to be turned through angles of up
to 7-1/2 degrees to provide control of the vehicle during first
stage powered flight.
Nine separate tanks feed the eight H-1 engines. Clustered
in a circle about a large center tank of 105 inches in diameter
are eight smaller tanks, each 70 inches in diameter. The center
tank and four outer ones contain liquid oxygen, while the remain-
ing four outer tanks carry the kerosene fuel. The fuel tanks are
pressurized by gaseous nitrogen carried in 48 fiberglass spheres
atop the tanks and the liquid oxygen tanks are pressurized by
gaseous oxygen obtained by passing liquid oxygen through heat
exchangers that are part of each engine package.
The fuel tanks as well as those containing liquid oxygen
are interconnected at the base to allow the maintenance of
equal levels in all tanks during burning. In case one engine
malfunctions and is cut off during flight, this arrangement
permits the remaining seven engines to consume the fuel and
oxygen intended for the dead engine. Thus, the burning time
of the seven remaining engines is increased and there is little
loss in overall booster performance.
The nine propellant tanks are attached at the top by an
eight-legged spider beam.
One test model and the flight SA-1 and SA-2 boosters
have been successfully static fired a total of more than 25
times, including several full duration runs of about 120
seconds.
The first several Saturn flight boosters are being produced
at MSFC. Later ones will be produced by the Chrysler Corp. at.
NASA's Michoud Operations plant, New Orleans, Louisiana.
S-IV: The S-IV second stage of the C-? vehicle will be
poweredTy six 15,000-pound thrust Pratt and Whitney RL-10
liquid hydrogen-liquid oxygen engines.
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'Vs
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TRANSPORTATION
Because of its size, transportation of the S-I from
Huntsville to Cape Canaveral poses a unique problem. It '-s
too large to be moved by conventional rail, highway or air
transport. As a result a barge is used to transport the
S-1. The route includes the Tennessee, Ohio and Mississippi
Rivers, the Gulf of Mexico, and intercoastal waterways to
Cape Canaveral on the east coast of Florida. The distance
is more than 2,000 miles.
The S-IV stage is planned to be shipped by water from its
point of manufacture on the West Coast to Cape Canaveral, via
the Panama Canal.
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SATURN LAUNCH Cu'-MT- P,-( 34
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for first-phase completion late in 1962, this new complex wil
eventually have two launch pads, served by a common, rail-
mounted tower.
Farther north of 34 is the site of projected NASA expansion
which will permit the construction and operation of six ox, more
large Advanced Saturn and Nova-class launch vehicle complexes.
NASA has announced plans for the acquisition of some 80,000
acres for this expansion which covers lands north and west of
present Cape facilities.
The planned complexes will be a base for manned lunar flights
and other missions requiring Advanced Saturn and Nova-class boosters.
YfAJOR EMIEM1ATS OP COMPLEX 34
Service Structure: The service structure is 310 feet tall.
It has t7in legs measuring 70 feet by 37 feet at the base. The
center opening, in which the rocket is situated during checkout,
is 56 feet wide.
Each of the legs contains a two-floor building which houssWs
the structure's operating equipment and rocket checkout apparatus.
A huge bridge crane of 60-ton capacity is on the structure to
erect the rocket on the launching pedestal.
Said to be the world's largest movable irhe&eLdi t;tructure,
the tower can be controlled by a single operator, situated in
a cab at the 27-foot level. The tower is capable of moving
from 1-1/2 to 40 feet per minute. During-launch it is parked
some 600 feet from the launch pedestal.
Launch Center: The Saturn control building is very
similair tothEe blockhouses built at Canaveral for Titan
and Atlas missiles. It has 10,000 feet of protected floor
space on two levels and an additional 2,150 square feet of
unprotected space in an equipment room which will not be
occupied during launchings.
The first floor of the building is to be used by booster
and upper stages contractor personnel involved in tracking and
telemetry operations.
The main firing operation is located on the second floor.
Equipment includes firing console, test supervision and conductor
consoles and various monitoring and recording panels.
Launch Pad: The launch pad, constructed of reinforced
concrete, is 438 feet in diameter and eight inches thick.
Special foundations have been provided for the service
structure and the launch pedestal.
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Pedestal: The pedestal is looat3ed in the center of the
launch pad. It is 42 feet square and 27 feet high. The pedestal
foundation contains 4,400 cubic yards of concrete and 580 tons of
steel. Its depth varies from eight feet at the center to four
feet at the edges.
Bolted to a ring at the top of the pedestal are eight-arms.
Four are support arms and the other four both support the rocket
and restrain it from liftoff until the proper combustion has been
achieved by all eight H-l engines.
Deflector: Beneath the launch pedestal is a rail-mounted
flame deflector. This steel structure diverts the 5,000 degree
F. jetstream in two opposite, horizontal directions. A spare
deflector is parked on a spur track on the same side of the
pedestal.
Umbilical Tower: Adjacent to the launch pedestal is the
umbilical tower, the main function of which is to provide elec-
trical, hydraulic and pneumatic lines to the rocket.
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PROJECT "HIGH WATER"
Sequence of Experiment
The explosive charges attaihed to the Saturn vehicle will
be initiated by a radio signal from the ground when the rocket
reaches the altitude of prime interesU-t-about 65 miles. If all
eight booster engines operate properly, this will occur about
160 seconds after liftoff. The vehicle will be about 50 miles
dowri the Atlantic Missile Range on its trajectory. The vehicle
will be broken into several pieces and its components will
generally follow the normal trajectory down range.
The water will immediately boil at the time of the explo-
sion. In boiling, an estimated 15 per cent of the water will
evaporate alway immediately--the remaining 80-85 tons will form
into a cloud of very small ice particles along the remainder
of-the vehicle trajectory.
Persons watching from Cape Canaveral should see (on a clear
day a large cloud immediately after the explosion. The cloud
of The particles will continue on down the intended Saturn tra-
jectory, gradually thinning out and perhaps forming a vapor
cloud underneath the trajectory.
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THE SATURN C-1 TEAM
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More than 80 per cent of Marshall's Saturn budget, how-
ever, is going directly to private industry and other government
agencies. And much of the remaining money is awarded outside of
NASA to federal agencies for various technical and administrative
support.
The following is a cumulative list of Saturn development
and manufacturing contracts in the amount of $25,000 and above
awarded from July 1, 1960 (the date the program was officially
transferred to NASA from the Army) through February, 1962. These
contracts, which include the name of the organization, the dollar
amount received and a brief description of the services or goods
purchased, are listed alphabetically by state, city and name of
the recipient.
ALABAMA:
Auburn -- Auburn Research Foundation, Inc.., $273,752,
research and study of telemetering and radar systems, and
related engineering and fabrication services.
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associated equipment; Southerland Blue Print Co., $33,764,
drafting equipment; Westinghouse Electric Corp., $25,000,
electrical components; Redstone Arsenal -- U. S. Army
Ordnance Missile Command, $8941,738, technical and adminis-
trative support of Saturn development program.
ARKANSAS:
Little Rock -- A.R. & T. Electronics, Inc., $25,289,
design, fabrication and test of electronic equipment.
ARIZONA:
Scottsdale -- Motorola, Inc., $146,833, radar equipment
and electronic components.
CALIFORNIA:
Anaheim - Beckman Instruments, Inc., $172,965, design,
development and fabrication or6 radio frequency instrumentation;
Ling Temco Electronics, Inc., $76,635, electrically driven
vibration system for structural testing of flight vehicles.
Arcadia -- D. B. Milliken Co., $98X755, photographic
equipment.
Canoga Park -- Rocketdyne Divi-ion, North ;Americ^a Aviation,
Inc., $21,832,030, development and manufacture of Saturn H-1
engines.
Culver City -- American Electron.ics Inc. $35,270, elec-
trical components; Hughes Aircrrft Co., W9,776, materials
research and development; Micro flee Produxcts, Inc., $102,000,
fabrication and assembly suppo.-.t equipment for Saturn booster.
Dowmey -- Space and InformalIon Systems Division, North
American Aviation, Inc., $1,210,L497, study of Saturn booster
recoverx system, study of space vehicles in the two-to-three
million pound thiu"-t class, fabrication of interstage fairings
between Saturn ts first and second stages, and manufacture of
electronic c^onponents.
Glendale -- Frebank Co., $77,621, design and manufacture
of thrust, hydraulic, fuel tank and liquid oxygen tank pressure
switches; General Precision, Inc., $509,660, design and develop-
ment of electronic equipment for vehicle systems.
Hawthorne -- Nortronics, $311.,317, engineering and fauri-
cation of Saturn electronic components and systems; Servomech-
anisms, Inc., $67.554L, electronic equipment.
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Long Btach -- Arrol;h,:ad Products Division, Federal Mogul
Bow;er Bearings, Inc., $1,427,894, development and testing of
mechanical components for vent, prczsurization and propellant
feed lines in booster.
Los Alamitos -- Arrowhead Proxducts Division, Federal Mogul
Bowter Bearings, Inc., $160,110, engineering and fabrication
services in support of Saturn development program.
Los Angeles -- Acoustics Associates, Inc., $74,200, pro-
duction of liquid oxygen and fuel -ensing instrunents; AiResearch
Manufacturing Co., 130,345, fabr.ication of air conditioning pack-
age; Arnowu Corp., $1,573,292, telemetry and related electronic
system components; Master Specialties Co., $46,930, lamp assemblies.
Packard Bell Electronics Corp., $2,084,992, automatic check-
out system for flight boosters; Parker Aircraft Co., $472,610,
design, development and fabrication of valve systems fcr flight
boosters and related studios of fabrication techniques; Space
Tec.hnology Laboratories, Inc., $49,910, study of -methods for
assembling Saturn-class vehicles in both horizontal and vertical
positions.
Manhattan Beach -- U. S. Chemical Milling Corp., $55,957,
manufacture of 70-inch-diaxiuter spherical bulkheads and related
structural components for booster development program.
Monrovia -- Consolidated Systems Corp., $141,290, high
speed data processing system; Spectralab Instrument Co.,
$26,550, ultra-high frequency transmitter.
North Hollyvtood -- Bendix Corp., $115,265, electronic
components and development of a separation indicating device
for use in later live multistage launching of Saturn vehicles.
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Redwood City -- Ampex Corp., $252,302, tape recording
equipment and the maintenance and repair of Marshall Center7
owned magnetic tape recorders.
5-5
CONNECTICUT:
New Haven -- Textron Electronics, Inc., $62,347, electronic
equipment.
FLORIDA:
Jacknsonville -- U. S. Arnrj Corps of Engineers, $28,000,
design and construction of mooring facilities for Saturn barge
at Cape Canaveral, Florida.
Melbourne -- Radiation, Inc., $32,000, development, design
and fabrication of analog to digital coimputer.
Orlando -- Dynatronics, Inc., $488,503, design, development
and fabrication of telemetry playback station, and delivery of
related electronic components; Mechtron Corp., $38,154, design
and fabrication of electronic checkout equipment for Saturn
vehicle; Ortronix, Inc., airborne telemetry systems.
5-6
Tampa -- Color Corp. of America, $25,225, photographic
reproduction services.
West Palm Beach -- Air Products, Inc., $116,025, liquid
hydrogen rocket fuel; Pratt & Whitney Division, United Aircraft,
$15,380,470, research, development and manufacture of RL-10
liquid oxygen-liquid hydrogen engine for use in Saturn upper
stages.
GEORGIA:
Atlanta -- Ampex Corp., $154,715, magnetic tape recording
systems and supplies; General Services Administration, $29,005,
office supplies and furnishings; Scientific-Atlanta, Inc.,
$79,000, design, development and.fabrication of automatic
tracking antenna system.
Marietta -- Lockheed Aircraft Corp., $2,231,572, develop-
ment of booster pressure and functional checkout equipment, and
furnishing of additional engineering and fabrication services
in support of booster development effort.
ILLINOIS:
Bartlett -- Flexonics Division, Calumet & Hecla, Inc.,
$4,896,278, engineering, design, fabrication and testing of
vent pressurizing and propellant feed line assemblies, and
related items necessary in manufacture of Saturn boosters.
Chicago -- SciakX Brothers, Inc., $45,000, welding
system; Vapor Corp., $20,500, air supply temperature
controller for air bearing systems.
Joliet -- A. L. Mechling Barge Lines; Inc., $335,859,
towing of Saturn barges from Huntsville to Cape Canaveral.
Lebanon -- Herrington Co., Inc., $29,887, compressor
system.
Morton Grove -- Cook Electric Co., $79,030, design,
development and fabrication of cjectable, recoverable movie
camera packages for Saturn vehicle.
INDIANA:
Fort Wayne -- I. T. T. Industrial Laboratories, $68,297,
design and construction of controlled storage television
equipnrint.
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Indianapolis -- Hugh J. Baker Co., $118,537, fabrication,
delivery, installation and checkout of Saturn booster assembly
gantries at Huntsville, Alabama.
Muncie -- Lift-A-Loft Co., $79,445, mobile personnel lifter.
IOWA:
Davenport -- Bendix Corp., $626,576, design, development
and fabrication of l.quid level gaging systems and sensors.
KENTUCKY:
Lexington -- Mason-Rust, $1, 215,128, support services for
NASA Michoud Operations where Saturn C1 and C-5 boosters will
be manufactured.
LOUISIANA:
Harvey -- Avondale Shipyard, Inc., $44,373, modification
of Saturn barge.
MARYIATD:
Aberdeen Proving Crounds, $70,800, wind tunnel tests of
Saturn configuration models.
Baltimore -- Martin Co., $455,849, heat exchanger assemblies
for boosters.
Rockville -- Defense Electronics, Inc., $149,000, design,
development and fabrication of telemetry pre-detection record-
ing system; International Business MachinesCorp., $1,670,037,
study for application of automatic data processing and digital
computing systems, and furnishing of test equipment for IBM
machine"..
MASSt.AHUSE71.S:
Ashland -- Fenwal, Inc., $264,571, heat measuring instru-
ments, and general engineering and fabrication services.
Boston -- Minneapolis Honeywell Regulator Co., $107,338,
gyro packages.
Burlington -- Dynametrics Corp., $96,411, automatic
calibration system for pressure relay systems; Radio Corp.
of America, $400,000, conceptual study of Saturn operation
flight control scheme; Trans-Sonics, Inc., $26,589, leak
detector system.
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Cambridge -- American Science & Engineering, Inc., $57,809,
study of venting and disposal of hydrogen from Saturn C-1 vehicle;
Arthur D. Little, Inc., $220,070, study of blast effect of Saturn
rocket; Bolc, Beranek & Newman, Inc., $99,742, investigation of
acoustic environment of large booster systems; Dunn Engineering
Corp., $113,725, fabrication and assembly tooling.
Lexington -- Trans-Sonics, Inc., $181,500, design, develop-
,ment and fabrication of digital liquid level system, and furnish-
ing heat measuring instruments.
Lowell -- Standard Steel Corp., $261,059, large scale liquid
hydrogen spill test package, hydrogen fuel semi-trailer, and fab-
rication of liquid hydrogen storage tanks.
Newton -- G. P. S. Instrument Co., Inc., $168,618, analog
compressed time system computer.
Pittsfield -- General Electric Co., $58,446, investigation
of gyro gas lubricated gimbal bearing.
Stoneham -- Dynamics Research Corp., $33,000, fabrication
of data coding equipment.
MINNESOTA:
Minneapolis -- Electric Machinery Manufacturing Co.,
$31,313, motor generator set; Minneapolis Honeywell Regulator
Co., $19,919, study of the control and dynamic stability pro-
blems of Saturn space vehicle; Rosemount Engineering Co.,
$27,200, resistance thermometers.
MISSOURI:
Joplin -- The Eagle Picher Co., $27,400, batteries.
Kansas Cites -- Midwest Research Institute, $80,015,
research on loading of space vehicles due to atmospheric
turbulence and wind shear.
MICHIGAN:
Detroit -- Chrysler Corp., $2t9,872,376, qualification
and reliability testing of Saturn booster and ground support
equipment and components, fabrication of vehicle structural
assemblies, investigation of corrosion prevention in various
components and materials used in Saturn vehicle, studies of
steering in space flight operations, investigation of the
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age deterioration of lubricants subsequent to storage on launch
vehicle valves, research and investigation of redundant struc-
tures, engineering man-hours at the Marshall Center and preparatory
work on the manufacture of the booster stage.
Pontiac -- Progressive Welder & Machine Co., $2,0477,175,
engineering, design and manufacture of fabrication and assembly
tooling.
Warren -- Cadillac Gage Co., $491,194, hydraulic equipment
and components.
NORTH CAROLINA:
Ashville -- National Weather Records Center, $70,000,
provide meteorological data on IBM punch cards for selected
stations.
NEW JERSEY:
Boonton -- Marotta Valve Corp, $37,300, valve units and
components.
Denville -- Thiokol Chemical Corp., $32,000, vibration
cutoff devices.
Eatontovm -- Red Bank Division, Bendix Corp., $455,521,
electrical components.
Little Falls -- General. Precision, Inc., $125,131, design,
development and fabrication of components for guidance system.
Long Branch -- Electronic Associates, Inc., $174,460,
analog computing system.
Metuchen -- Gulton Industries, Inc., $83,769, accelerometers
for flight vehicle.
Teterboro -- Bendix Corp., $3,0060,757, design and manufacture
of major components for Saturn guidance package.
Trenton -- Gulton Industries, Inc., $196,558, electronic
products and recording tape for flight boosters.
Union -- Potter Aeronautical Corp., $33,500, turbine
flowmeter; Tenney Engineering, Inc., $200, '700, environmental
space simulation test chamber.
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NEW YORK:
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